APPENDIX 11.

LISTOF OPERATION

APPENDIX 11 LIST OF OPERATION

Function Key- SETTING Mode Function Operation

Classification switch PWE =1 key

Clear Allmemory Power ON - RESET and DELETE

clear
Parameter & 0 Power ON - RESET
offset
Clearing 0 Power ON - DELETE
stored
I
program
Reset Reset of run - - R/3 ~ CAN
hour
Reset of - - PIa ~ CAN
parts number
Reset of OT PowerON - PIa a nd CAN
alarm
Parameter MOil PRGRM IP/a~ Parameter No.
Data Input
Emergency
from MOl stop ~INPU T Data
INPUT PWE=O
RESET
Offset value 0 OFSET P/a~ Offset No.

- INPUT - Offset data

~ INPUT
Setting data MOl PARAM PIa ~ 0 INPUT
~ Data. INPUT
PMC 0 DGNOS P/a~ Diagnos No.
parameter - ~ INPUT Data
INPUT
Tool length JOG POS P~S Z CAN
measure OFSET OFSET Toolto
measurir Ig position
P/a~ Offset No.
EOB a Id Z
INPUT
II
Data Input Parameter 0 EDIT PARAM INPUT
from Tape (Tape memory)
Offset value 0 EDIT OFSET INPUT
Program EDIT/ PRGRM INPUT
input AUTO

A - 143 II
 --.-

APPENDIX 11. LISTOF OPERATION

Function Key- SETTING Mode Function Operation

Classification switch PWE =1 key

Tape Parameter EDIT PARAM START

Punch Offset value EDIT OFSET START
Allprogram EDIT PRGRM a -9999 START
One program EDIT PRGRM a Program No.
START

Search Program No. EDIT/ PRGRM a Program No.

search AUTO J, (CURSOR)
Sequence AUTO PRGRM Program No. search
No. search N Sequence No.
J,{CURSOR)
Address word EDIT PRGRM Searching address and
search data input
J, (CURSOR)
Address EDIT PRGRM Searching address
search J, (CURSOR)
Offset No. - OFSET P/a Offset No.
search INPUT

Program Display of EDIT PRGRM P INPUT

Editing memory used
Deletion of 0 EDIT PRGRM 0 - 9999 DELET
all program
Deletion of a EDIT PRGRM a Program No.
program 0 DELET
Deletion of EDIT PRGRM N Sequence no.
several 0 DELET
blocks
Deletion of a 0 EDIT PRGRM EOB DELET
block
! Search the word to be
Deletion of a 0 EDIT PRGRM
word deleted DELET
Alterationof 0 EDIT PRGRM Search the word to be
a word altered Address
Data ALTER
Insertion of a 0 EDIT PRGRM Search the word before
word the place in the
program Address
Data INSRT

A - 144
 APPENDIX 11. LIST OF OPERATION

Classification Function Key- SETTING Mode Function Operation

switch PWE =1 key

Collation Collationin EDIT PRGRM INPUT

memory with
tape
Input / Program 0 EDIT/ PRGRM N File No.
Output with input AUTO INPUT INPUT
FANUC Output all EDIT PRGRM 0 - 9999 START
CASSETTE program
Output one EDIT PRGRM 0 Program No.
program START
Searching for EDIT/ PRGRM N File No. or - 9999
a head of a AUTO or - 9998 INPUT
file
Deletion of 0 EDIT PRGRM N File No.
file START
Collation in EDIT / PRGRM N File No.
with tape AUTO INPUT INPUT

Play back Input with NC TEACH-IN PRGRM Move the machine

data JOG / X , Y or Z INSRT
HANDLE (NC data) INSRT
EOB INSRT

"III

A - 145
III'
 APPENDIX 12. DETAilS OF POWER UNIT

APPENDIX 12 2) Input/outputsignal description

DETAILSOF POWER UNIT CD ENABLE signal EN (output)
TTL level signal indicates that all DC
1. POWER UNIT A (A16B-1212-0850)
outputs are normal. This signal turns to a
The power unit is directly mounted to the low level when an abnormal output is
master PCB, and all other inputs/outputs are detected.
provided with connectors. Accordingly,the unit
is easily detachable. Fig. 1 (a) shows this CNC Power stabilizing unit CP12
power unit, and Fig.1 (b) shows a block
diagram. -C31

1) Input/Output connectors

Connector Descriptions

AC 200/220 VAC input

CP 11
High level when all outputs normal
Low level when an output is abnormal
PA-PB signal output
~ Power on hold signal PA-PB (output)
Supply of + 5V, + 15V, -15V, + 24V,
This contact signal is output from the
CP12 + 24E to master PCB
stabilizing power unit for holding power-on
EN signal output condition when the system does not employ
an input unit. When the input unit is
employed, this signal serves as an interface
signal to the input unit.
Supply of + 24E to PMC of additional I
It functions as an alarm signal when the
I 0 B2 (Series 0)
CP 14 contact is open within the abnormal output
Supply of + 24E to II 0 card detection range.
connection unit (Series 10)
Power stabilizing unit CP11
Supply of + 24E to connection unit
(Series 15)
ry11
Supply of + 24V to 9" monochrome
CRT I MDI unit (Series 0)
CP15
Supply of + 24V to 9" small CRT I
PA-PB contact is closed when ENABLE
MDI unit (Series 10)
signal is at a high level.
Supply of + 24V to 9" small or PA-PB contact is open when ENABLE-
standard CRT I MDI unit (Series 15) signal is at a low level.
3) Adjustingand setting points
This power supply unit contains neither
adjusting nor setting points. The reference
voltage A10 (= 10.00V)has already been
adjusted during tests of this unit. Therefore
check the voltage across A1O-AOof CP16
checking connector and unnecessary
adjusting of the reference voltage should be

A - 146
 APPENDIX 12. DETAILSOF POWER UNIT

avoided. IfA10 voltage is deviated, adjust it Replace the power supply unit, if the parts
to 10.00V by turning VR 11. (Use a digital shown at (b) - (e) are found to be shorted.
voltmeter) Specification number of F11 and F12 is as
The voltage increases when turning VR11 follows.
clockwise. Use fuses having the same specification
Check the reference voltage A10 without fail number at replacement.
whenever the power supply unit is replaced. A60L-0001-0194#5.0
~ Causes and remedies of an F13 fuse
4) Causes and remedies when fuses are blowout
blown a) The + 24V power cable to the small
The power supply unit is provided with CRT/MDIunit or a part inside the small
fuses F11 and F12 at the input end, F13 at MDI/CRTunit may be shorted.
+ 24V output terminal and F14 at + 24E b) The master PCB +24V circuit may be
output terminal. The followingdescription shorted.
covers causes and remedies to be taken After removing CP11, CP14, and CP15,
when these fuses are blown. detach the power supply unit from the
CD Causes and remedies of an F11/F12 master PCB, and check the master
blowout PCB carefully.
a) Short-circuit of surge absorber VS11 Specification number of F13: A60L-
VS11 is inserted for absorbing a surge 0001-0075 #3.2
voltage between the input lines. Short Use a fuse having the same specifi-
mode may be troubled, if an excessive cation number at replacement.
surge voltage is applied or if an
excessive voltage is constantly applied ~ Causes and remedies of an F14 fuse
F11 and F12 may be blown out blowout
resultantly. a) The + 24E power cable to the
If VS11 is shorted an part for AdditionalI/O PCB may be shorted.
replacement is not available, the b) The + 24E power line may be shorted
system can be operated without with another power line or with ground
mounting VS11 on the machine tool side. Specification
Obtain new VS11 as soon as possible, number of CP14 is as follows.
and mount as specified, particularly Use the fuse having the same
when a surge voltage is produced specification number at replacement.
frequently according to the installation A60L-0001-0046#5.0
condition.
Specification number of VS11: A50L"
8001-0067 #431U

b) Short-circuit of diode stack OS11

c) Short-circuit between C-E of switching
transistors Q14 and Q15

d) Short-circuit of diodes 033 and 034

e) Short-circuit between C-E of transistor
in auxiliarypower supply circuit Q11.

A - 147
 I 234567
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 APPENDIX 12. DETAILSOF POWER UNIT

2. POWER UNIT B2 (A16B - 1212 - 0110) 2) Input/output signal description

CD ENABLEsignal EN (output)
The power unit is directly mounted to the
TTL level signal indicates that all DC
master PCB, and all other inputs/outputs are
outputs are normal. This signal turns to a
provided with connectors. Accordingly,the unit
low level when an abnormal output is
is easily detachable Fig. 2(a). shows this CNC
detected.
power unit, and Fig. 2(b). shows a block
diagram.
Power stabilizing unit CP12
1) Input/Outputconnectors
-C31
Connector Descriptions

AC 200/220/230/240 VAC input

CP 11
PA-PB signal output

High level when all outputs normal

Supply of +5V, + 15V, -15V, + 24V,
Low level when an output is abnormal
CP12 + 24E to master PCB
~ Power on hold signal PA-PB (output)
EN signal output This contact signal is output from the
stabilizing power unit for holding power-on
condition when the system does not employ
Supply of + 24E to PMC of additional I an input unit. When the input unit is
/ 0 B2 (Series 0) employed, this signal serves as an interface
CP 14
signal to the input unit.
Supply of + 24E to connection unit It functions as an alarm signal when the
(Series 15)
contact is open within the abnormal output
detection range.
Supply of + 24E to input unit (R - G)

Supply of + 24V to 9" monochrome Power stabilizingunit CP11

CRT / MOl unit (Series 0)
CP15

Supply of + 24V to 9" small or ry11

standard CRT / MOl unit (Series 15)

PA-PB contact is closed when ENABLE

signal is at a high level.
PA-PB contact is open when ENABLE-
signal is at a low level.
3) Adjusting and setting points
This power supply unit contains neither
adjusting nor setting points. The reference
voltage A10 (= 10.00V)has already been
adjusted during tests of this unit. Therefore
check the voltage across A10-AOof CP16
checking connector and unnecessary
adjusting of the reference voltage should be

A - 150
f
APPENDIX 12. DETAILSOF POWER UNIT

avoided. If A10 voltage is deviated, adjust it Replace the power supply unit, if the parts
to 10.00V by turning VR 11. (Use a digital shown at (b) - (e) are found to be shorted.
voltmeter) Specification number of F11 and F12 is as
The voltage increases when turning VR11 follows.
clockwise. Use fuses having the same specification
Check the reference voltage A10 without fail number at replacement.
whenever the power supply unit is replaced. A60L-0001-0194#5.0
~ Causes and remedies of an F13 fuse
4) Causes and remedies when fuses are blowout
blown a) The + 24V power cable to the small
The power supply unit is provided with CRT/MOlunit or a part inside the small
fuses F11 and F12 at the input end, F13 at MOl/CRTunit may be shorted.
+ 24V output terminal and F14 at +24E b) The master PCB + 24V circuit may be
output terminal. The followingdescription shorted.
covers causes and remedies to be taken After removing CP14 and CP15, detach
when these fuses are blown. the power supply unit from the master
CD Causes and remedies of an F11/F12 PCB, and check the master PCB
blowout carefully.
a) Short-circuit of surge absorber VS11 Specification number of F13: A60L-
VS11 is inserted for absorbing a surge 0001-0075 #3.2
voltage between the input lines. Short Use a fuse having the same specifi-
mode may be troubled, if an excessive cation number at replacement.
surge voltage is applied or if an
excessive voltage is constantly applied <3> Causes and remedies of an F14 fuse
F11 and F12 may be blown out blowout
resultantly. a) The + 24E power cable to the
If VS11 is shorted an part for AdditionalI/O PCB may be shorted.
replacement is not available, the b) The +24E power line may be shorted
system can be operated without with another power line or with ground
mounting VS11 on the machine tool side. Specification
Obtain new VS11 as soon as possible, number of CP14 is as follows.
and mount as specified, particularly Use the fuse having the same
when a surge voltage is produced specification number at replacement.
frequently according to the installation A60L-0001-0046#7.5
condition.
Specification number of VS11: A50L-
8001-0067 #431U

b) Short-circuit of diode stack OS11

c) Short-circuit between C-E of switching
transistors 014 and 015

d) Short-circuit of diodes 033 and 034

e) Short-circuit between C-E of transistor
in auxiliarypower supply circuit 011.

A-151
 123 4 567

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 ~

APPENDIX 12. DETAILSOF POWER UNIT

3. POWER UNITAI (A16B-1212-0100) (2) Input/output signal and indicator LED

The CNC power unit is directly mounted to the description
master PCB. All inputs and outputs (AC input, CD AC power indicator LED (green)
DC output, etc,) are provided with connectors, Regardless of the on/off condition of the
making the unit easy to install or remove. As power unit, this LED lights up while AC
the power unit also doubles as the input unit, a power is being supplied to the unit.
relay for AC input on/off switching or a
separete input unit is not required. The AC
~ Alarm indicator LED (red)
input can be directly connected to the power This LED lights up when a power unit
unit. The AC output, which is switched in output error or malfunction has occurred
synch with the on/off condition of the power and the output was cut off.
unit, can be used to power a fan motor or other The LED stays lit until the OFF switch is
units. pushed or the AC power supply is
Fig, 3(a) shows the general configuration and interrupted.
Fig, 3(b) a block diagaram of the power unit. ~ ENABLEsignal EN (output)
(1) Input / outpu't connectors This TTL level signal indicates that all DC
outputs are normal. This signal turns to a
Connector Descriptions
low level when an abnormal output is
CP 1 200/220/230/240 VAC INPUT
detected

CP2 200/220/230/240/V AC output Power stabilizingunit CP12

(switched together with the power unit)
-C31
Power on/off switch contact signal input

CP 3
External ararm signal input

Alarm signal output

High level when all outputs normal

Low level when an output is abnormal

Supply of +5, +15, -15, + 24v, @ Power on/off control signal ON-OFF-COM
CP12 + 24E to master PCB (input)
When two switches are connected as
EN signal output
shown below, pressing the ON switch will
turn the power unit on and pressing the
OFF switch willturn the unit off.
Supply of + 24E to PCB of additional I If the unit is in the alarm condition (alarm
CP14
/0 B2 ( Series 0 ) indidator LED lit), simply pressing the ON
Supply of + 24E to connection unit switch will not activate the unit. Remove
(Series 15) the cause of the alarm and press the OFF
CP15
switch to release the alarm condition.
Supply of +24V to 9"- inch mono-

chrome CRT / MDI unit ( Series 0 )

Then press the ON switch to turn on the
power unit.

A - 154

1-
 APPENDIX 12. DETAILSOF POWER UNIT

power unit off.

The alarm indicator LED lights when the FA
CP3
Power stabilizing unit - FB contact closes.
ON L- ON
-1 Power stabilizing unit
OFF
-2
-3
ry1

ON switch : Close contact (make)

when pushed
OFF SWITCH: Open contact (break)when All DC outputs normal and
pushed AL contact open: FA - FB open
DC output abnormal or AL contact closed
<5J External alarm signal AL (input) FA - FB closed
When these contacts are closed, for
example by another unit or an external
(3) Adjustingand setting points
power supply, the ENABLE signal of the
This power supply unit contains neither
power unit becomes low and the unit shuts
down. adjusting nor setting points. The reference
voltage A10 (10.00V) has already been
CP3 Power stabilizing unit adjusted during tests of this unit. Therefore
AL check the voltageacross A10 - AOof CP16
-4 checking connector and unnecessary ad-
justing of the reference voltage should be
-2 avoided.
If A10 voltage is deviated, adjust it to
10.00V by turning VR110. (Use a digital
Normal condition voltmeter.) The voltage increases when
: Open
Abnormal condition . Closed turning VR11 clockwise check the
reference voltage A10 without fail whenever
the power supply unit is replaced.
(g) Alarm signal FA - FB(output)
This contact indicates the condition of the
(4) Causes and remedies when fuses are
DC outputs. When an abnormal condition
blown. The power supply unit is provided
occurs in any DC output channel, the
with fuses F11 and F12 at the input end,
contact closes.
F13 at +24V output terminal and F14 at
If an external alarm signal (See item C§))is
+ 24E output terminal. The following
connected, the FA - FB contact is open
description covers causes and remedies
when all DC outputs are normal and the AL
when these fuses are blown.
contact is open. When an abnormal
CD Causes and remedies of an F11/F12fuse
condition occurs in any DC output channel
blowout.
or when the AL contact closes, the FA - FB
contact closes. (a) Short - circuit of surge absorber VS11
VS11 is inserted for absorbing a surge
If all DC outputs are normal and the FA -
voltage between the input lines. If an
FB contact is open, it will stay open also
excessive voltage surge or constant
when the OFF switch is pressed to turn the
overload voltage was applied to VS11,

A - 155

.J
 APPENDIX 12. DETAILS OF POWER UNIT I i,

it will short - circuit, causing fuses F11 Remove cables connected to CP15
and F12 to blow. If VS11 has shorted and check these parts.
and a replacement is not available, the When replacing the fuse, use only a
power unit may be temporarily operated fuse of identical rating. (Parts
without VS 11. In such a case, obtain a replacementnumber of F14 : A60L -

new VS11 as soon as possible, 0001 - 0046#5.0)

especially if there is a danger. of @ Causes and remedies of an F1 fuse

voltage surges. Parts replacement blowout
number of VS11 : A50L - 8001 - 0067 If abnormal voltage is generated due to a
#431U. malfunction in the auxiliary power supply
(b) Short - circuit of diode stack OS11 circuit of the power unit, or if abnormal
(c) Collector - emitter short - circuit of voltage is applied to the power on/off
switching transistors Q14 and Q15 switching contacts or external alarm
(d) Short - circuit of diodes 033 and 034 contacts, the surge absorber VS1 routes a
(e) Collector - emitter short - circuit of large current to the fuse F1, causing it to
transistor Q1 in auxiliary power supply blow. This serves to protect the internal
circuit. circuitry of the power unit.
If any of the above (b) to (e) is suspected, If F1 has blown, the following causes are
replace the power unit with a spare unit. possible:
When replacing fuses, use only fuses of
identical ratings. (1) The auxiliary power supply circuit (M1, Q1,
Parts replacement number of F11 and F12 : T1, 01, Q2, Z01) is defective.
A60L - 0001 - 0245#GP75 (2) An AC power line or other high voltage was
~ Causes and remedies of an F13 fuse brought into contact with the power on/off
blowout switching contacts or external alarm
(a) Short - circuit in MOl/CRT unit or contacts.
+ 24V power supply cable.
Remove cables conneced to CP15 and In case of (1), replace the power unit with a
check these parts. spare unit.
(b) Short - circuit in + 24V circuit of master In case of (2), the auxiliary power supply circuit
PCB. is probably destroyed. It is recommended to
Remove cables connected to CP14 replace the power unit with a spare unit.
and CP15 and remove the power unit However, if possible sources of problems at
from the master PCB. Then check the the power on/off switching contact line or
master PCB. external alarm conact line were checked and
When replacing the fuse, use only a removed, and the unit operates normally after
fuse of identical rating. Parts replacing F1, replacement of the entire power
replacement number of F13 : A60L - unit is not necessary.
0001 - 0075#3.2 Parts replacement number of F1 : A60L - 0001
~ Causes and remedies of an F14 fuse - 0172#OM03

blowout When replacing the fuse, use only a fuse of

(a) Short - circuit in any of the + 24E identical rating.
power supply lines to PCB units.
(b) Contact of + 24E power supply line to
other power lines or ground caused by
fault in machine tool side wiring.

A - 156

l-_h
 ~" -.'-"

1 2 3 4 5 6 7 8
Used for testing 10 0 0 0 0 0 0 01
the unit t<) -OLOOIO""
[L [L«-«Z-C\J
(j) (j) « ~H««
c
32 L + GPI6 + @PI
31 EN DVRII
30 A IDADJ I
29 View with I

28
the cover I

detached
27 I

26 I

25 I

24 I

11 23 I

\0' 22 I +5V I

C"J 21 I

20 I

19 I

18 I

-C 17 FI
0 16
I

:E 0
»
I

<D
....
15
14
g I LED for alarm
I
c: display (White,
-"
I

13
U'1
. 12
I Ughting: red)
-..J
~i~8 I

;!:: II ""- LED for AC

OV I

<D 10 power supply

-
x
<D
....
9
8
I

I
(Green) »
""tJ
;:, 7 GPI2 I F13,3.2A ""tJ
Fll~12 SA "'. +24 fuse m
6 I

< 5 I
200j220V AC Z
(D' inpu t fuse Fl4, SA 0
4 I

:E 3 +24V I
+24E fuse X
2
+24E @I I@ !'J
1
0
m
123 -I
~
r
765 432 1
EEB II'
AC input fuse 0"
10 0 0 0 0 0 01
o»w» 0 123 1 2 3 4 5 6 BLACK ""tJ
«LOLO""",,LO « > 0
- -
I + + +
C\J C\J +

~
"">
NO

For
+ ~
For
»......
OONC\J
+ + ~
m
:;0
connection CRT/MDI <=
unit BROWN Z
BROWN -I

l ~- . m~,c='='--y-- - --' ~ "

 <J)
+24E CIRCUIT +24E
g
'" '-' F 14
--<f'VJ 0) +24E
AC INPUT CIRCUIT OT2

R(O
F II
RY3 ~! OSII r-, FI3
C_J
OSI7
AC INPUT +-LC 12
<J) CI3
>
F 12
POWER
S(O'
SWITCH
RFII ( 150KHZ)
AI5 I +24V REGULATOR
G(O'
I-
V
TMAC
II
to' 051
w
MI AO

+~C63

"U
0
:E OSI3
CD
-. r-,
c: C-J
::::I F r '"
I ;:<" I I(j)
-> C JO
U1 L______--
00 C":1 C<
W
0 FA @ :-J AIO
AO
> +5V REGULATOR
::::I T H -'"
C<
::::I R21 0 :>: +50CL
CD FB~~ /YJ/I F
300KHZ
w
cr »
C
"- LSI
;2. .IC21 LOAD "'0

0' SPI SELECT "'0

AO LJ SIGNAL
::::I
0 LS2 m
0- OTI +50CL
AO
OT2 MAC Z
Cij' 0
CO X
-.
Q)
AI5 -~--_l] j
3 +5V CONTROL
I'.J
PWM CONTROL VOLTAGE
( O.C.L.
) MONITOR

~
P.C.L. 0
m
0) EN

AI5 ~
rII'
;:'
u [--51 <, AO

R33 ~
AO
PF
0"TI
"'0
0
R34
HI(O ~
m
CONNECTION TEST ~
HI TEST LO LEVEL C
0 = +4.5V Z
0 0 0 +5.0V =i
H
I
I-
(f)
W
0
-' = 0 +5.5V
I-
 APPENDIX 13. FUSELIST

APPENDIX 13 FUSE LIST

Name of unit I Parts symbol I Capacity Specifications Usage

Power F11, F12 5A A60L-0001-0194 For 200 VAC input power

#5.0 supply
supply
unit F13 3.2A A60L-0001-0075 For 24 VOC for master,
A #3.2 option PCB, and small type
CRT/MOl

F14 I 5A I A60L-0001-0046
#5.0 I
defect of machine side
Protectionfroman 24
external
VOC line

F11, F12 I 7.5A IA60L-0001-0245 For 200 VAC input power

#GP75 . supply
F13 I 3.2A I A60L-0001-0075 For 24 VOC for master,
#3.2 option PCB, and small type
CRT/MOl
AI
F14 A60L-0001-0046 Protection from an external
#5.0 defect of machine side 24
VOC line

F1 I 0.3A I A60L-0001-0172 I For power unit

#OM03

F11, F12 I 5A IA60L-0001-0194 For 200 VAC input power

#5.0 supply

F13 3.2A
B2 I I I
#3.2
A60L-0001-0075 I option
For24 PCB, andmaster,
VOCfor small type
CRT/MOl

F14 I 7.5A I A60L-0001-0046

#7.5 I
defect of machine side
Protectionfroman 24
external
VOC line
Additional F51 1.6A
I/O B2 I I I A60L-0001-0046
#1.6 I
defect of machine
Protection from an side 24
external
VOC line

Input unit PCB I F1, F2 I 10A IA60L-0001-0901

#P4100H I For 200 VAC input power
supply

F3 I 0.3A I A60L-0001-0172
#OM03 I For power ON/OFFcontrol
circuit

A - 159
 APPENDIX 13. FUSE LIST

1) Mounting positions of fuses on power unit

F13 3.2A fuse (slow blow type)

Power unit A : SAfuse

F14 Power unit AI : SAfuse
{ Power unit 82 : 7.SAfuse

F1 O.3A fuse (only power unit AI) ower unit A : SAfuse

t
F11,F12 PowerunitAl :
Power unit 82 :
7.SAfuse
SAfuse

2) Mounting position of fuse on Additional I/O 82

1.6A fuse(F51)

c::::J

, v
01100 connectors

3) Mountingposition of fuses of input unit

Input unit PCB

+ +

D
For input unit
c::J
without seNO D
D D
D
D
D
D TP2 D
D
c::JIEj I 0
+I@@

O.3A Fuse 1OAFuse

(F3) (F1, F2)

A - 160

- -=--
 APPENDIX 14. CONNECTION OF THE CRT/MDI UNIT FOR Series 00

APPENDIX 14 CD Heat absorber

CONNECTION OF THE CRT/MOl The conventional 14" CRT/MOl unit
UNIT FOR Series 00 heat absorber has insufficient radiation.
1. INSTALLATION A special heat absorber is available for
this unit. (It is a little different from the
The installation conditions and method for the conventional 14" CRT/MOl unit heat
. CRT/MOl for the 00 Series are basically the absorber in size.)
same as in the 9" CRT/MOlunits. Therefore, @ Air agitation fan in cabinet
please refer to item 3 in the text. Please follow An air agitation fan, CD, should be
this reference material, however, for the installed at the position shown in the
followingitems. figure below so that air flows between
1) Caution about heating value the printed circuit boards at 0.5m/sec.
This unit's heating value is about 170W. (A special fan unit is available.)
The pendant, etc. on which to mount this 2) The unit's supporting attachments should
unit should be designed as follows so that be procured. (See Section 3 "Outline
the inside temperature does not rise more drawings".)
than 150C above the outside temperature.

PCB CRT

Rear View

A-161
 --..

APPENDIX 14. CONNECTION OF THE CRT/MOl UNIT FOR Series 00

2. CONNECTION
2.1 General Connection Diagram

Manual pulse Manual pulse Manual pulse

generator generator generator
No.1 unit No.2 unit No.3 unit

H20.F
CD3 CA3 n [] H2O. F
f f ___f

H20.F

M4

M4

CA7 Battery
[] BK6. F unit
Note 2)

Note 1) Type of connectors and terminals

c::JD
CNC control unit
r--------------- 1 ( M : Connector, male

: CRT/MDI CD13
H20.F LF : Connector,female
:L______-------
adaptor --
H2O: Honda Tsushin, MR connector, 20-pin
r---------------
I H34 : Honda Tsushin, MR connector, 34-pin
I BK3.F
I CP3 BN6 : Japan Burndy, 6-pin, brown
I
I BK6 : Japan Burndy, 6-pin, black
I
I
Input unit BK3 : Japan Burndy, 3-pin black
I
M4
, TP2 Y50 : Yamaichi Denki, 50-pin for flat cable
I
L______--------- M4 : M4 screw terminal

Note 2) Connection with the battery unit is necessary when using RAMfile.
Connection with the battery unit on the CNC side is also possible.

A - 162
T

APPENDIX 14. CONNECTIONOF THE CRT/MOl UNIT FOR Series 00

2.2 Connector Layout Drawing

0 0
.
il-@
1
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
0 I
0
I
I I nlol
I
25
::E
f:; .-
.;- u
6
..c::
.....
u .....
0 0
:0
t; u
'"
.D
'§.....
2 .....

?: S
OJ 0
..... .....
u .....
CI) ?:

0
;;

CMD

0 0

A - 163

J
 APPENDIX 14. CONNECTION OF THE CRT/MOl UNIT FOR Series 00
1

3. OUTER VIEW

3.1 Outer View of CRT/MDI Unit

2.M4 (Bottom)
(Mounting hole
for stand)
15 ~
15 ~ Airflow

: I

I
33 334 L..
~...
n
0... OJ>

e -- - c:J1 I- 1
'"
'"
M' N
'
N 334
--
'\?' (Mounting Dimension of Stand) 33

0'
. . 'ar , Ir
~

.Ii..
-
OJ>

-L:: ~I!~[J.[J[J[J[J[J[J~~!
liJ.
Color: Mancell N3 GS50 smooth finish t
Stand
(Example) 494

.J:~ +
ex>
r-

'"~
.+. ex>
~
'U
Lack for air flow
Unit stand
(Example)

Notice of mount
1) The calorific value of this unit is 170W. Give careful consideration to cooling, at the design
stage, especially at the section marked it in the above drawings.
2) Considerthe mountingstand when mountingthe unit. (Referto above)

A - 164
 INDEX

<A>

Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 92
Adjustment procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 92
Alarm 400 (overload) 20
Alarm 401 (VRDYOFF) 22
Alarm 4XO, 4X1 (excessive positioning deviation) """""""""""""""" 23
Alarm 4X4 (DC alarm) 28
Alarm 4X4 (HC alarm) 30
Alarm 4X4 (HV alarm) 27
Alarm 4X4 (LV alarm) 29
Alarm 4X4 (OVC alarm) 26
Alarm 4X4 25
Alarm 4X6 (disconnection alarm) 31
Alarm 700 (NC overheat) 33
Alarm 90 (abnormal reference position return) 18
Alarms 510 to 581 (overtravel) 32
Alarms 910 to 914 (RAM parity) 34
Automaticoperationdisabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35
Axisconstruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 89

<C>

Checking and corrective actions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 18

Checking CNC internal connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50
Checking DC voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 49
Checking input power voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 48
Checking power voltage on the servo amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 49
Checking power voltage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 48
Codes used in program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-128
Connecting CNC with servo amplifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 89
Connection of AC servo power transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 98
Connectionof the CRT/MDIunitfor Series 00 ' , A-161
Connector name. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 90
Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Contents displayed by diagnostic function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 58

<0>

Details of power unit .. ... ........................................... . A-146

<E>
Errorcode list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-129
Errormessages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
<F>
Functions and tape format list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-9
Fuse list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-159

<G>
G code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

<H>

How to display machine tool interface bits 55

<I>

Indicationof one-revolution signal from pulse coder and position coder. . . . . . . . . . . . . . . .. 57

Input unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 48
Interlock-relatedparameters and signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 46

<J>

JOG, HANDLE, or STEP feed disabled .. . . . . .. . . . . . . . . . . . . . . . 36

<L>

LED indication on master printed circuit board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 47

List of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-143
List of signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 62

<M>

Main spare parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16

Maintenanceequipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16

<N>

No informationdisplacedon the screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 43

Nomographs A-23

<0>

Operating procedure for diagnostic function of the interface

between CNC and servo system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 57
Operating procedure for NC status display by diagnostic function. . . . . . . . . . . . . . . . . . . .. 57

<P>

Parameter descriptions. . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Parameter display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Parameter list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-31
Parameter related to the reader/punch interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Parameter setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Parameter tape punch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
PCB and unit specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 11
Periodic maintenanceand maintenanceequipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16
Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16
Power supply connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 98

<R>

Range of command value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-17

Referencepositionreturnoperationdeviation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 41
ReplacingCRT/MOlPCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing keyboard PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing master PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 113
Replacing MOlsoft key PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing optional PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 111
Replacing PCB and units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 110
Replacing power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 110
Replacing sheet for MOlkey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing sheet for MOlsoft key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115

<5>
J

Servo amplifierinternal connection diagram. . . . . . . . . . . . . . . . . . .: . . . . . . . . . . . . . . .. 86

Servo amplifierpower supply check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45
Setting and adjusting PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 109
Setting of parameters by using buttons on CRT/MOlpanel. . . . . . . . . . . . . . . . . . . . . . . .. 104
Setting of parameters using a tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 105
Signal details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 80
Standard connection and reverse connection of motor
(Relationship between connections and rotating direction of servo motor) 91
Status at turningpoweron and at reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . .. A-29
Status display by self-diagnostic function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55
Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10
System parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 104

<T>

Tap change of controlpowertransformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 98

Tape code list. . . . . . . . . .... . . . . . . .. . ................. ... . . . . . . . . . . . . .. A-1
Tape joining. . . . . . . . . . .... . . . . . . .. . ...... .. ......... ... . . . . . . . . . . . .. A-28
Transformer fuses. . . . . . .... . . . . . . .. . ................. ... . . . . . . . . . . . . . .. 48
Troubleshooting servo unit. ... . . . . . . .. . ................. ... . . . . . . . . . . . . . .. 91
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
Types of procedures. . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17

;J
Periodic maintenance and maintenance equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16
Periodic maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 16
Power supply connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 98

<R>

Range of command value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-17

Referencepositionreturnoperationdeviation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 41
ReplacingCRT/MOlPCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing keyboard PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing master PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 113
Replacing MOlsoft key PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing optional PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 111
Replacing PCB and units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 110
Replacing power unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 110
Replacing sheet for MOlkey. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115
Replacing sheet for MOlsoft key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 115

<S>

Servo amplifierinternal connection diagram. . . . . . . . . . . . . . . . . . .,' . . . . . . . . . . . . . . .. 86

Servo amplifierpower supply check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 45
Setting and adjusting PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 109
Setting of parameters by using buttons on CRT/MOlpanel. . . . . . . . . . . . . . . . . . . . . . . .. 104
Setting of parameters using a tape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 105
Signal details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 80
Standard connection and reverse connection of motor
(Relationship between connections and rotating direction of servo motor) 91
Status at turningpoweron and at reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ; . .. A-29
Status display by self-diagnostic function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55
Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 3
System block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 10
System parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 104

<T>

Tap change of control power transformer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 98

Tape code list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-1
Tape joining. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. A-28
Transformer fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 48
Troubleshooting servo unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 91
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
Types of procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 17
 " ~

,II
ADDITIONAL
INFORMATION
 -

FANUC Series O/OO/O-Mate MAINTENANCE MANUAL

(B-61395E/05)

ERRATA

Page

Please replace the item of the master and the memory card in the table withundermentioned
contents.
The part of the gray ( ) is a part of the correction or the addition.
Name Specification I O-C I O-F loo-C IO-Mate C 10-Mate F
Master A20B-1002-0360
(For 16bit)
A20B-2000-0170lOA lOA lOA
(For 32 bit)
A20B-1003-0750
(For 16 bit)
A20B-2000-0180 0 B lOB lOB
F1.!~(For 32 bit)
.

..A2<>Ea*2q01~p....
N~'Jf(a9!1I~!?!tJ

A16B-1212-0210
Memory card I Sanalog .A2QS¥22Q1fOj.03...
S serial 0 0 0 0
~~*B~~~~~~ 0
S serial A16B-1212-0215

Tim
FAN UC 5er/€-s O;! 0 0 10- M/o.ie.
MA-INlENANCE MAt\!VA L EllVrTA
DRAW. NO. COST.
S- 6;.39f;£/D!; - I
EDIT. DATE DESIG. DESCRIPTION FANUC LTD nT
 .,
FANUC Series 0 MAINTENANCEMANUALCORRECTIONS

1. Type of applied technical documents

. Name FANUC Series 0 MAINTENANCEMANUAL

Spec. No./Version B-61395E/05

2. Summaryof Change

Group Name / Out!ine New, Add, Applicable

Correct, Date
Delete

Basic
Function

Optional
Function

Unit

Maintenance
Parts

Notice

Correction APPENDIXERRORCODELIST

Another

TITLE
FANUCSeries 0
MAINTENANCE MANUAL CORRECTIONS

DRAW,- NO. CUST.

01 93.12.09 B-61395E/05

EDIT. DATE DESIG. DESCRIPTION FANUO LTD

 ,

FANUC Ser i es 0 MAI NTENANCE MANUAUB-61395E/05) CORRECT! ONS

Revisions Mistakes
Page

Nunber Contents Nunber Contents

A138 1st or 2nd axis overload Overload singal turns on.

400 signa I turns on. 4 0 0

A138 1st or 2nd axis velocity Velocity control READ

V singal
401 control READVsignal (VRDV) 4 0 1 (VRDV) turns off.
turns off.

A138 3rd or 4th axis overload 4th axis velocity control

402 signa I turns on. 402 turns on.

A138 3rd or 4th axis velocity 4th axis velocity control

403 control READVsignal (VRDV) 403 READVsingnal (VRDV)turns off.
turns off.

TITLE

FANUC Series 0
MAINTENANCEMANUALCORRECTIONS
DRAW. NO. CUST.
01 9. Dec. 93 B-61395E/05

EDIT. DATE DESI G. DESCRIPTION FANUC LTD

 Revision Record
FANUCO/OO/O-MateMAINTENANCE MANUAL(B-61395E).
I I .
. Correction of alarms 4X6 (disconnection
alarm)
05 Aug. '92 . Addition of signal details
. Addition of parameters related to the
reader/punch interface f

. Addition of error codes

04 Oct. '91 Correction of troubleshooting

03 I Sep. '89 IAddition of functions for 32 bit.

Correction of error

Addition
. O-GC,OO-GC
02 I Jun. '89 I Correction
. PARAMETERLIST
. ERRORCODE LIST

01 Nov. '88
I
Edition Date Contents Edition Date Contents

''''''.. - - --