Rigid Inclusions for Support of
Roadways on Challenging Soils
JASON GRIFFIN
Vice President of Sales
Menard USA
Rigid Inclusions
Treatable Soil Types Structures
• Soft clays & silts • Embankments, MSE walls, Abutments
• Controlled & uncontrolled fills • Industrial, residential, commercial &
(including landfills) retail buildings
• Peat & other organic soils • Large distribution warehouses
• Loose sand & gravel • Oil storage tanks
• Brownfield/contaminated sites • Wind turbines
• Utilities and pipelines
Rigid Inclusions - Quality Control
TYPICAL QUALITY CONTROL
MEASURES
• On-Board monitoring
• Single-element load testing
• Material testing (Grout, LTP)
• Pile Integrity Testing (PIT)
• On-site engineers
Quality Control
• Onboard rig computer system that continuously
monitors installation
• Real-time data:
• Downward Pressure (crowd)
• Rotary Pressure & Torque
• Rate of Penetration & Extraction
• Grout Pressure
• Theoretical Profiles of Grouted RI’s
• Installation logs are easily accessible and reviewed
daily
• Submitted to client frequently
Rigid Inclusion vs. Piles
Rigid Inclusions vs. Piles for Embankment/Wall Support
Piles & Pile Caps Rigid Inclusions
Rigid Inclusions – Support for MSE walls and Embankments
Rigid Inclusion : System Design
Four (4) main components must be designed in
together to optimize the overall system:
Load transfer platform
Rigid Inclusions
Soil matrix
Structure / slab
Optimized designs by adapting spacing and
diameters to account for varying:
Soil conditions
Loads
Cut/Fill history
Uniform Load ( Building / Embankment )
Load Transfer by Arching
LOAD Load Transfer by Arching
TRANSFER
PLATFORM
5 - 30% of load on soil
Limited settlement Load Transfer
Load Transfer
by skin friction
by skin friction
Controlled
CONTROLLED
MODULUS
Modulus 70 to 95% of load in RI 70 to 95% of load in RI
COLUMNS
Columns
Rigid Inclusion : Load Sharing Principles
QP(0) QP(0)
qS qS
QP(z)
Load @ top of Rigid Inclusion
NEGATIVE SKIN
hc FN FRICTION
N N
FP POSITIVE SKIN
FRICTION
QP(L) QP(L)
z z
Load-bearing layer
Settlement Assumptions
up us
Equal
settlement
planes
bulging
Equal Settlement Planes / Strain compatibility Equal plane strain
Lateral expansion of column Load transfer through arching
Load transfer is function of area replacement ratio Load transfer through negative skin friction
GRANULAR INCLUSIONS RIGID INCLUSIONS
Estimating Settlement with Rigid Inclusions
Calculation of settlements for rigid
inclusions is not as straight-forward as
Equal upper
granular inclusions settlement
plane
Negative
Modulus is several orders of shear stress
magnitude different domain
No strain compatibility Equal
intermediate
Complex soil-structure interaction Positive settlement plane
shear stress
domain Equal lower
settlement
Not Piles! plane
Sharing of the load with the soil
Design and FEM Modeling
STANDARD DESIGN APPROACHES
Plaxis finite element software
2D axisymmetric models
2D plane strain models
Global 3D models
Slope/global stability software
L-PILE
In-house design spreadsheets
2D Finite Element Method Analysis using Plaxis 2D
Load
sensitivity
Models symmetric 1-D compression
Assumes lateral confinement at symmetric
boundaries
Valid for inclusions under uniform loading
(embankments, slabs, large storage tanks)
Good for:
confirmatory analyses
straight-forward design cases
refinement of spacing
evaluating sensitivity
Limitations: edge effects and non-
Rigid
uniform loading conditions can’t be Inclusion
considered Options
Layer sensitivity
3D Finite Element Method Analysis using Plaxis 3D
Advantages:
Able to evaluate lateral deformation
Uniform or variable loads
Captures edge effects and 3-D effects
Direct output of forces, stresses and
moments in the rigid inclusions
Disadvantages:
Computation time can be significant
More effort to build and validate model
RIGID INCLUSIONS – Bearing capacity
Existing soil has a bearing capacity
based on its in-situ shear strength
Additional bearing capacity
derived from the RI’s, which results
in overall system capacity
Shallow bearing capacity is not
counted – only the deeper
bearing capacity from skin
friction
Based on diameter and spacing
of RI’s
Embankment Stability – Granular Inclusions
The block of equivalent improved
soil is shown in light blue
Embankment Stability – Rigid Inclusions
The block of equivalent
improved soil is shown in light
blue
The rigid inclusion provide three effects :
1. “Unloading” of the soils between the inclusions
2. Increased shear resistance along the failure plane
3. Vertical force across the failure plane similar to soil nailing
Rigid Inclusions – Lateral Displacement
Lateral Displacement Evaluations
• Bester ES (Test Program)
• South Capital St. Bridge (Utility/Stormwater)
• 4th & 7th Brooklyn (for MTA Tunnel)
• Grand Ave, ILDOT (XYZ Survey for Duct bank movement) Instrumented Static Load Test of CMC, - Suleiman, 2013
• MNDOT (TPI – in prog)
SUMMARY OF EXPERIENCE:
• Effects of displacement are localized – can often
maintain adequate clearance to avoid negative impact
• Methods for eliminating/reducing risk
• Partial or Full replacement augering
• Preauger locations
RIGID INCLUSIONS – BID UNITS AND COSTS
Mobilization – Lump Sum Per Each
Testing (Modulus/PIT/Strength) – Per Each
Multiple Diameters
Varying Embedment Layers
Installation
Variables include Depth, Load, Diameter, Drilling Conditions,
Project size, Working conditions (winter, tight work area,
material supply)
$/SY - $75 to $750 SY (~$200/SY is common)
Consider LOADING or DEPTH variation
Use different pay items for each zone
$/LF - $15-$60
Consider DIAMETER or DRILLING conditions
Lump Sum
Need to define add/deduct rates for change in base scope
of work
RIGID INCLUSIONS – CHALLENGES IN THE HIGHWAY MARKET
Geotechnical
# of Borings
Testing/Soils Data
Responsibility of Selecting soil data (Owner vs. Specialty sub)
Design
Tender period – Often too short
Coordination w/ GCs, Wall Suppliers, Earthwork
Specifications
Design Build Performance Spec is preferred, w/ clear requirements for
Settlement (MSE vs Embankment vs Abutment Zones) and TIME!!!
FS - Bearing Capacity/Stability
Verification testing – frequency and when performed
Obstructions
QUESTIONS?