Appendix E4 - EMS-WI-085 v2 Permit To Work WI
Appendix E4 - EMS-WI-085 v2 Permit To Work WI
1
Revision
WORK INSTRUCTION
Permit-to-Work Process
Implementation and correct use of the PtW work instruction will contribute to TPIs obligations in
complying with current legislation and ensures that work activities are controlled in order to minimise
the risk of harm to people and the environment.
A summary of abbreviations used throughout this document is listed in Appendix 1 for reference.
2. RISK ASSESSMENT
The hazards and controls for any given activity assessed under the PtW procedure will be defined
within each task specific work instruction and risk assessment.
3. RESPONSIBILITIES
3.1. All personnel using this WI are responsible for ensuring that they have read and understood the
contents of this WI and that the procedure is followed.
6. PROCESS
6.1. Introduction
PtWs for work managed by the EMS department are controlled and managed at the EMS permit
station. This process is applicable to planned preventative maintenance, reactive maintance work
and project works.
Each PtW requires the following documents to be used and prepared (refer to Section 6.3):
• Point of Work Risk Assessment (PoWRA)
• Task Specific Risk Assessment and Method Statement (RAMS)
• Isolation Form (if isolations are identified as a control measure in RAMS)
There are various types of RAMS required depending on the type of PtW required, and whom the
PtW is being issued to (refer to Section 6.4).
The identification of certain hazards requires a mandatory PtW to be raised by work carried out by
EMS/BMS staff. A full list of hazards to considered are listed in Appendix 1; however the mandatory
permited hazards are listed below:
Hazard Definition
Any work in a confined space or partially confined space having restricted access or
egress and/or which is or may become hazardous to personnel because of;
Confined Space • The confined space design and construction.
• The materials, gasses or substances within the space.
• The work activities or environmental conditions (heat).
Explosive A mixture, under atmospheric conditions, of air and one or more dangerous substances
Atmospheres in the form of gases, vapours, mists or dusts in which, after ignition has occurred,
combustion spreads to the entire unburned mixture.
Any work that could create a source of ignition that could result in a fire or
Hot work explosion. Examples of hot work include, but are not restricted to, welding, burning
and torch cutting or spark producing tools such as grinders.
Any pressurised mechanical system that holds stored energy. For example; steam,
oil, coolant.
Pressure Systems Note: Works affecting equipment maintaining pressure regimes required for
SAPO4/CL3 biocontainment do not fall under this hazard; these fall under
“Biocontainment”.
Any electrical source greater than 415V and will only be worked on by a qualified and/or
High Voltage competent person. Significant consideration should be given to the use of a permit for
low voltage (LV) works dependant on the nature, type and complexity of the work.
Any work where excavation, trenching, tunnels, drilling, pile driving, ground
Excavation
disturbance, or scraping (earth removal) are done.
This is a highly heat-resistant fibrous silicate mineral that can be woven into fabrics,
Asbestos and is used in brake linings and in fire-resistant and insulating materials. Often found
in buildings built prior to 2000.
Work in any place where, if there were no precautions in place, a person could fall a
Working at Height distance liable to cause personal injury. For example you are working at height if you
are working on a ladder or a flat roof, and could fall through a fragile surface, OR could
fall into an opening in a floor or a hole in the ground.
Works on or works that require the isolation of equipment or systems designed to
protect people from injury, such as fire alarm system, fire doors, carbon dioxide or
oxygen depletion monitors, and local exhaust ventilation.
Life Safety Systems This also applies to shut down of Air Handling Units (AHUs) that facilitate temperature
control in lower risk laboratories (non-SAPO4/CL3 areas). This applies in the following
buildings; Jenner, Biological Services Unit (BSU), Insectaries (IS4L and Philip Mellor),
and animal facilities (Houghton).
EMS-WI-085 Revision No. 2
Q-Pulse Document Number Page 4 of 24
Work on or that may affect biocontainment system (SAPO4/CL3), which if not
controlled appropriately could result in either exposure of personnel to harmful
biological agents or release of harmful biological agents to the environment, or result
in a breach of our SAPO licence requirements.
Examples could include work on;
• Ventilation systems including Air handling units, ductworks and HEPA Filters
• Effluent treatment plant and contained drains
Biocontainment
• Barrier equipment (Autoclaves, fumigation chambers, dunk tanks, pass thru
hatches etc.)
• Fabric of the building where this is part of containment barrier
• Microbiological safety cabinets
• Services associated with above systems (Electrical systems, steam systems,
compressed air systems etc.)
• BMS / controls associated with above systems
The term ‘containment’ describes the way in which biological agents are managed in the laboratory
environment so as to prevent, or control, the exposure of laboratory workers, other people and the
outside environment to the agent(s) in question. For the purposes of this document, the term
“biocontainment” or “biocontainment systems” refers to the physical building structures and
engineering systems which are in place and operate to maintain the validated parameters of
Containment Level 3 (CL3) and Specified Animal Pathogen Order Containment Level 4 (SAPO4)
facilities on site, in order to meet the requirements stated in our site SAPO licence, and applicable
biosafety regulations.
These are documents for routine activities carried out on a regular basis,
Task Specific Risk
such as those for planned preventative maintenance. Each task must
Assessment and RAMS
Work Instruction have an approved document on the quality management systems (Q-
Pulse for WI and Oshens for RA).
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Revision
WORK INSTRUCTION
Permit-to-Work Process
Refer to
Section 6.4.1
for RAMS
application
summary
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Revision
WORK INSTRUCTION
Permit-to-Work Process
As outlined in Section 6.3.1 diagram (above), RAMS must be applied in the PtW process as follows:
Work Permit Type Forms Additonal Notes (for diagram in section 6.4.1) Application
Form to be completed by RP
RAMS for Preferred option for routine
PWBCS Seperate WI EMS-WI-224 provides information and
instruction on how to complete this form and content tasks that are part of part of
EMS-FORM-126 planned preventative
required.
+ maintenance (PPM) program
Reviewed copy must be available with PtW involving biocontainment
Permit affecting Q-Pulse WI &
Approved WI and RA must be referenced on RAMS for systems.
SAPO4/CL3 Oshens RA
PWBCS, EMS-FORM-126 and PtW form
Contractor
RAMS Preferred option for routine
Approved WI and RA must be referenced on PtW form
+ tasks that are part of part of
Contractor RAMS available electronically or stored planned preventative
Task specifc
Permit NOT with PtW. maintenance (PPM) program.
affecting Q-Pulse WI &
SAPO4/CL3 Oshens RA
Contractor
RAMS RAMS for PWBCS form to be completed by RP.
+ Seperate WI EMS-WI-224 provides information and Preferred option for routine
RAMS for instruction on how to complete this form and content tasks that are part of part of
PWBCS required. planned preventative
Contractor EMS-FORM-126 maintenance (PPM) program
Contractor RAMS available electronically or stored
+ with PtW. involving biocontainment
Task specifc Approved Contractor RAMS and WI and RA must be systems.
Q-Pulse WI & referenced on PtW form.
Permit affecting Oshens RA
SAPO4/CL3
RAMS for PWBCS form to be completed by RP.
Contractor Seperate WI EMS-WI-224 provides information and
RAMS instruction on how to complete this form and content Reactive jobs that are not
+ required. routine and part of PPM
RAMS for Approved Contractor RAMS must be referenced on program involving
PWBCS RAMS for PWBCS, EMS-FORM-126 and PtW form. biocontainment systems.
EMS-FORM-126 Contractor RAMS available electronically or stored
with PtW.
RP Specialist
CP / RP RP
Equipment Owner
EMS Technical
Review
Further Review co-
EMS Technical Review ordinated by EMS Health, EMS Managers
Safety Risk Manager Review
(if required)
Other
Departmental
Review (if required
EMS RAMS/RAMS for PWBCS will be developed between the CP1 and the RP. All EMS RAMS
must have an EMS technical review by personnel who have sufficient knowledge and experience of
the tasks being carried out. The Health, Safety and Risk Manager can be involved in review process
as required, depending on the scope of the works planned.
HSBS Advisor MUST carry out mandatory review on ALL completed RAMS for PWBCS forms before
Permit-to-Work can be requested. HSBS will advise if further assessment needs to be carried out
on planned work, such as a SWIFT and/or HAZOP assessment, as part of this mandatory review.
Refer to “Completion of RAMS for PWBCS form, EMS-WI-224”.
Contractors must have provided site and task specific RAMS in advance of works to the RP. It is
the responsibly of the RP to ensure the RAMS are suitable and sufficient and that the reviewed
copies have been sent to APs ([email protected]). The Health,
Safety and Risk Manager and/or HSBS team can be involved in review process as required,
depending on the scope of the works planned.
Task specific Work Instructions are located on Q-Pulse; WIs must be “Active” under Register section
to be approved for use in PtW process. Task specific Risk Assessments are located on Oshens;
RAs must be listed as “Reviewed” under Status column to be approved for use in PtW process.
Please note: Hazard based risk assessments differ from task specific RAs.
The PoWRA form is an active document throughout the PtW process. It must be used at the
following stages:
• Review stage (planning)
• At point of work before starting work (daily)
• By Contractors to do site assessment (in addition to their RAMS)
Authorisation to carry out work MUST be obtained from an AP at the Permit station for all work
detailed under RAMS, including those for biocontainment systems.
It is the responsibility of the AP to sign a PtW only after checking and considering other site activities
being carried out on site at that time, and any potential conflicts discussed with relevant RP. The AP
can contact the duty-BSO to discuss any potential conflicts relating to biocontainment
systems/permits if required. For work organised by Engineering and Operations Supervisors the RP
may also be the AP.
For Permit duration, a copy of the PtW form will go to AP’s file, one copy to the CP1, and the original
will go onto the Permit Board. Copies of all RAMS and Isolation forms must be filed with Permit-to-
Work form by AP.
The AP has the right to refuse approval for a Permit-to-Work for any work to be carried out by
EMS/BMS technicians if suitable and sufficient RAMS are not in place.
*NOTE: In the case of Contractor work, or Project work, the RP must sign the PtW for the Permit
to be valid: This is to ensure that the information listed on the Permit is correct and to confirm
that RAMS have been reviewed.
Contractors who are based permanently on site must follow the PtW process. Any deviations or
amendments to the PtW process must be agreed with the Principal Contractor, and the EMS
Managers (including the Heath, Safety and Risk Manager).
Some work carried out by Contractors is defined as Projects Work (refer to Section 6.8.4).
For the Permit-to-Work system, here are two boards, located in the immediate vicinity of the EMS
Maintenance Supervisors, alongside a site map:
1. Permit Board:
The Permit board is utilised once a PtW form has been fully
completed. This board houses active PtW forms and
associated documents as well as isolation padlocks with
corresponding keys in a key safe.
6.7.1 General
For the majority of work, the length of time for any Permit should not exceed more than 5 working
days. If a PtW task is scheduled to require more than 5 days to complete, this must be discussed
with the AP / RP / EMS Health Safety and Risk manager. Under agreement, the work may be
seperated into several stages and a Permit-to-Work raised for each stage of the work.
For the duration of work under Permit, system isolations and any other information affecting normal
or safe operation of buildings systems must be communicated via BMS shift handover report. An
email must be sent by RP to BMS team via [email protected] with appropriate
details. This will inform HSBS, Animal Services, and Science Group Leaders of work/isolations in
progress.
In the event of unplanned emergency reactive maintenance where the work is critical to avoiding an
incident occurring (e.g. breach of SAPO licence conditions), the duty-BSO must be informed
immediately to report the issue and advise on appropriate action to take. In this instance the PoWRA
form alone can be utilised (by BMS engineer/on-call EMS technician) to assess the risk on the job
and record control measures taken in order to make the situation safe. The PoWRA record may be
used as part of subsequent incident investigation for works carried out (if required).
There are restrictions on movement of materials and equipment into and from specific biocontainment
areas on site. Any equipment taken into a SAPO4 high containment must be suitable for validated
decontamination procedures (refer to References section for relevant Plowright and ISO COPs).
HSBS Advisors / Research Services / Animal Services personnel must be contacted to arrange
decontamination procedures for tools and equipment BEFORE materials are taken into high
containment areas. This is particularly relevant for Contractor owned equipment.
Before entering a SAPO4 biocontainment area (Plowright or ISOs) the scope of work will be reviewed
and any mandatory permit hazards identified by the CP1 or RP. RAMS will be prepared by CP/RP if
a Permit is required for the task to be carried out inside the containment area. The CP/RP will enter
the restricted area with a copy of the PtW (and Isolation form if required) and complete the PoWRA
inside the containment area.
If the point of work is located within the laboratory or animal areas, the CP must carry out a visual
inspection of the area to check for any additional hazards, and then return to the above areas (listed)
to complete a PoWRA form. Completed PoWRA (and any other Permit documents such as an
Isolation form) must be scanned and emailed out of the containment area upon completion of work.
If the PoWRA relates to a Permitted activity the form must be sent to the APs as the following address:
[email protected]. There are scanners available in all areas (as listed
above) except the ISO ETP. A local digital camera can be utilised to take photos of forms in this area.
The Plowright SAPO4 lab manager, CL3 lab manager, or animal services should be contacted for
assistance with scanning/photo requirements if required.
Paperwork must not be removed from laboratory areas or from animal rooms during normal
building operations.
If the PoWRA has identified additional hazards, control measures to be taken must be recorded on
the PoWRA form. If the PoWRA has identified a need for a PtW which was not already identified in
planning stage (or an amendment to an existing Permit), the CP must contact the RP/AP to discuss
issues identified. If work cannot be completed safely, the CP/RP must leave restricted area and return
to complete the work at a later date, after the risks have been reassessed and appropriate RAMS (for
Permit) are in place.
NOTE: Any work required in CL3 laboratory suites will normally be carried out during a planned
shutdown period. The activities and rules for movement of materials and paperwork will be detailed
in a specific Control Transfer Document, prepared by the CL3 lab manager at the time of the planned
shutdown.
A Principal Contractor performing enabling and/or construction site set up works on behalf of the client
(TPI) must always have PtWs issued to them from the TPI central permit station (“Contractor Work”
section 6.6.2).
In General, works will be controlled by TPI central permit station and follow the procedure outlined in
“Contractor Work” section 6.6.2.
However, once a construction site is set up, it may be appropriate for a Principal Contractor to control
works within the construction site by running either their own or the TPI PtW system locally from the
construction site office. In this situation the AP would be the principal contractor’s site manager.
The construction site permit system must be followed by all contractor and TPI personnel working
within the construction site boundary. Where there are multiple principal contractors, one must be
identified to manage the site. If running the principal contractors Permit-to-Work system locally is
deemed inappropriate, then this must be reviewed by the Project Manager and an alternative system
developed, implemented and monitored via an appropriate TPI and contractor working group.
Once work has been completed, the CP1 must return to the Permit Station in order to close the Permit,
and return the completed PoWRA. The CP1 will sign the bottom of the Permit indicating that the work
is complete. If applicable to the Permit, the CP1 must provide an updated Isolation form to AP to verify
that all system isolations have been re-instated, and system returned to normal operation.
In some circumstances (such as Contractor work) the AP may check with the RP to confirm the work
has been completed as required. The AP will then sign the Permit to indicate the PtW has now been
closed.
All documentation associated with the Permit, including PoWRA and RAMS/PWBCS, will be filed by
the AP and kept at the Permit Station. Completed Permits paperwork will be kept for a minimum period
of seven years. The work annotated on the ‘Work Control Board’ will be removed, the site marker will
also be removed from the map.
Prepare task specific RAMS for Planned Work on Biocontainment Systems, EMS-FORM-
126, and send to HSBS.
4 RP to prepare biocontainment risk assessment, and bio-critical steps must be identified.
Must be reviewed by EMS and other appropriate personnel involved in task.
Send to HSBS [email protected] for final mandatory review in advance of planned work.
Prepare task specific RAMS for Permitted task.
Can be in the format of either:
5
EMS RAMS form (EMS-FORM-149) – must be reviewed by appropriate EMS personnel.
Q-Pulse Work Instructions and Oshens Risk Assessment
Task specific RAMS requested from Contractor. RAMS must be reviewed by the RP.
RAMS for higher risk activities may need to be escalated to the Health, Safety and Risk Manager
for further review.
Prepare task specific RAMS for Planned Work on Biocontainment Systems, EMS-FORM-
126, and send to HSBS.
5 RP will prepare biocontainment risk assessment, and bio-critical steps must be identified.
Must be reviewed by EMS and other appropriate personnel involved in task.
Send to HSBS [email protected] for final mandatory review in advance of planned work.
NOTE: If work located within SAPO4 containment areas, apply step 12.
8.2. Appendix 2: Hazard List (as listed on Point of Work Risk Assessment)
Construction Site:
Includes any place where construction work is being carried out or to which the workers have access,
but does not include a workplace within the site which is set aside for purposes other than
construction work.
Construction Work:
Means the carrying out of any building, civil engineering or engineering construction work and
includes
a. the construction, alteration, conversion, fitting out, commissioning, renovation, repair, upkeep,
redecoration or other maintenance (including cleaning which involves the use of water or an
abrasive at high pressure, or the use of corrosive or toxic substances), de-commissioning,
demolition or dismantling of a structure;
b. the preparation for an intended structure, including site clearance, exploration, investigation (but
not site survey) and excavation (but not pre-construction archaeological investigations), and the
clearance or preparation of the site or structure for use or occupation at its conclusion;
c. the assembly on site of prefabricated elements to form a structure or the disassembly on site of
the prefabricated elements which, immediately before such disassembly, formed a structure;
d. the removal of a structure, or of any product or waste resulting from demolition or dismantling of
a structure, or from disassembly of prefabricated elements which immediately before such
disassembly formed such a structure;
e. the installation, commissioning, maintenance, repair or removal of mechanical, electrical, gas,
compressed air, hydraulic, telecommunications, computer or similar services which are normally
fixed within or to a structure
Structure:
a. any building, timber, masonry, metal or reinforced concrete structure, railway line or siding,
tramway line, dock, harbour, inland navigation, tunnel, shaft, bridge, viaduct, waterworks,
reservoir, pipe or pipeline, cable, aqueduct, sewer, sewage works, gasholder, road, airfield, sea
defence works, river works, drainage works, earthworks, lagoon, dam, wall, caisson, mast, tower,
pylon, underground tank, earth retaining structure or structure designed to preserve or alter any
natural feature and fixed plant;
b. any structure similar to anything specified in paragraph (a);
c. any formwork, falsework, scaffold or other structure designed or used to provide support or means
of access during construction work, and any reference to a structure includes part of a structure;