General IR200

Specifications NDIR TYPE INFRARED GAS ANALYZER

(4-COMPONENT ANALYZER)
GS 11G02M01-01E

The IR200 infrared gas analyzer is capable of

measuring the concentrations of CO2, CO, CH4, SO2,
NO and O2 components in sample gas.
CO2, CO, CH4, SO2 and NO are measured by non-
dispersive infrared method (NDIR), while O2 is
measured by paramagnetic or zirconia method.
A maximum of 4 components including O2 (up to
3 components except for O2 measurement) are
simultaneously measurable.
A high-sensitivity mass flow sensor is adopted in the
detection unit for the infrared method. Due to use of
single beam system for measurement, maintenance
is easy and an excellent stability is ensured for a long
period of time. In addition, the IR200 and has a large-
size liquid crystal display, providing easy operation,  SPECIFICATIONS
high accuracy and multiple functions.
Measurement principle:
This analyzer is thus optimum for combustion control CO2, CO, CH4, SO2, NO: Non-dispersive infrared
of various industrial furnaces, botanical study and method
global atmospheric research. Single light source-single
beam
O2: Paramagnetic type (built-in),
 FEATURES or zirconia type (external)
1. Simultaneous measurement of up to 4 components Measurable gas components and measuring ranges:
including O2 and 3 components selected from
among CO2, CO, CH4, SO2, and NO. Range Minimum range Maximum range
Component
The analyzer receives signal input from an external CO2 0 – 500 ppm 0 – 100 vol%
oxygen analyzer and displays the measured value. CO 0 – 200 ppm 0 – 100 vol%
2. Excellent long-term stability CH4 0 – 1000 ppm 0 – 100 vol%
A unique optics system minimizes drift particularly SO2 0 – 500 ppm 0 – 5000 ppm
due to contamination of measurement cell, ensuring NO 0 – 500 ppm 0 – 5000 ppm
excellent long-term stability. O2
0 – 5 vol% 0 – 100 vol%
(paramagnetic)
3. Minimal interference from other gas components
O2
The dual cell type of transmission detector (zirconia)
0 – 5 vol% 0 – 25 vol%
minimizes interference from other gas components. T01.EPS
4. Low maintenance
Single beam system allows for simple measurement • Measurement of up to 4 components including O2.
unit construction and requires no adjustment of • 1 or 2 measuring ranges per component.
optical balance, resulting in low maintenance. • Measuring range ratio:
5. Easy operation ≤1:5 (except built-in paramagnetic O2 analyzer)
Large LCD provides easy interactive operation. ≤1:20 (built-in paramagnetic O2 analyzer)
6. Extensive functions For measurable components and possible
Highly precise zero/span calibration is achieved by combinations of measuring ranges, see pages 9 and
simply pressing calibration keys. Automatic
calibration is also available. 10.
Self-diagnostic function detects abnormality and Display: Digital, 4-digit LCD with CFL backlight
displays an error massage. • Instantaneous value of each component
Other functions include remote range switching, • Instantaneous value after O2 correction
range identification signal output, output signal hold, (only in CO, SO2, NO with O2 measurement)
and upper/lower limit alarm. • Average value after O2 correction (only in
CO, SO2, NO with O2 measurement)
• Average O2 value
Analog output signal:
4 to 20 mA DC or 0 to 1 V DC, non-isolated,
8 points max.
Analog output corresponds one-to-one with
measured value indication.

Yokogawa Electric Corporation GS 11G02M01-01E

2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright June 2002
Tel.: 81-422-52-5617 Fax.: 81-422-52-3421 4th Edition June. 2006
 2
Permissible load resistance: Purge gas flow rate: 1 L/min (when required)
550 Ω max. for 4 to 20 mA DC Safety and EMC conforming standards:
100 kΩ min. for 0 to 1 V DC IR200 is not CE-marking applicable.
* See Table 9 on page 11 for channel Installation altitude; 2000 m or less
numbers of displayed values and Pollution degree; 2 (Note)
analog output signals. Installation category; II (Note)
Analog input signal: Note: Installation category, called over-
For signal input from external O2 analyzer voltage category, specifies impulse
Signal requirement: withstanding voltage. Category II is
for electrical equipment.
(1) Signal from Yokogawa’s zirconia O2
Pollution degree indicates the degree
sensor (Model ZX8D) of existence of solid, liquid, gas or other
(2) 0 to 1 V DC from an O2 sensor inclusions which may reduce dielectric
Input section is not isolated. This strength. Degree 2 is the normal in
feature is when built-in O2 sensor is door environment.
not used. Safety; EN61010-1
* External O2 sensor should be EMC ; E  N61326-1 Class A, Table 2,
purchased separately. EN61326-2-3, EN61000-3-2,
Relay contact output: EN61000-3-3
1a contact (250 V AC/2 A, resistive load) E  MC Regulatory Arrangement in
Instrument error, calibration error, Australia and New Zealand (RCM)
range identification, auto calibration EN61326-1 Class A
status, solenoid valve drive for auto
calibration, pump ON/FF.
1c contact (250 V AC/2 A, resistive load)
Upper/lower alarm, peak alarm.
CAUTION
* All relay contacts are isolated mutually
This instrument is a Class A product, and it is designed
and from the internal circuit.
for use in the industrial environment. Please use this
Contact input: Non-voltage contact (ON/0 V, OFF/5 V instrument in the industrial environment only.
DC, 5 mA flowing at ON)
Remote range changeover, auto
calibration remote start, remote hold,
average value reset Standard Functions
Isolated from the internal circuit with a
Output signal hold:
photocoupler. Contact inputs are not
Output signals are held during manual
isolated from one another.
and auto calibrations by activation of
*Only M3.5 screw terminals are used for
holding (turning on its setting).
all signal inputs and outputs. Fordetails,
The values to be held are the ones just
see External Connection Diagram on
before start calibration mode.
page 14.
Indication values will not be held.
Power supply: Voltage rating; 100 to 240 V AC
Remote output hold:
Allowable range; 85 to 264 V AC
Output signal is held at the latest value
Frequency; 50/60 Hz
by short-circuiting the remote output
Power consumption; 70 VA max.
holding input terminals.
Inlet; Conform to EN60320
Holding is maintained while the
Protection Class l
terminals are short-circuited. Indication
Operating conditions:
values will not be held.
Ambient temperature; -5 to 45°C
Remote range changeover:
Ambient humidity; 90%RH max.,
non-condensing Measuring range can be changed
according to an external signal when
Storage conditions:
remote range changeover input is
Ambient temperature; -20 to 60°C
received.
Ambient humidity; 90%RH max.,
Changeover is effective only when
non-condensing
remote range setting is turned on. In
Dimensions (H × W × D):
this case, measuring range cannot be
19-inch rack mounting type;
changed manually.
177 × 483 × 493 mm (500 max.)
When the contact input terminals for
Weight: Approx. 10 kg
each component are short-circuited, the
Finish color: Front panel;Off-white (Munsell 10Y7.5/
first range is selected, and it is changed
0.5 or equivalent)
over to the second range when the
Casing; Steel-blue terminals are open.
Enclosure: Steel casing, for indoor use Range identification signal:
Material of gas-contacting parts: The present measuring range is
Gas inlet/outlet; SUS304 identified by a contact signal.
Sample cell; SUS304/neoprene rubber The contact output terminals for each
Infrared-ray transmitting window; CaF2 component are short-circuited when the
Internal tubing; Toalon tube first range is selected, and when the
Gas inlet/outlet: Rc1/4 or 1/4 NPT internal thread second range is selected, the terminals

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 3
are open. analyzer error No. 1, 3 or 10.
Auto calibration: Calibration error contact output:
Auto calibration is carried out Contacts close at occurrence of manual
periodically at the preset cycle. or auto calibration error (any of errors
When a standard gas cylinder for No.4 to 9).
calibration and a solenoid valve for Auto calibration status contact output:
opening/ closing the gas flow line are Contacts close during auto calibration.
prepared externally by the customer, Pump ON/OFF contact output:
calibration will be carried out with the During measurement, contacts close.
solenoid valve drive contacts for zero
While calibration gas is flowing, contacts
calibration and each span calibration
open. Contacts are connected in power
turned on/off sequentially at the set auto
calibration timing. supply of pump, and stop the sample
Auto calibration cycle setting: gas while calibration gas is flowing.
Auto calibration cycle is set. Optional Functions
Setting is variable within 1 to 99 hours
(in increments of 1 hour) or 1 to 40 days O2 correction: Conversion of measured CO, SO2 and
(in increments of 1 day). NO gas concentrations into values at
Gas flow time setting: reference O2 concentration.
The time for flowing each calibration gas 21 – On
Correction formula: C = 3 Cs
in auto calibration is set. 21 – Os
Settable within 60 to 599 seconds (in Where:
increments of 1 second) C: Sample gas concentration after
Auto calibration remote start: O2 correction
Auto calibration is carried out only once Cs: Measured concentration of
according to an external input signal. sample gas
Calibration sequence is settable in the Os: Measured O2 concentration
same way as the cyclic auto calibration. On: Reference O2 concentration
Calibration starts by opening the auto (value changeable by setting)
calibration remote start input terminals * The upper limit value of the fractional
after short-circuiting for 1.5 seconds or part in this calculation is 4.
longer. Auto calibration is started when The result of calculation is indicated
the contacts open. and output in an analog output signal.
Auto zero calibration: Average value after O2 correction and O2 average value
Auto zero calibration is carried out calculation: The result of O2 correction or instanta-
periodically at the preset cycle. neous O2 value can be output as an
This cycle is independent of “Auto average value in the determined period
calibration” cycle. of time.
When zero calibration gas and solenoid Used for averaging is the moving
valve for opening/closing the calibration average method in which sampling is
gas flow line are prepared externally by carried out at intervals of 30 seconds.
the customer, zero calibration will be (Output is updated every 30 seconds. It
carried out with the solenoid valve drive is the average value in the determined
contact for zero calibration turned on/off period of time just before the latest
at the set auto zero calibration timing. updating.)
Auto zero calibration cycle setting: Averaging time is settable within 1 to 59
Auto zero calibration cycle is set. minutes (in increments of 1 minute) or 1
Setting is variable within 1 to 99 hours to 4 hours (in increments of 1 hour).
(in increments of 1 hour) or 1 to 40 days Average value reset:
(in increments of 1 day). The above-mentioned output of average
Gas flow time setting: value is started from the initial state by
The time for flowing zero gas in auto opening the average value resetting
zero calibration is set. input terminals after short-circuiting for
Settable 60 to 599 seconds (in 1.5 seconds or longer.
increments of 1 second) Output is reset by short-circuiting and
Upper/lower limit alarm: restarted by opening.
Alarm contact output turns on when the CO concentration peak alarm:
preset upper or lower limit alarm value is (available only for CO + O2
reached. measurement)
Contacts close when the instantaneous Alarm output turns on according to the
value of each component becomes preset concentration and count.
larger than the upper alarm limit value or Whenever the instantaneous value of
smaller than the lower alarm limit value. CO exceeds the preset concentration
Instrument error contact output: value, count increments. If the count
Contacts close at occurrence of exceeds the preset value in one hour,

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 4
the alarm contacts close. Corrosive component: HCl 1 ppm or less
Communication function: Standard gas for calibration:
RS-232C (9 pins D-sub) Zero gas; Dry N2
Half-duplex bit serial Span gas; Each sample gas having
Start-stop synchronization concentration 90 to 100%
ModbusTM protocol of its measuring range
Contents: Read/write parameters (recommended).
Read measurement Gas beyond concentration
concentration and instrument 100% is unusable.
In case a zirconia O2 analyzer is
status
installed externally and calibration is
Remark: When connecting via RS-485
carried out on the same calibration gas
interface, a RS-232C ↔ RS- line:
485 converter should be used. Zero gas; Dry air or atmospheric air
(provided without CO2
Performance
sensor)
Repeatability:±0.5% of full scale Span gas; For other than O2
Linearity: ±1% of full scale measurement, each sample
Zero drift: ±2% of full scale/week gas having concentration 90
Span drift: ±2% of full scale/week to 100% of its measuring
Response time (for 90%FS response): range
1 or 2 component measurement; For O2 measurement, O2 gas
Within 15 seconds including of 1 to 2 vol%
replacement time of sample gas It is understood that a large quantity
More than 2 component measurement; of hydrogen, helium, or argon in sample
Within 30 seconds including gas affects the calibration model of
replacement time of sample gas an infrared gas analyzer (pressure
broadening). When measuring such
sample gas, use a gas which has
Interference from other gases: similar composition to the sample gas
as a span gas.
NO Built-in
CO2 CO CH4 SO2
Interference
component analyzer analyzer analyzer analyzer analyzer paramagnetic
O2 analyzer
Installation Requirements
CO 1000 ppm ≤ 1%FS − ≤ 1%FS ≤ 1%FS ≤ 1%FS − • Indoor use: Avoid exposure to direct sunlight,
≤ 1%FS weather, and radiant heat from hot substances.
CO2 15% − for 200 ppm
analyzer,
≤ 1%FS ≤ 1%FS ≤ 1%FS ≤ 2% FS Where exposure to such conditions are unavoidable,
≤ 2.5%FS a protective hood or cover should be prepared.
≤ 1%FS • Minimal vibration
H2O saturation
at 20°C ≤ 1%FS
for 500 ppm
analyzer,
≤ 1%FS − − − • A clean atmosphere
≤ 2.5%FS
≤ 50ppm ≤ 60ppm
≤ 2.5%FS * ≤ 2%FS * ≤ 2%FS
H2O saturation
at 2°C − for 200 ppm − with inter- with inter- −
analyzer ference ference
compen- compen-
sation sation
CH4 1000 ppm ≤ 1%FS ≤ 1%FS − ≤ 50ppm − −
T02.EPS
*: The H2O interference of NO and SO2 analyzer can be reduced by the
interference compensation.

Standard Requirements for Sample Gas

Flow rate: 1 ± 0.5 L/min
Temperature: 0 to 50°C
Pressure: 10 kPa or less (Gas outlet side should
be open to the atmospheric air.)
Dust: 100 µg/Nm3 or less in particle size of
0.3 µm or less
Mist: Unallowable
Moisture: Below a level where saturation occurs
at room temperature (condensation
unallowable).
Below the level where saturation occurs
at 2°C for CO measurement in 0 to 200
ppm range, NO measurement, and SO2
measurement.

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 5
Diagram of measurement principle of infrared gas analyzer (CO2, CO, CH4, SO2, NO)
Front expansion chamber

Gas inlet Gas outlet

Infrared-ray
light source
Rear expansion chamber

Detector

Mass flow sensor

Motor Measuring cell

Chopper Preamplifier

Signal
Indication processing
and calculation
block
Output F01.EPS

Diagram of measurement principle of paramagnetic oxygen analyzer

Mirror
Permanent
magnets

Gas inlet Measuring cell

Magnetic field

Gas outlet

Preamplifier

Permanent
magnets

LED
Photodiode

Signal processing
Indication
and calculation block

Output
F02.EPS

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 6
Examples of sampling system configuration
Typical examples are shown below. The system configuration may vary depending on sample gas. Consult with
Yokogawa.

Measurement of sample gas with low moisture content (room-temperature saturation level or below):
CO, CO2 and CH4 measurement
10 Secondary
filter Gas External Exhaust
1 Primary filter analyzer (atmospheric
Sample O2 analyzer
7 4-way selector (IR200) pressure)
gas inlet 3 Pump cock

9 Flowmeter
p A dehumidifier must be used for CO (0-200 ppm)
p 4 Electronic
and SO2 measurements (to prevent saturation at
dehumidifier
28°C). Even in any other gas measurements, if
2 Safety sample gas has a high moisture content or if
drain condensation is likely to occur, a safety drain trap
trap 5 Drain 8 and a humidifier should be used.
pot

Drain Standard gas Standard gas for

6 Ball valve for zero calibration span calibration F03.EPS

When NO or SO2 is included in components to be analyzed

When measurement range of CO meter is 0 to 200 ppm
When condensation may occur due to excessive moisture content in measured gas

1 Primary filter 9 Flowmetr 10 Secondary filter

12 3-way
3 Pump solenoid valve

14 Solenoid 11 NO2/NO
∗ 3 Pump valve converter
Atmosphere ∗ 14
4 Electronic
2 Safety duhumidifier 14 Solenoid
dran trap 14 Solenoid
13 valve
valve Bubbler Gas analyzer
(IR200)
5 Drain
pot
∗ External O2
8 Standard gas analyzer
for zero calibration
6 8 Standard gas
Drain for span calibration Exhaust
Ball valve (atmospheric pressure)

∗ A dehumidifier must be used for NO, SO2, and CO (0-200 ppm) measurements (to prevent
saturation at 28°C). Use either atmospheric air or cylinder gas as a zero calibration gas and
supply it through a bubbler (humidifying) to reduce interference of water.

Typcal sampling system components

No. Item Description

1 Primary filter (mist filter) Removes dust and mist.

2 Safety drain trap Separates and dischages drain.

3 Pump Sucks in sample gas.

4 Electronic dehumidifier Ddhumidifies sample gas.

5 Drain pot Cellcts discharged water from dehumidifier.

6 Ball valve Used for discharging drain.

7 4-way selector cock Used for switching sampling and calibration lines.

8 Standard gas for calibration Used for zero/span calibration.

9 Flowmeter Adjust and monitors sample gas flow rate.

10 Secondary filter (membrane filter) Removes fine dust.

11 NO2/NO converter Converter NO2 gas into NO gas.
12 3-way solenoid valve Used for introducing humidified gas.
13 Bubbler Humidifies calibration gas.
14 Solenoid valve Used for switching sampling and calibration lines.
T03.EPS

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 7
MODEL AND SUFFIX CODE
[Style: S3]
Model Suffix code Option code Description
IR200 Infrared gas analyzer 19-inch rack mounting type with slide rail
-A SO2
Measurable -B CO
components -C CO2
-D CH4
(note 8)
-E NO
-F CO2 + CO
-G CH4 + CO
-H CO2 + CH4
-J CO2 + CO + CH4
-K NO + SO2
-L NO + CO
-M NO + SO2 + CO

O2 analyzer N Without O2 analyzer

1 External zirconia type O2 sensor (purchase separately:
ZX8D)
2 External O2 analyzer (note 1)
3 Built-in paramagnetic type O2 sensor
A 0−200 ppm (note 3)
1st Component
B 0−500 ppm (note 4)
1st Range
C 0−1000 ppm
(note 2)
D 0−2000 ppm
E 0−2500 ppm
F 0−5000 ppm
G 0−1%
H 0−2%
J 0−3%
K 0−5%
L 0−10%
M 0−20%
P 0−25%
Q 0−40%
R 0−50%
S 0−70%
T 0−100%

1st Component B 0−500 ppm

2nd Range C 0−1000 ppm
(note 2) D 0−2000 ppm
E 0−2500 ppm
F 0−5000 ppm
G 0−1%
H 0−2%
K 0−5%
L 0−10%
M 0−20%
P 0−25%
R 0−50%
T 0−100%
N Not available
2nd Component B 0−500 ppm
1st Range C 0−1000 ppm
(note 2) D 0−2000 ppm
E 0−2500 ppm
F 0−5000 ppm
G 0−1%
H 0−2%
J 0−3%
K 0−5%
L 0−10%
M 0−20%
P 0−25%
Q 0−40%
R 0−50%
S 0−70%
T 0−100%
N Not available
T04-1.EPS

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 8
MODEL AND SUFFIX CODE (Continued)

Model Suffix code Option code Description

IR200 − Infrared gas analyzer 19-inch rack mounting type with slide rail

2nd Component C 0−1000 ppm

2nd Range D 0−2000 ppm
(note 2) E 0−2500 ppm
F 0−5000 ppm
G 0−1%
H 0−2%
K 0−5%
L 0−10%
M 0−20%
P 0−25%
R 0−50%
T 0−100%
N Not available
3rd Component B 0−500 ppm
1st Range C 0−1000 ppm
(note 2) D 0−2000 ppm
E 0−2500 ppm
F 0−5000 ppm
G 0−1%
H 0−2%
J 0−3%
K 0−5%
L 0−10%
M 0−20%
P 0−25%
Q 0−40%
R 0−50%
S 0−70%
T 0−100%
N Not available
3rd Component C 0−1000 ppm
2nd Range D 0−2000 ppm
(note 2) E 0−2500 ppm
F 0−5000 ppm
G 0−1%
H 0−2%
K 0−5%
L 0−10%
M 0−20%
P 0−25%
R 0−50%
T 0−100%
N Not available

O2 Analyzer 1 0−5%
1st Range 2 0−10%
(note 2) 3 0−25%
4 0−50%
5 0−100%
N Not available
O2 Analyzer 2 0−10%
2nd Range 3 0−25%
(note 2) 4 0−50%
5 0−100%
N Not available
Output -4 4−20 mA DC, non-isolation
-1 0−1 V DC, non-isolation
Piping R Rc1/4
T 1/4 NPT
Indication, Power Cable (note 6) J Japanese, Power Cable; rated voltage 125 V AC
E English, Power Cable; rated voltage 125 V AC (UL)
U English, Power Cable; rated voltage 250 V AC (CEE)

Option O2 Correction and O2 Average (note 5) /K With O2 correction and O2 average value
Peak alarm (note 5) /A With peak alarm (CO gas Only)
Communication /C RS−232C (note 7)
Internal Purge /P Analyzer internal purging
T04-2.EPS

Footnotes:
1: A signal from the external O2 analyzer should be 0-1 V DC linear to full scale.
2: Possible combinations of ranges are specified in separate tables.

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 9
3: Only available for CO measurement.
4: Only available for CO2, CO, SO2 or NO measurements.
5: O2 correction is available only for CO, SO2, and NO. Both average value output after O2
correction and average O2 value output are provided at the same time.
A peak alarm can be provided only for CO measurement.
6: Suffix Codes “E” and “U” are power cables with different voltage rating and plug type. Select
appropriate code according to the operating power supply voltage to be used in the field.
Suffix Code “E” is of the North American plug type and “U” of the European type.
7: Should be specified when using ModbusTM communication.
8: For NOx measurement, a NO2/NO converter (P/N K9350LE or K9350LF) should be purchased separately.

Measurable components and ranges - availability check table -

Table 1. Single-component analyzer (CO2, CO, CH4, SO2, NO)
2nd range B C D E F G H K L M P R T
1st range 0−500ppm 0−1000ppm 0−2000ppm 0−2500ppm 0−5000ppm 0−1% 0−2% 0−5% 0−10% 0−20% 0−25% 0−50% 0−100%
A 0−200ppm – – – – – – – – – – –
B 0−500ppm – – – – – – – – – –
C 0−1000ppm – – – – – – – – – –
D 0−2000ppm – – – – – – – – – –
E 0−2500ppm – – – – – – – – – – –
F 0−5000ppm – – – – – – – – – – –
G 0−1% – – – – – – – – – – –
H 0−2% – – – – – – – – – – –
J 0−3% – – – – – – – – – – –
K 0−5% – – – – – – – – – –
L 0−10% – – – – – – – – – –
M 0−20% – – – – – – – – – –
P 0−25% – – – – – – – – – – –
Q 0−40% – – – – – – – – – – –
R 0−50% – – – – – – – – – – – –
S 0−70% – – – – – – – – – – – –
T 0−100% – – – – – – – – – – – –
T05.ai
: CO2 analyzer measurable range : CO analyzer measurable range : CH4 analyzer measurable range
: SO2 analyzer measurable range : NO analyzer measurable range
*Note:Single range is also available.

Table 2. Two-component analyzer (CO2 and CO)

2nd component (CO), 1st range CO
1st component B C D E F G H J K L M P R T
(CO2), 1st range 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-5000ppm 0-1% 0-2% 0-3% 0-5% 0-10% 0-20% 0-25% 0-50% 0-100%
F 0−5000ppm –
G 0−1%
H 0−2%
J 0−3%
CO2 K 0−5%
L 0−10%
M 0−20%
R 0−50% –
T 0−100% –
: Available as single range, : 2 ranges of 2 or 2.5 times each range available T06.EPS

Table 3. Two-component analyzer (CH4 and CO)

2nd component (CO), 1st range CO

1st component B C D E F G H K L M P R T
(CH4),1st range 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-5000ppm 0-1% 0-2% 0-5% 0-10% 0-20% 0-25% 0-50% 0-100%
F 0−5000ppm – – –
G 0−1% –
H 0−2%
K 0−5%
CH4
L 0−10%
M 0−20% – –
R 0−50% – – – –
T 0−100% – – – – –
T07.EPS
: Available as single range, : 2 ranges of 2 or 2.5 times each range available

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 10
Table 4. Two-component analyzer (CO2 and CH4)
2nd component (CH4), 1st range CH4
1st component C D E F G H K L M P R T
(CO2),1st range 0 – 1000ppm 0 – 2000ppm 0 – 2500ppm 0 – 5000ppm 0 – 1% 0– 2% 0 – 5% 0 – 10% 0 – 20% 0 – 25% 0 – 50% 0 – 100%
D 0 – 2000ppm – – – – – – –
E 0 – 2500ppm – – – – – – –
F 0 to 5000ppm – – – – – –
G 0 – 1% – –
CO2 H 0 – 2% –
K 0 – 5%
L 0 – 10%
M 0 – 20%
R 0 – 50% –
T 0 – 100% –
T08.EPS
: Available as single range, : 2 ranges of 2 or 2.5 times each range available

Table 5. Two-component analyzer (NO and SO2)

2nd component (SO2), 1st range SO2
1st component B C D E F
(NO),1st range 0-500ppm 0-1000ppm 0-2000ppm 0-2500ppm 0-5000ppm
B 0−500ppm
C 0−1000ppm
NO D 0−2000ppm
E 0−2500ppm
F 0−5000ppm
T05-1
:Two components measurable range. 1st component ; NO, 2nd component ; SO2
* 1st range (low range) must meet the combination in above table.
2nd range, both NO and SO2 measurements are up to 5 times of the 1st range,
and 2nd max. range is 0 to 5000ppm.

Table 6. Two-component analyzer (NO and CO)

2nd component (CO), 1st range CO
1st component A B C D E F G
(NO),1st range 02200ppm 02500ppm 021000ppm 022000ppm 0v2500ppm 025000ppm 021%
B 02500ppm
C 021000ppm
NO D 022000ppm
E 022500ppm
F 025000ppm −
T05-2
:Two components measurable range. 1st component ; NO, 2nd component ; CO
* 1st range (low range) must meet the combination in above table.
2nd range, both NO and CO measurements are up to 5 times of the 1st range.
2nd max. range of NO is 0 to 5000ppm.
2nd max. range of CO2 is 0 to 1%.

Table 7. Three-component analyzer (CO2 + CO + CH4 and NO + SO2 + CO)

See Table 4 for CO2 + CH4 measurement of three-component analyzer (CO2 + CO + CH4) and Table 5 for NO +
SO2 measurement of three-component analyzer (NO + SO2 + CO). See Table 1 for CO measurement.

Table 8. O2 analyzer
2nd range 2 3 4 5
1st range 0-10% 0-25% 0-50% 0-100%
1 0-5% −
2 0-10% −
3 0-25% − −
4 0-50% − − −
5 0-100% − − −
T09.EPS
: Built-in O2 analyzer measurable range,
: External zirconia type O2 analyzer (in this case, Yokogawa’s ZX8D)
measurable range
* O2 analyzer is selectable indifferently to combination with other components.

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Dec. 27, 2017-11
 11
Table 9. Measurable Components and Their Corresponding Channel Numbers

Suffix/Option Code Output and Corresponding Channel

Measurable O2
component analyzer O2 correction CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
-A N Not specified SO2
-B N Not specified CO
-C N Not specified CO2
-D N Not specified CH4
-E N Not specified NO
-F N Not specified CO2 CO
-G N Not specified CH4 CO
-H N Not specified CO2 CH4
-J N Not specified CO2 CO CH4
-K N Not specified NO SO2
-L N Not specified NO CO
-M N Not specified NO SO2 CO
-A 1, 2, 3 Not specified SO2 O2
-B 1, 2, 3 Not specified CO O2
-C 1, 2, 3 Not specified CO2 O2
-D 1, 2, 3 Not specified CH4 O2
-E 1, 2, 3 Not specified NO O2
-F 1, 2, 3 Not specified CO2 CO O2
-G 1, 2, 3 Not specified CH4 CO O2
-H 1, 2, 3 Not specified CO2 CH4 O2
-J 1, 2, 3 Not specified CO2 CO CH4 O2
-K 1, 2, 3 Not specified NO SO2 O2
-L 1, 2, 3 Not specified NO CO O2
-M 1, 2, 3 Not specified NO SO2 CO O2
-A 1, 2, 3 /K SO2 O2 Correct SO2 Correct SO2 av. O2 av.
-B 1, 2, 3 /K CO O2 Correct CO Correct CO av. O2 av.
-E 1, 2, 3 /K NOX O2 Correct NOX Correct NOX av. O2 av.
-F 1, 2, 3 /K CO2 CO O2 Correct CO Correct CO av. O2 av.
-G 1, 2, 3 /K CH4 CO O2 Correct CO Correct CO av. O2 av.
-J 1, 2, 3 /K CO2 CO CH4 O2 Correct CO Correct CO av. O2 av.
-K 1, 2, 3 /K NOX SO2 O2 Correct NOX Correct SO2 Correct NOX av. Correct SO2 av. O2 av.
-L 1, 2, 3 /K NOX CO O2 Correct NOX Correct CO Correct NOX av. Correct CO av. O2 av.
-M 1, 2, 3 /K NOX SO2 CO O2 Correct NOX Correct SO2 Correct CO O2 av.
T009.ai

* How to Read the Table

“SO2” in the CH1 column means that the display and output of CH1 correspond to SO2 component. “Correct XX” means an instantaneous XX
value after O2 correction, “Correct XX av.” an average XX value after O2 correction, and “O2 av.” an average O2 value.

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Jun.01, 2006-00
 12
EXTERNAL DIMENSIONS Unit: mm

<Top View> <Side View>

500 max

355.6
365
336.5
254
123.8
111.1
101.5
(24)

38
88.5
M4 (for slide rail)
<Front View>

Power Switch

M5
INFRARED GAS ANALYZER
7.5

POWER Applicable both for

100.8
177

JIS 100 mm and

EIA 101.6 mm
MODE ESC ZERO

ENT SPAN

465
483

<Rear View>
Purge gas inlet, Rc1/4 or 1/4NPT

429 Sample gas outlet, Rc1/4 or 1/4NPT

Sample gas inlet, Rc1/4 or 1/4NPT

<REAR>

RS232C Terminal Terminal Terminal AC inlet (100 to 240 V AC, 50/60 Hz)
connector block 1 block 3 block 5 F04.EPS

Terminal Terminal
block 2 block 4

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Oct.30, 2009-02
 13
EXTERNAL DIMENSIONS OF ACCESSORY SLIDE RAIL Unit: mm
Model: 305A-20/Accuride International Inc.
Closed

Cabinet member 530±3

Closed position flush or under
1.52t
(22.7) (9.5) Open
Intermediate
member
508.0±0.8
Drawer member
476.2±0.3
1.27t 15.9±0.5
463.5±0.3
352.8±0.3
111.1±0.3
25.4±0.3
12.7±0.3
35.3±0.3

(24.4)

12.7±0.3 4.5 × 5.3 4.5 × 5.3

123.8±0.3
238.1±0.3

365.1±0.3
15.9±0.5
19.1±0.3 505.0±0.8 F05.EPS

Reinforcement plate

19-inch rack mounting method:

The instrument weight should be supported at the bottom of the unit (or the side of the unit when mounted with the
slide rails). For easy maintenance, it is recommended to select the method to allow withdrawing along the slide rail.

Slide rail mounted type Guide rail mounted type

Rack size Rack size

101.6

101.6

450 or more 450 or more

465 EIA standard 465 EIA standard

Mounting diagram Mounting diagram

Slide rails Guide rails

Guide rails
For the guide rail mounted type, a maintenance
space (200 mm or more) should be provided on
top of the main unit.
F06.EPS

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Jun.01, 2006-00
 14

EXTERNAL CONNECTION DIAGRAM

Terminal block 1 Terminal block 2
<TN1> <TN2>
CH5 output – 1 11 * O2 sensor input – 1 11
Unassigned Unassigned
(CH5_OUT) + 2 12 (O2_IN) + 2 12

CH4 output – 3 13 3 13 CH4 remote range

Unassigned Unassigned changeover input
(CH4_OUT) + 4 14 4 14 (R_RNG_CH4)

CH3 output – 5 15 – CH8 output 5 15 CH3 remote range

Unassigned changeover input
(CH3_OUT) + 6 16
+ (CH8_OUT)
6 16 (R_RNG_CH3)
7 17 7 17 CH2 remote range
CH2 output – – CH7 output Unassigned changeover input
(CH2_OUT) + 8 18
+ (CH7_OUT)
8 18 (R_RNG_CH2)

CH1 output – 9 19 9 19 CH1 remote range

– CH6 output Unassigned changeover input
(CH1_OUT) + 10 20
+ (CH6_OUT)
10 20 (R_RNG_CH1)
(M3.5 screw) (M3.5 screw)

Terminal block 3 Terminal block 4

<TN3> <TN4>
1 11 Contact output for CH4 1 11
Unassigned Instrument error span calibration Unassigned
2 12 (FAULT) (SPAN_CH4) 2 12
3 13 Contact output for CH3 3 13
Unassigned CH4 range identification Auto calibration status contact
span calibration
4 14 signal output (RNG_IDCH4) (SPAN_CH3) 4 14 output (ACAL/MNT)

5 15 Contact output for CH2 5 15 Calibration error

Remote hold input CH3 range identification span calibration contact output
(R_HOLD) 6 16 signal output (RNG_IDCH3) (SPAN_CH2) 6 16 (CAL_ALM)
7 17 Contact output for CH1 7 17
Average value reset CH2 range identification span calibration Pump ON/OFF contact
input (RESET) signal output (RNG_IDCH2) output (PUMP)
8 18 (SPAN_CH1) 8 18
Auto calibration 9 19 Contact output for 9 19
CH1 range identification zero calibration Unassigned
remote start
input (R_CAL) 10 20 signal output (RNG_IDCH1) (ZERO) 10 20
(M3.5 screw) (M3.5 screw)

F07.EPS
Terminal block 5
<TN5>
Unassigned 1 11
*O2 sensor input is used when an external O2 analyzer is selected.
2 12
CH3 alarm output Unassigned Note: Unassigned terminals are used for internal connection.
(ALM_CH3) 3 13 So they should not be used as repeating terminals either.
4 14
5 15
CH2 alarm output Peak alarm
(ALM_CH2) 6 16 output (PEAK_ALM)
7 17
8 18
CH1 alarm output CH4 alarm output
(ALM_CH1) 9 19 (ALM_CH4)
10 20
(M3.5 screw)

STANDARD ACCESSORIES
Item Part No. Description Qty

Power cable K9218SA Standard inlet type (2.5 m) 1

Fuse K9218RB Replacement fuse (250 V AC, 1 A, delay type) x1 2

Slide rail K9218RC Slide rail x1 2

T11.EPS
Note: Quantity in this table is the number of accessories supplied as standard.
For instance, two K9218RC parts, i.e., two slide rails, are supplied as standard.
When ordering separately, the required number of parts should be considered.

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Jun.01, 2006-00
 15
Dedicated Zirconia O2 Sensor (to be purchased Dimensions (H x W x D): 140 × 170 ×190 mm
separately) Weight: Approx. 3 kg
For O2 correction, the IR200 can accept linealized 0 Finish color: Munsell 5Y 7/1
to 1 V DC signal coming from an analyzer calibrated
to 0 to 25%O2 of full scale. Dedicated zirconia O2
sensor, Model ZX8D, is available from Yokogawa.e Model Suffix Option Description
code code
Measuring method: Zirconia system ZX8D - - - - - - - - - - - - - - - - Zirconia Oxygen Analyzer
Measurable component and measuring range:
Power -5 -------- 100-115 V AC, 50/60 Hz
supply -3 -------- 200-240 V AC, 50/60 Hz
Measurable component Minimum range Maximum range
Style code *C - - - - - - - - For IR202, IR200, IR400
Oxygen (O2) 0−5 vol% 0−25 vol% *D - - - - - - - - For IR202, IR200, IR400
T12.EPS
(CE conformity)

Repeatability: Within ±0.5% of full scale

Linearity: Within ±1% of full scale
Zero drift: Within ±1% of full scale/week
Span drift: Within ±2% of full scale/week
Response time: Approx. 20 seconds (for 90%
response)
Sample gas flow rate: 0.5±0.25 L/min
Note: The Zirconia system, due to its principle, may
produce a measuring error depending on the
relative concentration versus the combustible
O2 gas concentration. Also, a corrosive gas
(SO2 of 250 ppm or more, etc.) may affect the
life of the sensor.
Gas inlet/outlet size: Rc1/4
Power supply: 90 to 126 V AC or 200 to 240 V AC,
50/60 Hz
Enclosure: Steel casing, for indoor application
Indication: Temperature indication (LED)
Temperature alarm output:
Contact output 1a contact,
Contact capacity 220 V AC, 1 A
(resistive load)
Safety, EMC and RoHS conformity standards:
Installation altitude; 2000 m or less
Pollution degree; 2 (Note)
Installation category; II (Note)
Note: Installation category, called over
voltage category, specifies impulse
withstanding voltage. Category II is
for electrical equipment.
Pollution degree indicates the degree
of existence of solid, liquid, gas or
other inclusions which may reduce
dielectric strength. Degree 2 is
the normal in door environment.
Safety; EN61010-1
EMC ; EN61326-1 Class A, Table 2 (For use
in industrial locations), EN61326-2-3,
EN61000-3-2, EN61000-3-3
EMC Regulatory Arrangement in
Australia and New Zealand

CAUTION
This instrument is a Class A product, and it is
designed for use in the industrial environment. Please
use this instrument in the industrial environment only.

RoHS ; EN50581

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Dec. 27, 2017-11
 16
External Dimensions of ZX8D

(Unit: mm)
150 or
more

4-M4

OXYGEN ANALYZER

TEMP.

150 or more
150 or
141

110

more
131
AC250V 1 2 3 4 5 6 7
T3.15A
US
F
E

L AC N OUT ALM
INPUT

170 OXYGEN ANALYZER

152 TEMP.

Outer dimensions Mounting dimensions US

AC250V
T3.15A
1 2 3 4 5 6 7

F
E
L N
AC OUT ALM
INPUT

150 or more
Maintenance space F0401.ai

External Connection Diagram

1 2 3 4 5 6 7

+ -

AC power supply E Output Temperature

50/60 Hz to IR200 alarm
output
F09.EPS

Caution on Safety
Before using this product, be sure to read its instruction manual in advance.

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Aug.22, 2014-06
 17
NO2/NO Converter Safety, EMC and RoHS conformity standards
Part number: K9350LE (K9350LF only):
K9350LF Installation altitude; 2000 m or less
Mounting: Indoor surface mounting Pollution degree ; 2 (Note)
Target gases: General boiler exhaust gas, Installation category; II (Note)
Note: Installation category, called over
atmosphere voltage category, specifies impulse
Catalyst: Amount; 2 cm3 withstanding voltage. Category II is
Replacement cycle; Approx. 12 months for electrical equipment.
(at flow rate of 0.3 L/min with 5%O2,10 Pollution degree indicates the degree
ppm NO) of existence of solid, liquid, gas or other
Temperature setpoint; 210 ±10°C inclusions which may reduce dielectric
(Sensing tip: K thermocouple) strength. Degree 2 is the normal in door
Wetted materials: environment.
Ceramic, Viton, glass filter, SUS316 Safety; EN61010-1
Conversion efficiency: 90% or higher, conforms to JIS EMC ; EN61326-1 Class A, Table 2 (For use
Gas flow rate: 0.5 L/min in industrial locations), EN61326-2-3,
Ambient temperature: -5 to 45°C EN61000-3-2, EN61000-3-3
Power supply: 100 V AC, 50/60 Hz (K9350LE) EMC Regulatory Arrangement in
100 to 240 V AC, 50/60 Hz (K9350LF) Australia and New Zealand
Power consumption: Approx. 85 VA
Weight: Approx. 1.1 kg (K9350LE)
Approx. 1.2 kg (K9350LF) CAUTION
Sample gas requirements:
Dust/drain removed, gas This instrument is a Class A product, and it is designed
temperature at 150°C or for use in the industrial environment. Please use this
less instrument in the industrial environment only.

One-year-Use Spare Parts RoHS ; EN50581

Item Part No. Qty
Catalyst for NO2/NO converter K9350LP 2
Glass wool for NO2/NO converter K9350LQ 2
Fitting for NO2/NO converter K9350LV 2
T15.eps

External Dimensions
Unit: mm
(150)
135

Gas Outlet ∅9.5/∅5.5

Wiring Diagram
(120)
(210)
105

7 8

4-∅5

Gas Inlet ∅9.5/∅5.5

100 V AC
(Shared with internal wiring)
Approx.130
110

K9350LE K9350LF

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Dec. 27, 2017-11
 18
Inquiry Sheet for IR200 Infrared Gas Analyzer

Place a checkmark  in the appropriate box and fill in the specific information in the blanks for your reference.
1. General Information
Company : Delivery destination :
Contact person : Section : (Phone No. )
Plant name : Measurement location:
Purpose : Indication reading,  Recording, Telemeter transmission, Alarm,  Control,  Other

2. Requirements
Measurable component: O2 Analyzer:
 SO2  Without O2 analyzer
 CO  External zirconia type sensor (use ZX8D)
 CO2  Style C (Non-CE conformity)
 CH4  Style D (CE conformity)
 NO  External O2 analyzer
 CO2 + CO  Built-in paramagnetic type O2 sensor
 CH4 + CO NO2/NO Converter:
 CO2 + CH4
 NO + SO2  With NO2/NO Converter
 NO + CO  K9350LE (Non-CE conformity)
 CO2 + CO + CH4  K9350LF (CE conformity)
 NO + SO2 + CO  Without NO2/NO Converter

Range:
1st component, 1st range 1st component, 2nd range 2nd component, 1st range 2nd component, 2nd
range
 0 – 200 ppm  0 – 500 ppm  0 – 500ppm  0 – 1000 ppm
 0 – 500 ppm  0 – 1000 ppm  0 – 1000 ppm  0 – 2000 ppm
 0 – 1000 ppm  0 – 2000 ppm  0 – 2000 ppm  0 – 2500 ppm
 0 – 2000 ppm  0 – 2500 ppm  0 – 2500 ppm  0 – 5000 ppm
 0 – 2500 ppm  0 – 5000 ppm  0 – 5000 ppm  0 – 1%
 0 – 5000 ppm  0 – 1%  0 – 1%  0 – 2%
 0 – 1%  0 – 2%  0 – 2%  0 – 5%
 0 – 2%  0 – 5%  0 – 3%  0 – 10%
 0 – 3%  0 – 10%  0 – 5%  0 – 20%
 0 – 5%  0 – 20%  0 – 10%  0 – 25%
 0 – 10%  0 – 25%  0 – 20%  0 – 50%
 0 – 20%  0 – 50%  0 – 25%  0 – 100%
 0 – 25%  0 – 100%  0 – 40%  Not available
 0 – 40%  Not available  0 – 50%
 0 – 50%  0 – 70%
 0 – 70%  0 – 100%
 0 – 100%  Not available

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E 4th Edition Aug.04, 2014-06

Subject to change without notice.

 19
3rd component, 1st range 3rd component, 2nd range O2 Analyzer, 1st range O2 Analyzer, 2nd range
 0 – 500 ppm  0 – 1000 ppm  0 – 5%  0 – 10%
 0 – 1000 ppm  0 – 2000 ppm  0 – 10%  0 – 25%
 0 – 2000 ppm  0 – 2500 ppm  0 – 25%  0 – 50%
 0 – 2500 ppm  0 – 5000 ppm  0 – 50%  0 – 100%
 0 – 5000 ppm  0 – 1%  0 – 100%  Not available
 0 – 1%  0 – 2%  Not available
 0 – 2%  0 – 5%
 0 – 3%  0 – 10%
 0 – 5%  0 – 20%
 0 – 10%  0 – 25%
 0 – 20%  0 – 50%
 0 – 25%  0 – 100%
 0 – 40%  Not available
 0 – 50%
 0 – 70%
 0 – 100%
 Not available

Output :  4 – 20 mA DC  0 – 1 V DC  RS-232C
O2 Correction and O2 Average :  Yes  No
Peak alarm :  Yes  No

3. Sample gas conditions

Fuel : u Gas, u Oil, u Coal, u Refuse, u Other fuel
(1) Temperature : to , Normal temperature [°C]
(2) Pressure : to , Normal pressure [MPa]
(3) Humidity : [vol%]
(4) Dust : [mg/Nm3]
(5) Corrosive gas:  Yes  No

Composition (Detailed composition of sample gas should be provided. This is important for the purpose of knowing
the effect of interference gases.)

Composition Concentration range

CO to h% hppm
CO2 to % ppm
CH4 to % ppm
H2 to % ppm
O2 to % ppm
N2 to % ppm
SO2 to % ppm
H 2O to % ppm
NO to % ppm
to % ppm
to % ppm

All Rights Reserved. Copyright © 2002, Yokogawa Electric Corporation GS 11G02M01-01E