RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

Honeywell International Inc.

111 S. 34th Street
Phoenix, Arizona 85034-2802
U.S.A.
CAGE: 99193
Telephone: 800-601-3099 (Toll Free U.S.A./Canada)
Telephone: 602-365-3099 (International Direct)
Website: https://aerospace.honeywell.com

Overhaul and Repair Instruction Manual

Part Number CAGE

Various 99193

Legal Notice
Export Control
These items are controlled by the U.S. government and authorized for export only to the country of ultimate destination for use
by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or otherwise disposed of, to
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ECCN: 9E991.

49-16-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Proprietary Information

HONEYWELL - CONFIDENTIAL
COPYRIGHT BY HONEYWELL INTERNATIONAL INC. (“HONEYWELL”). ALL RIGHTS RESERVED. THIS
DOCUMENT AND ALL INFORMATION CONTAINED HEREIN ARE THE CONFIDENTIAL AND PROPRIETARY
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NOR THE INFORMATION CONTAINED HEREIN MAY, IN WHOLE OR IN PART, BE USED, DUPLICATED, OR
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This document and the information contained herein (“the Materials”) are the proprietary data of Honeywell. These
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agree that Materials shall only be used for the purpose of the rights granted herein. The Material furnished hereunder
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Agreement, you will return these Materials to Honeywell without retaining any copies, in whole or in part, and will
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Safety Advisory
WARNING: BEFORE THE MATERIALS CALLED OUT IN THIS PUBLICATION ARE USED, KNOW THE HANDLING,
STORAGE AND DISPOSAL PRECAUTIONS RECOMMENDED BY THE MANUFACTURER OR SUPPLIER.
FAILURE TO OBEY THE MANUFACTURERS' OR SUPPLIERS' RECOMMENDATIONS CAN RESULT IN
PERSONAL INJURY OR DISEASE.

This publication describes physical and chemical processes which can make it necessary to use chemicals, solvents,
paints, and other commercially available materials. The user of this publication must get the Safety Data Sheets
(OSHA Hazard Communication Standard (HCS) 29 CFR 1910.1200(g) or equivalent) from the manufacturers or
suppliers of the materials to be used. The user must know the manufacturer/ supplier data and obey the procedures,
recommendations, warnings and cautions set forth for the safe use, handling, storage, and disposal of the materials.

Warranty/Liability Advisory
WARNING: HONEYWELL ASSUMES NO RESPONSIBILITY FOR ANY HONEYWELL EQUIPMENT WHICH IS
NOT MAINTAINED AND/OR REPAIRED IN ACCORDANCE WITH HONEYWELL'S PUBLISHED INSTRUCTIONS
AND/OR HONEYWELL'S FAA/ODA REPAIR AUTHORIZATION. NEITHER DOES HONEYWELL ASSUME
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RESPONSIBILITY FOR SPECIAL TOOLS AND TEST EQUIPMENT FABRICATED BY COMPANIES OTHER
THAN HONEYWELL.

WARNING: INCORRECTLY REPAIRED COMPONENTS CAN AFFECT AIRWORTHINESS OR DECREASE THE

LIFE OF THE COMPONENTS. INCORRECTLY FABRICATED SPECIAL TOOLING OR TEST EQUIPMENT CAN
RESULT IN DAMAGE TO THE PRODUCT COMPONENTS OR GIVE UNSATISFACTORY RESULTS.
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Copyright - Notice
Copyright 2016, 2022 Honeywell International Inc. All rights reserved.

Honeywell is a registered trademark of Honeywell International Inc.

All other marks are owned by their respective companies.

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TRANSMITTAL INFORMATION

TO HOLDERS OF VARIOUS PARTS THIS IS AN OVERHAUL AND REPAIR INSTRUCTION MANUAL CATALOG
ATA NO. 49-16-03 ISSUED FOR USE IN SUPPORT OF THE FOLLOWING:

Table TI-1 shows the applicable components.

Table TI-1. Applicable Components

PN Model Number
- -

Revision History

Table TI-2 shows the revision history of this ORI manual.

Table TI-2. Revision History

Revision Number Revision Date

0 8 Aug 2016
1 15 May 2017
2 2 Oct 2017
3 2 Feb 2018
4 3 Jul 2019
5 14 Nov 2019
6 11 Mar 2020
7 9 Dec 2020
8 11 Jan 2022
9 21 Feb 2022
10 26 Aug 2022

This revision is a full replacement. All changed pages have a new date, as identified in the List of Effective Pages.
Revision bars identify the changed data. See Transmittal information for history of revisions to this ORI manual.

Remove and discard all pages of the manual and replace them with the attached pages. Write the revision number,
revision date, and replacement date on the Record of Revisions page.

Revision bars mark the technical data that changed in this revision; those changes are described in the Table of
Highlights. Editorial changes are not marked with a revision bar.
The table of highlights tells users what has changed as a result of the revision. The table consists of three columns.
The Task/Page column identifies the blocks of changed information, such as a task, subtask, graphic, or parts list,
and the page on which that block starts. The block of information often includes the MTOSS code. Revision marks,
when provided, identify the location of the change within the block.
The Description of Change column tells about the change or changes within each block. The description of change
is often preceded by a paragraph or figure reference that applies to the block of information.
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The Effectivity column tells the user the part number(s) to which the block of information applies. The default value
for this column is "All." "All" means that the block applies to all parts.

Table of Highlights

Task/Page Description of Change Effectivity

TRANSMITTAL Global Change: Changed the content and format to agree with the All
INFORMATION Honeywell processes in effect at the time of the release of this revision.

TRANSMITTAL Global Change: The editorial changes and data that were moved or All
INFORMATION reformatted are not identified with revision bars.

Subtask Paragraph 1.A. Step (1). Table 6001-0000. Deleted row for part All
49-16-03-99F-009-A01 "3616146-3" for ORI document P35830.
(Page 6003-0000)

Subtask Paragraph 1.A. Step (1). Table 6001-0000. Added rows for parts All
49-16-03-99F-009-A01 “3616146-3” and “3800708-1” for ORI document P39404.
(Page 6004-0000)

Subtask Paragraph 1.B. Step (1). Table 6002-0000. Added rows for parts All
49-16-03-99F-010-A01 “63292146-1” and “63002821-5” for ORI document W03732.
(Page 6029-0000)

Subtask Paragraph 1.C. Step (1). Table 6003-0000. Deleted row for part All
49-16-03-99F-011-A01 "3616146-1" for ORI document P35830.
(Page 6045-0000)

Subtask Paragraph 1.D. Step (1). Table 6004-0000. Added REV “A” for ORI All
49-16-03-99F-012-A01 document P36064.
(Page 6069-0000)

Subtask Paragraph 1.E. Step (1). Table 6005-0000. Added rows for parts All
49-16-03-99F-013-A01 “3616920-2” and “3626756-3”.
(Page 6081-0000)

Subtask Paragraph 1.E. Step (1). Table 6005-0000. Added REV “A” for ORI All
49-16-03-99F-013-A01 document P36064.
(Page 6092-0000)

Subtask Paragraph 1.F. Step (1). Table 6006-0000. Changed REV from “C” All
49-16-03-99F-014-A01 to “D” for ORI document R00723.
(Page 6100-0000)

Subtask Paragraph 1.F. Step (1). Table 6006-0000. Added rows for parts All
49-16-03-99F-014-A01 160426-1, 3060694-1, 3060694-2, 3060694-3, 3060694-4, 3060694-5,
(Page 6100-0000) 3060694-6, 3060694-7, 3060694-8, 3800454-5, 3844009-1,
3842101-1, 3842101-3, 3842101-4, 3842400-1, and 3842400-2.

Subtask Paragraph 1.F. Step (1). Table 6006-0000. Added REV “A” for ORI All
49-16-03-99F-014-A01 document P35361.
(Page 6102-0000)
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Table of Highlights (Cont)

Task/Page Description of Change Effectivity

Subtask Paragraph 1.F. Step (1). Table 6006-0000. Deleted row for part All
49-16-03-99F-014-A01 “3826756-3” for ORI document T31337.
(Page 6112-0000)

Subtask Paragraph 1.G. Step (1). Table 6007-0000. Added REV “A” for ORI All
49-16-03-99F-015-A01 document P35361.
(Page 6128-0000)

Subtask Paragraph 1.G. Step (1). Table 6007-0000. Added row for part All
49-16-03-99F-015-A01 3103309-2.
(Page 6128-0000)

Subtask Paragraph 1.H. Step (1). Table 6008-0000. Added rows for parts All
49-16-03-99F-016-A01 3177004-2, 3177004-3, 3800188-1, 3800188-2, 70720268-1,
(Page 6141-0000) 3800304-1, 3800488-2, 3800488-3, 3800548-1, 3800548-2,
3800576-1, 3800576-2, 3800760-1, 3800774-1, 3800710-1,
3800710-2, 3800794-1, 3800826-1, 3800788-1, 3800804-1,
3238444-1, SRV126848, 4131024-1, and 4131024-2.

Subtask Paragraph 1.H. Step (1). Table 6008-0000. Added rows for part All
49-16-03-99F-016-A01 “3800550-1” for ORI documents P39402 and W03883.
(Page 6143-0000)

Subtask Paragraph 1.H. Step (1). Table 6008-0000. Added row for part All
49-16-03-99F-016-A01 “3810727-6” for ORI document P39402.
(Page 6143-0000)

Subtask Paragraph 1.H. Step (1). Table 6008-0000. Added row for part All
49-16-03-99F-016-A01 “4131000-6” for ORI document P39163.
(Page 6189-0000)

Subtask Paragraph 1.I. Step (1). Table 6009-0000. Added rows for parts All
49-16-03-99F-017-A01 3073525-1, 3073525-2, 3073525-3, 3035675-1, 3035676-1, and
(Page 6192-0000) 3035676-3.

Subtask Paragraph 1.I. Step (1). Table 6009-0000. Added rows for part All
49-16-03-99F-017-A01 3035676-2 for ORI documents P30027 and P31106.
(Page 6193-0000)

Subtask Paragraph 1.O. Step (1). Table 6015-0000. Added rows for parts All
49-16-03-99F-023-A01 160366-1, 160366-2, and 160382-1 for ORI document R00881.
(Page 6225-0000)

Subtask Paragraph 1.Q. Step (1). Table 6017-0000. Added rows for parts All
49-16-03-99F-025-A01 3800514-2, 3826695-2, 3800548-1, 3800548-2, and 3800548-3 for
(Page 6240-0000) ORI document P39166.
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Table of Highlights (Cont)

Task/Page Description of Change Effectivity

Subtask Paragraph 1.R. Step (1). Table 6018-0000. Added rows for parts All
49-16-03-99F-026-A01 3002000-1, 3003100-1, 3002101-9, 3002101-8, and 4-131-010-30.
(Page 6246-0000)

Subtask Paragraph 1.AF. Step (1). Table 6032-0000. Added rows for parts All
49-16-03-99F-040-A01 70720041-00 and 70720189-1.
(Page 6351-0000)

Subtask Paragraph 1.AG. Step (1). Table 6033-0000. Added rows for parts All
49-16-03-99F-041-A01 3030001-4, 3030002-1, 70040702-1, 70041011-1, 3030002-2, and
(Page 6353-0000) 70040702-2.

Subtask Paragraph 1.AG. Step (1). Table 6033-0000. Added description for All
49-16-03-99F-041-A01 ORI document P36040.
(Page 6354-0000)

Subtask Paragraph 1.AG. Step (1). Table 6033-0000. Added REV “A” for ORI All
49-16-03-99F-041-A01 document P30861.
(Page 6354-0000)
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RECORD OF REVISIONS

For each revision, write the revision number, revision date, date put in the manual, and your initials in the applicable
column.
NOTE: Refer to the Revision History in the TRANSMITTAL INFORMATION section for revision data.

Revision Revision Date Put in Revision Revision Date Put in

Number Date Manual By Number Date Manual By
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RECORD OF TEMPORARY REVISIONS

Instructions on each page of a temporary revision tell you where to put the pages in your manual. Remove the
temporary revision pages only when discard instructions are given. For each temporary revision, put the applicable
data in the record columns on this page.

Definition of Status column: A TR may be active, replaced, incorporated, or not issued. “Active” is entered by the
holder of the manual. If a TR is replaced by another TR, then put “Replaced by”. For example enter: Replaced by
TR NN-NNNN. If a TR is incorporated, list the manual revision number. For example enter: INC Rev 7. Not issued
indicates the TR will not be issued. For example enter: “Not Issued”.

Date
Temporary Date Put Removed
Revision Page Issue in From
Number Status Number Date Manual By Manual By
49-1 INC Rev 4
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SERVICE BULLETIN LIST

Service Bulletin/ Date Put in

Revision Number Title Modification Manual
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LIST OF EFFECTIVE PAGES

Subheading and Page Date Subheading and Page Date

Title 6002 26 Aug 2022

T-1 26 Aug 2022 Repair
T-2 26 Aug 2022 6001-0000 26 Aug 2022
T-3 26 Aug 2022 6002-0000 26 Aug 2022
T-4 26 Aug 2022 6003-0000 * 26 Aug 2022
T-5 26 Aug 2022 6004-0000 * 26 Aug 2022
T-6 26 Aug 2022 6005-0000 26 Aug 2022
Transmittal Information 6006-0000 26 Aug 2022
TI-1 26 Aug 2022 6007-0000 26 Aug 2022
TI-2 26 Aug 2022 6008-0000 26 Aug 2022
TI-3 26 Aug 2022 6009-0000 26 Aug 2022
TI-4 26 Aug 2022 6010-0000 26 Aug 2022
6011-0000 26 Aug 2022
Record of Revisions
6012-0000 26 Aug 2022
RR-1 26 Aug 2022 6013-0000 26 Aug 2022
RR-2 26 Aug 2022 6014-0000 26 Aug 2022
Record of Temporary Revisions 6015-0000 26 Aug 2022
RTR-1 26 Aug 2022 6016-0000 26 Aug 2022
RTR-2 26 Aug 2022 6017-0000 26 Aug 2022
6018-0000 26 Aug 2022
Service Bulletin List
6019-0000 26 Aug 2022
SBL-1 26 Aug 2022 6020-0000 26 Aug 2022
SBL-2 26 Aug 2022 6021-0000 26 Aug 2022
List of Effective Pages 6022-0000 26 Aug 2022
LEP-1 26 Aug 2022 6023-0000 26 Aug 2022
LEP-2 26 Aug 2022 6024-0000 26 Aug 2022
LEP-3 26 Aug 2022 6025-0000 26 Aug 2022
LEP-4 26 Aug 2022 6026-0000 26 Aug 2022
LEP-5 26 Aug 2022 6027-0000 26 Aug 2022
LEP-6 26 Aug 2022 6028-0000 26 Aug 2022
6029-0000 * 26 Aug 2022
Table of Contents
6030-0000 26 Aug 2022
TC-1 26 Aug 2022 6031-0000 26 Aug 2022
TC-2 26 Aug 2022 6032-0000 26 Aug 2022
TC-3 26 Aug 2022 6033-0000 26 Aug 2022
TC-4 26 Aug 2022 6034-0000 26 Aug 2022
Introduction 6035-0000 26 Aug 2022
INTRO-1 26 Aug 2022 6036-0000 26 Aug 2022
INTRO-2 26 Aug 2022 6037-0000 26 Aug 2022
INTRO-3 26 Aug 2022 6038-0000 26 Aug 2022
INTRO-4 26 Aug 2022 6039-0000 26 Aug 2022
6040-0000 26 Aug 2022
General Repair
6041-0000 26 Aug 2022
6001 26 Aug 2022

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6308-0000 26 Aug 2022 6352-0000 * 26 Aug 2022
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6317-0000 26 Aug 2022 Illustrated Parts List
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

TABLE OF CONTENTS
LIST OF SECTIONS
Title Page

INTRODUCTION ............................................................................................................................. INTRO-1

1. How to Use This Manual (TASK 49-16-03-99F-801-A01) .............................................. INTRO-1
A. General (Subtask 49-16-03-99F-001-A01) ............................................................ INTRO-1
B. Observance of Manual Instructions (Subtask 49-16-03-99F-002-A01) ................. INTRO-1
C. Publication Use (Subtask 49-16-03-99F-003-A01) ................................................ INTRO-1
2. Customer Support (TASK 49-16-03-99F-802-A01) ........................................................ INTRO-1
A. Honeywell Aerospace Online Technical Publications Website (Subtask
49-16-03-99F-004-A01) ......................................................................................... INTRO-1
B. Honeywell Aerospace Contact Team (Subtask 49-16-03-99F-005-A01) ............... INTRO-1
3. References (TASK 49-16-03-99F-803-A01) ................................................................... INTRO-1
A. Honeywell/Vendor Publications (Subtask 49-16-03-99F-006-A01) ....................... INTRO-1
B. Other Publications (Subtask 49-16-03-99F-007-A01) ............................................ INTRO-2
4. Acronyms and Abbreviations (TASK 49-16-03-99F-804-A01) ....................................... INTRO-2
A. General (Subtask 49-16-03-99F-008-A01) ............................................................ INTRO-2
GENERAL REPAIR ......................................................................................................................... 6001
1. Repair Instructions (TASK 49-16-03-99C-801-A01) ....................................................... 6001
A. General Repair Instructions (Subtask 49-16-03-99C-001-A01) ............................. 6001
REPAIR ............................................................................................................................................ 6001-0000
1. Repair Procedures (TASK 49-16-03-99F-805-A01) ....................................................... 6001-0000
A. Table Procedures for 131-9A (Subtask 49-16-03-99F-009-A01) ........................... 6001-0000
B. Table Procedures for 131-9B (Subtask 49-16-03-99F-010-A01) ........................... 6022-0000
C. Table Procedures for GTCP131-9D (Subtask 49-16-03-99F-011-A01) ................. 6041-0000
D. Table Procedures for GTCP331-200ER (Subtask 49-16-03-99F-012-A01) .......... 6054-0000
E. Table Procedures for GTCP331-250H (Subtask 49-16-03-99F-013-A01) ............. 6078-0000
F. Table Procedures for GTCP331-350C (Subtask 49-16-03-99F-014-A01) ............. 6100-0000
G. Table Procedures for GTCP331-400 (Subtask 49-16-03-99F-015-A01) ............... 6127-0000
H. Table Procedures for GTCP331-500 (Subtask 49-16-03-99F-016-A01) ............... 6138-0000
I. Table Procedures for GTCP331-600 (Subtask 49-16-03-99F-017-A01) ............... 6190-0000
J. Table Procedures for GTCP36-100M (Subtask 49-16-03-99F-018-A01) .............. 6209-0000
K. Table Procedures for GTCP36-150A (Subtask 49-16-03-99F-019-A01) ............... 6214-0000
L. Table Procedures for GTCP36-150AA (Subtask 49-16-03-99F-020-A01) ............ 6215-0000
M. Table Procedures for GTCP36-150DD (Subtask 49-16-03-99F-021-A01) ............ 6215-0000
N. Table Procedures for GTCP36-150M (Subtask 49-16-03-99F-022-A01) .............. 6219-0000
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TABLE OF CONTENTS (Cont)

LIST OF SECTIONS (Cont)
Title Page

O. Table Procedures for GTCP36-150R (Subtask 49-16-03-99F-023-A01) ............... 6225-0000

P. Table Procedures for GTCP36-150RJ (Subtask 49-16-03-99F-024-A01) ............. 6229-0000
Q. Table Procedures for GTCP36-150RR (Subtask 49-16-03-99F-025-A01) ............ 6239-0000
R. Table Procedures for GTCP36-280B (Subtask 49-16-03-99F-026-A01) ............... 6243-0000
S. Table Procedures for GTCP36-280D (Subtask 49-16-03-99F-027-A01) ............... 6252-0000
T. Table Procedures for GTCP36-300A (Subtask 49-16-03-99F-028-A01) ............... 6263-0000
U. Table Procedures for GTCP85-129C (Subtask 49-16-03-99F-029-A01) ............... 6276-0000
V. Table Procedures for GTCP85-129CKA (Subtask 49-16-03-99F-030-A01) .......... 6277-0000
W. Table Procedures for GTCP85-129CKB (Subtask 49-16-03-99F-031-A01) .......... 6278-0000
X. Table Procedures for GTCP85-129E (Subtask 49-16-03-99F-032-A01) ............... 6292-0000
Y. Table Procedures for GTCP85-129G (Subtask 49-16-03-99F-033-A01) .............. 6301-0000
Z. Table Procedures for GTCP85-129H (Subtask 49-16-03-99F-034-A01) ............... 6302-0000
AA. Table Procedures for GTCP85-129J (Subtask 49-16-03-99F-035-A01) ............... 6310-0000
AB. Table Procedures for GTCP85-129K (Subtask 49-16-03-99F-036-A01) ............... 6310-0000
AC. Table Procedures for GTCP85-98CK (Subtask 49-16-03-99F-037-A01) .............. 6318-0000
AD. Table Procedures for GTCP85-98D (Subtask 49-16-03-99F-038-A01) ................. 6328-0000
AE. Table Procedures for GTCP85-98DHF (Subtask 49-16-03-99F-039-A01) ............ 6334-0000
AF. Table Procedures for HGT1700A (Subtask 49-16-03-99F-040-A01) .................... 6347-0000
AG. Table Procedures for RE220-RJ (Subtask 49-16-03-99F-041-A01) ...................... 6352-0000
ILLUSTRATED PARTS LIST .......................................................................................................... 10001
1. Not Applicable ............................................................................................................... 10001
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TABLE OF CONTENTS (Cont)

LIST OF TABLES
Table Description Page

6001-0000 131-9A ...................................................................................................................... 6001-0000

6002-0000 131-9B ...................................................................................................................... 6022-0000
6003-0000 GTCP131-9D ............................................................................................................ 6041-0000
6004-0000 GTCP331-200ER ..................................................................................................... 6054-0000
6005-0000 GTCP331-250H ........................................................................................................ 6079-0000
6006-0000 GTCP331-350C ........................................................................................................ 6100-0000
6007-0000 GTCP331-400 .......................................................................................................... 6127-0000
6008-0000 GTCP331-500 .......................................................................................................... 6138-0000
6009-0000 GTCP331-600 .......................................................................................................... 6190-0000
6010-0000 GTCP36-100M ......................................................................................................... 6209-0000
6011-0000 GTCP36-150A .......................................................................................................... 6214-0000
6012-0000 GTCP36-150AA ....................................................................................................... 6215-0000
6013-0000 GTCP36-150DD ....................................................................................................... 6215-0000
6014-0000 GTCP36-150M ......................................................................................................... 6219-0000
6015-0000 GTCP36-150R .......................................................................................................... 6225-0000
6016-0000 GTCP36-150RJ ........................................................................................................ 6229-0000
6017-0000 GTCP36-150RR ....................................................................................................... 6239-0000
6018-0000 GTCP36-280B .......................................................................................................... 6243-0000
6019-0000 GTCP36-280D .......................................................................................................... 6252-0000
6020-0000 GTCP36-300A .......................................................................................................... 6263-0000
6021-0000 GTCP85-129C .......................................................................................................... 6276-0000
6022-0000 GTCP85-129CKA ..................................................................................................... 6278-0000
6023-0000 GTCP85-129CKB ..................................................................................................... 6278-0000
6024-0000 GTCP85-129E .......................................................................................................... 6292-0000
6025-0000 GTCP85-129G ......................................................................................................... 6301-0000
6026-0000 GTCP85-129H .......................................................................................................... 6302-0000
6027-0000 GTCP85-129J .......................................................................................................... 6310-0000
6028-0000 GTCP85-129K .......................................................................................................... 6311-0000
6029-0000 GTCP85-98CK ......................................................................................................... 6318-0000
6030-0000 GTCP85-98D ............................................................................................................ 6328-0000
6031-0000 GTCP85-98DHF ....................................................................................................... 6334-0000
6032-0000 HGT1700A ............................................................................................................... 6347-0000
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TABLE OF CONTENTS (Cont)

LIST OF TABLES (Cont)
Table Description Page

6033-0000 RE220-RJ ................................................................................................................. 6352-0000

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

INTRODUCTION
1. How to Use This Manual (TASK 49-16-03-99F-801-A01)

A. General (Subtask 49-16-03-99F-001-A01)

(1) This publication gives repair references for the APU model numbers listed under Repair
Procedures.
(2) Standard maintenance procedures that technicians must know are not given in this manual.
B. Observance of Manual Instructions (Subtask 49-16-03-99F-002-A01)
(1) Make sure that you carefully obey all safety, quality, operation, and shop procedures for
the unit.
(2) All personnel who operate equipment and do maintenance specified in this manual must
know and obey the safety precautions.
C. Publication Use (Subtask 49-16-03-99F-003-A01)
(1) This publication contains repair information for parts exposed at shop visit.
2. Customer Support (TASK 49-16-03-99F-802-A01)

A. Honeywell Aerospace Online Technical Publications Website (Subtask 49-16-03-99F-004-A01)

(1) Go to the Honeywell Online Technical Publications Website at
(https://aerospace.honeywell.com).

• To download or see publications online

• To order a publication
• To tell Honeywell of a possible data error in a publication.

B. Honeywell Aerospace Contact Team (Subtask 49-16-03-99F-005-A01)

(1) If you do not have access to the Honeywell Technical Publications Website, or if you need
to speak to personnel about non-Technical Publication matters, the Honeywell Aerospace
Contact Team gives 24/7 customer service to Air Transport and Regional, Business and
General Aviation, and Defense and Space customers around the globe.

• Telephone: 800-601-3099 (Toll Free U.S.A./Canada)

• Telephone: 602-365-3099 (International).

3. References (TASK 49-16-03-99F-803-A01)

A. Honeywell/Vendor Publications (Subtask 49-16-03-99F-006-A01)

(1) Related Honeywell publications in this manual are shown in the list that follows:

• Pub. No. SPM 20-00-02/70-00-01.

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B. Other Publications (Subtask 49-16-03-99F-007-A01)

(1) These publications are standard references. Check for latest version of publication.

- The United States GPO Style Manual (available at

http://www.gpo.gov/fdsys/pkg/GPOSTYLEMANUAL- 2008/content-detail.html)
- IEEE Std 260.1, Standard Letter Symbols for Units of Measurement (available from
the American National Standards Institute at http://www.ansi.org)
- ASME Y14.38, Abbreviations for Use on Drawings and Related Documents (available
from the American National Standards Institute at http://www.ansi.org)
- ASME Y14.5, Dimensioning and Tolerancing (available from the American National
Standards Institute at http://www.ansi.org)
- ANSI/IEEE Std 91, Graphic Symbols for Logic Functions (available from the American
National Standards Institute at http://www.ansi.org)
- CAGE codes and manufacturers' addresses are available at https://cage.dla.mil.
- IEEE 315/ANSI Y32.2, Graphic Symbols for Electrical and Electronics Diagrams
(available from the American National Standards Institute at http://www.ansi.org)
- MIL-HDBK-263, Electrostatic Discharge Control Handbook for Protection of Electrical
and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated
Explosive Devices) (Metric) (available from any military standards database)
- MIL-STD-1686, Electrostatic Discharge Control Program for Protection of Electrical
and Electronic Parts, Assemblies and Equipment (Excluding Electrically Initiated
Explosive Devices) (Metric) (available from any military standards database).

4. Acronyms and Abbreviations (TASK 49-16-03-99F-804-A01)

A. General (Subtask 49-16-03-99F-008-A01)

(1) The abbreviations are used in agreement with ASME Y14.38.
(2) Acronyms and non-standard abbreviations used in this publication are as follows:

List of Acronyms and Abbreviations

Term Full Term
ANSI American National Standards Institute
APU auxiliary power unit
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
ATA Air Transport Association
ATS air turbine starter
CAGE commercial and government entity
cc/min cubic centimeter per minute
CD-ROM Compact Disk Read Only Memory
CFR Code of Federal Regulations
CMM component maintenance manual
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List of Acronyms and Abbreviations

Term Full Term
EGT exhaust gas temperature
ECCN Export Control Classification Number
EM engine manual
FAA Federal Aviation Administration
FOD foreign object damage
FPI fluorescent penetrant inspection
GPO Government Printing Office
GTAW gas tungsten arc welding
HCS Hazard Communication Standard
ID inside diameter
IEEE Institute of Electrical and Electronics Engineers
IGV inlet guide vane
in inch
IPC illustrated parts catalogue
IPL illustrated parts list
IRM inspection and repair manual
ITL inner transition liner
K/A S/D keep-alive shutdown
LE leading edge
LOP low oil pressure
mm millimeter
NDT nondestructive testing
No. number
OD outside diameter
ODA Organization Designation Authorization
OEM original equipment manufacturer
OH overhaul manual
ORI overhaul/repair instruction
OSHA Occupational Safety and Health Administration
OTL outer transition liner
PN part number
PMA Parts Manufacturer Approval
Pub. publication
RTV room temperature vulcanizing
SAE Society of Automotive Engineers
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

List of Acronyms and Abbreviations

Term Full Term
SB service bulletin
SCAS Systems, Control, & Accessories Services
SI International System of Units
SPM standard practices manual
TBC thermal barrier coating
TE trailing edge
TIG tungsten inert gas
TR temporary revision
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

GENERAL REPAIR
1. Repair Instructions (TASK 49-16-03-99C-801-A01)

A. General Repair Instructions (Subtask 49-16-03-99C-001-A01)

(1) This section provides repair procedures for detail parts, limits for repairability ("Repairable
Limits"), and acceptance criteria for detail parts after repair ("Repair Limits"). Dimensions
provided in Repairable Limits" are not acceptance criteria and are only used to determine
if a part is a candidate for repair. "Repair Limits" only apply after repair of a part.

(2) Overhaul/Repair Instruction (ORI)

(a) Honeywell uses a document called an Overhaul/Repair Instruction (ORI) in some

cases to authorize repairs. This document can also be used to authorize
modifications, configuration changes, checks, and rework not applicable to the
production configuration. It can also be used to generate SBs or act as a SB or
manual revision in advance of the release of those authorizing documents. All
ORI's are approved by Engineering design owners and Airworthiness personnel
and are FAA-accepted data.

(3) Refer to the most current Honeywell SPM 20-00-02/70-00-01 for general repair procedures
such as:

(a) Preparation of Solutions (Method No. 402A through K)

(b) Repair and Application of Protective Coatings and Plating (Method No. 403A
through O)

(c) Repairing Aluminum Parts (Method No. 404A through E)

(d) Repairing Steel Parts (Method No. 405A through C)

(e) Repairing Magnesium Parts (Method No. 406A through C)

(f) Replacing Inserts, Studs, Bushings and Pins (Method No. 407A through J)

(g) Repairing Gear Teeth (Method No. 408A)

(h) Repainting Parts (Method No. 409A, B)

(i) Repairing Riveted Parts (Method No. 410A, B)

(j) Repairing Welded Parts (Method No. 411A through D)

(k) Repairing Electrical Components (Method No. 413A through D)

(l) Repairing Damaged/Oversize Threads (Method No. 416A, B)

(m) Balancing Procedures (Method No. 412A through C)

(n) Remarking Parts (Method No. 414A)

(o) Marking of Critical High Temperature Alloys

(p) Nutplate repair/replacement

(q) Fuel manifold sleeving repair

(r) Insulation blanket repair

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

(s) Tubing (flexible) insulation

(t) Fitting-Torque seal

(u) Spiral wrapping band over lockwire to prevent chaffing

NOTE: Other simple repairs are hereby authorized by this manual, provided
the part meets, at a minimum, continue-time check criteria after repair:

- Removing raised metal, corrosion and buildup on non-rotating parts

- Restoring surfaces and diameters on non-rotating parts

- Blending nicks, impacts and cracks on non-rotating parts

- Stop drilling cracks if cracks are permitted

- Straightening sheet metal and flange bends, dents and distortion

- Restoring (chasing) internal and external threads

- Extracting broken bolts, screws, taps and pins

- Replacing studs, inserts, pins and rivets

- Replacing gaskets and packings (o-rings)

- Replacing bushings not requiring machining (sizing) operations

- Reattaching straps, brackets, anchors, nameplates and panels

- Sealing blankets, acoustics, and insulation.

(4) Proprietary Repairs

(a) Some repairs must be done by Honeywell. Return the part to Honeywell Aerospace
Services, 1944 E, Sky Harbor Circle, Phoenix, Arizona 85034-3448 or contact the
local Field Service Engineering representative.

(b) This repair manual catalog and the details of the ORI's listed therein constitute
Honeywell proprietary information and do not include or comprise Instructions for
Continued Airworthiness (ICA). Obtaining this information may require an explicit
supplemental intellectual property agreement between Honeywell and requestor.

(c) The applicable Proprietary Repair overview can be evaluated in the applicable
IRM's listed within this catalog. In cases where Honeywell has limited access to
third party manuals a high level proprietary statement will be generated during the
appropriate next revision cycle. The SCAS products within this Proprietary Repair
Manual will have a Proprietary Repair overview.

(5) Inspection of Repaired Limits

(a) Many non-rigid parts are subject to free state variation when removed from the
repair tooling. Unless otherwise specified, the Repaired Limits for each repair may
be inspected with the part in a restrained condition on the applicable datums for
that feature.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

REPAIR
1. Repair Procedures (TASK 49-16-03-99F-805-A01)

A. Table Procedures for 131-9A (Subtask 49-16-03-99F-009-A01)

(1) Refer to Table 6001-0000 for repair references.

Table 6001-0000. 131-9A

ORI
Part Document REV Manuals Description
159-522-9007 P36093 - 49-27-29; 49-27-27; Epoxy repair of bushing,
49-26-85; 20-00-02/ sleeve, cable adapter.
70-00-01; 49-27-31
159-522-9007 P36094 A 49-27-29; 49-27-27; Epoxy repair of bushing,
49-26-85; 20-00-02/ sleeve, cable adapter.
70-00-01; 49-27-31
160494-1 R00532 A 49-94-34;49-27-29; Hysol epoxy repair for inlet
49-27-27; 49-26-85; and outlet port.
20-00-02/70-00-01;
49-27-31
160494-1 R00612 - 49-94-34;49-27-29; Weld repair of mounting hole.
49-27-27; 49-26-85;
20-00-02/70-00-01;
49-27-31
160494-1 R00456 B 49-94-34;49-27-29; Authorization to perform
49-27-27; 49-26-85; recore assembly on the A320
20-00-02/70-00-01; Oil Cooler.
49-27-31
160494-1 R00389 A 49-27-29; 49-27-27; Flush internal oil passage of
49-26-85; 20-00-02/ the oil cooler with Hot Flush
70-00-01; 49-27-31 process.
2011600-1 R00401 B 49-27-29; 49-27-27; Repair of the starter motor
49-26-85; 20-00-02/ armature assembly.
70-00-01; 49-27-31
2011600-1 R00442 B 49-27-29; 49-27-27; Rewinding of defective
49-26-85; 20-00-02/ armature coil per vendor
70-00-01; 49-27-31 repair scheme.
2011600-1 R00553 A 49-27-29; 49-27-27; ORI gives instructions to
49-26-85; 20-00-02/ rework the armature assembly
70-00-01; 49-27-31 from PN 2011600-1 to PN
2011600-2 by installing the
new sleeve PN 2710204-1 on
the armature assembly shaft.
2011600-2 R00401 B 49-27-29; 49-27-27; Repair of the starter motor
49-26-85; 20-00-02/ armature assembly.
70-00-01; 49-27-31
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
2011600-2 R00442 B 49-27-29; 49-27-27; Rewinding of defective
49-26-85; 20-00-02/ armature coil per vendor
70-00-01; 49-27-31 repair scheme.
2011632-1 R00346 - 49-27-29; 49-27-27; Bearing restoration of the
49-26-85; 20-00-02/ annular bearing ball.
70-00-01; 49-27-31
2704506-2 R00356 A 49-41-20; 49-27-29; Authorizes the rework of the
49-27-27; 49-26-85; starter motor.
20-00-02/70-00-01;
49-27-31
2704506-2 R00564 - 49-41-20; 49-27-29; PN M3190/6-19-N can be
49-27-27; 49-26-85; used as an alternate for PN
20-00-02/70-00-01; M3190/6-20-N (PN S9046-2-
49-27-31 1-612).
2710193-1 R00509 - 49-27-29; 49-27-27; Cold Straighten of minor
49-26-85; 20-00-02/ deformation on flange surface.
70-00-01; 49-27-31 Blend repair of overheated
aluminum base material.
2710503-2 R00592 D 49-27-29; 49-27-27; Overhaul Winding Assembly
49-26-85; 20-00-02/ in accordance with supplier
70-00-01; 49-27-31 approved fixed process
instructions.
3179880-1 W01836 A 49-27-29; 49-27-27; Repair of lower/upper
49-26-85; 20-00-02 / bearings bores and/or flow
70-00-01; 49-27-31 bore.
3180688-1 W01186 - 49-27-29; 49-27-27; Provides clarity to the
49-26-85; 20-00-02/ component maintenance
70-00-01; 49-27-31 manual on the acceptance of
wear and damage to the
chrome plated surfaces.
3182019-1 W01194 A 49-27-29; 49-27-27; Authorizes straightening of
49-26-85; 20-00-02/ dents or deformation in the
70-00-01; 49-27-31 area of inlet and/or outlet
flange.
319625-1 W01691 - 36-11-25;49-27-29; Coil and/or stop replacement
49-27-27; 49-26-85; and repair/replacement of lead
20-00-02/70-00-01; wires/cable.
49-27-31
3613703-1 P32495 E 49-27-29; 49-27-27; Bearing Restoration.
49-26-85; 20-00-02/
70-00-01; 49-27-31
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3613704-1 P34511 E 49-27-29; 49-27-27; Bearing Restoration.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3614588-5 P35994 A 49-27-29; 49-27-27; Repair of abradable coating.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3616140-10 P36101 - 49-51-07;49-27-29; This ORI authorizes
49-27-27; 49-26-85; modification from a -6 to a -10
20-00-02/70-00-01; for the Fan Assembly Oil
49-27-31 Cooling.
3616141-2 P36279 - 49-27-29; 49-27-27; Chrome plate repair of 0.6184-
49-26-85; 20-00-02/ 0.6189 inside diameter.
70-00-01; 49-27-31
3616143-1 T32489 - 49-27-29; 49-27-27; Machine Surface A flat and
49-26-85; 20-00-02/ surface parallel.
70-00-01; 49-27-31
3616144-5 P34561 A 49-27-29; 49-27-27; Boss replacement repair of
49-26-85; 20-00-02/ discharge fan housing
70-00-01; 49-27-31 assembly.
3616144-5 P35507 A 49-27-29; 49-27-27; Metal spray on the 0.098
49-26-85; 20-00-02/ shoulder lip and 3.295 DIA.
70-00-01; 49-27-31 Machine oversized 5.597 ±
0.001 DIA.
3616144-5 P35638 A 49-27-29; 49-27-27; Pin replacement for Diameter
49-26-85; 20-00-02/ C bushing.
70-00-01; 49-27-31
3616144-5 P35677 - 49-27-29; 49-27-27; Repair pin hole by plug repair.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3616144-5 P35992 - 49-27-29; 49-27-27; Authorizes fabrication of
49-26-85; 20-00-02/ Diameter bushings to support
70-00-01; 49-27-31 bushing replacement repair.
3616144-5 P36355 - 49-27-29; 49-27-27; Weld repair external threaded
49-26-85; 20-00-02/ oil plug.
70-00-01; 49-27-31
3616146-3 P36357 NC 49-27-29; 49-27-27; Modify Fan Gearshaft
49-26-85; 20-00-02/ Assembly P/N 3616146-3 to
70-00-01; 49-27-31 3616146-5.
3616146-5 P36357 NC 49-27-29; 49-27-27; Modify Fan Gearshaft
49-26-85; 20-00-02/ Assembly P/N 3616146-3 to
70-00-01; 49-27-31 3616146-5.
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Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3616146-3 P39404 - 49-27-29; 49-27-27; Repair diameter B using metal
49-26-85; 20-00-02/ spray.
70-00-01; 49-27-31
3616146-5 P36158 C 49-27-29; 49-27-27; This ORI authorizes
49-26-85; 20-00-02/ modification of PN 3616146-3
70-00-01; 49-27-31 gearshaft assembly into PN
3616146-5.
3800708-1 T41342 - 49-27-29; 49-27-27; Authorizes the upgrade of the
49-26-85; 20-00-02/ temp control valve thermostat
70-00-01; 49-27-31 in accordance with SBs 49-
2377 and 49-2378 at the APU
level.
3800708-1 T43804 - 49-27-29; 49-27-27; This ORI will authorize
49-26-85; 20-00-02/ aftermarket manuals (IPC,
70-00-01; 49-27-31 EM) revisions using TPCR.
Sheet-metal V-band clamps
were developed to replace the
machined clamps.
3800708-1 P39404 - 49-27-29; 49-27-27; Repair diameter B using metal
49-26-85; 20-00-02/ spray.
70-00-01; 49-27-31
3800702-1 P35609 H 49-27-29;49-27-27; Repair parent bores by
49-26-85;20-00-02/ application of cold spray, Weld
repair Gearbox and bearing
70-00-01;49-27-31
carrier.
3800708-1 P35609 H 49-27-29;49-27-27; Repair parent bores by
49-26-85;20-00-02/ application of cold spray, Weld
repair Gearbox and bearing
70-00-01;49-27-31
carrier.
3800709-2 T41888 - 49-27-29; 49-27-27; Increase load compressor
49-26-85; 20-00-02/ shroud to impeller build
70-00-01; 49-27-31 clearance
3801300-1 T36550 - 49-27-29; 49-27-27; This authorizes the use of PN
49-26-85; 20-00-02/ 3844797- 19 or -20 in place of
70-00-01; 49-27-31 PN 3844797-15 or - 16 in the
131-9A power section
assembly PN 3801300-1. It
also authorizes the rework
from PN 3844797-15 or -16 to
PN 3844797-19 or -20.
3810875-1 P30593 A 49-27-29; 49-27-27; Reattach or replace ring to the
49-26-85; 20-00-02/ IGV cover.
70-00-01; 49-27-31
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Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3810887-2 P36166 - 49-27-29; 49-27-27; Replace Aft flange on inlet
49-26-85; 20-00-02/ housing
70-00-01; 49-27-31
3810828-5 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware
3810828-6 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware
3810828-7 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware
3810829-3 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware
3810829-4 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware
3810905-1 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware
3810889-5 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
3810929-3 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
3810929-4 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
3822391-6 P31599 B 49-27-29; 49-27-27; Grind repair curvic; weld repair
49-26-85; 20-00-02/ and regrind curvic; machine
70-00-01; 49-27-31 to remove damage from
blades and weld repair blades
and OD; for the compressor
impeller.
3822391-6 P32140 C 49-27-29; 49-27-27; Laser weld contour; leave
49-26-85; 20-00-02/ weld proud; for the centrifugal
70-00-01; 49-27-31 compressor rotor.
3822391-6 P36210 B 49-27-29; 49-27-27; Grind repair Curvic A and/or
49-26-85; 20-00-02/ Curvic B.
70-00-01; 49-27-31
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Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3822400-5 P30697 - 49-27-29; 49-27-27; Laser weld repair per WBS
49-26-85; 20-00-02/ 5071, Type II of compressor
70-00-01; 49-27-31 impeller.
3822400-5 P32028 A 49-27-29; 49-27-27; Laser weld contour; leave
49-26-85; 20-00-02/ weld proud; for the load
70-00-01; 49-27-31 compressor rotor.
3822400-5 P31496 F 49-27-29; 49-27-27; Grind repair curvic. Weld
49-26-85; 20-00-02/ repair and regrind curvic.
70-00-01; 49-27-31 Machine to remove blade
damage. Weld repair blades.
Remove and replace knife
edge seal.
3822510-2 P30308 - 49-27-29; 49-27-27; Weld Curvic A and B. Repair
49-26-85; 20-00-02/ seal cavities as required.
70-00-01; 49-27-31
3822510-2 P31066 C 49-27-29; 49-27-27; Regrind of Curvic Coupling A
49-26-85; 20-00-02/ and/or B. Hand finish and/or
70-00-01; 49-27-31 machine to remove any raised
or transferred material.
Machine undersized ID of
coupling shaft rings to restore
dimensional requirements.
3822067-2 P31498 D 49-27-29; 49-27-27; Grind repair and Weld repair
49-26-85; 20-00-02/
70-00-01; 49-27-31
3810820-4 P36165 NC 49-26-95; 49-26-93; Replace AFT Flange on inlet
49-26-85; 49-26-97; Housing.
20-00-02/70-00-01
3844923-1 P36309 - 49-26-95; 49-26-93; Turbine Housing
49-26-85; 49-26-97;
20-00-02/70-00-01
3884988-1 P31388 A 49-26-95; 49-26-93; Replacement of Marmon
49-26-85; 49-26-97; Flange.
20-00-02/70-00-01 Replacement of Bolt Flange.
Weld repair damage.
3830461-6 P34632 NC 49-26-95; 49-26-93; Replacement of dome for
49-26-85; 49-26-97; annular combustion chamber.
20-00-02/70-00-01
3822510-2 P31543 C 49-27-29; 49-27-27; Replace ring. Balancing.
49-26-85; 20-00-02/
70-00-01; 49-27-31
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Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3822529-4 P31168 - 49-27-29; 49-27-27; Grind repair curvic; weld repair
49-26-85; 20-00-02/ and regrind curvic; restoration
70-00-01; 49-27-31 of knife-edge seals by weld
repair for the driven
compressor coupling shaft.
3822529-4 P35828 - 49-27-29; 49-27-27; Grind repair Curvics. Restore
49-26-85; 20-00-02/ knife-edge seals.
70-00-01; 49-27-31
3822635-2 P35107 A 49-27-29; 49-27-27; Repair the Hydro-Pad sealing
49-26-85; 20-00-02/ Surface A.
70-00-01; 49-27-31
3822666-2 P36219 - 49-27-29; 49-27-27; This O.R.I. authorizes the
49-26-85; 20-00-02/ repairs listed below, to be
70-00-01; 49-27-31 performed exclusively by
Barden Corporation:
1. Level II bearing restoration
per RR5043 and the
engineering drawing.
3827054-2 P35813 - 49-27-29; 49-27-27; Airfoil Vane(s) and Platform(s)
49-26-85; 20-00-02/ restoration.
70-00-01; 49-27-3
3827054-2 T40579 - 49-27-29; 49-27-27; Repair fretted area of diffuser
49-26-85; 20-00-02/ ring by machining to remove,
70-00-01; 49-27-31 welding in place and
machining to restore
dimensional requirements of
the diffuser ring area.
3827054-2 T40235 C 49-27-29; 49-27-27; Weld repair. Replacement of
49-26-85; 20-00-02/ vane tips. Torch touch up.
70-00-01; 49-27-31 Replacement of anti-rotation
pin.
3827265-4 T31075 A 49-27-29; 49-27-27; Grind-Plate-Grind repair of
49-26-85; 20-00-02/ 1.2415 to 1.2425 inch (31.534
70-00-01; 49-27-31 to 31.559 mm) surface
dimension using chromium
plate per QQ-C-320, class 2.
Chromium plate thickness
shall not exceed 0.010 inches
(0.254 mm).
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3827265-4 T31076 A 49-27-29; 49-27-27; Grind-Plate-Grind repair of
49-26-85; 20-00-02/ 4.2975 to 4.2985 inch
70-00-01; 49-27-31 (109.156 to 109.181 mm) I.D.
using electroless nickel plate
thickness per EMS 52404
class 1. Nickel plate thickness
shall not exceed 0.010 inches
(0.254 mm) per side.
3827325-3 P30079 - 49-27-29; 49-27-27; Braze repair of service related
49-26-85; 20-00-02/ nicks and dents on vane
70-00-01; 49-27-31 surfaces and plates.
3827320-4 P36199 A 49-27-29; 49-27-27; Repair of Diameter center
49-26-85; 20-00-02/ bore
70-00-01; 49-27-31
3827320-5 P36199 A 49-27-29; 49-27-27; Repair of Diameter center
49-26-85; 20-00-02/ bore
70-00-01; 49-27-31
3827426-1 P36199 A 49-27-29; 49-27-27; Repair of Diameter center
49-26-85; 20-00-02/ bore
70-00-01; 49-27-31
3827426-4 P36199 A 49-27-29; 49-27-27; Repair of Diameter center
49-26-85; 20-00-02/ bore
70-00-01; 49-27-31
3827260-1 P36199 A 49-27-29; 49-27-27; Repair of Diameter center
49-26-85; 20-00-02/ bore
70-00-01; 49-27-31
3827054-2 P35813 - 49-27-29; 49-27-27; Airfoil Vane(s) and Platform(s)
49-26-85; 20-00-02/ restoration.
70-00-01; 49-27-31
3827325-3 P35857 - 49-27-29; 49-27-27; Weld and Braze Repair of
49-26-85; 20-00-02/ Vanes and Aft and Forward
70-00-01; 49-27-31 Plates. Metal Spray Repair of
Diameters B, D, G, H and
Surfaces A and E.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3827325-3 T40430 H 49-27-29; 49-27-27; Replacement of vane tips.
49-26-85; 20-00-02/ Weld repair or blend of service
70-00-01; 49-27-31 related nicks, dents, and
cracks on vane tips.
Dimensional restoration by
thermal spray. Repair brazes
separation by TIG Torch
touch-up. Dimensional
restoration and replacement
of anti-rotation pins.
3827426-3 P31730 G 49-27-29; 49-27-27; This ORI authorizes: weld
49-26-85; 20-00-02/ repair of cracks and/or other
70-00-01; 49-27-31 damage; hand finish to
remove cracks in the web
area; and complete removal
of Cast Web.
3827426-3 P32526 B 49-27-29; 49-27-27; Repair of Diameter K by
49-26-85; 20-00-02/ Hysol.
70-00-01; 49-27-31
3827426-3 P34697 D 49-27-29; 49-27-27; Weld repair port.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3827426-3 P35886 A 49-27-29; 49-27-27; Repair of diameter wall by
49-26-85; 20-00-02/ replacement with shouldered
70-00-01; 49-27-31 sleeve.
3827426-3 P36086 D 49-27-29; 49-27-27; This ORI authorizes cold
49-26-85; 20-00-02/ spray repair Surface A and/or
70-00-01; 49-27-31 Diameter B for the Bearing
Driven Compressor Housing.
3827426-3 P30296 D 49-27-29; 49-27-27; Repair 2.08 inch (52.8 mm)
49-26-85; 20-00-02/ diameter wall, by replacement
70-00-01; 49-27-31 with sleeve.
3827426-3 P35960 D 49-27-29; 49-27-27; Remove excess cast material
49-26-85; 20-00-02/ from windows in diffuser flow
70-00-01; 49-27-31 path.
3827426-3 P36277 B 49-27-29; 49-27-27; Weld repair oversized holes.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3827426-4 P36277 B 49-27-29; 49-27-27; Weld repair oversized holes.
49-26-85; 20-00-02/
70-00-01; 49-27-31
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3827426-4 P36295 A 49-27-29; 49-27-27; Installation of Studs per
49-26-85; 20-00-02/ Engineering drawing when
70-00-01; 49-27-31 performing.
3827426-4 P35960 D 49-27-29; 49-27-27; Remove excess cast material
49-26-85; 20-00-02/ from windows in diffuser flow
70-00-01; 49-27-31 path.
3827426-4 P36086 D 49-27-29; 49-27-27; Cold spray repair Surface A
49-26-85; 20-00-02/ and/or Diameter B for the
70-00-01; 49-27-31 Bearing Driven Compressor
Housing.
3827426-4 P34697 D 49-27-29; 49-27-27; Weld repair port.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3827429-1 T40285 F 49-27-29; 49-27-27; Metal spray and weld repair;
49-26-85; 20-00-02/ machine of surface
70-00-01; 49-27-31
3827429-1 P35648 B 49-27-29; 49-27-27; Replace inner ring by Laser
49-26-85; 20-00-02/ Welding.
70-00-01; 49-27-31
3827429-1 P36052 D 49-27-29; 49-27-27; Weld repair of cracks or
49-26-85; 20-00-02/ separation in ring weld.
70-00-01; 49-27-31 Remove and replacement of
ring.
3827504-3 P30740 D 49-27-29; 49-27-27; Restore compressor case
49-26-85; 20-00-02/ contour by application of metal
70-00-01; 49-27-31 spray.
3827504-3 P35855 C 49-27-29; 49-27-27; Skim cut or metal spray repair
49-26-85; 20-00-02/ of Surface D. Repair of
70-00-01; 49-27-31 Diameter B. Replace Contour
abradable coating on PN
3827322-3 and PN 3827274-
1. Repair Contour damage on
PN 3827504-3.
3827505-2 P36057 - 49-27-29; 49-27-27; Metal spray to restore contour
49-26-85; 20-00-02/ and hand finish of contour for
70-00-01; 49-27-31 the Driven Compressor Case.
3844923-1 P36276 - 49-27-29; 49-27-27; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3844860-2 P36276 - 49-27-29; 49-27-27; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-27-31
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3844863-3 P36276 - 49-27-29; 49-27-27; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3830461-6 P34336 - 49-27-29; 49-27-27; Repair of cracks at the ITL
49-26-85; 20-00-02/ area for the annular
70-00-01; 49-27-31 combustion chamber.
3830461-6 P34357 B 49-27-29; 49-27-27; Repair of weld separation at
49-26-85; 20-00-02/ the inner panel contour area
70-00-01; 49-27-31 for annular combustion
chamber.
3830461-6 P34632 - 49-27-29; 49-27-27; Replacement of dome for
49-26-85; 20-00-02/ annular combustion chamber.
70-00-01; 49-27-31
3830461-6 P34636 E 49-27-29; 49-27-27; Weld repair panel cracks.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3830461-6 P31921 D 49-27-29; 49-27-27; Removal and replacement of
49-26-85; 20-00-02/ annular combustion chamber
70-00-01; 49-27-31 and OTL. Removal and repair/
replacement of either the inner
or outer panels.
3830461-6 P35370 A 49-27-29; 49-27-27; Igniter boss replacement. Seal
49-26-85; 20-00-02/ and Igniter ring replacement.
70-00-01; 49-27-31
3830461-6 P35615 - 49-27-29; 49-27-27; Deflector plate replacement.
49-26-85; 20-00-02/ Repair of loose deflector plate.
70-00-01; 49-27-31
3830461-6 P35597 B 49-27-29; 49-27-27; Modify PN 3830461-3, -5 into
49-26-85; 20-00-02/ PN 3830461-6 and repair -3,
70-00-01; 49-27-31 -5, -6.
3830461-6 P35917 A 49-27-29; 49-27-27; Repair of OTL PN 3844804-2/
49-26-85; 20-00-02/ -3/-4.
70-00-01; 49-27-31
3840165-4 P30298 B 49-27-29; 49-27-27; Replace damaged blade pins.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3840165-4 P31167 B 49-27-29; 49-27-27; Regrind curvic coupling.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3840165-4 P34512 D 49-27-29; 49-27-27; Repair of damaged
49-26-85; 20-00-02/ discourager tangs. Hand finish
70-00-01; 49-27-31 forward and aft faces.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3840165-4 P34391 K 49-27-29; 49-27-27; Weld repair, remove LE,
49-26-85; 20-00-02/ blending of nicks, repair for
70-00-01; 49-27-31 pits, dents and erosion.
3840165-4 P35845 - 49-27-29; 49-27-27; Grind repair curvics. Replace
49-26-85; 20-00-02/ damaged pins. Repair of
70-00-01; 49-27-31 forward and aft discourager
faces.
3840170-2 P31236 C 49-27-29; 49-27-27; Grind repair curvic. Weld and
49-26-85; 20-00-02/ regrind repair curvic. Weld
70-00-01; 49-27-31 knife seal. Straighten bent
knife edge seals.
3840170-2 P35799 A 49-27-29; 49-27-27; Grind repair Curvics.
49-26-85; 20-00-02/ Straighten bent knife edge
70-00-01; 49-27-31 seals. Weld repair knife edge
seals.
3840171-2 P31193 A 49-27-29; 49-27-27; Grind repair curvic.
49-26-85; 20-00-02/ Restoration of knife-edge
70-00-01; 49-27-31 seals by weld repair.
Straighten bent knife edge
seals.
3840172-1 P31190 C 49-27-29; 49-27-27; Grind repair curvic.
49-26-85; 20-00-02/ Restoration of knife-edge
70-00-01; 49-27-31 seals by weld repair.
Straighten bent knife edge
seals.
3840172-1 P35821 - 49-27-29; 49-27-27; Grind repair Curvic. Straighten
49-26-85; 20-00-02/ bent knife edge seals. Weld
70-00-01; 49-27-31 repair knife edge seals.
3840172-1 T31035 - 49-27-29; 49-27-27; Weld, grind and repair
49-26-85; 20-00-02/ hardware.
70-00-01; 49-27-31
3840242-1 P32531 H 49-27-29; 49-27-27; Bearing restoration of roller
49-26-85; 20-00-02/ bearings per RR5043.
70-00-01; 49-27-31
3840310-3 P35272 - 49-27-29; 49-27-27; Removal and replacement of
49-26-85; 20-00-02/ annular hub pins.
70-00-01; 49-27-31
3840310-3 P35593 A 49-27-29; 49-27-27; Establish curvic repair.
49-26-85; 20-00-02/
70-00-01; 49-27-31
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3840310-3 P35776 - 49-27-29; 49-27-27; This ORI authorizes repairs
49-26-85; 20-00-02/ for the Turbine-First Stage
70-00-01; 49-27-31 Axial Rotor Assembly.
3840310-3 P35549 D 49-27-29; 49-27-27; Laser weld repair of blade tips
49-26-85; 20-00-02/ and SermaLoy J patch coat of
70-00-01; 49-27-31 repaired blade tips.
3844575-2 P35792 A 49-27-29; 49-27-27; Repair of Shroud Segment.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3844575-3 P35792 A 49-27-29; 49-27-27; Repair of Shroud Segment.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3844582-2 P35853 - 49-27-29; 49-27-27; Replace honeycomb seal.
49-26-85; 20-00-02/ Weld repair cracks and
70-00-01; 49-27-31 straighten.
3844582-2 T40584 - 49-27-29; 49-27-27; Installation of the second
49-26-85; 20-00-02/ stationary seal PN 3844582-2
70-00-01; 49-27-31 in place of 3844582-1
3844587-4 P30343 - 49-27-29; 49-27-27; This ORI allows the rework
49-26-85; 20-00-02/ from -3 to -4 of the 131-9A
70-00-01; 49-27-31 and 131-B Containment
Rings.
3844587-4 P30487 A 49-27-29; 49-27-27; Weld repair fretted area on
49-26-85; 20-00-02/ diameter of containment ring.
70-00-01; 49-27-31
3844587-4 P35672 A 49-27-29; 49-27-27; Remove and replace
49-26-85; 20-00-02/ damaged bushing(s). Repair
70-00-01; 49-27-31 of damaged 0.600 inch (15.24
mm) Diameter bushing
hole(s).
3844738-7 T43680 - 49-27-29; 49-27-27; This ORI authorizes the
49-26-85; 20-00-02/ replacement of the stationary
70-00-01; 49-27-31 air seal (PN 3844738-6) with
PN 3844738-7 for the 131-9A
model APU.
3844760-2 P30516 G 49-27-29; 49-27-27; Restoration of airfoils, shrouds
49-26-85; 20-00-02/ and end faces by welding or
70-00-01; 49-27-31 braze repair.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3844760-2 P36062 A 49-27-29; 49-27-27; This ORI authorizes repair
49-26-85; 20-00-02/ damage to nozzle and airfoil,
70-00-01; 49-27-31 including removal of existing
coating and application of
Platinum Aluminide coating,
for the Turbine First Stage
Nozzle Segment.
3844760-3 P30516 G 49-27-29; 49-27-27; Restoration of airfoils, shrouds
49-26-85; 20-00-02/ and end faces by welding or
70-00-01; 49-27-31 braze repair.
3844760-3 P36062 A 49-27-29; 49-27-27; This ORI authorizes repair
49-26-85; 20-00-02/ damage to nozzle and airfoil,
70-00-01; 49-27-31 including removal of existing
coating and application of
Platinum Aluminide coating,
for the Turbine First Stage
Nozzle Segment.
3844766-4 P35027 - 49-27-29; 49-27-27; Weld Repair fretting at fuel
49-26-85; 20-00-02/ nozzle port surface.
70-00-01; 49-27-31
3844804-4 P35927 C 49-27-29; 49-27-27; Repair of OTL
49-26-85; 20-00-02/
70-00-01; 49-27-31
3844804-4 P35917 A 49-27-29; 49-27-27; Repair of OTL PN 3844804-2,
49-26-85; 20-00-02/ -3, -4.
70-00-01; 49-27-31
3844860-4 P35626 A 49-27-29; 49-27-27; Remove and Replace Exhaust
49-26-85; 20-00-02/ Flange.
70-00-01; 49-27-31
3844860-4 P35768 L 49-27-29; 49-27-27; Weld repair cracks and/or
49-26-85; 20-00-02/ damage as a result of FOD. A
70-00-01; 49-27-31 wash-off of ORI P34580 for
HCMO Mora.
3844860-4 P35916 A 49-27-29; 49-27-27; Remove and replace
49-26-85; 20-00-02/ damaged Outer Ring. Weld
70-00-01; 49-27-31 repair cracks and/or other
damage to the Middle Ring.
3844864-1 P36096 A 49-27-29; 49-27-27; Airfoil dimensional restoration
49-26-85; 20-00-02/ for the Second Stage Stator.
70-00-01; 49-27-31
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3844908-2 P35399 A 49-27-29; 49-27-27; Straighten housing to best
49-26-85; 20-00-02/ condition. Re-machine the
70-00-01; 49-27-31 groove for the shroud segment
rail. Remove and/or replace
damaged pins on the forward
end of the housing.
3844923-1 P35626 A 49-27-29; 49-27-27; Remove and Replace Exhaust
49-26-85; 20-00-02/ Flange.
70-00-01; 49-27-31
3844923-1 P35768 L 49-27-29; 49-27-27; Weld repair cracks and / or
49-26-85; 20-00-02/ damage as a result of FOD. A
70-00-01; 49-27-31 wash-off of ORI P34580 for
HCMO Mora.
3844923-1 P35916 A 49-27-29; 49-27-27; Remove and replace
49-26-85; 20-00-02/ damaged Outer Ring. Weld
70-00-01; 49-27-31 repair cracks and/or other
damage to the Middle Ring.
3860835-2 P32495 E 49-27-29; 49-27-27; Bearing Restoration.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3860835-2 P32531 H 49-27-29; 49-27-27; Bearing restoration of roller
49-26-85; 20-00-02/ bearings per RR5043.
70-00-01; 49-27-31
3860865-1 P32495 E 49-27-29; 49-27-27; Bearing Restoration.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3863426-3 P35192 A 49-27-29; 49-27-27; Repair oil plumbing ports with
49-26-85; 20-00-02/ sleeve.
70-00-01; 49-27-31
3863426-3 P35609 H 49-27-29; 49-27-27; Sleeve Repair Cold Spray
49-26-85; 20-00-02/ Repair Bearing liner repair
70-00-01; 49-27-31 standard and Oversize.
Remove and Replace Carrier.
Replace alignment pins with
oversize step pins.
3863426-3 P35996 - 49-27-29; 49-27-27; Oil core passage plug
49-26-85; 20-00-02/ replacement for the Matched
70-00-01; 49-27-31 Gearbox Housing Assembly.
3863426-3 P36150 F 49-27-29; 49-27-27; This ORI authorizes the
49-26-85; 20-00-02/ repairs listed below: 1. Repair
70-00-01; 49-27-31 exposed gearbox core
passage plug(s) and weld
passage closed.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3880942-1 P36368 C 49-22-13; 49-23-49; Repair surfaces and
49-22-11; 20-00-02/ diameters.
70-00-01; 49-22-15
3880942-2 P36368 C 49-22-13; 49-23-49; Repair surfaces and
49-22-11; 20-00-02/ diameters.
70-00-01; 49-22-15
3880942-3 P36368 C 49-22-13; 49-23-49; Repair surfaces and
49-22-11; 20-00-02/ diameters.
70-00-01; 49-22-15
3870205-1 P30954 - 49-27-29; 49-27-27; Replace shear pins and collar
49-26-85; 20-00-02/ for gear shaft, cluster.
70-00-01; 49-27-31
3870205-1 P32477 B 49-27-29; 49-27-27; Repair the 0.423 inch (10.74
49-26-85; 20-00-02/ mm) diameter and shoulder.
70-00-01; 49-27-31
3870205-1 P34987 - 49-27-29; 49-27-27; Repair Surface G to remove
49-26-85; 20-00-02/ minor damage to sealing face
70-00-01; 49-27-31 by re-machining.
3870205-1 T31702 A 49-27-29; 49-27-27; Metal spray repairs.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3870212-1 T36137 - 49-27-29; 49-27-27; Repair worn or damaged
49-26-85; 20-00-02/ diameter on air-oil.
70-00-01; 49-27-31
3876225-2 P35041 - 49-27-29; 49-27-27; This repair covers the
49-26-85; 20-00-02/ replacement of damaged o-
70-00-01; 49-27-31 ring packing. When a
transducer connector has a
bad or nicked o-ring there is a
possibility that customer will
reject the unit.
3876226-1 P35041 - 49-27-29; 49-27-27; This repair covers the
49-26-85; 20-00-02/ replacement of damaged o-
70-00-01; 49-27-31 ring packing. When a
transducer connector has a
bad or nicked o-ring there is a
possibility that customer will
reject the unit.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3876227-2 P35041 - 49-27-29; 49-27-27; This repair covers the
49-26-85; 20-00-02/ replacement of damaged o-
70-00-01; 49-27-31 ring packing. When a
transducer connector has a
bad or nicked o-ring there is a
possibility that customer will
reject the unit.
3616977-2 P36253 - 49-27-29; 49-27-27; Repair blade leading edge
49-26-85; 20-00-02/ damage.
70-00-01; 49-27-31
3616977-3 P36253 - 49-27-29; 49-27-27; Repair blade leading edge
49-26-85; 20-00-02/ damage.
70-00-01; 49-27-31
3876287-1 P36221 B 49-27-29; 49-27-27; Repair of the Data Memory
49-26-85; 20-00-02/ Module circuit boards.
70-00-01; 49-27-31
3876289-1 P36221 B 49-27-29; 49-27-27; Repair of the Data Memory
49-26-85; 20-00-02/ Module circuit boards.
70-00-01; 49-27-31
3876330-2 P35458 - 49-93-61; 49-27-29; Magnet on Float found
49-27-27; 49-26-85; dislodges. There is no repair
20-00-02/70-00-01; available for observed
49-27-31 condition per CMM 49-93-61.
3885084-2 P36113 - 49-27-29; 49-27-27; This ORI authorizes the
49-26-85; 20-00-02/ repairs:
70-00-01; 49-27-31 1. Weld repair cracks and/or
damage in elbow/bracket.
2. Replace damaged
flange(s).
3. Repair damaged flex
coupling/seal(s).
3884974-1 P31383 A 49-27-29; 49-27-27; Rework of surge duct
49-26-85; 20-00-02/ 3884974-1 into a 3885084-1
70-00-01; 49-27-31 by replacing the bracket.
3888438-1 P36343 A 49-27-29; 49-27-27; VDC dielectric testing of wiring
49-26-85; 20-00-02/ harnesses.
70-00-01; 49-27-31
3844860-4 P36276 - 49-27-29; 49-27-27; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-27-31
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3844923-1 P36276 - 49-27-29; 49-27-27; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3888058-5 T29211 - 49-41-09; 49-27-29; Allows for a one time removal
49-27-27; 49-26-85; of unison exciters for test and
20-00-02/70-00-01; replacement of defective
49-27-31 capacitors.
3888058-5 T29212 - 49-41-09; 49-27-29; Authorizes replacement of
49-27-27; 49-26-85; ignition exciter.
20-00-02/70-00-01;
49-27-31
3888058-5 P31485 C 49-41-09; 49-27-29; Repair of ignition exciter using
49-27-27; 49-26-85; Honeywell developed
20-00-02/70-00-01; alternate parts.
49-27-31
3888058-5 P32465 C 49-41-09; 49-27-29; Installation of alternate wire,
49-27-27; 49-26-85; sleeving, and shrink tubing as
20-00-02/70-00-01; required to repair or replace
49-27-31 damaged components in
Honeywell part number
exciters.
3888058-5 P32536 A 49-41-09; 49-27-29; Repair of ignition exciters tank
49-27-27; 49-26-85; capacitors.
20-00-02/70-00-01;
49-27-31
3888058-5 P30159 E 49-41-09; 49-27-29; Rework and storage
49-27-27; 49-26-85; instruction for capacitors used
20-00-02/70-00-01; on the end units listed.
49-27-31
3888058-5 P32428 D 49-41-09; 49-27-29; Weld and plating repair.
49-27-27; 49-26-85;
20-00-02/70-00-01;
49-27-31
3888058-5 P32478 B 49-41-09; 49-27-29; Alternate standardized repair
49-27-27; 49-26-85; process.
20-00-02/70-00-01;
49-27-31
3888058-5 P34763 A 49-41-09; 49-27-29; The purpose of this ORI is to
49-27-27; 49-26-85; authorize the equivalent
20-00-02/70-00-01; silicone foam for Ignition
49-27-31 Exciter Assembly.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3888058-5 P34437 A 49-41-09; 49-27-29; Alternate capacitor
49-27-27; 49-26-85; replacement.
20-00-02/70-00-01;
49-27-31
3888058-5 P32274 B 49-41-09; 49-27-29; This Test Procedure describes
49-27-27; 49-26-85; electrical performance tests to
20-00-02/70-00-01; evaluate function of the
49-27-31 Ignition Unit.
3888058-5 P35825 A 49-41-09; 49-27-29; This ORI Authorizes an
49-27-27; 49-26-85; alternate method of testing on
20-00-02/70-00-01; Ignition Exciters using
49-27-31 alternate test equipment.
3888058-5 P36055 - 49-41-09; 49-27-29; This ORI authorizes testing
49-27-27; 49-26-85; and fault isolation,
20-00-02/70-00-01; disassembly, cleaning, repair,
49-27-31 assembly and final testing for
the Ignition Exciter.
3888058-7 T29211 - 49-41-09; 49-27-29; Allows for a one time removal
49-27-27; 49-26-85; of unison exciters for test and
20-00-02/70-00-01; replacement of defective
49-27-31 capacitors.
3888058-7 P30159 E 49-41-09; 49-27-29; Rework and storage
49-27-27; 49-26-85; instruction for capacitors used
20-00-02/70-00-01; on the end units listed.
49-27-31
3888438-1 P34359 B 49-11-13; 49-27-29; Authorizes alternate lace.
49-27-27; 49-26-85;
20-00-02/70-00-01;
49-27-31
3888438-1 P35218 G 49-11-13; 49-27-29; Provide wiring replacement
49-27-27; 49-26-85; chart superseded ORIs
20-00-02/70-00-01; P30790 P34586 P34587
49-27-31 P34594 P35068 P35033.
3888438-1 P35320 A 49-11-13; 49-27-29; Remove and replace
49-27-27; 49-26-85; grommet.
20-00-02/70-00-01;
49-27-31
3888438-2 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
3888465-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888503-4 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888506-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888507-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888518-2 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888524-3 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888531-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888566-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888571-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to
49-26-93; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-26-97
3888438-1 P35598 C 49-11-13; 49-27-29; Add optional wire sleeving to
49-27-27; 49-26-85; prevent damage consistently
20-00-02/70-00-01; observed near clamp PN 211-
49-27-31 592-9002.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
4131020-4 P36006 D 49-90-57; 49-27-29; This ORI authorizes
49-27-27; 49-26-85; disassembly of pump to repair
20-00-02/70-00-01; port plates and rotor sets,
49-27-31 reassemble and test.
3888438-1 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to
49-27-27; 49-26-85; be used on the harness.
20-00-02/70-00-01;
49-27-31
3888438-2 P34359 B 49-11-13; 49-27-29; Authorizes alternate lace.
49-27-27; 20-00-02/
70-00-01; 49-27-31
70720793-2 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
70720794-2 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
70720961-1 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
70720678-1 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
4131020-4 W01838 - 49-27-29; 49-27-27; This ORI authorizes the
49-26-85; 20-00-02/ repairs listed below for LUBE
70-00-01; 49-27-31 MODULE, PN 4131020-3, -4:
1. Blend minor damage from
O.D of filter bowl housing PN
4132159-1/-2 and PN
4132202-3-/-4. 2. Cold spray
repair damage from O.D of
filter bowl housing PN
4132159-1/-2 and PN
3132202-3/-4.
4132151-3 W01806 D 49-90-57;49-27-29; Repair worn and damaged
49-27-27; 49-26-85; pump housing diameters,
20-00-02/70-00-01; bores, and surfaces using
49-27-31 epoxy or cold spray.
70720156-1 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-
49-26-85; 20-00-02/ 9 family of composite
70-00-01; 49-27-31 hardware.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6001-0000. 131-9A (Cont)

ORI
Part Document REV Manuals Description
974710-1 W01265 - 49-27-29; 49-27-27; Machine carbon sealing
49-26-85; 20-00-02/ surface to remove nicks,
70-00-01; 49-27-31 scratches, or other
imperfections for bellows seal
assembly.
7410054 P30767 A 49-27-29; 49-27-27; Replace the usage of PN
20-00-02/70-00-01; 9040919 Decal, Input with
49-26-85; 49-27-31 Honeywell PN AER72780.
2-023-030-20 P32429 C 49-27-29; 49-27-27; Relocation of Bearing Race
20-00-02/70-00-01; Anti-rotational Pins.
49-26-85; 49-27-31
2-023-030-21 P32429 C 49-27-29; 49-27-27; Relocation of Bearing Race
20-00-02/70-00-01; Anti-rotational Pins.
49-26-85; 49-27-31
2-023-030-22 P32429 C 49-27-29; 49-27-27; Relocation of Bearing Race
20-00-02/70-00-01; Anti-rotational Pins.
49-26-85; 49-27-31
MS28034-1 T44069 A 49-27-29; 49-27-27; This ORI authorizes the use
49-26-85; 20-00-02/ of PN 277-5503-8971 as an
70-00-01; 49-27-31 alternate for PN MS28034-1.

B. Table Procedures for 131-9B (Subtask 49-16-03-99F-010-A01)

(1) Refer to Table 6002-0000 for repair references.

Table 6002-0000. 131-9B

ORI
Part Document REV Manuals Description
160564-2 R00389 A 49-26-95; 49-26-93; Flush internal oil passage of the oil
49-26-85; 20-00-02/ cooler with hot flush process.
70-00-01; 49-26-95;
49-26-97
3827260-1 P36086 D 49-26-95; 49-26-93; This ORI authorizes cold spray repair
49-26-85; 20-00-02/ Surface A and/ or Diameter B for the
70-00-01; 49-26-95; bearing driven compressor housing.
49-26-97
3888448-2 P36343 A 49-26-95; 49-26-93; VDC dielectric testing of wiring
49-26-85; 20-00-02/ harnesses.
70-00-01; 49-26-95;
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3888449-2 P36343 A 49-26-95; 49-26-93; VDC dielectric testing of wiring
49-26-85; 20-00-02/ harnesses.
70-00-01; 49-26-95;
49-26-97
3844863-1 P36276 - 49-26-95; 49-26-93; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-26-95;
49-26-97
3844907-1 P36276 - 49-26-95; 49-26-93; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-26-95;
49-26-97
3844922-1 P36276 - 49-26-95; 49-26-93; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-26-95;
49-26-97
3844922-2 P36276 - 49-26-95; 49-26-93; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01; 49-26-95;
49-26-97
4132094-1 P35900 B 49-26-95; 49-26-93; Disassemble, clean, inspect, repair,
49-26-85; 49-26-97; assemble and test Filter Bypass Valve
20-00-02/70-00-01 assembly.
4132094-2 P35900 B 49-26-95; 49-26-93; Disassemble, clean, inspect, repair,
49-26-85; 49-26-97; assemble and test Filter Bypass Valve
20-00-02/70-00-01 assembly.
159-522-9007 P36093 - 49-26-95; 49-26-93; Epoxy repair of bushing, sleeve, cable
49-26-85; 20-00-02/ adapter.
70-00-01; 49-26-97
159-522-9007 P36094 A 49-26-95; 49-26-93; Epoxy repair of bushing, sleeve, cable
49-26-85; 20-00-02/ adapter.
70-00-01; 49-26-97
160550-1 R00424 - 49-94-30; 49-26-95; Hysol epoxy repair for ports on the valve
49-26-93; 49-26-85; housing
20-00-02/70-00-01;
49-26-97
160564-2 R00344 - 49-94-32; 49-26-95; Epoxy based metal bond repair of inlet
49-26-93; 49-26-85; and outlet port
20-00-02/70-00-01;
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
160564-2 R00340 D 49-94-32; 49-26-95; Establish a procedure to perform recore
49-26-93; 49-26-85; assembly of Oil Coolers.
20-00-02/70-00-01;
49-26-97
160564-2 R00548 - 49-94-32; 49-26-95; This ORI authorizes the use of alternate
49-26-93; 49-26-85; Identification plate on the PN 160564-2
20-00-02/70-00-01; series 4 Oil cooler.
49-26-97
2372530-1 R00420 - 49-26-95; 49-26-93; Authorizes rework of the valve seat
49-26-85; 20-00-02/ angle and/or depth to remove wear and
70-00-01; 49-26-97 meet leakage requirements
2372530-3 R00420 - 49-26-95; 49-26-93; Authorizes rework of the valve seat
49-26-85; 20-00-02/ angle and/or depth to remove wear and
70-00-01; 49-26-97 meet leakage requirements
3162744-3 W00835 A 49-26-95; 49-26-93; Authorizes the replacement of the switch
49-26-85; 20-00-02/ assembly, electrical switch, or wires
70-00-01; 49-26-97
3179870-1 W01083 - 49-26-95; 49-26-93; Grind-metal-spray-grind to repair flow
49-26-85; 20-00-02/ bore of valve body
70-00-01; 49-26-97
3179870-1 W01194 A 49-26-95; 49-26-93; Authorizes straightening of dents or
49-26-85; 20-00-02/ deformation in the area of inlet and/or
70-00-01; 49-26-97 outlet flange
3179870-1 W01260 - 49-26-95; 49-26-93; Grind-plate-grind to repair flow bore of
49-26-85; 20-00-02/ valve body
70-00-01; 49-26-97
3179880-1 W01836 A 49-27-29; 49-27-27; Repair of lower/upper bearings bores
49-26-85; 20-00-02/ and/or flow bore.
70-00-01; 49-27-31
3180688-1 W01186 - 49-26-95; 49-26-93; Provides clarity to the component
49-26-85; 20-00-02/ maintenance manual on the acceptance
70-00-01; 49-26-97 of wear and damage to the chrome
plated surfaces
319625-1 W01691 - 36-11-25; 49-26-95; Coil and / or stop replacement and repair
49-26-93; 49-26-85; / replacement of lead wires / cable
20-00-02/70-00-01;
49-26-97
3291214-2 W01432 - 49-52-29; 49-26-95; Add shrink sleeving to exposed solenoid
49-26-93; 49-26-85; wires on Butterfly Valve Outline PN
20-00-02/70-00-01; 3291214-2
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3800702-1 P35941 - EM 49-26-95; IPC 49- Quantas ONLY: To restore Quantas
26-39 APU's to pre-SB 49-7971 configuration
with the 1st stage turbine wheel PN
3840160-8 configuration.
3800702-1 W01965 - 49-26-95; 49-26-93; Weld repair of thin-wall.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3800708-1 W01965 - 49-26-95; 49-26-93; Weld repair of thin-wall.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3800702-1 T41342 - 49-52-29; 49-26-95; Authorizes the upgrade of the temp
49-26-93; 49-26-85; control valve thermostat in accordance
20-00-02/70-00-01; with SBs 49-2377 and 49-2378 at the
49-26-97 APU level
3800702-1 T41640 - 49-52-29; 49-26-95; To define scope of the required
49-26-93; 49-26-85; workscope steps for a 131-9[B] "Return
20-00-02/70-00-01; after loan APU" shop visit
49-26-97
3800702-1 T41677 - 49-52-29; 49-26-95; Describes the APU test rerun
49-26-93; 49-26-85; requirements of the 131-9B if the starter-
20-00-02/70-00-01; generator needs to be replaced after a
49-26-97 successful performance test run
3800702-1 T43483 - 49-52-29; 49-26-95; This ORI authorizes the replacement of
49-26-93; 49-26-85; the stationary air seal (PN 3844738-6)
20-00-02/70-00-01; with PN 3844738-7 for the 131-9B and
49-26-97 131-9D model APU.
3800702-1 T44161 - 49-26-95; 49-26-93; This ORI authorizes the installation of
49-26-85; 20-00-02/ PN 3827505-2 instead of PN 3827152-
70-00-01; 49-26-97 3 on the 131-9B APUs PN 3800702-1
for United Airlines APUs only.
3800703-1 T43863 - 49-26-95; 49-26-93; This ORI authorizes incorporation of new
49-26-85; 20-00-02/ Scroll Housing PN 70722113-1 replacing
70-00-01; 49-26-97 Scroll Housing PN 3827320-5
3810875-1 P30593 A 49-26-95; 49-26-93; Reattach or replace ring to the IGV
49-26-85; 20-00-02/ cover
70-00-01; 49-26-97
3810948-1 T42748 - 49-26-95; 49-26-93; Upper inlet plenum assembly repair
49-26-85; 20-00-02/ replacement nut.
70-00-01; 49-26-97
3810948-1 P35562 G 49-26-95; 49-26-93; Authorizes the repairs to 131-9 family of
49-26-85; 20-00-02/ composite hardware.
70-00-01; 49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3810949-1 P35640 - 49-26-95; 49-26-93; Replacement of spring clip(s)
49-26-85; 20-00-02/
70-00-01; 49-26-97
3810949-1 P35562 G 49-26-95; 49-26-93; Authorizes the repairs to 131-9 family of
49-26-85; 20-00-02/ composite hardware.
70-00-01; 49-26-97
3810950-1 P35562 G 49-26-95; 49-26-93; Authorizes the repairs to 131-9 family of
49-26-85; 20-00-02/ composite hardware.
70-00-01; 49-26-97
3822391-6 P31599 B 49-26-95; 49-26-93; Grind repair curvic; weld repair and
49-26-85; 20-00-02/ regrind curvic; machine to remove
70-00-01; 49-26-97 damage from blades and weld repair
blades and OD; for the compressor
impeller.
3822391-6 P36342 - 49-26-95; 49-26-93; GTAW repair contour damage and blend
49-26-85; 20-00-02/ blades.
70-00-01; 49-26-97
3822391-7 P36342 - 49-26-95; 49-26-93; GTAW repair contour damage and blend
49-26-85; 20-00-02/ blades.
70-00-01; 49-26-97
3822391-6 P32140 C 49-26-95; 49-26-93; Laser weld contour; leave weld proud;
49-26-85; 20-00-02/ for the centrifugal compressor rotor.
70-00-01; 49-26-97
3822391-6 P36210 B 49-26-95; 49-26-93; Grind repair Curvic A and/or Curvic B.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3822400-5 P30697 - 49-26-95; 49-26-93; Laser weld repair per WBS 5071, Type
49-26-85; 20-00-02/ II of compressor impeller.
70-00-01; 49-26-97
3822400-5 P32028 A 49-26-95; 49-26-93; Laser weld contour; leave weld proud;
49-26-85; 20-00-02/ for the load compressor rotor.
70-00-01; 49-26-97
3822400-5 P31496 F 49-26-95; 49-26-93; Grind repair curvic. Weld repair and
49-26-85; 20-00-02/ regrind curvic. Machine to remove blade
70-00-01; 49-26-97 damage. Weld repair blades. Remove
and replace knife edge seal.
3822510-2 P30308 - 49-26-95; 49-26-93; Weld Curvics A and B. Repair seal
49-26-85; 20-00-02/ cavities as required.
70-00-01; 49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3822510-2 P31066 C 49-26-95; 49-26-93; Regrind of Curvic Coupling A and/or B.
49-26-85; 20-00-02/ Hand finish and/or machine to remove
70-00-01; 49-26-97 any raised or transferred material.
Machine undersized ID of coupling shaft
rings to restore dimensional
requirements.
3822510-2 P31543 C 49-26-95; 49-26-93; Replace ring. Balancing.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3822529-4 P31168 - 49-26-95; 49-26-93; Grind repair curvic. Weld repair and
49-26-85; 20-00-02/ regrind curvic. Restoration of knife-
70-00-01; 49-26-97 edges seals by weld repair.
3822529-1 P31168 - 49-26-95; 49-26-93; Grind repair curvic. Weld repair and
49-26-85; 20-00-02/ regrind curvic. Restoration of knife-
70-00-01; 49-26-97 edges seals by weld repair.
3822529-3 P31168 - 49-26-95; 49-26-93; Weld repair oversized holes and regrind
49-26-85; 20-00-02/ curvic. Restoration of knife-edges seals
70-00-01; 49-26-97 by weld repair.
3822529-4 P31168 - 49-26-95; 49-26-93; Grind repair curvic; weld repair and
49-26-85; 20-00-02/ regrind curvic; restoration of knife-edge
70-00-01; 49-26-97 seals by weld repair for the driven
compressor coupling shaft
3822529-4 P35828 - 49-26-95; 49-26-93; Grind repair Curvics. Restore knife-edge
49-26-85; 20-00-02/ seals.
70-00-01; 49-26-97
3827054-2 P35813 - 49-26-95; 49-26-93; Airfoil Vane(s) and Platform(s)
49-26-85; 20-00-02/ restoration
70-00-01; 49-26-97
3827054-2 T40235 C 49-26-95; 49-26-93; Weld repair. Replacement of vane tips.
49-26-85; 20-00-02/ Torch touch up. Replacement of anti-
70-00-01; 49-26-97 rotation pin.
3827054-2 T40579 - 49-26-95; 49-26-93; Repair fretted area of diffuser ring by
49-26-85; 20-00-02/ machining to remove, welding in place
70-00-01; 49-26-97 and machining to restore dimensional
requirements of the diffuser ring area
3827152-3 P31241 F 49-26-95; 49-26-93; Repair shroud contour by application of
49-26-85; 20-00-02/ plasma spray. Weld repair.
70-00-01; 49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3827265-1 T31075 A 49-26-95; 49-26-93; Grind-Plate-Grind repair of 1.2415 to
49-26-85; 20-00-02/ 1.2425 inch (31.53 to 31.56 mm) surface
70-00-01; 49-26-97 dimension using chromium plate per
QQ-C-320, Class 2. Chromium plate
thickness shall not exceed 0.010 inches
(0.254 mm).
3827265-1 T31076 A 49-26-95; 49-26-93; Grind-Plate-Grind repair of 4.2975 to
49-26-85; 20-00-02/ 4.2985 inch (109.16 to 109.18 mm) I.D.
70-00-01; 49-26-97 using electroless nickel plate thickness
per EMS 52404 Class 1. Nickel plate
thickness shall not exceed 0.010 inches
(0.254 mm) per side.
3827320-4 P30075 B 49-26-95; 49-26-93; Repair 2.080 inch (52.83 mm) diameter
49-26-85; 20-00-02/ wall, by replacement with sleeve.
70-00-01; 49-26-97
3827320-4 P31726 E 49-26-95; 49-26-93; Weld Repair. Hand finish to remove
49-26-85; 20-00-02/ cracks in web area. Complete removal
70-00-01; 49-26-97 of Cast Web.
3827320-4 P36277 B 49-26-95; 49-26-93; Weld repair oversized holes.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3827320-5 P36277 B 49-26-95; 49-26-93; Weld repair oversized holes.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3827320-5 P30075 B 49-26-95; 49-26-93; Repair 2.080 inch (52.83 mm) diameter
49-26-85; 20-00-02/ wall, by replacement with sleeve.
70-00-01; 49-26-97
3827320-5 P31726 E 49-26-95; 49-26-93; Weld Repair. Hand finish to remove
49-26-85; 20-00-02/ cracks in web area. Complete removal
70-00-01; 49-26-97 of Cast Web.
3827320-5 P35960 D 49-26-95; 49-26-93; Remove excess cast material from
49-26-85; 20-00-02/ windows in diffuser flow path.
70-00-01; 49-26-97
3827325-3 P30079 - 49-26-95; 49-26-93; Braze repair of service related nicks and
49-26-85; 20-00-02/ dents on vane surfaces and plates
70-00-01; 49-26-97
3827325-3 T40430 H 49-26-95; 49-26-93; Replacement of vane tips. Weld repair
49-26-85; 20-00-02/ or blend of service related nicks, dents
70-00-01; 49-26-97 and cracks on vane tips. Dimensional
restoration by thermal spray. Repair
brazes separation by TIG Torch touch-
up. Dimensional restoration and
replacement of anti-rotation pins.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3827320-5 P36086 D 49-26-95; 49-26-93; Cold spray repair Surface A and/or
49-26-85; 20-00-02/ Diameter B for the Bearing Driven
70-00-01; 49-26-97 Compressor Housing.
70722113-1 P36086 D 49-26-95; 49-26-93; Cold spray repair Surface A and/or
49-26-85; 20-00-02/ Diameter B for the Bearing Driven
70-00-01; 49-26-97 Compressor Housing.
70722113-1 P36199 A 49-26-95; 49-26-93; Repair of Diameter center bore.
49-26-85; 20-00-02/
70-00-01; 49-26-97
63292146-1 W03732 A 49-27-29; 49-27-27; Remove and replace diaphragm air.
49-26-85; 20-00-02/
70-00-01; 49-27-31
63002821-5 W03732 A 49-27-29; 49-27-27; Remove and replace diaphragm air.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3827320-5 P32526 B 49-26-95; 49-26-93; Repair of Diameter "K" by Hysol.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3827325-3 P35857 - 49-26-95; 49-26-93; Weld and Braze Repair of Vanes and
49-26-85; 20-00-02/ Aft and Forward Plates. Metal Spray
70-00-01; 49-26-97 Repair of Diameters B, D, G, and H;
Surfaces A and E.
3827402-3 P35648 B 49-26-95; 49-26-93; Replace inner ring by Laser Welding.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3827402-3 P36052 D 49-26-95; 49-26-93; Weld repair of cracks or separation in
49-26-85; 20-00-02/ ring weld. Remove and replacement of
70-00-01; 49-26-97 ring.
3827504-3 P30740 D 49-26-95; 49-26-93; Restore compressor case contour by
49-26-85; 20-00-02/ application of metal spray
70-00-01; 49-26-97
3827504-3 P35855 C 49-26-95; 49-26-93; Skim cut or metal spray repair of Surface
49-26-85; 20-00-02/ D. Repair of Diameter B. Replace
70-00-01; 49-26-97 Contour abradable coating on PN
3827322-3 and PN 3827274-1. Repair
Contour damage on PN 3827504-3.
3830461-6 P34336 - 49-26-95; 49-26-93; Repair of cracks at the ITL area for the
49-26-85; 20-00-02/ annular combustion chamber
70-00-01; 49-26-97
3827320-4 P36344 NC 49-26-95; 49-26-93; Repair port 'A' threads with standard
49-26-85; 20-00-02/ threaded insert.
70-00-01; 49-26-97
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3827320-5 P36344 NC 49-26-95; 49-26-93; Repair port 'A' threads with standard
49-26-85; 20-00-02/ threaded insert.
70-00-01; 49-26-97
3830461-6 P34357 B 49-26-95; 49-26-93; Repair of weld separation at the inner
49-26-85; 20-00-02/ panel contour area for annular
70-00-01; 49-26-97 combustion chamber
3830461-6 P34632 - 49-26-95; 20-00-02/ Replacement of dome for annular
70-00-01; 49-26-85; combustion chamber
49-26-93; 72-ST-43;
49-GE-28; 49-GE-27;
49-26-97
3830461-6 P34636 E 49-26-95; 49-26-93; Weld repair panel cracks
49-26-85; 20-00-02/
70-00-01; 49-26-97
3830461-6 P31921 D 49-26-95; 49-26-93; Removal and replacement of annular
49-26-85; 20-00-02/ combustion chamber and OTL. Removal
70-00-01; 49-26-97 and repair/replacement of either the
inner or outer panels.
3830461-6 P35370 A 49-26-95; 49-26-93; Igniter boss replacement. Seal and
49-26-85; 20-00-02/ Igniter ring replacement
70-00-01; 49-26-97
3830461-6 P35615 - 49-26-95; 49-26-93; Deflector plate replacement. Repair of
49-26-85; 20-00-02/ loose deflector plate
70-00-01; 49-26-97
3830461-6 P35597 B 49-26-95; 49-26-93; Modify PN 3830461-3, -5 into PN
49-26-85; 20-00-02/ 3830461-6 and repair -3, -5, -6.
70-00-01; 49-26-97
3830461-6 P35917 A 49-26-95; 49-26-93; Repair of OTL PN 3844804-2, -3, -4.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3840165-4 P30298 B 49-26-95; 49-26-93; Replace damaged blade pins.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3840165-4 P31167 B 49-26-95; 49-26-93; Regrind curvic coupling.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3840165-4 P34512 D 49-26-95; 49-26-93; Repair of damaged discourager tangs.
49-26-85; 20-00-02/ Hand finish forward and aft faces.
70-00-01; 49-26-97
3840165-4 P34391 K 49-26-95; 49-26-93; Weld repair, remove LE, blending of
49-26-85; 20-00-02/ nicks, repair for pits, dents and erosion.
70-00-01; 49-26-97
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3840165-4 P35845 - 49-26-95; 49-26-93; Grind repair curvics. Replace damaged
49-26-85; 20-00-02/ pins. Repair of forward and aft
70-00-01; 49-26-97 discourager faces.
3840170-2 P31236 C 49-26-95; 49-26-93; Grind repair curvic. Weld and regrind
49-26-85; 20-00-02/ repair curvic. Weld knife seal. Straighten
70-00-01; 49-26-97 bent knife edge seals.
3840170-2 P35799 A 49-26-95; 49-26-93; Grind repair Curvics. Straighten bent
49-26-85; 20-00-02/ knife edge seals. Weld repair knife edge
70-00-01; 49-26-97 seals.
3840171-2 P31193 A 49-26-95; 49-26-93; Grind repair curvic. Restoration of knife-
49-26-85; 20-00-02/ edge seals by weld repair. Straighten
70-00-01; 49-26-97 bent knife edge seals.
3840172-1 P31190 C 49-26-95; 49-26-93; Grind repair curvic. Restoration of knife-
49-26-85; 20-00-02/ edge seals by weld repair. Straighten
70-00-01; 49-26-97 bent knife edge seals.
3840172-1 P35821 - 49-26-95; 49-26-93; Grind repair Curvic. Straighten bent knife
49-26-85; 20-00-02/ edge seals. Weld repair knife edge
70-00-01; 49-26-97 seals.
3840172-1 T31035 - 49-26-95; 49-26-93; Weld, grind and repair hardware.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3840242-1 P32531 H 49-26-95; 49-26-93; Bearing restoration of roller bearings per
49-26-85; 20-00-02/ RR5043.
70-00-01; 49-26-97
3844575-2 P35792 A 49-26-95; 49-26-93; Repair of Shroud Segment
49-26-85; 20-00-02/
70-00-01; 49-26-97
3844575-3 P35792 A 49-26-95; 49-26-93; Repair of Shroud Segment
49-26-85; 20-00-02/
70-00-01; 49-26-97
3844582-2 P35853 - 49-26-95; 49-26-93; Replace honeycomb seal. Weld repair
49-26-85; 20-00-02/ cracks and straighten.
70-00-01; 49-26-97
3844582-2 T40584 - 49-26-95; 49-26-93; Installation of the second stationary seal
49-26-85; 20-00-02/ Part Number 3844582-2 in place of
70-00-01; 49-26-97 3844582-1
3844587-4 P30343 - 49-26-95; 49-26-93; This ORI allows the rework from -3 to -
49-26-85; 20-00-02/ 4 of the 131-9A and 131-B Containment
70-00-01; 49-26-97 Rings.
3844587-4 P30487 A 49-26-95; 49-26-93; Weld repair fretted area on diameter of
49-26-85; 20-00-02/ containment ring
70-00-01; 49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3844587-4 P35672 A 49-26-95; 49-26-93; Remove and replace damaged
49-26-85; 20-00-02/ bushing(s). Repair of damaged 0.600
70-00-01; 49-26-97 inch (15.24 mm) dia. bushing hole(s).
3844738-7 T43680 - 49-26-95; 49-26-93; This ORI authorizes the replacement of
49-26-85; 20-00-02/ the stationary air seal (PN 3844738-6)
70-00-01; 49-26-97 with PN 3844738-7 for the 131-9A model
APU.
3844738-6 P36108 - 49-26-95; 49-26-93; Repair to modify seal from -6 to -7.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3844738-7 P36108 - 49-26-95; 49-26-93; Repair to modify seal from -6 to -7.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3844760-2 P30516 G 49-26-95; 49-26-93; Restoration of airfoils, shrouds and end
49-26-85; 20-00-02/ faces by welding or braze repair
70-00-01; 49-26-97
3844760-2 P36062 A 49-26-95; 49-26-93; This ORI authorizes repair damage to
49-26-85; 20-00-02/ nozzle and airfoil, including removal of
70-00-01; 49-26-97 existing coating and application of
Platinum Aluminide coating, for the
Turbine First Stage Nozzle Segment.
3844760-3 P30516 G 49-26-95; 49-26-93; Restoration of airfoils, shrouds and end
49-26-85; 20-00-02/ faces by welding or braze repair.
70-00-01; 49-26-97
3844760-3 P36062 A 49-26-95; 49-26-93; This ORI authorizes repair damage to
49-26-85; 20-00-02/ nozzle and airfoil, including removal of
70-00-01; 49-26-97 existing coating and application of
Platinum Aluminide coating, for the
Turbine First Stage Nozzle Segment.
3844766-4 P35027 - 49-26-95; 49-26-93; Weld Repair fretting at fuel nozzle port
49-26-85; 20-00-02/ surface
70-00-01; 49-26-97
3844804-4 P35927 C 49-26-95; 49-26-93; Repair of OTL
49-26-85; 20-00-02/
70-00-01; 49-26-97
3830461-6 P35927 C 49-26-95; 49-26-93; Repair of OTL PN 3844804-2,-3,-4.
49-26-85; 20-00-02/
70-00-01; 49-26-97
3844804-4 P35917 A 49-26-95; 49-26-93; Repair of OTL PN 3844804-2, -3, -4.
49-26-85; 20-00-02/
70-00-01; 49-26-97
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3844863-1 P35916 A 49-26-95; 49-26-93; Remove and replace damaged Outer
49-26-85; 20-00-02/ Ring. Weld repair cracks and/or other
70-00-01; 49-26-97 damage to the Middle Ring.
3844864-1 P36096 A 49-26-95; 49-26-93; Airfoil dimensional restoration for the
49-26-85; 20-00-02/ Second Stage Stator.
70-00-01; 49-26-97
3844863-1 P35768 L 49-26-95; 49-26-93; Weld repair cracks and/or damage as a
49-26-85; 20-00-02/ result of FOD. A wash-off of ORI P34580
70-00-01; 49-26-97 for HCMO Mora
3844907-1 P31558 A 49-26-95; 49-26-93; Weld repair outer section on inner cone.
49-26-85; 20-00-02/ Straighten inner cone ring.
70-00-01; 49-26-97
3844907-1 P35768 L 49-26-95; 49-26-93; Weld repair cracks and/or damage as a
49-26-85; 20-00-02/ result of FOD. A wash-off of ORI P34580
70-00-01; 49-26-97 for HCMO Mora
3844908-2 P35399 A 49-26-95; 49-26-93; Straighten housing to best condition.
49-26-85; 20-00-02/ Remachine the groove for the shroud
70-00-01; 49-26-97 segment rail. Remove and/or replace
damaged pins on the forward end of the
housing.
3844922-1 P35018 A 49-26-95; 49-26-93; Reapply missing/damaged metal spray
49-26-85; 20-00-02/ coating.
70-00-01; 49-26-97
3844922-1 P35916 A 49-26-95; 49-26-93; Remove and replace damaged Outer
49-26-85; 20-00-02/ Ring. Weld repair cracks and/or other
70-00-01; 49-26-97 damage to the Middle Ring.
3844922-1 P35768 L 49-26-95; 49-26-93; Weld repair cracks and/or damage as a
49-26-85; 20-00-02/ result of FOD. A wash-off of ORI P34580
70-00-01; 49-26-97 for HCMO Mora
3850100-5 P35641 C 49-26-95; 49-26-93; Rework a -4 into a -5 by replacing
49-26-85; 20-00-02/ bracket and removing item 30. Replace
70-00-01; 49-26-97 nut plate, spring clip, damaged existing
-5 bracket. Weld repair bracket.
3850100-5 P36090 A 49-26-95; 49-26-93; This ORI authorizes weld repair of
49-26-85; 20-00-02/ forward flange damage caused by
70-00-01; 49-26-97 fretting; removal of existing patch and
installation of long patch; and spring clip
replacement; for the Eductor Housing.
3860835-2 P32495 E 49-26-95; 49-26-93; Bearing Restoration
49-26-85; 20-00-02/
70-00-01; 49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3860835-2 P32531 H 49-26-95; 49-26-93; Bearing restoration of roller bearings per
49-26-85; 20-00-02/ RR5043
70-00-01; 49-26-97
3860865-1 P32495 E 49-26-95; 49-26-93; Bearing Restoration
49-26-85; 20-00-02/
70-00-01; 49-26-97
3861023-1 P34986 - 49-26-95; 49-26-93; Repair Surface C to remove minor
49-26-85; 20-00-02/ damage to sealing face by re-machining.
70-00-01; 49-26-97
3861024-2 T36426 - 49-26-95; 49-26-93; Repair worn or damaged diameter on
49-26-85; 20-00-02/ Air-Oil Separator by chrome plating
70-00-01; 49-26-97
3863371-6 P31572 A 49-26-95; 49-26-93; This ORI authorizes the repair of bearing
49-26-85; 20-00-02/ liner antirotational pin hole diameter for
70-00-01; 49-26-97 the Gearbox Assembly.
3863371-6 P35609 H 49-26-95; 49-26-93; Sleeve Repair Cold Spray Repair
49-26-85; 20-00-02/ Bearing liner repair standard and
70-00-01; 49-26-97 Oversize Remove and Replace Carrier
Replace alignment pins with oversize
step pins.
3863371-6 P35996 - 49-26-95; 49-26-93; Oil core passage plug replacement for
49-26-85; 20-00-02/ the Matched Gearbox Housing
70-00-01; 49-26-97 Assembly.
3863371-6 P36150 F 49-27-29; 49-27-27; Repair exposed gearbox core passage
49-26-85; 20-00-02/ plug(s) and weld passage closed.
70-00-01; 49-27-31
3876225-2 P35041 - 49-26-95; 49-26-93; This repair covers the replacement of
49-26-85; 20-00-02/ damaged o-ring packing. When a
70-00-01; 49-26-97 transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
3876226-1 P35041 - 49-26-95; 49-26-93; This repair covers the replacement of
49-26-85; 20-00-02/ damaged o-ring packing. When a
70-00-01; 49-26-97 transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
3876227-2 P35041 - 49-26-95; 49-26-93; This repair covers the replacement of
49-26-85; 20-00-02/ damaged o-ring packing. When a
70-00-01; 49-26-97 transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3876287-1 P36221 B 49-26-95; 49-26-93; Repair of the Data Memory Module
49-26-85; 20-00-02/ circuit boards.
70-00-01; 49-26-97
3876289-1 P36221 B 49-26-95; 49-26-93; Repair of the Data Memory Module
49-26-85; 20-00-02/ circuit boards.
70-00-01; 49-26-97
3876298-3 P35735 - 49-91-60; 49-26-95; Reattach dislodged magnet on float.
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3883850-3 P34895 A 49-26-95; 49-26-93; Straighten bent washer. Remove and
49-26-85; 20-00-02/ replace damaged washer. Weld repair
70-00-01; 49-26-97 fretting.
3885057-2 P36098 A 49-26-95; 49-26-93; This ORI authorizes: weld repair repair
49-26-85; 20-00-02/ of cracks and/or damage; replacement
70-00-01; 49-26-97 of damaged flange(s); and repair of
damaged flexible coupling(s), for the
Surge Duct.
3888058-5 T29211 - 49-41-09; 49-26-95; Allows for a one time removal of unison
49-26-93; 49-26-85; exciters for test and replacement of
20-00-02/70-00-01; defective capacitors.
49-26-97
3888438-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888449-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888449-2 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888479-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888507-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3888518-2 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888524-3 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888551-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888058-5 T29212 - 49-41-09; 49-26-95; Authorizes replacement of ignition
49-26-93; 49-26-85; exciter.
20-00-02/70-00-01;
49-26-97
3888058-5 P31485 C 49-41-09; 49-26-95; Repair of ignition exciter using
49-26-93; 49-26-85; Honeywell developed alternate parts
20-00-02/70-00-01;
49-26-97
3888058-5 P32465 C 49-41-09; 49-26-95; Installation of alternate wire, sleeving,
49-26-93; 49-26-85; and shrink tubing as required to repair
20-00-02/70-00-01; or replace damaged components in
49-26-97 Honeywell part number exciters
3888058-5 P32536 A 49-41-09; 49-26-95; Repair of ignition exciters tank
49-26-93; 49-26-85; capacitors
20-00-02/70-00-01;
49-26-97
3888058-5 P30159 E 49-41-09; 49-26-95; Rework and storage instruction for
49-26-93; 49-26-85; capacitors used on the end units listed
20-00-02/70-00-01;
49-26-97
3888058-5 P32428 D 49-41-09; 49-26-95; Weld and plating repair
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3888058-5 P32478 B 49-41-09; 49-26-95; Alternate standardized repair process
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3888058-5 P34763 A 49-41-09; 49-26-95; The purpose of this ORI is to authorize
49-26-93; 49-26-85; the equivalent silicone foam for Ignition
20-00-02/70-00-01; Exciter Assembly.
49-26-97
3888058-5 P34437 A 49-41-09; 49-26-95; Alternate capacitor replacement.
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3888058-5 P32274 B 49-41-09; 49-26-95; This Test Procedure describes electrical
49-26-93; 49-26-85; performance tests to evaluate function
20-00-02/70-00-01; of the Ignition Unit.
49-26-97
3888058-5 P35825 A 49-41-09; 49-26-95; This ORI Authorizes an alternate method
49-26-93; 49-26-85; of testing on Ignition Exciters using
20-00-02/70-00-01; alternate test equipment
49-26-97
3888058-5 P36055 - 49-41-09; 49-26-95; This ORI authorizes testing and fault
49-26-93; 49-26-85; isolation, disassembly, cleaning, repair,
20-00-02/70-00-01; assembly and final testing for the Ignition
49-26-97 Exciter.
3888058-7 T29211 - 49-41-09; 49-26-95; Allows for a one time removal of unison
49-26-93; 49-26-85; exciters for test and replacement of
20-00-02/70-00-01; defective capacitors.
49-26-97
3888058-7 P30159 E 49-41-09; 49-26-95; Rework and storage instruction for
49-26-93; 49-26-85; capacitors used on the end units listed
20-00-02/70-00-01;
49-26-97
3888448-1 P35826 - 49-11-03; 49-26-95; Authorizes over-braid wiring harness per
49-26-93; 20-00-02/ NEWA WC 27500.
70-00-01; 49-26-97;
49-26-85
3888448-2 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses.
70-00-01; 49-26-97;
49-26-85
3888448-2 P34359 B 49-11-03; 49-26-95; Authorizes alternate lace
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
3888448-2 P34838 - 49-11-03; 49-26-95; Authorizes the repair of wiring harness
49-26-93; 49-26-85; using alternate parts.
20-00-02/70-00-01;
49-26-97
3888448-2 P34359 B 49-41-09; 49-26-95; Authorizes alternate lace
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3888448-2 P34914 D 49-11-03; 49-26-95; Allow alternate I.D. Strap to be used on
49-26-93; 49-26-85; the harness.
20-00-02/70-00-01;
49-26-97
3888449-2 P34359 B 49-11-23; 49-26-95; Authorizes alternate lace
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3888449-2 P35320 A 49-11-23; 49-26-95; Remove and replace grommet.
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3888449-2 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to be used on
49-26-93; 49-26-85; the harness.
20-00-02/70-00-01;
49-26-97
3888449-2 P35228 F 49-11-23; 49-26-95; Standardization of Griffith-Fokker.
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
3888449-2 P35965 - 49-11-23; 49-26-95; Replace wiring harness splice
49-26-93; 49-26-85;
20-00-02/70-00-01;
49-26-97
4131020-3 P36006 D 49-90-57; 49-26-95; This ORI authorizes disassembly of
49-26-93; 49-26-85; pump to repair port plates and rotor sets,
20-00-02/70-00-01; reassemble and test.
49-26-97
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
4131020-3 W01838 - 49-27-29; 49-27-27; This ORI authorizes the repairs listed
49-26-85; 20-00-02/ below for LUBE MODULE, PN 4131020-
70-00-01; 49-27-31 3, -4: 1. Blend minor damage from O.D
of filter bowl housing PN 4132159-1/-2
and PN 4132202-3-/-4. 2. Cold spray
repair damage from O.D of filter bowl
housing PN 4132159-1/-2 and PN
3132202-3/-4.
6430497-1 C50133 - 49-26-95; 49-26-93; This ORI provides instruction to repair
49-26-85; 20-00-02/ exciter rotor insulation.
70-00-01; 49-26-97
6430497-1 C50142 - 49-26-95; 49-26-93; Repair and re-assemble exciter
49-26-85; 20-00-02/ assembly.
70-00-01; 49-26-97
6430580-2 C50090 - 49-26-95; 49-26-93; Describes the technique to be used for
49-26-85; 20-00-02/ restacking and rebonding Honeywell PN
70-00-01; 49-26-97 6430580-2 resolver rotor core
6430591-2 C50047 B 49-26-95; 49-26-93; Authorizes the repairs listed to generator
49-26-85; 20-00-02/ housing
70-00-01; 49-26-97
6430591-2 C50087 A 49-26-95; 49-26-93; Blending repair of damaged mounting
49-26-85; 20-00-02/ flange bolt holes and slots
70-00-01; 49-26-97
6430624-4 C50165 - 49-26-95; 49-26-93; Repair for Cross-Overs Upper (PN
49-26-85; 20-00-02/ 65050841-1)/Lower (PN 65050840-1)
70-00-01; 49-26-97
6430624-4 C50132 AB 49-26-95; 49-26-93; To establish the disassembly, check,
49-26-85; 20-00-02/ and assembly procedures
70-00-01; 49-26-97
6430800-3 C50177 F 49-26-95; 49-26-93; Stator housing PN 6430592-1 of Stator
49-26-85; 20-00-02/ and housing assembly PN 6430800-4
70-00-01; 49-26-97 and PN 6430800-3 might be susceptible
to premature failure requiring
replacement of Housing with failure for
new Housing. This ORI will replace ORI
C50169.
4132151-2 W01806 D 49-26-95; 49-26-93; Repair worn and damaged pump
49-26-85; 20-00-02/ housing diameters, bores and surfaces
70-00-01; 49-26-97 using epoxy or cold spray.
4132151-3 W01806 D 49-26-95; 49-26-93; Repair worn and damaged pump
49-26-85; 20-00-02/ housing diameters, bores and surfaces
70-00-01; 49-26-97 using epoxy or cold spray.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6002-0000. 131-9B (Cont)

ORI
Part Document REV Manuals Description
6430800-4 C50177 F 49-26-95; 49-26-93; Stator housing PN 6430592-1 of Stator
49-26-85; 20-00-02/ and housing assembly PN 6430800-4
70-00-01; 49-26-97 and PN 6430800-3 might be susceptible
to premature failure requiring
replacement of Housing with failure for
new Housing. This ORI will replace ORI
C50169.
707221131 P35960 D 49-26-95; 49-26-93; Remove excess cast material from
49-26-85; 20-00-02/ windows in diffuser flow path.
70-00-01; 49-26-97
MS28034-1 T44069 A 49-27-29; 49-27-27; This ORI authorizes the use of PN 277-
49-26-85; 20-00-02/ 5503-8971 as alternate for PN MS
70-00-01; 49-27-31 28034-1.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

C. Table Procedures for GTCP131-9D (Subtask 49-16-03-99F-011-A01)

(1) Refer to Table 6003-0000 for repair references.

Table 6003-0000. GTCP131-9D

ORI
Part Document REV Manuals Description
2710193-1 R00509 - 49-26-77; 49-26-73; Cold Straighten of minor
49-26-85; 20-00-02/ deformation on flange surface.
70-00-01; 49-26-75 Blend repair of overheated
aluminium base material.
3810795-1 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01; 49-26-95
3810796-1 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3810796-2 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3810796-3 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3810906-1 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3827054-1 P35813 - 49-26-77; 49-26-73; Airfoil Vane(s) and Platform(s)
49-26-85; 20-00-02/ restoration.
70-00-01
3827273-1 P36191 A 49-26-77; 49-26-73; Repair cracks or separation in
49-26-85; 20-00-02/ Baffle Ring weld.
70-00-01
3884959-2 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3884959-6 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3884959-7 P35562 G 49-26-77; 49-26-73; Authorizes the repairs to 131-9
49-26-85; 20-00-02/ family of composite hardware.
70-00-01
3888000-7 P31568 A 49-40-41; 49-26-77; Authorizes repair of ignition exciter
49-26-73; 49-26-85; using Honeywell developed
20-00-02/70-00-01 alternate parts.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3888000-7 P32478 B 49-40-41; 49-26-77; Alternate standardized repair
49-26-73; 49-26-85; process.
20-00-02/70-00-01
3888000-7 P32484 - 49-40-41; 49-26-77; Authorizes an alternate method of
49-26-73; 49-26-85; testing on ignition exciter using
20-00-02/70-00-01 alternate test equipment.
3888337-2 P34359 B 49-26-77; 49-26-73; Authorizes alternate lace.
49-26-85; 20-00-02/
70-00-01
3888337-3 P34359 B 49-26-77; 49-26-73; Authorizes alternate lace.
49-26-85; 20-00-02/
70-00-01
3888337-3 P34914 D 49-26-77; 49-26-73; Allow alternate I.D. Strap to be
49-26-85; 20-00-02/ used on the harness.
70-00-01
3888337-2 P34914 D 49-26-77; 49-26-73; Allow alternate ID strap to be used
49-26-85; 20-00-02/ on the harness.
70-00-01
3888395-1 P34914 D 49-26-77; 49-26-73; Allow alternate ID strap to be used
49-26-85; 20-00-02/ on the harness.
70-00-01
3888395-2 P34914 D 49-26-77; 49-26-73; Allow alternate ID strap to be used
49-26-85; 20-00-02/ on the harness.
70-00-01
2704482-4 R00356 A 49-41-16; 49-26-77; Authorizes the rework of the starter
49-26-73; 49-26-85; motor.
20-00-02/70-00-01;
49-26-81
3883600-2 T41998 B 49-31-23; 49-26-77; Authorizes the use of stationary
49-26-73; 49-26-85; fuel seal PN 3883412-2 or PN
20-00-02/70-00-01 3883412-3 as a replacement for
PN 3883841-1 on the fuel control
assemblies.
3613703-1 P32495 E 49-26-77; 49-26-73; Bearing Restoration
49-26-85; 20-00-02/
70-00-01
3613704-1 P34511 E 49-26-77; 49-26-73; Bearing Restoration
49-26-85; 20-00-02/
70-00-01
3822478-1 P32473 C 49-26-77; 49-26-73; Bearing Restoration
49-26-85; 20-00-02/
70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3860835-2 P32495 E 49-26-77; 49-26-73; Bearing Restoration
49-26-85; 20-00-02/
70-00-01
3860835-2 P32531 H 49-26-77; 49-26-73; Bearing restoration of roller
49-26-85; 20-00-02/ bearings per RR5043
70-00-01
3860836-2 P32495 E 49-26-77; 49-26-73; Bearing Restoration
49-26-85; 20-00-02/
70-00-01
3860836-2 P32531 H 49-26-77; 49-26-73; Bearing restoration of roller
49-26-85; 20-00-02/ bearings per RR5043
70-00-01
3860865-1 P32495 E 49-26-77; 49-26-73; Bearing Restoration
49-26-85; 20-00-02/
70-00-01
3169407-2 W01047 - 49-26-77; 49-26-73; Bearing restoration of angular
49-26-85; 20-00-02/ contact bearings per RR5043.
70-00-01
2011632-1 R00346 - 49-26-77; 49-26-73; Bearing restoration of the annular
49-26-85; 20-00-02/ bearing ball.
70-00-01
3844763-4 P36276 - 49-26-77; 49-26-73; Weld repair cracks.
49-26-85; 20-00-02/
70-00-01
3840171-2 P31193 A 49-26-77; 49-26-73; Grind repair curvic. Restoration of
49-26-85; 20-00-02/ knife-edge seals by weld repair.
70-00-01 Straighten bent knife edge seals.
3840172-1 P31190 C 49-26-77; 49-26-73; Grind repair curvic. Restoration of
49-26-85; 20-00-02/ knife-edge seals by weld repair.
70-00-01 Straighten bent knife edge seals.
3840172-1 P35821 - 49-26-77; 49-26-73; Grind repair curvic. Straighten bent
49-26-85; 20-00-02/ knife edge seals. Weld repair knife
70-00-01 edge seals.
3840170-2 P31236 C 49-26-77; 49-26-73; Grind repair curvic. Weld and
49-26-85; 20-00-02/ regrind repair curvic. Weld knife
70-00-01 seal. Straighten bent knife edge
seals.
3822400-4 P31496 F 49-26-77; 49-26-73; Grind repair curvic. Weld repair
49-26-85; 20-00-02/ and regrind curvic. Machine to
70-00-01 remove blade damage. Weld
repair blades. Remove and replace
knife edge seal.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3840170-2 P35799 A 49-26-77; 49-26-73; Grind repair curvics. Straighten
49-26-85; 20-00-02/ bent knife edge seals. Weld repair
70-00-01 knife edge seals.
3822391-7 P31599 B 49-26-77; 49-26-73; Grind repair curvic; weld repair and
49-26-85; 20-00-02/ regrind curvic; machine to remove
70-00-01 damage from blades and weld
repair blades and OD; for the
compressor impeller.
3822391-7 P36210 B 49-26-77; 49-26-73; Grind repair Curvic A and/or Curvic
49-26-85; 20-00-02/ B.
70-00-01
3165141-20 W01436 A 49-26-77; 49-26-73; Chrome plate of flow bore and/or
49-26-85; 20-00-02/ bearing bore(s).
70-00-01
3822404-2 P35828 - 49-26-77; 49-26-73; Grind repair Curvics. Restore
49-26-85; 20-00-02/ knife-edge seals.
70-00-01
3822391-7 P32140 C 49-26-77; 49-26-73; Laser weld contour; leave weld
49-26-85; 20-00-02/ proud; for the centrifugal
70-00-01 compressor rotor.
3822400-4 P30697 - 49-26-77; 49-26-73; Laser weld repair per WBS 5071,
49-26-85; 20-00-02/ Type II of compressor impeller.
70-00-01
3822400-4 P32028 A 49-26-77; 49-26-73; Laser weld contour; leave weld
49-26-85; 20-00-02/ proud; for the load compressor
70-00-01 rotor.
3840165-4 P35845 - 49-26-77; 49-26-73; Grind repair curvics. Replace
49-26-85; 20-00-02/ damaged pins. Repair of forward
70-00-01 and aft discourager faces.
3840172-1 T31035 - 49-26-77; 49-26-73; Weld, grind, and repair hardware.
49-26-85; 20-00-02/
70-00-01
3840223 T31001 - 49-26-77; 49-26-73; This ORI authorizes the repairs:
49-26-85; 20-00-02/ Repair leading edge damage on
70-00-01 blades; repair sulfidation damage
on blades; repair erosion damage
on blades; strip and recoat turbine
blades.
3844582-2 T40584 - 49-26-77; 49-26-73; Installation of the second
49-26-85; 20-00-02/ stationary seal PN 3844582-2 in
70-00-01 place of PN 3844582-1.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3888000-7 P32465 C 49-40-41; 49-26-77; Installation of alternate wire,
49-26-73; 49-26-85; sleeving, and shrink tubing as
20-00-02/70-00-01 required to repair or replace
damaged components in
Honeywell PN exciters.
974710-1 W01265 - 49-26-77; 49-26-73; Machine carbon sealing surface to
49-26-85; 20-00-02/ remove nicks, scratches, or other
70-00-01 imperfections for bellows seal
assembly
3616143-1 T32489 - 49-26-77; 49-26-73; Machine Surface A flat and surface
49-26-85; 20-00-02/ parallel
70-00-01
3827273-1 T40285 F 49-26-77; 49-26-73; Metal spray and weld repair;
49-26-85; 20-00-02/ machine of surface
70-00-01
3616144-3 P35507 A 49-26-77; 49-26-73; Metal spray on the 0.098 inch
49-26-85; 20-00-02/ (2.49 mm) shoulder lip and 3.295
70-00-01 inch (83.69 mm) DIA. Machine
oversized 5.597 ±0.001 inch
(142.16 ±0.02 mm) DIA.
3616144-3 P36355 - 49-26-77; 49-26-73; Weld repair external threaded oil
49-26-85; 20-00-02/ plug.
70-00-01; 49-26-207
2011600-1 R00553 A 49-26-77; 49-26-73; ORI gives instructions to rework
49-26-85; 20-00-02/ the armature assembly from PN
70-00-01 2011600-1 to PN 2011600-2 by
installing the new sleeve PN
2710204-1 on the armature
assembly shaft.
3616144-3 P35638 A 49-26-77; 49-26-73; Pin replacement for Diameter C
49-26-85; 20-00-02/ bushing
70-00-01
3840165-4 P31167 B 49-26-77; 49-26-73; Regrind curvic coupling.
49-26-85; 20-00-02/
70-00-01
3822510-2 P31066 C 49-26-77; 49-26-73; Regrind of Curvic Coupling A and/
49-26-85; 20-00-02/ or B. Hand finish and/or machine
70-00-01 to remove any raised or
transferred material. Machine
undersized ID of coupling shaft
rings to restore dimensional
requirements.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3844763-4 P35916 A 49-26-77; 49-26-73; Remove and replace damaged
49-26-85; 20-00-02/ Outer Ring. Weld repair cracks
70-00-01 and/or other damage to the Middle
Ring.
3614588-5 P35994 A 49-26-77; 49-26-73; Repair of abradable coating
49-26-85; 20-00-02/
70-00-01
3614588-6 P35994 A 49-26-77; 49-26-73; Repair of abradable coating
49-26-85; 20-00-02/
70-00-01
3616141-2 P36279 - 49-26-77; 49-26-73; Chrome plate repair of 0.6184-
49-26-85; 20-00-02/ 0.6189 inch (15.707-15.720 mm)
70-00-01 inside diameter.
3840165-4 P34512 D 49-26-77; 49-26-73; Repair of damaged discourager
49-26-85; 20-00-02/ tangs. Hand finish forward and aft
70-00-01 faces.
3827260-1 P32526 B 49-26-77; 49-26-73; Repair of Diameter K by Hysol
49-26-85; 20-00-02/
70-00-01
3827260-1 P35960 D 49-26-77; 49-26-73; Remove excess cast material from
49-26-85; 20-00-02/ windows in diffuser flow path.
70-00-01
3844575-2 P35792 A 49-26-77; 49-26-73; Repair of Shroud Segment
49-26-85; 20-00-02/
70-00-01
2011600-1 R00401 B 85; 20-00-02/70-00-01 Repair of the starter motor
armature assembly
2011600-2 R00401 B 49-26-77; 49-26-73; Repair of the starter motor
49-26-85; 20-00-02/ armature assembly
70-00-01
3616144-3 P35677 - 49-26-77; 49-26-73; Repair pin hole by plug repair
49-26-85; 20-00-02/
70-00-01
3827152-1 P31241 F 49-26-77; 49-26-73; Repair shroud contour by
49-26-85; 20-00-02/ application of plasma spray. Weld
70-00-01 repair.
3822635-2 P35107 A 49-26-77; 49-26-73; Repair the Hydro-Pad sealing
49-26-85; 20-00-02/ Surface A.
70-00-01
3840165-4 P30298 B 49-26-77; 49-26-73; Replace damaged blade pins.
49-26-85; 20-00-02/
70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3844582-2 P35853 - 49-26-77; 49-26-73; Replace honeycomb seal. Weld
49-26-85; 20-00-02/ repair cracks and straighten.
70-00-01
3827273-1 P35648 B 49-26-77; 49-26-73; Replace inner ring by Laser
49-26-85; 20-00-02/ Welding.
70-00-01
3827273-1 P36191 A 49-26-77; 49-26-73; Repair cracks or separation in the
49-26-85; 20-00-02 / baffle ring.
70-00-01
3822510-2 P31543 C 49-26-77; 49-26-73; Replace ring. Balancing.
49-26-85; 20-00-02/
70-00-01
3844760-2 P30516 G 49-26-77; 49-26-73; Restoration of airfoils, shrouds and
49-26-85; 20-00-02/ end faces by welding or braze
70-00-01 repair
3844760-2 P36062 A 49-26-77; 49-26-73; Authorizes repair damage to
49-26-85; 20-00-02/ nozzle and airfoil, including
70-00-01 removal of existing coating and
application of Platinum Aluminide
coating, for the Turbine First Stage
Nozzle Segment.
3844760-3 P30516 G 49-26-77; 49-26-73; Restoration of airfoils, shrouds and
49-26-85; 20-00-02/ end faces by welding or braze
70-00-01 repair
3844760-3 P36062 A 49-26-77; 49-26-73; This ORI authorizes repair damage
49-26-85; 20-00-02/ to nozzle and airfoil, including
70-00-01 removal of existing coating and
application of Platinum Aluminide
coating, for the Turbine First Stage
Nozzle Segment.
2011600-1 R00442 B 49-26-77; 49-26-73; Rewinding of defective armature
49-26-85; 20-00-02/ coil per vendor repair scheme
70-00-01
2011600-2 R00442 B 49-26-77; 49-26-73; Rewinding of defective armature
49-26-85; 20-00-02/ coil per vendor repair scheme
70-00-01
3888000-7 P30200 C 49-40-41; 49-26-77; Rework scheme to prove
49-26-73; 49-26-85; necessary supplementary
20-00-02/70-00-01 procedures to perform extended
maintenance on ignition exciters
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3827274-1 P35855 C 49-26-77; 49-26-73; Skim cut or metal spray repair of
49-26-85; 20-00-02/ surface D. Repair of Diameter B.
70-00-01 Replace Contour abradable
coating on PN 3827322-3 and PN
3827274-1. Repair Contour
damage on PN 3827504-3.
3844683-3 P35399 A 49-26-77; 49-26-73; Straighten housing to best
49-26-85; 20-00-02/ condition. Remachine the groove
70-00-01 for the shroud segment rail.
Remove and/or replace damaged
pins on the forward end of the
housing.
3844683-7 P35399 A 49-26-77; 49-26-73; Straighten housing to best
49-26-85; 20-00-02/ condition. Remachine the groove
70-00-01 for the shroud segment rail.
Remove and or replace damaged
pins on the forward end of the
housing.
3844683-8 P35399 A 49-26-77; 49-26-73; Straighten housing to best
49-26-85; 20-00-02/ condition. Remachine the groove
70-00-01 for the shroud segment rail.
Remove and or replace damaged
pins on the forward end of the
housing.
3844908-3 P35399 A 49-26-77; 49-26-73; Straighten housing to best
49-26-85; 20-00-02/ condition. Remachine the groove
70-00-01 for the shroud segment rail.
Remove and/or replace damaged
pins on the forward end of the
housing.
3888000-7 P34763 A 49-40-41; 49-26-77; The purpose of this ORI is to
49-26-73; 49-26-85; authorize the equivalent silicone
20-00-02/70-00-01 foam for Ignition Exciter Assembly.
3176705-3 W01394 - 49-26-77; 49-26-73; This authorizes the repair of PN
49-26-85; 20-00-02/ 3176705-3 heat shrink tubing and
70-00-01 molding and potting. Repair
addresses the replacement of
damaged heat shrink tubing and
potting with a new set of heat
shrink tubing and molding and
potting.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3876225-1 P35041 - 49-26-77; 49-26-73; This repair covers the replacement
49-26-85; 20-00-02/ of damaged o-ring packing. When
70-00-01 a transducer connector has a bad
or nicked o-ring there is a
possibility that customer will reject
the unit.
3876226-1 P35041 - 49-26-77; 49-26-73; This repair covers the replacement
49-26-85; 20-00-02/ of damaged o-ring packing. When
70-00-01 a transducer connector has a bad
or nicked o-ring there is a
possibility that customer will reject
the unit.
3876227-2 P35041 - 49-26-77; 49-26-73; This repair covers the replacement
49-26-85; 20-00-02/ of damaged o-ring packing. When
70-00-01 a transducer connector has a bad
or nicked o-ring there is a
possibility that customer will reject
the unit.
3876287-1 P36221 B 49-26-77; 49-26-73; Repair of the Data Memory Module
49-26-85; 20-00-02/ circuit boards.
70-00-01
3827257-4 P35857 - 49-26-77; 49-26-73; Weld and Braze Repair of Vanes
49-26-85; 20-00-02/ and Aft and Forward Plates. Metal
70-00-01 Spray Repair of Diameters B, D,
G, H and Surfaces A and E.
3822510-2 P30308 - 49-26-77; 49-26-73; Weld Curvic A and B. Repair seal
49-26-85; 20-00-02/ cavities as required
70-00-01
3844763-4 P35768 L 49-26-77; 49-26-73; Weld repair cracks and/or damage
49-26-85; 20-00-02/ as a result of FOD. A wash-off of
70-00-01 ORI P34580 for HCMO Mora
3844587-2 P30487 A 49-26-77; 49-26-73; Weld repair fretted area on
49-26-85; 20-00-02/ diameter of containment ring
70-00-01
3844766-4 P35027 - 49-26-77; 49-26-73; Weld Repair fretting at fuel nozzle
49-26-85; 20-00-02/ port surface
70-00-01
3844864-1 P36096 A 49-26-77; 49-26-73; Airfoil dimensional restoration for
49-26-85; 20-00-02/ the Second Stage Stator.
70-00-01
3827260-1 P34697 D 49-26-77; 49-26-73; Weld repair port.
49-26-85; 20-00-02/
70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3840165-4 P34391 K 49-26-77; 49-26-73; Weld repair, remove LE, blending
49-26-85; 20-00-02/ of nicks, repair for pits, dents and
70-00-01 erosion.
3827260-1 P31726 E 49-26-77; 49-26-73; Weld Repair. Hand finish to
49-26-85; 20-00-02/ remove cracks in web area.
70-00-01 Complete removal of Cast Web.
3827054-1 T40235 C 49-26-77; 49-26-73; Weld repair. Replacement of vane
49-26-85; 20-00-02/ tips. Torch touch up. Replacement
70-00-01 of anti-rotation pin.
3616144-3 P35992 - 49-26-77; 49-26-73; Authorizes fabrication of Diameter
49-26-85; 20-00-02/ bushings to support bushing
70-00-01 replacement repair.
3810797-3 P30603 - 49-26-77; 49-26-73; Repair of cracks in the weld joint
49-26-85; 20-00-02/ of the mount boss, up to 4.0 inch
70-00-01 (101.6 mm) in length.
3810797-3 P31527 A 49-26-77; 49-26-73; Remove and replace aft flange.
49-26-85; 20-00-02/
70-00-01
3822398-4 T31031 - 49-26-77; 49-26-73; Metal spray journal diameters and
49-26-85; 20-00-02/ straighten of shaft.
70-00-01
3822404-2 P31223 A 49-26-77; 49-26-73; Grind and weld repair to curvic to
49-26-85; 20-00-02/ Driven Compressor Coupling
70-00-01 Shaft.
3827192-2 T30995 - 49-26-77; 49-26-73; Metal spray of diameter and
49-26-85; 20-00-02/ surface.
70-00-01
3827257-4 P31294 C 49-26-77; 49-26-73; Repair of Engine Compressor
49-26-85; 20-00-02/ Diffuser by TIG Torch touch-up,
70-00-01 weld and vane.
3827260-1 P30302 - 49-26-77; 49-26-73; Repair to the Driven Compressor
49-26-85; 20-00-02/ Bearing Housing
70-00-01
3827260-1 P30314 - 49-26-77; 49-26-73; Repair to the Driven Compressor
49-26-85; 20-00-02/ Bearing Housing by repair of
70-00-01 damaged port threads with
threaded shoulder plug
3827260-1 P35886 A 49-26-77; 49-26-73; Repair of diameter wall by
49-26-85; 20-00-02/ replacement with shouldered
70-00-01 sleeve.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3827260-1 P36086 D 49-26-77; 49-26-73; This ORI authorizes cold spray
49-26-85; 20-00-02/ repair Surface A and/or Diameter
70-00-01 B for the Bearing Driven
Compressor Housing.
3827265-1 T31075 A 49-26-77; 49-26-73; Authorizes grind-plate-grind repair
49-26-85; 20-00-02/ or surface dimension.
70-00-01
3827265-1 T31076 A 49-26-77; 49-26-73; Authorizes grind-plate-grind repair
49-26-85; 20-00-02/ using electroless nickel plate.
70-00-01
3827265-1 T31077 A 49-26-77; 49-26-73; Authorizes grind-plate-grind repair
49-26-85; 20-00-02/ using chromium plate.
70-00-01
3827266-2 P30800 - 49-26-77; 49-26-73; Repair dimension to Stationary
49-26-85; 20-00-02/ Support Air Seal by weld repair
70-00-01
3827273-1 P36052 D 49-26-77; 49-26-73; Weld repair of cracks or separation
49-26-85; 20-00-02/ in ring weld. Remove and
70-00-01 replacement of ring.
3827402-4 P36052 D 49-26-77; 49-26-73; Weld repair of cracks or separation
20-00-02/70-00-01; in ring weld. Remove and
49-26-85 replacement of ring.
3827274-1 T31057 - 49-26-77; 49-26-73; Restoration of flange per FP 5045.
49-26-85; 20-00-02/
70-00-01
3827274-1 T31058 - 49-26-77; 49-26-73; Restoration of diameter per FP-
49-26-85; 20-00-02/ 5059 nickel plate.
70-00-01
3827274-1 T31059 - 49-26-77; 49-26-73; Reapplication of abradable coating
49-26-85; 20-00-02/ on shroud contour using aluminum
70-00-01 polyester per FP 5091.
3830415-3 P36009 - 49-26-77; 49-26-73; Authorizes repairs on dome and
49-26-85; 20-00-02/ inner/outer panel assemblies.
70-00-01
3830415-3 T31610 - 49-26-77; 49-26-73; Weld crack/patch repair, resize of
49-26-85; 20-00-02/ diameters.
70-00-01
3830418-1 P36235 A 49-26-77; 49-26-73; Authorizes restore the wear band
49-26-85; 20-00-02/ coating on the Fuel Nozzle
70-00-01 Shroud.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3840161 T30998 - 49-26-77; 49-26-73; This ORI authorizes the repairs:
49-26-85; 20-00-02/ Regrind -A- and -B- curvics;
70-00-01 remove surface damage, up to
0.005 inch (0.127 mm)
3840302-1 P32281 - 49-26-77; 49-26-73; Repair of damaged tang(s) for the
49-26-85; 20-00-02/ first stage turbine rotor disk and
70-00-01 assembly.
3840303-1 P31200 - 49-26-77; 49-26-73; Regrind curvic coupling.
49-26-85; 20-00-02/
70-00-01
3844570-4 T31061 - 49-26-77; 49-26-73; Authorizes weld repair, recoat and
49-26-85; 20-00-02/ other operations.
70-00-01
3844573-1 T31066 - 49-26-77; 49-26-73; Repair worn diameters on stator
49-26-85; 20-00-02/ support ring by plasma spraying.
70-00-01 Weld repair cracks on stator
support ring.
3844587-2 T32301 - 49-26-77; 49-26-73; Rework of containment ring
49-26-85; 20-00-02/
70-00-01
3844683-3 T31054 A 49-26-77; 49-26-73; Repair worn diameters on nozzle
49-26-85; 20-00-02/ support by plasma spraying. Weld
70-00-01 repair cracks on nozzle support.
3844683-3 T36138 A 49-26-77; 49-26-73; Repair worn diameters and flange
49-26-85; 20-00-02/ on first stage nozzle support by
70-00-01 thermal spraying.
3844738-5 P31309 D 49-26-77; 49-26-73; Replacement of honeycomb seal.
49-26-85; 20-00-02/
70-00-01
3827054-1 T31203 - 49-26-77; 49-26-73; Provide metal spray repair for
49-26-85; 20-00-02/ inside diameters, outside
70-00-01 diameters, adjacent surface and
machine surface A.
3844738-5 P32515 B 49-26-77; 49-26-73; Rework of PN 3844738-5
49-26-85; 20-00-02/ stationary seal into PN 3844738-
70-00-01 6.
3844738-5 P36008 - 49-26-77; 49-26-73; Authorizes rework for PN
49-26-85; 20-00-02/ 3844738-5 stationary seal into PN
70-00-01 3844738-7.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3844751-1 T31033 A 49-26-77; 49-26-73; The PN 3844751-1 outer transition
49-26-85; 20-00-02/ liner may be restored to a
70-00-01 serviceable condition by the
following procedures: Weld crack
repair; Cold work to remove
distortion; Strip and replace TBC.
3844751-2 P30462 - 49-26-77; 49-26-73; Remove and replace thermal
49-26-85; 20-00-02/ barrier coating
70-00-01
3844761-4 T30993 - 49-26-77; 49-26-73; Repair of diameters by nickel
49-26-85; 20-00-02/ plating.
70-00-01
3844762 T31034 - 49-26-77; 49-26-73; This ORI authorizes the reworks
49-26-85; 20-00-02/ listed below: Cold adjust to restore
70-00-01 dimensions; Repair outer shroud
I.D. 7.925 to 7.931 inches (201.29
to 201.45 mm); Weld repair of Bolt
Scallops; Weld Repair of Hast "X"
Sheet Metal Ring; Replacement of
Hast "X" Sheet Metal Ring.
3844763-4 P35633 A 49-26-77; 49-26-73; Removal and replacement of surge
49-26-85; 20-00-02/ flange and surge duct.
70-00-01
3844763-4 T31038 A 49-26-77; 49-26-73; Authorizes weld of cracks,
49-26-85; 20-00-02/ straighten and removal of dents,
70-00-01 replacement of marman/exhaust
flange.
3844763-4 T31709 B 49-26-77; 49-26-73; Authorizes the removal and
49-26-85; 20-00-02/ replacement of the inner cone ring.
70-00-01
3844763-4 T40168 - 49-26-77; 49-26-73; This ORI authorizes thermal spray
49-26-85; 20-00-02/ repairs of surfaces and diameters
70-00-01 for Bearing Housing.
3863358-2 P31267 - 49-26-77; 49-26-73; Rework and re-identification of
49-26-85; 20-00-02/ gearbox housing.
70-00-01
3863358-2 T31283 - 49-26-77; 49-26-73; Authorizes replacement of bearing
49-26-85; 20-00-02/ liners, sleeve parent metal bores,
70-00-01 weld cracks and replace damaged
threads, studs, inserts.
3883599-2 P34197 - 49-26-77; 49-26-73; Rework of the worn servo valve
49-26-85; 20-00-02/ used in the 131-9[D].
70-00-01
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6003-0000. GTCP131-9D (Cont)

ORI
Part Document REV Manuals Description
3883600-2 T42021 - 49-31-23; 49-26-77; Authorizes the use of IGV
49-26-73; 49-26-85; Regulator valve PN 3882549-1 in
20-00-02/70-00-01 place of PN 3883108-1 on FCU
PN 3883600.
3883601-1 P30151 B 49-26-77; 49-26-73; Repair of worn or damaged rotor
49-26-85; 20-00-02/ bores and mating surfaces.
70-00-01
3884928-3 P35512 B 49-26-77; 49-26-73; Removal and replacement of
49-26-85; 20-00-02/ damaged flex coupling, nut plates
70-00-01 and brackets.
3884928-3 T31247 - 49-26-77; 49-26-73; Authorizes rework from PN
49-26-85; 20-00-02/ 3884928-2 to PN 3884928-3
70-00-01
3888000-7 P31474 B 49-40-41; 49-26-77; Authorizes alternate method of
49-26-73; 49-26-85; acceptance testing on exciters.
20-00-02/70-00-01
3888000-7 P34208 - 49-40-41; 49-26-77; Authorizes an alternate method of
49-26-73; 49-26-85; testing on ignition exciter using
20-00-02/70-00-01 alternate test equipment
MS28034-1 T44069 A Various This ORI authorizes the use of PN
277-5503-8971 as an alternate for
PN MS28034-1.

D. Table Procedures for GTCP331-200ER (Subtask 49-16-03-99F-012-A01)

(1) Refer to Table 6004-0000 for repair references.

Table 6004-0000. GTCP331-200ER

ORI
Part Document REV Manuals Description
160126-2 R00389 A 49-22-13; 49-23-49; Flush internal oil passage of the oil
49-22-11; 49-22-15; cooler with hot flush process.
20-00-02/70-00-01
160176-1 R00389 A 49-22-13; 49-23-49; Flush internal oil passage of the oil
49-22-11; 49-22-15; cooler with hot flush process.
20-00-02/70-00-01
3862219-18 P35142 H 49-22-13; 49-23-49; Weld repair, bearing replace, plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
3862219-4 P35142 H 49-22-13; 49-23-49; Weld repair, bearing replace plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3862219-7 P35142 H 49-22-13; 49-23-49; Weld repair, bearing replace plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
3862219-13 P35142 H 49-22-13; 49-23-49; Weld repair, bearing replace plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
3862219-17 P35142 H 49-22-13; 49-23-49; Weld repair, bearing replace plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
3862219-19 P35142 H 49-22-13; 49-23-49; Weld repair, bearing replace plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
158888-1 R00112 A 49-22-13; 49-23-49; This repair describes the instructions
49-22-11; 49-22-15; and procedures required to carry out a
20-00-02/70-00-01 10-32 UNF thread repair on valve
housing 158888 using a Twinsert wire
thread insert.
2011632-1 R00346 - 49-22-13; 49-23-49; Bearing restoration of the annular
49-22-11; 49-22-15; bearing ball
20-00-02/70-00-01
2047410-2 R00334 - 49-22-13; 49-23-49; Repair of the armature per the suppliers
49-22-11; 49-22-15; procedures
20-00-02/70-00-01
2047410-2 R00433 B 49-22-13; 49-23-49; Repair of motor armature assembly
49-22-11; 49-22-15;
20-00-02/70-00-01
2047410-2 R00567 - 49-22-13; 49-23-49; This ORI allows to drill up to a
49-22-11; 49-22-15; maximum balance hole depth of 0.68
20-00-02/70-00-01 inch (17.3 mm) in plane No. 2 plus 120-
degree drill point.
2047410-2 R00773 A 49-22-13; 49-23-49; Authorize and provide instructions for
49-22-11; 49-22-15; the repair of motor armature assembly
20-00-02/70-00-01
2710772-1 R00674 - 49-22-13; 49-23-49; Authorizes overhaul field assy in
49-22-11; 49-22-15; accordance with supplier approved
20-00-02/70-00-01 fixed process instructions.
3160785-57 W01270 A 49-22-13; 49-23-49; Re-identify as necessary and include
49-22-11; 49-22-15; serialization of detail being repaired or
20-00-02/70-00-01 overhauled.
3160785-57 W01334 C 49-22-13; 49-23-49; This ORI authorizes the overhaul of
49-22-11; 49-22-15; listed electro-magnetic control valves.
20-00-02/70-00-01
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Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3169407-2 W01047 - 49-22-13; 49-23-49; Bearing restoration of angular contact
49-22-11; 49-22-15; bearings per RR5043
20-00-02/70-00-01
3169756-4 W01194 A 49-22-13; 49-23-49; Authorizes straightening of dents or
49-22-11; 49-22-15; deformation in the area of inlet and/or
20-00-02/70-00-01 outlet flange
3169756-4 W01413 - 49-22-13; 49-23-49; Repair Bearing Bores Diameter 1.1255
49-22-11; 49-22-15; to 1.1262 in
20-00-02/70-00-01 (28.587 - 28.605 mm) damaged beyond
CMM repairable limits using Thermal
Spray process.
3169756-4 W01420 - 49-22-13; 49-23-49; Rebraze webbing on valve body
49-22-11; 49-22-15;
20-00-02/70-00-01
3169759-6 W01546 - 49-22-13; 49-23-49; This ORI authorizes a procedure to
49-22-11; 49-22-15; weld repair the damaged lock wire hole
20-00-02/70-00-01 (Diameter 0.04 to 0.050 inch (1.17-1.27
mm))
3173837-3 W01041 - 49-22-13; 49-23-49; Authorizes the modification of PN
49-22-11; 49-22-15; 3173837-2 to PN 3173837-3
20-00-02/70-00-01
3605094-1 P34275 A 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3612120-1 P35117 - 49-22-13; 49-23-49; Repair surface by application of wire
49-22-11; 49-22-15; arc spray/thermal spray. Grind Surface
20-00-02/70-00-01 A flat.
3612120-1 P35492 - 49-22-13; 49-23-49; Anti-rotation pin replacement repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3612640-4 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3612640-1 P34914 D 49-11-23; 49-26-95; Allow alternate I.D. Strap to be used on
49-26-93; 49-26-85; the harness.
20-00-02/70-00-01; 49-
26-97
3613703-1 P32495 E 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3613704-3 P34511 E 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3613961-1 P34401 - 49-22-13; 49-23-49; Repair of the silicone rubber ducts
49-22-11; 49-22-15; composite inlet duct
20-00-02/70-00-01
3616847-1 P31718 D 49-22-13; 49-23-49; Replace retaining strap
49-22-11; 49-22-15;
20-00-02/70-00-01
3616847-2 P31718 D 49-22-13; 49-23-49; Replace retaining strap
49-22-11; 49-22-15;
20-00-02/70-00-01
3616974-1 P35451 - 49-22-13; 49-23-49; Balance the spacer-bearing
49-22-11; 49-22-15;
20-00-02/70-00-01
3616978-5 T40284 - 49-22-13; 49-23-49; Metal spray, weld build-up and machine
49-22-11; 49-22-15; to drawing requirements
20-00-02/70-00-01
3616978-5 P32461 - 49-22-13; 49-23-49; Repair clearance surface and local
49-22-11; 49-22-15; corrosion on cast surface by application
20-00-02/70-00-01 of cold spray for the fan housing
3616978-5 P34674 - 49-22-13; 49-23-49; Replacement of boss in diameter with
49-22-11; 49-22-15; threaded detail and finish machine for
20-00-02/70-00-01 inlet assembly
3616978-5 P35030 B 49-22-13; 49-23-49; Repair Diameter B (1.9883) by
49-22-11; 49-22-15; application of Cold Spray. Repair
20-00-02/70-00-01 Diameter K (5.504) and/or Surface J
(Dimension .125) by application of Cold
Spray. Weld Repair Damage. Repair
Minor Corrosion on Surface J.
3617174-2 T39559 A 49-22-13; 49-23-49; Metal spray repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3617585-001 P31140 A 49-22-13; 49-23-49; Bearing restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3617585-001 P34511 E 49-22-13; 49-23-49; Bearing restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3617712-1 T41004 - 49-22-13; 49-23-49; Rework of the bearing retainer to add
49-22-11; 49-22-15; chamfer to the forward face of the
20-00-02/70-00-01 retainer OD
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Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3618153-1 P30825 - 49-22-13; 49-23-49; Authorizes replacement of rivets, nut
49-22-11; 49-22-15; plates and mounts as required
20-00-02/70-00-01
3800298-1 T40632 - 49-22-13; 49-23-49; Provides assurance of Honeywell OEM
49-22-11; 49-22-15; Engineering
20-00-02/70-00-01
3800298-1 T41063 - 49-22-13; 49-23-49; To allow part commonality
49-22-11; 49-22-15;
20-00-02/70-00-01
3800298-1 T41473 - 49-22-13; 49-23-49; Authorizes replacement of flow sensor
49-22-11; 49-22-15; gasket
20-00-02/70-00-01
3800298-1 T41667 - 49-22-13; 49-23-49; Authorizes thermostat PN 158822-3 as
49-22-11; 49-22-15; an alternate to PN 158822-2 in the oil
20-00-02/70-00-01 temperature control valve
3800298-1 T41950 - 49-22-13; 49-23-49; Installation of cooling fan assembly PN
49-22-11; 49-22-15; 3616959-7 in place of PN 3616959-6
20-00-02/70-00-01
3800298-1 T42028 - 49-22-13; 49-23-49; ORI T42028 Authorizes the use of
49-22-11; 49-22-15; gasket in place of another.
20-00-02/70-00-01
3800298-1 T43285 - 49-22-13; 49-23-49; Authorizes compound idler gear
49-22-11; 49-22-15; bearing.
20-00-02/70-00-01
3800298-1 T43616 - 49-22-13; 49-23-49; This ORI authorizes replacement of
49-22-11; 49-22-15; gearbox compound idler gear, PN
20-00-02/70-00-01 3860182-2 with gear, PN 3860182-3
for Field Evaluation only.
3800299-1 T42088 A 49-22-13; 49-23-49; This ORI authorizes replace me
49-22-11; 49-22-15; authorizes the installation of Inlet Guide
20-00-02/70-00-01 Vane Actuator, PN 3886167-4 in place
of PN 3886167-3.
3800299-1 T42144 A 49-22-13; 49-23-49; Authorizes installation of IGV actuator
49-22-11; 49-22-15; PN 3886167-4 in place of PN 3886167-
20-00-02/70-00-01 3
3801003-8 T39410 A 49-22-13; 49-23-49; Authorizes rework/replacement of first
49-22-11; 49-22-15; stage stator assembly
20-00-02/70-00-01
3804002-11 T42003 - 49-22-13; 49-23-49; Authorizes seal PN 3624227-1 to be
49-22 11; 49-22-15; used in place of PN 583-512-9204
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3810123-8 12000 A 49-22-13; 49-23-49; This ORI authorizes anodize to Inlet
49-22-11; 49-22-15; Guide Vane, Cover Assembly.
20-00-02/70-00-01
3810127-1 P31560 A 49-22-13; 49-23-49; Repairs to bearing inlet housing
49-22-11; 49-22-15; assembly: repair of diameter by
20-00-02/70-00-01 replacing bearing liner; weld repair
cracks on surface
3810127-1 P35150 - 49-22-13; 49-23-49; Metal/Plasma spray repair of Diameter
49-22 11; 49-22-15; L
20-00-02/70-00-01
3810127-1 T40137 B 49-22-13; 49-23-49; Metal spray repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3810127-1 P35837 - 49-22-13; 49-23-49; Repair damage insert with oversize
49-22-11; 49-22-15; insert. Remove paint and repaint
20-00-02/70-00-01 housing.
3810138-2 P31509 B 49-22-13; 49-23-49; Repair compressor shroud contour by
49-22-11; 49-22-15; application of plasma spray
20-00-02/70-00-01
3810138-2 P35328 A 49-22-13; 49-23-49; Repair of corrosion on Compressor
49-22-11; 49-22-15; Shroud. Remove and replace paint on
20-00-02/70-00-01 the shroud contour surface.
3810176-113 P31427 C 49-22-13; 49-23-49; Authorizes parent metal sleeve repairs
49-22-11; 49-22-15; for inlet housing
20-00-02/70-00-01
3810176-9 T40128 B 49-22-13; 49-23-49; Weld repair of cracks in the center
49-22-11; 49-22-15; section off of the housing and metal
20-00-02/70-00-01 spray of surface
3810176-9 T40510 - 49-22-13; 49-23-49; Rework of the PN 3810176-9 housing
49-22 11; 49-22-15; assembly
20-00-02/70-00-01
3810176-9 P30856 - 49-22-13; 49-23-49; Repair damaged boss thread by weld
49-22-11; 49-22-15; repair to inlet housing
20-00-02/70-00-01
3810176-9 P31427 C 49-22-13; 49-23-49; Authorizes parent metal sleeve repairs
49-22-11; 49-22-15; for inlet housing
20-00-02/70-00-01
3810176-9 P31598 D 49-22-13; 49-23-49; Authorizes repair of diameters and
49-22-11; 49-22-15; surfaces by application of metal spray.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3810176-9 P32475 B 49-22-13; 49-23-49; Sleeve repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3810176-9 P31382 B 49-22-13; 49-23-49; Sleeve parent metal oil transfer tube
49-22-11; 49-22-15; diameters. Repair damaged threads for
20-00-02/70-00-01 -4 an port.
3810176-9 P35580 - 49-22-13; 49-23-49; Weld repair of 32 holes on Surface G,
49-22-11; 49-22-15; 15.500 basic diameter.
20-00-02/70-00-01
3810209-2 P31561 B 49-22-13; 49-23-49; Replacement and fabrication of
49-22-11; 49-22-15; acoustic insert assembly for sound
20-00-02/70-00-01 attenuation insert
3810210-4 P31833 A 49-22-13; 49-23-49; Replacement and fabrication of
49-22-11; 49-22-15; acoustic insert assembly for sound
20-00-02/70-00-01 attenuation insert
3810211-3 P32304 A 49-22-13; 49-23-49; Replacement of fiber glass composite
49-22-11; 49-22-15; to inlet compressor bell
20-00-02/70-00-01
3810213-9 T32878 B 49-22-13; 49-23-49; To apply general manual patch repair
49-22-11; 49-22-15; procedures to installation of
20-00-02/70-00-01 compressor inlet pressure fitting boss
to the inlet plenum
3810213-9 T32794 F 49-22-13; 49-23-49; Crack repair procedure for inlet plenum
49-22-11; 49-22-15;
20-00-02/70-00-01
3810213-9 P32572 - 49-22-13; 49-23-49; Install cover panel to the upper half inlet
49-22-11; 49-22-15; plenum
20-00-02/70-00-01
3810213-9 P30379 E 49-22-13; 49-23-49; Replacement of side and/or end panels.
49-22-11; 49-22-15; Replacement of sensors port boss.
20-00-02/70-00-01 Reattachment of delaminated sound
material from end panel at door edge.
Repair of cracked perforated sound
material.
3810213-9 P35331 A 49-22-13; 49-23-49; Weld repair of Plenum (Inlet) cracks.
49-22-11; 49-22-15;
20-00-02/70-00-01
3810213-9 P35870 - 49-22-13; 49-23-49; Repair Door Area with Doubler on Both
49-22-11; 49-22-15; Sides.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3810213-9 P35968 A 49-22-13; 49-23-49; Allow use of fabricated details on
49-22-11; 49-22-15; Plenum Assembly
20-00-02/70-00-01
3810213-9 T41614 C 49-22-13; 49-23-49; Replace Receptacles with Nutplates
49-22-11; 49-22-15; and install Doubler
20-00-02/70-00-01
3810214-5 P35538 B 49-22-13; 49-23-49; Replace the damaged gasket on the
49-22-11; 49-22-15; Access port cover assembly. Install
20-00-02/70-00-01 door on the inlet plenum.
3810214-5 P31836 A 49-22-13; 49-23-49; Repair or replacement
49-22-11; 49-22-15;
20-00-02/70-00-01
3810214-5 P35963 A 49-22-13; 49-23-49; Allow use of fabricated details on PN
49-22-11; 49-22-15; 3810214 Plenum Assembly.
20-00-02/70-00-01
3810214-5 T41614 C 49-22-13; 49-23-49; Replace Receptacles with Nutplates
49-22-11; 49-22-15; and install Doubler
20-00-02/70-00-01
3810224-12 P30934 A 49-22-13; 49-23-49; Repair surface by metal spray. Repair
49-22-11; 49-22-15; holes and slot area using epoxy
20-00-02/70-00-01 adhesive. All of these for the IGV
housing assembly
3810224-12 P31368 - 49-22-13; 49-23-49; Repair fretting on slotted struts by weld
49-22-11; 49-22-15; for housing assembly, inlet guide vane
20-00-02/70-00-01
3810224-12 P31732 - 49-22-13; 49-23-49; Authorizes IGV housing repair by metal
49-22-11; 49-22-15; spray, sleeve repair and epoxy
20-00-02/70-00-01 adhesive
3810224-12 P34269 - 49-22-13; 49-23-49; Touch up paint or repaint as necessary
49-22-11; 49-22-15; around repaired area
20-00-02/70-00-01
3810224-12 P35284 - 49-22-13; 49-23-49; Metal spray repair on surface
49-22-11; 49-22-15;
20-00-02/70-00-01
3810226-3 T25002 - 49-22-13; 49-23-49; Rework of -2 to -3 per GAPD
49-22-11; 49-22-15; Engineering Documentation
20-00-02/70-00-01
3810259-3 P30623 A 49-22-13; 49-23-49; Repair surface defects on cylinder
49-22-11; 49-22-15; surface
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3810259-3 P31555 A 49-22-13; 49-23-49; Authorizes the acceptable limits listed
49-22-11; 49-22-15; below to inlet housing
20-00-02/70-00-01
3810259-3 P35368 - 49-22-13; 49-23-49; Repair fretted return oil pad by welding
49-22-11; 49-22-15;
20-00-02/70-00-01
3810259-3 T38554 C 49-22-13; 49-23-49; Weld build up to remove casting
49-22-11; 49-22-15; porosity
20-00-02/70-00-01
3810259-3 P35367 - 49-22-13; 49-23-49; Repair damaged threaded hole(s) in
49-22-11; 49-22-15; housing, fabricate oversize stud(s) and
20-00-02/70-00-01 install studs.
3810259-3 P32579 C 49-22-13; 49-23-49; Repair damage by application of cold
49-22-11; 49-22-15; spray
20-00-02/70-00-01
3810259-3 P32414 A 49-22-13; 49-23-49; Ream bolt holes to .010 in (0.254 mm)
49-22-11; 49-22-15; Diameter on Surface J. 16.750 bolt
20-00-02/70-00-01 circle. Sleeve repair bolt holes on
Surface J 16.750 bolt circle.
3822060-2 P31652 - 49-22-13; 49-23-49; Grind and weld curving coupling; weld
49-22-11; 49-22-15; repair of knife edge seal, on the
20-00-02/70-00-01 compressor coupling and seal
assembly
3822060-2 P34274 - 49-22-13; 49-23-49; Authorizes minor tooling marks and
49-22-11; 49-22-15; scratches at pin installation area for
20-00-02/70-00-01 compressor coupling and seal
assembly
3822065-1 P31559 - 49-22-13; 49-23-49; Regrind and weld curving coupling to
49-22-11; 49-22-15; compressor coupling shaft
20-00-02/70-00-01
3822067-3 P35991 - 49-22-13; 49-23-49; Grind repair on curvic; machining to
49-22-11; 49-22-15; remove damage from blades and OD;
20-00-02/70-00-01 hand finish erosion at blade root radius;
for first stage compressor rotor
3822068-1 P30535 - 49-22-13; 49-23-49; Laser weld repair per WBS 5071, Type
49-22-11; 49-22-15; II of compressor impeller
20-00-02/70-00-01
3822068-1 P30737 - 49-22-13; 49-23-49; Authorizes localized welding on contour
49-22-11; 49-22-15; and LE without heat treat of second
20-00-02/70-00-01 stage impeller
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3822068-1 P31497 D 49-22-13; 49-23-49; Repairs for second stage centrifugal
49-22-11; 49-22-15; compressor rotor: grind and weld repair
20-00-02/70-00-01 on curvics; machine to remove
damage; weld repair blades and OD
3822068-1 P32146 - 49-22-13; 49-23-49; Laser weld contour; leave weld proud;
49-22-11; 49-22-15; for the second stage centrifugal
20-00-02/70-00-01 compressor rotor
3822077-4 P35234 - 49-22-13; 49-23-49; Remove and replace coupling in tie
49-22-11; 49-22-15; shaft.
20-00-02/70-00-01
3822080-3 P30536 - 49-22-13; 49-23-49; Laser weld repair per WBS 5071, Type
49-22-11; 49-22-15; II of compressor impeller
20-00-02/70-00-01
3822080-3 P30738 - 49-22-13; 49-23-49; Authorizes localized welding on contour
49-22-11; 49-22-15; and LE without heat treat of load
20-00-02/70-00-01 compressor impeller
3822080-3 P31499 C 49-22-13; 49-23-49; Repairs for compressor rotor: grind and
49-22-11; 49-22-15; weld repair on curvics; machine to
20-00-02/70-00-01 remove damage; weld repair blades
and OD
3822080-3 P32145 B 49-22-13; 49-23-49; Laser weld repair contour and leave
49-22-11; 49-22-15; weld proud.
20-00-02/70-00-01
3822099-1 P32531 H 49-22-13; 49-23-49; Bearing restoration of roller bearings
49-22-11; 49-22-15; per RR5043
20-00-02/70-00-01
3826110-2 P31563 A 49-22-13; 49-23-49; Weld repair of cracks on inner and
49-22-11; 49-22-15; outer wall. Repair of braze cracks or
20-00-02/70-00-01 separations through furnace braze or
torch braze. Replacement of vanes.
3826125-1 P35846 - 49-22-13; 49-23-49; Metal spray Diameters B, F and D.
49-22-11; 49-22-15; Replace Damaged Inserts. Hand Finish
20-00-02/70-00-01 Minor Nicks and Dents Damage.
3826138-3 P34919 - 49-22-13; 49-23-49; This ORI Authorizes the replacement
49-22-11; 49-22-15; of plug per Britt Metals Repair
20-00-02/70-00-01
3826138-3 P34920 - 49-22-13; 49-23-49; This ORI Authorizes the replacement
49-22-11; 49-22-15; of plug and vane plate per Britt Metals
20-00-02/70-00-01
3826138-3 P31245 E 49-22-13; 49-23-49; TIG Weld Repair Cracks. E-Beam Weld
49-22-11; 49-22-15; Repair Plate.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3826138-3 P35809 - 49-22-13; 49-23-49; Repair Surface S by application of
49-22-11; 49-22-15; metal spray
20-00-02/70-00-01
3826138-3 P31488 G 49-22-13; 49-23-49; Metal spray repair on Shroud Contour
49-22-11; 49-22-15; of Compressor Housing
20-00-02/70-00-01
3826140-5 P35676 B 49-22-13; 49-23-49; Repair Dimension BG and Diameter
49-22-11; 49-22-15; BN by application of Cold Spray.
20-00-02/70-00-01
3826140-5 P31583 C 49-22-13; 49-23-49; Metal spray repair of Shroud Contour
49-22-11; 49-22-15; of Scroll Housing
20-00-02/70-00-01
3826140-5 P35188 A 49-22-13; 49-23-49; Weld repair crack(s) at Surface A and
49-22-11; 49-22-15; Diameter B.
20-00-02/70-00-01
3826140-5 P35509 A 49-22-13; 49-23-49; Weld repair of insert bore hole(s) at
49-22-11; 49-22-15; adjacent to 4.625 inch (117.48 mm)
20-00-02/70-00-01 reference diameter (Diameter EA)
3826140-5 P35313 C 49-22-13; 49-23-49; Weld repair of insert hole(s) adjacent
49-22-11; 49-22-15; to Surface A, C, and G.
20-00-02/70-00-01
3826140-5 P35222 B 49-22-13; 49-23-49; Weld repair oversized or damaged
49-22-11; 49-22-15; name plate mounting holes. Weld repair
20-00-02/70-00-01 oversized flow port threads bores.
3826141-7 P31688 A 49-22-13; 49-23-49; Sleeve repair transfer tube port hole.
49-22-11; 49-22-15;
20-00-02/70-00-01
3826141-7 P34377 A 49-22-13; 49-23-49; Repair retainer sitting surfaces
49-22-11; 49-22-15;
20-00-02/70-00-01
3826141-7 P34769 A 49-22-13; 49-23-49; Sleeve repair small transfer tube port
49-22-11; 49-22-15; hole
20-00-02/70-00-01
3826141-7 P35039 C 49-22-13; 49-23-49; Repair retainer sitting surfaces by
49-22-11; 49-22-15; thermal spray coating application or
20-00-02/70-00-01 epoxy compound.
3826141-7 P35966 - 49-22-13; 49-23-49; Repair for, welding cracks and dents,
49-22-11; 49-22-15; repair inserts with oversize, MS repair
20-00-02/70-00-01 Surface Q and Hysol repair transfer
tube ports.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3826230-1 P30042 A 49-22-13; 49-23-49; Dimension restoration by sleeve repair
49-22-11; 49-22-15; to the compressor diffuser
20-00-02/70-00-01
3826230-1 P31792 - 49-22-13; 49-23-49; GTAW Weld repair of deswirl vanes for
49-22-11; 49-22-15; first stage compressor diffuser and
20-00-02/70-00-01 deswirls assembly
3826230-1 P32263 - 49-22-13; 49-23-49; Authorizes repair of diameter and
49-22-11; 49-22-15; adjacent features by sleeve repair for
20-00-02/70-00-01 the crossover duct
3826230-1 P34626 A 49-22-13; 49-23-49; Authorizes the use of the following part
49-22-11; 49-22-15; numbers as new replacement details
20-00-02/70-00-01 for unserviceable details in the
assembly
3826230-1 P34855 - 49-25-95; 49-26-11; Repair of porosity, corrosion, and/or
49-26-09; 49-26-13; voids.
49-50-04; 49-93-01;
49-50-03
3826230-2 P34855 - 49-25-95; 49-26-11; Repair of porosity, corrosion, and/or
49-26-09; 49-26-13; voids.
49-50-04; 49-93-01;
49-50-03
3826231-1 P34324 - 49-22-13; 49-23-49; Repairs listed to diffuser assembly
49-22-11; 49-22-15;
20-00-02/70-00-01
3826262-1 P34369 B 49-22-13; 49-23-49; Metal Spray Repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3826262-1 T40169 C 49-22-13; 49-23-49; This ORI authorizes the repair fretted
49-22-11; 49-22-15; area by machining off, brazing new
20-00-02/70-00-01 ring, dimension restoration.
3826262-1 P31489 C 49-22-13; 49-23-49; Weld repair of plates, vane LEs.
49-22-11; 49-22-15; Replacement of vane LEs. Repair of
20-00-02/70-00-01 braze cracks or separation. Braze
repair of plates and vanes.
3826282-1 P31865 B 49-22-13; 49-23-49; Weld repair of plates, vane LEs.
49-22-11; 49-22-15; Replacement of vane LEs. Repair of
20-00-02/70-00-01 braze cracks or separation. Braze
repair of plates and vanes.
3826680-2 P34280 D 49-22-13; 49-23-49; Epoxy repair
49-22-11; 49-22-15;
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3830051-5 P31398 - 49-22-13; 49-23-49; Repair cracks in item 12, forged ring.
49-22-11; 49-22-15; If necessary, remove and replace of
20-00-02/70-00-01 forged ring
3830051-5 P31850 - 49-22-13; 49-23-49; Repairs of annular combustion
49-22-11; 49-22-15; chamber
20-00-02/70-00-01
3830051-5 P34862 - 49-22-13; 49-23-49; Replacement of deflector and/or part
49-22-11; 49-22-15; of deflector on inner and/or outer panel.
20-00-02/70-00-01 Replacement of dome.
3830051-5 P34937 - 49-22-13; 49-23-49; Repair of Dome Deflector
49-22-11; 49-22-15;
20-00-02/70-00-01
3830051-5 P34516 D 49-22-13; 49-23-49; Inner, Outer panel replace Transition,
49-22-11; 49-22-15; Seal, Forged Ring replace Cracks
20-00-02/70-00-01 repair, deformation, TBC coating
3830051-5 P35322 A 49-22-13; 49-23-49; Tabs (3830051-963) replacement by
49-22-11; 49-22-15; weld.
20-00-02/70-00-01
3830053-5 P30624 A 49-22-13; 49-23-49; Machine Surface A to remove wear,
49-22-11; 49-22-15; damage or pitting of the body
20-00-02/70-00-01 assembly, fuel nozzle
3830071-2 P30636 - 49-22-13; 49-23-49; Machine Surface A to remove wear,
49-22-11; 49-22-15; damage or pitting of the body
20-00-02/70-00-01 assembly, fuel nozzle
3840002-5 P35064 - 49-22-13; 49-23-49; Hand finish damage of 0.005 in (0.127
49-22-11; 49-22-15; mm) (Max depth on bore chamfer angle
20-00-02/70-00-01 and disk side faces adjacent to before
chamfer.
3840002-5 P31272 A 49-22-13; 49-23-49; Blending repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3840004-5 P32270 - 49-22-13; 49-23-49; Repair first stage turbine rotor blade for
49-22-11; 49-22-15; sulfidation damage by blend repair
20-00-02/70-00-01
3840004-5 P35840 - 49-22-13; 49-23-49; Repair blade airfoil sulfidation damage
49-22-11; 49-22-15; by blend repair, strip, and reapplication
20-00-02/70-00-01 of diffused aluminide coating. Repair
blade airfoil sulfidation damage by strip,
tip welding, and reapplication of
diffused aluminide coating.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3840006-1 P31268 A 49-22-13; 49-23-49; Repair surface damages on dovetail
49-22-11; 49-22-15; slot of disc by blending
20-00-02/70-00-01
3840006-1 P34954 A 49-22-13; 49-23-49; Removal of damage on chamfer and
49-22-11; 49-22-15; surface adjacent to bore.
20-00-02/70-00-01
3840007-1 P31799 - 49-22-13; 49-23-49; Grind curvic coupling for the second
49-22-11; 49-22-15; stage turbine axial disk
20-00-02/70-00-01
3840007-1 P31268 A 49-22-13; 49-23-49; Repair surface damages on dovetail
49-22-11; 49-22-15; slot of disc by blending
20-00-02/70-00-01
3840007-1 P34954 A 49-22-13; 49-23-49; Removal of damage on chamfer and
49-22-11; 49-22-15; surface adjacent to bore.
20-00-02/70-00-01
3840008-2 P32271 A 49-22-13; 49-23-49; Repair second stage turbine rotor blade
49-22-11; 49-22-15; for sulfidation damage by blend repair
20-00-02/70-00-01
3840008-2 P35922 - 49-22-13; 49-23-49; Repair blade airfoil sulfidation damage
49-22-11; 49-22-15; by blend repair, strip, and reapplication
20-00-02/70-00-01 of diffused aluminide coating. Repair
blade airfoil sulfidation damage by strip,
tip welding, and reapplication of
diffused aluminide coating.
3840011-2 P31653 - 49-22-13; 49-23-49; Authorizes repairs to rotor seal curvic
49-22-11; 49-22-15; coupling: grind curvic coupling; weld
20-00-02/70-00-01 and regrind curvic coupling
3840011-3 P31653 - 49-22-13; 49-23-49; Authorizes repairs to rotor seal curvic
49-22-11; 49-22-15; coupling: grind curvic coupling; weld
20-00-02/70-00-01 and regrind curvic coupling
3840016-1 P31666 A 49-22-13; 49-23-49; Repairs on coupling and seal assembly:
49-22-11; 49-22-15; grind curvic coupling and/or D;
20-00-02/70-00-01 restoration of knife edge seals with
weld repair; replacement of damaged
knife edge seal
3840016-1 P35823 - 49-22-13; 49-23-49; Grind Curvic Coupling C and/or D.
49-22-11; 49-22-15; Balance.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3840016-2 P31666 A 49-22-13; 49-23-49; Repairs on coupling and seal assembly:
49-22-11; 49-22-15; grind curvic coupling and/or D;
20-00-02/70-00-01 restoration of knife edge seals with
weld repair; replacement of damaged
knife edge seal.
3840016-2 P35823 - 49-22-13; 49-23-49; Grind Curvic coupling C and/or D.
49-22-11; 49-22-15; Balance.
20-00-02/70-00-01
3840019-1 P31272 A 49-22-13; 49-23-49; Blending repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3840022-4 P31778 A 49-22-13; 49-23-49; Grind curvic coupling for the third stage
49-22-11; 49-22-15; turbine rotor assembly
20-00-02/70-00-01
3840022-4 P30546 B 49-22-13; 49-23-49; Localized repair of LE by TIG Weld.
49-22-11; 49-22-15; Weld repair of blade LE and tip by TIG
20-00-02/70-00-01 Weld. Blend repair of blade LE and TE
nicks/dents.
3840022-4 P31840 B 49-22-13; 49-23-49; Alternate pin number
49-22-11; 49-22-15;
20-00-02/70-00-01
3840022-4 P35063 - 49-22-13; 49-23-49; Removal of rivets and pins on wheel
49-22-11; 49-22-15; assembly.
20-00-02/70-00-01
3840022-4 P35807 - 49-22-13; 49-23-49; Leading and TEs Blend Repairs. Weld
49-22-11; 49-22-15; repair damaged blade LEs and/or tips.
20-00-02/70-00-01 Repair rub at the end faces of the Rim.
3844001-3 P30120 - 49-22-13; 49-23-49; Rework a PN 3844001-1 to a PN
49-22-11; 49-22-15; 3844001-3
20-00-02/70-00-01
3844001-3 T40452 - 49-22-13; 49-23-49; Repairs the OTL by welding cracks,
49-22-11; 49-22-15; replacement of inner liner assembly
20-00-02/70-00-01 and removing/replace thermal barrier
coat
3844001-3 P31244 A 49-22-13; 49-23-49; Repair transition liner TBC
49-22-11; 49-22-15;
20-00-02/70-00-01
3844001-3 P31818 - 49-22-13; 49-23-49; Replacement of inner sleeve and inner
49-22-11; 49-22-15; liner for combustor transition liner
20-00-02/70-00-01 assembly
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3844001-3 P34787 - 49-22-13; 49-23-49; Repair of Liner and Sleeve Ring. Repair
49-22-11; 49-22-15; of Liner Ring and Replacement of
20-00-02/70-00-01 Sleeve
3844001-3 P35364 A 49-22-13; 49-23-49; Repair damage of Diameter J, Surface
49-22-11; 49-22-15; H
20-00-02/70-00-01
3844001-3 P35493 - 49-22-13; 49-23-49; Repair of stud hole(s) by weld. Repair
49-22-11; 49-22-15; of bolt hole(s) by weld.
20-00-02/70-00-01
3844001-3 P35380 A 49-22-13; 49-23-49; Weld repair of the Diameter B restoring
49-22-11; 49-22-15; the 9.301 - 9.303 in (236.245 - 236.296
20-00-02/70-00-01 mm) dimension
3844001-3 P35733 - 49-22-13; 49-23-49; Remove and Replace Damaged Stud
49-22-11; 49-22-15; per Ace Precision Fixed Process
20-00-02/70-00-01
3844007-1 T40061 B 49-22-13; 49-23-49; Repair of first stage stator support
49-22-11; 49-22-15;
20-00-02/70-00-01
3844007-1 P35819 - 49-22-13; 49-23-49; Replacement of Bolt Flange.
49-22-11; 49-22-15; Replacement of Piston Ring Flange.
20-00-02/70-00-01
3844008-1 P35814 B 49-22-13; 49-23-49; Weld and braze cracks and M/S
49-22-11; 49-22-15; diameters
20-00-02/70-00-01
3844009-1 P35827 - 49-22-13; 49-23-49; Restore Dimensions by Replacement
49-22-11; 49-22-15; of Forward Flange and/or Center Duct.
20-00-02/70-00-01 Restore Dimensions by Metal spray.
3844009-1 P36064 A 49-22-13; 49-23-49; This ORI authorizes the replacement
49-22-11; 49-22-15; of forward flange and aft flange for the
20-00-02/70-00-01 2nd stage stator support.
3844011-9 P34884 - 49-22-13; 49-23-49; Use of alternative rivet listed in Table
49-22-11; 49-22-15; 1 per PN NAS9308 and PN CR3522.
20-00-02/70-00-01
3844012-3 P32056 - 49-22-13; 49-23-49; Dimensional restoration of second
49-22-11; 49-22-15; stage turbine stator by weld, braze and
20-00-02/70-00-01 platinum aluminide coating
3844012-3 P35801 - 49-22-13; 49-23-49; Airfoil Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3844012-3 P36045 A 49-22-13; 49-23-49; This ORI authorizes airfoil restoration
49-22-11; 49-22-15; by welding and brazing.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3844012-3 T40515 - 49-22-13; 49-23-49; This ORI authorizes the use of a
49-22-11; 49-22-15; proprietary Honeywell repair procedure
20-00-02/70-00-01 for restoring damaged 2nd stage
turbine stator vanes.
3844012-3 P35782 - 49-22-13; 49-23-49; Metal Spray Damaged Feature.
49-22-11; 49-22-15; (Diameter B, CA, G also Surface A, F,
20-00-02/70-00-01 J, L, K and AH)
3844018-1 T39914 - 49-22-13; 49-23-49; Third stage stator assembly repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3844019-1 T39397 C 49-22-13; 49-23-49; Converts DER 1201 R and O 5-006 to
49-22-11; 49-22-15; ORI format
20-00-02/70-00-01
3844019-1 P35482 B 49-22-13; 49-23-49; Airfoil Restoration per Chromalloy Fixed
49-22-11; 49-22-15; Process Routing
20-00-02/70-00-01
3844028-4 P31239 - 49-22-13; 49-23-49; Replace damaged forward section of
49-22-11; 49-22-15; support by electron beam welding
20-00-02/70-00-01 forged ring detail to turbine bearing
support assembly
3844028-4 P31450 B 49-22-13; 49-23-49; Weld repair of cracks on cylinder wall
49-22-11; 49-22-15; and weldments to flange and support
20-00-02/70-00-01 casting for turbine support
3844028-8 P30579 F 49-22-13; 49-23-49; Authorizes the rework, replacing of the
20-00-02/70-00-01; 49- Exhaust Diffuser detail or repair
22-11; 49-22-15 damage on -8 part.
3291238-2 W01836 A 49-27-29; 49-27-27; Repair of lower/upper bearings bores
49-26-85; 49-27-31; and/or flow bore.
20-00-02/70-00-01
3844036-2 P31710 F 49-22-13; 49-23-49; Replacement of Honeycomb seal
49-22-11; 49-22-15;
20-00-02/70-00-01
3844036-2 P35767 C 49-22-13; 49-23-49; Replace honeycomb
49-22-11; 49-22-15;
20-00-02/70-00-01
3844038-4 P31977 - 49-22-13; 49-23-49; Repair of first stage turbine nozzle per
49-22-11; 49-22-15; supplier fixed process
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3844043-2 12018 - 49-22-13; 49-23-49; This ORI allows the 3.295 - 3.305 in
49-22-11; 49-22-15; (83.693 - 83.947 mm) inner diameter
20-00-02/70-00-01 to vary to 3.330 in (84.582 mm) on the
maximum limit, for the 3rd Stage Stator
Seal.
3844043-2 P31721 E 49-22-13; 49-23-49; Replacement of Honeycomb Seal
49-22-11; 49-22-15;
20-00-02/70-00-01
3844043-2 P35767 C 49-22-13; 49-23-49; Replace honeycomb
49-22-11; 49-22-15;
20-00-02/70-00-01
3844045-2 P34281 - 49-22-13; 49-23-49; Repair of surface damage on
49-22-11; 49-22-15; containment ring sections and aft flange
20-00-02/70-00-01
3844050-2 12026 - 49-22-13; 49-23-49; This ORI allows the 3.414 - 3.425 in
49-22-11; 49-22-15; (86.715 - 86.995 mm) inner diameter
20-00-02/70-00-01 to vary to 3.450 in (87.63 mm) on the
maximum limit, for the Labyrinth Seal.
3844050-2 1868 - 49-22-13; 49-23-49; Authorizes the rework, reidentification
49-22-11; 49-22-15; and use of PN 3844050-1 as 3844050-
20-00-02/70-00-01 2
3844050-2 P31603 E 49-22-13; 49-23-49; Remove and replace honeycomb with
49-22-11; 49-22-15; ring configuration.
20-00-02/70-00-01
3844053-2 P31714 - 49-22-13; 49-23-49; Weld repair of cracks of combustion
49-22-11; 49-22-15; chamber case
20-00-02/70-00-01
3844268-3 P30971 A 49-22-13; 49-23-49; Repair of cracked or damaged heat
49-22-11; 49-22-15; shield by patch repair, replacement of
20-00-02/70-00-01 fuel nozzle band and replacement of
baffle
3850007-1 P31683 - 49-22-13; 49-23-49; Replacement of honeycomb assembly
49-22-11; 49-22-15;
20-00-02/70-00-01
3850007-1 P34385 - 49-22-13; 49-23-49; Repair cracks in resistance weld seam
49-22-11; 49-22-15; at inner and OD of sheet metal for the
20-00-02/70-00-01 exhaust muffler
3850010-2 P31625 - 49-22-13; 49-23-49; Replacement of honeycomb assembly
49-22-11; 49-22-15; for exhaust muffler housing
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3860158-1 P32495 E 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3860160-1 P32128 - 49-22-13; 49-23-49; Bearing restoration of the annular
49-22-11; 49-22-15; bearing ball
20-00-02/70-00-01
3860160-1 P34275 A 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3860173-1 P32495 E 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3860495-1 P32213 - 49-22-13; 49-23-49; Bearing restoration of the annular
49-22-11; 49-22-15; bearing ball
20-00-02/70-00-01
3860496-1 P32194 - 49-22-13; 49-23-49; Bearing restoration of the outer ring
49-22-11; 49-22-15; assembly annular bearing ball
20-00-02/70-00-01
3860496-1 P34275 A 49-22-13; 49-23-49; Bearing Restoration
49-22-11; 49-22-15;
20-00-02/70-00-01
3862180-21 T41976 - 49-22-13; 49-23-49; Authorizes the use of bearing PN
49-22-11; 49-22-15; 358155 as an alternate to PN 358024.
20-00-02/70-00-01
3862180-21 T42464 - 49-22-13; 49-23-49; Replacement of Starter Clutch
49-22-11; 49-22-15; Assembly.
20-00-02/70-00-01
3862211-1 P35872 - 49-22-13; 49-23-49; Remove and replace rivets shown in
49-22-11; 49-22-15; Figure 1 as required.
20-00-02/70-00-01
3862699-3 P35694 - 49-22-13; 49-23-49; Replace nutplates with PN 3613583-1
49-22-11; 49-22-15; boss. Replace Damaged PN 3613583-
20-00-02/70-00-01 1 boss.
3862699-3 P35730 B 49-22-13; 49-23-49; Remove and replace plug in cast wall
49-22-11; 49-22-15; of carrier.
20-00-02/70-00-01
3862699-3 P35726 C 49-22-13; 49-23-49; Repair Alignment slot at CL 6 and/or
49-22-11; 49-22-15; CL 8 by application of Cold Spray.
20-00-02/70-00-01 Repair Alignment slot at CL 8 by plug
repair (Alternate Repair to IRM 49-23-
49).
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3862699-3 P35142 G 49-22-13; 49-23-49; Weld repair, bearing replace, plug
49-22-11; 49-22-15; repair.
20-00-02/70-00-01
3870023-1 P32306 - 49-22-13; 49-23-49; Repair of surfaces by blending on AFT
49-22-11; 49-22-15; mount.
20-00-02/70-00-01
3876027-4 P30047 - 49-22-13; 49-23-49; Braze repair of loose thermocouple
49-22-11; 49-22-15; probes and worn thermocouple sleeve.
20-00-02/70-00-01
3876035-5 P35041 - 49-22-13; 49-23-49; This repair covers the replacement of
49-22-11; 49-22-15; damaged o-ring packing. When a
20-00-02/70-00-01 transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
3876048-3 P35500 - 49-22-13; 49-23-49; Air may be used as the test media.
49-22-11; 49-22-15; Delete "Test Procedure 3.3 – Dielectric
20-00-02/70-00-01 Test".
3876048-3 P36014 - 49-22-13; 49-23-49; This ORI authorizes functional test,
49-22-11; 49-22-15; disassemble, repair housing and
20-00-02/70-00-01 electrical connections, assemble and
functional test for the Oil Filter
Differential Pressure Switch.
3876072-2 T36458 - 49-22-13; 49-23-49; Repair thermocouple by replacement
49-22-11; 49-22-15; of wires and probes
20-00-02/70-00-01
3876084-2 P35041 - 49-22-13; 49-23-49; This repair covers the replacement of
49-22-11; 49-22-15; damaged o-ring packing. When a
20-00-02/70-00-01 transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
3876085-3 P35041 - 49-22-13; 49-23-49; This repair covers the replacement of
49-22-11; 49-22-15; damaged o-ring packing. When a
20-00-02/70-00-01 transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
3876085-3 T41363 - 49-22-13; 49-23-49; Authorizes the use of Delta P
49-22-11; 49-22-15; transducer PN 3876085-3 in place of
20-00-02/70-00-01 PN 3876085-5
3880132-4 P34578 - 49-22-13; 49-23-49; Authorizes the oversize bushing repair
49-22-11; 49-22-15; of worn bushing holes for gear housing
20-00-02/70-00-01 assembly
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3880135-7 P34200 - 49-22-13; 49-23-49; Weld repair of differential pressure
49-22-11; 49-22-15; indicator port thread for differential
20-00-02/70-00-01 pressure indicator
3880135-7 P35281 - 49-22-13; 49-23-49; Machine Hub Diameter B to size.
49-22-11; 49-22-15;
20-00-02/70-00-01
3880205-3 P30130 E 49-22-13; 49-23-49; Hysol repair
49-22-11; 49-22-15;
20-00-02/70-00-01
3880324-6 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880326-10 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880326-11 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880326-13 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880614-14 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880614-15 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880614-17 P32458 B 49-22-13; 49-23-49; Assembly/disassembly of gear shaft
49-22-11; 49-22-15; assembly; replacement/repair of gear
20-00-02/70-00-01 and shaft
3880614-8 P32458 B 49-22-13; 49-23-49; Repair of gear shaft assembly
49-22-11; 49-22-15;
20-00-02/70-00-01
3880942-1 P30032 D 49-22-13; 49-23-49; 1) Hysol repair of worn or damaged
49-22-11; 49-22-15; Rotor Bores and mating surfaces; 2)
20-00-02/70-00-01 Hysol repair of worn oversized Bushing
Bores
3844008-1 P36220 - 49-22-13; 49-23-49; Braze repair cracks
49-22-11; 49-22-15;
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3880942-1 P36106 - 49-22-13; 49-23-49; This ORI authorizes the repairs listed
49- 22-11; 49-22-15; below:
20-00-02/70-00-01 1. Repair of housing alignment pin.
2. Restore Surface -H- by application
of cold spray.
3881105-1 P31878 - 49-22-13; 49-23-49; Weld repair pump housing for cracks,
49-22-11; 49-22-15; nicks or wear; electroless nickel plate
20-00-02/70-00-01 repair of diameters; for oil pump
housing assembly
3882500-17 P34563 - 49-31-61; 49-22-13; Allow functionally acceptable electrical
49-23-49; 49-22-11; components use in overhauled
49-22-15; 20-00-02/70- assemblies for fuel control assembly
00-01
3882500-17 T41998 B 49-31-61; 49-22-13; Authorizes the use of stationary fuel
49-23-49; 49-22-11; seal PN 3883412-2 or PN 3883412-3
49-22-15; 20-00-02/70- as a replacement for PN 3883841-1 on
00-01 the fuel control assemblies
3882505-2 P35573 B 49-22-13; 49-23-49; Repair worn or damaged pump housing
49-22-11; 49-22-15; bore using Hysol EA 9394/C-2
20-00-02/70-00-01
3882506-6 P34665 F 49-22-13; 49-23-49; Repair of torque motor
49-22-11; 49-22-15;
20-00-02/70-00-01
3882721-3 P34401 - 49-22-13; 49-23-49; Repair of the silicone rubber ducts
49-22-11; 49-22-15; composite inlet duct
20-00-02/70-00-01
3884211-2 P31805 - 49-22-13; 49-23-49; Replacement of flange for surge elbow
49-22-11; 49-22-15; duct
20-00-02/70-00-01
3884238-3 P31810 - 49-22-13; 49-23-49; Replacement of clamp flanges and bolt
49-22-11; 49-22-15; flange from tee duct
20-00-02/70-00-01
3884292-2 P34401 - 49-22-13; 49-23-49; Repair of the silicone rubber ducts
49-22-11; 49-22-15; composite inlet duct
20-00-02/70-00-01
3888058-5 T29211 - 49-41-09; 49-22-13; Allows for a one time removal of unison
49-23-49; 49-22-11; exciters for test and replacement of
49-22-15; 20-00-02/70- defective capacitors.
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3888058-5 T29212 - 49-41-09; 49-22-13; Authorizes replacement of ignition
49-23-49; 49-22-11; exciter
49-22-15; 20-00-02/70-
00-01
3888058-5 P31485 C 49-41-09; 49-22-13; Repair of ignition exciter using
49-23-49; 49-22-11; Honeywell developed alternate parts
49-22-15; 20-00-02/70-
00-01
3888058-5 P32465 C 49-41-09; 49-22-13; Installation of alternate wire, sleeving,
49-23-49; 49-22-11; and shrink tubing as required to repair
49-22-15; 20-00-02/70- or replace damaged components in
00-01 Honeywell part number exciters
3888058-5 P32536 A 49-41-09; 49-22-13; Repair of ignition exciters tank
49-23-49; 49-22-11; capacitors
49-22-15; 20-00-02/70-
00-01
3888058-5 P30159 E 49-41-09; 49-22-13; Rework and storage instruction for
49-23-49; 49-22-11; capacitors used on the end units listed
49-22-15; 20-00-02/70-
00-01
3888058-5 P32428 D 49-41-09; 49-22-13; Weld and plating repair
49-23-49; 49-22-11;
49-22-15; 20-00-02/70-
00-01
3888058-5 P32478 B 49-41-09; 49-22-13; Alternate standardized repair process
49-23-49; 49-22-11;
49-22-15; 20-00-02/70-
00-01
3888058-5 P34763 A 49-41-09; 49-22-13; The purpose of this ORI is to authorize
49-23-49; 49-22-11; the equivalent silicone foam for Ignition
49-22-15; 20-00-02/70- Exciter Assembly.
00-01
3888058-5 P34437 A 49-41-09; 49-22-13; Alternate capacitor replacement.
49-23-49; 49-22-11;
49-22-15; 20-00-02/70-
00-01
3888058-5 P32274 B 49-41-09; 49-22-13; This Test Procedure describes
49-23-49; 49-22-11; electrical performance tests to evaluate
49-22-15; 20-00-02/70- function of the Ignition Unit.
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3888058-5 P35825 A 49-41-09; 49-22-13; This ORI Authorizes an alternate
49-23-49; 49-22-11; method of testing on Ignition Exciters
49-22-15; 20-00-02/70- using alternate test equipment
00-01
3888058-5 P36055 - 49-41-09; 49-22-13; This ORI Authorizes testing and fault
49-23-49; 49-22-11; isolation, disassembly, cleaning, repair,
49-22-15; 20-00-02/70- assembly and final testing for the
00-01 Ignition Exciter.
3888058-6 T29211 - 74-10-22;49-22-13; 49- Allows for a one time removal of unison
23-49; 49-22-11; 49- exciters for test and replacement of
22-15; 20-00-02/70-00- defective capacitors.
01
3888058-6 T29212 - 74-10-22;49-22-13; 49- Authorizes replacement of ignition
23-49; 49-22-11; 49- exciter
22-15; 20-00-02/70-00-
01
3888058-6 P30159 E 74-10-22;49-22-13; 49- Rework and storage instruction for
23-49; 49-22-11; 49- capacitors used on the end units listed
22-15; 20-00-02/70-00-
01
3888058-7 T29211 - 49-41-09; 49-22-13; Allows for a one time removal of unison
49-23-49; 49-22-11; exciters for test and replacement of
49-22-15; 20-00-02/70- defective capacitors.
00-01
3888058-7 P30159 E 49-41-09; 49-22-13; Rework and storage instruction for
49-23-49; 49-22-11; capacitors used on the end units listed
49-22-15; 20-00-02/70-
00-01
3888123-1 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-2 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-3 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-4 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6004-0000. GTCP331-200ER (Cont)

ORI
Part Document REV Manuals Description
3888123-5 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-6 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-7 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-9 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01
3888123-8 T38924 A 49-22-13; 49-23-49; For installation of the hourmeter and
49-22-11; 49-22-15; start counter per SB GTCP331-7618
20-00-02/70-00-01
3888123-8 T41332 C 49-22-13; 49-23-49; Allows alternate wire harness electrical
49-22-11; 49-22-15; splice on EGT wires
20-00-02/70-00-01
3888123-8 P35008 - 49-22-13; 49-23-49; This ORI authorizes the use of Teflon
49-22-11; 49-22-15; Strip as an alternate to rubber
20-00-02/70-00-01 grommets.
3888123-8 P35182 A 49-22-13; 49-23-49; This ORI gives information to replace
49-22-11; 49-22-15; resistor, pin-pin continuity check;
20-00-02/70-00-01 replacement chart of connectors/
backshells; EGT, P18 and P19 wire
replacement chart and repair details for
shield end and CR1, CR2 termination.
3888123-8 P35200 A 49-22-13; 49-23-49; This ORI provides instruction to replace
49-22-11; 49-22-15; wire on unused connector holes.
20-00-02/70-00-01
3888123-8 P34359 B 49-22-13; 49-23-49; Authorizes alternate lace
49-22-11; 49-22-15;
20-00-02/70-00-01
3888123-8 P34914 D 49-22-13; 49-23-49; Allow alternate I.D. Strap to be used on
49-22-11; 49-22-15; the harness.
20-00-02/70-00-01

E. Table Procedures for GTCP331-250H (Subtask 49-16-03-99F-013-A01)

(1) Refer to Table 6005-0000 for repair references.

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H

ORI
Part Document REV Manuals Description
3888123-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-3 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-4 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-5 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-6 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-7 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888123-9 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace.
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3160785-57 W01270 A 49-22-61; 49-23-49; Re-identify as necessary and include
49-22-63; 20-00-02/ serialization of detail being repaired
70-00-01; 49-22-65 or overhauled.
3160785-57 W01334 C 49-22-61; 49-23-49; This ORI authorizes the overhaul of
49-22-63; 20-00-02/ listed electro-magnetic control
70-00-01; 49-22-65 valves.
3169407-2 W01047 - 49-22-61; 49-23-49; Bearing restoration of angular
49-22-63; 20-00-02/ contact bearings per RR5043
70-00-01; 49-22-65
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3169743-1 W00846 - 49-22-61; 49-23-49; Remove minor damage and repair
49-22-63; 20-00-02/ flow bore of valve body assembly
70-00-01; 49-22-65
3169743-1 W00847 - 49-22-61; 49-23-49; Grind plate grind to repair bores of
49-22-63; 20-00-02/ valve body assembly
70-00-01; 49-22-65
3169743-1 W00978 A 49-22-61; 49-23-49; Repair bores of body assembly
49-22-63; 20-00-02/
70-00-01; 49-22-65
3169756-4 W01194 A 49-22-61; 49-23-49; Authorizes straightening of dents or
49-22-63; 20-00-02/ deformation in the area of inlet and/
70-00-01; 49-22-65 or outlet flange
3169756-4 W01413 - 49-22-61; 49-23-49; Repair Bearing Bores (Diameter
49-22-63; 20-00-02/ 1.1255-1.1262 inch (28.588-28.605
70-00-01; 49-22-65 mm)) damaged beyond CMM
repairable limits using Thermal
Spray process.
3169756-4 W01420 - 49-22-61; 49-23-49; Rebraze webbing on valve body
49-22-63; 20-00-02/
70-00-01; 49-22-65
3169759-6 W01546 - 49-22-61; 49-23-49; This ORI authorizes a procedure to
49-22-63; 20-00-02/ weld repair the damaged lock wire
70-00-01; 49-22-65 hole (Diameter 0.046-0.050 inch
(1.17-1.27 mm))
3173837-3 W01041 - 49-22-61; 49-23-49; Authorizes the modification of PN
49-22-63; 20-00-02/ 3173837-2 to PN 3173837-3
70-00-01; 49-22-65
3605094-1 P34275 A 49-22-61; 49-23-49; Bearing Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3612120-1 P35117 - 49-22-61; 49-23-49; Repair surface by application of wire
49-22-63; 20-00-02/ arc spray/thermal spray. Grind
70-00-01; 49-22-65 Surface A flat.
3612120-1 P35492 - 49-22-61; 49-23-49; Anti-rotation pin replacement repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3613703-1 P32495 E 49-22-61; 49-23-49; Bearing Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3613704-3 P34511 E 49-22-61; 49-23-49; Bearing restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3613827-1 P34511 E 49-22-61; 49-23-49; Bearing restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3616847-1 P31718 D 49-22-61; 49-23-49; Replace retaining strap
49-22-63; 20-00-02/
70-00-01; 49-22-65
3616847-2 P31718 D 49-22-61; 49-23-49; Replace retaining strap
49-22-63; 20-00-02/
70-00-01; 49-22-65
3616959-6 T41951 - 49-22-61; 49-23-49; Authorizes rework and re-
49-22-63; 20-00-02/ identification of cooling fan assembly
70-00-01; 49-22-65 PN 3616959-6 to PN 3616959-7
3616920-2 P39402 - 49-94-22; 49-26-55; Replace screw fitted to the shield,
49-26-57; 49-26-59; orifice, PN 3616920-2, If damaged
49-24-79; 49-93-11; threads or incorrect length.
20-00-02/70-00-01
3626756-3 P39303 - 49-25-95; 49-26-11; Replace the damaged aft flange of
49-26-09; 49-26-13; the inlet housing assembly.
49-50-04; 49-93-01;
49-50-03
3616974-1 P35451 - 49-22-61; 49-23-49; Balance the spacer-bearing
49-22-63; 20-00-02/
70-00-01; 49-22-65
3616978-5 T40284 - 49-22-61; 49-23-49; Metal spray, weld build-up and
49-22-63; 20-00-02/ machine to drawing requirements
70-00-01; 49-22-65
3616978-5 P32461 - 49-22-61; 49-23-49; Repair clearance surface and local
49-22-63; 20-00-02/ corrosion on cast surface by
70-00-01; 49-22-65 application of cold spray for the fan
housing
3616978-5 P34674 - 49-22-61; 49-23-49; Replacement of boss in diameter
49-22-63; 20-00-02/ with threaded detail and finish
70-00-01; 49-22-65 machine for inlet assembly
3616978-5 P35030 B 49-22-61; 49-23-49; Repair Diameter B (1.9883 inch
49-22-63; 20-00-02/ (50.503 mm)) by application of Cold
70-00-01; 49-22-65 Spray. Repair Diameter K (5.504
inch (139.80 mm)) and/or Surface J
(Diameter 0.125 inch (3.18 mm)) by
application of Cold Spray. Weld
Repair Damage. Repair Minor
Corrosion on Surface J.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3617174-1 T39559 A 49-22-61; 49-23-49; Metal spray repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
381388-1 T41313 D 49-22-61; 49-23-49; Grind and regrind repair curvic, weld
49-22-63; 20-00-02/ repair on curvic and machine to
70-00-01; 49-22-65 remove damage from blades.
3801003-7 T39410 A 49-22-61; 49-23-49; Authorizes rework/replacement of
49-22-63; 20-00-02/ first stage stator assembly
70-00-01; 49-22-65
3801003-7 T41313 B 49-22-61; 49-23-49; This ORI authorizes replacement of
49-22-63; 20-00-02/ load compressor/power section
70-00-01; 49-22-65 bearing PN 3613827-1 with PN
3617585-001; replacement of
bearing retainer PN 3826160-2 with
PN 3617712-1; and installation of
bearing spacer PN 3617723-1.
3804002-10 T41313 B 49-22-61; 49-23-49; This ORI authorizes replacement of
49-22-63; 20-00-02/ load compressor/powe section
70-00-01; 49-22-65 bearing PN 3613827-1 with PN
3617585-001; replacement of
bearing retainer PN 3826160-2 with
PN 3617712-1; and installation of
bearing spacer PN 3617723-1.
3804002-10 T42002 - 49-22-61; 49-23-49; Authorizes seal PN 3624227-1 to be
49-22-63; 20-00-02/ used in place of PN 583-512-9204
70-00-01; 49-22-65
3810123-8 12000 A 49-22-61; 49-23-49; This ORI authorizes anodize to Inlet
49-22-63; 20-00-02/ Guide Vane, Cover Assembly.
70-00-01; 49-22-65
3810127-1 P31560 A 49-22-61; 49-23-49; Repairs to bearing inlet housing
49-22-63; 20-00-02/ assembly: repair of diameter by
70-00-01; 49-22-65 replacing bearing liner; weld repair
cracks on surface
3810127-1 P35150 - 49-22-61; 49-23-49; Metal/Plasma spray repair of
49-22-63; 20-00-02/ Diameter L
70-00-01; 49-22-65
3810127-1 T40137 B 49-22-61; 49-23-49; Metal spray repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3810127-1 P35837 - 49-22-61; 49-23-49; Repair damage insert with oversize
49-22-63; 20-00-02/ insert. Remove paint and repaint
70-00-01; 49-22-65 housing.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3810138-2 P31509 B 49-22-61; 49-23-49; Repair compressor shroud contour
49-22-63; 20-00-02/ by application of plasma spray
70-00-01; 49-22-65
3810138-2 P35328 A 49-22-61; 49-23-49; Repair of corrosion on Compressor
49-22-63; 20-00-02/ Shroud. Remove and replace paint
70-00-01; 49-22-65 on the shroud contour surface.
3810176-10 P30856 - 49-22-61; 49-23-49; Repair damaged boss thread by
49-22-63; 20-00-02/ weld repair to inlet housing
70-00-01; 49-22-65
3810176-10 P31880 - 49-22-61; 49-23-49; Rework -8 to -10 of inlet housing
49-22-63; 20-00-02/
70-00-01; 49-22-65
3810176-10 P31427 C 49-22-61; 49-23-49; Authorizes parent metal sleeve
49-22-63; 20-00-02/ repairs for inlet housing
70-00-01; 49-22-65
3810176-10 P31598 D 49-22-61; 49-23-49; Authorizes repair of diameters and
49-22-63; 20-00-02/ surfaces by application of metal
70-00-01; 49-22-65 spray.
3810176-10 P32475 B 49-22-61; 49-23-49; Sleeve repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3810176-10 P31382 B 49-22-61; 49-23-49; Sleeve parent metal oil transfer tube
49-22-63; 20-00-02/ diameters. Repair damaged threads
70-00-01; 49-22-65 for -4 an port.
3810176-10 P35580 - 49-22-61; 49-23-49; Weld repair of 32 holes on Surface
49-22-63; 20-00-02/ G, 15.500 basic diameter.
70-00-01; 49-22-65
3810176-113 P31427 C 49-22-61; 49-23-49; Authorizes parent metal sleeve
49-22-63; 20-00-02/ repairs for inlet housing
70-00-01; 49-22-65
3810209-2 P31561 B 49-22-61; 49-23-49; Replacement and fabrication of
49-22-63; 20-00-02/ acoustic insert assembly for sound
70-00-01; 49-22-65 attenuation insert
3810210-4 P31833 A 49-22-61; 49-23-49; Replacement and fabrication of
49-22-63; 20-00-02/ acoustic insert assembly for sound
70-00-01; 49-22-65 attenuation insert
3810211-3 P32304 A 49-22-61; 49-23-49; Replacement of fiber glass
49-22-63; 20-00-02/ composite to inlet compressor bell
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3810224-11 P30934 A 49-22-61; 49-23-49; Repair surface by metal spray.
49-22-63; 20-00-02/ Repair holes and slot area using
70-00-01; 49-22-65 epoxy adhesive. All of these for the
IGV housing assembly
3810224-11 P31368 - 49-22-61; 49-23-49; Repair fretting on slotted struts by
49-22-63; 20-00-02/ weld for housing assembly, inlet
70-00-01; 49-22-65 guide vane
3810224-11 P31732 - 49-22-61; 49-23-49; Authorizes IGV housing repair by
49-22-63; 20-00-02/ metal spray, sleeve repair and epoxy
70-00-01; 49-22-65 adhesive
3810224-11 P34269 - 49-22-61; 49-23-49; Touch up paint or repaint as
49-22-63; 20-00-02/ necessary around repaired area
70-00-01; 49-22-65
3810224-11 P35284 - 49-22-61; 49-23-49; Metal spray repair on surface
49-22-63; 20-00-02/
70-00-01; 49-22-65
3810228-2 P31808 B 49-22-61; 49-23-49; Repair or replacement of
49-22-63; 20-00-02/ delaminated honeycomb;
70-00-01; 49-22-65 replacement of side or end panels;
of lower half inlet plenum
3810229-5 P31817 C 49-22-61; 49-23-49; Repair of upper half inlet plenum by
49-22-63; 20-00-02/ replacement of parts and repair of
70-00-01; 49-22-65 honeycomb
3810259-3 P30623 A 49-22-61; 49-23-49; Repair surface defects on cylinder
49-22-63; 20-00-02/ surface
70-00-01; 49-22-65
3810259-3 P31555 A 49-22-61; 49-23-49; Authorizes the acceptable limits
49-22-63; 20-00-02/ listed below to inlet housing
70-00-01; 49-22-65
3810259-3 P35368 - 49-22-61; 49-23-49; Repair fretted return oil pad by
49-22-63; 20-00-02/ welding
70-00-01; 49-22-65f
3810259-3 T38554 C 49-22-61; 49-23-49; Weld build up to remove casting
49-22-63; 20-00-02/ porosity
70-00-01; 49-22-65
3810259-3 P35367 - 49-22-61; 49-23-49; Repair damaged threaded hole(s) in
49-22-63; 20-00-02/ housing, fabricate oversize stud(s)
70-00-01; 49-22-65 and install studs.
3810259-3 P32579 C 49-22-61; 49-23-49; Repair damage by application of cold
49-22-63; 20-00-02/ spray
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3810259-3 P32414 A 49-22-61; 49-23-49; Ream bolt holes to .010 inch
49-22-63; 20-00-02/ Diameter on Surface J 16.750 bolt
70-00-01; 49-22-65 circle. Sleeve repair bolt holes on
Surface J 16.750 bolt circle.
381388-1 T40632 - 49-22-61; 49-23-49; Provides assurance of Honeywell
49-22-63; 20-00-02/ OEM Engineering
70-00-01; 49-22-65
381388-1 T40832 - 49-22-63; 20-00-02/ Authorizes turbine bearing support
70-00-01; 49-23-49; to be installed
49-22-65; 49-ST-20;
49-22-61; 72-ST-43
381388-1 T41473 - 49-22-61; 49-23-49; Authorizes replacement of flow
49-22-63; 20-00-02/ sensor gasket
70-00-01; 49-22-65
381388-1 T41668 - 49-22-61; 49-23-49; Authorizes thermostat PN 158822-3
49-22-63; 20-00-02/ as an alternate to PN 158822-2 in
70-00-01; 49-22-65 the oil temperature control valve
381388-1 P35070 - 49-22-61; 49-23-49; This ORI authorizes the use of Rod
49-22-63; 20-00-02/ End Bearing PN 137-542-9502 as
70-00-01; 49-22-65 an alternate to PN 137-542-9501.
381388-1 T42122 - 449-22-61; 49-23-49; LOP Switch
49-22-63; 20-00-02/
70-00-01; 49-22-65
381388-1 T42518 - 49-22-61; 49-23-49; Guide vane actuator replacement.
49-22-63; 20-00-02/
70-00-01; 49-22-65
381388-1 T43284 - 49-22-61; 49-23-49; Authorizes compound idler gear
49-22-63; 20-00-02/ bearing.
70-00-01; 49-22-65
381388-1 T43617 - 49-22-61; 49-23-49; This ORI authorizes replacement of
49-22-63; 20-00-02/ gearbox compound idler gear, PN
70-00-01; 49-22-65 3860182-2 with gear, PN 3860182-
3 for Field Evaluation only.
381389-1 T42088 A 49-22-61; 49-23-49; This ORI authorizes the installation
49-22-63; 20-00-02/ of Inlet Guide Vane Actuator, PN
70-00-01; 49-22-65 3886167-4 in place of PN 3886167-
3.
3822060-2 P31652 - 49-22-61; 49-23-49; Grind and weld curving coupling;
49-22-63; 20-00-02/ weld repair of knife edge seal, on the
70-00-01; 49-22-65 compressor coupling and seal
assembly
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3822060-2 P34274 - 49-22-61; 49-23-49; Authorizes minor tooling marks and
49-22-63; 20-00-02/ scratches at pin installation area for
70-00-01; 49-22-65 compressor coupling and seal
assembly
3822065-1 P31559 - 49-22-61; 49-23-49; Regrind and weld curving coupling
49-22-63; 20-00-02/ to compressor coupling shaft
70-00-01; 49-22-65
3822067-2 P31498 D 49-22-61; 49-23-49; Grind and regrind repair curvic, weld
49-22-63; 49-22- repair on curvic and machine to
65:20-00-02/ 70-00- remove damage from blades.
01;
3822067-3 P35991 - 49-22-61; 49-23-49; Grind repair on curvic; machining to
49-22-63; 20-00-02/ remove damage from blades and
70-00-01; 49-22-65 OD; hand finish erosion at blade root
radius; for first stage compressor
rotor
3822068-1 P30535 - 49-22-61; 49-23-49; Laser weld repair per WBS 5071,
49-22-63; 20-00-02/ Type II of compressor impeller
70-00-01; 49-22-65
3822068-1 P30737 - 49-22-61; 49-23-49; Authorizes localized welding on
49-22-63; 20-00-02/ contour and LE without heat treat of
70-00-01; 49-22-65 second stage impeller
3822068-1 P31497 D 49-22-61; 49-23-49; Repairs for second stage centrifugal
49-22-63; 20-00-02/ compressor rotor: grind and weld
70-00-01; 49-22-65 repair on curvics; machine to remove
damage; weld repair blades and OD
3822068-1 P32146 - 49-22-61; 49-23-49; Laser weld contour; leave weld
49-22-63; 20-00-02/ proud; for the second stage
70-00-01; 49-22-65 centrifugal compressor rotor
3822074-3 P31501 B 49-22-61; 49-23-49; Repairs for compressor rotor: grind
49-22-63; 20-00-02/ and weld repair on curvics; machine
70-00-01; 49-22-65 to remove damage; weld repair
blades and OD
3822077-4 P35234 - 49-22-61; 49-23-49; Remove and replace coupling in tie
49-22-63; 20-00-02/ shaft.
70-00-01; 49-22-65
3822099-1 P32531 H 49-22-61; 49-23-49; Bearing restoration of roller bearings
49-22-63; 20-00-02/ per RR5043
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3826110-2 P31563 A 49-22-61; 49-23-49; Weld repair of cracks on inner and
49-22-63; 20-00-02/ outer wall. Repair of braze cracks or
70-00-01; 49-22-65 separations through furnace braze
or torch braze. Replacement of
vanes.
3826125-1 P35846 - 49-22-61; 49-23-49; Metal Spray Diameters B, F and D.
49-22-63; 20-00-02/ Replace Damaged Inserts. Hand
70-00-01; 49-22-65 Finish Minor Nicks and Dents
Damage.
3826138-3 P34919 - 49-22-61; 49-23-49; This ORI Authorizes the replacement
49-22-63; 20-00-02/ of plug per Britt Metals Repair
70-00-01; 49-22-65
3826138-3 P34920 - 49-22-61; 49-23-49; This ORI Authorizes the replacement
49-22-63; 20-00-02/ of plug and vane plate per Britt
70-00-01; 49-22-65 Metals
3826138-3 P31245 E 49-22-61; 49-23-49; TIG Weld Repair Cracks. E-Beam
49-22-63; 20-00-02/ Weld Repair Plate.
70-00-01; 49-22-65
3826138-3 P35809 - 49-22-61; 49-23-49; Repair Surface S by application of
49-22-63; 20-00-02/ metal spray
70-00-01; 49-22-65
3826138-3 P31488 G 49-22-61; 49-23-49; Metal spray repair on Shroud
49-22-63; 20-00-02/ Contour of Compressor Housing
70-00-01; 49-22-65
3826140-6 P35676 B 49-22-61; 49-23-49; Repair Dimension BG and Diameter
49-22-63; 20-00-02/ BN by application of Cold Spray.
70-00-01; 49-22-65
3826140-6 P31583 C 49-22-61; 49-23-49; Metal spray repair of Shroud Contour
49-22-63; 20-00-02/ of Scroll Housing
70-00-01; 49-22-65
3826140-6 P35188 A 49-22-61; 49-23-49; Weld repair crack(s) at Surface A
49-22-63; 20-00-02/ and Diameter B.
70-00-01; 49-22-65
3826140-6 P35509 A 49-22-61; 49-23-49; Weld repair of insert bore hole(s) at
49-22-63; 20-00-02/ adjacent to 4.625 inch (117.47 mm)
70-00-01; 49-22-65 reference diameter (Diameter EA)
3826140-6 P35313 C 49-22-61; 49-23-49; Weld repair of insert hole(s) adjacent
49-22-63; 20-00-02/ to Surface A, C, G.
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3826140-6 P35222 B 49-22-61; 49-23-49; Weld repair oversized or damaged
49-22-63; 20-00-02/ name plate mounting holes. Weld
70-00-01; 49-22-65 repair oversized flow port threads
bores.
3826141-8 P31688 A 49-22-61; 49-23-49; Sleeve repair transfer tube port hole.
49-22-63; 20-00-02/
70-00-01; 49-22-65
3826141-8 P34377 A 49-22-61; 49-23-49; Repair retainer sitting surfaces
49-22-63; 20-00-02/
70-00-01; 49-22-65
3826141-8 P34769 A 49-22-61; 49-23-49; Sleeve repair small transfer tube port
49-22-63; 20-00-02/ hole
70-00-01; 49-22-65
3826141-8 P35039 C 49-22-61; 49-23-49; Repair retainer sitting surfaces by
49-22-63; 20-00-02/ thermal spray coating application,
70-00-01; 49-22-65 cold spray or epoxy compound.
3826141-8 P35966 - 49-22-61; 49-23-49; Repair for, welding cracks and dents,
49-22-63; 20-00-02/ repair inserts with oversize, MS
70-00-01; 49-22-65 repair Surface Q and Hysol repair
transfer tube ports.
3826230-1 P30042 A 49-22-61; 49-23-49; Dimension restoration by sleeve
49-22-63; 20-00-02/ repair to the compressor diffuser
70-00-01; 49-22-65
3826230-1 P31792 - 49-22-61; 49-23-49; GTAW Weld repair of deswirl vanes
49-22-63; 20-00-02/ for first stage compressor diffuser
70-00-01; 49-22-65 and deswirls assembly
3826230-1 P32263 - 49-22-61; 49-23-49; Authorizes repair of diameter and
49-22-63; 20-00-02/ adjacent features by sleeve repair
70-00-01; 49-22-65 for the crossover duct
3826230-1 P34626 A 49-22-61; 49-23-49; Authorizes the use of the following
49-22-63; 20-00-02/ part numbers as new replacement
70-00-01; 49-22-65 details for unserviceable details in
the assembly
3826231-1 P34324 - 49-22-61; 49-23-49; Repairs listed to diffuser assembly
49-22-63; 20-00-02/
70-00-01; 49-22-65
3826262-1 P34369 B 49-22-61; 49-23-49; Metal Spray Repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3826262-1 T40169 C 49-22-61; 49-23-49; This ORI authorizes the repair fretted
49-22-63; 20-00-02/ area by machining off, brazing new
70-00-01; 49-22-65 ring, dimension restoration.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3826262-1 P31489 C 49-22-61; 49-23-49; Weld repair of plates, vane LEs.
49-22-63; 20-00-02/ Replacement of vane LEs. Repair of
70-00-01; 49-22-65 braze cracks or separation. Braze
repair of plates and vanes.
3826263-1 P31492 A 49-22-61; 49-23-49; Repair of driven compressor diffuser
49-22-63; 20-00-02/ assembly by welding, brazing and
70-00-01; 49-22-65 replacement of vanes and plates
3826680-2 P34280 D 49-22-61; 49-23-49; Epoxy repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3830051-5 P31398 - 49-22-61; 49-23-49; Repair cracks in item 12, forged ring.
49-22-63; 20-00-02/ If necessary, remove and replace of
70-00-01; 49-22-65 forged ring
3830051-5 P31850 - 49-22-61; 49-23-49; Repairs of annular combustion
49-22-63; 20-00-02/ chamber
70-00-01; 49-22-65
3830051-5 P34862 - 49-22-61; 49-23-49; Replacement of deflector and/or part
49-22-63; 20-00-02/ of deflector on inner and/or outer
70-00-01; 49-22-65 panel. Replacement of dome.
3830051-5 P34937 - 49-22-61; 49-23-49; Repair of Dome Deflector
49-22-63; 20-00-02/
70-00-01; 49-22-65
3830051-5 P34516 D 49-22-61; 49-23-49; Inner, Outer panel replace Transiton,
49-22-63; 20-00-02/ Seal, Forged Ring replace Cracks
70-00-01; 49-22-65 repair, deformation, TBC coating
3830051-5 P35322 A 49-22-61; 49-23-49; Tabs (PN 3830051-963)
49-22-63; 20-00-02/ replacement by weld.
70-00-01; 49-22-65
3830053-5 P30624 A 49-22-61; 49-23-49; Machine Surface A to remove wear,
49-22-63; 20-00-02/ damage or pitting of the body
70-00-01; 49-22-65 assembly, fuel nozzle
3830071-2 P30636 - 49-22-61; 49-23-49; Machine Surface A to remove wear,
49-22-63; 20-00-02/ damage or pitting of the body
70-00-01; 49-22-65 assembly, fuel nozzle
3840002-5 P35064 - 49-22-61; 49-23-49; Hand finish damage of .005 inch
49-22-63; 20-00-02/ Max depth on bore chamfer angle
70-00-01; 49-22-65 and disk side faces adjacent to
before chamfer.
3840002-5 P31272 A 49-22-61; 49-23-49; Blending repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3840004-5 P32270 - 49-22-61; 49-23-49; Repair first stage turbine rotor blade
49-22-63; 20-00-02/ for sulfidation damage by blend
70-00-01; 49-22-65 repair
3840004-5 P35840 - 49-22-61; 49-23-49; Repair blade airfoil sulfidation
49-22-63; 20-00-02/ damage by blend repair, strip, and
70-00-01; 49-22-65 reapplication of diffused aluminide
coating. Repair blade airfoil
sulfidation damage by strip, tip
welding, and reapplication of diffused
aluminide coating.
3840006-1 P31268 A 49-22-61; 49-23-49; Repair surface damages on dovetail
49-22-63; 20-00-02/ slot of disc by blending
70-00-01; 49-22-65
3840006-1 P34954 A 49-22-61; 49-23-49; Removal of damage on chamfer and
49-22-63; 20-00-02/ surface adjacent to bore.
70-00-01; 49-22-65
3840007-1 P31799 - 49-22-61; 49-23-49; Grind curvic coupling for the second
49-22-63; 20-00-02/ stage turbine axial disk
70-00-01; 49-22-65
3840007-1 P31268 A 49-22-61; 49-23-49; Repair surface damages on dovetail
49-22-63; 20-00-02/ slot of disc by blending
70-00-01; 49-22-65
3840007-1 P34954 A 49-22-61; 49-23-49; Removal of damage on chamfer and
49-22-63; 20-00-02/ surface adjacent to bore.
70-00-01; 49-22-65
3840008-2 P32271 A 49-22-61; 49-23-49; Repair second stage turbine rotor
49-22-63; 20-00-02/ blade for sulfidation damage by
70-00-01; 49-22-65 blend repair
3840008-2 P35922 - 49-22-61; 49-23-49; Repair blade airfoil sulfidation
49-22-63; 20-00-02/ damage by blend repair, strip, and
70-00-01; 49-22-65 reapplication of diffused aluminide
coating. Repair blade airfoil
sulfidation damage by strip, tip
welding, and reapplication of diffused
aluminide coating.
3840011-2 P31653 - 49-22-61; 49-23-49; Authorizes repairs to rotor seal
49-22-63; 20-00-02/ curvic coupling: grind curvic
70-00-01; 49-22-65 coupling; weld and regrind curvic
coupling
3840011-3 P31653 - 49-22-61; 49-23-49; Authorizes repairs to rotor seal
49-22-63; 20-00-02/ curvic coupling: grind curvic
70-00-01; 49-22-65 coupling; weld and regrind curvic
coupling
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3840016-1 P31666 A 49-22-61; 49-23-49; Repairs on coupling and seal
49-22-63; 20-00-02/ assembly: grind curvic coupling and/
70-00-01; 49-22-65 or D; restoration of knife edge seals
with weld repair; replacement of
damaged knife edge seal.
3840016-1 P35823 - 49-22-61; 49-23-49; Grind Curvic Coupling C and/or D.
49-22-63; 20-00-02/ Balance.
70-00-01; 49-22-65
3840016-2 P31666 A 49-22-61; 49-23-49; Repairs on coupling and seal
49-22-63; 20-00-02/ assembly: grind curvic coupling and/
70-00-01; 49-22-65 or D; restoration of knife edge seals
with weld repair; replacement of
damaged knife edge seal.
3840016-2 P35823 - 49-22-61; 49-23-49; Grind Curvic coupling C and/or D.
49-22-63; 20-00-02/ Balance.
70-00-01; 49-22-65
3840019-1 P31272 A 49-22-61; 49-23-49; Blending repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3840022-4 P31778 A 49-22-61; 49-23-49; Grind curvic coupling for the third
49-22-63; 20-00-02/ stage turbine rotor assembly
70-00-01; 49-22-65
3840022-4 P30546 B 49-22-61; 49-23-49; Localized repair of LE by TIG Weld.
49-22-63; 20-00-02/ Weld repair of blade LE and tip by
70-00-01; 49-22-65 TIG Weld. Blend repair of blade LE
and TE nicks/dents.
3840022-4 P31840 B 49-22-61; 49-23-49; Alternate pin number
49-22-63; 20-00-02/
70-00-01; 49-22-65
3840022-4 P35063 - 49-22-61; 49-23-49; Removal of rivets and pins on wheel
49-22-63; 20-00-02/ assembly.
70-00-01; 49-22-65
3840022-4 P35807 - 49-22-61; 49-23-49; Leading and TEs Blend Repairs.
49-22-63; 20-00-02/ Weld repair damaged blade LEs
70-00-01; 49-22-65 and/or tips. Repair rub at the end
faces of the Rim.
3844001-3 P30120 - 49-22-61; 49-23-49; Rework a PN 3844001-1 to a PN
49-22-63; 20-00-02/ 3844001-3
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3844001-3 T40452 - 49-22-61; 49-23-49; Repairs the OTL by welding cracks,
49-22-63; 20-00-02/ replacement of inner liner assembly
70-00-01; 49-22-65 and removing/replace thermal barrier
coat
3844001-3 P31244 A 49-22-61; 49-23-49; Repair transition liner TBC
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844001-3 P31818 - 49-22-61; 49-23-49; Replacement of inner sleeve and
49-22-63; 20-00-02/ inner liner for combustor transition
70-00-01; 49-22-65 liner assembly
3844001-3 P34787 - 49-22-61; 49-23-49; Repair of Liner and Sleeve Ring.
49-22-63; 20-00-02/ Repair of Liner Ring and
70-00-01; 49-22-65 Replacement of Sleeve
3844001-3 P35364 A 49-22-61; 49-23-49; Repair damage of Diameter J,
49-22-63; 20-00-02/ Surface H
70-00-01; 49-22-65
3844001-3 P35493 - 49-22-61; 49-23-49; Repair of stud hole(s) by weld.
49-22-63; 20-00-02/ Repair of bolt hole(s) by weld.
70-00-01; 49-22-65
3844001-3 P35380 A 49-22-61; 49-23-49; Weld repair of the Diameter B
49-22-63; 20-00-02/ restoring the 9.301/9.303 dimension
70-00-01; 49-22-65
3844001-3 P35733 - 49-22-61; 49-23-49; Remove and Replace Damaged
49-22-63; 20-00-02/ Stud per Ace Precision Fixed
70-00-01; 49-22-65 Process
3844007-1 T40061 B 49-22-61; 49-23-49; Repair of first stage stator support
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844007-1 P35819 - 49-22-61; 49-23-49; Replacement of Bolt Flange.
49-22-63; 20-00-02/ Replacement of Piston Ring Flange.
70-00-01; 49-22-65
3844008-1 P35814 B 49-22-61; 49-23-49; Weld and braze cracks and M/S
49-22-63; 20-00-02/ diameters
70-00-01; 49-22-65
3844009-1 P35827 - 49-22-61; 49-23-49; Restore Dimensions by
49-22-63; 20-00-02/ Replacement of Forward Flange
70-00-01; 49-22-65 and/or Center Duct. Restore
Dimensions by Metal Spray.
3844009-1 P36064 A 49-22-61; 49-23-49; This ORI authorizes the replacement
49-22-63; 20-00-02/ of forward flange and aft flange for
70-00-01; 49-22-65 the 2nd stage stator support.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3844011-9 P34884 - 49-22-61; 49-23-49; Use of alternative rivet listed in Table
49-22-63; 20-00-02/ 1 per PN PN NAS9308 and PN
70-00-01; 49-22-65 CR3522.
3844012-3 P32056 - 49-22-61; 49-23-49; Dimensional restoration of second
49-22-63; 20-00-02/ stage turbine stator by weld, braze
70-00-01; 49-22-65 and platinum aluminide coating
3844012-3 P35801 - 49-22-61; 49-23-49; Airfoil Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844012-3 P36045 A 49-22-61; 49-23-49; This ORI authorizes airfoil
49-22-63; 20-00-02/ restoration by welding and brazing.
70-00-01; 49-22-65
3844012-3 T40515 - 49-22-61; 49-23-49; This ORI authorizes the use of a
49-22-63; 20-00-02/ proprietary Honeywell repair
70-00-01; 49-22-65 procedure for restoring damaged
2nd stage turbine stator vanes.
3844012-3 P35782 - 49-22-61; 49-23-49; Metal Spray Damaged Feature.
49-22-63; 20-00-02/ (Diameter B, CA, G also Surface A,
70-00-01; 49-22-65 F, J, L, K and AH)
3844018-1 T39914 - 49-22-61; 49-23-49; Third stage stator assembly repair
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844019-1 T39397 C 49-22-61; 49-23-49; Converts DER 1201 R and O-5-006
49-22-63; 20-00-02/ to ORI format
70-00-01; 49-22-65
3844019-1 P35482 B 49-22-61; 49-23-49; Airfoil Restoration per Chromalloy
49-22-63; 20-00-02/ Fixed Process Routing
70-00-01; 49-22-65
3844036-2 P31710 F 49-22-61; 49-23-49; Replacement of Honeycomb seal
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844036-2 P35767 C 49-22-61; 49-23-49; Replace honeycomb
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844038-4 P31977 - 49-22-61; 49-23-49; Repair of first stage turbine nozzle
49-22-63; 20-00-02/ per supplier fixed process
70-00-01; 49-22-65
3844043-2 12018 - 49-22-61; 49-23-49; This ORI allows the 3.295 -3.305 in
49-22-63; 20-00-02/ (83.947 -83.693 mm) inner diameter
70-00-01; 49-22-65 to vary to 3.330 in (84.582 mm) on
the maximum limit, for the 3rd Stage
Stator Seal.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3844043-2 P31721 E 49-22-61; 49-23-49; Replacement of Honeycomb Seal
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844043-2 P35767 C 49-22-61; 49-23-49; Replace honeycomb
49-22-63; 20-00-02/
70-00-01; 49-22-65
3844045-2 P34281 - 49-22-61; 49-23-49; Repair of surface damage on
49-22-63; 20-00-02/ containment ring sections and aft
70-00-01; 49-22-65 flange
3844050-2 12026 - 49-22-61; 49-23-49; This ORI allows the 3.414 -3.425 in
49-22-63; 20-00-02/ (86.715 -86.99 mm) inner diameter
70-00-01; 49-22-65 to vary to 3.450 inches on the
maximum limit, for the Labyrinth
Seal.
3844050-2 1868 - 49-22-61; 49-23-49; Authorizes rework, re-identification
49-22-63; 20-00-02/ and use of PN 3844050-1 as PN
70-00-01; 49-22-65 3844050-2
3844050-2 P31603 E 49-22-61; 49-23-49; Remove and Replace honeycomb
49-22-63; 20-00-02/ with ring configuration.
70-00-01; 49-22-65
3844124-2 P31712 - 49-22-61; 49-23-49; Weld repair of cracks of combustion
49-22-63; 20-00-02/ chamber case
70-00-01; 49-22-65
3844199-3 P30970 - 49-22-61; 49-23-49; Repair of cracked or damaged heat
49-22-63; 20-00-02/ shield by patch repair, replacement
70-00-01; 49-22-65 of fuel nozzle band and replacement
of baffle
3860158-1 P32495 E 49-22-61; 49-23-49; Bearing Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3860160-1 P32128 - 49-22-61; 49-23-49; Bearing restoration of the annular
49-22-63; 20-00-02/ bearing ball
70-00-01; 49-22-65
3860160-1 P34275 A 49-22-61; 49-23-49; Bearing Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3860173-1 P32495 E 49-22-61; 49-23-49; Bearing Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3860495-1 P32213 - 49-22-61; 49-23-49; Bearing restoration of the annular
49-22-63; 20-00-02/ bearing ball
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3860496-1 P32194 - 49-22-61; 49-23-49; Bearing restoration of the outer ring
49-22-63; 20-00-02/ assembly annular bearing ball
70-00-01; 49-22-65
3860496-1 P34275 A 49-22-61; 49-23-49; Bearing Restoration
49-22-63; 20-00-02/
70-00-01; 49-22-65
3862180-21 T41976 - 49-22-61; 49-23-49; Authorizes the use of bearing PN
49-22-63; 20-00-02/ 358155 as an alternate to PN
70-00-01; 49-22-65 358024
3862180-21 T42464 - 49-22-61; 49-23-49; Replacement of Starter Clutch
49-22-63; 20-00-02/ Assembly.
70-00-01; 49-22-65
3862230-2 P34401 - 49-22-61; 49-23-49; Repair of the silicone rubber ducts
49-22-63; 20-00-02/ composite inlet duct
70-00-01; 49-22-65
3862431-1 P34401 - 49-22-61; 49-23-49; Repair of the silicone rubber ducts
49-22-63; 20-00-02/ composite inlet duct.
70-00-01; 49-22-65
3862439-1 P35325 - 49-22-61; 49-23-49; Weld repair cracks.
49-22-63; 20-00-02/
70-00-01; 49-22-65
3862699-3 P35694 - 49-22-61; 49-23-49; Replace nutplates with PN 3613583-
49-22-63; 20-00-02/ 1 boss. Replace Damaged PN
70-00-01; 49-22-65 3613583-1 boss.
3862699-3 P35730 B 49-22-61; 49-23-49; Remove and replace plug in cast
49-22-63; 20-00-02/ wall of carrier.
70-00-01; 49-22-65
3862699-3 P35726 C 49-22-61; 49-23-49; Repair Alignment slot at CL 6 and/or
49-22-63; 20-00-02/ CL 8 by application of Cold Spray.
70-00-01; 49-22-65 Repair Alignment slot at CL 8 by
plug repair (Alternate Repair to IRM
49-23-49).
3862699-3 P35142 G 49-22-61; 49-23-49; Weld repair, bearing replace, plug
49-22-63; 20-00-02/ repair.
70-00-01; 49-22-65
3876027-4 P30047 - 49-22-61; 49-23-49; Braze repair of loose thermocouple
49-22-63; 20-00-02/ probes and worn thermocouple
70-00-01; 49-22-65 sleeve.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3876035-5 P35041 - 49-22-61; 49-23-49; This repair covers the replacement
49-22-63; 20-00-02/ of damaged o-ring packing. When a
70-00-01; 49-22-65 transducer connector has a bad or
nicked o-ring there is a possibility
that customer will reject the unit.
3876072-2 T36458 - 49-22-61; 49-23-49; Repair thermocouple by replacement
49-22-63; 20-00-02/ of wires and probes.
70-00-01; 49-22-65
3876082-4 P34729 B 49-22-61; 49-23-49; Overhaul repair.
49-22-63; 20-00-02/
70-00-01; 49-22-65
3876084-2 P35041 - 49-22-61; 49-23-49; This repair covers the replacement
49-22-63; 20-00-02/ of damaged o-ring packing. When a
70-00-01; 49-22-65 transducer connector has a bad or
nicked o-ring there is a possibility
that customer will reject the unit.
3876085-3 T41363 - 49-22-61; 49-23-49; This ORI authorizes the use of delta
49-22-63; 20-00-02/ P transducer PN 387685-3 in place
70-00-01; 49-22-65 of PN 3876085-5.
3876085-5 P35041 - 49-22-61; 49-23-49; This repair covers the replacement
49-22-63; 20-00-02/ of damaged o-ring packing. When a
70-00-01; 49-22-65 transducer connector has a bad or
nicked o-ring there is a possibility
that customer will reject the unit.
3880132-4 P34578 - 49-22-61; 49-23-49; Authorizes the oversize bushing
49-22-63; 20-00-02/ repair of worn bushing holes for gear
70-00-01; 49-22-65 housing assembly.
3880135-7 P34200 - 49-22-61; 49-23-49; Weld repair of differential pressure
49-22-63; 20-00-02/ indicator port thread for differential
70-00-01; 49-22-65 pressure indicator.
3880135-7 P35281 - 49-22-61; 49-23-49; Machine Hub Diameter B to size.
49-22-63; 20-00-02/
70-00-01; 49-22-65
3880205-3 P30130 E 49-22-61; 49-23-49; Hysol repair.
49-22-63; 20-00-02/
70-00-01; 49-22-65
3880324-6 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880326-10 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3880326-11 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880326-13 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880614-14 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880614-15 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880614-17 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880614-8 P32458 B 49-22-61; 49-23-49; Assembly/disassembly of gear shaft
49-22-63; 20-00-02/ assembly; replacement/repair of
70-00-01; 49-22-65 gear and shaft
3880942-1 P30032 D 49-22-61; 49-23-49; 1) Hysol repair of worn or damaged
49-22-63; 20-00-02/ Rotor Bores and mating surfaces; 2)
70-00-01; 49-22-65 Hysol repair of worn oversized
Bushing Bores
3844008-1 P36220 - 49-22-61; 49-23-49; Braze repair cracks
49-22-63; 20-00-02/
70-00-01; 49-22-65
3880942-1 P36106 - 49-22-61; 49-23-49; This ORI authorizes the repairs listed
49-22-63; 20-00-02/ below:
70-00-01; 49-22-65 1. Repair of housing alignment pin.
2. Restore Surface -H- by application
of cold spray.
3881105-1 P31878 - 49-22-61; 49-23-49; Weld repair pump housing for
49-22-63; 20-00-02/ cracks, nicks or wear; electroless
70-00-01; 49-22-65 nickel plate repair of diameters; for
oil pump housing assembly
3882500-17 P34563 - 49-31-61; 49-22-61; Allow functionally acceptable
49-23-49; 49-22-63; electrical components use in
20-00-02/70-00-01; overhauled assemblies for fuel
49-22-65 control assembly
3882500-17 T41998 B 49-31-61; 49-22-61; Authorizes the use of stationary fuel
49-23-49; 49-22-63; seal PN 3883412-2 or PN 3883412-
20-00-02/70-00-01; 3 as a replacement for PN 3883841-
49-22-65 1 on the fuel control assemblies
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3882505-2 P35573 B 49-22-61; 49-23-49; Repair worn or damaged pump
49-22-63; 20-00-02/ housing bore using Hysol EA 9394/
70-00-01; 49-22-65 C-2
3882506-6 P34665 F 49-22-61; 49-23-49; Repair of torque motor
49-22-63; 20-00-02/
70-00-01; 49-22-65
3884292-2 P34401 - 49-22-61; 49-23-49; Repair of the silicone rubber ducts
49-22-63; 20-00-02/ composite inlet duct
70-00-01; 49-22-65
3888058-5 T29211 - 49-41-09; 49-22-61; Allows for a one time removal of
49-23-49; 49-22-63; unison exciters for test and
20-00-02/70-00-01; replacement of defective capacitors.
49-22-65
3888058-5 T29212 - 49-41-09; 49-22-61; Authorizes replacement of ignition
49-23-49; 49-22-63; exciter
20-00-02/70-00-01;
49-22-65
3888058-5 P31485 C 49-41-09; 49-22-61; Repair of ignition exciter using
49-23-49; 49-22-63; Honeywell developed alternate parts
20-00-02/70-00-01;
49-22-65
3888058-5 P32465 C 49-41-09; 49-22-61; Installation of alternate wire,
49-23-49; 49-22-63; sleeving, and shrink tubing as
20-00-02/70-00-01; required to repair or replace
49-22-65 damaged components in Honeywell
part number exciters
3888058-5 P32536 A 49-41-09; 49-22-61; Repair of ignition exciters tank
49-23-49; 49-22-63; capacitors
20-00-02/70-00-01;
49-22-65
3888058-5 P30159 E 49-41-09; 49-22-61; Rework and storage instruction for
49-23-49; 49-22-63; capacitors used on the end units
20-00-02/70-00-01; listed
49-22-65
3888058-5 P32428 D 49-41-09; 49-22-61; Weld and plating repair
49-23-49; 49-22-63;
20-00-02/70-00-01;
49-22-65
3888058-5 P32478 B 49-41-09; 49-22-61; Alternate standardized repair
49-23-49; 49-22-63; process
20-00-02/70-00-01;
49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3888058-5 P34763 A 49-41-09; 49-22-61; The purpose of this ORI is to
49-23-49; 49-22-63; authorize the equivalent silicone
20-00-02/70-00-01; foam for Ignition Exciter Assembly.
49-22-65
3888058-5 P34437 A 49-41-09; 49-22-61; Alternate capacitor replacement.
49-23-49; 49-22-63;
20-00-02/70-00-01;
49-22-65
3888058-5 P32274 B 49-41-09; 49-22-61; This Test Procedure describes
49-23-49; 49-22-63; electrical performance tests to
20-00-02/70-00-01; evaluate function of the Ignition Unit.
49-22-65
3888058-5 P35825 A 49-41-09; 49-22-61; This ORI Authorizes an alternate
49-23-49; 49-22-63; method of testing on Ignition Exciters
20-00-02/70-00-01; using alternate test equipment
49-22-65
3888058-5 P36055 - 49-41-09; 49-22-61; This ORI authorizes testing and fault
49-23-49; 49-22-63; isolation, disassembly, cleaning,
20-00-02/70-00-01; repair, assembly and final testing fo
49-22-65 the Ignition Exciter.
3888058-6 T29211 - 74-10-22; 49-22-61; Allows for a one time removal of
49-23-49; 49-22-63; unison exciters for test and
20-00-02/70-00-01; replacement of defective capacitors.
49-22-65
3888058-6 T29212 - 74-10-22; 49-22-61; Authorizes replacement of ignition
49-23-49; 49-22-63; exciter
20-00-02/70-00-01;
49-22-65
3888058-6 P30159 E 74-10-22; 49-22-61; Rework and storage instruction for
49-23-49; 49-22-63; capacitors used on the end units
20-00-02/70-00-01; listed
49-22-65
3888058-7 T29211 - 49-41-09; 49-22-61; Allows for a one time removal of
49-23-49; 49-22-63; unison exciters for test and
20-00-02/70-00-01; replacement of defective capacitors.
49-22-65
3888058-7 P30159 E 49-41-01; 49-22-61; Rework and storage instruction for
49-23-49; 49-22-63; capacitors used on the end units
20-00-02/70-00-01; listed
49-22-65
3888208-1 P34359 B 49-22-61; 49-23-49; Authorizes alternate lace.
49-22-63; 20-00-02/
70-00-01; 49-22-65
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6005-0000. GTCP331-250H (Cont)

ORI
Part Document REV Manuals Description
3888208-2 T41332 C 49-22-61; 49-23-49; Allows alternate wire harness
49-22-63; 20-00-02/ electrical splice on EGT wires
70-00-01; 49-22-65
3888208-2 P34359 B 49-22-61; 49-23-49; Authorizes alternate lace
49-22-63; 20-00-02/
70-00-01; 49-22-65
3888208-2 P34914 D 49-22-61; 49-23-49; Allow alternate I.D. Strap to be used
49-22-63; 20-00-02/ on the harness.
70-00-01; 49-22-65

F. Table Procedures for GTCP331-350C (Subtask 49-16-03-99F-014-A01)

(1) Refer to Table 6006-0000 for repair references.

Table 6006-0000. GTCP331-350C

ORI
Part Document REV Manuals Description
160424-2 R00389 A 49-25-95; 49-26-11; Flush internal oil passage of the oil
49-26-09; 49-26-13; cooler with hot flush process.
49-50-04; 49-93-01;
49-50-03
158888-1 R00112 A 49-25-95; 49-26-11; This repair describes the instructions
49-26-09; 49-26-13; and procedures required to carry out
49-50-04; 49-93-01; a 10-32 UNF thread repair on valve
49-50-03 housing 158888 using a Twinsert
wire thread insert.
160424-2 R00723 D 49-94-20; 49-25-95; Develop RECORE procedure to
49-26-11; 49-26-09; document Vendome R and O
49-26-13; 49-50-04; process.
49-93-01; 49-50-03
160426-1 R00723 D 49-94-20; 49-25-95; Repair procedures required to
49-26-09; 49-26-13; RECORE the A330/A340 oil
49-93-01; 49-50-03 temperature regulator
3060694-1 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
3060694-2 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
3060694-3 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3060694-4 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
3060694-5 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
3060694-6 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
3060694-7 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
3060694-8 P31663 K 78-30-09; 73-10-32; Authorizes the repair for dashes
20-00-02/70-00-01 conversion of transition duct and
remove and replace forward flange
304643-2 T34324 - 49-60-61; 49-25-95; Instructions for formatting and
49-26-11; 49-26-09; downloading data from 36-280[D] in
49-26-13; 49-50-04; the overhaul shop
49-93-01; 49-50-03
304643-2 P35323 A 49-60-61; 49-25-95; Modify PN 3883297-9 from Post SB
49-26-11; 49-26-09; 49-8019 configuration to Pre SB 49-
49-26-13; 49-50-04; 8019 configuration. Modify PN
49-93-01; 49-50-03 304643-2 from Post SB 49-7945
configuration to Pre SB 49-7945
configuration.
304643-2 P36221 B 49-25-95; 49-26-11; Repair of the Data Memory Module
49-26-09; 49-26-13; circuit boards.
49-50-04; 49-93-01;
49-50-03
3876276-1 P36221 B 49-25-95; 49-26-11; Repair of the Data Memory Module
49-26-09; 49-26-13; circuit boards.
49-50-04; 49-93-01;
49-50-03
3103128-3 T39138 - 49-25-95; 49-26-11; To allow use of an alternate PN first
49-26-09; 49-26-13; stage turbine shroud segment in
49-50-04; 49-93-01; selected -10 conversion engines
49-50-03
3103309-7 T40297 D 49-25-95; 49-26-11; Removal and replacement of
49-26-09; 49-26-13; honeycomb seals
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3103309-7 P35361 A 49-25-95; 49-26-11; Weld repair damaged bolt holes
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3103309-7 P35523 - 49-25-95; 49-26-11; Repair Diameter AA by Metal spray.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3103323-2 P30018 - 49-25-95; 49-26-11; Braze repair of second stage diffuser
49-26-09; 49-26-13; assembly or service related nick and
49-50-04; 49-93-01; dents on vane surfaces and plates.
49-50-03
3103323-2 P30418 - 49-25-95; 49-26-11; Metal spray repair of diameter
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3103323-2 T40428 A 49-25-95; 49-26-11; Weld repair, replacement of main
49-26-09; 49-26-13; and splitter vane tips, dimensional
49-50-04; 49-93-01; restoration and repair braze
49-50-03 separations of the parts listed
3103323-2 P32114 - 49-25-95; 49-26-11; Repairs of second stage vane
49-26-09; 49-26-13; diffuser assembly: weld repair of
49-50-04; 49-93-01; diffuser plates; weld repair of full and
49-50-03 splitter vane LEs; replacement of full
and splitter vane LEs; repair of
cracks and separations in braze
joints
3103323-3 P30018 - 49-25-95; 49-26-11; Braze repair of second stage diffuser
49-26-09; 49-26-13; assembly or service related nick and
49-50-04; 49-93-01; dents on vane surfaces and plates.
49-50-03
3103323-3 P30418 - 49-25-95; 49-26-11; Metal spray repair of diameter
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3103323-3 T40428 A 49-25-95; 49-26-11; Weld repair, replacement of main
49-26-09; 49-26-13; and splitter vane tips, dimensional
49-50-04; 49-93-01; restoration and repair braze
49-50-03 separations of the parts listed
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3103323-3 P32114 - 49-25-95; 49-26-11; Repairs of second stage vane
49-26-09; 49-26-13; diffuser assembly: weld repair of
49-50-04; 49-93-01; diffuser plates; weld repair of full and
49-50-03 splitter vane LEs; replacement of full
and splitter vane LEs; repair of
cracks and separations in braze
joints
3103333-3 P31991 A 49-25-95; 49-26-11; Authorizes restoration of the duplex
49-26-09; 49-26-13; bearing ball and re-identification
49-50-04; 49-93-01; from PN 3103333-3 to PN
49-50-03 70720089-1
3169743-1 W00846 - 49-25-95; 49-26-11; Remove minor damage and repair
49-26-09; 49-26-13; flow bore of valve body assembly
49-50-04; 49-93-01;
49-50-03
3169743-1 W00847 - 49-25-95; 49-26-11; Grind plate grind to repair bores of
49-26-09; 49-26-13; valve body assembly
49-50-04; 49-93-01;
49-50-03
3169743-1 W00978 A 49-25-95; 49-26-11; Repair bores of body assembly
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3613670-4 T40513 C 49-25-95; 49-26-11; Repairs to the exhaust housing: weld
49-26-09; 49-26-13; repair of cracks in the sheet metal;
49-50-04; 49-93-01; replacing damaged or loose
49-50-03 Nutplates; straighten sheet metal.
3613703-1 P32495 E 49-25-95; 49-26-11; Bearing Restoration
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3613704-2 P34511 E 49-25-95; 49-26-11; Bearing Restoration
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3614295-1 P34857 - 49-25-95; 49-26-11; Conversion ORI.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3614295-3 P34857 - 49-25-95; 49-26-11; Conversion ORI.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3614930-1 P34214 - 49-25-95; 49-26-11; Repair threads to the tube assembly
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3615772-2 T31204 - 49-25-95; 49-26-11; Weld repair broken or cracked clip
49-26-09; 49-26-13; and spacer
49-50-04; 49-93-01;
49-50-03
3616961-2 P30373 - 49-25-95; 49-26-11; Repair of fan inlet assembly by step
49-26-09; 49-26-13; pin repair of damaged or elongated
49-50-04; 49-93-01; oil inlet port pin hole and metal spray
49-50-03 repair of Diameter B
3616961-2 P31723 - 49-25-95; 49-26-11; Repairs for the fan inlet assembly:
49-26-09; 49-26-13; weld repair; metal spray; replace
49-50-04; 49-93-01; worn, loose, or damaged pins and
49-50-03 inserts; hand finish
3616961-2 P34444 - 49-25-95; 49-26-11; Repair damage to diameter,
49-26-09; 49-26-13; surfaces and ports
49-50-04; 49-93-01;
49-50-03
3616961-2 P34677 - 49-25-95; 49-26-11; Repairs for fan inlet assembly:
49-26-09; 49-26-13; replace pin at drain tube port;
49-50-04; 49-93-01; replace elongated pin seat at drain
49-50-03 tube port by welding
3616961-2 P34781 - 49-25-95; 49-26-11; Repair worn mount flange for fan
49-26-09; 49-26-13; inlet assembly
49-50-04; 49-93-01;
49-50-03
3616961-2 P36033 - 49-25-95; 49-26-11; This ORI authorizes repair of fan
49-26-09; 49-26-13; assembly using fabricated diameter
49-50-04; 49-93-01; J bushing and jet and diameter U
49-50-03 bushing.
3616961-2 P34509 C 49-25-95; 49-26-13; Metal spray repair of Diameter F,
49-50-04; 49-26-11; Surfaces H and K.
49-26-09; 49-93-01
3616966-2 T31595 - 49-25-95; 49-26-11; Repair of worn abradable material
49-26-09; 49-26-13; on ID of containment ring
49-50-04; 49-93-01;
49-50-03
3616967-1 P30448 - 49-25-95; 49-26-11; Repair diameters by metal spray and
49-26-09; 49-26-13; kiss grind of the cooling fan rotor
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3616972-1 P30553 C 49-25-95; 49-26-11; Metal spray repair on diameters for
49-26-09; 49-26-13; the cooling fan gearshaft
49-50-04; 49-93-01;
49-50-03
3616972-2 P30553 C 49-25-95; 49-26-11; Metal spray repair on diameters for
49-26-09; 49-26-13; the cooling fan gearshaft
49-50-04; 49-93-01;
49-50-03
3617018-1 P30354 - 49-25-95; 49-26-11; Repair disbonded plate
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3617018-1 P34401 - 49-25-95; 49-26-11; Repair of the silicone rubber ducts
49-26-09; 49-26-13; composite inlet duct
49-50-04; 49-93-01;
49-50-03
3617018-1 P34783 - 49-25-95; 49-26-11; Repair of silicone rubber fabric at
49-26-09; 49-26-13; flange mount sealing surface for fan
49-50-04; 49-93-01; discharge duct
49-50-03
3800454-5 P39303 - 49-25-95; 49-26-11; Replace the damaged aft flange of
49-26-09; 49-26-13; the inlet housing assembly.
49-50-04; 49-93-01;
49-50-03
3844009-1 P36064 A 49-22-13; 49-23-49; Replace forward and aft flange.
49-22-11; 20-00-02/
70-00-01; 49-22-15
3800454-6 T43888 - 49-25-95; 49-26-11; This ORI authorizes the installation
49-26-09; 49-26-13; of an improved P clamp.
49-50-04; 49-93-01;
49-50-03
3800455-4 T41734 - 49-25-95; 49-26-11; Authorizes the installation of the
49-26-09; 49-26-13; upgraded lube module assembly and
49-50-04; 49-93-01; harness
49-50-03
3800455-4 T41860 - 49-25-95; 49-26-11; Authorizes the installation of
49-26-09; 49-26-13; upgraded compartment cooling valve
49-50-04; 49-93-01;
49-50-03
3800455-5 T41734 - 49-25-95; 49-26-11; Authorizes the installation of the
49-26-09; 49-26-13; upgraded lube module assembly and
49-50-04; 49-93-01; harness
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3800455-5 T41860 - 49-25-95; 49-26-11; Authorizes the installation of
49-26-09; 49-26-13; upgraded compartment cooling valve
49-50-04; 49-93-01;
49-50-03
3801057-3 T41972 - 49-25-95; 49-26-11; Authorizes the incorporation of the
49-26-09; 49-26-13; first stage turbine assembly, PN
49-50-04; 49-93-01; 3842401-1 into the 331-350[C] APU
49-50-03
3801057-3 T41973 - 49-25-95; 49-26-11; Authorize rework or replacement of
49-26-09; 49-26-13; the 331-350 [C] APU second stage
49-50-04; 49-93-01; turbine assembly, PN 3840204-4 to/
49-50-03 with PN 3842403-1
3842101-1 P36356 - 49-25-95; 49-26-11; Grind repair of Curvic A and/or B
49-26-09; 49-26-13;
49-50-04; 49-93-01;
3842101-3 P36356 - 49-25-95; 49-26-11; Grind repair of Curvic A and/or B
49-26-09; 49-26-13;
49-50-04; 49-93-01;
3842101-4 P36356 - 49-25-95; 49-26-11; Grind repair of Curvic A and/or B
49-26-09; 49-26-13;
49-50-04; 49-93-01;
3842400-1 P36356 - 49-25-95; 49-26-11; Grind repair of Curvic A and/or B
49-26-09; 49-26-13;
49-50-04; 49-93-01;
3842400-2 P36356 - 49-25-95; 49-26-11; Grind repair of Curvic A and/or B
49-26-09; 49-26-13;
49-50-04; 49-93-01;
3804007-12 P30498 A 49-26-31; 49-25-95; Check the LC assembly for freedom
49-26-11; 49-26-09; of rotation. Verify installation of
49-26-13; 49-50-04; locking key at the forward and aft
49-93-01; 49-50-0 shaft nuts. Check IGV for freedom
of movement.
3804007-12 P35944 - 49-26-31; 49-25-95; Repair diameter by application of
49-26-11; 49-26-09; Cold Spray on Inlet Housing
49-26-13; 49-50-04; Assembly
49-93-01; 49-50-0
3804007-14 P30498 A 49-26-31; 49-25-95; Check the LC assembly for freedom
49-26-11; 49-26-09; of rotation. Verify installation of
49-26-13; 49-50-04; locking key at the forward and aft
49-93-01; 49-50-0 shaft nuts. Check IGV for freedom
of movement.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3804007-14 P35944 - 49-26-31; 49-25-95; Repair Diameter O (2.127-2.128) by
49-26-11; 49-26-09; application of Cold Spray on Inlet
49-26-13; 49-50-04; Housing Assembly.
49-93-01; 49-50-0
3805028-6 P35158 - 49-26-31; 49-25-95; Bushing repair for damaged gearbox
49-26-11; 49-26-09; flange generation anti-rotation pin
49-26-13; 49-50-04; hole.
49-93-01; 49-50-0
3805028-6 P35301 - 49-26-31; 49-25-95; This ORI Authorizes the use of
49-26-11; 49-26-09; alternate part numbers when
49-26-13; 49-50-04; building Gearbox
49-93-01; 49-50-0
3805028-6 P35127 A 49-26-29; 49-25-95; Approval of alternate part numbers.
49-26-11; 49-26-09;
49-26-13; 49-50-04;
49-93-01; 49-50-03
3805028-7 P35158 - 49-26-29; 49-25-95; Bushing repair for damaged gearbox
49-26-11; 49-26-09; flange generation anti-rotation pin
49-26-13; 49-50-04; hole.
49-93-01; 49-50-03
3805028-7 P35301 - 49-26-29; 49-25-95; This ORI authorizes use of alternate
49-26-11; 49-26-09; PN when building gearbox
49-26-13; 49-50-04;
49-93-01; 49-50-03
3805028-7 P35127 A 49-26-29; 49-25-95; Approval of alternate part numbers.
49-26-11; 49-26-09;
49-26-13; 49-50-04;
49-93-01; 49-50-03
3810209-2 P31561 B 49-25-95; 49-26-11; Replacement and fabrication of
49-26-09; 49-26-13; acoustic insert assembly for sound
49-50-04; 49-93-01; attenuation insert.
49-50-03
3810494-1 P34401 - 49-25-95; 49-26-11; Repair of the silicone rubber ducts
49-26-09; 49-26-13; composite inlet duct.
49-50-04; 49-93-01;
49-50-03
3810646-2 P30581 - 49-25-95; 49-26-11; Repair underlying damage to the
49-26-09; 49-26-13; acoustic honeycomb.
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3810646-2 P30726 C 49-25-95; 49-26-11; Replace damaged Ground Strap.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3810646-2 P30727 A 49-25-95; 49-26-11; Rebond damaged Ground Strap.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3810646-2 P31209 K 49-25-95; 49-26-11; Authorizes repairs to GTCP 331
49-26-09; 49-26-13; family of composites.
49-50-04; 49-93-01;
49-50-03
3810646-2 P34842 A 49-25-95; 49-26-11; Repair the missing damaged ignition
49-26-09; 49-26-13; bracket screw.
49-50-04; 49-93-01;
49-50-03
3810646-2 T37431 B 49-25-95; 49-26-11; Repair of delaminated plenum
49-26-09; 49-26-13; surfaces associated with detached
49-50-04; 49-93-01; brackets, bosses and stand offs.
49-50-03 Rebonding of fuel flow divider
mounting brackets, bosses and
stand offs.
3810647-1 T31611 - 49-25-95; 49-26-11; This ORI is to allow fabrication of
49-26-09; 49-26-13; aluminum tabs to include rivet
49-50-04; 49-93-01; feature and attachment to nutplate
49-50-03 channel.
3810647-2 T37431 B 49-25-95; 49-26-11; Repair of delaminated plenum
49-26-09; 49-26-13; surfaces associated with detached
49-50-04; 49-93-01; brackets, bosses and stand offs.
49-50-03 Rebonding of fuel flow divider
mounting brackets, bosses and
stand offs.
3810647-2 P30571 - 49-25-95; 49-26-11; Repair the acoustic feltmetal for
49-26-09; 49-26-13; damage of an area larger than 20%
49-50-04; 49-93-01; of the panel area
49-50-03
3810647-2 P30652 - 49-25-95; 49-26-11; Touch up paint on the interior
49-26-09; 49-26-13; surface of the duct
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3810647-2 P34468 - 49-25-95; 49-26-11; Fabrication and replacement of
49-26-09; 49-26-13; aluminum electrical harness
49-50-04; 49-93-01; mounting tabs for lower composite
49-50-03 inlet duct
3810647-2 P35021 - 49-25-95; 49-26-11; Fabrication and reinstallation of
49-26-09; 49-26-13; washer detail part.
49-50-04; 49-93-01;
49-50-03
3810647-2 P30729 A 49-25-95; 49-26-11; Rebond Damaged Ground Strap.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3810647-2 P35556 - 49-25-95; 49-26-11; Replace damaged ground strap.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3810647-2 P31209 K 49-25-95; 49-26-11; Authorizes repairs to GTCP 331
49-26-09; 49-26-13; family of composites.
49-50-04; 49-93-01;
49-50-03
3810659-1 T37431 B 49-25-95; 49-26-11; Repair of delaminated plenum
49-26-09; 49-26-13; surfaces associated with detached
49-50-04; 49-93-01; brackets, bosses and stand offs.
49-50-03 Rebonding of fuel flow divider
mounting brackets, bosses and
stand offs
3810659-1 P34795 A 49-25-95; 49-26-11; Replace damaged or missing studs
49-26-09; 49-26-13; for inlet duct composite access door
49-50-04; 49-93-01;
49-50-03
3810659-1 P31209 K 49-25-95; 49-26-11; Authorizes repairs to GTCP 331
49-26-09; 49-26-13; family of composites
49-50-04; 49-93-01;
49-50-03
3810988-1 P34401 - 49-25-95; 49-26-11; Repair of the silicone rubber ducts
49-26-09; 49-26-13; composite inlet duct
49-50-04; 49-93-01;
49-50-03
3822099-1 P32531 H 49-25-95; 49-26-11; Bearing restoration of roller bearings
49-26-09; 49-26-13; per RR5043
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3822249-4 T31147 A 49-25-95; 49-26-11; Repair by hand finish, metal spray
49-26-09; 49-26-13; application and welding
49-50-04; 49-93-01;
49-50-03
3822249-4 P31877 A 49-25-95; 49-26-11; Laser weld repair blades for first
49-26-09; 49-26-13; stage compressor impeller
49-50-04; 49-93-01;
49-50-03
3822249-4 P31407 C 49-25-95; 49-26-11; Repair of first stage compressor
49-26-09; 49-26-13; impeller by grind, weld and
49-50-04; 49-93-01; machining
49-50-03
3822250-1 P31424 C 49-25-95; 49-26-11; Grind repair. Weld repair and regrind
49-26-09; 49-26-13; curvic. Machine to remove damage
49-50-04; 49-93-01; from blades and OD. Weld repair
49-50-03 blades. Hand finish erosion at blade
root radius.
3824007-1 T31166 - 49-25-95; 49-26-11; Reworks: Remetal spray seal, metal
49-26-09; 49-26-13; spray, replace damaged.
49-50-04; 49-93-01;
49-50-03
3824007-1 P31032 - 49-25-95; 49-26-11; Repair diameter of bearing inlet
49-26-09; 49-26-13; housing assembly by thermal spray
49-50-04; 49-93-01;
49-50-03
3824007-1 P35465 - 49-25-95; 49-26-11; Hysol repair on the 0.4750 to 0.4780
49-26-09; 49-26-13; inch (12.065 to 12.141 mm) diameter
49-50-04; 49-93-01; bore.
49-50-03
3826576-2 P30262 B 49-25-95; 49-26-11; Sleeve repair.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3826576-2 P30271 - 49-25-95; 49-26-11; Weld repair of the first stage
49-26-09; 49-26-13; compressor diffuser assembly.
49-50-04; 49-93-01;
49-50-03
3826576-2 P32110 A 49-25-95; 49-26-11; Sleeve repair of diameter for
49-26-09; 49-26-13; crossover duct
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3826576-2 P34855 - 49-25-95; 49-26-11; Repair of porosity, corrosion, and/or
49-26-09; 49-26-13; voids.
49-50-04; 49-93-01;
49-50-03
3826576-2 P35599 A 49-25-95; 49-26-11; Repair of cracks on different
49-26-09; 49-26-13; locations and bosses replacement.
49-50-04; 49-93-01;
49-50-03
3826579-4 P31033 - 49-25-95; 49-26-11; Repair diameter of compressor
49-26-09; 49-26-13; shroud by thermal spray.
49-50-04; 49-93-01;
49-50-03
3826579-4 T31146 - 49-25-95; 49-26-11; Machine diameters/surfaces as
49-26-09; 49-26-13; required. Metal spray areas specified
49-50-04; 49-93-01; per FP5054.
49-50-03
3826580-2 T31186 - 49-25-95; 49-26-11; Repair by removal/installation of
49-26-09; 49-26-13; Honeycomb Panel and Acoustical
49-50-04; 49-93-01; Face Sheet.
49-50-03
3826755-4 T31171 A 49-25-95; 49-26-11; Authorizes repair of hardware for
49-26-09; 49-26-13; use at repair/overhaul.
49-50-04; 49-93-01;
49-50-03
3826755-7 P30710 A 49-25-95; 49-26-11; Weld repair localized cracked area
49-26-09; 49-26-13; on housing assembly compressor
49-50-04; 49-93-01; slot area.
49-50-03
3826755-4 P30710 A 49-25-95; 49-26-11; Weld repair localized cracked area
49-26-09; 49-26-13; on housing assembly compressor
49-50-04; 49-93-01; slot area
49-50-03
3826755-4 P30574 D 49-25-95; 49-26-11; Authorizes the rework of the
49-26-09; 49-26-13; compressor housing assembly from
49-50-04; 49-93-01; a -4 to a -6 by welding the aft flange
49-50-03 and replacing the support detail
3826755-4 P31081 A 49-25-95; 49-26-11; Repair vane plate surface by
49-26-09; 49-26-13; application of thermal spray; repair
49-50-04; 49-93-01; the surface opposite at the AF
49-50-03 tabulation dimension by application
of thermal spray; to compressor
housing assembly
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3826755-4 P32018 A 49-25-95; 49-26-11; Repair compressor housing shroud
49-26-09; 49-26-13; contour by application of metal spray
49-50-04; 49-93-01;
49-50-03
3826755-4 P31493 G 49-25-95; 49-26-11; Rework of the compressor housing
49-26-09; 49-26-13; assembly from -4 to a -6 by welding
49-50-04; 49-93-01; aft flange and replacing the support
49-50-03 detail
3826755-7 P32018 A 49-25-95; 49-26-11; Repair compressor housing shroud
49-26-09; 49-26-13; contour by application of metal spray
49-50-04; 49-93-01;
49-50-03
3826755-7 P35958 B 49-25-95; 49-26-11; Repair the Aft flange by welding and
49-26-09; 49-26-13; replacing the Support, Ring and the
49-50-04; 49-93-01; Flange
49-50-03
3826756-3 P30447 - 49-25-95; 49-26-11; Metal spray or weld repair
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3826756-3 P30984 - 49-25-95; 49-26-11; Metal spray repair of corroded, worn,
49-26-09; 49-26-13; or fretted surface V of inlet housing
49-50-04; 49-93-01; assembly.
49-50-03
3826756-3 P31029 - 49-25-95; 49-26-11; Metal spray repair of corroded, worn,
49-26-09; 49-26-13; or fretted diameter on inlet housing
49-50-04; 49-93-01; assembly.
49-50-03
3826756-3 P34298 B 49-25-95; 49-26-11; Cold spray repair for inlet housing.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3826756-3 P35574 - 49-25-95; 49-26-11; Epoxy repair surface defects on
49-26-09; 49-26-13; cylinder surface. Weld repair surface
49-50-04; 49-93-01; defects on cylinder surface. Repair
49-50-03 dents on cylinder surface.
3826756-3 T31184 A 49-25-95; 49-26-11; Authorizes repairs by application of
49-26-09; 49-26-13; metal spray and welding local
49-50-04; 49-93-01; corrosion or fretting on flanges.
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3826826-3 P34277 A 49-25-95; 49-26-11; Repair of cracks in the inner and
49-26-09; 49-26-13; outer panels and vanes for deswirl
49-50-04; 49-93-01; diffuser.
49-50-03
3830386-3 P36361 - 49-25-95; 49-26-11; Repair and replacement of Dome
49-26-09; 49-26-13; and Panel assembly, rework of
49-50-04; 49-93-01; combustion Chamber Assembly.
49-50-03
3830386-6 P36361 - 49-25-95; 49-26-11; Repair and replacement of Dome
49-26-09; 49-26-13; and Panel assembly, rework of
49-50-04; 49-93-01; combustion Chamber Assembly.
49-50-03
3826826-3 P34721 - 49-25-95; 49-26-11; Metal spray diameter for deswirl
49-26-09; 49-26-13; diffuser.
49-50-04; 49-93-01;
49-50-03
3827092-7 T40136 - 49-25-95; 49-26-11; This ORI Authorizes the Driven
49-26-09; 49-26-13; Compressor Inlet Housing Assy
49-50-04; 49-93-01; repairs listed below: Metal Spray
49-50-03 repair to Diameter K; Replace
inserts.
3830386-3 T31242 A 49-25-95; 49-26-11; Rework: weld patch repair and weld
49-26-09; 49-26-13; repair cracks, straighten distortions
49-50-04; 49-93-01; and optimize critical dimensions.
49-50-03
3830386-3 P30773 A 49-25-95; 49-26-11; Authorizes rework of the combustion
49-26-09; 49-26-13; chamber assembly from PN
49-50-04; 49-93-01; 3830386-3 to PN 3830386-6
49-50-03
3830386-6 P30773 A 49-25-95; 49-26-11; Authorizes rework of the combustion
49-26-09; 49-26-13; chamber assembly from PN
49-50-04; 49-93-01; 3830386-3 to PN 3830386-6
49-50-03
3830405-1 P30425 A 49-25-95; 49-26-11; Weld repair of spherically radiused
49-26-09; 49-26-13; dimples in transition liner heat shield
49-50-04; 49-93-01;
49-50-03
3830405-1 P30859 - 49-25-95; 49-26-11; Weld repair of fretting damages on
49-26-09; 49-26-13; convex side of contour liner.
49-50-04; 49-93-01; Replacement of heat shield detail
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3830405-1 P34222 - 49-25-95; 49-26-11; Repair of surface for combustion
49-26-09; 49-26-13; transition liner
49-50-04; 49-93-01;
49-50-03
3830405-1 P35259 - 49-25-95; 49-26-11; This ORI authorizes the repair of the
49-26-09; 49-26-13; -331 350 Combustor.
49-50-04; 49-93-01;
49-50-03
3840097-1 P30778 - 49-25-95; 49-26-11; This ORI authorizes repair of
49-26-09; 49-26-13; diameter L by electroplating with
49-50-04; 49-93-01; chrome.
49-50-03
3830405-1 P31855 A 49-25-95; 49-26-11; Replace inner liner assembly to the
49-26-09; 49-26-13; transition combustion liner
49-50-04; 49-93-01;
49-50-03
3840097-1 T31220 - 49-25-95; 49-26-11; Repair worn or damaged diameter
49-26-09; 49-26-13; on air-oil
49-50-04; 49-93-01;
49-50-03
3840097-1 P32131 C 49-25-95; 49-26-11; Grind repair of Curvic Coupling;
49-26-09; 49-26-13; Weld repair of Curvic Coupling;
49-50-04; 49-93-01; Remove and replace of Coupling.
49-50-03
3840097-1 P34692 - 49-25-95; 49-26-11; Repair diameter with metal spray for
49-26-09; 49-26-13; rotating air seal and coupling
49-50-04; 49-93-01; assembly.
49-50-03
3840097-1 T31167 A 49-25-95; 49-26-11; Knife edge repair.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3840098-1 P31706 - 49-25-95; 49-26-11; Repair surface by metal spray for
49-26-09; 49-26-13; the compressor coupling shaft.
49-50-04; 49-93-01;
49-50-03
3840098-1 P35254 - 49-25-95; 49-26-11; Machine Curvic Coupling.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3840099-1 T31145 - 49-25-95; 49-26-11; Metal spray areas specified per
49-26-09; 49-26-13; FP5054.
49-50-04; 49-93-01;
49-50-03
3840100-2 T31185 - 49-25-95; 49-26-11; Weld repair knife seals, electroplate
49-26-09; 49-26-13; surfaces and dimensionally check.
49-50-04; 49-93-01;
49-50-03
3840111-4 T31190 - 49-25-95; 49-26-11; Inspect and replace 3rd stage
49-26-09; 49-26-13; turbine wheel disk pins per attached
49-50-04; 49-93-01; procedures.
49-50-03
3840111-4 T31191 - 49-25-95; 49-26-11; This ORI authorizes the reworks
49-26-09; 49-26-13; listed below:
49-50-04; 49-93-01; 1. For the Inspection/Check
49-50-03 procedures of the GTCP331-350,
3rd Stg. Turbine rotor Assy., refer to
sheets 3 thru 6 of this ORI.
2. For the Repair procedures of the
GTCP331-350, 3rd Stg. Turbine
Rotor Assy., refer to sheets 7 thru
14 of this ORI.
3840111-7 P32427 - 49-25-95; 49-26-11; Grind curvic coupling for third stage
49-26-09; 49-26-13; axial flow turbine rotor assembly.
49-50-04; 49-93-01;
49-50-03
3840111-7 T40551 - 49-25-95; 49-26-11; Allows use of pins to complete mod,
49-26-09; 49-26-13; reworking the third stage turbine
49-50-04; 49-93-01; rotor assembly.
49-50-03
3840111-7 P34941 - 49-25-95; 49-26-11; Localized repair of leading edge
49-26-09; 49-26-13; damage/erosion. Weld repair of
49-50-04; 49-93-01; leading edge damage/erosion. Weld
49-50-03 repair of blade tip damage/erosion.
Repair of blade LE, TE, and/or
outside diameter. Repair blade(s)
bent less than or equal to 10
degrees on trailing edge. Repair
blade(s) bent greater than 10
degrees on trailing edge.
38401114-1 P36307 - 49-25-95; 49-26-11; Weld repair to restore seal's knife
49-26-09; 49-26-13; edges as required and re-install.
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
38401114-2 P36307 - 49-25-95; 49-26-11; Weld repair to restore seal's knife
49-26-09; 49-26-13; edges as required and re-install.
49-50-04; 49-93-01;
49-50-03
38401114-3 P36307 - 49-25-95; 49-26-11; Weld repair to restore seal's knife
49-26-09; 49-26-13; edges as required and re-install.
49-50-04; 49-93-01;
49-50-03
38401114-4 P36307 - 49-25-95; 49-26-11; Weld repair to restore seal's knife
49-26-09; 49-26-13; edges as required and re-install.
49-50-04; 49-93-01;
49-50-03
38401114-5 P36307 - 49-25-95; 49-26-11; Weld repair to restore seal's knife
49-26-09; 49-26-13; edges as required and re-install.
49-50-04; 49-93-01;
49-50-03
38401114-7 P36307 - 49-25-95; 49-26-11; Weld repair to restore seal's knife
49-26-09; 49-26-13; edges as required and re-install.
49-50-04; 49-93-01;
49-50-03
3840204-1 T31237 - 49-25-95; 49-26-11; Repair erosion damage on blades.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3840204-2 T31237 - 49-25-95; 49-26-11; Repair erosion damage on blades.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3840204-4 P35377 - 49-25-95; 49-26-11; Repair curvic coupling A and/or B
49-26-09; 49-26-13; by machining. Re-seat the seal (use
49-50-04; 49-93-01; only for a seal that is not fully
49-50-03 seated).
3842103-9 P34993 B 49-25-95; 49-26-11; Replace blade firtree metal spray
49-26-09; 49-26-13; coating.
49-50-04; 49-93-01;
49-50-03
3842103-9 P35928 B 49-25-95; 49-26-11; Repair Erosion and Coating Defects
49-26-09; 49-26-13; and Replace the Blade Firtree Metal
49-50-04; 49-93-01; Spray.
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3842107-11 P30568 A 49-25-95; 49-26-11; This ORI authorizes repair curvic to
49-26-09; 49-26-13; the First Stage Turbine rotor.
49-50-04; 49-93-01;
49-50-03
3842401-1 P30568 A 49-25-95; 49-26-11; This ORI authorizes repair curvic to
49-26-09; 49-26-13; the First Stage Turbine rotor.
49-50-04; 49-93-01;
49-50-03
3842403-1 P35377 - 49-25-95; 49-26-11; Repair curvic coupling A and/or B
49-26-09; 49-26-13; by machining. Re-seat the seal (use
49-50-04; 49-93-01; only for a seal that is not fully
49-50-03 seated).
3844332-2 T31162 - 49-25-95; 49-26-11; This ORI authorizes rework of PN
49-26-09; 49-26-13; 3844332-1 to PN 3844332-2 by
49-50-04; 49-93-01; replacement of tailpipe detail using
49-50-03 0.063 inch (1.60 mm) thick Inco 718
material per AMS 5596.
3844332-5 P30812 A 49-25-95; 49-26-11; Weld repair localized cracks on
49-26-09; 49-26-13; tailpipe weldment area to turbine
49-50-04; 49-93-01; bearing support assembly.
49-50-03
3844332-5 P35832 - 49-25-95; 49-26-11; Weld cracks on ring and support for
49-26-09; 49-26-13; turbine bearing support assembly.
49-50-04; 49-93-01;
49-50-03
3844332-9 P30812 A 49-25-95; 49-26-11; Weld repair localized cracks on
49-26-09; 49-26-13; tailpipe weldment area to turbine
49-50-04; 49-93-01; bearing support assembly.
49-50-03
3844332-9 P35832 - 49-25-95; 49-26-11; Weld cracks on ring and support for
49-26-09; 49-26-13; turbine bearing support assembly.
49-50-04; 49-93-01;
49-50-03
3844333-1 P31030 A 49-25-95; 49-26-11; Repair to interstage seal assembly
49-26-09; 49-26-13; support: remove and replace
49-50-04; 49-93-01; damaged screw; repair damage or
49-50-03 oversized rivet hole by weld repair.
3844337-1 T40171 - 49-25-95; 49-26-11; Authorizes metal sprat repair for
49-26-09; 49-26-13; containment ring pilot.
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3844338-4 P32418 - 49-25-95; 49-26-11; Weld repair of cracks at existing
49-26-09; 49-26-13; weld joint for combustion chamber
49-50-04; 49-93-01; case.
49-50-03
3844338-4 P34381 - 49-25-95; 49-26-11; Repair of threaded holes for
49-26-09; 49-26-13; combustion chamber case.
49-50-04; 49-93-01;
49-50-03
3844340-5 P31224 D 49-25-95; 49-26-11; Repair hot corrosion damage and
49-26-09; 49-26-13; cracks on the inner diameter lip by
49-50-04; 49-93-01; weld.
49-50-03
3844348-2 T31187 - 49-25-95; 49-26-11; This ORI authorizes the repairs
49-26-09; 49-26-13; listed below: 1. Repair of Liner,
49-50-04; 49-93-01; Transition; 2. Repair of Nozzle,
49-50-03 Segment; 3. Repair of Housing,
Piston Ring; 4. Repair of Support,
Stator; 5. Repair of Baffle, Inner.
3844393-1 P32131 C 49-25-95; 49-26-11; Grind repair of Curvic Coupling;
49-26-09; 49-26-13; Weld repair of Curvic Coupling;
49-50-04; 49-93-01; Remove and replace of Coupling.
49-50-03
3844408-2 T40062 - 49-25-95; 49-26-11; Metal spray repair.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3844409-2 P31775 A 49-25-95; 49-26-11; Remove surface damage to
49-26-09; 49-26-13; diameters for first stage piston ring
49-50-04; 49-93-01; housing.
49-50-03
3844410-2 P31445 A 49-25-95; 49-26-11; Repair worn or damaged thermal
49-26-09; 49-26-13; barrier coating.
49-50-04; 49-93-01;
49-50-03
3844411-1 P32154 - 49-25-95; 49-26-11; Grind and weld curving coupling;
49-26-09; 49-26-13; weld repair of knife edge seal, on
49-50-04; 49-93-01; the rotor seal curvic coupling.
49-50-03
3844411-1 T31165 - 49-25-95; 49-26-11; Knife edge repair.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3844411-1 T31290 - 49-25-95; 49-26-11; Crack repair procedure for inlet
49-26-09; 49-26-13; plenum
49-50-04; 49-93-01;
49-50-03
3844431-5 T31218 - 49-25-95; 49-26-11; This ORI is to authorizes repairs
49-26-09; 49-26-13; listed below: Inspect 2nd stage
49-50-04; 49-93-01; turbine nozzle assembly, repair
49-50-03 turbine nozzle segments, and
Inspect 2nd stage turbine nozzle
seal.
3844431-6 T31218 - 49-25-95; 49-26-11; This ORI is to authorizes repairs
49-26-09; 49-26-13; listed below: Inspect 2nd stage
49-50-04; 49-93-01; turbine nozzle assembly, repair
49-50-03 turbine nozzle segments, and
Inspect 2nd stage turbine nozzle
seal.
3844433-2 P31858 C 49-25-95; 49-26-11; Airfoil and dimensional restoration
49-26-09; 49-26-13; of 3rd stage stator assembly.
49-50-04; 49-93-01;
49-50-03
3844433-2 P34386 - 49-25-95; 49-26-11; Airfoil and dimensional restoration
49-26-09; 49-26-13; of 3rd stage stator assembly.
49-50-04; 49-93-01;
49-50-03
3844433-2 P35787 A 49-25-95; 49-26-11; Repair buckling and cracks in the
49-26-09; 49-26-13; airfoils. Metal spray Surfaces A, C,
49-50-04; 49-93-01; F, & G and Diameters B & BJ.
49-50-03
3844433-2 T31641 E 49-25-95; 49-26-11; Leading edge erosion, cracks, or
49-26-09; 49-26-13; missing material.
49-50-04; 49-93-01;
49-50-03
3844442-1 P35787 A 49-25-95; 49-26-11; Repair buckling and cracks in the
49-26-09; 49-26-13; airfoils. Metal spray Surfaces A, C,
49-50-04; 49-93-01; F, & G and Diameters B & BJ.
49-50-03
3844898-1 P35778 D 49-25-95; 49-26-11; Repair cracks in the airfoils,
49-26-09; 49-26-13; Removal and replacement of
49-50-04; 49-93-01; damaged coatings.
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3846634-1 T31414 - 49-25-95; 49-26-11; Nozzle Segments exhibiting damage
49-26-09; 49-26-13; within the repairable limits shown on
49-50-04; 49-93-01; sheet 2 of this ORI may be repaired
49-50-03 in accordance with Chromalloy
Arizona.
3846634-1 P35779 F 49-25-95; 49-26-11; Repair cracks in airfoils, removal and
49-26-09; 49-26-13; replacement of damaged coatings
49-50-04; 49-93-01;
49-50-03
3846634-2 P35779 F 49-25-95; 49-26-11; Repair cracks in airfoils, removal and
49-26-09; 49-26-13; replacement of damaged coatings
49-50-04; 49-93-01;
49-50-03
3846634-2-7510 P35779 F 49-25-95; 49-26-11; Repair cracks in airfoils, removal and
49-26-09; 49-26-13; replacement of damaged coatings
49-50-04; 49-93-01;
49-50-03
3876027-4 P30047 - 49-25-95; 49-26-11; Braze repair of loose thermocouple
49-26-09; 49-26-13; probes and worn thermocouple
49-50-04; 49-93-01; sleeve
49-50-03
3876133-1 P35041 - 49-25-95; 49-26-11; This repair covers the replacement
49-26-09; 49-26-13; of damaged o-ring packing. When a
49-50-04; 49-93-01; transducer connector has a bad or
49-50-03 nicked o-ring there is a possibility
that customer will reject the unit.
3876134-1 P35041 - 49-25-95; 49-26-11; TThis repair covers the replacement
49-26-09; 49-26-13; of damaged o-ring packing. When a
49-50-04; 49-93-01; transducer connector has a bad or
49-50-03 nicked o-ring there is a possibility
that customer will reject the unit.
3876135-2 P35041 - 49-25-95; 49-26-11; This repair covers the replacement
49-26-09; 49-26-13; of damaged o-ring packing. When a
49-50-04; 49-93-01; transducer connector has a bad or
49-50-03 nicked o-ring there is a possibility
that customer will reject the unit.
3876195-9 P34501 - 49-41-21; 49-25-95; Authorizes an alternate method of
49-26-11; 49-26-09; acceptance testing on exciters
49-26-13; 49-50-04;
49-93-01; 49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3876195-9 P35098 - 49-41-21; 49-25-95; Alternate Method of Acceptance
49-26-11; 49-26-09; Testing on Exciters
49-26-13; 49-50-04;
49-93-01; 49-50-03
3880938-1 P34612 B 49-25-95; 49-26-11; Replace element
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3880956-3 P30106 - 49-25-95; 49-26-11; Repair of deformed mounting
49-26-09; 49-26-13; flanges for oil inlet tube mounting
49-50-04; 49-93-01; flange repair
49-50-03
3880956-3 P34214 - 49-25-95; 49-26-11; Repair threads to the tube assembly
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3880957-3 P30107 - 49-25-95; 49-26-11; Repair of deformed mounting
49-26-09; 49-26-13; flanges
49-50-04; 49-93-01;
49-50-03
3880957-3 P34214 - 49-25-95; 49-26-11; Repair threads to the tube assembly
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3880958-1 P30417 - 49-25-95; 49-26-11; Weld repair external surface fretting
49-26-09; 49-26-13; at tube end of oil inlet shield
49-50-04; 49-93-01;
49-50-03
3880959-2 P30416 - 49-25-95; 49-26-11; Weld repair fretting on tube inside
49-26-09; 49-26-13; and OD of oil out shield
49-50-04; 49-93-01;
49-50-03
3881000-6 P35131 - 49-91-49; 49-25-95; Correction to CMM 49-91-49 IPC
49-26-11; 49-26-09; numbers 280 and 340: PN M83248-
49-26-13; 49-50-04; 1-014 should be PN M83248-1-016.
49-93-01; 49-50-03
3881000-7 P35131 - 49-91-49; 49-25-95; Correction to CMM 49-91-49 IPC
49-26-11; 49-26-09; numbers 280 and 340: PN M83248-
49-26-13; 49-50-04; 1-014 should be PN M83248-1-016.
49-93-01; 49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3881001-4 P34291 - 49-25-95; 49-26-11; Authorizes the weld repair of broken
49-26-09; 49-26-13; mounting gear used on the APU oil
49-50-04; 49-93-01; pump
49-50-03
3881001-4 P30580 B 49-25-95; 49-26-11; Repair worn or damaged bore ID
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3881001-5 P34291 - 49-25-95; 49-26-11; Authorizes the weld repair of broken
49-26-09; 49-26-13; mounting gear used on the APU oil
49-50-04; 49-93-01; pump
49-50-03
3881002-3 P30350 - 49-25-95; 49-26-11; Weld repair of elongated pin hole for
49-26-09; 49-26-13; bearing housing assembly
49-50-04; 49-93-01;
49-50-03
3881004-1 P36020 A 49-25-95; 49-26-11; This ORI authorizes the repair of
49-26-09; 49-26-13; worn or damaged shaft journals by
49-50-04; 49-93-01; chrome plate; and repair of damaged
49-50-03 keyways by relocation.
3881010-2 P35497 - 49-25-95; 49-26-11; Replacement of worn or damaged
49-26-09; 49-26-13; bushing
49-50-04; 49-93-01;
49-50-03
3881012-2 P35497 - 49-25-95; 49-26-11; Replacement of worn or damaged
49-26-09; 49-26-13; bushing
49-50-04; 49-93-01;
49-50-03
3881017-1 P35849 - 49-25-95; 49-26-11; Weld repair 0.741-0.752 inch (18.82-
49-26-09; 49-26-13; 19.10 mm) Hex.
49-50-04; 49-93-01;
49-50-03
3881017-1 P35903 B 49-25-95; 49-26-11; Cold Spray to re-establish hex
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3881052-1 P31868 A 49-25-95; 49-26-11; Delta P clean and test procedure for
49-26-09; 49-26-13; differential pressure indicator
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3881052-1 P35760 - 49-25-95; 49-26-11; Weld Repair of Cracks/Damage on
49-26-09; 49-26-13; Bolt Holes and Alignment Pin Hole
49-50-04; 49-93-01; at Aft Flange
49-50-03
3881052-1 P35815 - 49-25-95; 49-26-11; This ORI authorizes the overhaul of
49-26-09; 49-26-13; the PN 3881052-1 and -2.
49-50-04; 49-93-01;
49-50-03
3883240-3 P34658 B 49-25-95; 49-26-11; Allow functionally acceptable
49-26-09; 49-26-13; electrical components use in
49-50-04; 49-93-01; overhauled assemblies.
49-50-03
3883240-4 P34658 B 49-25-95; 49-26-11; Allow functionally acceptable
49-26-09; 49-26-13; electrical components use in
49-50-04; 49-93-01; overhauled assemblies.
49-50-03
3883240-5 P34658 B 49-25-95; 49-26-11; Allow functionally acceptable
49-26-09; 49-26-13; electrical components use in
49-50-04; 49-93-01; overhauled assemblies.
49-50-03
3883240-6 P34658 B 49-25-95; 49-26-11; Allow functionally acceptable
49-26-09; 49-26-13; electrical components use in
49-50-04; 49-93-01; overhauled assemblies.
49-50-03
3883240-7 P34658 B 49-25-95; 49-26-11; Allow functionally acceptable
49-26-09; 49-26-13; electrical components use in
49-50-04; 49-93-01; overhauled assemblies.
49-50-03
3883255-3 P34825 D 49-25-95; 49-26-11; Clean/test, recalibrate
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3883298-2 P30351 A 49-25-95; 49-26-11; Sleeve repair on housing diameter.
49-26-09; 49-26-13; Reference GRMS 16803
49-50-04; 49-93-01;
49-50-03
3883308-1 P30352 - 49-25-95; 49-26-11; Sleeve repair on housing Diameter
49-26-09; 49-26-13; L and J
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3883387-1 P30427 - 49-25-95; 49-26-11; Weld repair of cracked weldments
49-26-09; 49-26-13; of ecology bracket
49-50-04; 49-93-01;
49-50-03
3884554-1 P34401 - 49-25-95; 49-26-11; Repair of the silicone rubber ducts
49-26-09; 49-26-13; composite inlet duct
49-50-04; 49-93-01;
49-50-03
3884654-5 T30829 - 49-25-95; 49-26-11; Provides rework instructions to allow
49-26-09; 49-26-13; the rework of the tee-duct assembly
49-50-04; 49-93-01; PN 3884654-4 to PN 3884654-5
49-50-03
3884654-5 T31566 - 49-25-95; 49-26-11; Weld repair crack in duct
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3884654-5 T31567 - 49-25-95; 49-26-11; Weld repair crack in duct
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3884780-1 P34214 - 49-25-95; 49-26-11; Repair threads to the tube assembly
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3885032-2 P34401 - 49-25-95; 49-26-11; Repair of the silicone rubber ducts
49-26-09; 49-26-13; composite inlet duct
49-50-04; 49-93-01;
49-50-03
3888217-4 T41915 - 49-41-10; 49-25-95; Provides coverage to use alternate
49-26-11; 49-26-09; washer and screw
49-26-13; 49-50-04;
49-93-01; 49-50-03
3888297-3 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3888297-3 P34914 D 49-25-95; 49-26-11; Allows alternate I.D. Strap to be
49-26-09; 49-26-13; used on the harness.
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3888559-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
3888559-1 P34914 D 49-25-95; 49-26-11; Allow alternate I.D. Strap to be used
49-26-09; 49-26-13; on the harness.
49-50-04; 49-93-01;
49-50-03
3888434-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888506-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888507-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888518-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888502-4 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888566-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888297-1 P34914 D 49-25-95; 49-26-11; Allow alternate ID Strap to be used
49-26-13; 49-26-09; on the harness
49-50-04; 49-93-01;
49-50-03
3888297-2 P34914 D 49-25-95; 49-26-11; Allow alternate ID Strap to be used
49-26-13; 49-26-09; on the harness
49-50-04; 49-93-01;
49-50-03
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Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
3888434-1 P34914 D 49-25-95; 49-26-11; Allow alternate ID Strap to be used
49-50-04; 49-26-09; on the harness
49-26-13; 49-93-01;
49-50-03
70720265-1 P34842 A 49-25-95; 49-26-11; Repair the missing damaged ignition
49-26-09; 49-26-13; bracket screw.
49-50-04; 49-93-01;
49-50-03
70720265-1 P30727 A 49-25-95; 49-26-11; Rebond damaged Ground Strap.
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
70720265-1 P30726 C 49-25-95; 49-26-11; Replace damaged Ground Strap
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
70720265-1 P31209 K 49-25-95; 49-26-11; Authorizes repairs to GTCP 331
49-26-09; 49-26-13; family of composites
49-50-04; 49-93-01;
49-50-03
70720266-1 P30729 A 49-25-95; 49-26-11; Rebond Damaged Ground Strap
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
70720266-1 P35555 - 49-25-95; 49-26-11; Replacement of titanium electrical
49-26-09; 49-26-13; harness mounting tabs.
49-50-04; 49-93-01;
49-50-03
70720266-1 P35556 - 49-25-95; 49-26-11; Replace damaged ground strap
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
70720266-1 P31209 K 49-25-95; 49-26-11; Authorizes repairs to GTCP 331
49-26-09; 49-26-13; family of composites
49-50-04; 49-93-01;
49-50-03
70720267-1 P31209 K 49-25-95; 49-26-11; Authorizes repairs to GTCP 331
49-26-09; 49-26-13; family of composites
49-50-04; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6006-0000. GTCP331-350C (Cont)

ORI
Part Document REV Manuals Description
70720642-1 P35933 - 49-25-95; 49-26-11; Epoxy repair of pump housing bore
49-26-09; 49-26-13;
49-50-04; 49-93-01;
49-50-03
70720978-2 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses
70-00-01; 49-26-97;
49-26-85
WE3888472-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses
70-00-01; 49-26-97;
49-26-85
WE3888519-1 P39231 A 49-11-03; 49-26-95; Authorizes alternate method for
49-26-93; 20-00-02/ dielectric testing of wiring harnesses
70-00-01; 49-26-97;
49-26-85
979786-5 W01363 - 49-50-65; 49-25-95; This ORI authorizes the use of CMM
49-26-11; 49-26-09; 49-50-65 for servicing this valve.
49-26-13; 49-50-04;
49-93-01; 49-50-03

G. Table Procedures for GTCP331-400 (Subtask 49-16-03-99F-015-A01)

(1) Refer to Table 6007-0000 for repair references.

Table 6007-0000. GTCP331-400

ORI
Part Document REV Manuals Description
4132063-3 P36023 A 49-25-95; 49-27-33; Repair worn damaged pump housing
49-27-35 diameters, bores, and surfaces using
epoxy or cold spray.
4132063-4 P36023 A 49-25-95; 49-27-33; Repair worn damaged pump housing
49-27-35 diameters, bores, and surfaces using
epoxy or cold spray.
4132017-2 P34602 F 49-90-61; 49-25-95; 1. Repair port plates/cover, Surface
49-27-33; 49-27-35 -A- and -D- by application of cold
spray.
2. Repair Port plate/cover, Diameter
-B- by application of cold spray.
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Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
4132018-3 P34602 F 49-90-61; 49-25-95; 1. Repair port plates/cover, Surface
49-27-33; 49-27-35 -A- and -D- by application of cold
spray.
2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132019-3 P34602 F 49-90-61; 49-25-95; 1. Repair port plates/cover, Surface
49-27-33; 49-27-35 -A- and -D- by application of cold
spray.
2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132123-3 P34602 F 49-90-61; 49-25-95; 1. Repair port plates/cover, Surface
49-27-33; 49-27-35 -A- and -D- by application of cold
spray.
2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132124-2 P34602 F 49-90-61; 49-25-95; 1. Repair port plates/cover, Surface
49-27-33; 49-27-35 -A- and -D- by application of cold
spray.
2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132125-3 P34602 F 49-90-61; 49-25-95; 1. Repair port plates/cover, Surface
49-27-33; 49-27-35 -A- and -D- by application of cold
spray.
2. Repair port plate/cover, Diameter
-B- by application of cold spray.
2685841 F00306 B 49-25-95; 49-27-33; Epoxy repair on fuel inlet bore on
49-27-35 APU housing.
2685841 F00317 C 49-25-95; 49-27-33; Epoxy repair of pump housing bore.
49-27-35
2685842 F00306 B 49-25-95; 49-27-33; Epoxy repair on fuel inlet bore on
49-27-35 APU housing.
3103128-3 T39138 - 49-25-95; 49-27-33; To allow use of an alternate PN 1st
49-27-35 stage turbine shroud segment in
selected -10 conversion engines.
3103309-7 P35361 A 49-25-95; 49-27-33; Weld repair damaged bolt holes
49-27-35
3103309-2 P35361 A 49-25-95; 49-27-33; Weld repair damaged bolt holes
49-27-35
3103309-7 P35523 - 49-25-95; 49-27-33; Repair Diameter AA by Metal spray.
49-27-35
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3103309-7 T40297 D 49-25-95; 49-27-33; Removal and replacement of
49-27-35 honeycomb seals.
3103323-2 P30018 - 49-25-95; 49-27-33; Braze repair of second stage diffuser
49-27-35 assembly or service related nick and
dents on vane surfaces and plates.
3103323-2 P30418 - 49-25-95; 49-27-33; Metal spray repair of diameter.
49-27-35
3103323-2 P32114 - 49-25-95; 49-27-33; Repairs of second stage vane diffuser
49-27-35 assembly: weld repair of diffuser
plates; weld repair of full and splitter
vane leading edges; replacement of
full and splitter vane leading edges;
repair of cracks and separations in
braze joints.
3103323-2 T40428 A 49-25-95; 49-27-33; Weld repair, replacement of main and
49-27-35 splitter vane tips, dimensional
restoration and repair braze
separations of the parts listed.
3103323-3 P30018 - 49-25-95; 49-27-33; Braze repair of second stage diffuser
49-27-35 assembly or service related nick and
dents on vane surfaces and plates.
3103323-3 P30418 - 49-25-95; 49-27-33; Metal spray repair of diameter
49-27-35
3103323-3 T40428 A 49-25-95; 49-27-33; Weld repair, replacement of main and
49-27-35 splitter vane tips, dimensional
restoration and repair braze
separations of the parts listed
3103323-3 P32114 - 49-25-95; 49-27-33; Repairs of second stage vane diffuser
49-27-35 assembly: weld repair of diffuser
plates; weld repair of full and splitter
vane LEs; replacement of full and
splitter vane LEs; repair of cracks and
separations in braze joints
3103333-3 P31991 A 49-25-95; 49-27-33; Authorizes restoration of the duplex
49-27-35 bearing ball and re-identification from
PN 3103333-3 to PN 70720089-1
3613703-1 P32495 E 49-25-95; 49-27-33; Bearing Restoration
49-27-35
3613704-2 P34511 E 49-25-95; 49-27-33; Bearing Restoration
49-27-35
3614423-1 P32132 - 49-25-95; 49-27-33; Bearing restoration of the annular
49-27-35 bearing ball
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3616961-2 P30373 - 49-25-95; 49-27-33; Repair of fan inlet assembly by step
49-27-35 pin repair of damaged or elongated
oil inlet port pin hole and metal spray
repair of Diameter B
3616961-2 P31723 - 49-25-95; 49-27-33; Repairs for the fan inlet assembly:
49-27-35 weld repair; metal spray; replace
worn, loose, or damaged pins and
inserts; hand finish
3616961-2 P34444 - 49-25-95; 49-27-33; Repair damage to diameter, surfaces
49-27-35 and ports
3616961-2 P34677 - 49-25-95; 49-27-33; Repairs for fan inlet assembly:
49-27-35 replace pin at drain tube port; replace
elongated pin seat at drain tube port
by welding
3616961-2 P34781 - 49-25-95; 49-27-33; Repair worn mount flange for fan inlet
49-27-35 assembly
3616961-2 P34509 C 49-25-95; 49-27-33; Metal spray repair of Diameter F,
49-27-35 Surfaces H and K.
3616961-2 P36033 - 49-25-95; 49-27-33; This ORI authorizes repair of fan
49-27-35 assembly using fabricated diameter
J bushing and jet and diameter U
bushing.
3616966-2 T31595 - 49-25-95; 49-27-33; Repair of worn abradable material on
49-27-35 ID of containment ring
3616967-1 P30448 - 49-25-95; 49-27-33; Repair diameters by metal spray and
49-27-35 kiss grind of the cooling fan rotor
3616972-2 P30553 C 49-25-95; 49-27-33; Metal spray repair on diameters for
49-27-35 the cooling fan gearshaft
3617450-2 P30470 - 49-25-95; 49-27-33; Weld repair cracks at any existing
49-27-35 weld joints and adjacent seam welds
at the flanges of the exhaust housing
3800608-2 T42121 - 49-25-95; 49-27-33; This ORI authorizes the use of Mobil
49-27-35 387
3810209-2 P31561 B 49-25-95; 49-27-33; Replacement and fabrication of
49-27-35 acoustic insert assembly for sound
attenuation insert
3810972-1 P31086 - 49-25-95; 49-27-33; Metal spray repair of engine
49-27-35 compressor inlet housing
3810972-1 P31411 - 49-25-95; 49-27-33; Remove and replace inlet housing
49-27-35 flange pins. Repair surface by
application of thermal spray
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3810919-1 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3810919-002 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3810900-3 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3810900-4 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3810929-2 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3810929-4 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3810918-1 P35562 G 49-27-29; 49-27-27; Authorizes the repairs to 131-9 family
49-26-85; 20-00-02/ of composite hardware
70-00-01; 49-27-31
3822099-1 P32531 H 49-25-95; 49-27-33; Bearing restoration of roller bearings
49-27-35 per RR5043
3822250-2 P31424 C 49-25-95; 49-27-33; Grind repair. Weld repair and regrind
49-27-35 curvic. Machine to remove damage
from blades and OD. Weld repair
blades. Hand finish erosion at blade
root radius.
3822608-1 P31621 A 49-25-95; 49-27-33; Grind repair curvic; weld repair and
49-27-35 regrind curvic; machine to remove
damage from blades and weld repair
blades and OD; for first stage
centrifugal compressor rotor
3822608-1 P32024 - 49-25-95; 49-27-33; Replace knife edge seal from first
49-27-35 stage compressor impeller
3824007-1 T31166 - 49-25-95; 49-27-33; Reworks: Remetal spray seal, metal
49-27-35 spray, replace damaged.
3824007-1 P31032 - 49-25-95; 49-27-33; Repair Diameter of bearing inlet
49-27-35 housing assembly by thermal spray
3824007-1 P35465 - 49-25-95; 49-27-33; Hysol repair on the 0.4750 -0.4780
49-27-35 diameter bore.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3826579-4 P32019 - 49-25-95; 49-27-33; This ORI Authorizes the repair listed
49-27-35 below: Repair Compressor Shroud
contour by application of Plasma
Spray.
3826755-7 P30710 A 49-25-95; 49-27-33; Weld repair localized cracked area
49-27-35 on housing assembly compressor slot
area.
3826755-7 P32018 A 49-25-95; 49-27-33; Repair compressor housing shroud
49-27-35 contour by application of metal spray.
3826755-7 P35958 B 49-25-95; 49-27-33; Repair the Aft flange by welding and
49-27-35 replacing the Support, Ring and the
Flange.
3826826-3 P34277 A 49-25-95; 49-27-33; Repair of cracks in the inner and
49-27-35 outer panels and vanes for deswirl
diffuser.
3826826-3 P34721 - 49-25-95; 49-27-33; Metal spray diameter for deswirl
49-27-35 diffuser.
3830386-3 P30773 A 49-25-95; 49-27-33; Authorizes rework of the combustion
49-27-35 chamber assembly from PN 3830386-
3 to PN 3830386-6
3830386-3 T31242 A 49-25-95; 49-27-33; Rework: weld patch repair and weld
49-27-35 repair cracks, straighten distortions
and optimize critical dimensions.
3830405-1 P30425 A 49-25-95; 49-27-33; Weld repair of spherically radius
49-27-35 dimples in transition liner heat shield
3830405-1 P30859 - 49-25-95; 49-27-33; Weld repair of fretting damages on
49-27-35 convex side of contour liner.
Replacement of heat shield detail
3830405-1 P34222 - 49-25-95; 49-27-33; Repair of surface for combustion
49-27-35 transition liner
3830405-1 P31855 A 49-25-95; 49-27-33; Replace inner liner assembly to the
49-27-35 transition combustion liner
3830405-1 P35259 - 49-25-95; 49-27-33; This ORI authorizes the repair of the
49-27-35 -331 350 Combustor.
3840097-1 P30778 - 49-25-95; 49-27-33; This ORI authorizes repair of
49-27-35 diameter L by electroplating with
chrome.
3840097-1 T31220 - 49-25-95; 49-27-33; Repair worn or damaged diameter on
49-27-35 air-oil
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3840097-1 P34692 - 49-25-95; 49-27-33; Repair diameter with metal spray for
49-27-35 rotating air seal and coupling
assembly
3840097-1 T31167 A 49-25-95; 49-27-33; Knife edge repair
49-27-35
3840097-1 P32131 C 49-25-95; 49-27-33; Grind repair of Curvic Coupling; Weld
49-27-35 repair of Curvic Coupling; Remove
and replace of Coupling.
3840098-1 P31706 - 49-25-95; 49-27-33; Repair surface by metal spray for the
49-27-35 compressor coupling shaft
3840098-1 P35254 - 49-25-95; 49-27-33; Machine Curvic Coupling
49-27-35
3840099-1 T31145 - 49-25-95; 49-27-33; Metal spray areas specified per
49-27-35 FP5054
3840100-2 T31185 - 49-25-95; 49-27-33; Weld repair knife seals, electroplate
49-27-35 surfaces and dimensionally check
3840111-8 P32427 - 49-25-95; 49-27-33; Grind curvic coupling for third stage
49-27-35 axial flow turbine rotor assembly
3840111-8 P34941 - 49-25-95; 49-27-33; Localized repair of LE damage/
49-27-35 erosion. Weld repair of LE damage/
erosion. Weld repair of blade tip
damage/erosion. Repair of blade LE,
TE, and/or OD. Repair blade(s) bent
less than or equal to 10 degrees on
TE. Repair blade(s) bent greater than
10 degrees on TE.
3842103-9 P34993 B 49-25-95; 49-27-33; Replace blade firtree metal spray
49-27-35 coating
3842103-9 P35928 B 49-25-95; 49-27-33; Repair Erosion and Coating Defects
49-27-35 and Replace the Blade Firtree Metal
Spray
3844332-6 P30204 - 49-25-95; 49-27-33; Repair of support assembly, turbine
49-27-35 bearing. Remove and replace loose
or damaged bolts and/or pins. Metal
spray
3844332-6 P30812 A 49-25-95; 49-27-33; Weld repair localized cracks on
49-27-35 tailpipe weldment area to turbine
bearing support assembly
3844332-6 P35832 - 49-25-95; 49-27-33; Weld cracks on ring and support for
49-27-35 turbine bearing support assembly
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3844333-1 P31030 A 49-25-95; 49-27-33; Repair to interstage seal assembly
49-27-35 support: remove and replace
damaged screw; repair damage or
oversized rivet hole by weld repair
3844337-1 T40171 - 49-25-95; 49-27-33; Authorizes metal sprat repair for
49-27-35 containment ring pilot
3844338-4 P32418 - 49-25-95; 49-27-33; Weld repair of cracks at existing weld
49-27-35 joint for combustion chamber case
3844338-4 P34381 - 49-25-95; 49-27-33; Repair of threaded holes for
49-27-35 combustion chamber case
3844340-5 P31224 D 49-25-95; 49-27-33; Repair hot corrosion damage and
49-27-35 cracks on the inner diameter lip by
weld
3844393-1 P32131 C 49-25-95; 49-27-33; Grind repair of Curvic Coupling; Weld
49-27-35 repair of Curvic Coupling; Remove
and replace of Coupling.
3844408-2 T40062 - 49-25-95; 49-27-33; Metal spray repair
49-27-35
3844409-2 P31775 A 49-25-95; 49-27-33; Remove surface damage to
49-27-35 diameters for first stage piston ring
housing
3844410-2 P31445 A 49-25-95; 49-27-33; Repair worn or damaged TBC.
49-27-35
3844411-1 T31165 - 49-25-95; 49-27-33; Knife edge repair
49-27-35
3844411-1 T31290 - 49-25-95; 49-27-33; Crack repair procedure for inlet
49-27-35 plenum
3844411-1 P32154 - 49-25-95; 49-27-33; Grind and weld curving coupling; weld
49-27-35 repair of knife edge seal, on the rotor
seal curvic coupling
3844433-2 P31858 C 49-25-95; 49-27-33; Airfoil and dimensional restoration of
49-27-35 third stage stator assembly
3844433-2 P34386 - 49-25-95; 49-27-33; Airfoil and dimensional restoration of
49-27-35 third stage stator assembly
3844433-2 T31641 E 49-25-95; 49-27-33; LE erosion, cracks or missing
49-27-35 material.
3844433-2 P35787 A 49-25-95; 49-27-33; Repair buckling and cracks in the
49-27-35 airfoils. Metal spray Surfaces A, C, F,
and G and Diameters B and BJ.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3844442-1 P35787 A 49-25-95; 49-27-33; Repair buckling and cracks in the
49-27-35 airfoils. Metal spray Surfaces A, C, F,
and G and Diameters B and BJ.
3844898-1 P35778 D 49-25-95; 49-27-33; Repair cracks in the airfoils, Removal
49-27-35 and replacement of damaged
coatings.
3860160-2 P32128 - 49-25-95; 49-27-33; Bearing restoration of the annular
49-27-35 bearing ball
3860824-2 T31525 - 49-25-95; 49-27-33; Plasma spray repair of the gear
49-27-35 cluster, idler
3860824-2 T31526 - 49-25-95; 49-27-33; Plasma spray repair of the gear
49-27-35 cluster, idler
3860824-2 T31528 - 49-25-95; 49-27-33; Plasma spray repair of the gear
49-27-35 cluster, idler
3860824-2 T31529 - 49-25-95; 49-27-33; Plasma spray repair of the gear
49-27-35 cluster, idler
3860824-2 P35535 - 49-25-95; 49-27-33; Metal spray surface adjacent to the
49-27-35 Diameter AB.
3860827-2 T31524 - 49-25-95; 49-27-33; Plasma spray repair on diameters of
49-27-35 the generator idler gear
3860827-2 T31522 - 49-25-95; 49-27-33; Blend minor gear tooth damage on
49-27-35 the generator idler gear
3860832-2 P32495 E 49-25-95; 49-27-33; Bearing Restoration
49-27-35
3860835-2 P32495 E 49-25-95; 49-27-33; Bearing Restoration
49-27-35
3860835-2 P32531 H 49-25-95; 49-27-33; Bearing restoration of roller bearings
49-27-35 per RR5043
3860836-2 P32495 E 49-25-95; 49-27-33; Bearing Restoration
49-27-35
3860836-2 P32531 H 49-25-95; 49-27-33; Bearing restoration of roller bearings
49-27-35 per RR5043
3860839-2 P32495 E 49-25-95; 49-27-33; Bearing Restoration
49-27-35
3861064-1 T40149 C 49-25-95; 49-27-33; Blend minor gear tooth damage.
49-27-35 Thermal spray. Balance.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3863430-3 P31689 B 49-25-95; 49-27-33; Weld repair of cracks, broken pieces
49-27-35 and corrosion in gearbox housing and
bearing carrier. Replacement of
bearing carrier. Remove and replace
Bearing liner on center lines. Remove
and replace bearing liners with
oversize bearing liners on center line.
Sleeve repair parent metal bore
diameters on center lines.
3876027-4 P30047 - 49-25-95; 49-27-33; Braze repair of loose thermocouple
49-27-35 probes and worn thermocouple
sleeve
3876225-2 P35041 - 49-25-95; 49-27-33; This repair covers the replacement
49-27-35 of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring, there is a possibility
that customer will reject the unit.
3876226-1 P35041 - 49-25-95; 49-27-33; This repair covers the replacement
49-27-35 of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring, there is a possibility
that customer will reject the unit.
3876227-2 P35041 - 49-25-95; 49-27-33; This repair covers the replacement
49-27-35 of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring, there is a possibility
that customer will reject the unit.
3876287-1 P36221 B 49-25-95; 49-27-33; Repair of the Data Memory Module
49-27-35 circuit boards.
3876289-1 P36221 B 49-25-95; 49-27-33; Repair of the Data Memory Module
49-27-35 circuit boards.
3880956-3 P30106 - 49-25-95; 49-27-33; Repair of deformed mounting flanges
49-27-35 for oil inlet tube mounting flange
repair
3880956-3 P34214 - 49-25-95; 49-27-33; Repair threads to the tube assembly
49-27-35
3880957-3 P30107 - 49-25-95; 49-27-33; Repair of deformed mounting flanges
49-27-35
3880957-3 P34214 - 49-25-95; 49-27-33; Repair threads to the tube assembly
49-27-35
3880958-1 P30417 - 49-25-95; 49-27-33; Weld repair external surface fretting
49-27-35 at tube end of oil inlet shield
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3880959-2 P30416 - 49-25-95; 49-27-33; Weld repair fretting on tube inside
49-27-35 and OD of oil out shield
3888058-5 T29211 - 49-41-09; 49-25-95; Allows for a one time removal of
49-27-33; 49-27-35 unison exciters for test and
replacement of defective capacitors.
3888058-5 T29212 - 49-41-09; 49-25-95; Authorizes replacement of ignition
49-27-33; 49-27-35 exciter
3888058-5 P31485 C 49-41-09; 49-25-95; Repair of ignition exciter using
49-27-33; 49-27-35 Honeywell developed alternate parts
3888058-5 P32465 C 49-41-09; 49-25-95; Installation of alternate wire, sleeving,
49-27-33; 49-27-35 and shrink tubing as required to repair
or replace damaged components in
Honeywell part number exciters
3888058-5 P32536 A 49-41-09; 49-25-95; Repair of ignition exciters tank
49-27-33; 49-27-35 capacitors
3888058-5 P30159 E 49-41-09; 49-25-95; Rework and storage instruction for
49-27-33; 49-27-35 capacitors used on the end units
listed
3888058-5 P32428 D 49-41-09; 49-25-95; Weld and plating repair
49-27-33; 49-27-35
3888058-5 P32478 B 49-41-09; 49-25-95; Alternate standardized repair process
49-27-33; 49-27-35
3888058-5 P34763 A 49-41-09; 49-25-95; The purpose of this ORI is to
49-27-33; 49-27-35 authorize the equivalent silicone foam
for Ignition Exciter Assembly.
3888058-5 P34437 A 49-41-09; 49-25-95; Alternate capacitor replacement.
49-27-33; 49-27-35
3888058-5 P32274 B 49-41-09; 49-25-95; This Test Procedure describes
49-27-33; 49-27-35 electrical performance tests to
evaluate function of the Ignition Unit.
3888058-5 P35825 A 49-41-09; 49-25-95; This ORI authorizes an alternate
49-27-33; 49-27-35 method of testing on Ignition Exciters
using alternate test equipment
3888058-5 P36055 - 49-41-09; 49-25-95; This ORI authorizes testing and fault
49-27-33; 49-27-35 isolation, disassembly, cleaning,
repair, assembly and final testing for
the Ignition Exciter.
3888058-7 T29211 - 49-41-01; 49-25-95; Allows for a one time removal of
49-27-33; 49-27-35 unison exciters for test and
replacement of defective capacitors.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6007-0000. GTCP331-400 (Cont)

ORI
Part Document REV Manuals Description
3888058-7 P30159 E 49-41-01; 49-25-95; Rework and storage instruction for
49-27-33; 49-27-35 capacitors used on the end units
listed
3888217-4 T41915 - 49-41-10; 49-25-95; Provides coverage to use alternate
49-27-33; 49-27-35 washer and screw
3888461-1 P34868 - 49-25-95; 49-27-33; Replace damaged Backshell and use
49-27-35 of alternate.
3888461-1 P34861 A 49-25-95; 49-27-33; Replace connectors with alternative
49-27-35
3888461-1 P34359 B 49-25-95; 49-27-33; Authorizes alternate lace
49-27-35
3888461-1 P34914 D 49-25-95; 49-27-33; Allow alternate I.D. Strap to be used
49-27-35 on the harness.
4131024-2 P36013 C 49-91-61; 49-25-95; This ORI authorizes the overhaul of
49-27-33; 49-27-35 the Lube Cluster/Module.
MS28034-1 T44069 A Various This ORI authorizes the use of PN
277-5503-8971 as an alternate for
PN MS28034-1.

H. Table Procedures for GTCP331-500 (Subtask 49-16-03-99F-016-A01)

(1) Refer to Table 6008-0000 for repair references.

Table 6008-0000. GTCP331-500

ORI
Part Document REV Manuals Description
160488-2 R00389 A 49-94-22; 49-26-55; Flush internal oil passage of the oil
49-26-57; 49-26-59; cooler with hot flush process.
49-24-79; 20-00-02/
70-00-01; 49-93-11
3842160-5 P36318 A 49-94-22; 49-26-55; This O.R.I authorizes the repairs
49-26-57; 49-26-59; listed below:
49-24-79; 20-00-02/ 1. Localized repair of leading-edge
70-00-01; 49-93-11 damage/erosion.
2. Weld repair of leading-edge
damage/erosion.
3. Weld repair of blade tip damage/
erosion.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
4132017-2 P34602 F 49-91-57; 49-26-55; 1. Repair port plates/cover, Surface
49-26-57; 49-26-59; -A- and -D- by application of cold
49-24-79; 20-00-02/ spray.
70-00-01; 49-93-11 2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132018-3 P34602 F 49-91-57; 49-26-55; 1. Repair port plates/cover, Surface
49-26-57; 49-26-59; -A- and -D- by application of cold
49-24-79; 20-00-02/ spray.
70-00-01; 49-93-11 2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132019-3 P34602 F 49-91-57; 49-26-55; 1. Repair port plates/cover, Surface
49-26-57; 49-26-59; -A- and -D- by application of cold
49-24-79; 20-00-02/ spray.
70-00-01; 49-93-11 2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132123-3 P34602 F 49-91-57; 49-26-55; 1. Repair port plates/cover, Surface
49-26-57; 49-26-59; -A- and -D- by application of cold
49-24-79; 20-00-02/ spray.
70-00-01; 49-93-11 2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132124-2 P34602 F 49-91-57; 49-26-55; 1. Repair port plates/cover, Surface
49-26-57; 49-26-59; -A- and -D- by application of cold
49-24-79; 20-00-02/ spray.
70-00-01; 49-93-11 2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132125-3 P34602 F 49-91-57; 49-26-55; 1. Repair port plates/cover, Surface
49-26-57; 49-26-59; -A- and -D- by application of cold
49-24-79; 20-00-02/ spray.
70-00-01; 49-93-11 2. Repair port plate/cover, Diameter
-B- by application of cold spray.
4132063-3 P36023 A 49-26-55; 49-26-57; Repair worn damaged pump
49-26-59; 49-24-79; housing diameters, bores, and
20-00-02/70-00-01; surfaces using epoxy or cold spray.
49-93-11
4132063-4 P36023 A 49-26-55; 49-26-57; Repair worn damaged pump
49-26-59; 49-24-79; housing diameters, bores, and
20-00-02/70-00-01; surfaces using epoxy or cold spray.
49-93-11
159976-1 R00718 - 49-26-55; 49-26-57; Repair damaged cooling port by
49-26-59; 49-24-79; sleeve or hysol epoxy.
20-00-02/70-00-01;
49-93-11
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
160488-2 R00400 - 49-94-22; 49-26-55; Disassembly and recore assembly
49-26-57; 49-26-59; of PN 160488-2 air/oil cooler
49-24-79; 20-00-02/ installed on B-777-200/-300 aircraft
70-00-01; 49-93-11
2685536 F00078 D 49-94-22; 49-26-55; EPOLY repair of Fuel Pump
49-26-57; 49-26-59; Housing Assembly worn gear
49-24-79; 20-00-02/ pockets.
70-00-01; 49-93-11
2718834 F00257 E 49-27-02; 49-26-55; Authorizes the overhaul per vendor
49-26-57; 20-00-02/ routing, magnetization procedure,
70-00-01; 49-93-11 post and fork adjustment and
marking method.
2704442-3 R00284 A 49-42-02; 49-26-55; Authorizes the use of an alternate
49-26-57; 49-26-59; bearing as a direct drop-in
49-24-79; 20-00-02/ replacement
70-00-01; 49-93-11
2704442-4 R00153 - 49-42-02; 49-26-55; Rework of the actuation rod or
49-26-57; 49-26-59; indicator of the 331-500 APU
49-24-79; 20-00-02/ Electrical Starter Motor
70-00-01; 49-93-11
2704442-4 R00284 A 49-42-02; 49-26-55; Authorizes the use of an alternate
49-26-57; 49-26-59; bearing as a direct drop-in
49-24-79; 20-00-02/ replacement
70-00-01; 49-93-11
2704442-5 R00284 A 49-42-02; 49-26-55; Authorizes the use of an alternate
49-26-57; 49-26-59; bearing as a direct drop-in
49-24-79; 20-00-02/ replacement
70-00-01; 49-93-11
2709951-1 R00446 A 49-26-55; 49-26-57; Repair of armature per the suppliers
49-26-59; 49-24-79; procedures
20-00-02/70-00-01;
49-93-11
2709960-1 R00767 A 49-26-55; 49-26-57; Repair of motor field assembly per
49-26-59; 49-24-79; supplier's procedures to return unit
20-00-02/70-00-01; to zero time
49-93-11
304643-2 T34324 - 49-60-61; 49-26-55; Instructions for formatting and
49-26-57; 49-26-59; downloading data from 36-280[D]
49-24-79; 20-00-02/ in the overhaul shop
70-00-01; 49-93-11
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
304643-2 P36221 B 49-60-61; 49-26-55; Repair of the Data Memory Module
49-26-57; 49-26-59; circuit boards.
49-24-79; 20-00-02/
70-00-01; 49-93-11
3170083-3 W01437 A 49-26-55; 49-26-57; Grind-plate-grind 0.3018-0.3028
49-26-59; 49-24-79; inch (7.666-7.691 mm) diameter
20-00-02/70-00-01; and/or 0.485-0.488 inch (12.32-
49-93-11 12.40 mm) diameter.
3176705-3 W01394 - 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; PN 3176705-3 heat shrink tubing
20-00-02/70-00-01; and molding and potting. Repair
49-93-11 addresses the replacement of
damaged heat shrink tubing and
potting with a new set of heat shrink
tubing and molding and potting.
3176993-1 W01168 A 49-26-55; 49-26-57; Metal spray repair to the valve body
49-26-59; 49-24-79; assembly
20-00-02/70-00-01;
49-93-11
3176993-1 W01198 - 49-26-55; 49-26-57; Authorizes the repairs listed to the
49-26-59; 49-24-79; valve body assembly
20-00-02/70-00-01;
49-93-11
3176993-1 W01262 B 49-26-55; 49-26-57; Upper and lower bearing bores.
49-26-59; 49-24-79; Sealing diameter of flow bore.
20-00-02/70-00-01;
49-93-11
3177205-1 W01176 - 49-26-55; 49-26-57; Authorizes the removal and
49-26-59; 49-24-79; replacement of the orifice check
20-00-02/70-00-01; valve
49-93-11
3177004-2 W03883 - 49-25-95; 49-26-11; Remove and re-apply chrome
49-26-09; 49-26-13; plating on Diameter A of the piston
49-50-04; 49-93-01;
49-50-03
3177004-3 W03883 - 49-25-95; 49-26-11; Remove and re-apply chrome
49-26-09; 49-26-13; plating on Diameter A of the piston
49-50-04; 49-93-01;
49-50-03
3177216-1 W01466 - 49-26-55; 49-26-57; Paint strip along body of valve.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3177216-2 W01466 - 49-26-55; 49-26-57; Paint strip along body of valve.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3182576-1 W01053 - 49-26-55; 49-26-57; Metal spray repair on surface to the
49-26-59; 49-24-79; check valve body
20-00-02/70-00-01;
49-93-11
3182576-1 W01055 - 49-26-55; 49-26-57; Weld repair of the UNJEF threads
49-26-59; 49-24-79; to the valve body
20-00-02/70-00-01;
49-93-11
3503966-1 W00866 - 49-26-55; 49-26-57; Weld repair cracks on deflector
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3503967-1 W00599 - 49-26-55; 49-26-57; Repair diameter of gear housing
49-26-59; 49-24-79; assembly
20-00-02/70-00-01;
49-93-11
3503967-111 W00599 - 49-26-55; 49-26-57; Repair diameter of gear housing
49-26-59; 49-24-79; assembly
20-00-02/70-00-01;
49-93-11
3503969-1 W01314 - 49-26-55; 49-26-57; Repair of feature by electroplating
49-26-59; 49-24-79; with chrome.
20-00-02/70-00-01;
49-93-11
3503981-1 W01215 - 49-26-55; 49-26-57; Authorizes repair of planet gear
49-26-59; 49-24-79; thrust surface using thermal spray
20-00-02/70-00-01; method for exhaust housing
49-93-11 assembly
3503981-1 W01229 - 49-26-55; 49-26-57; Repair of planet gear jackshaft
49-26-59; 49-24-79; bores and their thrust surfaces using
20-00-02/70-00-01; electroless nickel plating
49-93-11
3503982-2 W01047 - 49-26-55; 49-26-57; Bearing restoration of angular
49-26-59; 49-24-79; contact bearings per RR5043
20-00-02/70-00-01;
49-93-11
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3503982-2 P34275 A 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3503985-1 W00574 - 49-26-55; 49-26-57; Regrind and weld curvic coupling to
49-26-59; 49-24-79; compressor coupling shaft
20-00-02/70-00-01;
49-93-11
3800188-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800188-2 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800550-1 P39402 - 49-94-22; 49-26-55; Replace screw fitted to the shield,
49-26-57; 49-26-59; orifice, PN 3616920-2, If damaged
49-24-79; 49-93-11; threads or incorrect length.
20-00-02/70-00-01
3810727-6 P39402 - 49-94-22; 49-26-55; Replace screw fitted to the shield,
49-26-57; 49-26-59; orifice, PN 3616920-2, If damaged
49-24-79; 49-93-11; threads or incorrect length.
20-00-02/70-00-01
70720268-1 P39402 - 49-94-22; 49-26-55; Replace screw fitted to the shield,
49-26-57; 49-26-59; orifice, PN 3616920-2, If damaged
49-24-79; 49-93-11; threads or incorrect length.
20-00-02/70-00-01
3800550-1 W03883 - 49-26-77; 49-26-73; Remove and re-apply chrome
49-26-85; 20-00-02/ plating on Diameter A of the piston
70-00-01
3800550-1 T42093 - 49-26-55; 49-26-57; This ORI authorizes Rear Mount
49-26-59; 49-24-79; Shield, PN 70720678-1, to be
20-00-02/70-00-01; installed as an alternate to PN
49-93-11 3870222-1.
3800550-1 T44311 - 49-26-55; 49-26-57; Authorizes the installation of
49-26-59; 20-00-02/ improved combustor 3830444-4 or
70-00-01; 49-24-79; 3830444-5 in place of the 3830444-
49-93-11 1
3800550-1 T44310 - 49-26-55; 49-26-57; Authorizes the installation of the
49-26-59; 20-00-02/ stage turbine rotor assembly
70-00-01; 49-24-79; 3842151-5
49-93-11
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3800550-1 P39228 - 49-26-55; 49-26-57; Weld repair cracks at existing welds
49-26-59; 20-00-02/
70-00-01; 49-24-79;
49-93-11
3800550-1 P39184 - 49-26-55; 49-26-57; Rework -1 to -3 configuration
49-26-59; 20-00-02/ through machining of existing
70-00-01; 49-24-79; features
49-93-11
3800550-1 P35569 D 49-26-55; 49-26-57; Weld repair damage to housing and
49-26-59; 20-00-02/ Bearing carrier.
70-00-01; 49-24-79;
49-93-11
3800550-1 T43418 - 49-26-55; 49-26-57; Authorize replacement of gasket
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3800550-1 T43559 - 49-26-55; 49-26-57; This ORI replacement of
49-26-59; 49-24-79; Temperature Bulb, PN MS28034-1
20-00-02/70-00-01; with PN 70722134-1.
49-93-11
3800304-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800488-2 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800488-3 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800548-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800548-2 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800576-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800576-2 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3800550-1 T43668 A 49-26-55; 49-26-57; Incorporate improved combustor
49-26-59; 49-24-79; housing with relocated nameplate
20-00-02/70-00-01; bracket.
49-93-11
3800550-1 T43674 - 49-26-55; 49-26-57; This ORI authorizes the installation
49-26-59; 49-24-79; of first stage turbine nozzle
20-00-02/70-00-01; assembly PN 3844622-9,replacing
49-93-11 turbine nozzle assembly PN
3844622-5/-6 in 331-500B APUs
PN 3800550-1.
3800550-1 T43167 A 49-26-55; 49-26-57; Replacement authorization of parts
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3800551-10 T41894 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7752 "Incorporate an improved
20-00-02/70-00-01; load compressor forward air-oil seal
49-93-11 system"
3800551-11 T41894 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7752 "Incorporate an improved
20-00-02/70-00-01; load compressor forward air-oil seal
49-93-11 system"
3800551-11 T42051 - 49-26-55; 49-26-57; This ORI the replacement of Inlet
49-26-59; 49-24-79; Guide Vane Actuator,PN 3883499-
20-00-02/70-00-01; 2, with PN 3883499-3.
49-93-11
3800551-8 T31263 - 49-26-55; 49-26-57; Inlet plenum retention bracket for
49-26-59; 49-24-79; overhaul
20-00-02/70-00-01;
49-93-11
3800551-8 T41894 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7752 "Incorporate an improved
20-00-02/70-00-01; load compressor forward air-oil seal
49-93-11 system"
3800551-9 T41894 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7752 "Incorporate an improved
20-00-02/70-00-01; load compressor forward air-oil seal
49-93-11 system"
3800760-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3800774-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800710-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800710-2 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800794-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800826-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800788-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3800804-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
3804011-10 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-2 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-3 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-4 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-5 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3804011-6 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-7 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-8 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3804011-9 T41896 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7816 "Replace load compressor
20-00-02/70-00-01; impeller"
49-93-11
3805034-3 T41899 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7865 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
3238444-1 W03799 - 49-24-09; 20-00-02/ This ORI provides instructions for
70-00-01; 49-23-77; cleaning and inspection of torque
49-23-79; 49-31-21 motor, PN 3238444-1 filter screens
SRV126848 W03799 - 49-24-09; 20-00-02/ This ORI provides instructions for
70-00-01; 49-23-77; cleaning and inspection of torque
49-23-79; 49-31-21 motor, PN 3238444-1 filter screens
3805034-3 T41898 - 49-26-55; 20-00-02/ Authorizes the incorporation of SB
70-00-01; 49-24-79; 49-7864 "Replace electric starter
49-26-57; 72-ST-43; gearshaft bearings"
49-93-11; 49-26-59
3805034-5 T41899 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7865 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
3805034-5 T41898 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7864 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
3805034-7 T41899 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7865 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3805034-7 T41898 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7864 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
3805034-8 T41899 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7865 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
3805034-8 T41898 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7864 "Replace electric starter
20-00-02/70-00-01; gearshaft bearings"
49-93-11
3805034-8 T42342 - 49-26-55; 49-26-57; This ORI authorizes replacement of
49-26-59; 49-24-79; ATS Clutch PN 3505874-4, with PN
20-00-02/70-00-01; 3505874-5.
49-93-11
3805034-8 T43482 - 49-26-55; 49-26-57; Authorize replacement of electric
49-26-59; 49-24-79; starter adapter assembly
20-00-02/70-00-01;
49-93-11
3805034-8 T43481 - 49-26-55; 49-26-57; Authorizes replacement of air
49-26-59; 49-24-79; turbine starter adapter assembly
20-00-02/70-00-01;
49-93-11
3810622-3 P30239 - 49-26-55; 49-26-57; Rebond gasket
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3810646-1 T37431 B 49-26-55; 49-26-57; Repair of delaminated plenum
49-26-59; 49-24-79; surfaces associated with detached
20-00-02/70-00-01; brackets, bosses and stand offs.
49-93-11 Rebonding of fuel flow divider
mounting brackets, bosses and
stand offs
3810646-1 P30581 - 49-26-55; 49-26-57; Repair underlying damage to the
49-26-59; 49-24-79; acoustic honeycomb
20-00-02/70-00-01;
49-93-11
3810646-1 P30727 A 49-26-55; 49-26-57; Rebond damaged Ground Strap.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3810646-1 P30726 C 49-26-55; 49-26-57; Replace damaged Ground Strap
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3810646-1 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810727-1 P30033 - 49-26-55; 49-26-57; Touch up paint on the interior
49-26-59; 49-24-79; surface of the upper composite inlet
20-00-02/70-00-01; duct
49-93-11
3810727-1 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810727-4 P30033 - 49-26-55; 49-26-57; Touch up paint on the interior
49-26-59; 49-24-79; surface of the upper composite inlet
20-00-02/70-00-01; duct
49-93-11
3810727-4 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810727-5 P30033 - 49-26-55; 49-26-57; Touch up paint on the interior
49-26-59; 49-24-79; surface of the upper composite inlet
20-00-02/70-00-01; duct
49-93-11
3810727-5 P34328 C 49-26-55; 49-26-57; Replacement repair of phenolic anti-
49-26-59; 49-24-79; rotation tab; Replacement repair of
20-00-02/70-00-01; phenolic boss and stand-off
49-93-11
3810727-5 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810727-6 P30033 - 49-26-55; 49-26-57; Touch up paint on the interior
49-26-59; 49-24-79; surface of the upper composite inlet
20-00-02/70-00-01; duct
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3810727-6 P34328 C 49-26-55; 49-26-57; Replacement repair of phenolic anti-
49-26-59; 49-24-79; rotation tab; Replacement repair of
20-00-02/70-00-01; phenolic boss and stand-off
49-93-11
3810727-6 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810728-1 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810728-3 P32488 A 49-26-55; 49-26-57; Replacement of electrical
49-26-59; 49-24-79; conductive tapes on mounting pads
20-00-02/70-00-01;
49-93-11
3810728-3 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810728-4 P32488 A 49-26-55; 49-26-57; Replacement of electrical
49-26-59; 49-24-79; conductive tapes on mounting pads
20-00-02/70-00-01;
49-93-11
3810728-4 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810728-5 P30275 D 49-26-55; 49-26-57; Replacement of grounding straps
49-26-59; 49-24-79; to the PN 3810728 lower composite
20-00-02/70-00-01; inlet plenum
49-93-11
3810728-5 P34328 C 59; 49-24-79; 20-00- Replacement repair of phenolic anti-
02/70-00-01; 49-93-11 rotation tab; Replacement repair of
phenolic boss and stand-off
3810728-5 P32488 A 49-26-55; 49-26-57; Replacement of electrical
49-26-59; 49-24-79; conductive tapes on mounting pads
20-00-02/70-00-01;
49-93-11
3810728-5 P34453 C 49-26-55; 49-26-57; Rebond repair of detached Deswirl
49-26-59; 49-24-79; Baffle
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3810728-5 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810729-1 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810730-1 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3810788-1 T39873 - 49-26-55; 49-26-57; Fusion weld repair to replace broken
49-26-59; 49-24-79; mounting lugs of the inlet filter
20-00-02/70-00-01;
49-93-11
3810788-1 P30222 - 49-26-55; 49-26-57; Rebond gasket
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3811033-1 P32301 - 49-26-55; 49-26-57; Repairs to upper inlet filter: weld
49-26-59; 49-24-79; repair of cracks on mounting
20-00-02/70-00-01; flanges' repair of damages to
49-93-11 silicone rubber gaskets;
replacement/rebonding of silicone
rubber gaskets
3811034-1 P30240 - 49-26-55; 49-26-57; Rebond gasket
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3822340-1 T40586 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
3822340-2 T40586 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
3822340-3 T40586 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3822341-2 T31506 - 49-26-55; 49-26-57; Repair of compressor impeller stage
49-26-59; 49-24-79; 2
20-00-02/70-00-01;
49-93-11
3822341-2 T40587 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
3822341-2 P32442 - 49-26-55; 49-26-57; Weld curvic coupling for second
49-26-59; 49-24-79; stage compressor impeller
20-00-02/70-00-01;
49-93-11
3822341-3 T31506 - 49-26-55; 49-26-57; Repair of compressor impeller stage
49-26-59; 49-24-79; 2
20-00-02/70-00-01;
49-93-11
3822341-3 T40587 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
3822341-5 P32442 - 49-26-55; 49-26-57; Weld curvic coupling for second
49-26-59; 49-24-79; stage compressor impeller
20-00-02/70-00-01;
49-93-11
3822341-5 P34455 - 49-26-55; 49-26-57; Repair forward curvic OD rub
49-26-59; 49-24-79; damage
20-00-02/70-00-01;
49-93-11
3822341-5 P31494 B 49-26-55; 49-26-57; Repairs for the second stage
49-26-59; 49-24-79; compressor impeller: grind repair
20-00-02/70-00-01; curvic; machine to remove damage
49-93-11 from blades; weld repair blades
3822341-5 P30683 A 49-26-55; 49-26-57; Minor repair hand finish of impeller
49-26-59; 49-24-79; backface
20-00-02/70-00-01;
49-93-11
3822353-1 T31466 - 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; quill shaft PN 3822353-1.
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3822354-1 T31465 - 49-26-55; 49-26-57; Expanded cutback limits for metal
49-26-59; 49-24-79; spray
20-00-02/70-00-01;
49-93-11
3822364-1 T31512 - 49-26-55; 49-26-57; Restoration of rotor seal
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3822364-1 T31513 - 49-26-55; 49-26-57; Restoration of rotor seal
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3822365-1 P34609 - 49-26-55; 49-26-57; Hand finish, grind and weld repair
49-26-59; 49-24-79; to restore curvics coupling and
20-00-02/70-00-01; seal's knife edges for the rotating
49-93-11 air seal
3822468-3 T31619 - 49-26-55; 49-26-57; Rework load compressor impeller
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3822468-3 T40585 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
3822468-3 P34461 - 49-26-55; 49-26-57; Weld repair curvic coupling for load
49-26-59; 49-24-79; compressor impeller
20-00-02/70-00-01;
49-93-11
3822468-3 P34714 - 49-26-55; 49-26-57; Repairs for load compressor
49-26-59; 49-24-79; impeller: grind repair of curvic
20-00-02/70-00-01; coupling; machine to repair damage
49-93-11 to blades and OD; weld repair
blades
3822483-1 T31618 - 49-26-55; 49-26-57; Rework first stage compressor
49-26-59; 49-24-79; impeller
20-00-02/70-00-01;
49-93-11
3822483-1 T40586 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3822483-1 P30780 - 49-26-55; 49-26-57; Weld repair to first stage impeller
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3822483-1 P31020 - 49-26-55; 49-26-57; Authorizes repair feature 3.149-
49-26-59; 49-24-79; 3.151 diameter by application of
20-00-02/70-00-01; thermal spray.
49-93-11
3822483-1 T31507 C 49-26-55; 49-26-57; Repairs for stage 1 impeller
49-26-59; 49-24-79; compressor weld repair LE, contour,
20-00-02/70-00-01; TE and OD; regrind; hand finish,
49-93-11 straighten bent blades, replace knife
edge seal
3822483-1 P31877 A 49-26-55; 49-26-57; Laser weld repair blades for first
49-26-59; 49-24-79; stage compressor impeller
20-00-02/70-00-01;
49-93-11
3822483-1 P31505 B 49-26-55; 49-26-57; Repairs for first stage compressor
49-26-59; 49-24-79; impeller: grind repair curvic; weld
20-00-02/70-00-01; repair and regrind; machine to
49-93-11 remove damage from blades and
OD; weld repair blades
3822483-2 T40586 - 49-26-55; 49-26-57; Spin testing of the impeller
49-26-59; 49-24-79; assembly after weld repair
20-00-02/70-00-01;
49-93-11
3822483-2 T31507 C 49-26-55; 49-26-57; Repairs for stage 1 impeller
49-26-59; 49-24-79; compressor weld repair LE, contour,
20-00-02/70-00-01; TE and OD; regrind; hand finish,
49-93-11 straighten bent blades, replace knife
edge seal
3822611-1 P31420 B 49-26-55; 49-26-57; Repairs for first stage compressor
49-26-59; 49-24-79; impeller: cold straighten bent
20-00-02/70-00-01; blades; remove blade damage;
49-93-11 hand finish; metal spray repair;
replacement of rotating air seal;
balance and shot peen
3822611-1 P34457 - 49-26-55; 49-26-57; Weld repair curvic coupling for first
49-26-59; 49-24-79; stage compressor impeller
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3822611-1 P31210 B 49-26-55; 49-26-57; Repairs for first stage compressor
49-26-59; 49-24-79; impeller: grind repair curvic; remove
20-00-02/70-00-01; damage from blades and OD; weld
49-93-11 repair blades
3822612-1 P34458 A 49-26-55; 49-26-57; Weld repair the curvic coupling for
49-26-59; 49-24-79; load compressor impeller
20-00-02/70-00-01;
49-93-11
3822612-1 P32112 D 49-26-55; 49-26-57; Repairs for load compressor
49-26-59; 49-24-79; impeller: grind repair curvic;
20-00-02/70-00-01; machine to remove damage from
49-93-11 blades and OD; weld repair blades
3822629-1 P34882 - 49-26-55; 49-26-57; Repair the 1.92425 inch (48.8760
49-26-59; 49-24-79; mm) (Diameter E)
20-00-02/70-00-01;
49-93-11
3822629-1 P35678 - 49-26-55; 49-26-57; Metal spray Diameter D (1.5362-
49-26-59; 49-24-79; 1.5365 inch (39.019-39.027 mm))
20-00-02/70-00-01;
49-93-11
3826919-3 P30582 - 49-26-55; 49-26-57; Weld repair on second stage
49-26-59; 49-24-79; housing assembly engine
20-00-02/70-00-01; compressor slot area
49-93-11
3826919-3 P32476 - 49-26-55; 49-26-57; Repair diameter of the compressor
49-26-59; 49-24-79; housing assembly with metal spray
20-00-02/70-00-01;
49-93-11
3826919-3 P34344 B 49-26-55; 49-26-57; Metal spray repair of the vane plate
49-26-59; 49-24-79; surface for the second stage engine
20-00-02/70-00-01; compressor housing assembly
49-93-11
3826919-3 P35486 - 49-26-55; 49-26-57; Weld repair crack at the Surface A
49-26-59; 49-24-79; mount hole. Only one cracked hole
20-00-02/70-00-01; is authorized to be repaired.
49-93-11
3826919-3 P31794 D 49-26-55; 49-26-57; Remove and replace the Support
49-26-59; 49-24-79; and Ring Details; Remove and
20-00-02/70-00-01; replace missing or damaged
49-93-11 spacers.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3826919-3 P35588 - 49-26-55; 20-00-02/ Repair erosion
70-00-01; 49-24-79;
49-26-57; 72-ST-43;
49-93-11; 49-26-59
3826919-3 P35315 A 49-26-55; 49-26-57; Repair NDT indications at the weld
49-26-59; 49-24-79; joint
20-00-02/70-00-01;
49-93-11
3826919-3 P35621 B 49-26-55; 49-26-57; Weld repair erosion in transition
49-26-59; 49-24-79; area to the engine compressor
20-00-02/70-00-01; housing second stage.
49-93-11
3826919-3 P32508 D 49-26-55; 49-26-57; Repair Compressor Housing Shroud
49-26-59; 49-24-79; contour by application of Metal
20-00-02/70-00-01; Spray
49-93-11
3826919-5 P35486 - 49-26-55; 49-26-57; Weld repair crack at the Surface A
49-26-59; 49-24-79; mount hole. Only one cracked hole
20-00-02/70-00-01; is authorized to be repaired.
49-93-11
3826919-5 P35315 A 49-26-55; 49-26-57; Repair NDT indications at the weld
49-26-59; 49-24-79; joint
20-00-02/70-00-01;
49-93-11
3826919-5 P35621 B 49-26-55; 49-26-57; Weld repair erosion in transition
49-26-59; 49-24-79; area to the engine compressor
20-00-02/70-00-01; housing second stage
49-93-11
3826919-5 P35997 C 49-26-55; 49-26-57; This ORI authorizes the removal
49-26-59; 49-24-79; and replacement support, ring, and
20-00-02/70-00-01; spacer details.
49-93-11
3826919-5 P32508 D 49-26-55; 49-26-57; Repair Compressor Housing Shroud
49-26-59; 49-24-79; contour by application of Metal
20-00-02/70-00-01; Spray
49-93-11
3826919-5 P34344 B 49-26-55; 49-26-57; Metal spray repair of the vane plate
49-26-59; 49-24-79; surface for the 2nd stage engine
20-00-02/70-00-01; compressor housing assembly
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3826922-5 P32455 - 49-26-55; 49-26-57; Metal spray to repair surface of inlet
49-26-59; 49-24-79; housing assembly
20-00-02/70-00-01;
49-93-11
3826927-1 P30103 B 49-26-55; 49-26-57; Sleeve repair of backshroud
49-26-59; 49-24-79; assembly oil inlet tube bore
20-00-02/70-00-01;
49-93-11
3826927-1 P35810 - 49-26-55; 49-26-57; Repair Diameters B, J, H, CC, CA,
49-26-59; 49-24-79; CB, and L, Surface A and DIM X
20-00-02/70-00-01; with thermal spray or machine to
49-93-11 size. Plasma spray Diameter CB
abradable coating. Sleeve repair oil
inlet tube diameter. Replacement of
inserts. Clear blocked internal
passages.
3826927-2 P30103 B 49-26-55; 49-26-57; Sleeve repair of backshroud
49-26-59; 49-24-79; assembly oil inlet tube bore
20-00-02/70-00-01;
49-93-11
3826927-3 T39875 - 49-26-55; 49-26-57; Application of thermal spray to
49-26-59; 49-24-79; repair backshroud
20-00-02/70-00-01;
49-93-11
3826927-3 P30103 B 49-26-55; 49-26-57; Sleeve repair of backshroud
49-26-59; 49-24-79; assembly oil inlet tube bore
20-00-02/70-00-01;
49-93-11
3826927-3 P32528 A 49-26-55; 49-26-57; Repair of diameter for backshroud
49-26-59; 49-24-79; assembly
20-00-02/70-00-01;
49-93-11
3826930-1 T31495 - 49-26-55; 49-26-57; Hand finish rework to remove gear
49-26-59; 49-24-79; tooth damage
20-00-02/70-00-01;
49-93-11
3826940-1 P31570 - 49-26-55; 49-26-57; Modify PN 3826940-1 to PN
49-26-59; 49-24-79; 3827589-1 for the first stage nozzle
20-00-02/70-00-01; support
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3826961-1 T39876 B 49-26-55; 49-26-57; Repair of damaged bearing liner
49-26-59; 49-24-79; and diameters
20-00-02/70-00-01;
49-93-11
3826961-1 P35378 A 49-26-55; 49-26-57; Hysol repair on the ID 0.4765 bores.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3826961-2 P31142 - 49-26-55; 49-26-57; Replace bearing liner
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3826961-2 T39876 B 49-26-55; 49-26-57; Repair of damaged bearing liner
49-26-59; 49-24-79; and diameters
20-00-02/70-00-01;
49-93-11
3826961-2 P35378 A 49-26-55; 49-26-57; Hysol repair on the ID 0.4765 bores.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3826961-3 T39876 B 49-26-55; 49-26-57; Repair of damaged bearing liner
49-26-59; 49-24-79; and diameters
20-00-02/70-00-01;
49-93-11
3826961-3 P35378 A 49-26-55; 49-26-57; Hysol repair on the ID 0.4765 bores.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3826962-2 T39472 - 49-26-55; 49-26-57; Repair punctured or delamination
49-26-59; 49-24-79; of acoustic panel and in laminate
20-00-02/70-00-01; surface
49-93-11
3826980-1 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-10 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3826980-11 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-13 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-3 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-4 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-5 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-6 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-7 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826980-9 T41897 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7817 "Replace first-stage engine
20-00-02/70-00-01; compressor impeller"
49-93-11
3826986-2 P32466 - 49-26-55; 49-26-57; Repair inlet guide vane housing
49-26-59; 49-24-79; contour by application of metal
20-00-02/70-00-01; spray
49-93-11
3827092-7 T40136 - 49-26-55; 49-26-57; Metal spray and replacement of
49-26-59; 49-24-79; inserts of driven compressor inlet
20-00-02/70-00-01; housing assembly
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827092-7 T39871 - 49-26-55; 49-26-57; Carry out metal spray repair
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827092-7 P34976 - 49-26-55; 49-26-57; Repair Surface C to remove minor
49-26-59; 49-24-79; damage to sealing face by
20-00-02/70-00-01; remachining.
49-93-11
3827093-5 T34339 - 49-26-55; 49-26-57; Rework load compressor scroll
49-26-59; 49-24-79; housing and the AFT flange area
20-00-02/70-00-01;
49-93-11
3827093-5 T40058 B 49-26-55; 49-26-57; Weld Repair Compressor Scroll
49-26-59; 49-24-79; Housing due to cracking.
20-00-02/70-00-01;
49-93-119
3827093-5 P35885 - 49-26-55; 49-26-57; Weld repair Compressor Scroll
49-26-59; 49-24-79; Housing Cracks. Repair insert bores
20-00-02/70-00-01; using oversize inserts.
49-93-11
3827093-5 P35955 - 49-26-55; 49-26-57; Repair diameter by application of
49-26-59; 49-24-79; metal spray
20-00-02/70-00-01;
49-93-11
3827093-5 P36028 - 49-26-55; 49-26-57; This ORI authorizes installation of
49-26-59; 49-24-79; oversized inserts at holes and weld
20-00-02/70-00-01; repair of damaged holes in Surface
49-93-11 K; repair of corroded holes in
Surface G; metal spray repair of
Surface A; for the Compressor
Scroll Housing.
3827093-6 T40058 B 49-26-55; 49-26-57; Weld Repair Compressor Scroll
49-26-59; 49-24-79; Housing due to cracking.
20-00-02/70-00-01;
49-93-11
3827093-6 P35885 - 49-26-55; 49-26-57; Weld repair Compressor Scroll
49-26-59; 49-24-79; Housing Cracks. Repair insert bores
20-00-02/70-00-01; using oversize inserts.
49-93-11
3827093-6 P35955 - 49-26-55; 49-26-57; Repair diameter by application of
49-26-59; 49-24-79; metal spray
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827093-6 P36028 - 49-26-55; 49-26-57; This ORI authorizes installation of
49-26-59; 49-24-79; oversized inserts at holes and weld
20-00-02/70-00-01; repair of damaged holes in Surface
49-93-11 K; repair of corroded holes in
Surface G; metal spray repair of
Surface A; for the Compressor
Scroll Housing.
3827094-3 T32491 - 49-26-55; 20-00-02/ Vane tip replacement
70-00-01; 49-24-79;
49-26-57; 72-ST-43;
49-93-11; 49-26-59
3827094-4 T32491 - 49-26-55; 49-26-57; Vane tip replacement
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827094-4 P30043 - 49-26-55; 49-26-57; Weld and braze repair of service
49-26-59; 49-24-79; related nicks and dents. Weld repair
20-00-02/70-00-01; of cracks on adapter welds
49-93-11
3827094-4 P32490 - 49-26-55; 49-26-57; Replacement of vane LEs; braze
49-26-59; 49-24-79; repair of side plates; braze of
20-00-02/70-00-01; diffuser braze joints; for compressor
49-93-11 diffuser
3827135-1 T31454 - 49-26-55; 49-26-57; Provide assurance of Honeywell
49-26-59; 49-24-79; OEM Engineering
20-00-02/70-00-01;
49-93-11
3827135-1 T31458 - 49-26-55; 49-26-57; Weld repair of mounting hole
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827135-1 T40441 - 49-26-55; 49-26-57; Hysol 9340 repair of damaged
49-26-59; 49-24-79; deswirl cover vane mating surface
20-00-02/70-00-01;
49-93-11
3827135-1 T31457 A 49-26-55; 49-26-57; Weld repair. FPI per ASTM E1417,
49-26-59; 49-24-79; Method A, C, or D, Level 3. No
20-00-02/70-00-01; cracks allowed.
49-93-11
3827140-2 P30658 - 49-26-55; 49-26-57; Replacement of damaged, missing
49-26-59; 49-24-79; or broken studs on the diffuser, first
20-00-02/70-00-01; stage
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827140-2 P31609 E 49-26-55; 49-26-57; Weld repair or plates, vane LEs,
49-26-59; 49-24-79; boss, and/or stud. Replacement of
20-00-02/70-00-01; vane LEs. Braze repair of plates,
49-93-11 vanes, and cracks or separations.
3827140-3 P31609 E 49-26-55; 49-26-57; Weld repair or plates, vane LE, boss
49-26-59; 49-24-79; and/or stud. Replacement of vane
20-00-02/70-00-01; leading edges. Braze repair of
49-93-11 plates, vanes and cracks or
separations.
3827141-2 T31548 - 49-26-55; 49-26-57; Metal spray repair of ID
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827141-2 T31549 - 49-26-55; 49-26-57; Vane repairs-LE and TEs
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827141-2 T31550 - 49-26-55; 49-26-57; Repair FOD on deswirl vanes and
49-26-59; 49-24-79; contour
20-00-02/70-00-01;
49-93-11
3827141-2 P30236 - 49-26-55; 49-26-57; Restoration of diameter by Metal
49-26-59; 49-24-79; Spray surface repair
20-00-02/70-00-01;
49-93-11
3827141-2 T39880 B 49-26-55; 49-26-57; Repair of damaged diameters and
49-26-59; 49-24-79; surfaces by plasma and metal spray
20-00-02/70-00-01;
49-93-11
3827141-2 P32507 A 49-26-55; 49-26-57; GTAW weld repair
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827141-2 P35432 - 49-26-55; 49-26-57; Machine the 10.660-10.664
49-26-59; 49-24-79; diameter
20-00-02/70-00-01;
49-93-11
3827141-2 P35865 - 49-26-55; 49-26-57; Weld repair of Deswirl Vanes. Strip
49-26-59; 49-24-79; and Re-anodize
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827160-2 T31514 - 49-26-55; 49-26-57; Authorizes the rework of the case,
49-26-59; 49-24-79; centrifugal compressor to repair
20-00-02/70-00-01; minor FOD in abradable coating
49-93-11
3827160-2 P32498 B 49-26-55; 49-26-57; Repair shroud contour by
49-26-59; 49-24-79; application of metal spray
20-00-02/70-00-01;
49-93-11
3827160-2 P35861 A 49-26-55; 49-26-57; Weld repair of cracks. Metal spray
49-26-59; 49-24-79; repair of Diameters B, U, and T,
20-00-02/70-00-01; Surface A and area M of contour.
49-93-11 Replace contour abradable coating.
3827162-1 T31460 - 49-26-55; 49-26-57; Metal spray repair on surface
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827162-1 T31461 - 49-26-55; 49-26-57; Metal spray repair on surface
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827162-1 T31470 - 49-26-55; 49-26-57; Weld repair Vane to salvage
49-26-59; 49-24-79; damaged parts
20-00-02/70-00-01;
49-93-11
3827162-1 P35906 - 49-26-55; 49-26-57; Clean metal deposit on the airfoil.
49-26-59; 49-24-79; Weld repair of cracks and damage.
20-00-02/70-00-01; Laser weld repair of Diameter B.
49-93-11 Braze repair braze joint cracks and
separation.
3827162-1 T40429 E 49-26-55; 49-26-57; Diffuser repair
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3827164-3 P31165 - 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; surface A by application of thermal
20-00-02/70-00-01; spray.
49-93-11
3827164-4 P31165 - 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; surface A by application of thermal
20-00-02/70-00-01; spray.
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827164-4 T31342 - 49-26-55; 49-26-57; Rework and re-identification of
49-26-59; 49-24-79; compressor housing
20-00-02/70-00-01;
49-93-11
3827164-4 P32500 - 49-26-55; 49-26-57; Repairs to engine compressor
49-26-59; 49-24-79; housing assembly: weld repair of
20-00-02/70-00-01; cracks in existing weld joints;
49-93-11 replacement of damaged brackets
and bosses
3827164-4 P35459 - 49-26-55; 49-26-57; Weld repair damaged or oversized
49-26-59; 49-24-79; bores in nameplate bracket
20-00-02/70-00-01;
49-93-11
3827164-4 P35880 - 49-26-55; 49-26-57; Weld repair of cracks or damage.
49-26-59; 49-24-79; Repair Surface Y and G by
20-00-02/70-00-01; application of Thermal Spray.
49-93-11
3827164-5 P32500 - 49-26-55; 49-26-57; Repairs to engine compressor
49-26-59; 49-24-79; housing assembly: weld repair of
20-00-02/70-00-01; cracks in existing weld joints;
49-93-11 replacement of damaged brackets
and bosses
3827164-5 P35459 - 49-26-55; 49-26-57; Weld repair damaged or oversized
49-26-59; 49-24-79; bores in nameplate bracket
20-00-02/70-00-01;
49-93-11
3827164-5 P35880 - 49-26-55; 49-26-57; Weld repair of cracks or damage.
49-26-59; 49-24-79; Repair Surface Y and G by
20-00-02/70-00-01; application of Thermal Spray.
49-93-11
3827191-1 P32483 A 49-26-55; 49-26-57; Repair shroud contour by
49-26-59; 49-24-79; application of thermal spray for
20-00-02/70-00-01; driven centrifugal compressor case
49-93-11
3827191-1 T39882 A 49-26-55; 49-26-57; Authorizes to carry out metal spray
49-26-59; 49-24-79; repair on surface
20-00-02/70-00-01;
49-93-11
3827191-1 P35924 A 49-26-55; 49-26-57; Weld, metal spray, blend and bolt
49-26-59; 49-24-79; hole repair.
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827315-1 P35881 D 49-26-55; 49-26-57; Replacement of Fretted Locks at
49-26-59; 49-24-79; Support.
20-00-02/70-00-01;
49-93-11
3827315-1 P35935 A 49-26-55; 49-26-57; Metal Spray repair Surface D Weld
49-26-59; 49-24-79; repair Surface D
20-00-02/70-00-01;
49-93-11
3827315-1 P36065 - 49-26-55; 49-26-57; This ORI authorizes the weld repair
49-26-59; 49-24-79; fretted and/or damaged locks at the
20-00-02/70-00-01; support.
49-93-11
3827315-1 P35875 D 49-26-55; 49-26-57; Straighten, Weld and Braze, Outer
49-26-59; 49-24-79; Flange and Inner Tang
20-00-02/70-00-01; Replacement, and Metal Spray
49-93-11 Repair. Reference CAZ traveler
731550
3827315-2 P35881 D 49-26-55; 49-26-57; Replacement of Fretted Locks at
49-26-59; 49-24-79; Support.
20-00-02/70-00-01;
49-93-11
3827315-2 P35935 A 49-26-55; 49-26-57; Metal Spray repair Surface D Weld
49-26-59; 49-24-79; repair Surface D
20-00-02/70-00-01;
49-93-11
3827315-2 P36065 - 49-26-55; 49-26-57; This ORI authorizes the weld repair
49-26-59; 49-24-79; fretted and/or damaged locks at the
20-00-02/70-00-01; support.
49-93-11
3827315-2 P35875 D 49-26-55; 49-26-57; Straighten, Weld and Braze, Outer
49-26-59; 49-24-79; Flange and Inner Tang
20-00-02/70-00-01; Replacement, and Metal Spray
49-93-11 Repair. Reference CAZ traveler
731550
3827536-2 P31043 - 49-26-55; 49-26-57; Repair diameter of bearing carrier
49-26-59; 49-24-79; by application of wire arc spray
20-00-02/70-00-01;
49-93-11
3827588-1 P30768 - 49-26-55; 49-26-57; Repair feature by application of
49-26-59; 49-24-79; thermal spray
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3827588-1 P30772 - 49-26-55; 49-26-57; Replacement of inserts and weld
49-26-59; 49-24-79; repair cracks to backshroud driven
20-00-02/70-00-01; compressor
49-93-11
3827588-1 P30948 - 49-26-55; 49-26-57; Sleeve repair on backshroud
49-26-59; 49-24-79; assembly oil inlet tube bore
20-00-02/70-00-01; diameter
49-93-11
3827588-1 P35071 - 49-26-55; 49-26-57; Apply epoxy coating to the
49-26-59; 49-24-79; abradable coating
20-00-02/70-00-01;
49-93-11
3827588-1 P35280 - 49-26-55; 49-26-57; Metal spray repair for the surface
49-26-59; 49-24-79; opposite Surface A at 2.335-2.345
20-00-02/70-00-01; dimension.
49-93-11
3827588-1 P35520 - 49-26-55; 49-26-57; Repair corrosion. Apply Butoxy
49-26-59; 49-24-79; 33RC epoxy coating to backshroud
20-00-02/70-00-01; surfaces.
49-93-11
3827588-1 P35795 - 49-26-55; 49-26-57; Metal spray repair Diameters T, I,
49-26-59; 49-24-79; P, C, K, and Y; Surfaces A, AA, J,
20-00-02/70-00-01; B, and C. Plasma spray Diameter L
49-93-11 abradable coating. Sleeve repair oil
inlet tube diameter. Replacement of
inserts.
3827588-1 P36049 A 49-26-55; 49-26-57; This ORI authorizes thermal spray
49-26-59; 49-24-79; repair of the surfaces and
20-00-02/70-00-01; diameters.
49-93-11
3827588-1 P36066 - 49-26-55; 49-26-57; This ORI authorizes thermal spray
49-26-59; 49-24-79; repair the packing groove surface
20-00-02/70-00-01; for the Driven Compressor
49-93-11 Backshroud.
3827588-1 P36076 - 49-26-55; 49-26-57; This ORI authorizes thermal spray
49-26-59; 49-24-79; on diameter F.
20-00-02/70-00-01;
49-93-11
3830444-1 P32261 - 49-26-55; 49-26-57; Repairs to annular combustion
49-26-59; 49-24-79; chamber: replacement of the inner
20-00-02/70-00-01; and/or outer panel; repair of cracks
49-93-11 at the dome area
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3830444-1 P32580 - 49-26-55; 49-26-57; Replacement of the inner and/or
49-26-59; 49-24-79; outer panel for annular combustion
20-00-02/70-00-01; chamber
49-93-11
3830444-1 P35978 - 49-26-55; 49-26-57; This ORI authorizes salvage dome
49-26-59; 49-24-79; and inner seal and replacement of
20-00-02/70-00-01; all other details; and weld repair
49-93-11 cracks in dome; for the Annular
Combustion Chamber.
3840124-3 P34511 E 49-26-55; 49-26-57; Bearing restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3840124-3 T44099 - 49-26-55; 49-26-57; This ORI authorizes to use new
49-26-59; 49-24-79; THRUST BEARING P/N: 3840124-
20-00-02/70-00-01; 3, 3800550-1.
49-93-11
3840126-2 P35831 - 49-26-55; 49-26-57; Plasma spray repair.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3840130-1 P32531 H 49-26-55; 49-26-57; Bearing restoration of roller bearings
49-26-59; 49-24-79; per RR5043
20-00-02/70-00-01;
49-93-11
3840136-2 P35834 - 49-26-55; 49-26-57; Blend Repair Minor Defects.
49-26-59; 49-24-79; Restoration of Damaged Diameters
20-00-02/70-00-01; A and C by Plasma Spray.
49-93-11 Restoration of Damaged Diameters
B and D and Surface E by Nickel
plate.
3840138-1 T32417 - 49-26-55; 49-26-57; Repair of knife seals for rotor curvic
49-26-59; 49-24-79; coupling
20-00-02/70-00-01;
49-93-11
3840138-1 P34627 - 49-26-55; 49-26-57; Repair of diameter for rigid shaft
49-26-59; 49-24-79; coupling
20-00-02/70-00-01;
49-93-11
3840138-1 P34932 - 49-26-55; 49-26-57; Machine curvic coupling
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3840182-1 P35075 A 49-26-55; 49-26-57; Rework distorted platform seal
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3840228-2 P32531 H 49-26-55; 49-26-57; Bearing restoration of roller bearings
49-26-59; 49-24-79; per RR5043
20-00-02/70-00-01;
49-93-11
3840277-1 P30276 - 49-26-55; 49-26-57; This ORI authorizes hand finish
49-26-59; 49-24-79; repair curvic teeth.
20-00-02/70-00-01;
49-93-11
3840277-1 P30277 - 49-26-55; 49-26-57; Restore curvic teeth and seal
49-26-59; 49-24-79; cavities by weld repair and regrind
20-00-02/70-00-01;
49-93-11
3840279-1 P31787 A 49-26-55; 49-26-57; Repair of knife edge seals for the
49-26-59; 49-24-79; shaft coupling
20-00-02/70-00-01;
49-93-11
3840279-1 P34252 - 49-26-55; 49-26-57; Machine repair of curvic coupling
49-26-59; 49-24-79; for the rigid shaft coupling
20-00-02/70-00-01;
49-93-11
3840279-1 P34627 - 49-26-55; 49-26-57; Repair of diameter for rigid shaft
49-26-59; 49-24-79; coupling
20-00-02/70-00-01;
49-93-11
3840280-4 P34393 A 49-26-55; 49-26-57; Straighten the shaft for tie shaft
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3840280-4 P31048 B 49-26-55; 49-26-57; Rework part number conversion.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3840281-1 P31044 - 49-26-55; 49-26-57; Repair of diameter of shaft coupling
49-26-59; 49-24-79; by electroplating with chrome
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3840281-1 P34445 - 49-26-55; 49-26-57; Weld repair to restore the seal's
49-26-59; 49-24-79; knife edges for rotating seal
20-00-02/70-00-01; assembly
49-93-11
3840281-1 P34263 A 49-26-55; 49-26-57; Grind repair of curvic coupling.
49-26-59; 49-24-79; Remove and replace of curvic
20-00-02/70-00-01; coupling.
49-93-11
3842148-1 P34223 - 49-26-55; 49-26-57; Rework PN 3844602-5 to apply sol
49-26-59; 49-24-79; gel coating for the first stage turbine
20-00-02/70-00-01; nozzle segment
49-93-11
3842148-1 P34445 - 49-26-55; 49-26-57; Weld repair to restore the seal's
49-26-59; 49-24-79; knife edges for rotating seal
20-00-02/70-00-01; assembly
49-93-11
3842151-3 T41904 A 49-26-55; 49-26-57; This ORI authorizes the installation
49-26-59; 49-24-79; of sixteen blades, PN 70720643-1
20-00-02/70-00-01; in wheel assembly PN 3842151-3.
49-93-11
3842152-1 P34253 - 49-26-55; 49-26-57; Machine curvic coupling on first
49-26-59; 49-24-79; stage turbine disk
20-00-02/70-00-01;
49-93-11
3842155-3 T41790 - 49-26-55; 49-26-57; Second stage turbine rotor
49-26-59; 49-24-79; assembly may have any
20-00-02/70-00-01; combination of second stage turbine
49-93-11 blades, PN 3842329-3 or -4
3842160-4 P35545 - 49-26-55; 49-26-57; Repair damage on Fwd and/or Aft
49-26-59; 49-24-79; Faces Adjacent to Bore. Repair
20-00-02/70-00-01; damage on Fwd and/or Aft Web
49-93-11 areas. Repair damage on Fwd and/
or Aft Chamfers Adjacent to Bore
3842160-5 P30839 - 49-26-55; 49-26-57; Hand finish repair curvic teeth for
49-26-59; 49-24-79; third stage turbine rotor assembly
20-00-02/70-00-01;
49-93-11
3842160-5 P30855 - 49-26-55; 49-26-57; Machine grind repair curvics for third
49-26-59; 49-24-79; stage turbine rotor assembly
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3842160-5 P35545 - 49-26-55; 49-26-57; Repair damage on Fwd and/or Aft
49-26-59; 49-24-79; Faces Adjacent to Bore. Repair
20-00-02/70-00-01; damage on Fwd and/or Aft Web
49-93-11 areas. Repair damage on Fwd and/
or Aft Chamfers Adjacent to Bore
3842160-6 P30839 - 49-26-55; 49-26-57; Hand finish repair curvic teeth for
49-26-59; 49-24-79; third stage turbine rotor assembly
20-00-02/70-00-01;
49-93-11
3842160-6 P30855 - 49-26-55; 49-26-57; Machine grind repair curvics for third
49-26-59; 49-24-79; stage turbine rotor assembly
20-00-02/70-00-01;
49-93-11
3842160-6 P35545 - 49-26-55; 49-26-57; Repair damage on Fwd and/or Aft
49-26-59; 49-24-79; Faces Adjacent to Bore. Repair
20-00-02/70-00-01; damage on Fwd and/or Aft Web
49-93-11 areas. Repair damage on Fwd and/
or Aft Chamfers Adjacent to Bore
3842162-1 P32570 A 49-26-55; 49-26-57; This ORI authorizes to repair
49-26-59; 49-24-79; machine repair of curvic coupling
20-00-02/70-00-01; and weld repair of knife edge seal
49-93-11
3842329-3 P31321 - 49-26-55; 49-26-57; Laser weld repair procedure for
49-26-59; 49-24-79; restoring damaged blade tips
20-00-02/70-00-01;
49-93-11
3842329-3 P34452 A 49-26-55; 49-26-57; Blending LE, TE and platform FOD
49-26-59; 49-24-79; and corrosion
20-00-02/70-00-01;
49-93-11
3842329-3 P35770 B 49-26-55; 49-26-57; Blend, weld, coating repair.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3842329-4 P34452 A 49-26-55; 49-26-57; Blending LE, TE and platform FOD
49-26-59; 49-24-79; and corrosion
20-00-02/70-00-01;
49-93-11
3842329-4 P35770 B 49-26-55; 49-26-57; Blend, weld, coating repair.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844460-2 P35636 - 49-26-55; 49-26-57; Replacement of shield.
49-26-59; 49-24-79; Replacement of liner and inner
20-00-02/70-00-01; flange.
49-93-11
3844460-2 P35946 - 49-26-55; 49-26-57; This ORI authorizes: strip and
49-26-59; 49-24-79; replace of thermal barrier coating;
20-00-02/70-00-01; and weld repair cracks/wear and
49-93-11 patch repair dimples.
3844460-2 P36027 B 49-26-55; 49-26-57; This ORI authorizes weld repairs,
49-26-59; 49-24-79; strip repair and replacement of
20-00-02/70-00-01; features for the Outer Transition
49-93-11 Liner.
3844461-1 T31488 - 49-26-55; 49-26-57; Welding of cracks on ITL and
49-26-59; 49-24-79; straighten sheet metal
20-00-02/70-00-01;
49-93-11
3844461-1 T31489 - 49-26-55; 49-26-57; Straightening of sheet metal to
49-26-59; 49-24-79; repair serviceable hardware
20-00-02/70-00-01;
49-93-11
3844464-1 T31543 - 49-26-55; 49-26-57; Repair the Turbine Nozzle
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844464-2 T31543 - 49-26-55; 49-26-57; Repair the Turbine Nozzle
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844464-3 T31543 - 49-26-55; 49-26-57; Repair the Turbine Nozzle
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844473-1 P35851 - 49-26-55; 49-26-57; Weld repair cracks and damaged
49-26-59; 49-24-79; rivet holes.
20-00-02/70-00-01;
49-93-11
3844474-2 P31529 - 49-26-55; 49-26-57; Weld repair to second stage turbine
49-26-59; 49-24-79; seal
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844474-2 P35852 - 49-26-55; 49-26-57; Replace honeycomb seal. Weld
49-26-59; 49-24-79; repair cracks and damaged rivet
20-00-02/70-00-01; holes.
49-93-11
3844476-2 P34196 A 49-26-55; 49-26-57; Airfoil and dimensional restoration
49-26-59; 49-24-79; for the third stage stator assembly
20-00-02/70-00-01;
49-93-11
3844476-2 P34442 - 49-26-55; 49-26-57; Blend damage to the airfoil LE and
49-26-59; 49-24-79; TEs for third stage turbine nozzle
20-00-02/70-00-01; assembly
49-93-11
3844476-2 P35812 A 49-26-55; 49-26-57; Disassemble and assemble the PN
49-26-59; 49-24-79; 3844476-2 turbine nozzle assembly.
20-00-02/70-00-01; Repair the airfoil, replace tangs and
49-93-11 restore dimensions of the PN
3844477-2 turbine nozzle
3844477-2 P34196 A 49-26-55; 49-26-57; Airfoil and dimensional restoration
49-26-59; 49-24-79; for the third stage stator assembly
20-00-02/70-00-01;
49-93-11
3844477-2 P35812 A 49-26-55; 49-26-57; Disassemble and assemble the PN
49-26-59; 49-24-79; 3844476-2 turbine nozzle assembly.
20-00-02/70-00-01; Repair the airfoil, replace tangs and
49-93-11 restore dimensions of the PN
3844477-2 turbine nozzle
3844478-1 P35772 - 49-26-55; 49-26-57; Replace Honeycomb seal. Weld
49-26-59; 49-24-79; repair cracks and damaged rivet
20-00-02/70-00-01; holes.
49-93-11
3844479-1 P35773 A 49-26-55; 49-26-57; Weld repair cracks and damaged
49-26-59; 49-24-79; rivet holes.
20-00-02/70-00-01;
49-93-11
3844481-2 P31057 A 49-26-55; 49-26-57; Braze repair
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844481-2 P35359 D 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; cracks, minor FOD and shroud ID
20-00-02/70-00-01; rub per supplier fixed process
49-93-11 routing.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844484-1 T31486 - 49-26-55; 49-26-57; Replacement of inserts in rear
49-26-59; 49-24-79; bearing cover assembly
20-00-02/70-00-01;
49-93-11
3844485-4 P30409 - 49-26-55; 49-26-57; Repair of fretted through holes and
49-26-59; 49-24-79; adjacent surface
20-00-02/70-00-01;
49-93-11
3844485-4 P35502 - 49-26-55; 49-26-57; Weld repair cracks and/or erosion
49-26-59; 49-24-79; on the lip areas
20-00-02/70-00-01;
49-93-11
3844488-3 T31541 - 49-26-55; 49-26-57; Flange repair of interstage seal
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844488-3 T31501 - 49-26-55; 49-26-57; Metal spray repair of interstage seal
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844488-3 P35339 - 49-26-55; 49-26-57; Fabricate the honeycomb seal
49-26-59; 49-24-79; assembly. Replace the honeycomb
20-00-02/70-00-01; seal
49-93-11
3844488-3 P34687 A 49-26-55; 49-26-57; Repair of damaged forward face on
49-26-59; 49-24-79; seal forging
20-00-02/70-00-01;
49-93-11
3844488-3 P35798 - 49-26-55; 49-26-57; Fabricate the honeycomb seal
49-26-59; 49-24-79; detail. Replace the honeycomb seal.
20-00-02/70-00-01; Replace studs.
49-93-11
3844490-3 P31412 - 49-26-55; 49-26-57; Restore diameters and application
49-26-59; 49-24-79; of thermal spray on containment
20-00-02/70-00-01; ring
49-93-11
3844490-3 P31399 - 49-26-55; 49-26-57; Repair containment ring for damage
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844495-1 T31538 - 49-26-55; 49-26-57; Authorizes replacement of inserts
49-26-59; 49-24-79; and/or pins
20-00-02/70-00-01;
49-93-11
3844495-1 P31350 A 49-26-55; 49-26-57; Thermal spray repair
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844495-1 T39895 A 49-26-55; 49-26-57; Repair of damaged bearing liner
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844496-1 T31537 - 49-26-55; 49-26-57; Authorizes replacement of pins in
49-26-59; 49-24-79; bearing support assembly
20-00-02/70-00-01;
49-93-11
3844517-4 T41895 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7811 "Install improved turbine
20-00-02/70-00-01; bearing thrust washer system"
49-93-11
3844517-5 T41895 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7811 "Install improved turbine
20-00-02/70-00-01; bearing thrust washer system"
49-93-11
3844517-6 T41895 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7811 "Install improved turbine
20-00-02/70-00-01; bearing thrust washer system"
49-93-11
3844517-7 T41895 - 49-26-55; 49-26-57; Authorizes the incorporation of SB
49-26-59; 49-24-79; 49-7811 "Install improved turbine
20-00-02/70-00-01; bearing thrust washer system"
49-93-11
3844602-4 P31302 - 49-26-55; 49-26-57; This ORI authorizes the rework of
49-26-59; 49-24-79; the 1st stage turbine nozzle, the
20-00-02/70-00-01; removal and replacement of
49-93-11 damaged coating and the repair of
any cracks that are either in the air
foils of in the shroud area of the
parts.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844602-4 P35603 B 49-26-55; 49-26-57; The repair of cracks in the airfoils.
49-26-59; 49-24-79; The repair of cracks in the platform/
20-00-02/70-00-01; shroud. The removal and
49-93-11 replacement of damaged coatings.
Rework -4 to -5 by authorizing
recoat of the LE with CoNiCrAlY
coating
3844602-4 P35727 E 49-26-55; 49-26-57; Repair cracks, missing material,
49-26-59; 49-24-79; erosion, coating defects, and rework
20-00-02/70-00-01; PN 3844602-4 to PN 3844602-5.
49-93-11
3844602-5 P34355 - 49-26-55; 49-26-57; Rework PN 3844602-5 to apply sol
49-26-59; 49-24-79; gel coating for the first stage turbine
20-00-02/70-00-01; nozzle segment
49-93-11
3844602-5 P35603 B 49-26-55; 49-26-57; The repair of cracks in the airfoils.
49-26-59; 49-24-79; The repair of cracks in the platform/
20-00-02/70-00-01; shroud. The removal and
49-93-11 replacement of damaged coatings.
Rework -4 to -5 by authorizing
recoat of the LE with CoNiCrAlY
coating
3844602-5 P35727 E 49-26-55; 49-26-57; Repair cracks, missing material,
49-26-59; 49-24-79; erosion, coating defects, and rework
20-00-02/70-00-01; PN 3844602-4 to PN 3844602-5.
49-93-11
3844603-5 P35707 D 49-26-55; 49-26-57; Repair cracks, remove and replace
49-26-59; 49-24-79; damaged coating
20-00-02/70-00-01;
49-93-11
3844603-5 P36044 - 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; airfoil coating damage; repair of
20-00-02/70-00-01; cracks, missing material, and
49-93-11 coating damage on vane airfoils,
inner shroud, outer shroud, and
scalloped flange; restoration of
blade path contour; for the Second
Stage Turbine Nozzle Segment.
3844603-6 P35707 D 49-26-55; 49-26-57; Repair cracks, remove and replace
49-26-59; 49-24-79; damaged coating
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844603-6 P36044 - 49-26-55; 49-26-57; This ORI authorizes the repair of
49-26-59; 49-24-79; airfoil coating damage; repair of
20-00-02/70-00-01; cracks, missing material, and
49-93-11 coating damage on vane airfoils,
inner shroud, outer shroud, and
scalloped flange; restoration of
blade path contour; for the Second
Stage Turbine Nozzle Segment.
3844622-6 T41905 - 49-26-55; 49-26-57; Authorizes the installation of nozzle
49-26-59; 49-24-79; segments
20-00-02/70-00-01;
49-93-11
3844687-1 P31084 - 49-26-55; 49-26-57; Repair damaged ring by patch weld
49-26-59; 49-24-79; repair
20-00-02/70-00-01;
49-93-11
3844687-1 P34261 A 49-26-55; 49-26-57; Weld repair of cracks for
49-26-59; 49-24-79; combustion chamber housing.
20-00-02/70-00-01;
49-93-11
3844687-1 P34388 - 49-26-55; 49-26-57; Repair of crack at the nameplate
49-26-59; 49-24-79; bracket weld.
20-00-02/70-00-01;
49-93-11
3844687-1 P35154 - 49-26-55; 49-26-57; Weld repair damaged or oversized
49-26-59; 49-24-79; bores in nameplate bracket.
20-00-02/70-00-01;
49-93-11
3844687-1 P36079 - 49-26-55; 49-26-57; This ORI authorizes weld repair of
49-26-59; 49-24-79; damaged threads at fuel nozzle
20-00-02/70-00-01; boss for Combustor Chamber
49-93-11 Housing.
3844854-1 T31336 - 49-26-55; 49-26-57; This ORI authorizes the repairs
49-26-59; 49-24-79; listed below for PN 3844749-1 to
20-00-02/70-00-01; have the three struts machined per
49-93-11 TL 3844850 and reidentified as PN
3844854-1.
3844854-1 T31560 - 49-26-55; 49-26-57; Authorizes the rework of support
49-26-59; 49-24-79; assembly, turbine bearing to restore
20-00-02/70-00-01; diameter.
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844854-1 T31561 - 49-26-55; 49-26-57; Authorizes the rework of support
49-26-59; 49-24-79; assembly, turbine bearing to restore
20-00-02/70-00-01; surface A.
49-93-11
3844854-1 T31562 - 49-26-55; 49-26-57; Authorizes the rework of support
49-26-59; 49-24-79; assembly, turbine bearing to restore
20-00-02/70-00-01; diameter.
49-93-11
3844854-1 T31563 - 49-26-55; 49-26-57; Authorizes the rework of support
49-26-59; 49-24-79; assembly, turbine bearing to restore
20-00-02/70-00-01; diameter.
49-93-11
3844854-1 T31564 - 49-26-55; 49-26-57; Authorizes the rework of support
49-26-59; 49-24-79; assembly, turbine bearing to replace
20-00-02/70-00-01; damaged bolts.
49-93-11
3844854-1 T39198 A 49-26-55; 49-26-57; Weld repair of cracks on cone
49-26-59; 49-24-79; section of turbine bearing support
20-00-02/70-00-01; assembly and fabrication of cone
49-93-11 section.
3844900-1 P34249 - 49-26-55; 49-26-57; Weld repair cracks and weld build-
49-26-59; 49-24-79; up for turbine stator support housing
20-00-02/70-00-01;
49-93-11
3844900-1 P34738 - 49-26-55; 49-26-57; Repairs to the turbine stator support
49-26-59; 49-24-79; housing: metal spray repair; repair
20-00-02/70-00-01; of the jack screw holes in the aft
49-93-11 flange straighten the aft flange
3844900-1 P34224 A 49-26-55; 49-26-57; Repair the diameter.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3844900-1 P35502 - 49-26-55; 49-26-57; Weld repair cracks and/or erosion
49-26-59; 49-24-79; on the lip areas
20-00-02/70-00-01;
49-93-11
3844900-2 P34224 A 49-26-55; 49-26-57; Repair the diameter.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3844900-2 P34249 - 49-26-55; 49-26-57; Weld repair cracks and weld build-
49-26-59; 49-24-79; up for turbine stator support
20-00-02/70-00-01; housing.
49-93-11
3844900-2 P35502 - 49-26-55; 49-26-57; Weld repair cracks and/or erosion
49-26-59; 49-24-79; on the lip areas.
20-00-02/70-00-01;
49-93-11
3850098-1 T39886 - 49-26-55; 49-26-57; Carry out weld repair crack/puncture
49-26-59; 49-24-79; hole on exhaust nozzle eductor
20-00-02/70-00-01;
49-93-11
3850098-1 P31881 A 49-26-55; 49-26-57; Repair of cracks, dents and holes;
49-26-59; 49-24-79; Repair of surface nicks
20-00-02/70-00-01;
49-93-11
3850102-1 P30173 - 49-26-55; 49-26-57; Straighten sheet metal on eductor
49-26-59; 49-24-79; housing
20-00-02/70-00-01;
49-93-11
3850102-1 P30838 - 49-26-55; 49-26-57; Cold straighten dents, bent flanges,
49-26-59; 49-24-79; brackets, or sheet metal to original
20-00-02/70-00-01; contour, best practices
49-93-11
3850102-1 P32529 - 49-26-55; 49-26-57; Replace damaged or missing nut
49-26-59; 49-24-79; plates, studs and inserts to the
20-00-02/70-00-01; eductor housing
49-93-11
3850102-1 P34287 A 49-26-55; 49-26-57; Weld repair cracks for eductor
49-26-59; 49-24-79; housing
20-00-02/70-00-01;
49-93-11
3850107-1 T39872 - 49-26-55; 49-26-57; Repair damaged aft flange bead(s)
49-26-59; 49-24-79; by fusion.
20-00-02/70-00-01;
49-93-11
3850107-2 T39872 - 49-26-55; 49-26-57; Repair damaged aft flange bead(s)
49-26-59; 49-24-79; by fusion.
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3850125-1 P31042 - 49-26-55; 49-26-57; Weld repair and cold straighten
49-26-59; 49-24-79; sheet metal and flanges of eductor
20-00-02/70-00-01; housing
49-93-11
3850125-1 P32530 - 49-26-55; 49-26-57; Replace damaged or missing nut
49-26-59; 49-24-79; plates and studs to the eductor
20-00-02/70-00-01; housing
49-93-11
3850125-1 P34293 - 49-26-55; 49-26-57; Weld repair cracks in eductor
49-26-59; 49-24-79; housing
20-00-02/70-00-01;
49-93-11
3860822-1 T31533 - 49-26-55; 49-26-57; Plasma spray repair of diameter of
49-26-59; 49-24-79; the High Speed Pinion Gearshaft
20-00-02/70-00-01;
49-93-11
3860822-1 T31535 - 49-26-55; 49-26-57; High speed pinion gearshaft must
49-26-59; 49-24-79; be rebroached to repair.
20-00-02/70-00-01;
49-93-11
3860822-1 T31536 - 49-26-55; 49-26-57; Blend minor gear tooth damage on
49-26-59; 49-24-79; the High Speed Pinion Gearshaft
20-00-02/70-00-01;
49-93-11
3860822-3 T31534 - 49-26-55; 49-26-57; Plasma spray repair of diameter of
49-26-59; 49-24-79; the High Speed Pinion Gearshaft
20-00-02/70-00-01;
49-93-11
3860822-3 T31535 - 49-26-55; 49-26-57; High speed pinion gearshaft must
49-26-59; 49-24-79; be rebroached to repair.
20-00-02/70-00-01;
49-93-11
3860822-3 T31536 - 49-26-55; 49-26-57; Blend minor gear tooth damage on
49-26-59; 49-24-79; the High Speed Pinion Gearshaft
20-00-02/70-00-01;
49-93-11
3860823-1 T31532 - 49-26-55; 49-26-57; Blend minor damage on the gear
49-26-59; 49-24-79; teeth of the electric starter gearshaft
20-00-02/70-00-01; assembly
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3860823-1 T31531 - 49-26-55; 49-26-57; Chrome plate repair of inner
49-26-59; 49-24-79; diameter of the electric starter
20-00-02/70-00-01; gearshaft assembly
49-93-11
3860823-1 T31530 - 49-26-55; 49-26-57; Plasma spray repair of two outer
49-26-59; 49-24-79; diameters of the electric starter
20-00-02/70-00-01; gearshaft assembly
49-93-11
3860824-1 T31526 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-1 T31527 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-1 T31528 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-1 T31529 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-1 P35535 - 49-26-55; 49-26-57; Metal spray surface adjacent to the
49-26-59; 49-24-79; Diameter AB.
20-00-02/70-00-01;
49-93-11
3860824-2 T31525 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-2 T31526 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-2 T31528 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3860824-2 T31529 - 49-26-55; 49-26-57; Plasma spray repair of the gear
49-26-59; 49-24-79; cluster, idler
20-00-02/70-00-01;
49-93-11
3860824-2 P35535 - 49-26-55; 49-26-57; Metal spray surface adjacent to the
49-26-59; 49-24-79; Diameter AB.
20-00-02/70-00-01;
49-93-11
3860827-1 T31522 - 49-26-55; 49-26-57; Blend minor gear tooth damage on
49-26-59; 49-24-79; the generator idler gear
20-00-02/70-00-01;
49-93-11
3860827-1 T31523 - 49-26-55; 49-26-57; Plasma spray repair of two
49-26-59; 49-24-79; diameters of the generator idler gear
20-00-02/70-00-01;
49-93-11
3860827-2 T31524 - 49-26-55; 49-26-57; Plasma spray repair on diameters
49-26-59; 49-24-79; of the generator idler gear
20-00-02/70-00-01;
49-93-11
3860827-2 T31522 - 49-26-55; 49-26-57; Blend minor gear tooth damage on
49-26-59; 49-24-79; the generator idler gear
20-00-02/70-00-01;
49-93-11
3860832-2 P32495 E 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3860833-1 P32211 - 49-26-55; 49-26-57; Bearing restoration of the annular
49-26-59; 49-24-79; bearing ball
20-00-02/70-00-01;
49-93-11
3860835-2 P32495 E 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3860835-2 P32531 H 49-26-55; 49-26-57; Bearing restoration of roller bearings
49-26-59; 49-24-79; per RR5043
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3860836-2 P32495 E 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3860836-2 P32531 H 49-26-55; 49-26-57; Bearing restoration of roller bearings
49-26-59; 49-24-79; per RR5043
20-00-02/70-00-01;
49-93-11
3860839-2 P32495 E 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3861064-1 T40149 C 49-26-55; 49-26-57; Blend minor gear tooth damage.
49-26-59; 49-24-79; Thermal spray. Balance.
20-00-02/70-00-01;
49-93-11
3861160-1 P34275 A 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3861161-1 P34275 A 49-26-55; 49-26-57; Bearing Restoration
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3863102-2 T31519 - 49-26-55; 49-26-57; Replacing the liner on the electric
49-26-59; 49-24-79; starter adapter assembly
20-00-02/70-00-01;
49-93-11
3863102-2 T31520 - 49-26-55; 49-26-57; Plasma spray repair on the ATS
49-26-59; 49-24-79; Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863102-2 P30638 - 49-26-55; 49-26-57; Metal spray on Forward ID of
49-26-59; 49-24-79; electric starter adapter assembly
20-00-02/70-00-01;
49-93-11
3863102-2 T31521 A 49-26-55; 49-26-57; Plasma spray repair of diameter of
49-26-59; 49-24-79; the electric starter adapter assembly
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3863106-2 T31515 - 49-26-55; 49-26-57; Weld cracks in mounting flange of
49-26-59; 49-24-79; ATS adapter assembly.
20-00-02/70-00-01;
49-93-11
3863106-2 T31516 - 49-26-55; 49-26-57; Plasma spray repair on the ATS
49-26-59; 49-24-79; Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863106-2 T31517 - 49-26-55; 49-26-57; Plasma spray repair on the ATS
49-26-59; 49-24-79; Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863106-2 T31547 - 49-26-55; 49-26-57; Plasma spray repair of diameter of
49-26-59; 49-24-79; the ATS Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863106-2 T31518 A 49-26-55; 49-26-57; Replacement of the liner on the ATS
49-26-59; 49-24-79; adapter assembly
20-00-02/70-00-01;
49-93-11
3863106-4 T31515 - 49-26-55; 49-26-57; Weld cracks in mounting flange of
49-26-59; 49-24-79; ATS adapter assembly.
20-00-02/70-00-01;
49-93-11
3863106-4 T31516 - 49-26-55; 49-26-57; Plasma spray repair on the ATS
49-26-59; 49-24-79; Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863106-4 T31517 - 49-26-55; 49-26-57; Plasma spray repair on the ATS
49-26-59; 49-24-79; Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863106-4 T31547 - 49-26-55; 49-26-57; Plasma spray repair of diameter of
49-26-59; 49-24-79; the ATS Adapter Assembly
20-00-02/70-00-01;
49-93-11
3863106-4 T31518 A 49-26-55; 49-26-57; Replacement of the liner on the ATS
49-26-59; 49-24-79; adapter assembly
20-00-02/70-00-01;
49-93-11
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Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3863116-2 P34543 - 49-26-55; 49-26-57; Authorizes to blend fretting at the
49-26-59; 49-24-79; oil filler housing cap for oil filler
20-00-02/70-00-01; housing
49-93-11
3863116-2 P34927 - 49-26-55; 49-26-57; Weld repair fretting more than 0.050
49-26-59; 49-24-79; inch (1.27 mm) deep on oil filler
20-00-02/70-00-01; housing cover
49-93-11
3863163-8 P34918 B 49-26-55; 49-26-57; Repair of casting thin wall condition
49-26-59; 49-24-79; at centerline 5
20-00-02/70-00-01;
49-93-11
3863163-8 P35683 A 49-26-55; 49-26-57; Epoxy repair on the bearing carrier's
49-26-59; 49-24-79; 0.4185 hole diameter.
20-00-02/70-00-01;
49-93-11
3863163-8 P35569 C 49-26-55; 49-26-57; Repair damaged housing and
49-26-59; 49-24-79; bearing carrier, parent metal bores
20-00-02/70-00-01; and surfaces. Remove and replace
49-93-11 Bearing liners. Sleeve repair hole
C.
3863163-9 P35569 C 49-26-55; 49-26-57; Repair damaged housing and
49-26-59; 49-24-79; bearing carrier, parent metal bores
20-00-02/70-00-01; and surfaces. Remove and replace
49-93-11 Bearing liners. Sleeve repair hole
C.
3870175-1 T39889 A 49-26-55; 49-26-57; To replace worn bushings
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3870183-1 T39889 A 49-26-55; 49-26-57; To replace worn bushings
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3870222-1 T39894 - 49-26-55; 49-26-57; Fabrication of quantity 04 spacers
49-26-59; 49-24-79; and installation of the spacers on
20-00-02/70-00-01; the shield mount
49-93-11
3870222-1 P30632 - 49-26-55; 49-26-57; Replacement of rubber seals
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3870222-1 P31209 K 49-26-55; 49-26-57; Authorizes repairs to GTCP 331
49-26-59; 49-24-79; family of composites
20-00-02/70-00-01;
49-93-11
3870222-1 P35562 G 49-26-55; 49-26-57; Authorizes the repairs to 131-9
49-26-59; 49-24-79; family of composite hardware.
20-00-02/70-00-01;
49-93-11
3876195-8 P30159 E 49-41-21; 49-26-55; Rework and storage instruction for
49-26-57; 49-26-59; capacitors used on the end units
49-24-79; 20-00-02/ listed
70-00-01; 49-93-11
3876195-8 P34501 - 49-41-21; 49-26-55; Authorizes an alternate method of
49-26-57; 49-26-59; acceptance testing on exciters
49-24-79; 20-00-02/
70-00-01; 49-93-11
3888167-1 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used
49-22-11; 49-22-15; on the harness
20-00-02/70-00-01
3888167-2 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used
49-22-11; 49-22-15; on the harness
20-00-02/70-00-01
3888167-3 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used
49-22-11; 49-22-15; on the harness
20-00-02/70-00-01
3888167-4 P34914 D 49-22-13; 49-23-49; Allow alternate ID Strap to be used
49-22-11; 49-22-15; on the harness
20-00-02/70-00-01
3876195-8 P35098 - 49-41-21; 49-26-55; Alternate Method of Acceptance
49-26-57; 49-26-59; Testing on Exciters
49-24-79; 20-00-02/
70-00-01; 49-93-11
3876195-8 P32428 D 49-41-21; 49-26-55; Weld and plating repair
49-26-57; 49-26-59;
49-24-79; 20-00-02/
70-00-01; 49-93-11
3876195-9 P34501 - 49-41-21; 49-26-55; Authorizes an alternate method of
49-26-57; 49-26-59; acceptance testing on exciters
49-24-79; 20-00-02/
70-00-01; 49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3876195-9 P35098 - 49-41-21; 49-26-55; Alternate Method of Acceptance
49-26-57; 49-26-59; Testing on Exciters
49-24-79; 20-00-02/
70-00-01; 49-93-11
3876217-1 P35041 - 49-52-15; 49-26-55; This repair covers the replacement
49-26-57; 49-26-59; of damaged O-ring packing. When
49-24-79; 20-00-02/ a transducer connector has a bad
70-00-01; 49-93-11 or nicked O-ring there is a possibility
that the customer will reject the unit.
3876218-1 P35041 - 49-52-15; 49-26-55; This repair covers the replacement
49-26-57; 49-26-59; of damaged O-ring packing. When
49-24-79; 20-00-02/ a transducer connector has a bad
70-00-01; 49-93-11 or nicked O-ring there is a possibility
that the customer will reject the unit.
3876219-1 P35041 - 49-52-15; 49-26-55; This repair covers the replacement
49-26-57; 49-26-59; of damaged O-ring packing. When
49-24-79; 20-00-02/ a transducer connector has a bad
70-00-01; 49-93-11 or nicked O-ring there is a possibility
that the customer will reject the unit.
3876219-2 P35041 - 49-52-15; 49-26-55; This repair covers the replacement
49-26-57; 49-26-59; of damaged O-ring packing. When
49-24-79; 20-00-02/ a transducer connector has a bad
70-00-01; 49-93-11 or nicked O-ring there is a possibility
that the customer will reject the unit.
3888167-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888167-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888167-3 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888167-4 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3888278-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888278-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888297-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888333-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888333-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888278-1 P34914 D 49-25-95; 49-26-11; Allow alternate I.D. Strap to be used
49-50-04; 49-26-09; on the harness
49-26-13; 49-93-01;
49-50-03
3888278-2 P34914 D 49-25-95; 49-26-11; Allow alternate I.D. Strap to be used
49-50-04; 49-26-09; on the harness
49-26-13; 49-93-01;
49-50-03
3881335-1 P34629 - 49-26-55; 49-26-57; Weld repair external surface fretting
49-26-59; 49-24-79; at tube end for oil inlet shield
20-00-02/70-00-01;
49-93-11
3883453-1 T41397 - 49-32-15; 49-26-55; This ORI defines criteria for 331-
49-26-57; 49-26-59; 500/600 fuel atomizers PN
49-24-79; 20-00-02/ 3883453-1 recalled per SB 331-49-
70-00-01; 49-93-11 7870.
3883688-1 P34653 - 49-26-55; 49-26-57; Replacement of retained fitting nuts
49-26-59; 49-24-79; on fuel manifolds
20-00-02/70-00-01;
49-93-11
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3883689-1 P34653 - 49-26-55; 49-26-57; Replacement of retained fitting nuts
49-26-59; 49-24-79; on fuel manifolds
20-00-02/70-00-01;
49-93-11
3888333-1 P34914 D 49-25-95; 49-26-11; Allow alternate ID strap to be used
49-50-04; 49-26-09; on the harness.
49-26-13; 49-93-01;
49-50-03
3888333-2 P34914 D 49-25-95; 49-26-11; Allow alternate ID strap to be used
49-50-04; 49-26-09; on the harness.
49-26-13; 49-93-01;
49-50-03
3884819-2 P30260 - 49-26-55; 49-26-57; Weld repair cracks in duct, elbow
49-26-59; 49-24-79; load compressor
20-00-02/70-00-01;
49-93-11
3884819-3 P30260 - 49-26-55; 49-26-57; Weld repair cracks in duct, elbow
49-26-59; 49-24-79; load compressor
20-00-02/70-00-01;
49-93-11
3888275-10 P34240 - 49-26-55; 49-26-57; Test and repair the -10 assembly
49-26-59; 49-24-79; per the current instruction for the -9
20-00-02/70-00-01; assembly with the addition of the
49-93-11 PN 3876195-9 exciter
3888364-1 P34359 B 49-26-55; 49-26-57; Authorizes alternate lace
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3888364-1 P34914 D 49-26-55; 49-26-57; Allow alternate I.D. Strap to be used
49-26-59; 49-24-79; on the harness.
20-00-02/70-00-01;
49-93-11
3888364-1 T43278 - 49-26-55; 49-26-57; To allow insulation tape PN 208375-
49-26-59; 49-24-79; 0001(RL6000SA) as alternate tape
20-00-02/70-00-01; for PN S9851-015-100/-050 on PN
49-93-11 3888364-1,-2,-3.
3888364-2 T31004 - 49-26-55; 49-26-57; This ORI Authorizes the use of PN
49-26-59; 49-24-79; 3888364-2 with connector PN
20-00-02/70-00-01; M83723-95G1005S7 substituted for
49-93-11 connector PN ESC10KE61005S7.
This ORI is permitted for use on
331-500 [B] P/N: 3800550-1 serial.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
3888364-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3888364-3 P34359 B 49-26-55; 49-26-57; Authorizes alternate lace.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3888364-3 P34914 D 49-26-55; 49-26-57; Allow alternate ID Strap to be used
49-26-59; 49-24-79; on the harness.
20-00-02/70-00-01;
49-93-11
3888364-3 T43278 - 49-26-55; 49-26-57; To allow insulation tape 208375-
49-26-59; 49-24-79; 0001 (RL6000SA) as alternate tape
20-00-02/70-00-01; for S9851-015-100/-050 on
49-93-11 3888364-1,-2,-3.
3888364-4 P34359 B 49-26-55; 49-26-57; Authorizes alternate lace.
49-26-59; 49-24-79;
20-00-02/70-00-01;
49-93-11
3888364-4 P34914 D 49-26-55; 49-26-57; Allow alternate ID Strap to be used
49-26-59; 49-24-79; on the harness.
20-00-02/70-00-01;
49-93-11
4131000-3 P36013 C 49-91-57; 49-26-55; This ORI authorizes the overhaul of
49-26-57; 49-26-59; the Lube Cluster/Module.
49-24-79; 20-00-02/
70-00-01; 49-93-11
4131000-6 P36013 C 49-91-57; 49-26- This ORI authorizes the overhaul of
55;49-26-57; 49-26- the Lube Cluster/Module.
59; 49-24-79; 20-00-
02/70-00-01; 49-93-11
4131000-6 P39163 - 49-91-57; 49-26-55; Replacement of damaged wires in
49-26-57; 49-26-59; low oil pressure switch, PN
49-24-79; 49-93-11; 4132033-3
20-00-02/70-00-01
4131024-1 P39163 - 49-91-57; 49-26-55; Replacement of damaged wires in
49-26-57; 49-26-59; low oil pressure switch, PN
49-24-79; 49-93-11; 4132033-3
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6008-0000. GTCP331-500 (Cont)

ORI
Part Document REV Manuals Description
4131024-2 P39163 - 49-91-57; 49-26-55; Replacement of damaged wires in
49-26-57; 49-26-59; low oil pressure switch, PN
49-24-79; 49-93-11; 4132033-3
20-00-02/70-00-01
4132152-3 P36018 A 49-91-57; 49-26-55; Authorizes worn or damage shaft
49-26-59; 20-00-02/ Chrome plate repair.
70-00-01; 49-93-11
MS28034-1 T44069 A 49-26-55; 49-26-57; This ORI authorizes the use of PN
49-26-59; 49-24-79; 277-5503-8971 as an alternate for
20-00-02/70-00-01; PN MS28034-1.
49-93-11

I. Table Procedures for GTCP331-600 (Subtask 49-16-03-99F-017-A01)

(1) Refer to Table 6009-0000 for repair references.

Table 6009-0000. GTCP331-600

ORI
Part Document REV Manuals Description
160564-2 R00389 A 49-24-79; 49-22-25; Flush internal oil passage of the
49-22-23; 49-63-05 oil cooler with hot flush process.
3842160-5 P36318 A 49-24-79; 49-22-25; This O.R.I authorizes the repairs
49-22-23; 49-63-05 listed below:
1. Localized repair of leading-edge
damage/erosion.
2. Weld repair of leading-edge
damage/erosion.
3. Weld repair of blade tip damage/
erosion.
4132017-2 P34602 F 49-91-61; 49-24-79; 1. Repair port plates/cover,
49-22-25; 49-22-23; Surface -A- and -D- by application
49-63-05 of cold spray.
2. Repair port plate/cover,
Diameter -B- by application of cold
spray.
4132018-3 P34602 F 49-91-61; 49-24-79; 1. Repair port plates/cover,
49-22-25; 49-22-23; Surface -A- and -D- by application
49-63-05 of cold spray.
2. Repair port plate/cover,
Diameter -B- by application of cold
spray.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
4132019-3 P34602 F 49-91-61; 49-24-79; 1. Repair port plates/cover,
49-22-25; 49-22-23; Surface -A- and -D- by application
49-63-05 of cold spray.
2. Repair port plate/cover,
Diameter -B- by application of cold
spray.
4132123-3 P34602 F 49-91-61; 49-24-79; 1. Repair port plates/cover,
49-22-25; 49-22-23; Surface -A- and -D- by application
49-63-05 of cold spray.
2. Repair port plate/cover,
Diameter -B- by application of cold
spray.
4132124-2 P34602 F 49-91-61; 49-24-79; 1. Repair port plates/cover,
49-22-25; 49-22-23; Surface -A- and -D- by application
49-63-05 of cold spray.
2. Repair port plate/cover,
Diameter -B- by application of cold
spray.
4132125-3 P34602 F 49-91-61; 49-24-79; 1. Repair port plates/cover,
49-22-25; 49-22-23; Surface -A- and -D- by application
49-63-05 of cold spray.
2. Repair port plate/cover,
Diameter -B- by application of cold
spray.
4132063-3 P36023 A 49-24-79; 49-22-25; Repair worn damaged pump
49-22-23; 49-63-05 housing diameters, bores, and
surfaces using epoxy or cold
spray.
159-522-9007 P36093 - 49-24-79; 49-22-25; Epoxy repair of bushing, sleeve,
49-22-23; 49-63-05 cable adapter.
159-522-9007 P36094 A 49-24-79; 49-22-25; Epoxy repair of bushing, sleeve,
49-22-23; 49-63-05 cable adapter.
160550-1 R00424 - 49-94-30; 49-24-79; Hysol epoxy repair for ports on the
49-22-25; 49-22-23; valve housing
49-63-05
160564-2 R00344 - 49-94-32; 49-24-79; Epoxy based metal bond repair of
49-22-25; 49-22-23; inlet and outlet port
49-63-05
160564-2 R00340 D 49-94-32; 49-24-79; Establish a procedure to perform
49-22-25; 49-22-23; recore assembly of Oil Coolers.
49-63-05
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
160564-2 R00548 - 49-94-32; 49-24-79; This ORI authorizes the use of
49-22-25; 49-22-23; alternate Identification plate on the
49-63-05 PN 160564-2 series 4 Oil cooler.
2372530-1 R00420 - 49-24-79; 49-22-25; Authorizes rework of the valve seat
49-22-23; 49-63-05 angle and/or depth to remove wear
and meet leakage requirements.
2372530-3 R00420 - 49-24-79; 49-22-25; Authorizes rework of the valve seat
49-22-23; 49-63-05 angle and/or depth to remove wear
and meet leakage requirements.
2685536 F00078 D 49-24-79; 49-22-25; EPOLY repair of Fuel Pump
49-22-23; 49-63-05 Housing Assembly worn gear
pockets.
304643-2 T34324 - 49-60-61; 49-24-79; Instructions for formatting and
49-22-25; 49-22-23; downloading data from 36-280[D]
49-63-05 in the overhaul shop
304643-2 P36221 B 49-90-61; 49-24-79; Repair of the Data Memory Module
49-22-25; 49-22-23; circuit boards.
49-63-05
3070934-1 P34914 D 49-26-55; 49-26-57; Allow alternate ID strap to be used
49-26-59; 49-24-79; on the harness
20-00-02/70-00-01; 49-
93-11
3070934-2 P34914 D 49-26-55; 49-26-57; Allow alternate ID strap to be used
49-26-59; 49-24-79; on the harness
20-00-02/70-00-01; 49-
93-11
3070934-3 P34914 D 49-26-55; 49-26-57; Allow alternate ID strap to be used
49-26-59; 49-24-79; on the harness
20-00-02/70-00-01; 49-
93-11
3070934-4 P34914 D 49-26-55; 49-26-57; Allow alternate ID strap to be used
49-26-59; 49-24-79; on the harness
20-00-02/70-00-01; 49-
93-11
3073525-1 P30027 A 72-02-17; 72-02-81; Thermal spray to repair diameter
20-00-02/70-00-01 surface.
3073525-2 P30027 A 72-02-17; 72-02-81; Thermal spray to repair diameter
20-00-02/70-00-01 surface.
3073525-3 P30027 A 72-02-17; 72-02-81; Thermal spray to repair diameter
20-00-02/70-00-01 surface.
3035675-1 P30027 A 72-02-17; 72-02-81; Thermal spray to repair diameter
20-00-02/70-00-01 surface.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3035676-2 P30027 A 72-02-17; 72-02-81; Thermal spray to repair diameter
20-00-02/70-00-01 surface.
3074121-1 P34914 D 49-26-55; 49-26-57; Allow alternate ID strap to be used
49-26-59; 49-24-79; on the harness
20-00-02/70-00-01; 49-
93-11
3160828-4 W01279 - 49-24-79; 49-22-25; Repair of cracks by TIG torch
49-22-23; 49-63-05 brazing and TIG welding; chrome
repair of bearing and flapper
bores; thermal spray repair of
bearing and flapper bore
3035676-1 P31106 A 72-05-13; 72-05-12; Remove and replace damaged or
20-00-02/70-00-01 leaking external scavenge tube
and/or external vent tubes.
3035676-2 P31106 A 72-05-13; 72-05-12; Remove and replace damaged or
20-00-02/70-00-01 leaking external scavenge tube
and/or external vent tubes.
3035676-3 P31106 A 72-05-13; 72-05-12; Remove and replace damaged or
20-00-02/70-00-01 leaking external scavenge tube
and/or external vent tubes.
3160828-4 W01316 B 49-24-79; 49-22-25; Flow bore and bearing bores worn/
49-22-23; 49-63-05 damaged beyond CMM repair
limits. By metal spray.
3176993-1 W01168 A 49-24-79; 49-22-25; Metal spray repair to the valve
49-22-23; 49-63-05 body assembly.
3176993-1 W01198 - 49-24-79; 49-22-25; Authorizes the repairs listed to the
49-22-23; 49-63-05 valve body assembly.
3176993-1 W01262 B 49-24-79; 49-22-25; Upper and lower bearing bores.
49-22-23; 49-63-05 Sealing diameter of flow bore.
3614423-1 P32132 - 49-24-79; 49-22-25; Bearing restoration of the annular
49-22-23; 49-63-05 bearing ball.
3800610-1 P30659 - 49-24-79; 49-22-25; This ORI Authorizes the repair of
49-22-23; 49-63-05 331-600A part numbers listed in
Engine Manual 49-26-57 for 331-
500B, may be inspected and
repaired per that manual.
3800610-3 T43889 - 49-24-79; 49-22-25; This ORI authorizes nickel braze
49-22-23; 49-63-05 for the Bleed Duct Clamp.
3801326-1 P31282 - 49-24-79; 49-22-25; This ORI authorizes the assembly
49-22-23; 49-63-05 of the compressor module in
accordance with minor deviation
#D 04805.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3801326-1 P35271 - 49-24-79; 49-22-25; This ORI authorizes the use of
49-22-23; 49-63-05 Glass-Sight Gage PN 366-503-
9001 on the 331-600 APU.
3801326-1 T41902 - 49-24-79; 49-22-25; Replace 3826919-4 with 3826919-
49-22-23; 49-63-05 5 2nd stage compressor housing
as defined in SB 49-7985.
3801326-1 T42004 - 49-24-79; 49-22-25; Rework of starter gearshaft clutch
49-22-23; 49-63-05 assembly.
3801326-2 T41902 - 49-24-79; 49-22-25; Replace 3826919-4 with 3826919-
49-22-23; 49-63-05 5 2nd stage compressor housing
as defined in SB 49-7985.
3801326-2 T42004 - 49-24-79; 49-22-25; Rework of starter gearshaft clutch
49-22-23; 49-63-05 assembly
3801326-2 P35271 - 49-24-79; 49-22-25; This ORI authorizes the use of
49-22-23; 49-63-05 Glass-Sight Gage PN 366-503-
9001 on the 331-600 APU.
3801326-4 T42004 - 49-24-79; 49-22-25; Rework of starter gearshaft clutch
49-22-23; 49-63-05 assembly
3801326-4 P35271 - 49-24-79; 49-22-25; This ORI authorizes the use of
49-22-23; 49-63-05 Glass-Sight Gage PN 366-503-
9001 on the 331-600 APU.
3802249-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3802249-3 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
3802249-1 P34914 D 49-25-95; 49-26-11; Allow alternate ID Strap to be used
49-50-04; 49-26-09; on the harness
49-26-13; 49-93-01;
49-50-03
3802249-3 P34914 D 49-25-95; 49-26-11; Allow alternate ID Strap to be used
49-50-04; 49-26-09; on the harness
49-26-13; 49-93-01;
49-50-03
3810955-3 P31067 A 49-24-79; 49-22-25; Repair of laminate punctures or
49-22-23; 49-63-05 notch damage on flange edges of
plenum.
3810955-3 P31209 K 49-24-79; 49-22-25; Authorizes repairs to GTCP 331
49-22-23; 49-63-05 family of composites
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3810956-3 P31026 - 49-24-79; 49-22-25; Repair delaminated plies, torn or
49-22-23; 49-63-05 delaminated acoustic feltmetal and
rebonding of stand-offs. All of
these for lower inlet duct
3810956-3 P31209 K 49-24-79; 49-22-25; Authorizes repairs to GTCP 331
49-22-23; 49-63-05 family of composites
3811053-1 P34510 - 49-24-79; 49-22-25; Repair cuts and gouges to the seal
49-22-23; 49-63-05 for the inlet upper air screen
3822341-5 P32442 - 49-24-79; 49-22-25; Weld curvic coupling for second
49-22-23; 49-63-05 stage compressor impeller
3822341-5 P34455 - 49-24-79; 49-22-25; Repair forward curvic OD rub
49-22-23; 49-63-05 damage
3822341-5 P31494 B 49-24-79; 49-22-25; Repairs for the second stage
49-22-23; 49-63-05 compressor impeller: grind repair
curvic; machine to remove damage
from blades; weld repair blades
3822341-5 P30683 A 49-24-79; 49-22-25; Minor repair hand finish of impeller
49-22-23; 49-63-05 backface
3822572-1 P31664 A 49-24-79; 49-22-25; Repairs for load compressor
49-22-23; 49-63-05 impeller: balance; shot peen;
straighten repair of bent blade;
remove nicks, dents, rubs or other
damage; hand finish to remove
backface damage and metal spray
3822580-1 P31040 - 49-24-79; 49-22-25; This ORI authorizes repair of
49-22-23; 49-63-05 diameters by application of Plasma
Spray.
3822584-1 P34511 E 49-24-79; 49-22-25; Bearing restoration
49-22-23; 49-63-05
3822610-1 P35246 - 49-24-79; 49-22-25; Repair scored Diameter B with
49-22-23; 49-63-05 0.005-0.010 inch (0.13-0.25 mm)
metal spray
3822611-1 P31420 B 49-24-79; 49-22-25; Repairs for first stage compressor
49-22-23; 49-63-05 impeller: cold straighten bent
blades; remove blade damage;
hand finish; metal spray repair;
replacement of rotating air seal;
balance and shot peen
3822611-1 P34457 - 49-24-79; 49-22-25; Weld repair curvic coupling for first
49-22-23; 49-63-05 stage compressor impeller
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3822611-1 P31210 B 49-24-79; 49-22-25; Repairs for first stage compressor
49-22-23; 49-63-05 impeller: grind repair curvic;
remove damage from blades and
OD; weld repair blades
3826919-4 P32476 - 49-24-79; 49-22-25; Repair diameter of the compressor
49-22-23; 49-63-05 housing assembly with metal spray
3826919-4 P34344 B 49-24-79; 49-22-25; Metal spray repair of the vane
49-22-23; 49-63-05 plate surface for the second stage
engine compressor housing
assembly
3826919-4 P35486 - 49-24-79; 49-22-25; Weld repair crack at the Surface
49-22-23; 49-63-05 A mount hole. Only one cracked
hole is authorized to be repaired.
3826919-4 P31794 D 49-24-79; 49-22-25; Remove and replace the Support
49-22-23; 49-63-05 and Ring Details; Remove and
replace missing of damaged
spacers.
3826919-4 P35315 A 49-24-79; 49-22-25; Repair NDT indications at the weld
49-22-23; 49-63-05 joint
3826919-4 P35621 B 49-24-79; 49-22-25; Weld repair erosion in transition
49-22-23; 49-63-05 area to the engine compressor
housing second stage
3826919-4 P32508 D 49-24-79; 49-22-25; Repair compressor housing shroud
49-22-23; 49-63-05 contour by application of metal
spray
3826919-5 P32508 D 49-24-79; 49-22-25; Repair compressor housing shroud
49-22-23; 49-63-05 contour by application of metal
spray
3826919-5 P34344 B 49-24-79; 49-22-25; Metal spray repair of the vane
49-22-23; 49-63-05 plate surface for the 2nd stage
engine compressor housing
assembly
3826919-5 P35315 A 49-24-79; 49-22-25; Repair NDT indications at the weld
49-22-23; 49-63-05 joint
3826919-5 P35486 - 49-24-79; 49-22-25; Weld repair crack at the Surface
49-22-23; 49-63-05 A mount hole. Only one cracked
hole is authorized to be repaired.
3826919-5 P35621 B 49-24-79; 49-22-25; Weld repair erosion in transition
49-22-23; 49-63-05 area to the engine compressor
housing second stage
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3826919-5 P35997 C 49-24-79; 49-22-25; This ORI authorizes the removal
49-22-23; 49-63-05 and replacement support, ring, and
spacer details.
3826930-1 T31495 - 49-24-79; 49-22-25; Hand finish rework to remove gear
49-22-23; 49-63-05 tooth damage
3826986-2 P32466 - 49-24-79; 49-22-25; Repair IGV housing contour by
49-22-23; 49-63-05 application of metal spray
3827135-1 T31454 - 49-24-79; 49-22-25; Provide assurance of Honeywell
49-22-23; 49-63-05 OEM Engineering
3827135-1 T31458 - 49-24-79; 49-22-25; Weld repair of mounting hole
49-22-23; 49-63-05
3827135-1 T40441 - 49-24-79; 49-22-25; Hysol 9340 repair of damaged
49-22-23; 49-63-05 deswirl cover vane mating surface
3827135-1 T31457 A 49-24-79; 49-22-25; Weld repair. FPI per ASTM E1417,
49-22-23; 49-63-05 Method A, C or D, Level 3. No
cracks allowed.
3827140-2 P30658 - 49-24-79; 49-22-25; Replacement of damaged, missing
49-22-23; 49-63-05 or broken studs on the diffuser,
first stage
3827140-2 P31609 E 49-24-79; 49-22-25; Weld repair of plates, vane LEs,
49-22-23; 49-63-05 boss and/or stud. Replacement of
vane LEs. Braze repair of plates,
vanes and cracks or separations.
3827140-3 P31609 E 49-24-79; 49-22-25; Weld repair of plates, vane LEs,
49-22-23; 49-63-05 boss and/or stud. Replacement of
vane LEs. Braze repair of plates,
vanes and cracks or separations.
3827141-2 T31548 - 49-24-79; 49-22-25; Metal spray repair of ID
49-22-23; 49-63-05
3827141-2 T31549 - 49-24-79; 49-22-25; Vane repairs-LE and TEs
49-22-23; 49-63-05
3827141-2 T31550 - 49-24-79; 49-22-25; Repair FOD on deswirl vanes and
49-22-23; 49-63-05 contour
3827141-2 P30236 - 49-24-79; 49-22-25; Restoration of diameter by Metal
49-22-23; 49-63-05 Spray surface repair
3827141-2 T39880 B 49-24-79; 49-22-25; Repair of damaged diameters and
49-22-23; 49-63-05 surfaces by plasma and metal
spray
3827141-2 P32507 A 49-24-79; 49-22-25; GTAW weld repair
49-22-23; 49-63-05
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3827141-2 P35432 - 49-24-79; 49-22-25; Machine the 10.660-10.664 inch
49-22-23; 49-63-05 (270.76-270.87 mm) diameter
3827141-2 P35865 - 49-24-79; 49-22-25; Weld repair of Deswirl Vanes. Strip
49-22-23; 49-63-05 and Re-anodize
3827162-1 T31460 - 49-24-79; 49-22-25; Metal spray repair on surface
49-22-23; 49-63-05
3827162-1 T31461 - 49-24-79; 49-22-25; Metal spray repair on surface
49-22-23; 49-63-05
3827162-1 T31470 - 49-24-79; 49-22-25; Weld repair Vane to salvage
49-22-23; 49-63-05 damaged parts
3827162-1 P35906 - 49-24-79; 49-22-25; Clean metal deposit on the airfoil.
49-22-23; 49-63-05 Weld repair of cracks and damage.
Laser weld repair of Diameter B.
Braze repair braze joint cracks and
separation.
3827162-1 T40429 E 49-24-79; 49-22-25; Diffuser repair
49-22-23; 49-63-05
3827315-2 P35881 D 49-24-79; 49-22-25; Replacement of Fretted Locks at
49-22-23; 49-63-05 Support.
3827315-2 P35935 A 49-24-79; 49-22-25; Metal Spray repair Surface D Weld
49-22-23; 49-63-05 repair Surface D
3827315-2 P35875 D 49-24-79; 49-22-25; Straighten, Weld and Braze, Outer
49-22-23; 49-63-05 Flange and Inner Tang
Replacement, and Metal Spray
Repair. Reference CAZ traveler
731550
3827315-2 P36065 - 49-24-79; 49-22-25; This ORI authorizes the weld
49-22-23; 49-63-05 repair fretted and/or damaged
locks at the support.
3827520-3 P30008 - 49-24-79; 49-22-25; Replace damage pin, straighten
49-22-23; 49-63-05 and remove dents, replace insert
3827520-3 P30174 A 49-24-79; 49-22-25; Weld boss cracks
49-22-23; 49-63-05
3827521-2 P30572 - 49-24-79; 49-22-25; Repairs to the scroll housing such
49-22-23; 49-63-05 as metal spray application, remove
and replace of inserts and studs,
hand finish and weld
3827521-2 P30515 A 49-24-79; 49-22-25; Repair procedure for weld repair
49-22-23; 49-63-05 of cracked area and thermal spray
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3827521-2 P31228 - 49-24-79; 49-22-25; This ORI authorizes the repair of
49-22-23; 49-63-05 borescope port thread damage by
weld repair.
3827521-2 P31584 - 49-24-79; 49-22-25; Repair damaged borescope port
49-22-23; 49-63-05 threads with standard threaded
inserts for the compressor scroll
housing
3827521-2 P34314 - 49-24-79; 49-22-25; Weld repair of cracks at the hoist
49-22-23; 49-63-05 bracket
3827521-2 P35557 - 49-24-79; 49-22-25; Restore Surface P using metal
49-22-23; 49-63-05 spray. Weld damaged or oversized
insert bore adjacent to the 6.420
inch (163.06 mm) diameter. Weld
cracked flange Surface G leading
into holes. Expand IRM 49-24-79
Paragraph 11 repairable limits for
metal spray repair of Diameter T
to a maximum spray cut back
thickness of 0.030 inch (0.76 mm).
3827523-3 P31882 - 49-24-79; 49-22-25; Weld and braze repair of plates,
49-22-23; 49-63-05 vanes and cracks for compressor
diffuser
3827524-2 P30224 - 49-24-79; 49-22-25; Metal spray and hand blend repair
49-22-23; 49-63-05
3827524-2 P30225 - 49-24-79; 49-22-25; Restore contour by application of
49-22-23; 49-63-05 thermal spray
3827531-2 P30851 - 49-24-79; 49-22-25; Remove and replace bushing,
49-22-23; 49-63-05 bearing, PN 3827552-2 of the Air
Inlet-Driven compressor assembly
3827531-2 P30850 - 49-24-79; 49-22-25; Repair of diameter to inlet housing
49-22-23; 49-63-05 assembly by application of thermal
spray; removal and replacement
of inserts
3827531-2 P30526 A 49-24-79; 49-22-25; Metal spray on housing inlet ID for
49-22-23; 49-63-05 the air inlet driven compressor
housing
3827531-2 P35294 - 49-24-79; 49-22-25; 2.320 inch diameter, weld repair
49-22-23; 49-63-05
3827531-2 P35524 - 49-24-79; 49-22-25; Weld repair of fretting on 0.5445-
49-22-23; 49-63-05 in diameters. Epoxy repair of
fretting on 0.5445-in diameters
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3827532-3 P30544 - 49-24-79; 49-22-25; Sleeve parent metal diameters and
49-22-23; 49-63-05 repair by application of thermal
spray
3827532-3 P30545 C 49-24-79; 49-22-25; Repair by thermal spray. Replace
49-22-23; 49-63-05 inserts. Weld repair cracks.
3827532-3 P35317 A 49-24-79; 49-22-25; Metal spray repair at the surface
49-22-23; 49-63-05 opposite Surface A .
3827532-3 P36066 - 49-24-79; 49-22-25; This ORI authorizes thermal spray
49-22-23; 49-63-05 repair the packing groove surface
for the Driven Compressor
Backshroud.
3827532-3 P36076 - 49-24-79; 49-22-25; This ORI authorizes thermal spray
49-22-23; 49-63-05 on diameter F.
3827536-2 P31043 - 49-24-79; 49-22-25; Repair diameter of bearing carrier
49-22-23; 49-63-05 by application of wire arc spray
3827539-1 P30982 - 49-24-79; 49-22-25; Repair bearing alignment pin
49-22-23; 49-63-05
3827545-5 P30882 - 49-24-79; 49-22-25; Repair of diameter by application
49-22-23; 49-63-05 of metal spray
3827545-5 P31263 - 49-24-79; 49-22-25; Application of thermal spray;
49-22-23; 49-63-05 remove and replace rubber seal
for compressor inlet housing
3827545-5 P34499 - 49-24-79; 49-22-25; Repairs cuts and gouges to the
49-22-23; 49-63-05 seal; repair corrosion for the
engine compressor air inlet
3827545-5 P30828 C 49-24-79; 49-22-25; Authorizes the repairs removing
49-22-23; 49-63-05 and replacing bearing bushing and
abradable coating
3827547-1 P30432 - 49-24-79; 49-22-25; Repair with thermal spray
49-22-23; 49-63-05
3827547-1 P30431 A 49-24-79; 49-22-25; Restore contour by application of
49-22-23; 49-63-05 thermal spray.
3827550-2 P35564 - 49-24-79; 49-22-25; Repair acoustic surface dents and
49-22-23; 49-63-05 punctures
3830494-1 P31729 C 49-24-79; 49-22-25; Replace inner and/or outer panel
49-22-23; 49-63-05 for annular combustion chamber
3830494-1 P34318 - 49-24-79; 49-22-25; Repair of cracks at the dome area
49-22-23; 49-63-05 to annular combustion chamber
3840130-1 P32531 H 49-24-79; 49-22-25; Bearing restoration of roller
49-22-23; 49-63-05 bearings per RR5043
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3840182-1 P35075 A 49-24-79; 49-22-25; Rework distorted platform seal
49-22-23; 49-63-05
3840228-2 P32531 H 49-24-79; 49-22-25; Bearing restoration of roller
49-22-23; 49-63-05 bearings per RR5043
3840277-1 P30276 - 49-24-79; 49-22-25; This ORI authorizes hand finish
49-22-23; 49-63-05 repair curvic teeth.
3840277-1 P30277 - 49-24-79; 49-22-25; Restore curvic teeth and seal
49-22-23; 49-63-05 cavities by weld repair and regrind
3840279-1 P31787 A 49-24-79; 49-22-25; Repair of knife edge seals for the
49-22-23; 49-63-05 shaft coupling
3840279-1 P34252 - 49-24-79; 49-22-25; Machine repair of curvic coupling
49-22-23; 49-63-05 for the rigid shaft coupling
3840279-1 P34627 - 49-24-79; 49-22-25; Repair of diameter for rigid shaft
49-22-23; 49-63-05 coupling
3840280-4 P34393 A 49-24-79; 49-22-25; Straighten the shaft for tie shaft
49-22-23; 49-63-05
3840280-4 P31048 B 49-24-79; 49-22-25; Rework part number conversion.
49-22-23; 49-63-05
3840281-1 P31044 - 49-24-79; 49-22-25; Repair of diameter of shaft
49-22-23; 49-63-05 coupling by electroplating with
chrome
3840281-1 P34445 - 49-24-79; 49-22-25; Weld repair to restore the seal's
49-22-23; 49-63-05 knife edges for rotating seal
assembly
3840281-1 P34263 A 49-24-79; 49-22-25; Grind repair of curvic coupling.
49-22-23; 49-63-05 Remove and replace of curvic
coupling.
3842151-3 T41904 A 49-24-79; 49-22-25; This ORI authorizes the installation
49-22-23; 49-63-05 of sixteen blades, PN 70720643-1
in wheel assembly PN 3842151-3.
3842152-1 P34253 - 49-24-79; 49-22-25; Machine curvic coupling on first
49-22-23; 49-63-05 stage turbine disk
3842155-3 T41790 - 49-24-79; 49-22-25; Second stage turbine rotor
49-22-23; 49-63-05 assembly may have any
combination of second stage
turbine blades, PN 3842329-3 or
-4
3842160-6 P30839 - 49-24-79; 49-22-25; Hand finish repair curvic teeth for
49-22-23; 49-63-05 third stage turbine rotor assembly
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3842160-6 P30855 - 49-24-79; 49-22-25; Machine grind repair curvics for
49-22-23; 49-63-05 third stage turbine rotor assembly
3842160-6 P35545 - 49-24-79; 49-22-25; Repair damage on Fwd and/or Aft
49-22-23; 49-63-05 Faces Adjacent to Bore. Repair
damage on Fwd and/or Aft Web
areas. Repair damage on Fwd
and/or Aft Chamfers Adjacent to
Bore
3842162-1 P32570 A 49-24-79; 49-22-25; This ORI authorizes to repair
49-22-23; 49-63-05 machine repair of curvic coupling
and weld repair of knife edge seal
3842329-3 P31321 - 49-24-79; 49-22-25; Laser weld repair procedure for
49-22-23; 49-63-05 restoring damaged blade tips
3842329-3 P34452 A 49-24-79; 49-22-25; Blending, TE, and platform FOD
49-22-23; 49-63-05 and corrosion
3842329-3 P35770 B 49-24-79; 49-22-25; Blend, weld, coating repair.
49-22-23; 49-63-05
3842329-4 P34452 A 49-24-79; 49-22-25; Blending LE, TE and platform FOD
49-22-23; 49-63-05 and corrosion
3842329-4 P35770 B 49-24-79; 49-22-25; Blend, weld, coating repair.
49-22-23; 49-63-05
3844460-2 P35636 - 49-24-79; 49-22-25; Replacement of shield.
49-22-23; 49-63-05 Replacement of liner and inner
flange.
3844460-2 P35946 - 49-24-79; 49-22-25; This ORI authorizes: strip and
49-22-23; 49-63-05 replace of thermal barrier coating;
and weld repair cracks/wear and
patch repair dimples.
3844460-2 P36027 B 49-24-79; 49-22-25; This ORI authorizes weld repairs,
49-22-23; 49-63-05 strip repair and replacement of
features for the Outer Transition
Liner.
3844461-1 T31488 - 49-24-79; 49-22-25; Welding of cracks on ITL and
49-22-23; 49-63-05 straighten sheet metal
3844461-1 T31489 - 49-24-79; 49-22-25; Straightening of sheet metal to
49-22-23; 49-63-05 repair serviceable hardware
3844464-1 T31543 - 49-24-79; 49-22-25; Repair the Turbine Nozzle
49-22-23; 49-63-05
3844464-2 T31543 - 49-24-79; 49-22-25; Repair the Turbine Nozzle
49-22-23; 49-63-05
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Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3844464-3 T31543 - 49-24-79; 49-22-25; Repair the Turbine Nozzle
49-22-23; 49-63-05
3844473-1 P35851 - 49-24-79; 49-22-25; Weld repair cracks and damaged
49-22-23; 49-63-05 rivet holes.
3844474-2 P31529 - 49-24-79; 49-22-25; Weld repair to second stage
49-22-23; 49-63-05 turbine seal
3844474-2 P35852 - 49-24-79; 49-22-25; Replace honeycomb seal. Weld
49-22-23; 49-63-05 repair cracks and damaged rivet
holes.
3844476-2 P34196 A 49-24-79; 49-22-25; Airfoil and dimensional restoration
49-22-23; 49-63-05 for the third stage stator assembly
3844476-2 P34442 - 49-24-79; 49-22-25; Blend damage to the airfoil LE and
49-22-23; 49-63-05 TEs for third stage turbine nozzle
assembly
3844476-2 P35812 A 49-24-79; 49-22-25; Disassemble and assemble the
49-22-23; 49-63-05 PN 3844476-2 turbine nozzle
assembly. Repair the airfoil,
replace tangs and restore
dimensions of the PN 3844477-2
turbine nozzle
3844477-2 P34196 A 49-24-79; 49-22-25; Airfoil and dimensional restoration
49-22-23; 49-63-05 for the third stage stator assembly
3844477-2 P35812 A 49-24-79; 49-22-25; Disassemble and assemble the
49-22-23; 49-63-05 PN 3844476-2 turbine nozzle
assembly. Repair the airfoil,
replace tangs and restore
dimensions of the PN 3844477-2
turbine nozzle
3844478-1 P35772 - 49-24-79; 49-22-25; Replace Honeycomb seal. Weld
49-22-23; 49-63-05 repair cracks and damaged rivet
holes.
3844479-1 P35773 A 49-24-79; 49-22-25; Weld repair cracks and damaged
49-22-23; 49-63-05 rivet holes.
3844481-2 P31057 A 49-24-79; 49-22-25; Braze repair
49-22-23; 49-63-05
3844481-2 P35359 D 49-24-79; 49-22-25; This ORI authorizes the repair of
49-22-23; 49-63-05 cracks, minor FOD and shroud ID
rub per supplier fixed process
routing.
3844488-3 T31541 - 49-24-79; 49-22-25; Flange repair of interstage seal
49-22-23; 49-63-05
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3844488-3 T31501 - 49-24-79; 49-22-25; Metal spray repair of interstage
49-22-23; 49-63-05 seal
3844488-3 P35339 - 49-24-79; 49-22-25; Fabricate the honeycomb seal
49-22-23; 49-63-05 assembly. Replace the honeycomb
seal
3844488-3 P34687 A 49-24-79; 49-22-25; Repair of damaged forward face
49-22-23; 49-63-05 on seal forging
3844488-3 P35798 - 49-24-79; 49-22-25; Fabricate the honeycomb seal
49-22-23; 49-63-05 detail. Replace the honeycomb
seal. Replace studs.
3844490-3 P31412 - 49-24-79; 49-22-25; Restore diameters and application
49-22-23; 49-63-05 of thermal spray on containment
ring
3844490-3 P31399 - 49-24-79; 49-22-25; Repair containment ring for
49-22-23; 49-63-05 damage
3844496-1 T31537 - 49-24-79; 49-22-25; Authorizes replacement of pins in
49-22-23; 49-63-05 bearing support assembly
3844602-4 P31302 - 49-24-79; 49-22-25; This ORI authorizes the rework of
49-22-23; 49-63-05 the 1st stage turbine nozzle, the
removal and replacement of
damaged coating and the repair of
any cracks that are either in the
airfoils of in the shroud area of the
parts.
3844602-4 P35603 B 49-24-79; 49-22-25; The repair of cracks in the airfoils.
49-22-23; 49-63-05 The repair of cracks in the
platform/shroud. The removal and
replacement of damaged coatings.
Rework -4 to -5 by authorizing
recoat of the LE with CoNiCrAlY
coating
3844602-4 P35727 E 49-24-79; 49-22-25; Repair cracks, missing material,
49-22-23; 49-63-05 erosion, coating defects, and
rework PN 3844602-4 to PN
3844602-5.
3844602-5 P34355 - 49-24-79; 49-22-25; Rework PN 3844602-5 to apply sol
49-22-23; 49-63-05 gel coating for the 1st stage
turbine nozzle segment.
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Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3844602-5 P35603 B 49-24-79; 49-22-25; The repair of cracks in the airfoils
49-22-23; 49-63-05 The repair of cracks in the platform
/ shroud. The removal and
replacement of damaged coatings.
Rework -4 to -5 by authorizing
recoat of the leading edge with
CoNiCrAlY coating.
3844602-5 P35727 E 49-24-79; 49-22-25; Repair cracks, missing material,
49-22-23; 49-63-05 erosion, coating defects, and
rework PN 3844602-4 to PN
3844602-5.
3844603-5 P35707 D 49-24-79; 49-22-25; Repair cracks, remove and replace
49-22-23; 49-63-05 damaged coating
3844603-5 P36044 - 49-24-79; 49-22-25; This ORI authorizes the repair of
49-22-23; 49-63-05 airfoil coating damage; repair of
cracks, missing material, and
coating damage on vane airfoils,
inner shroud, outer shroud, and
scalloped flange; restoration of
blade path contour; for the Second
Stage Turbine Nozzle Segment.
3844603-6 P35707 D 49-24-79; 49-22-25; Repair cracks, remove and replace
49-22-23; 49-63-05 damaged coating.
3844603-6 P36044 - 49-24-79; 49-22-25; This ORI authorizes the repair of
49-22-23; 49-63-05 airfoil coating damage; repair of
cracks, missing material, and
coating damage on vane airfoils,
inner shroud, outer shroud, and
scalloped flange; restoration of
blade path contour; for the Second
Stage Turbine Nozzle Segment.
3844603-6 T41905 - 49-24-79; 49-22-25; Authorizes the installation of
49-22-23; 49-63-05 nozzle segments.
3844854-3 T31560 - 49-24-79; 49-22-25; Authorizes the rework of support
49-22-23; 49-63-05 assembly, turbine bearing to
restore diameter
3844854-3 T31561 - 49-24-79; 49-22-25; Authorizes the rework of support
49-22-23; 49-63-05 assembly, turbine bearing to
restore Surface A
3844854-3 T31562 - 49-24-79; 49-22-25; Authorizes the rework of support
49-22-23; 49-63-05 assembly, turbine bearing to
restore diameter
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3844854-3 T31563 - 49-24-79; 49-22-25; Authorizes the rework of support
49-22-23; 49-63-05 assembly, turbine bearing to
restore diameter
3844854-3 T31564 - 49-24-79; 49-22-25; Authorizes the rework of support
49-22-23; 49-63-05 assembly, turbine bearing to
replace damaged bolts
3844854-3 T39198 A 49-24-79; 49-22-25; Weld repair of cracks on cone
49-22-23; 49-63-05 section of turbine bearing support
assembly and fabrication of cone
section
3844854-3 P35835 - 49-24-79; 49-22-25; Weld cracks and damaged
49-22-23; 49-63-05 retention bolt pin holes. Metal
spray to restore Diameter E and
Surface J.
3844895-2 P30602 - 49-24-79; 49-22-25; Thermal spray repair of flange
49-22-23; 49-63-05 dimension
3844895-2 P30601 A 49-24-79; 49-22-25; Repair housing, combustion
49-22-23; 49-63-05 chamber by weld repair of cracks.
3844900-1 P34249 - 49-24-79; 49-22-25; Weld repair cracks and weld build-
49-22-23; 49-63-05 up for turbine stator support
housing
3844900-1 P34738 - 49-24-79; 49-22-25; Repairs to the turbine stator
49-22-23; 49-63-05 support housing: metal spray
repair; repair of the jack screw
holes in the aft flange straighten
the aft flange
3844900-1 P34224 A 49-24-79; 49-22-25; Repair the diameter.
49-22-23; 49-63-05
3844900-1 P35502 - 49-24-79; 49-22-25; Weld repair cracks and/or erosion
49-22-23; 49-63-05 on the lip areas
3844900-2 P34224 A 49-24-79; 49-22-25; Repair the diameter.
49-22-23; 49-63-05
3844900-2 P34249 - 49-24-79; 49-22-25; Weld repair cracks and weld build-
49-22-23; 49-63-05 up for turbine stator support
housing.
3844900-2 P35502 - 49-24-79; 49-22-25; Weld repair cracks and/or erosion
49-22-23; 49-63-05 on the lip areas.
3850113-3 P31041 - 49-24-79; 49-22-25; This ORI authorizes replacement
49-22-23; 49-63-05 of marman flange and straighten
to remove nicks and dents.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3850119-1 P30383 A 49-24-79; 49-22-25; Fusion weld repair cracks in sheet
49-22-23; 49-63-05 metal and/or in weld joints of
eductor case
3850119-1 P34286 - 49-24-79; 49-22-25; Weld repair cracks for eductor
49-22-23; 49-63-05 case
3850122-1 P30217 - 49-24-79; 49-22-25; Fusion weld repair cracks in
49-22-23; 49-63-05 eductor nozzle and hand finish.
3860160-2 P32128 - 49-24-79; 49-22-25; Bearing restoration of the annular
49-22-23; 49-63-05 bearing ball
3860832-2 P32495 E 49-24-79; 49-22-25; Bearing Restoration
49-22-23; 49-63-05
3860835-2 P32495 E 49-24-79; 49-22-25; Bearing Restoration
49-22-23; 49-63-05
3860835-2 P32531 H 49-24-79; 49-22-25; Bearing restoration of roller
49-22-23; 49-63-05 bearings per RR5043
3861064-1 T40149 C 49-24-79; 49-22-25; Blend minor gear tooth damage.
49-22-23; 49-63-05 Thermal spray. Balance.
3861100-1 P31036 - 49-24-79; 49-22-25; This ORI authorizes hand-finish
49-22-23; 49-63-05 gear teeth.
3863517-4 P30098 A 49-24-79; 49-22-25; Replacement of studs and inserts
49-22-23; 49-63-05 of the repairs
3863517-4 P31671 B 49-24-79; 49-22-25; Weld repair of cracks, broken
49-22-23; 49-63-05 pieces and corrosion in gearbox
housing and bearing carrier.
Replacement of bearing carrier.
Remove and replace of other
components of gearbox housing
and sleeve repair.
3863528-1 P35335 - 49-24-79; 49-22-25; Repair cracks in latch area
49-22-23; 49-63-05
3863586-1 P31197 - 49-24-79; 49-22-25; Authorizes the repairs for PN
49-22-23; 49-63-05 3863517-4 are also applicable to
PN 3863586-1
3863586-1 P31671 B 49-24-79; 49-22-25; Weld repair of cracks, broken
49-22-23; 49-63-05 pieces and corrosion in gearbox
housing and bearing carrier.
Replacement of bearing carrier.
Remove and replace of other
components of gearbox housing
and sleeve repair.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
3881333-1 P30104 - 49-24-79; 49-22-25; Repair of deformed mounting
49-22-23; 49-63-05 flanges
3881335-1 P34629 - 49-24-79; 49-22-25; Weld repair external surface
49-22-23; 49-63-05 fretting at tube end for oil inlet
shield
3881336-1 P30105 - 49-24-79; 49-22-25; Repair of deformed mounting
49-22-23; 49-63-05 flanges
3883453-1 T41397 - 49-32-15; 49-24-79; This ORI defines criteria for 331-
49-22-25; 49-22-23; 500/600 fuel atomizers 3883453-
49-63-05 1 recalled per SB 331-49-7870.
3883688-1 P34653 - 49-24-79; 49-22-25; Replacement of retained fitting
49-22-23; 49-63-05 nuts on fuel manifolds
3883689-1 P34653 - 49-24-79; 49-22-25; Replacement of retained fitting
49-22-23; 49-63-05 nuts on fuel manifolds
3885049-1 P30983 - 49-24-79; 49-22-25; Replace small marman flange and
49-22-23; 49-63-05 straighten to remove nicks and
dents of turbine plenum assembly
3888058-7 T29211 - 49-41-01; 49-24-79; Allows for a one time removal of
49-22-25; 49-22-23; unison exciters for test and
49-63-05 replacement of defective
capacitors.
3888058-7 P30159 E 49-41-01; 49-24-79; Rework and storage instruction for
49-22-25; 49-22-23; capacitors used on the end units
49-63-05 listed
3888217-4 T41915 - 49-41-10; 49-24-79; Provides coverage to use alternate
49-22-25; 49-22-23; washer and screw
49-63-05
3888458-2 P34359 B 49-11-01; 49-24-79; Authorizes alternate lace
49-22-25; 49-22-23;
49-63-05
3888458-3 P34359 B 49-11-01; 49-24-79; Authorizes alternate lace
49-22-25; 49-22-23;
49-63-05
3888458-3 P34914 D 49-11-01; 49-24-79; Allow alternate I.D. Strap to be
49-22-25; 49-22-23; used on the harness.
49-63-05
4131030-3 P36013 C 49-90-61; 49-24-79; This ORI authorizes the overhaul
49-22-25; 49-22-23; of the Lube Cluster/Module.
49-63-05
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6009-0000. GTCP331-600 (Cont)

ORI
Part Document REV Manuals Description
4132029-3 P35878 A 49-90-61; 49-24-79; Disassembly, clean, inspection,
49-22-25; 49-22-23; assembly, test and repair for the
49-63-05 assembly of the Switch, PN
4132029-3/4132030-3 constitutes
overhaul of the part.
4132030-3 P35878 A 49-90-61; 49-24-79; Disassembly, clean, inspection,
49-22-25; 49-22-23; assembly, test and repair for the
49-63-05 assembly of the Switch, PN
4132029-3/4132030-3 constitutes
overhaul of the part.
MS28034-1 T44069 A Various This ORI authorizes the use of PN
277-5503-8971 as an alternate for
PN MS28034-1.

J. Table Procedures for GTCP36-100M (Subtask 49-16-03-99F-018-A01)

(1) Refer to Table 6010-0000 for repair references.

Table 6010-0000. GTCP36-100M

ORI
Part Document REV Manuals Description
3160785-27 W01270 A 36-13-09; 49-22-35; Re-identify as necessary and include
49-22-45 serialization of detail being repaired
or overhauled.

3160785-27 W01334 C 36-13-09; 49-22-35; This ORI authorizes the overhaul of

49-22-45 listed electro-magnetic control valves.

358655-1 W00938 - 49-22-35; 49-22-45 Bearing restoration of the annular

bearing ball

3601027-1 P32169 - 49-22-35; 49-22-45 Bearing restoration of the annular

bearing ball

3601501-4 P30176 A 49-22-35; 49-22-45 Machine valve seat to remove

damage or wear, and restore sealing
surface

3613650-1 P34275 A 49-22-35; 49-22-45 Bearing Restoration

3614129-1 P32102 - 49-22-35; 49-22-45 Bearing restoration of the annular

bearing ball

3614625-1 T38498 - 49-22-35; 49-22-45 Strip and reapply to oil filter housing
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6010-0000. GTCP36-100M (Cont)

ORI
Part Document REV Manuals Description
3614628-2 T38497 - 49-22-35; 49-22-45 Repair of all dash numbers of PN
3614628. To strip and reapply paint
to oil filter housing cap

3615086-1 P30003 A 49-22-35; 49-22-45 This ORI authorizes the replacement

of the 3615902 heat shield with the
3615902-2 heat shield.

3615086-1 P34735 A 49-22-35; 49-22-45 Weld repair cracks in combustion

chamber cap/shield.

3615880-1 T31745 - 49-22-35; 49-22-45 Provides procedures for dynamic

check balance of turbine rotor

3615880-1 T38992 - 49-22-35; 49-22-45 Workscope to allow the turbine wheel

and labyrinth seal to be removed and
replaced with minimal disassembly

3615880-1 P34707 - 49-22-35; 49-22-45 Machine or Hand blend to remove

damage from TE.

3615880-1 P35699 A 49-22-35; 49-22-45 Recore procedure instructions.

3615880-1 T43214 E 49-22-35; 49-22-45 Authorizes balance repair of turbine

rotors PN 3615880-1, 3842064-1 and
PN 3842088-1 hereafter referred to
as turbine wheel in this document

3615880-1 T43538 - 49-22-35; 49-22-45 Authorizes rework and re-identification

of turbine rotor

3810031-1 P34326 - 49-22-35; 49-22-45 Alternate Hysol repair for diameters

on the compressor inlet housing

3822101-1 P31490 B 49-22-35; 49-22-45 Machine to remove damage from

blades and OD

3822101-1 P35690 A 49-22-35; 49-22-45 Balance Repair "Classic".

3822101-1 T43213 D 49-22-35; 49-22-45 Compressor rotor balance repair

3822129-1 P34511 E 49-22-35; 49-22-45 Bearing restoration

3826041-1 T37904 - 49-22-35; 49-22-45 Strip existing damaged paint coating.

Apply primer P-415A-66 #34151
Green with C-1178-66 catalyst

3826041-1 P35043 - 49-22-35; 49-22-45 Metal spray repair contour

3826332-2 T33041 A 49-22-35; 49-22-45 Repair lower duct

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Table 6010-0000. GTCP36-100M (Cont)

ORI
Part Document REV Manuals Description
3830077-3 T36025 - 49-22-35; 49-22-45 Removal of TBC and reapplication.
Straightening of distortion or warpage
back. Solution heat treating of
reusable details during a repair
process

3830077-9 T19505 - 49-22-35; 49-22-45 Plasma spray applied to combustors

3830077-9 T36025 - 49-22-35; 49-22-45 Removal of TBC and reapplication.

Straightening of distortion or warpage
back. Solution heat treating of
reusable details during a repair
process

3830091-2 T18684 - 49-22-35; 49-22-45 Authorizes the rework of the

combustor cap PN 3830091 into PN
3615086

3842088-1 P35699 A 49-22-35; 49-22-45 Recore procedure instructions.

3842088-1 T43214 E 49-22-35; 49-22-45 Balance repair of turbine rotors PN

3615880-1, PN 3615880-4, 3842064-
1 and PN 3842088-1

3846004-8 P30972 - 49-22-35; 49-22-45 Repair of damaged scroll by

replacement of inner area ring, bottom
ring and curl; convert -4 through -8 to
a -9

3846015-1 P30426 - 49-22-35; 49-22-45 Repair of deflector by machining to

remove seized nozzle

3846096-1 P31231 - 49-22-35; 49-22-45 Replace of combustor flange, bleed

air flange and surge valve fitting
assembly to turbine housing assembly

3846096-1 P30714 A 49-22-35; 49-22-45 Straighten mounting flange, bleed air

flange or thermocouple flange.
Replace damaged tailpipe and/or
exhaust flange, using replacement
ring section

3846096-1 P31632 - 49-22-35; 49-22-45 Replace any damaged details for

turbine plenum housing

3846096-1 P31434 A 49-22-35; 49-22-45 Weld or patch repair of foreign object

damage or cracks in the turbine
housing and replacing tailpipe using
replacement ring

3846096-1 P35498 - 49-22-35; 49-22-45 Repair of slot(s) by weld.

UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6010-0000. GTCP36-100M (Cont)

ORI
Part Document REV Manuals Description
3846096-2 P31231 - 49-22-35; 49-22-45 Replace of combustor flange, bleed
air flange and surge valve fitting
assembly to turbine housing assembly

3846096-2 P30714 A 49-22-35; 49-22-45 Straighten mounting flange, bleed air

flange or thermocouple flange.
Replace damaged tailpipe and/or
exhaust flange, using replacement
ring section

3846096-2 P31632 - 49-22-35; 49-22-45 Replace any damaged details for

turbine plenum housing

3846096-2 P31434 A 49-22-35; 49-22-45 Weld or patch repair of foreign object

damage or cracks in the turbine
housing and replacing tailpipe using
replacement ring

3846096-2 P35498 - 49-22-35; 49-22-45 Repair of slot(s) by weld.

3846348-5 P35796 A 49-22-35; 49-22-45 Weld repair of minor cracks, missing

material, erosion. Braze repair of
casting cracks and other minor
damage, and dimensional restoration.
Coating repair for PN 3846348-5, -6,
-7

3846348-6 P35796 A 49-22-35; 49-22-45 Weld repair of minor cracks, missing

material, erosion. Braze repair of
casting cracks and other minor
damage, and dimensional restoration.
Coating repair for PN 3846348-5, -6,
-7

3846348-7 P35796 A 49-22-35; 49-22-45 Weld repair of minor cracks, missing

material, erosion. Braze repair of
casting cracks and other minor
damage, and dimensional restoration.
Coating repair for PN 3846348-5, -6,
-7

3860000-1 P32129 - 49-22-35; 49-22-45 Bearing restoration of the annular

bearing ball

3862019-3 P30119 - 49-22-35; 49-22-45 Fabrication of a new carrier and

machining of a matched set assembly
for gearbox

3862019-3 P34475 - 49-22-35; 49-22-45 Remove or replace loose or damaged

studs and inserts.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6010-0000. GTCP36-100M (Cont)

ORI
Part Document REV Manuals Description
3862090-4 T43621 A 49-22-35; 49-22-45 This ORI authorizes the rework and
re-identification of generator adapter
PN 3862090-4 to PN 70722298-2.

3862192-2 P31803 - 49-22-35; 49-22-45 Remove and replace bearing bushing

in fan assembly for oil cooler fan
assembly

3862192-2 P35235 - 49-22-35; 49-22-45 Removing and replacing bushing at

Diameter G with an oversize bushing.

3862200-2 T27943 - 49-22-35; 49-22-45 Rework of PN 3862200-2 to PN

3862200-3

3862200-2 T31325 - 49-22-35; 49-22-45 Allow usage of cooling fan PN

3862200-3 in place of PN 3862200-2

3862200-2 T37903 - 49-22-35; 49-22-45 Rework of cooling fan housing. Strip

existing damaged paint coating.
Reapply paint coat

3862200-3 P31803 - 49-22-35; 49-22-45 Remove and replace bearing bushing

in fan assembly for oil cooler fan
assembly

3862200-3 T37903 - 49-22-35; 49-22-45 Rework of cooling fan housing. Strip

existing damaged paint coating. Re-
apply paint coat

3862200-2 P31803 - 49-22-35; 49-22-45 Remove and replace bearing bushing

in fan assembly for oil cooler fan
assembly

3862224-1 P34548 - 49-22-35; 49-22-45 Weld repair of cracks in the fan inlet
fairing for fan inlet

3862225-1 P35660 - 49-22-35; 49-22-45 Modify -1 Fan Stator to -2

configuration.

3880000-2 P35410 - 49-22-35; 49-22-45 Allow use of TI-3880000 for testing

criteria

3880001-2 P30978 A 49-22-35; 49-22-45 Bushing replacement and epoxy

repair of oil pump housing assembly

3888000-2 T40148 - 49-40-39; 49-22-35; Installation of ignition unit

49-22-45

3888000-2 P31568 A 49-40-39; 49-22-35; Authorizes repair of ignition exciter

49-22-45 using Honeywell developed alternate
parts
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6010-0000. GTCP36-100M (Cont)

ORI
Part Document REV Manuals Description
3888000-2 P30200 C 49-40-39; 49-22-35; Rework scheme to prove necessary
49-22-45 supplementary procedures to perform
extended maintenance on ignition
exciters

3888000-2 P32484 - 49-40-39; 49-22-35; Authorizes an alternate method of

49-22-45 testing on ignition exciter using
alternate test equipment

3888000-2 P32465 C 49-40-39; 49-22-35; Installation of alternate wire, sleeving,

49-22-45 and shrink tubing as required to repair
or replace damaged components in
Honeywell part number exciters

3888000-2 P32275 A 49-40-39; 49-22-35; Describes electrical performance tests

49-22-45 to evaluate function of ignition unit

3888000-2 P32410 - 49-40-39; 49-22-35; This ORI authorizes an alternate

49-22-45 method of testing on Ignition Exciters
using alternate test equipment.

3888000-2 P32478 B 49-40-39; 49-22-35; Alternate standardized repair process

49-22-45

3888000-2 P34763 A 49-40-39; 49-22-35; The purpose of this ORI is to

49-22-45 authorize the equivalent silicone foam
for Ignition Exciter Assembly.

692545-1 T39140 - 49-22-35; 49-22-45 Authorizes substitution of o-rings in

PNs 692545-1, -2, -3, -6, -17 based
on Honeywell's and SAE
specifications

692545-6 T39140 - 49-22-35; 49-22-45 Authorizes substitution of o-rings in

PNs 692545-1, -2, -3, -6, -17 based
on Honeywell's and SAE
specifications

K. Table Procedures for GTCP36-150A (Subtask 49-16-03-99F-019-A01)

(1) Refer to Table 6011-0000 for repair references.

Table 6011-0000. GTCP36-150A

ORI
Part Document REV Manuals Description
3822101-1 T43213 D 49-24-09; 20-00-02/ Compressor rotor balance repair.
70-00-01; 49-23-77;
49-23-79; 49-31-21
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6011-0000. GTCP36-150A (Cont)

ORI
Part Document REV Manuals Description
692545-17 T39212 - 49-24-09; 20-00-02/ This ORI provides inspection/
70-00-01; 49-23-77; repair instructions for part
49-23-79; 49-31-21 numbers 692545-1, 692545-2,
692545-3, 692545-6, 692545-17.

70721598-1 T43213 D 49-24-09; 20-00-02/ Compressor rotor balance repair.

70-00-01; 49-23-77;
49-23-79; 49-31-21

L. Table Procedures for GTCP36-150AA (Subtask 49-16-03-99F-020-A01)

(1) Refer to Table 6012-0000 for repair references.

Table 6012-0000. GTCP36-150AA

ORI
Part Document REV Manuals Description
3826370-2 T32037 - 49-24-09; 20-00-02/ Metal Spray Repair.
70-00-01; 49-23-77;
49-23-79; 49-31-21

692545-17 T39212 - 49-24-09; 20-00-02/ This ORI provides inspection/

70-00-01; 49-23-77; repair instructions for part
49-23-79; 49-31-21 numbers 692545-1, 692545-2,
692545-3, 692545-6, 692545-
17.

M. Table Procedures for GTCP36-150DD (Subtask 49-16-03-99F-021-A01)

(1) Refer to Table 6013-0000 for repair references.

Table 6013-0000. GTCP36-150DD

ORI
Part Document REV Manuals Description
3160785-27 W01270 A 36-13-09; 49-24-10; Re-identify as necessary and
49-24-09; 49-24-11; include serialization of detail being
49-24-12 repaired or overhauled.

3160785-27 W01334 C 36-13-09; 49-24-10; This ORI authorizes the overhaul of

49-24-09; 49-24-11; listed electro-magnetic control
49-24-12 valves.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6013-0000. GTCP36-150DD (Cont)

ORI
Part Document REV Manuals Description
3601501-10 P30175 - 49-24-10; 49-24-09; Authorizes repairs to fuel control
49-24-11; 49-24-12 housings PN 3601501-10 and PN
3883539-1 by machine valve seat
to remove damage or wear, and
restore sealing surface

3601501-10 P30176 A 49-24-10; 49-24-09; Machine valve seat to remove

49-24-11; 49-24-12 damage or wear, and restore
sealing surface

3614129-1 P32102 - 49-24-10; 49-24-09; Bearing restoration of the annular

49-24-11; 49-24-12 bearing ball

3614521-3 T39919 - 49-24-10; 49-24-09; Metal spray to repair fretting.

49-24-11; 49-24-12 Remove and replace the damaged
forward spring retainer, aft plate and
heat shield as required.

3615880-1 T31745 - 49-24-10; 49-24-09; Provides procedures for dynamic

49-24-11; 49-24-12 check balance of turbine rotor

3615880-1 T38992 - 49-24-10; 49-24-09; Workscope to allow the turbine

49-24-11; 49-24-12 wheel and labyrinth seal to be
removed and replaced with minimal
disassembly

3615880-1 P34707 - 49-24-10; 49-24-09; Machine or Hand blend to remove

49-24-11; 49-24-12 damage from TE.

3615880-1 P35699 A 49-24-10; 49-24-09; Recore procedure instructions.

49-24-11; 49-24-12

3615880-1 T43214 E 49-24-10; 49-24-09; Authorizes balance repair of turbine

49-24-11; 49-24-12 rotors PN 3615880-1, PN 3842064-
1 and PN 3842088-1 hereafter
referred to as turbine wheel in this
document

3615880-1 T43538 - 49-24-10; 49-24-09; Authorizes rework and re-

49-24-11; 49-24-12 identification of turbine rotor

3616650-1 P34726 B 49-24-10; 49-24-09; Machine carbon sealing surface to

49-24-11; 49-24-12 remove nicks, scratches, or other
imperfections or bellows seal
assembly

3801112-1 T41736 B 49-24-10; 49-24-09; Replacement of compressor seal.

49-24-11; 49-24-12

3810050-4 P34326 - 49-24-10; 49-24-09; Alternate Hysol repair for diameters

49-24-11; 49-24-12 on the compressor inlet housing
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6013-0000. GTCP36-150DD (Cont)

ORI
Part Document REV Manuals Description
3822101-1 P31490 B 49-24-10; 49-24-09; Machine to remove damage from
49-24-11; 49-24-12 blades and OD

3822101-1 T43213 D 49-24-10; 49-24-09; Compressor rotor balance repair

49-24-11; 49-24-12

3822101-1 P35690 A 49-24-10; 49-24-09; Balance Repair "Classic".

49-24-11; 49-24-12

3822129-1 P34511 E 49-24-10; 49-24-09; Bearing restoration.

49-24-11; 49-24-12

3826369-5 T35591 A 49-24-10; 49-24-09; To strip and reapply paint to

49-24-11; 49-24-12 housing compressor

3826369-5 T38070 - 49-24-10; 49-24-09; Authorizes repair of PN 3826369-1

49-24-11; 49-24-12 thru -8 using alternative coating
material

3826369-5 P34340 A 49-24-10; 49-24-09; Thermal spray repair of contour

49-24-11; 49-24-12 area

3826369-6 T35591 A 49-24-10; 49-24-09; To strip and reapply paint to

49-24-11; 49-24-12 housing compressor

3826369-6 T38070 - 49-24-10; 49-24-09; Authorizes repair of PN 3826369-1

49-24-11; 49-24-12 thru -8 using alternative coating
material

3826369-6 P34340 A 49-24-10; 49-24-09; Thermal spray repair of contour

49-24-11; 49-24-12 area

3826370-2 T32036 - 49-24-10; 49-24-09; Provides procedures that enhance

49-24-11; 49-24-12 the repair criteria of diffuser
assembly

3826370-2 T32037 - 49-24-10; 49-24-09; Metal spray repair on specific

49-24-11; 49-24-12 diameters of the 36-150
Compressor diffuser assembly

3826370-2 P30482 - 49-24-10; 49-24-09; Braze repair of service related nicks

49-24-11; 49-24-12 and dents on vane surfaces and
plates on compressor diffuser
assembly

3826370-2 P30040 C 49-24-10; 49-24-09; Weld repair on vane plates.

49-24-11; 49-24-12 Replacement of vane tips. Weld
repair of vane tips. Dimensional
restoration. Repair braze
separation. Fabricate details.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6013-0000. GTCP36-150DD (Cont)

ORI
Part Document REV Manuals Description
3830040-6 P31131 - 49-24-10; 49-24-09; Repair of combustor assembly by
49-24-11; 49-24-12 welding cracks and replacing dome

3830166-1 T37819 A 49-24-10; 49-24-09; Leakage and flow test conditions

49-24-11; 49-24-12

3846015-2 P30426 - 49-24-10; 49-24-09; Repair of deflector by machining to

49-24-11; 49-24-12 remove seized nozzle

3846206-3 T36083 - 49-24-10; 49-24-09; Repair of damaged threads in

49-24 11; 49-24-12 current IRM 49-24-09.

3846244-1 P35796 A 49-24-10; 49-24-09; Weld repair of minor cracks, missing

49-24-11; 49-24-12 material, erosion. Braze repair of
casting cracks and other minor
damage, and dimensional
restoration. Coating repair for PN
3846348-5, -6, -7

3846735-1 P34754 - 49-24-10; 49-24-09; Braze repair cracks in existing braze

49-24-11; 49-24-12 joints at fuel nozzle bosses.
Remove and replace damaged
brackets. Remove and replace
damaged thread fitting. Remove
and replace damaged flange(s).

3846735-1 P34902 - 49-24-10; 49-24-09; Braze repair cracks in existing braze

49-24-11; 49-24-12 joints at fuel nozzle bosses.
Remove and replace damaged
brackets. Remove and replace
damaged thread fitting. Remove
and replace damaged flange(s).

3846735-1 P34883 C 49-24-10; 49-24-09; Braze repair brazed joints at

49-24-11; 49-24-12 bosses. Furnace Braze repair
cracks in housing.

3862287-6 P34913 A 49-24-10; 49-24-09; Repair Damaged -3 AN Port with a

49-24-11; 49-24-12 threaded plug insert.

3862287-6 P35173 A 49-24-10; 49-24-09; Sleeve Repair Parent Metal Bores.

49-24-11; 49-24-12 Repair Bores and Surfaces by
application of Cold Spray. Repair
Local Corrosion on Cast Surfaces
by application of Cold Spray.
Remove and Replace Standard
Size Bearing Liners. Remove and
Replace with Oversize Bearing
Liners. Repair Local Area with
Hysol.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6013-0000. GTCP36-150DD (Cont)

ORI
Part Document REV Manuals Description
3862287-6 P31442 D 49-24-10; 49-24-09; Weld repair. Plug repair. Repair with
49-24-11; 49-24-12 Hydraulic Insert.

3862287-6 P35800 - 49-24-10; 49-24-09; Replaced damaged or missing parts

49-24-11; 49-24-12 identified in Rework Variation
Engineering Order PN 3862287
Revision K, L, or M. Replacement
parts may be used as is if
undamaged, fabricated or drawn if
damaged.

3862287-6 P35843 B 49-24-10; 49-24-09; Sleeve repair, Cold Spray Repair

49-24-11; 49-24-12 STD and O/S liner repair Hysol.

3862287-6 P35863 A 49-24-10; 49-24-09; Weld repair damaged holes #19

49-24-11; 49-24-12 and 20 Weld repair damage on cast
areas and lock wire tabs. Repair AN
ports

3862287-6 P35940 A 49-24-10; 49-24-09; This ORI authorizes cold splay of

49-24-11; 49-24-12 mount pad(s) and bore chamfer(s);
sleeve repair of locking(s) at mount
pad(s) and sleeve repair of mount
pad bore(s) for the Gearbox.

3880225-2 P35257 - 49-24-10; 49-24-09; Bearing restoration.

49-24-11; 49-24-12

692545-17 T39212 - 49-24-09; 20-00-02/ This ORI provides inspection/repair

70-00-01; 49-23-77; instructions for part numbers
49-23-79; 49-31-21 692545-1, 692545-2, 692545-3,
692545-6, 692545-17.

N. Table Procedures for GTCP36-150M (Subtask 49-16-03-99F-022-A01)

(1) Refer to Table 6014-0000 for repair references.

Table 6014-0000. GTCP36-150M

ORI
Part Document REV Manuals Description
3160785-27 W01270 A 36-13-09; 49-24-09; Re-identify as necessary and include
49-25-35 serialization of detail being repaired
or overhauled.

3160785-27 W01334 C 36-13-09; 49-24-09; This ORI authorizes the overhaul of

49-25-35 listed electro-magnetic control valves.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6014-0000. GTCP36-150M (Cont)

ORI
Part Document REV Manuals Description
358655-1 W00938 - 49-24-09; 49-25-35 Bearing restoration of the annular
bearing ball

3601027-1 P32169 - 49-24-09; 49-25-35 Bearing restoration of the annular

bearing ball

3601501-10 P30175 - 49-24-09; 49-25-35 Authorizes repairs to fuel control

housings PN 3601501-10 and PN
3883539-1 by machine valve seat to
remove damage or wear, and restore
sealing surface

3601501-10 P30176 A 49-24-09; 49-25-35 Machine valve seat to remove damage

or wear, and restore sealing surface

3613650-1 P34275 A 49-24-09; 49-25-35 Bearing Restoration

3614129-1 P32102 - 49-24-09; 49-25-35 Bearing restoration of the annular

bearing ball

3614521-3 T39919 - 49-24-09; 49-25-35 Metal spray to repair fretting. Remove

and replace the damaged forward
spring retainer, aft plate and heat
shield as required.

3614625-1 T38498 - 49-24-09; 49-25-35 Strip and reapply to oil filter housing

3614628-2 T38497 - 49-24-09; 49-25-35 Repair of all dash numbers of PN

3614628. To strip and reapply paint
to oil filter housing cap

3615880-1 T31745 - 49-24-09; 49-25-35 Provides procedures for dynamic

check balance of turbine rotor

3615880-1 T38992 - 49-24-09; 49-25-35 Workscope to allow the turbine wheel

and labyrinth seal to be removed and
replaced with minimal disassembly

3615880-1 P34707 - 49-24-09; 49-25-35 Machine or Hand blend to remove

damage from TE.

3615880-1 P35699 A 49-24-09; 49-25-35 Recore procedure instructions.

3615880-1 T43214 E 49-24-09; 49-25-35 Authorizes balance repair of turbine

rotors PN 3615880-1, PN 3842064-1
and PN 3842088-1 hereafter referred
to as turbine wheel in this document

3615880-1 T43538 - 49-24-09; 49-25-35 Authorizes rework and re-identification

of turbine rotor
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6014-0000. GTCP36-150M (Cont)

ORI
Part Document REV Manuals Description
3616650-1 P34726 B 49-24-09; 49-25-35 Machine carbon sealing surface to
remove nicks, scratches, or other
imperfections or bellows seal
assembly

3800216-2 P31645 A 49-24-09; 49-25-35 Authorizes repairs listed for APU

3801023-14 T41736 B 49-24-09; 49-25-35 Replacement of compressor seal.

3801109-1 T41736 B 49-24-09; 49-25-35 Replacement of compressor seal.

3810031-1 P34326 - 49-24-09; 49-25-35 Alternate Hysol repair for diameters

on the compressor inlet housing

3822101-1 P31490 B 49-24-09; 49-25-35 Machine to remove damage from

blades and OD

3822101-1 P35690 A 49-24-09; 49-25-35 Balance Repair "Classic".

3822101-1 T43213 D 49-24-09; 49-25-35 Compressor rotor balance repair

3822129-1 P34511 E 49-24-09; 49-25-35 Bearing restoration

3826332-3 T33041 A 49-24-09; 49-25-35 Repair lower duct

3826369-2 T35591 A 49-24-09; 49-25-35 To strip and reapply paint to housing

compressor

3826369-2 T38070 - 49-24-09; 49-25-35 Authorizes repair of PN 3826369-1

thru -8 using alternative coating
material

3826369-2 P34340 A 49-24-09; 49-25-35 Thermal spray repair of contour area

3826369-4 T35591 A 49-24-09; 49-25-35 To strip and reapply paint to housing

compressor

3826369-4 T38070 - 49-24-09; 49-25-35 Authorizes repair of PN 3826369-1

thru -8 using alternative coating
material

3826370-2 T32036 - 49-24-09; 49-25-35 Provides procedures that enhance the

repair criteria of diffuser assembly

3826370-2 T32037 - 49-24-09; 49-25-35 Metal spray repair on specific

diameters of the 36-150 Compressor
diffuser assembly

3826370-2 P30482 - 49-24-09; 49-25-35 Braze repair of service related nicks

and dents on vane surfaces and
plates on compressor diffuser
assembly
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6014-0000. GTCP36-150M (Cont)

ORI
Part Document REV Manuals Description
3826370-2 P30040 C 49-24-09; 49-25-35 Weld repair on vane plates.
Replacement of vane tips. Weld repair
of vane tips. Dimensional restoration.
Repair braze separation. Fabricate
details.

3830040-6 P31131 - 49-24-09; 49-25-35 Repair of combustor assembly by

welding cracks and replacing dome

3830166-1 T37819 A 49-24-09; 49-25-35 Leakage and flow test conditions

3846015-2 P30426 - 49-24-09; 49-25-35 Repair of deflector by machining to

remove seized nozzle

3846206-3 T36083 - 49-24-09; 49-25-35 Repair of damaged threads in current

IRM 49-24-09

3846472-2 P31274 A 49-24-09; 49-25-35 Hand finish damage to TE, LE, and
shrouded contour for the turbine
nozzle

3846472-2 P34649 - 49-24-09; 49-25-35 Repairs of turbine nozzle: hand finish

erosion on TE, LE, and shroud
contour; weld repair diameter and
adjacent surface

3846472-2 P34669 - 49-24-09; 49-25-35 Machine to remove seized deflector

from turbine nozzle for turbine nozzle

3846472-2 P35771 C 49-24-09; 49-25-35 Weld repair of minor cracks, missing

material, erosion; Braze repair of
casting cracks, minor damage and
dimensional restoration; Coating repair

3846504-3 P31371 - 49-24-09; 49-25-35 Remove and replace damaged bleed

air flange, exhaust flange, pipe flange,
fittings and brackets. Weld repair
cracks at braze joint between the fuel
nozzle bosses and housing

3846504-3 P31372 - 49-24-09; 49-25-35 Weld repair cracks at the flanges,

mount brackets and housing. Metal
spray to restore diameters

3846504-3 P34902 - 49-24-09; 49-25-35 Braze repair cracks in existing braze

joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged thread
fitting. Remove and replace damaged
flange(s).
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6014-0000. GTCP36-150M (Cont)

ORI
Part Document REV Manuals Description
3846504-3 P34883 C 49-24-09; 49-25-35 Braze repair brazed joints at bosses.
Furnace Braze repair cracks in
housing.

3846504-5 P31371 - 49-24-09; 49-25-35 Remove and replace damaged bleed

air flange, exhaust flange, pipe flange,
fittings and brackets. Weld repair
cracks at braze joint between the fuel
nozzle bosses and housing

3846504-5 P31372 - 49-24-09; 49-25-35 Weld repair cracks at the flanges,

mount brackets and housing. Metal
spray to restore diameters

3846504-5 P34902 - 49-24-09; 49-25-35 Braze repair cracks in existing braze

joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged thread
fitting. Remove and replace damaged
flange(s).

3846504-5 P34883 C 49-24-09; 49-25-35 Braze repair brazed joints at bosses.

Furnace Braze repair cracks in
housing.

3846504-5 P31132 - 49-24-09; 49-25-35 This ORI authorizes the repair or

replacement of the turbine housing
assembly flange.

3860000-1 P32129 - 49-24-09; 49-25-35 Bearing restoration of the annular

bearing ball

3862019-3 P30119 - 49-24-09; 49-25-35 Fabrication of a new carrier and

machining of a matched set assembly
for gearbox

3862019-3 P34475 - 49-24-09; 49-25-35 Remove or replace loose or damaged

studs and inserts.

3862090-4 T43621 A 49-24-09; 49-25-35 This ORI authorizes the rework and
re-identification of generator adapter
PN 3862090-4 to PN 70722298-2.

3862192-2 P31803 - 49-24-09; 49-25-35 Remove and replace bearing bushing

in fan assembly for oil cooler fan
assembly.

3862192-2 P35235 - 49-24-09; 49-25-35 Removing and replacing bushing at

Diameter -G-with an oversize bushing.
UP802726

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Table 6014-0000. GTCP36-150M (Cont)

ORI
Part Document REV Manuals Description
3862200-2 T27943 - 49-24-09; 49-25-35 Fan assembly rework 3862200-2 to
3862200-3 per the following: Remove
seal retainer 626-506-9018 and
retainer; Remove seal 3827000-1 and
discard, replace with new seal; Apply
adhesive c-111 to new seal housing;
Install seal into housing 3862192-2
[…].

3862200-3 P31803 - 49-24-09; 49-25-35 Remove and replace bearing bushing

in fan assembly for oil cooler fan
assembly

3862200-3 T37903 - 49-24-09; 49-25-35 Rework of cooling fan housing. Strip

existing damaged paint coating. Re-
apply paint coat.

3862224-1 P34548 - 49-24-09; 49-25-35 Weld repair of cracks in the fan inlet
fairing for fan inlet.

3862225-1 P35660 - 49-24-09; 49-25-35 Modify -1 Fan Stator to -2

configuration.

3880000-2 P35410 - 49-24-09; 49-25-35 Allow use of TI-3880000 for testing

criteria.

3880001-2 P30978 A 49-24-09; 49-25-35 Bushing replacement and epoxy repair

of oil pump housing assembly.

3888000-2 P31568 A 49-40-39; 49-24-09; Authorizes repair of ignition exciter

49-25-35 using Honeywell developed alternate
parts.

3888000-2 T40148 - 49-40-39; 49-24-09; Installation of ignition unit.

49-25-35

3888000-2 P30200 C 49-40-39; 49-24-09; Rework scheme to prove necessary

49-25-35 supplementary procedures to perform
extended maintenance on ignition
exciters

3888000-2 P32484 - 49-40-39; 49-24-09; Authorizes an alternate method of

49-25-35 testing on ignition exciter using
alternate test equipment

3888000-2 P32465 C 49-40-39; 49-24-09; Installation of alternate wire, sleeving,

49-25-355 and shrink tubing as required to repair
or replace damaged components in
Honeywell part number exciters
UP802726

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Table 6014-0000. GTCP36-150M (Cont)

ORI
Part Document REV Manuals Description
3888000-2 P32275 A 49-40-39; 49-24-09; Describes electrical performance tests
49-25-35 to evaluate function of ignition unit

3888000-2 P32410 - 49-40-39; 49-24-09; This ORI authorizes an alternate

49-25-35 method of testing on Ignition Exciters
using alternate test equipment.

3888000-2 P32478 B 49-40-39; 49-24-09; Alternate standardized repair process

49-25-35

3888000-2 P34763 A 49-40-39; 49-24-09; The purpose of this ORI is to authorize

49-25-35 the equivalent silicone foam for
Ignition Exciter Assembly.

692545-17 T39140 - 49-24-09; 49-25-35 Authorizes substitution of o-rings in

PNs 692545-1, -2, -3, -6, -17 based
on Honeywell's and SAE
specifications

O. Table Procedures for GTCP36-150R (Subtask 49-16-03-99F-023-A01)

(1) Refer to Table 6015-0000 for repair references.

Table 6015-0000. GTCP36-150R

ORI
Part Document REV Manuals Description
160366-1 R00389 A 49-24-09; 49-25-01; Flush internal oil passage of the oil
49-25-05; 49-31-21 cooler with hot flush process.
160366-1 R00881 B 49-24-09; 49-25-01; Recore procedure and instructions
49-25-05; 49-31-21 for oil cooler/oil temperature regulator
160366-2 R00881 B 49-24-09; 49-25-01; Recore procedure and instructions
49-25-05; 49-31-21 for oil cooler/oil temperature regulator
160382-1 R00881 B 49-24-09; 49-25-01; Recore procedure and instructions
49-25-05; 49-31-21 for oil cooler/oil temperature regulator
2011632-1 R00346 - 49-24-09; 49-25-01; Bearing restoration of the annular
49-25-05; 49-31-21 bearing ball
305962-1 P34914 D 49-24-09; 49-25-01; Allow alternate I.D. Strap to be used
49-25-05; 49-31-21 on the harness.
305962-2 P34914 D 49-24-09; 49-25-01; Allow alternate I.D. Strap to be used
49-25-05; 49-31-21 on the harness.
306535-1 P34914 D 49-24-09; 49-25-01; Allow alternate I.D. Strap to be used
49-25-05; 49-31-21 on the harness.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6015-0000. GTCP36-150R (Cont)

ORI
Part Document REV Manuals Description
3160785-27 W01270 A 36-13-09; 49-24-09; Re-identify as necessary and include
49-25-01; 49-25-05; serialization of detail being repaired
49-31-21 or overhauled.
3160785-27 W01334 C 36-13-09; 49-24-09; This ORI authorizes the overhaul of
49-25-01; 49-25-05; listed electro-magnetic control
49-31-21 valves.
358655-1 W00938 - 49-24-09; 49-25-01; Bearing restoration of the annular
49-25-05; 49-31-21 bearing ball
3601501-13 P30177 A 49-24-09; 49-25-01; Machine valve seat to remove
49-25-05; 49-31-21 damage or wear and restore sealing
surface
3614129-1 P32102 - 49-24-09; 49-25-01; Bearing restoration of the annular
49-25-05; 49-31-21 bearing ball
3614521-3 T39919 - 49-24-09; 49-25-01; Metal spray to repair fretting.
49-25-05; 49-31-21 Remove and replace the damaged
forward spring retainer, aft plate and
heat shield as required.
3615880-1 T31745 - 49-24-09; 49-25-01; Provides procedures for dynamic
49-25-05; 49-31-21 check balance of turbine rotor
3615880-1 T38992 - 49-24-09; 49-25-01; Workscope to allow the turbine wheel
49-25-05; 49-31-21 and labyrinth seal to be removed and
replaced with minimal disassembly
3615880-1 P34707 - 49-24-09; 49-25-01; Machine or Hand blend to remove
49-25-05; 49-31-21 damage from TE.
3615880-1 P35699 A 49-24-09; 49-25-01; Recore procedure instructions.
49-25-05; 49-31-21
3615880-1 T43214 E 49-24-09; 49-25-01; Authorizes balance repair of turbine
49-25-05; 49-31-21 rotors PN 3615880-1, PN 3842064-
1 and PN 3842088-1 hereafter
referred to as turbine wheel in this
document
3615880-1 T43538 - 49-24-09; 49-25-01; Authorizes rework and re-
49-25-05; 49-31-21 identification of turbine rotor
3800270-4 P31645 A 49-24-09; 49-25-01; Authorizes repairs listed for APU
49-25-05; 49-31-21
3800270-4 P31783 - 49-24-09; 49-25-01; Authorizes the use of PN AN929-3J
49-25-05; 49-31-21 instead of AN929-3 as stated in SB
GTCP36-49-6838
3801023-19 T41736 B 49-24-09; 49-25-01; Replacement of compressor seal.
49-25-05; 49-31-21
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6015-0000. GTCP36-150R (Cont)

ORI
Part Document REV Manuals Description
3810050-4 P34326 - 49-24-09; 49-25-01; Alternate Hysol repair for diameters
49-25-05; 49-31-21 on the compressor inlet housing
3822101-1 P31490 B 49-24-09; 49-25-01; Machine to remove damage from
49-25-05; 49-31-21 blades and OD
3822101-1 P35690 A 49-24-09; 49-25-01; Balance Repair "Classic".
49-25-05; 49-31-21
3822101-1 T43213 D 49-24-09; 49-25-01; Compressor rotor balance repair
49-25-05; 49-31-21
3822129-1 P34511 E 49-24-09; 49-25-01; Bearing restoration
49-25-05; 49-31-21
3826369-5 P34340 A 49-24-09; 49-25-01; Thermal spray repair of contour area.
49-25-05; 49-31-21
3826369-5 T35591 A 49-24-09; 49-25-01; To strip and re-apply paint to housing
49-25-05; 49-31-21 compressor.
3826369-5 T38070 - 49-24-09; 49-25-01; Authorizes repair of PN 3826369-1
49-25-05; 49-31-21 thru -8 using alternative coating
material.
3826369-6 P34340 A 49-24-09; 49-25-01; Thermal spray repair of contour area.
49-25-05; 49-31-21
3826369-6 T35591 A 49-24-09; 49-25-01; To strip and re-apply paint to housing
49-25-05; 49-31-21 compressor.
3826369-6 T38070 - 49-24-09; 49-25-01; Authorizes repair of PN 3826369-1
49-25-05; 49-31-21 thru -8 using alternative coating
material.
3826370-2 T32037 - 49-24-09; 49-25-01; Metal spray repair on specific
49-25-05; 49-31-21 diameters of the 36-150 Compressor
diffuser assembly.
3830040-6 P31131 - 49-24-09; 49-25-01; Repair of combustor assembly by
49-25-05; 49-31-21 welding cracks and replacing dome.
3830166-1 T37819 A 49-24-09; 49-25-01; Leakage and flow test conditions.
49-25-05; 49-31-21
3846015-2 P30426 - 49-24-09; 49-25-01; Repair of deflector by machining to
49-25-05; 49-31-21 remove seized nozzle.
3846206-3 T36083 - 49-24-09; 49-25-01; Repair of damaged threads in current
49-25-05; 49-31-21 IRM (49-24-09).
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6015-0000. GTCP36-150R (Cont)

ORI
Part Document REV Manuals Description
3846363-9 P34902 - 49-24-09; 49-25-01; Braze repair cracks in existing braze
49-25-05; 49-31-21 joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s).
3846363-9 P31249 A 49-24-09; 49-25-01; Remove and replace damaged bleed
49-25-05; 49-31-21 air flange, exhaust flange, pipe
flange, fittings, brackets. Weld repair
cracks at braze joint between the fuel
nozzle bosses and housing.
3846363-9 P34883 C 49-24-09; 49-25-01; Braze repair brazed joints at bosses.
49-25-05; 49-31-21 Furnace Braze repair cracks in
housing.
3846472-1 P31274 A 49-24-09; 49-25-01; Hand finish damage to TE, LE, and
49-25-05; 49-31-21 shrouded contour for the turbine
nozzle
3846472-1 P34649 - 49-24-09; 49-25-01; Repairs of turbine nozzle: hand finish
49-25-05; 49-31-21 erosion on TE, LE, and shroud
contour; weld repair diameter and
adjacent surface
3846472-1 P34669 - 49-24-09; 49-25-01; Machine to remove seized deflector
49-25-05; 49-31-21 from turbine nozzle for turbine nozzle
3846472-1 P35771 C 49-24-09; 49-25-01; Weld repair of minor cracks, missing
49-25-05; 49-31-21 material, erosion; Braze repair of
casting cracks, minor damage and
dimensional restoration; Coating
repair
3862562-1 T31374 - 49-24-09; 49-25-01; Expanded cutback limits for metal
49-25-05; 49-31-21 spray
3888000-3 P30200 C 49-40-39; 49-24-09; Rework scheme to prove necessary
49-25-01; 49-25-05; supplementary procedures to
49-31-21 perform extended maintenance on
ignition exciters.
3888000-3 P31568 A 49-40-39; 49-24-09; Authorizes repair of ignition exciter
49-25-01; 49-25-05; using Honeywell developed alternate
49-31-21 parts.
3888000-3 P32275 A 49-40-39; 49-24-09; Describes electrical performance
49-25-01; 49-25-05; tests to evaluate function of ignition
49-31-21 unit.
UP802726

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Table 6015-0000. GTCP36-150R (Cont)

ORI
Part Document REV Manuals Description
3888000-3 P32410 - 49-40-39; 49-24-09; This ORI authorizes an alternate
49-25-01; 49-25-05; method of testing on Ignition Exciters
49-31-21 using alternate test equipment.
3888000-3 P32465 C 49-40-39; 49-24-09; Installation of alternate wire,
49-25-01; 49-25-05; sleeving, and shrink tubing as
49-31-21 required to repair or replace
damaged components in Honeywell
PN exciters.
3888000-3 P32478 B 49-40-39; 49-24-09; Alternate standardized repair
49-25-01; 49-25-05; process.
49-31-21
3888000-3 P32484 - 49-40-39; 49-24-09; Authorizes an alternate method of
49-25-01; 49-25-05; testing on ignition exciter using
49-31-21 alternate test equipment.
3888000-3 P34763 A 49-40-39; 49-24-09; This ORI authorizes the equivalent
49-25-01; 49-25-05; silicone foam for Ignition Exciter
49-31-21 Assembly.
692545-17 T39140 - 49-24-09; 49-25-01; Authorizes substitution of O-rings in
49-25-05; 49-31-21 part numbers PNs 692545-1/-2/-3/-
6/-17 based on Honeywell's and SAE
specifications.

P. Table Procedures for GTCP36-150RJ (Subtask 49-16-03-99F-024-A01)

(1) Refer to Table 6016-0000 for repair references.

Table 6016-0000. GTCP36-150RJ

ORI
Part Document REV Manuals Description
160366-2 R00389 A 49-31-21 Flush internal oil passage of the oil
cooler with hot flush process.
2709813-1 R00516 - 49-31-21 Rewind of the Armature per the
supplier's procedures.
304543-4 P30159 E 49-41-25; 49-31-21 Rework and storage instruction for
capacitors used on the end units
listed.
304543-4 P32428 D 49-41-25; 49-31-21 Weld and plating repair.
304546-1 P34359 B 49-31-21 Authorizes alternate lace.
304546-1 P34914 D 49-31-21 Allow alternate ID Strap to be used
on the harness.
UP802726

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Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
304546-2 P34914 D 49-31-21 Allow alternate ID strap to be used
on the harness.
304546-4 P34914 D 49-31-21 Allow alternate ID strap to be used
on the harness.
304546-5 P34914 D 49-31-21 Allow alternate ID strap to be used
on the harness.
304546-2 T32395 - 49-24-09; 49-26-43; WIRING HARNESS CONVERSION.
49-26-39; 49-41-25; This ORI provides instructions and
49-26-41 authorizes rework of P/N 304546-2
to 304546-6.
304546-3 P34359 B 49-31-21 Authorizes alternate lace.
304546-3 P34914 D 49-31-21 Allow alternate ID Strap to be used
on the harness.
304546-6 P34359 B 49-24-09; 49-26-43; Authorizes alternate lace.
49-26-39; 49-41-25;
49-26-41
304546-6 P34914 D 49-24-09; 49-26-43; Allow alternate ID Strap to be used
49-26-39; 49-41-25; on the harness.
49-26-41
304546-6 T31730 - 49-24-09; 49-26-43; Allows rework of existing assets for
49-26-39; 49-41-25; use on 3800488-3.
49-26-41
3160785-27 W01270 A 36-13-09; 49-31-21 Re-identify as necessary and include
serialization of detail being repaired
or overhauled.
3160785-27 W01334 C 36-13-09; 49-31-21 This ORI authorizes the overhaul of
listed electro-magnetic control
valves.
3164961-7 W00649 - 49-31-21 Repair flow bore of body assembly,
valve using hysol EA 9394/C-2.
3164961-7 W00650 - 49-31-21 Repair bearing bores or adjacent
diameters of body assembly, valve
using hysol EA 9394/C-2.
3181880-1 W01431 A 49-31-21 Grind-chrome plate-grind flow bore
and/or bearing bores. Conversion of
Anniston MRI 0602MRI-AP-373 to
ORI format.
358655-1 W00938 - 49-31-21 Bearing restoration of the annular
bearing ball.
3601027-1 P32169 - 49-31-21 Bearing restoration of the annular
bearing ball.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3601501-16 P30176 A 49-31-21 Machine valve seat to remove
damage or wear, and restore sealing
surface
3613650-1 P34275 A 49-31-21 Bearing Restoration.
3614129-1 P32102 - 49-31-21 Bearing restoration of the annular
bearing ball.
3614521-3 T39919 - 49-31-21 Metal spray to repair fretting.
Remove and replace the damaged
forward spring retainer, aft plate and
heat shield as required.
3616650-3 P34726 B 49-24-09; 49-26-43; Machine carbon sealing surface to
49-26-39; 49-41-25; remove nicks, scratches, or other
49-26-41 imperfections or bellows seal
assembly.
3800488-3 P31645 A 49-24-09; 49-26-43; Authorizes repairs listed for Auxiliary
49-26-39; 49-41-25; Power Unit.
49-26-41
3810050-4 P34326 - 49-31-21 Alternate hysol repair for diameters
on the compressor inlet housing.
3810070-2 P36147 - 49-24-09; 49-26-43; The purpose of this ORI is to allow
49-26-39; 49-41-25; conversion of PN 3810070-2 Support
49-26-41 Assembly to PN 3810838-1 Support
Assembly.
3810536-1 P34940 - 49-31-21 Stop Drill Repair.
3810536-1 T31696 - 49-31-21 Authorizes rework of 3810536-1 to
3810536-3.
3810536-6 P34940 - 49-24-09; 49-26-43; Stop Drill Repair.
49-26-39; 49-41-25;
49-26-41
3810641-1 T31695 - 49-31-21 Rework of PN 3810641-1 to PN
3810641-3
3810641-1 P34955 - 49-31-21 This repair is to be used in
conjunction with IRM 49-24-09 “patch
repair".
3810641-3 P34955 - 49-24-09; 49-26-43; This repair is to be used in
49-26-39; 49-41-25; conjunction with IRM 49-24-09 "patch
49-26-41 repair".
3810818-1 P30901 - 49-24-09; 49-26-43; Repair features surfaces by
49-26-39; 49-41-25; application of thermal spray
49-26-41
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3810818-1 P30900 A 49-24-09; 49-26-43; Remove and replace damaged
49-26-39; 49-41-25; bushing
49-26-41
3810818-1 P35397 - 49-24-09; 49-26-43; Metal spray on 9.818 -9.820
49-26-39; 49-41-25; Diameter
49-26-41
3822129-1 P34511 E 49-31-21 Bearing restoration
3822281-1 P31461 - 49-31-21 Machine to remove damage from
blades and OD for centrifugal
compressor rotor
3822281-1 P35690 A 49-31-21 Balance Repair "Classic".
3822281-1 T43213 D 49-31-21 Compressor rotor balance repair
3826734-1 P34389 A 49-31-21 Metal spray repair contour to the
centrifugal compressor case
3826825-3 P30093 A 49-31-21 Hand finish LE of vane to blend
erosion and/or minor nicks, raised
material, or imperfections
3826846-1 P34737 - 49-31-21 Metal spray repair contour for
matched set case assembly
3827436-1 T31714 - 49-24-09; 49-26-43; Allows rework of existing PN
49-26-39; 49-41-25; 3800489-2 assets for use on PN
49-26-41 3800489-3
3827436-1 P34689 - 49-24-09; 49-26-43; Metal spray repair contour for
49-26-39; 49-41-25; centrifugal compressor case.
49-26-41
3827437-1 P34736 A 49-24-09; 49-26-43; Metal spray repair contour for set
49-26-39; 49-41-25; case assembly.
49-26-41
3827437-1 T31715 - 49-24-09; 49-26-43; Rework of case assembly.
49-26-39; 49-41-25;
49-26-41
3827437-1 T38075 - 49-24-09; 49-26-43; Repair of Part Number 3827437-1
49-26-39; 49-41-25; using alternative coating material.
49-26-41
3830040-7 P31131 - 49-31-21 Repair of combustor assembly by
welding cracks and replacing dome.
3830450-2 P32280 B 49-24-09; 49-26-43; Replacement of outer shell for
49-26-39; 49-41-25; chamber combustion annular.
49-26-41
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3830450-2 P34228 A 49-24-09; 49-26-43; Repair of deformation or buckling
49-26-39; 49-41-25; and repair of cracks for chamber
49-26-41 combustor annular.
3830450-2 P34462 C 49-24-09; 49-26-43; Replacement of dome and broken
49-26-39; 49-41-25; retainers for the chamber combustion
49-26-41 annular.
3830450-2 P34672 E 49-24-09; 49-26-43; Repair cracks on the inner and outer
49-26-39; 49-41-25; panels.
49-26-41
3830450-2 P34676 - 49-24-09; 49-26-43; Replacement of inner shell assembly
49-26-39; 49-41-25; for annular combustion chamber.
49-26-41
3830450-2 P34684 - 49-24-09; 49-26-43; Replacement of skirt for annular
49-26-39; 49-41-25; combustion chamber.
49-26-41
3842132-1 T31188 - 49-31-21 This ORI Authorizes for TURBINE
WHEEL Program to extend and relax
the Turbine Wheel inspection limits
regarding exducer blade root cracks
P/N: 3842132-1.
3842132-2 P30661 - 49-24-09; 49-26-43; Repair turbine rotor by grinding and
49-26-39; 49-41-25; welding.
49-26-41
3846206-3 T36083 - 49-31-21 Repair of damaged threads in current
IRM 49-24-09
3846565-1 T30900 - 49-31-21 Machine to remove seized nozzle
3846580-2 P34744 - 49-31-21 Braze repair cracks in existing braze
joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s); for turbine
housing
3846580-2 P34902 - 49-31-21 Braze repair cracks in existing braze
joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s).
3846580-2 P34883 C 49-31-21 Braze repair brazed joints at bosses.
Furnace Braze repair cracks in
housing.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3846580-3 P34744 - 49-31-21 Braze repair cracks in existing braze
joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s); for turbine
housing
3846580-3 P34902 - 49-31-21 Braze repair cracks in existing braze
joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s).
3846580-3 P34883 C 49-31-21 Braze repair brazed joints at bosses.
Furnace Braze repair cracks in
housing.
3846771-1 P34902 - 49-24-09; 49-26-43; Braze repair cracks in existing braze
49-26-39; 49-41-25; joints at fuel nozzle bosses. Remove
49-26-41 and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s).
3846771-1 P34905 - 49-24-09; 49-26-43; Braze repair cracks in existing braze
49-26-39; 49-41-25; joints at fuel nozzle bosses. Remove
49-26-41 and replace damaged brackets.
Remove and replace damaged
thread fitting. Remove and replace
damaged flange(s).
3846771-1 P35501 - 49-24-09; 49-26-43; Repair of cracks in seam welds
49-26-39; 49-41-25;
49-26-41
3846771-1 P34883 C 49-24-09; 49-26-43; Braze repair brazed joints at bosses.
49-26-39; 49-41-25; Furnace Braze repair cracks in
49-26-41 housing.
3846779-1 P31274 A 49-24-09; 49-26-43; Hand finish damage to TE, LE, and
49-26-39; 49-41-25; shrouded contour for the turbine
49-26-41 nozzle
3846779-1 P34649 - 49-24-09; 49-26-43; Repairs of turbine nozzle: hand finish
49-26-39; 49-41-25; erosion on TE, LE, and shroud
49-26-41 contour; weld repair diameter and
adjacent surface
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3846779-1 P34669 - 49-24-09; 49-26-43; Machine to remove seized deflector
49-26-39; 49-41-25; from turbine nozzle for turbine nozzle
49-26-41
3860173-1 P32495 E 49-31-21 Bearing Restoration
3860398-1 P32190 A 49-31-21 Bearing restoration of the annular
bearing ball
3862780-1 P32552 A 49-31-21 Sleeve oil temp fort to gearbox
3862780-1 P35409 - 49-31-21 Epoxy and/or Blend repair ID 0.291
inch (7.39 mm) transfer tube bore in
the bearing carrier
3862780-1 P34985 A 49-31-21 Epoxy repair Diameter R (2.6340-
2.6350 inch (66.903-66.929 mm)) on
Centerline 5 (lube pump bore).
3862780-1 P34988 A 49-31-21 Epoxy repair nozzle mounting boss
diameter (0.540-0.543 inch (13.72-
13.79 mm)) in the bearing carrier.
3862780-1 P35579 G 49-31-21 Authorizes repairs for the gearbox
assembly
3862780-3 P30570 B 49-31-21 Authorizes rework of the gearbox
housing from the PN 3862780-3 to -
4 configuration
3862780-3 P30424 B 49-31-21 Weld build up to repair chipped
locking wire flange; plug repair on
damage fitting bore thread
3862780-3 P32552 A 49-31-21 Sleeve oil temp fort to gearbox
3862780-3 P35409 - 49-31-21 Epoxy and/or Blend repair ID 0.291
inch (7.39 mm) transfer tube bore in
the bearing carrier
3862780-3 P34985 A 49-31-21 Epoxy repair Diameter R (2.6340-
2.6350 inch (66.903-66.929 mm)) on
Centerline 5 (lube pump bore).
3862780-3 P34988 A 49-31-21 Epoxy repair nozzle mounting boss
diameter (0.540-0.543 inch (13.72-
13.79 mm)) in the bearing carrier.
3862780-3 P31691 B 49-31-21 Hysol repair
3862780-3 P35579 G 49-31-21 Authorizes repairs for the gearbox
assembly
3862780-4 P30570 B 49-24-09; 49-26-43; Authorizes rework of the gearbox
49-26-39; 49-41-25; housing from the PN 3862780-3 to -
49-26-41 4 configuration
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3862780-4 P30424 B 49-24-09; 49-26-43; Weld build up to repair chipped
49-26-39; 49-41-25; locking wire flange; plug repair on
49-26-41 damage fitting bore thread
3862780-4 P32552 A 49-24-09; 49-26-43; Sleeve oil temp fort to gearbox
49-26-39; 49-41-25;
49-26-41
3862780-4 P35409 - 49-24-09; 49-26-43; Epoxy and/or Blend repair ID 0.291
49-26-39; 49-41-25; inch (7.39 mm) transfer tube bore in
49-26-41 the bearing carrier
3862780-4 P34985 A 49-24-09; 49-26-43; Epoxy repair Diameter R (2.6340-
49-26-39; 49-41-25; 2.6350 inch (66.903-66.929 mm)) on
49-26-41 Centerline 5 (lube pump bore).
3862780-4 P34988 A 49-24-09; 49-26-43; Epoxy repair nozzle mounting boss
49-26-39; 49-41-25; diameter (0.540-0.543 inch (13.72-
49-26-41 13.79 mm)) in the bearing carrier.
3862780-4 P31691 B 49-24-09; 49-26-43; Hysol repair
49-26-39; 49-41-25;
49-26-41
3862780-4 P35579 G 49-24-09; 49-26-43; Authorizes repairs for the gearbox
49-26-39; 49-41-25; assembly.
49-26-41
3862787-1 P34503 - 49-31-21 Rebond repair of detached screen
filter
3862920-1 P31201 A 49-31-21 Parent metal bushing repair to
adapter starter assembly
3862920-1 P34801 A 49-31-21 Repair Diameter H by epoxy EA9352
application
3870244-1 P30349 - 49-31-21 Weld repair cracks on Oil Cooler
Mount. Remove and replace
damaged or missing nut plates.
3876077-10 P34824 D 49-31-21 Clean, test, recalibrate torque motor
3876084-1 P35041 - 49-31-21 This repair covers the replacement
of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring, there is a possibility
that the customer will reject the unit.
3876280-1 P31781 - 49-41-25; 49-24-09; Repair of ignition exciter using a
49-26-43; 49-26-39; Honeywell developed fix repair
49-41-25; 49-26-41 process
UP802726

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Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3876280-1 P35097 - 49-41-25; 49-24-09; Alternate Method of Acceptance
49-26-43; 49-26-39; Testing on APU Exciter
49-41-25; 49-26-41
3876280-1 P31473 B 49-41-25; 49-24-09; Alternate method of acceptance
49-26-43; 49-26-39; testing
49-41-25; 49-26-41
3881017-1 P35849 - 49-31-21 Weld repair .741-.752 Hex.
3881017-1 P35903 B 49-31-21 Cold spray to re-establish hex for
filter housing
3881052-2 P31868 A 49-31-21 Delta P clean and test procedure for
differential pressure indicator
3881052-2 P35760 - 49-31-21 Weld Repair of Cracks/Damage on
Bolt Holes and Alignment Pin Hole
at Aft Flange
3881052-2 P35815 - 49-31-21 This ORI authorizes the overhaul of
the PN 3881052-1 and -2.
3881120-1 P31566 A 49-91-51; 49-31-21 Repairs for lube pump assembly
3881120-1 P34236 A 49-91-51; 49-31-21 Continued-time check for the lube
pump
3881120-1 P34536 C 49-91-51; 49-31-21 Replace/repair details as required for
oil pump assembly
3881120-3 P30947 - 49-91-51; 49-31-21 Functionally test fuel control unit per
TI-3881120
3881120-3 P31566 A 49-91-51; 49-31-21 Repairs for lube pump assembly
3881120-3 P34236 A 49-91-51; 49-31-21 Continued-time check for the lube
pump
3881120-3 P34536 C 49-91-51; 49-31-21 Replace/repair details as required for
oil pump assembly
3881122-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
3881123-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
3881124-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
3881125-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
3881126-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
3881127-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
3881128-1 P34527 E 49-31-21 Repair for plates/cover, surface and
diameter by application of cold spray
3881130-2 P35373 A 49-31-21 Acceptance Test per TI-3881130
Revision B
3881312-1 P34856 - 49-31-21 Treat corrosion and re-paint. Remove
and replace loose or damaged
inserts. Metal spray Diameter B.
Repair Diameter W, Diameter AB,
and Surface AA using epoxy.
3883539-1 P30175 - 49-31-21 Authorizes repairs to fuel control
housings PN 3601501-10 and PN
3883539-1 by machine valve seat to
remove damage or wear, and restore
sealing surface
3884629-5 T41873 - 49-51-79; 49-31-21 Add adhesive to cartridge seal
housing OD
3884630-3 P35484 - 49-31-21 Request ORI for bushing
replacement repair
3884632-1 P34279 - 49-31-21 Authorizes the continue time use for
the fan shaft
3884632-1 P34292 C 49-31-21 Electroplate bearing diameters
3884956-1 P35484 - 49-31-21 Request ORI for bushing
replacement repair
3884960-2 P34401 - 49-31-21 Repair of the silicone rubber ducts
composite inlet duct
3884965-1 P35267 - 49-31-21 Hand finish LEs to remove raised
material and match surrounding
material
3888257-1 T31694 - 49-31-21 Allows rework of PN 3888257-1 to
PN 3888257-2
3888257-1 T31707 - 49-31-21 Authorizes the rework of PN
3888257-1 to PN 3888257-2 per the
engineering drawing
515954-3 R00047 - 49-31-21 Modify PN 51954-5 to PN 515954-3
per blueprint
515955-10 R00083 - 49-31-21 Repair field assembly per SDER-
004302
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6016-0000. GTCP36-150RJ (Cont)

ORI
Part Document REV Manuals Description
692545-17 T39140 - 49-31-21 Authorizes substitution of o-rings in
PNs 692545-1, -2, -3, -6, -17 based
on Honeywell's and SAE
specifications
886139-1 W01169 - 49-31-21 Authorizes the modification of a new
PN 886139-1 seal to a PN 2707351-
1

Q. Table Procedures for GTCP36-150RR (Subtask 49-16-03-99F-025-A01)

(1) Refer to Table 6017-0000 for repair references.

Table 6017-0000. GTCP36-150RR

ORI
Part Document REV Manuals Description
160382-1 R00389 A 49-24-09; 49-26-37; Flush internal oil passage of the oil
49-26-33 cooler with hot flush process.
160366-1 R00389 A 49-24-09; 49-26-37; Flush internal oil passage of the oil
49-26-33 cooler with hot flush process.
2011632-1 R00346 - 49-24-09; 49-26-37; Bearing restoration of the annular
49-26-33 bearing ball
304710-1 P34359 B 49-24-09; 49-26-37; Authorizes alternate lace
49-26-33
304710-1 P34914 D 49-24-09; 49-26-37; Allow alternate I.D. Strap to be used
49-26-33 on the harness.
304710-2 P34359 B 49-24-09; 49-26-37; Authorizes alternate lace
49-26-33
304710-2 P34914 D 49-24-09; 49-26-37; Allow alternate I.D. Strap to be used
49-26-33 on the harness.
306535-1 P34914 D 49-24-09; 49-26-37; Allow alternate I.D. Strap to be used
49-26-33 on the harness.
3160785-27 W01270 A 36-13-09; 49-24-09; Re-identify as necessary and include
49-26-37; 49-26-33 serialization of detail being repaired
or overhauled.
3160785-27 W01334 C 36-13-09; 49-24-09; This ORI authorizes the overhaul of
49-26-37; 49-26-33 listed electro-magnetic control valves.
358655-1 W00938 - 49-24-09; 49-26-37; Bearing restoration of the annular
49-26-33 bearing ball
UP802726

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Table 6017-0000. GTCP36-150RR (Cont)

ORI
Part Document REV Manuals Description
3601501-13 P30177 A 49-24-09; 49-26-37; Machine valve seat to remove
49-26-33 damage or wear and restore sealing
surface
3613101-7 P31274 A 49-24-09; 49-26-37; Hand finish damage to TE, LE, and
49-26-33 shrouded contour for the turbine
nozzle
3613101-7 P34649 - 49-24-09; 49-26-37; Repairs of turbine nozzle: hand finish
49-26-33 erosion on TE, LE, and shroud
contour; weld repair diameter and
adjacent surface
3613101-7 P34669 - 49-24-09; 49-26-37; Machine to remove seized deflector
49-26-33 from turbine nozzle for turbine nozzle
3613101-7 P35771 C 49-24-09; 49-26-37; Weld repair of minor cracks, missing
49-26-33 material, erosion; Braze repair of
casting cracks, minor damage and
dimensional restoration; Coating
repair
3614129-1 P32102 - 49-24-09; 49-26-37; Bearing restoration of the annular
49-26-33 bearing ball
3614521-3 T39919 - 49-24-09; 49-26-37; Metal spray to repair fretting. Remove
49-26-33 and replace the damaged forward
spring retainer, aft plate and heat
shield as required.
3800514-2 P31645 A 49-24-09; 49-26-37; Authorizes repairs listed for APU
49-26-33
3800514-2 P39166 - 49-24-09; 49-26-37; Repair surface -A-, diameter -B- by
49-26-33 application of cold spray.
3826695-2 P39166 - 49-24-09; 49-26-37; Repair surface -A-, diameter -B- by
49-26-33 application of cold spray.
3800548-1 P39166 - 49-24-09; 49-26-37; Repair surface -A-, diameter -B- by
49-26-33 application of cold spray.
3800548-2 P39166 - 49-24-09; 49-26-37; Repair surface -A-, diameter -B- by
49-26-33 application of cold spray.
3800548-3 P39166 - 49-24-09; 49-26-37; Repair surface -A-, diameter -B- by
49-26-33 application of cold spray.
3800514-2 T42421 - 49-24-09; 49-26-37; Allows for use of an alternate PN on
49-26-33 APU GTCP36.
3801084-9 T41736 B 49-24-09; 49-26-37; Replacement of compressor seal.
49-26-33
3810050-4 P34326 - 49-24-09; 49-26-37; Alternate Hysol repair for diameters
49-26-33 on the compressor inlet housing
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6017-0000. GTCP36-150RR (Cont)

ORI
Part Document REV Manuals Description
3810719-2 P31090 - 49-24-09; 49-26-37; Replace retaining strap of a half
49-26-33 flanged duct
3810720-3 P35483 - 49-24-09; 49-26-37; Replace loose or damaged retaining
49-26-33 strap. Replace damaged or missing
‘T’-bolt (for -3 only).
3810745-1 P34416 - 49-24-09; 49-26-37; Replacement of gaskets for
49-26-33 compressor inlet screen
3810746-1 P34416 - 49-24-09; 49-26-37; Replacement of gaskets for
49-26-33 compressor inlet screen
3822129-1 P34511 E 49-24-09; 49-26-37; Bearing restoration
49-26-33
3822281-1 P31461 - 49-24-09; 49-26-37; Machine to remove damage from
49-26-33 blades and OD for centrifugal
compressor rotor
3822281-1 P35690 A 49-24-09; 49-26-37; Balance Repair "Classic".
49-26-33
3822281-1 T43213 D 49-24-09; 49-26-37; Compressor rotor balance repair
49-26-33
3826774-1 P34367 A 49-24-09; 49-26-37; Metal spray repair contour for
49-26-33 centrifugal compressor case
3826825-3 P30093 A 49-24-09; 49-26-37; Hand finish LE of vane to blend
49-26-33 erosion and/or minor nicks, raised
material, or imperfections
3826846-2 T38072 - 49-24-09; 49-26-37; Repair of PN 3826846-2 using
49-26-33 alternative coating material
3826846-2 P34737 - 49-24-09; 49-26-37; Metal spray repair contour for
49-26-33 matched set case assembly
3830450-2 P34228 A 49-24-09; 49-26-37; Repair of deformation or buckling and
49-26-33 repair of cracks for chamber
combustor annular
3830450-2 P32280 B 49-24-09; 49-26-37; Replacement of outer shell for
49-26-33 chamber combustion annular
3830450-2 P34462 C 49-24-09; 49-26-37; Replacement of dome and broken
49-26-33 retainers for the chamber combustion
annular
3830450-2 P34672 E 49-24-09; 49-26-37; Repair cracks on the inner and outer
49-26-33 panels.
3830450-2 P34676 - 49-24-09; 49-26-37; Replacement of inner shell assembly
49-26-33 for annular combustion chamber.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6017-0000. GTCP36-150RR (Cont)

ORI
Part Document REV Manuals Description
3830450-2 P34684 - 49-24-09; 49-26-37; Replacement of skirt for annular
49-26-33 combustion chamber.
3842132-1 T31188 - 49-24-09; 49-26-37; This ORI Authorizes for TURBINE
49-26-33 WHEEL Program to extend and relax
the Turbine Wheel inspection limits
regarding exducer blade root cracks
P/N: 3842132-1.
3842132-2 P30661 - 49-24-09; 49-26-37; Repair turbine rotor by grinding and
49-26-33 welding.
3846206-3 T36083 - 49-24-09; 49-26-37; Repair of damaged threads in current
49-26-33 IRM (49-24-09).
3846565-1 T30900 - 49-24-09; 49-26-37; Machine to remove seized noozle.
49-26-33
3846708-2 P30313 - 49-24-09; 49-26-37; Repairs damage to the turbine
49-26-33 housing by replacement of damaged
bleed air flange.
3846708-2 P31363 C 49-24-09; 49-26-37; Repairs for the turbine housing:
49-26-33 remove and replace damaged
exhaust flange, fittings, brackets and
weld repair cracks at braze joint
between the fuel nozzle bosses and
housing.
3846708-2 P34902 - 49-24-09; 49-26-37; Braze repair cracks in existing braze
49-26-33 joints at fuel nozzle bosses. Remove
and replace damaged brackets.
Remove and replace damaged thread
fitting. Remove and replace damaged
flange(s).
3846708-2 P34883 C 49-24-09; 49-26-37; Braze repair brazed joints at bosses.
49-26-33 Furnace Braze repair cracks in
housing.
3862562-1 T31374 - 49-24-09; 49-26-37; Expanded cutback limits for metal
49-26-33 spray.
3876084-1 P35041 - 49-24-09; 49-26-37; This repair covers the replacement of
49-26-33 damaged o-ring packing. When a
transducer connector has a bad or
nicked o-ring there is a possibility that
customer will reject the unit.
3876280-4 P31473 B 49-27-23; 49-24-09; Alternate method of acceptance
49-26-37; 49-26-33 testing.
UP802726

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Table 6017-0000. GTCP36-150RR (Cont)

ORI
Part Document REV Manuals Description
3876280-4 P35097 - 49-27-23; 49-24-09; Alternate Method of Acceptance
49-26-37; 49-26-33 Testing on APU Exciter.
692545-17 T39212 - 49-24-09; 49-26-37; This ORI provides inspection/repair
49-26-33 instructions for part numbers 692545-
1, 692545-2, 692545-3, 692545-6,
692545-17.

R. Table Procedures for GTCP36-280B (Subtask 49-16-03-99F-026-A01)

(1) Refer to Table 6018-0000 for repair references.

Table 6018-0000. GTCP36-280B

ORI
Part Document REV Manuals Description
160466-1 R00389 A 49-26-51; 49-26-15; Flush internal oil passage of the oil
20-00-02/70-00-01; cooler with hot flush process.
49-26-17
2011632-1 R00346 - 49-26-51; 49-26-15; Bearing restoration of the annular
20-00-02/70-00-01; bearing ball
49-26-17
304643-2 T34324 - 49-60-61; 49-26-51; Instructions for formatting and
49-26-15; 20-00-02/ downloading data from 36-280[D] in
70-00-01; 49-26-17 the overhaul shop
3169407-2 W01047 - 49-26-51; 49-26-15; Bearing restoration of angular contact
20-00-02/70-00-01; bearings per RR5043
49-26-17
3169759-6 W01546 - 49-26-51; 49-26-15; This ORI authorizes a procedure to
20-00-02/70-00-01; weld repair the damaged lock wire hole
49-26-17 (Diameter 0.046-0.050 inch (1.17-1.27
mm))
3603281-7 P30140 A 49-40-05; 49-40-33; Rework of the capacitor part numbers
49-26-51; 49-26-15; listed used on the end units
20-00-02/70-00-01;
49-26-17
3603281-7 P32465 C 49-40-05; 49-40-33; Installation of alternate wire, sleeving,
49-26-51; 49-26-15; and shrink tubing as required to repair
20-00-02/70-00-01; or replace damaged components in
49-26-17 Honeywell part number exciters
3603281-7 P32536 A 49-40-05; 49-40-33; Repair of ignition exciters tank
49-26-51; 49-26-15; capacitors
20-00-02/70-00-01;
49-26-17
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3603281-7 P34500 - 49-40-05; 49-40-33; Authorizes an alternate method of
49-26-51; 49-26-15; acceptance testing on exciters
20-00-02/70-00-01;
49-26-17
3603281-7 P32428 D 49-40-05; 49-40-33; Weld and plating repair
49-26-51; 49-26-15;
20-00-02/70-00-01;
49-26-17
3603281-7 P31381 C 49-40-05; 49-40-33; Authorizes repair of ignition excited
49-26-51; 49-26-15; using alternate parts. Spark gap and
20-00-02/70-00-01; anode cap.
49-26-17
3603281-7 P32478 B 49-40-05; 49-40-33; Alternate standardized repair process
49-26-51; 49-26-15;
20-00-02/70-00-01;
49-26-17
3603281-7 P34763 A 49-40-05; 49-40-33; The purpose of this ORI is to authorize
49-26-51; 49-26-15; the equivalent silicone foam for Ignition
20-00-02/70-00-01; Exciter Assembly.
49-26-17
3603281-7 P32538 A 49-40-05; 49-40-33; Alternate test equipment for the
49-26-51; 49-26-15; electrical test.
20-00-02/70-00-01;
49-26-17
3603281-7 P34437 A 49-40-05; 49-40-33; Alternate capacitor replacement.
49-26-51; 49-26-15;
20-00-02/70-00-01;
49-26-17
3603281-7 P34846 A 49-40-05; 49-40-33; Transistor substitution.
49-26-51; 49-26-15;
20-00-02/70-00-01;
49-26-17
3611869-8 T31354 - 49-26-51; 49-26-15; Authorizes rework on starter clutch to
20-00-02/70-00-01; increase oil flow for improved wear
49-26-17 resistance.
3613703-1 P32495 E 49-26-51; 49-26-15; Bearing Restoration.
20-00-02/70-00-01;
49-26-17
3613704-1 P34511 E 49-26-51; 49-26-15; Bearing Restoration.
20-00-02/70-00-01;
49-26-17
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3613968-2 T30962 - 49-26-51; 49-26-15; This ORI authorizes the machining of
20-00-02/70-00-01; Surface -A-to restore the flatness.
49-26-17
3614663-5 P34910 - 49-26-51; 49-26-15; Supersedes criteria found in CMM 49-
20-00-02/70-00-01; 51-75 for continued-time and zero-
49-26-17 time.
3614663-5 T31235 - 49-26-51; 49-26-15; Modify shaft by grinding and
20-00-02/70-00-01; reidentification.
49-26-17
3614663-5 T31236 A 49-26-51; 49-26-15; Grind and hard chrome diameters to
20-00-02/70-00-01; remove scoring.
49-26-17
3800517-1 T42589 - 49-26-51; 49-26-15; Authorizes the use of PN 70721349-1
20-00-02/70-00-01; and PN 70721350-1 in place of PN
49-26-17 3826853-1 and PN 3826854-1
respectively
3801081-6 T42591 - 49-26-51; 49-26-15; Authorizes the use of alternate
20-00-02/70-00-01; backshroud shim
49-26-17
3810324-1 P30184 - 49-26-51; 49-26-15; Reattach ring to cover using adhesive.
20-00-02/70-00-01; Fabricate ring
49-26-17
3810526-3 P35163 - 49-26-51; 49-26-15; Weld repair damaged hole(s). Repair
20-00-02/70-00-01; damaged oversized IGV mounting
49-26-17 hole.
3810526-4 P35163 - 49-26-51; 49-26-15; Weld repair damaged hole(s). Repair
20-00-02/70-00-01; damaged oversized IGV mounting
49-26-17 hole.
3810546-1 P34465 C 49-26-51; 49-26-15; Authorizes repairs of surfaces of
20-00-02/70-00-01; compressor housing
49-26-17
3810609-1 P31854 B 49-26-51; 49-26-15; Remove and replace seal for inlet duct
20-00-02/70-00-01; support ring
49-26-17
3810609-2 P31854 B 49-26-51; 49-26-15; Remove and replace seal for inlet duct
20-00-02/70-00-01; support ring
49-26-17
3810642-5 P35217 - 49-26-51; 49-26-15; Patch repair of the flange for the upper
20-00-02/70-00-01; compressor inlet duct half
49-26-17
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3822224-1 P32495 E 49-26-51; 49-26-15; Bearing Restoration
20-00-02/70-00-01;
49-26-17
3822251-6 P30537 - 49-26-51; 49-26-15; Laser weld repair per WBS 5071, Type
20-00-02/70-00-01; II of compressor impeller
49-26-17
3822251-6 P31438 C 49-26-51; 49-26-15; Repairs for compressor rotor: grind and
20-00-02/70-00-01; weld repair on curvics; machine to
49-26-17 remove damage; weld repair blades
and OD
3822270-5 P30479 - 49-26-51; 49-26-15; Hand finish to blend nicks and
20-00-02/70-00-01; scratches on impeller backface
49-26-17
3002000-1 P24354 A 72-03-34; 20-00-02/ Removal of corrosion, repair tip
70-00-01; 72-00-54 damage, balance and touch up.
3003100-1 P24354 A 72-03-34; 20-00-02/ Removal of corrosion, repair tip
70-00-01; 72-00-54 damage, balance and touch up.
3002101-9 P24354 A 72-03-34; 20-00-02/ Removal of corrosion, repair tip
70-00-01; 72-00-54 damage, balance and touch up.
3002101-8 P24354 A 72-03-34; 20-00-02/ Removal of corrosion, repair tip
70-00-01; 72-00-54 damage, balance and touch up.
3822270-5 P30538 - 49-26-51; 49-26-15; Authorizes use of laser welding per
20-00-02/70-00-01; WBS 5071, Type II when repairing
49-26-17 blades per IRM 49-26-51 for the
compressor impeller
3822270-5 P31071 - 49-26-51; 49-26-15; This ORI authorizes the replacement
20-00-02/70-00-01; of damaged, loose or missing balance
49-26-17 plug with oversize balance plug.
3822270-5 P34470 - 49-26-51; 49-26-15; Authorizes the removal and
20-00-02/70-00-01; replacement of the damper ring of the
49-26-17 compressor rotor
3822302-1 T31024 - 49-26-51; 49-26-15; Grind curvic per SC6044
20-00-02/70-00-01;
49-26-17
3822429-1 P35118 A 49-26-51; 49-26-15; Repair by hand finishing minor shaft
20-00-02/70-00-01; damage. Repair 360 shaft ring damage
49-26-17 by finish grind.
3826731-1 P30039 E 49-26-51; 49-26-15; Authorizes repairs to the plate diffuser
20-00-02/70-00-01;
49-26-17
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3826754-2 P31681 - 49-26-51; 49-26-15; Restore surface and restore shroud
20-00-02/70-00-01; contour by application of thermal spray;
49-26-17 remove and replace inserts; to the
compressor shroud
3826812-1 P30013 - 49-26-51; 49-26-15; Braze repair of service related nicks
20-00-02/70-00-01; and dents on vane surfaces and plates
49-26-17
3826812-1 T39531 C 49-26-51; 49-26-15; Weld repair of service related nicks
20-00-02/70-00-01; and dents; replacement of vane tips;
49-26-17 dimensional restorations by thermal
spray
3826812-1 T40113 - 49-26-51; 49-26-15; This ORI authorizes machining
20-00-02/70-00-01; undersize condition for the 7.880 -
49-26-17 7.890 diameter.
3826823-3 P30824 B 49-26-51; 49-26-15; Repair Diameter and surface by cold
20-00-02/70-00-01; spray.
49-26-17
3826823-3 P35685 A 49-26-51; 49-26-15; Repair of Counter Bore walls and/or
20-00-02/70-00-01; Diameter P (12.025-12.035) by
49-26-17 application of Cold Spray. Repair of
Surface A and/or Counter Bore
Surfaces by application of metal spray
or cold spray
4-131-010-30 P35687 B 49-27-29; 49-27-27; Weld repair port.
49-26-85; 20-00-02/
70-00-01; 49-27-31
3827040-1 P30341 - 49-26-51; 49-26-15; Plug weld repair of oversize buffer air
20-00-02/70-00-01; discharge holes
49-26-17
3830387-3 P31133 - 49-26-51; 49-26-15; Repair of combustor assembly by
20-00-02/70-00-01; welding cracks and replacing TBC
49-26-17
3842146-1 T31264 - 49-26-51; 49-26-15; Machine radius to remove cracks;
20-00-02/70-00-01; metal spray worn shaft journals; repair
49-26-17 damaged shaft threads; hand finish rub
damage on rotor contour; grind rub
damage on backface of rotor blades;
others
3842320-1 P34511 E 49-26-51; 49-26-15; Bearing restoration
20-00-02/70-00-01;
49-26-17
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3846450-6 P31369 - 49-26-51; 49-26-15; Weld repair cracked support cylinder
20-00-02/70-00-01; beams for nozzle assembly
49-26-17
3846450-6 P34551 - 49-26-51; 49-26-15; Repair to turbine nozzle
20-00-02/70-00-01;
49-26-17
3846450-6 P34529 B 49-26-51; 49-26-15; Repair of turbine nozzle by replacing
20-00-02/70-00-01; vane casting detail
49-26-17
3846450-6 P35080 B 49-26-51; 49-26-15; Replace turbine nozzle investment
20-00-02/70-00-01; casting and turbine nozzle support.
49-26-17
3846450-6 T39157 - 49-26-51; 49-26-15; This ORI authorizes the repair of the
20-00-02/70-00-01; vane surfaces by using the JetFix
49-26-17 brazing process.
3846466-4 P36206 - 49-26-51; 49-26-15; Remove and replace Honeycomb Seal
20-00-02/70-00-01; and machine diameter -F-.
49-26-17
3846570-10 T36549 - 49-26-51; 49-26-15; Weld repair cracks exceeding criteria
20-00-02/70-00-01;
49-26-17
3846570-10 P35388 - 49-26-51; 49-26-15; Replace inner flange for turbine
20-00-02/70-00-01; housing
49-26-17
3846570-10 P35478 - 49-26-51; 49-26-15; Replace vanes and cone for the turbine
20-00-02/70-00-01; housing
49-26-17
3846570-10 P35481 A 49-26-51; 49-26-15; Replace forward mounting flange for
20-00-02/70-00-01; turbine housing
49-26-17
3846570-10 P35565 A 49-26-51; 49-26-15; Replace complete Center Section
20-00-02/70-00-01;
49-26-17
3846612-2 P30777 - 49-26-51; 49-26-15; Repair damage or oversize pin hole at
20-00-02/70-00-01; surface adjacent by weld repair on
49-26-17 turbine bearing carrier assembly
3846612-2 P34611 C 49-26-51; 49-26-15; Weld repair OS inserted holes, and/or
20-00-02/70-00-01; replace with next sized inserts.
49-26-17
3846612-2 P34866 A 49-26-51; 49-26-15; Weld restore dimension. Machine to
20-00-02/70-00-01; restore oversize OD of mount flange.
49-26-17
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3846612-2 P35816 A 49-26-51; 49-26-15; Replace center section for turbine
20-00-02/70-00-01; bearing carrier
49-26-17
3846612-2 P35717 A 49-26-51; 49-26-15; Replace center section; replace center
20-00-02/70-00-01; section oil port thread; for the turbine
49-26-17 bearing carrier assembly
3846612-2 P35645 - 49-26-51; 49-26-15; Cold spray repair for turbine bearing
20-00-02/70-00-01; carrier
49-26-17
3846688-1 P31581 B 49-26-51; 49-26-15; Remove and replace TBC.
20-00-02/70-00-01;
49-26-17
3850060-4 P34567 - 49-26-51; 49-26-15; Weld repair cracks in baffle of baffle
20-00-02/70-00-01; assembly, exhaust pipe; replace
49-26-17 damaged pin at baffle; for the exhaust
duct seal assembly
3860770-1 P32495 E 49-26-51; 49-26-15; Bearing Restoration
20-00-02/70-00-01;
49-26-17
3860805-1 P32531 H 49-26-51; 49-26-15; Bearing restoration of roller bearings
20-00-02/70-00-01; per RR5043
49-26-17
3860812-1 P32495 E 49-26-51; 49-26-15; Bearing Restoration
20-00-02/70-00-01;
49-26-17
3863135-2 T32969 - 49-26-51; 49-26-15; Install new oil jets PN 3863543-1 into
20-00-02/70-00-01; gearbox assembly housing
49-26-17
3863135-2 P35937 B 49-26-51; 49-26-15; This ORI authorizes the repair of
20-00-02/70-00-01; parent metal bores and surfaces by
49-26-17 application of Cold Spray, Sleeve
Repair or Hysol. It also allows the
removal and replacement of standard
size bearing liners.
3863135-2 T31310 A 49-26-51; 49-26-15; Replace bearing liners; sleeve parent
20-00-02/70-00-01; metal bores; weld cracks per MIL-STD-
49-26-17 2219; replace damaged threads, studs,
inserts and others
3863135-2 P30114 B 49-26-51; 49-26-15; Fabrication and installation of sleeve
20-00-02/70-00-01; and plug to repair or leaking gearbox
49-26-17
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3863135-2 P35572 - 49-26-51; 49-26-15; Replace bearing carrier step alignment
20-00-02/70-00-01; pins win oversize step pins for the
49-26-17 gearbox housing assembly
3863135-2 P30711 A 49-26-51; 49-26-15; Replace lube oil pump cover assembly;
20-00-02/70-00-01; replace generator adapter assembly
49-26-17
3863136-5 T41578 - 49-26-51; 49-26-15; Allows PN 3863135-2 as an alternate
20-00-02/70-00-01; to PN 3863135-1
49-26-17
3863144-1 P35883 - 49-26-51; 49-26-15; Remove and replace damaged liner
20-00-02/70-00-01;
49-26-17
3876035-4 P35041 - 49-26-51; 49-26-15; This repair covers the replacement of
20-00-02/70-00-01; damaged O-ring packing. When a
49-26-17 transducer connector has a bad or
nicked O-ring there is a possibility that
customer will reject the unit.
3876084-1 P35041 - 49-26-51; 49-26-15; This repair covers the replacement of
20-00-02/70-00-01; damaged O-ring packing. When a
49-26-17 transducer connector has a bad or
nicked O-ring there is a possibility that
customer will reject the unit.
3876085-4 P35041 - 49-26-51; 49-26-15; This repair covers the replacement of
20-00-02/70-00-01; damaged O-ring packing. When a
49-26-17 transducer connector has a bad or
nicked O-ring there is a possibility that
customer will reject the unit.
3880135-7 P34200 - 49-26-51; 49-26-15; Weld repair of differential pressure
20-00-02/70-00-01; indicator port thread for differential
49-26-17 pressure indicator
3880135-7 P35281 - 49-26-51; 49-26-15; Machine Hub Diameter B to size.
20-00-02/70-00-01;
49-26-17
3880324-8 P32458 B 49-26-51; 49-26-15; Assembly/disassembly of gear shaft
20-00-02/70-00-01; assembly; replacement/repair of gear
49-26-17 and shaft
3880326-14 P32458 B 49-26-51; 49-26-15; Assembly/disassembly of gear shaft
20-00-02/70-00-01; assembly; replacement/repair of gear
49-26-17 and shaft
3880614-17 P32458 B 49-26-51; 49-26-15; Assembly/disassembly of gear shaft
20-00-02/70-00-01; assembly; replacement/repair of gear
49-26-17 and shaft
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3880614-18 P32458 B 49-26-51; 49-26-15; Assembly/disassembly of gear shaft
20-00-02/70-00-01; assembly; replacement/repair of gear
49-26-17 and shaft
3880614-19 P32458 B 49-26-51; 49-26-15; Assembly/disassembly of gear shaft
20-00-02/70-00-01; assembly; replacement/repair of gear
49-26-17 and shaft
3880942-3 P30032 D 49-26-51; 49-26-15; 1) Hysol repair of worn or damaged
20-00-02/70-00-01; Rotor Bores and mating surfaces; 2)
49-26-17 Hysol repair of worn oversized Bushing
Bores
3880942-3 P36106 - 49-26-51; 49-26-15; 1. Repair of housing alignment pin.
20-00-02/70-00-01; 2. Restore Surface -H- by application
49-26-17 of cold spray.
3882825-9 T41930 A 49-30-97; 49-26-51; This ORI authorizes rework of fuel
49-26-15; 20-00-02/ control assembly PN 3882825-5, -6, -
70-00-01; 49-26-17 8 or -9 to increase the fuel control
assembly IGV actuator regulator
pressure.
3882825-9 T41998 B 49-30-97; 49-26-51; Authorizes the use of stationary fuel
49-26-15; 20-00-02/ seal PN 3883412-2 or PN 3883412-3
70-00-01; 49-26-17 as a replacement for PN 3883841-1
on the fuel control assemblies
3882921-3 P31179 A 49-26-51; 49-26-15; Repair of diameters of the fuel control
20-00-02/70-00-01; housing assembly
49-26-17
3882921-3 P31289 A 49-26-51; 49-26-15; Repair of fretting in the gear pump
20-00-02/70-00-01; pocket by machining, composite
49-26-17 application and remachining
3882921-3 P35791 - 49-26-51; 49-26-15; Hysol repair fretting in gear pump
20-00-02/70-00-01; pocket. Weld repair damaged
49-26-17 alignment slot.
3883220-3 T41923 - 49-50-02; 49-26-51; Supplemental environmental testing of
49-26-15; 20-00-02/ 36-280D IGV actuators on a slave APU
70-00-01; 49-26-17 in the test cell
3883220-3 T41928 - 49-50-02; 49-26-51; Supplemental environmental testing of
49-26-15; 20-00-02/ 36-280D IGV actuators on a slave APU
70-00-01; 49-26-17 in the test cell
3883220-3 T42000 B 49-50-02; 49-26-51; This ORI authorizes the replacement
49-26-15; 20-00-02/ of IGV actuator PN 3883220-3 with PN
70-00-01; 49-26-17 3883220-3 or PN 3886182-1 with PN
3886182-1.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6018-0000. GTCP36-280B (Cont)

ORI
Part Document REV Manuals Description
3884638-5 P31234 - 49-26-51; 49-26-15; Weld repair o-ring groove on surface
20-00-02/70-00-01; and on housing damage
49-26-17
3884664-3 P34210 - 49-26-51; 49-26-15; Weld repair blade tips for fan rotor
20-00-02/70-00-01;
49-26-17
3884930-1 P34401 - 49-26-51; 49-26-15; Repair of the silicone rubber ducts
20-00-02/70-00-01; composite inlet duct
49-26-17
3888299-1 P34359 B 49-26-51; 49-26-15; Authorizes alternate lace
20-00-02/70-00-01;
49-26-17
3888299-1 P34914 D 49-26-51; 49-26-15; Authorizes use of alternate I.D. Strap
20-00-02/70-00-01;
49-26-17
974710-1 W01265 - 49-26-51; 49-26-15; Machine carbon sealing surface to
20-00-02/70-00-01; remove nicks, scratches, or other
49-26-17 imperfections for bellows seal
assembly

S. Table Procedures for GTCP36-280D (Subtask 49-16-03-99F-027-A01)

(1) Refer to Table 6019-0000 for repair references.

Table 6019-0000. GTCP36-280D

ORI
Part Document REV Manuals Description
160466-1 R00389 A 49-41-08; 49-26-51; Flush internal oil passage of the oil
49-26-49; 49-26-45; cooler with hot flush process.
20-00-02/70-00-01;
49-26-47
3880970-1 P36334 - 49-41-08; 49-26-51; Hysol repair Diameter C and/or
49-26-49; 49-26-45; Diameter H.
20-00-02/70-00-01;
49-26-47
2000866-2 R00356 A 49-41-08; 49-26-51; Authorizes the rework of the starter
49-26-49; 49-26-45; motor
20-00-02/70-00-01;
49-26-47
2011600-1 R00401 B 49-26-51; 49-26-49; Repair of the starter motor armature
49-26-45; 20-00-02/ assembly
70-00-01; 49-26-47
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
2011600-1 R00442 B 49-26-51; 49-26-49; Rewinding of defective armature coil
49-26-45; 20-00-02/ per vendor repair scheme
70-00-01; 49-26-47
2011600-1 R00553 A 49-26-51; 49-26-49; ORI gives instructions to rework the
49-26-45; 20-00-02/ armature assembly from PN 2011600-
70-00-01; 49-26-47 1 to PN 2011600-2 by installing the
new sleeve PN 2710204-1 on the
armature assembly shaft.
2011632-1 R00346 - 49-26-51; 49-26-49; Bearing restoration of the annular
49-26-45; 20-00-02/ bearing ball
70-00-01; 49-26-47
304643-2 T34324 - 49-60-61; 49-26-51; Instructions for formatting and
49-26-49; 49-26-45; downloading data from 36-280[D] in
20-00-02/70-00-01; the overhaul shop
49-26-47
3169407-2 W01047 - 49-26-51; 49-26-49; Bearing restoration of angular contact
49-26-45; 20-00-02/ bearings per RR5043
70-00-01; 49-26-47
3169759-6 W01546 - 49-26-51; 49-26-49; This ORI authorizes a procedure to
49-26-45; 20-00-02/ weld repair the damaged lock wire hole
70-00-01; 49-26-47 (Diameter 0.046-0.050 inch (1.17-1.27
mm))
3611869-8 T31354 - 49-26-51; 49-26-49; Authorizes rework on starter clutch to
49-26-45; 20-00-02/ increase oil flow for improved wear
70-00-01; 49-26-47 resistance
3613703-1 P32495 E 49-26-51; 49-26-49; Bearing Restoration
49-26-45; 20-00-02/
70-00-01; 49-26-47
3613704-1 P34511 E 49-26-51; 49-26-49; Bearing Restoration
49-26-45; 20-00-02/
70-00-01; 49-26-47
3613968-2 T30962 - 49-26-51; 49-26-49; This ORI authorizes the machining of
49-26-45; 20-00-02/ Surface -A-to restore the flatness.
70-00-01; 49-26-47
3614663-5 T31235 - 49-26-51; 49-26-49; Modify shaft by grinding and re-
49-26-45; 20-00-02/ identification
70-00-01; 49-26-47
3614663-5 T31236 A 49-26-51; 49-26-49; Grind and hard chrome diameters to
49-26-45; 20-00-02/ remove scoring
70-00-01; 49-26-47
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3614663-5 P34910 - 49-26-51; 49-26-49; Supersedes criteria found in CMM 49-
49-26-45; 20-00-02/ 51-75 for continued-time and zero-time
70-00-01; 49-26-47
3800505-2 T34132 - 49-26-51; 49-26-49; Authorizes the rework of wire harness
49-26-45; 20-00-02/ to restore and APU to its pre-existing
70-00-01; 49-26-47 configuration. This ORI only applies to
Delta Airlines APUs only.
3800505-2 T38712 - 49-26-51; 49-26-49; Authorizes the use of RTV Sealant Per
49-26-45; 20-00-02/ MIL-A-46106 to seal the external non-
70-00-01; 49-26-47 sealed areas around the terminal Posts
and brush covers of start motor
3800505-2 T41927 - 49-26-51; 49-26-49; Authorizes fabrication of an insulating
49-26-45; 20-00-02/ gasket to support field evaluation
70-00-01; 49-26-47
3800505-2 T41926 - 49-26-51; 49-26-49; Authorizes fabrication of an insulating
49-26-45; 20-00-02/ gasket to support field evaluation
70-00-01; 49-26-47
3800505-2 T41929 A 49-26-51; 49-26-49; Creation of a field evaluation SB to
49-26-45; 20-00-02/ incorporate changes. Draft of SB
70-00-01; 49-26-47 attached
3801082-4 T42236 A 49-26-51; 49-26-49; Authorizes the use of alternate
49-26-45; 20-00-02/ backshroud shim
70-00-01; 49-26-47
3810324-1 P30184 - 49-26-51; 49-26-49; Reattach ring to cover using adhesive.
49-26-45; 20-00-02/ Fabricate ring
70-00-01; 49-26-47
3810526-4 P35163 - 49-26-51; 49-26-49; Weld repair damaged hole(s). Repair
49-26-45; 20-00-02/ damaged oversized IGV mounting
70-00-01; 49-26-47 hole.
3810546-1 P34465 C 49-26-51; 49-26-49; Authorizes repairs of surfaces of
49-26-45; 20-00-02/ compressor housing
70-00-01; 49-26-47
3810615-2 T31731 - 49-26-51; 49-26-49; Provides instructions to facilitate ease
49-26-45; 20-00-02/ of installation on inlet plenum
70-00-01; 49-26-47 assemblies, and allow proper
alignment to compressor section of
APU and reduction of smoke in the
cabin events
3822224-1 P32495 E 49-26-51; 49-26-49; Bearing Restoration
49-26-45; 20-00-02/
70-00-01; 49-26-47
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3822251-6 P30537 - 49-26-51; 49-26-49; Laser weld repair per WBS 5071, Type
49-26-45; 20-00-02/ II of compressor impeller
70-00-01; 49-26-47
3822251-6 P31438 C 49-26-51; 49-26-49; Repairs for compressor rotor: grind
49-26-45; 20-00-02/ and weld repair on curvics; machine
70-00-01; 49-26-47 to remove damage; weld repair blades
and OD
3822270-5 P30479 - 49-26-51; 49-26-49; Hand finish to blend nicks and
49-26-45; 20-00-02/ scratches on impeller backface
70-00-01; 49-26-47
3822270-5 P30538 - 49-26-51; 49-26-49; Authorizes use of laser welding per
49-26-45; 20-00-02/ WBS 5071, Type II when repairing
70-00-01; 49-26-47 blades per IRM 49-26-51 for the
compressor impeller
3822270-5 P31071 - 49-26-51; 49-26-49; This ORI authorizes the replacement
49-26-45; 20-00-02/ of damaged, loose or missing balance
70-00-01; 49-26-47 plug with oversize balance plug.
3822270-5 P34470 - 49-26-51; 49-26-49; Authorizes the removal and
49-26-45; 20-00-02/ replacement of the damper ring of the
70-00-01; 49-26-47 compressor rotor
3822302-1 T31024 - 49-26-51; 49-26-49; Grind curvic per SC6044
49-26-45; 20-00-02/
70-00-01; 49-26-47
3822429-1 P35118 A 49-26-51; 49-26-49; Repair by hand finishing minor shaft
49-26-45; 20-00-02/ damage. Repair 360 shaft ring damage
70-00-01; 49-26-47 by finish grind.
3826731-1 P30039 E 49-26-51; 49-26-49; Authorizes repairs to the plate diffuser
49-26-45; 20-00-02/
70-00-01; 49-26-47
3826754-2 P31681 - 49-26-51; 49-26-49; Restore surface and restore shroud
49-26-45; 20-00-02/ contour by application of thermal
70-00-01; 49-26-47 spray; remove and replace inserts; to
the compressor shroud
3826812-1 P30013 - 49-26-51; 49-26-49; Braze repair of service related nicks
49-26-45; 20-00-02/ and dents on vane surfaces and plates
70-00-01; 49-26-47
3826812-1 T39531 C 49-26-51; 49-26-49; Weld repair of service related nicks
49-26-45; 20-00-02/ and dents; replacement of vane tips;
70-00-01; 49-26-47 dimensional restorations by thermal
spray
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3826812-1 T40113 - 49-26-51; 49-26-49; This ORI authorizes machining
49-26-45; 20-00-02/ undersize condition for the 7.880 -
70-00-01; 49-26-47 7.890 diameter.
3826823-3 P30824 B 49-26-51; 49-26-49; Repair Diameter and surface by cold
49-26-45; 20-00-02/ spray.
70-00-01; 49-26-47
3826823-3 P35685 A 49-26-51; 49-26-49; Repair of Counter Bore walls and/or
49-26-45; 20-00-02/ Diameter P (12.025-12.035) by
70-00-01; 49-26-47 application of Cold Spray. Repair of
Surface A and/or Counter Bore
Surfaces by application of metal spray
or cold spray
3827040-1 P30341 - 49-26-51; 49-26-49; Plug weld repair of oversize buffer air
49-26-45; 20-00-02/ discharge holes
70-00-01; 49-26-47
3830387-3 P31133 - 49-26-51; 49-26-49; Repair of combustor assembly by
49-26-45; 20-00-02/ welding cracks and replacing TBC
70-00-01; 49-26-47
3842146-1 T31264 - 49-26-51; 49-26-49; Machine radius to remove cracks;
49-26-45; 20-00-02/ metal spray worn shaft journals; repair
70-00-01; 49-26-47 damaged shaft threads; hand finish
rub damage on rotor contour; grind rub
damage on backface of rotor blades;
others
3842320-1 P34511 E 49-26-51; 49-26-49; Bearing restoration
49-26-45; 20-00-02/
70-00-01; 49-26-47
3846450-6 P31369 - 49-26-51; 49-26-49; Weld repair cracked support cylinder
49-26-45; 20-00-02/ beams for nozzle assembly
70-00-01; 49-26-47
3846450-6 P34551 - 49-26-51; 49-26-49; Repair to turbine nozzle
49-26-45; 20-00-02/
70-00-01; 49-26-47
3846450-6 P34529 B 49-26-51; 49-26-49; Repair of turbine nozzle by replacing
49-26-45; 20-00-02/ vane casting detail
70-00-01; 49-26-47
3846450-6 P35080 B 49-26-51; 49-26-49; Replace turbine nozzle investment
49-26-45; 20-00-02/ casting and turbine nozzle support.
70-00-01; 49-26-47
3846450-6 T39157 - 49-26-51; 49-26-49; This ORI authorizes the repair of the
49-26-45; 20-00-02/ vane surfaces by using the JetFix
70-00-01; 49-26-47 brazing process.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3846466-4 P36206 - 49-26-51; 49-26-49; Remove and replace Honeycomb Seal
49-26-45; 20-00-02/ and machine diameter -F-.
70-00-01; 49-26-47
3846612-2 P30777 - 49-26-51; 49-26-49; Repair damage or oversize pin hole at
49-26-45; 20-00-02/ surface adjacent by weld repair on
70-00-01; 49-26-47 turbine bearing carrier assembly
3846612-2 P34611 C 49-26-51; 49-26-49; Weld repair OS inserted holes, and/or
49-26-45; 20-00-02/ replace with next sized inserts.
70-00-01; 49-26-47
3846612-2 P34866 A 49-26-51; 49-26-49; Weld restore dimension. Machine to
49-26-45; 20-00-02/ restore oversize OD of mount flange.
70-00-01; 49-26-47
3846612-2 P35816 A 49-26-51; 49-26-49; Replace center section for turbine
49-26-45; 20-00-02/ bearing carrier.
70-00-01; 49-26-47
3846612-2 P35717 A 49-26-51; 49-26-49; Replace center section; replace center
49-26-45; 20-00-02/ section oil port thread for the turbine
70-00-01; 49-26-47 bearing carrier assembly.
3846612-2 P35645 - 49-26-51; 49-26-49; Cold spray repair for turbine bearing
49-26-45; 20-00-02/ carrier.
70-00-01; 49-26-47
3846664-5 T31751 - 49-26-51; 49-26-49; Repair of minor damage to turbine
49-26-45; 20-00-02/ plenum cone by hand finishing; weld
70-00-01; 49-26-47 repair of damaged forward surface on
plenum cone; weldment of ring to
plenum cone to repair damage
3846664-5 T36546 - 49-26-51; 49-26-49; Weld repair cracks exceeding criteria
49-26-45; 20-00-02/
70-00-01; 49-26-47
3846664-5 P35346 - 49-26-51; 49-26-49; Replace inner flange for turbine
49-26-45; 20-00-02/ housing
70-00-01; 49-26-47
3846664-5 P35461 - 49-26-51; 49-26-49; Replace vanes and cone for the
49-26-45; 20-00-02/ turbine housing
70-00-01; 49-26-47
3846664-5 P35420 A 49-26-51; 49-26-49; Replace forward mounting flange for
49-26-45; 20-00-02/ turbine housing
70-00-01; 49-26-47
3846664-5 P35728 - 49-26-51; 49-26-49; Replace nut plate brackets at ignition
49-26-45; 20-00-02/ unit location for turbine housing
70-00-01; 49-26-47
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3846664-5 P35565 A 49-26-51; 49-26-49; Replace complete Center Section
49-26-45; 20-00-02/
70-00-01; 49-26-47
3846688-1 P31581 B 49-26-51; 49-26-49; Remove and replace TBC.
49-26-45; 20-00-02/
70-00-01; 49-26-47
3860770-1 P32495 E 49-26-51; 49-26-49; Bearing Restoration
49-26-45; 20-00-02/
70-00-01; 49-26-47
3860805-1 P32531 H 49-26-51; 49-26-49; Bearing restoration of roller bearings
49-26-45; 20-00-02/ per RR5043
70-00-01; 49-26-47
3860812-1 P32495 E 49-26-51; 49-26-49; Bearing Restoration
49-26-45; 20-00-02/
70-00-01; 49-26-47
3862961-1 T31353 - 49-26-51; 49-26-49; This ORI authorizes the repairs listed
49-26-45; 20-00-02/ below for 3862961-1: Machine clutch
70-00-01; 49-26-47 lube restrictor diameter to 0.057 to
0.059 inch (1.45 to 1.50 mm);
Remove Burrs from the machined
surfaces, the jet surface must be free
on nicks and Burrs; Re-identify clutch
lube restrictor.
3863135-2 T32969 - 49-26-51; 49-26-49; Install new oil jets PN 3863543-1 into
49-26-45; 20-00-02/ gearbox assembly housing
70-00-01; 49-26-47
3863135-2 T31310 A 49-26-51; 49-26-49; Replace bearing liners; sleeve parent
49-26-45; 20-00-02/ metal bores; weld cracks per MIL-STD-
70-00-01; 49-26-47 2219; replace damaged threads, studs,
inserts and others
3863135-2 P30114 B 49-26-51; 49-26-49; Fabrication and installation of sleeve
49-26-45; 20-00-02/ and plug to repair or leaking gearbox
70-00-01; 49-26-47
3863135-2 P35572 - 49-26-51; 49-26-49; Replace bearing carrier step alignment
49-26-45; 20-00-02/ pins win oversize step pins for the
70-00-01; 49-26-47 gearbox housing assembly
3863135-2 P35937 B 49-26-51; 49-26-49; This ORI authorizes the repair of
49-26-45; 20-00-02/ parent metal bores and surfaces by
70-00-01; 49-26-47 application of Cold Spray, Sleeve
Repair or Hysol. It also allows the
removal and replacement of standard
size bearing liners.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3863135-2 P30711 A 49-26-51; 49-26-49; Replace lube oil pump cover assembly;
49-26-45; 20-00-02/ replace generator adapter assembly
70-00-01; 49-26-47
3863136-4 T34996 - 49-26-51; 49-26-49; Authorizes handfinish and rework of
49-26-45; 20-00-02/ the gearbox casting
70-00-01; 49-26-47
3863144-2 P35883 - 49-26-51; 49-26-49; Remove and replace damaged liner
49-26-45; 20-00-02/
70-00-01; 49-26-47
3876085-3 T41363 - 49-26-51; 49-26-49; Authorizes use of Delta P Transducer
49-26-45; 20-00-02/ PN 3876085-3 in place of PN
70-00-01; 49-26-47 3876085-5.
3876035-4 P35041 - 49-26-51; 49-26-49; This repair covers the replacement of
49-26-45; 20-00-02/ damaged O-ring packing. When a
70-00-01; 49-26-47 transducer connector has a bad or
nicked O-ring there is a possibility that
customer will reject the unit.
3876084-1 P35041 - 49-26-51; 49-26-49; This repair covers the replacement of
49-26-45; 20-00-02/ damaged O-ring packing. When a
70-00-01; 49-26-47 transducer connector has a bad or
nicked O-ring there is a possibility that
customer will reject the unit.
3876085-5 P35041 - 49-26-51; 49-26-49; This repair covers the replacement of
49-26-45; 20-00-02/ damaged O-ring packing. When a
70-00-01; 49-26-47 transducer connector has a bad or
nicked O-ring there is a possibility that
customer will reject the unit.
3880135-7 P34200 - 49-26-51; 49-26-49; Weld repair of differential pressure
49-26-45; 20-00-02/ indicator port thread for differential
70-00-01; 49-26-47 pressure indicator
3880135-7 P35281 - 49-26-51; 49-26-49; Machine Hub Diameter B to size.
49-26-45; 20-00-02/
70-00-01; 49-26-47
3880324-8 P32458 B 49-26-51; 49-26-49; Assembly/disassembly of gear shaft
49-26-45; 20-00-02/ assembly; replacement/repair of gear
70-00-01; 49-26-47 and shaft
3880326-14 P32458 B 49-26-51; 49-26-49; Assembly/disassembly of gear shaft
49-26-45; 20-00-02/ assembly; replacement/repair of gear
70-00-01; 49-26-47 and shaft
3880614-17 P32458 B 49-26-51; 49-26-49; Assembly/disassembly of gear shaft
49-26-45; 20-00-02/ assembly; replacement/repair of gear
70-00-01; 49-26-47 and shaft
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3880614-18 P32458 B 49-26-51; 49-26-49; Assembly/disassembly of gear shaft
49-26-45; 20-00-02/ assembly; replacement/repair of gear
70-00-01; 49-26-47 and shaft
3880614-19 P32458 B 49-26-51; 49-26-49; Assembly/disassembly of gear shaft
49-26-45; 20-00-02/ assembly; replacement/repair of gear
70-00-01; 49-26-47 and shaft
3880942-3 P30032 D 49-26-51; 49-26-49; 1) Hysol repair of worn or damaged
49-26-45; 20-00-02/ Rotor Bores and mating surfaces; 2)
70-00-01; 49-26-47 Hysol repair of worn oversized Bushing
Bores
3880942-3 P36106 - 49-26-51; 49-26-49; 1. Repair of housing alignment pin.
49-26-45; 20-00-02/ 2. Restore Surface -H- by application
70-00-01;49-26-47 of cold spray.
3882825-9 T41930 A 49-30-97; 49-26-51; This ORI authorizes rework of fuel
49-26-49; 49-26-45; control assembly PN 3882825-5, -6, -
20-00-02/70-00-01; 8 or -9 to increase the fuel control
49-26-47 assembly IGV actuator regulator
pressure.
3882825-9 T41998 B 49-30-97; 49-26-51; Authorizes the use of stationary fuel
49-26-49; 49-26-45; seal PN 3883412-2 or PN 3883412-3
20-00-02/70-00-01; as a replacement for PN 3883841-1
49-26-47 on the fuel control assemblies
3882921-3 P31179 A 49-26-51; 49-26-49; Repair of diameters of the fuel control
49-26-45; 20-00-02/ housing assembly
70-00-01; 49-26-47
3882921-3 P31289 A 49-26-51; 49-26-49; Repair of fretting in the gear pump
49-26-45; 20-00-02/ pocket by machining, composite
70-00-01; 49-26-47 application and remachining
3882921-3 P35791 - 49-26-51; 49-26-49; Hysol repair fretting in gear pump
49-26-45; 20-00-02/ pocket. Weld repair damaged
70-00-01; 49-26-47 alignment slot.
3884638-5 P31234 - 49-26-51; 49-26-49; Weld repair o-ring groove on surface
49-26-45; 20-00-02/ and on housing damage
70-00-01; 49-26-47
3884664-4 T40556 - 49-26-51; 49-26-49; Allows modification of a PN 3884664-
49-26-45; 20-00-02/ 1 or -3 to a PN 3884664-4
70-00-01; 49-26-47
3884664-4 P34210 - 49-26-51; 49-26-49; Weld repair blade tips for fan rotor
49-26-45; 20-00-02/
70-00-01; 49-26-47
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3884720-2 T32636 - 49-26-51; 49-26-49; This ORI allows the absence of
49-26-45; 20-00-02/ 3884720 blueprint find number's 7 and
70-00-01; 49-26-47 8 brackets, including associated
blueprint find 9 nutplates and find 5
rivets.
3884725-1 P30201 - 49-26-51; 49-26-49; Repair inner fiberglass shell and outer
49-26-45; 20-00-02/ silicone plies; repair disbonded metal
70-00-01; 49-26-47 flanges or tubes repair silicone rubber
plies; weld repair metal flange
3884728-1 P34401 - 49-26-51; 49-26-49; Repair of the silicone rubber ducts
49-26-45; 20-00-02/ composite inlet duct
70-00-01; 49-26-47
3884796-3 P34401 - 49-26-51; 49-26-49; Repair of the silicone rubber ducts
49-26-45; 20-00-02/ composite inlet duct
70-00-01; 49-26-47
3884833-2 T42041 - 49-51-91; 49-26-51; Total pressure transducer PN
49-26-49; 49-26-45; 3876084-2 may be used in place of
20-00-02/70-00-01; PN 3876084-1
49-26-47
3884930-2 P34401 - 49-26-51; 49-26-49; Repair of the silicone rubber ducts
49-26-45; 20-00-02/ composite inlet duct
70-00-01; 49-26-47
3886182-1 T41923 - 49-50-06; 49-26-51; Supplemental environmental testing
49-26-49; 49-26-45; of 36-280D IGV actuators on a slave
20-00-02/70-00-01; APU in the test cell
49-26-47
3888000-2 T40148 - 49-40-39; 49-26-51; Installation of ignition unit
49-26-49; 49-26-45;
20-00-02/70-00-01;
49-26-47
3888000-2 P31568 A 49-40-39; 49-26-51; Authorizes repair of ignition exciter
49-26-49; 49-26-45; using Honeywell developed alternate
20-00-02/70-00-01; parts
49-26-47
3888000-2 P30200 C 49-40-39; 49-26-51; Rework scheme to prove necessary
49-26-49; 49-26-45; supplementary procedures to perform
20-00-02/70-00-01; extended maintenance on ignition
49-26-47 exciters
3888000-2 P32484 - 49-40-39; 49-26-51; Authorizes an alternate method of
49-26-49; 49-26-45; testing on ignition exciter using
20-00-02/70-00-01; alternate test equipment
49-26-47
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3888000-2 P32465 C 49-40-39; 49-26-51; Installation of alternate wire, sleeving,
49-26-49; 49-26-45; and shrink tubing as required to repair
20-00-02/70-00-01; or replace damaged components in
49-26-47 Honeywell part number exciters
3888000-2 P32275 A 49-40-39; 49-26-51; Describes electrical performance tests
49-26-49; 49-26-45; to evaluate function of ignition unit
20-00-02/70-00-01;
49-26-47
3888000-2 P32410 - 49-40-39; 49-26-51; This ORI authorizes an alternate
49-26-49; 49-26-45; method of testing on Ignition Exciters
20-00-02/70-00-01; using alternate test equipment.
49-26-47
3888000-2 P32478 B 49-40-39; 49-26-51; Alternate standardized repair process
49-26-49; 49-26-45;
20-00-02/70-00-01;
49-26-47
3888000-2 P34763 A 49-40-39; 49-26-51; The purpose of this ORI is to authorize
49-26-49; 49-26-45; the equivalent silicone foam for Ignition
20-00-02/70-00-01; Exciter Assembly.
49-26-47
3888259-1 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888259-1 P34914 D 49-26-51; 49-26-49; Authorizes use of alternate I.D. Strap
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888259-2 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888395-1 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888395-2 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888465-1 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888524-1 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6019-0000. GTCP36-280D (Cont)

ORI
Part Document REV Manuals Description
3888531-1 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47
3888571-1 P34359 B 49-26-51; 49-26-49; Authorizes alternate lace
49-26-45; 20-00-02/
70-00-01; 49-26-47

T. Table Procedures for GTCP36-300A (Subtask 49-16-03-99F-028-A01)

(1) Refer to Table 6020-0000 for repair references.

Table 6020-0000. GTCP36-300A

ORI
Part Document REV Manuals Description
3880799-1 R00389 A 49-41-08; 49-26-51; Flush internal oil passage of the oil
49-25-65; 49-25-67; cooler with hot flush process.
49-25-69
3880970-1 P36334 - 49-26-51; 49-25-65; Hysol repair Diameter C and/or
49-25-67; 49-25-69 Diameter H.
3614177-1 P31739 - 49-41-08; 49-26-51; Repair cooling fan using procedure
49-25-65; 49-25-67; per CMM 49-51-81.
49-25-69
3614405-3 T39567 A 49-26-51; 49-25-65; Authorizes weld repair and metal
49-25-67; 49-25-69 spray.
3800278-4 T31376 A 49-26-51; 49-25-65; Inlet plenum retention bracket for
49-25-67; 49-25-69 overhaul.
3810324-1 P30184 - 49-26-51; 49-25-65; Re-attach ring to cover using
49-25-67; 49-25-69 adhesive. Fabricate ring.
3826812-1 P30013 - 49-26-51; 49-25-65; Braze repair of service related nicks
49-25-67; 49-25-69 and dents on vane surfaces and
plates.
3846554-3 T31749 - 49-26-51; 49-25-65; Change repair limits for Dim G from
49-25-67; 49-25-69 6.97 to 7.06 inch (177.03 to 179.32
mm) to 6.97 to 7.10 inch (177.038 to
180.34 mm) for removal of additional
material during repair PN 3846554-
1, PN 3846554-2, PN 3846554-3.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3846554-6 T36547 - 49-26-51; 49-25-65; This ORI authorizes the repairs and/
49-25-67; 49-25-69 or criteria listed below: Acceptable
crack criteria in the ignition unit and
flow divider brackets superseding
that shown in the inspection/check
section of IRM 49-26-51.
3846554-7 T36547 - 49-26-51; 49-25-65; This ORI authorizes the repairs and/
49-25-67; 49-25-69 or criteria listed below: Acceptable
crack criteria in the ignition unit and
flow divider brackets superseding
that shown in the inspection/check
section of IRM 49-26-51.
3846638-1 T31750 - 49-26-51; 49-25-65; Removal of additional material during
49-25-67; 49-25-69 repair on Dim G.
3846638-3 T31750 - 49-26-51; 49-25-65; Removal of additional material during
49-25-67; 49-25-69 repair on Dim G.
3862751-2 T31453 - 49-26-51; 49-25-65; Gearbox housing diameter repair.
49-25-67; 49-25-69
3862751-3 T31453 - 49-26-51; 49-25-65; Gearbox housing diameter repair.
49-25-67; 49-25-69
3870099-1 T37936 - 49-26-51; 49-25-65; Re-staking of key locked type thread
49-25-67; 49-25-69 inserts to eliminate movement.
3826812-1 T40113 - 49-26-51; 49-25-65; This ORI authorizes machining
49-25-67; 49-25-69 undersize condition for the 7.880 -
7.890 diameter.
3810315-6 T40177 - 49-26-51; 49-25-65; Weld repair of cracks in the scroll
49-25-67; 49-25-69 housing
3810315-4 T40177 - 49-26-51; 49-25-65; Weld repair of cracks in the scroll
49-25-67; 49-25-69 housing
3827040-1 P30341 - 49-26-51; 49-25-65; Plug weld repair of oversize buffer
49-25-67; 49-25-69 air discharge holes
3827040-2 P30341 - 49-26-51; 49-25-65; Plug weld repair of oversize buffer
49-25-67; 49-25-69 air discharge holes
3810432-7 P30371 - 49-26-51; 49-25-65; Repair sheet metal areas with
49-25-67; 49-25-69 missing or torn metal with a
fabricated patch
3822152-3 P30342 - 49-26-51; 49-25-65; Metal spray repair of oversized
49-25-67; 49-25-69 Diameter B
3822152-2 P30342 - 49-26-51; 49-25-65; Metal spray repair of oversized
49-25-67; 49-25-69 Diameter B
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3822270-5 P30479 - 49-26-51; 49-25-65; Hand finish to blend nicks and
49-25-67; 49-25-69 scratches on impeller backface
3822270-5 P30538 - 49-26-51; 49-25-65; Authorizes use of laser welding per
49-25-67; 49-25-69 WBS 5071, Type II when repairing
blades per IRM 49-26-51 for the
compressor impeller
3822251-6 P30537 - 49-26-51; 49-25-65; Laser weld repair per WBS 5071,
49-25-67; 49-25-69 Type II of compressor impeller
3846612-2 P30777 - 49-26-51; 49-25-65; Repair damage or oversize pin hole
49-25-67; 49-25-69 at surface adjacent by weld repair on
turbine bearing carrier assembly
3846612-1 P30777 - 49-26-51; 49-25-65; Repair damage or oversize pin hole
49-25-67; 49-25-69 at surface adjacent by weld repair on
turbine bearing carrier assembly
3830387-3 P31133 - 49-26-51; 49-25-65; Repair of combustor assembly by
49-25-67; 49-25-69 welding cracks and replacing TBC
3822587-1 P31164 - 49-26-51; 49-25-65; Laser weld per WBS 5071, Type II
49-25-67; 49-25-69 when repairing blades
3862751-3 P31242 - 49-26-51; 49-25-65; Repair damaged locating pin hole on
49-25-67; 49-25-69 housing by weld repair
3862751-2 P31242 - 49-26-51; 49-25-65; Repair damaged locating pin hole on
49-25-67; 49-25-69 housing by weld repair
3810390-1 P31247 - 49-26-51; 49-25-65; Repair fretted cover sealing flange
49-25-67; 49-25-69 by metal spray
3846450-6 P31369 - 49-26-51; 49-25-65; Weld repair cracked support cylinder
49-25-67; 49-25-69 beams for nozzle assembly
3846450-5 P31369 - 49-26-51; 49-25-65; Weld repair cracked support cylinder
49-25-67; 49-25-69 beams for nozzle assembly
3880694-1 T41545 - 49-26-51; 49-25-65; Authorizes installation of generator
49-25-67; 49-25-69 filter Delta P indicator PN 3880702-
2 as an alternate to PN 3880702-1
on the PN 3880694-1 filter assembly
used on the 36-300[A]
3860520-4 P31519 - 49-26-51; 49-25-65; Strip and replate silver coating on
49-25-67; 49-25-69 gear teeth
3862751-3 P31531 - 49-26-51; 49-25-65; Weld repair of damaged alignment
49-25-67; 49-25-69 pin hole to housing assembly, match
set, gear box
3862751-2 P31531 - 49-26-51; 49-25-65; Weld repair of damaged alignment
49-25-67; 49-25-69 pin hole to housing assembly, match
set, gear box
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3826616-1 P31565 - 49-26-51; 49-25-65; Repair of damaged inner diameter
49-25-67; 49-25-69 by weld build up and metal spray
3822587-1 P31439 B 49-26-51; 49-25-65; Grind repair curvic; weld repair and
49-25-67; 49-25-69 regrind curvic; machine to remove
damage from blades and weld repair
blades and OD; for load compressor
rotor
3826589-2 P31692 A 49-26-51; 49-25-65; Repairs for the compressor shroud:
49-25-67; 49-25-69 restore shroud contour by application
of thermal spray; remove and replace
inserts
3862751-3 P31811 - 49-26-51; 49-25-65; Correct CL6 pilot diameter on IRM
49-25-67; 49-25-69 49-26-51 repair until manual is
updated
3862751-2 P31811 - 49-26-51; 49-25-65; Correct CL6 pilot diameter on IRM
49-25-67; 49-25-69 49-26-51 repair until manual is
updated
3860542-1 P32116 - 49-26-51; 49-25-65; Bearing restoration of the annular
49-25-67; 49-25-69 bearing ball
2704506-2 R00356 A 49-41-20; 49-26-51; Authorizes the rework of the starter
49-25-65; 49-25-67; motor
49-25-69
67620906-1 R01505 - 49-41-20; 49-26-51; Instructions to disassemble, clean,
49-25-65; 49-25-67 inspect, reapply in indicator ink and
49-25-69 assemble the brush indicator assy
2000866-2 R00356 A 49-41-08; 49-26-51; Authorizes the rework of the starter
49-25-65; 49-25-67; motor
49-25-69
2011632-1 R00346 - 49-26-51; 49-25-65; Bearing restoration of the annular
49-25-67; 49-25-69 bearing ball
3860845-2 P32425 - 49-26-51; 49-25-65; Authorizes sealing surface by
49-25-67; 49-25-69 electroplating with chrome to
compound idler gear assembly
3860849-1 P32496 - 49-26-51; 49-25-65; Authorizes rework of diameters for
49-25-67; 49-25-69 idler gear
3860556-1 P32496 - 49-26-51; 49-25-65; Authorizes rework of diameters for
49-25-67; 49-25-69 idler gear
3826812-1 T39531 C 49-26-51; 49-25-65; Weld repair of service related nicks
49-25-67; 49-25-69 and dents; replacement of vane tips;
dimensional restorations by thermal
spray
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3880135-7 P34200 - 49-26-51; 49-25-65; Weld repair of differential pressure
49-25-67; 49-25-69 indicator port thread for differential
pressure indicator
3876129-1 P31485 C 49-41-09; 49-41-11; Repair of ignition exciter using
49-26-51; 49-25-65; Honeywell developed alternate parts
49-25-67; 49-25-69
3862751-3 P34319 - 49-26-51; 49-25-65; Remove and replace with oversize
49-25-67; 49-25-69 bearing liners on center lines for
gearbox housing
3862751-2 P34319 - 49-26-51; 49-25-65; Remove and replace with oversize
49-25-67; 49-25-69 bearing liners on center lines for
gearbox housing
3822251-6 P31438 C 49-26-51; 49-25-65; Repairs for compressor rotor: grind
49-25-67; 49-25-69 and weld repair on curvics; machine
to remove damage; weld repair
blades and OD
3822251-4 P31438 C 49-26-51; 49-25-65; Repairs for compressor rotor: grind
49-25-67; 49-25-69 and weld repair on curvics; machine
to remove damage; weld repair
blades and OD
3884580-1 P31634 B 49-26-51; 49-25-65; Replace marmon flange for the tee
49-25-67; 49-25-69 duct assembly
3826616-1 P30038 D 49-26-51; 49-25-65; Repairs to the plate diffuser
49-25-67; 49-25-69
3169407-2 W01047 - 49-26-51; 49-25-65; Bearing restoration of angular
49-25-67; 49-25-69 contact bearings per RR5043
3884443-1 P34401 - 49-26-51; 49-25-65; Repair of the silicone rubber ducts
49-25-67; 49-25-69 composite inlet duct
3884528-3 P34401 - 49-26-51; 49-25-65; Repair of the silicone rubber ducts
49-25-67; 49-25-69 composite inlet duct
3884930-1 P34401 - 49-26-51; 49-25-65; Repair of the silicone rubber ducts
49-25-67; 49-25-69 composite inlet duct
3883220-3 T41923 - 49-50-02; 49-26-51; Supplemental environmental testing
49-25-65; 49-25-67; of 36-280D IGV actuators on a slave
49-25-69 APU in the test cell
2011600-1 R00401 B 49-26-51; 49-25-65; Repair of the starter motor armature
49-25-67; 49-25-69 assembly
2011600-2 R00401 B 49-26-51; 49-25-65; Repair of the starter motor armature
49-25-67; 49-25-69 assembly
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3876129-1 P32465 C 49-41-09; 49-41-11; Installation of alternate wire,
49-26-51; 49-25-65; sleeving, and shrink tubing as
49-25-67; 49-25-69 required to repair or replace
damaged components in Honeywell
part number exciters
3876129-1 P32536 A 49-41-09; 49-41-11; Repair of ignition exciters tank
49-26-51; 49-25-65; capacitors
49-25-67; 49-25-69
3883220-3 T41928 - 49-50-02; 49-26-51; Supplemental environmental testing
49-25-65; 49-25-67; of 36-280D IGV actuators on a slave
49-25-69 APU in the test cell
3876129-1 P30159 E 49-41-09; 49-41-11; Rework and storage instruction for
49-26-51; 49-25-65; capacitors used on the end units
49-25-67; 49-25-69 listed
3822270-3 P34470 - 49-26-51; 49-25-65; Authorizes the removal and
49-25-67; 49-25-69 replacement of the damper ring of
the compressor rotor
3822270-5 P31071 - 49-26-51; 49-25-65; This ORI authorizes the replacement
49-25-67; 49-25-69 of damaged, loose of missing
balance plug with oversize balance
plug.
3822270-5 P34470 - 49-26-51; 49-25-65; Authorizes the removal and
49-25-67; 49-25-69 replacement of the damper ring of
the compressor rotor
3876129-1 P31471 B 49-41-09; 49-41-11; Authorizes an alternate method of
49-26-51; 49-25-65; acceptance testing on exciters
49-25-67; 49-25-69
3882921-3 P31179 A 49-26-51; 49-25-65; Repair of diameters of the fuel
49-25-67; 49-25-69 control housing assembly
3882921-1 P31179 A 49-26-51; 49-25-65; Repair of diameters of the fuel
49-25-67; 49-25-69 control housing assembly
3846450-6 P34551 - 49-26-51; 49-25-65; Repair to turbine nozzle
49-25-67; 49-25-69
3842320-1 P34511 E 49-26-51; 49-25-65; Bearing restoration
49-25-67; 49-25-69
3846450-5 P34551 - 49-26-51; 49-25-65; Repair to turbine nozzle
49-25-67; 49-25-69
3846450-6 P34529 B 49-26-51; 49-25-65; Repair of turbine nozzle by replacing
49-25-67; 49-25-69 vane casting detail
3846450-5 P34529 B 49-26-51; 49-25-65; Repair of turbine nozzle by replacing
49-25-67; 49-25-69 vane casting detail
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3880132-4 P34578 - 49-26-51; 49-25-65; Authorizes the oversize bushing
49-25-67; 49-25-69 repair of worn bushing holes for gear
housing assembly
3800279-4 T41987 - 49-26-51; 49-25-65; Authorizes the use of drain mast
49-25-67; 49-25-69 bracket PN 3862673-3 in place of PN
3862673-2 for APU
3800279-2 T41987 - 49-41-08; 49-26-51; Authorizes the use of drain mast
49-25-65; 49-25-67; bracket PN 3862673-3 in place of PN
49-25-69 3862673-2 for APU
3800279-3 T41987 - 49-26-51; 49-25-65; Authorizes the use of drain mast
49-25-67; 49-25-69 bracket PN 3862673-3 in place of PN
3862673-2 for APU
3810315-6 P31233 - 49-26-51; 49-25-65; This ORI authorizes the repair of
49-25-67; 49-25-69 diameter and surface by metal spray.
3810315-6 P32417 A 49-26-51; 49-25-65; Remove studs and replace with
49-25-67; 49-25-69 keenserts type stud on surface for
compressor scroll housing
3810315-4 P31233 - 49-26-51; 49-25-65; This ORI authorizes the repair of
49-25-67; 49-25-69 diameter and surface by metal spray.
3810315-4 P32417 A 49-26-51; 49-25-65; Remove studs and replace with
49-25-67; 49-25-69 keenserts type stud on surface for
compressor scroll housing
974710-1 W01265 - 49-26-51; 49-25-65; Machine carbon sealing surface to
49-25-67; 49-25-69 remove nicks, scratches, or other
imperfections for bellows seal
assembly
3882825-9 T41998 B 49-30-97; 49-26-51; Authorizes the use of stationary fuel
49-25-65; 49-25-67; seal PN 3883412-2 or PN 3883412-
49-25-69 3 as a replacement for PN 3883841-
1 on the fuel control assemblies
2710193-1 R00509 - 49-26-51; 49-25-65; Cold Straighten of minor deformation
49-25-67; 49-25-69 on flange surface. Blend repair of
overheated aluminum base material.
3800279-4 T42086 - 49-26-51; 49-25-65; Authorizes the use of an alternate
49-25-67; 49-25-69 part number.
3800279-2 T42086 - 49-41-08; 49-26-51; Authorizes the use of an alternate
49-25-65; 49-25-67; part number.
49-25-69
3800279-3 T42086 - 49-26-51; 49-25-65; Authorizes the use of an alternate
49-25-67; 49-25-69 part number.
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3882921-3 P31289 A 49-26-51; 49-25-65; Repair of fretting in the gear pump
49-25-67; 49-25-69 pocket by machining, composite
application and remachining
3613703-1 P32495 E 49-26-51; 49-25-65; Bearing Restoration
49-25-67; 49-25-69
3613704-1 P34511 E 49-26-51; 49-25-65; Bearing Restoration
49-25-67; 49-25-69
3613968-2 T30962 - 49-26-51; 49-25-65; This ORI authorizes the machining
49-25-67; 49-25-69 of Surface A to restore the flatness.
3822546-1 P32495 E 49-26-51; 49-25-65; Bearing Restoration
49-25-67; 49-25-69
3860842-1 P32495 E 49-26-51; 49-25-65; Bearing Restoration
49-25-67; 49-25-69
3860844-1 P32495 E 49-26-51; 49-25-65; Bearing Restoration
49-25-67; 49-25-69
3822224-1 P32495 E 49-26-51; 49-25-65; Bearing Restoration
49-25-67; 49-25-69
2704506-2 R00564 - 49-41-20; 49-26-51; PN M3190/6-19-N can be used as
49-25-65; 49-25-67; an alternate for PN M3190/6-20-N
49-25-69 (PN S9046-2-1-612).
3876129-1 P32428 D 49-41-09; 49-41-11; Weld and plating repair
49-26-51; 49-25-65;
49-25-67; 49-25-69
3846688-1 P31581 B 49-26-51; 49-25-65; Remove and replace TBC.
49-25-67; 49-25-69
2011600-1 R00442 B 49-26-51; 49-25-65; Rewinding of defective armature coil
49-25-67; 49-25-69 per vendor repair scheme
2011600-2 R00442 B 49-26-51; 49-25-65; Rewinding of defective armature coil
49-25-67; 49-25-69 per vendor repair scheme
2011600-1 R00553 A 49-26-51; 49-25-65; ORI gives instructions to rework the
49-25-67; 49-25-69 armature assembly from PN
2011600-1 to PN 2011600-2 by
installing the new sleeve PN
2710204-1 on the armature assembly
shaft.
3880135-7 P35281 - 49-26-51; 49-25-65; Machine Hub Diameter B to size.
49-25-67; 49-25-69
3810315-6 P35163 - 49-26-51; 49-25-65; Weld repair damaged hole(s). Repair
49-25-67; 49-25-69 damaged oversized IGV mounting
hole.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3810315-4 P35163 - 49-26-51; 49-25-65; Weld repair damaged hole(s). Repair
49-25-67; 49-25-69 damaged oversized IGV mounting
hole.
3800278-4 P35333 - 49-26-51; 49-25-65; The application of high temperature
49-25-67; 49-25-69 RTV to the Flow sensor assembly
interface area
3880799-1 P35285 - 49-90-01; 49-26-51; Document conversion from Tulsa
49-25-65; 49-25-67; LORI Spec LR 0201-115 to ORI.
49-25-69
3862750-7 T42181 - 49-26-51; 49-25-65; Alternate Plugs for 36-300[A] APU
49-25-67; 49-25-69 Gearbox
3862750-8 T42181 - 49-26-51; 49-25-65; Alternate Plugs for 36-300[A] APU
49-25-67; 49-25-69 Gearbox
3846638-3 P35347 - 49-26-51; 49-25-65; Replace Inner Flange
49-25-67; 49-25-69
3846638-1 P35347 - 49-26-51; 49-25-65; Replace Inner Flange
49-25-67; 49-25-69
3846450-6 P35080 B 49-26-51; 49-25-65; Replace turbine nozzle investment
49-25-67; 49-25-69 casting and turbine nozzle support.
3846450-6 T39157 - 49-26-51; 49-25-65; This ORI authorizes the repair of the
49-25-67; 49-25-69 vane surfaces by using the JetFix
brazing process.
3846466-4 P36206 - 49-26-51; 49-25-65; Remove and replace Honeycomb
49-25-67; 49-25-69 Seal and machine diameter F.
3846450-5 P35080 B 49-26-51; 49-25-65; Replace turbine nozzle investment
49-25-67; 49-25-69 casting and turbine nozzle support.
3880938-1 P34612 B 49-26-51; 49-25-65; Replace element
49-25-67; 49-25-69
3846612-2 P34611 C 49-26-51; 49-25-65; Weld repair OS inserted holes, and/
49-25-67; 49-25-69 or replace with next sized inserts.
3846612-1 P34611 C 49-26-51; 49-25-65; Weld repair OS inserted holes, and/
49-25-67; 49-25-69 or replace with next sized inserts.
3800278-4 T42290 - 49-26-51; 49-25-65; Minimum Output Pressure of Oil
49-25-67; 49-25-69 pump
3614405-3 T39566 B 49-26-51; 49-25-65; Metal Spray repair
49-25-67; 49-25-69
3169759-6 W01546 - 49-26-51; 49-25-65; This ORI authorizes a procedure to
49-25-67; 49-25-69 weld repair the damaged lock wire
hole (Diameter 0.046-0.050 inch
(1.17-1.27 mm))
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3822152-3 T31025 A 49-26-51; 49-25-65; Replace knife seals and/or grind
49-25-67; 49-25-69 curvic
3822152-2 T31025 A 49-26-51; 49-25-65; Replace knife seals and/or grind
49-25-67; 49-25-69 curvic
3880942-2 P30032 D 49-26-51; 49-25-65; 1) Hysol repair of worn or damaged
49-25-67; 49-25-69 Rotor Bores and mating surfaces; 2)
Hysol repair of worn oversized
Bushing Bores
3880942-2 P36106 - 49-26-51; 49-25-65; 1. Repair of housing alignment pin.
49-25-67; 49-25-69 2. Restore Surface -H- by application
of cold spray.
3826823-3 P30824 B 49-26-51; 49-25-65; Repair Diameter and surface by cold
49-25-67; 49-25-69 spray.
3826823-2 P30824 B 49-26-51; 49-25-65; Repair Diameter and surface by cold
49-25-67; 49-25-69 spray.
3876129-1 P32478 B 49-41-09; 49-41-11; Alternate standardized repair process
49-26-51; 49-25-65;
49-25-67; 49-25-69
3876129-1 P34763 A 49-41-09; 49-41-11; The purpose of this ORI is to
49-26-51; 49-25-65; authorize the equivalent silicone
49-25-67; 49-25-69 foam for Ignition Exciter Assembly.
3876129-1 P34437 A 49-41-09; 49-41-11; Alternate capacitor replacement.
49-26-51; 49-25-65;
49-25-67; 49-25-69
2710503-1 R00592 F 49-26-51; 49-25-65; Overhaul Winding assy in
49-25-67; 49-25-69 accordance with supplier approved
fixed process.
2710503-3 R00592 F 49-26-51; 49-25-65; Overhaul Winding assy in
49-25-67; 49-25-69 accordance with supplier approved
fixed process.
2710503-4 R00592 F 49-26-51; 49-25-65; Overhaul Winding assy in
49-25-67; 49-25-69 accordance with supplier approved
fixed process.
2710503-2 R00592 F 49-26-51; 49-25-65; Overhaul Winding Assembly in
49-25-67; 49-25-69 accordance with supplier approved
fixed process instructions
3846612-2 P34866 A 49-26-51; 49-25-65; Weld restore dimension. Machine to
49-25-67; 49-25-69 restore oversize OD of mount flange.
3846612-1 P34866 A 49-26-51; 49-25-65; Weld restore dimension. Machine to
49-25-67; 49-25-69 restore oversize OD of mount flange.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3822429-1 P35118 A 49-26-51; 49-25-65; Repair by hand finishing minor shaft
49-25-67; 49-25-69 damage. Repair 360 shaft ring
damage by finish grind.
3846638-3 T36548 A 49-26-51; 49-25-65; Acceptable crack criteria in the
49-25-67; 49-25-69 ignition unit. Machining/straightening
repair on diameter. Allow the use of
Hast W filler rods for weld adjacent
to the vanes and clarifying and weld
filler for cracks repairs in the exhaust
diffuser and duct.
3846638-3 P35462 A 49-26-51; 49-25-65; Replace Vane(s). Replace Vanes
49-25-67; 49-25-69 and Cone.
3846638-1 P35462 A 49-26-51; 49-25-65; Replace Vane(s). Replace Vanes
49-25-67; 49-25-69 and Cone.
3846638-3 P35421 A 49-26-51; 49-25-65; Replace Forward Mounting Flange
49-25-67; 49-25-69
3846638-1 P35421 A 49-26-51; 49-25-65; Replace Forward Mounting Flange
49-25-67; 49-25-69
3846638-3 P35565 A 49-26-51; 49-25-65; Replace complete Center Section
49-25-67; 49-25-69
3846638-1 P35565 A 49-26-51; 49-25-65; Replace complete Center Section
49-25-67; 49-25-69
3826823-3 P35685 A 49-26-51; 49-25-65; Repair of Counter Bore walls and/or
49-25-67; 49-25-69 Diameter P (12.025-12.035) by
application of Cold Spray. Repair of
Surface A and/or Counter Bore
Surfaces by application of metal
spray or cold spray
3826823-2 P35685 A 49-26-51; 49-25-65; Repair of Counter Bore walls and/or
49-25-67; 49-25-69 Diameter P (12.025-12.035) by
application of Cold Spray. Repair of
Surface A and/or Counter Bore
Surfaces by application of metal
spray or cold spray
3882921-3 P35791 - 49-26-51; 49-25-65; Hysol repair fretting in gear pump
49-25-67; 49-25-69 pocket. Weld repair damaged
alignment slot.
3846612-2 P35816 A 49-26-51; 49-25-65; Replace center section for turbine
49-25-67; 49-25-69 bearing carrier.
3846612-1 P35816 A 49-26-51; 49-25-65; Replace center section for turbine
49-25-67; 49-25-69 bearing carrier
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3876129-1 P35825 A 49-41-09; 49-41-11; This ORI Authorizes an alternate
49-26-51; 49-25-65; method of testing on Ignition Exciters
49-25-67; 49-25-69 using alternate test equipment
3846612-2 P35717 A 49-26-51; 49-25-65; Replace center section; replace
49-25-67; 49-25-69 center section oil port thread for the
turbine bearing carrier assembly.
3846612-1 P35717 A 49-26-51; 49-25-65; Replace center section; replace
49-25-67; 49-25-69 center section oil port thread for the
turbine bearing carrier assembly
3846612-2 P35645 - 49-26-51; 49-25-65; Cold spray repair for turbine bearing
49-25-67; 49-25-69 carrier
3846612-1 P35645 - 49-26-51; 49-25-65; Cold spray repair for turbine bearing
49-25-67; 49-25-69 carrier
3860531-1 P32531 H 49-26-51; 49-25-65; Bearing restoration of roller bearings
49-25-67; 49-25-69 per RR5043
3860540-1 P32531 H 49-26-51; 49-25-65; Bearing restoration of roller bearings
49-25-67; 49-25-69 per RR5043
3860555-1 P32531 H 49-26-51; 49-25-65; Bearing restoration of roller bearings
49-25-67; 49-25-69 per RR5043
3880324-6 P32458 B 49-26-51; 49-25-65; Assembly/disassembly of gear shaft
49-25-67; 49-25-69 assembly; replacement/repair of gear
and shaft.
3880326-13 P32458 B 49-26-51; 49-25-65; Assembly/disassembly of gear shaft
49-25-67; 49-25-69 assembly; replacement/repair of gear
and shaft.
3880614-14 P32458 B 49-26-51; 49-25-65; Assembly/disassembly of gear shaft
49-25-67; 49-25-69 assembly; replacement/repair of gear
and shaft.
3880614-15 P32458 B 49-26-51; 49-25-65; Assembly/disassembly of gear shaft
49-25-67; 49-25-69 assembly; replacement/repair of gear
and shaft.
3880614-17 P32458 B 49-26-51; 49-25-65; Assembly/disassembly of gear shaft
49-25-67; 49-25-69 assembly; replacement/repair of gear
and shaft.
304300-1 P35548 C 49-91-49; 49-90-57; Generator switch repair/overhaul
49-26-51; 49-26-85;
49-25-65; 49-25-67;
49-25-69; 49-25-95
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
304300-2 P35548 C 49-91-49; 49-90-57; Generator switch repair/overhaul.
49-26-51; 49-26-85;
49-25-65; 49-25-67;
49-25-69; 49-25-95
3614588-7 P35994 A 49-26-51; 49-25-65; Repair of abradable coating
49-25-67; 49-25-69
3862751-2 P35985 A 49-26-51; 49-25-65; Authorizes repair of seal bores and
49-25-67; 49-25-69 surfaces by application of cold spray;
sleeve repair of holes and parent
metal bores; repair of local damage/
corrosion on cast surfaces by cold
spray.
3862751-3 P35985 A 49-26-51; 49-25-65; Authorizes repair of seal bores and
49-25-67; 49-25-69 surfaces by application of cold spray;
sleeve repair of holes and parent
metal bores; repair of local damage/
corrosion on cast surfaces by cold
spray.
3876133-1 P35041 - 49-26-51; 49-25-65; This repair covers the replacement
49-25-67; 49-25-69 of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring there is a possibility
that customer will reject the unit.
3876134-1 P35041 - 49-26-51; 49-25-65; This repair covers the replacement
49-25-67; 49-25-69 of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring there is a possibility
that customer will reject the unit.
3876135-1 P35041 - 49-26-51; 49-25-65; This repair covers the replacement
49-25-67; 49-25-69 of damaged O-ring packing. When a
transducer connector has a bad or
nicked O-ring there is a possibility
that customer will reject the unit.
3882825-6 T41930 A 49-30-97; 49-26-51; This ORI authorizes rework of fuel
49-25-65; 49-25-67; control assembly PN 3882825-5, -6,
49-25-69 -8 or -9 to increase the fuel control
assembly IGV actuator regulator
pressure.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6020-0000. GTCP36-300A (Cont)

ORI
Part Document REV Manuals Description
3882825-9 T41930 A 49-30-97; 49-26-51; This ORI authorizes rework of fuel
49-25-65; 49-25-67; control assembly PN 3882825-5, -6,
49-25-69 -8 or -9 to increase the fuel control
assembly IGV actuator regulator
pressure.
3883220-3 T42000 B 49-50-02; 49-26-51; This ORI authorizes the replacement
49-25-65; 49-25-67; of IGV actuator PN 3883220-3 with
49-25-69 PN 3883220-3 or PN 3886182-1 with
PN 3886182-1.

U. Table Procedures for GTCP85-129C (Subtask 49-16-03-99F-029-A01)

(1) Refer to Table 6021-0000 for repair references.

Table 6021-0000. GTCP85-129C

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-60-63; 49-40-01; Flush internal oil passage of the
49-60-69; 49-25-23; oil cooler with hot flush process.
20-00-02/70-00-01;
49-26-79; 49-31-83;
49-26-89; 49-21-73;
49-26-83; 49-50-07;
49-31-19; 49-30-67;
49-60-24; 49-60-47;
49-41-05; 49-26-91;
49-30-02; 49-25-25;
49-60-41

977894-9 T31434 - 49-60-63; 49-40-01; This ORI authorizes the rework

49-60-69; 49-25-23; and use of PN 955578-12 housing
20-00-02/70-00-01; assy to PN 977894-9 housing
49-26-79; 49-31-83; assembly.
49-26-89; 49-21-73;
49-26-83; 49-50-07;
49-31-19; 49-30-67;
49-60-24; 49-60-47;
49-41-05; 49-26-91;
49-30-02; 49-25-25;
49-60-41
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6021-0000. GTCP85-129C (Cont)

ORI
Part Document REV Manuals Description
3617750-1 T32873 - 49-60-63; 49-40-01; Fuel controls PN 3617750-1
49-60-69; 49-25-23; reworked per SB 3609150/
20-00-02/70-00-01; 3608000-49-7495 must have the
49-26-79; 49-31-83; serial number revised if it has an
49-26-89; 49-21-73; "A" or "P" prefix. The new serial
49-26-83; 49-50-07; number will be supplied by the
49-31-19; 49-30-67; OEM (Rocky Mount) plus the
49-60-24; 49-60-47; addition of an "R" suffix.
49-41-05; 49-26-91;
49-30-02; 49-25-25;
49-60-41

3617750-1 T34993 - 49-60-63; 49-40-01; This ORI Authorizes the listed for
49-60-69; 49-25-23; Fuel Control Unit.
20-00-02/70-00-01;
49-26-79; 49-31-83;
49-26-89; 49-21-73;
49-26-83; 49-50-07;
49-31-19; 49-30-67;
49-60-24; 49-60-47;
49-41-05; 49-26-91;
49-30-02; 49-25-25;
49-60-41

3603701-3 T38655 - 49-60-63; 49-40-01; The purpose of this ORI is to

49-60-69; 49-25-23; repair PN 3603701-1, -3, -5.
20-00-02/70-00-01;
49-26-79; 49-31-83;
49-26-89; 49-21-73;
49-26-83; 49-50-07;
49-31-19; 49-30-67;
49-60-24; 49-60-47;
49-41-05; 49-26-91;
49-30-02; 49-25-25;
49-60-41

V. Table Procedures for GTCP85-129CKA (Subtask 49-16-03-99F-030-A01)

(1) Refer to Table 6022-0000 for repair references.

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Table 6022-0000. GTCP85-129CKA

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-31-17; 49-23- Flush internal oil passage of the oil
04; 49-40-01; 20- cooler with hot flush process.
00-02/70-00- 01;
49-31-83; 49-26-
89; 49-60-24; 49-
26-91; 49-30-02
3609467-1 T37381 - 49-31-17; 49-23- This ORI authorizes a weld repair
04; 49-40-01; 20- procedure to build-up fretted tabs on
00-02/70-00-01; heat shield.
49-31-83; 49-26-
89; 49-60-24; 49-
26-91; 49-30-02
3617750-1 T32873 - 49-31-17; 49-23- Fuel controls PN 3617750-1 reworked
04; 49-40-01; 20- per SB 3609150/3608000-49-7495
00-02/70-00-01; must have the serial number revised
49-31-83; 49-26- if it has an "A" or "P" prefix. The new
89; 49-60-24; 49- serial number will be supplied by the
26-91; 49-30-02 OEM (Rocky Mount) plus the addition
of an "R" suffix.
3617750-1 T34993 - 49-31-17; 49-23- This ORI Authorizes the listed for Fuel
04; 49-40-01; 20- Control Unit.
00-02/70-00-01;
49-31-83; 49-26-
89; 49-60-24; 49-
26-91; 49-30-02
3842359-1 T37827 - 49-31-17; 49-23- The purpose of this ORI is to repair
04; 49-40-01; 20- PN 3842359-1 of damaged blade tips
00-02/70-00-01; on the IN792 Mod 5A turbine wheel.
49-31-83; 49-26-
89; 49-60-24; 49-
26-91; 49-30-02

W. Table Procedures for GTCP85-129CKB (Subtask 49-16-03-99F-031-A01)

(1) Refer to Table 6023-0000 for repair references.

Table 6023-0000. GTCP85-129CKB

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-26-79; 49-31-83; Flush internal oil passage of the oil
49-21-73; 49-26-83; cooler with hot flush process.
49-26-81; 20-00-02/70-
00-01
UP802726

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Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
358649-1 P34511 E 49-26-79; 49-31-83; Bearing restoration
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3601027-1 P32169 - 49-26-79; 49-31-83; Bearing restoration of the annular
49-21-73; 49-26-83; bearing ball
49-26-81; 20-00-02/70-
00-01
3601193-4 P35159 A 49-26-79; 49-31-83; Cleaning method for removal of
49-21-73; 49-26-83; carbon build up.
49-26-81; 20-00-02/70-
00-01
3603281-2 P30140 A 49-40-37; 49-40-05; Rework of the capacitor part numbers
49-26-79; 49-31-83; listed used on the end units
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P32465 C 49-40-37; 49-40-05; Installation of alternate wire, sleeving,
49-26-79; 49-31-83; and shrink tubing as required to repair
49-21-73; 49-26-83; or replace damaged components in
49-26-81; 20-00-02/70- Honeywell part number exciters
00-01
3603281-2 P32536 A 49-40-37; 49-40-05; Repair of ignition exciters tank
49-26-79; 49-31-83; capacitors
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P34500 - 49-40-37; 49-40-05; Authorizes an alternate method of
49-26-79; 49-31-83; acceptance testing on exciters
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P32428 D 49-40-37; 49-40-05; Weld and plating repair
49-26-79; 49-31-83;
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P31381 C 49-40-37; 49-40-05; Authorizes repair of ignition excited
49-26-79; 49-31-83; using alternate parts. Spark gap and
49-21-73; 49-26-83; anode cap.
49-26-81; 20-00-02/70-
00-01
UP802726

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Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
3603281-2 P32478 B 49-40-37; 49-40-05; Alternate standardized repair process
49-26-79; 49-31-83;
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P34763 A 49-40-37; 49-40-05; The purpose of this ORI is to
49-26-79; 49-31-83; authorize the equivalent silicone foam
49-21-73; 49-26-83; for Ignition Exciter Assembly.
49-26-81; 20-00-02/70-
00-01
3603281-2 P32538 A 49-40-37; 49-40-05; Alternate test equipment for the
49-26-79; 49-31-83; electrical test.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P34437 A 49-40-37; 49-40-05; Alternate capacitor replacement.
49-26-79; 49-31-83;
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-2 P34846 A 49-40-37; 49-40-05; Transistor substitution
49-26-79; 49-31-83;
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603281-6 P30140 A 49-40-37; 49-26-79; Rework of the capacitor part numbers
49-31-83; 49-21-73; listed used on the end units
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P32564 - 49-40-37; 49-26-79; Authorizes repair of the ignition
49-31-83; 49-21-73; exciters tank capacitors
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P32465 C 49-40-37; 49-26-79; Installation of alternate wire, sleeving,
49-31-83; 49-21-73; and shrink tubing as required to repair
49-26-83; 49-26-81; or replace damaged components in
20-00-02/70-00-01 Honeywell part number exciters
3603281-6 P32536 A 49-40-37; 49-26-79; Repair of ignition exciters tank
49-31-83; 49-21-73; capacitors
49-26-83; 49-26-81;
20-00-02/70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
3603281-6 P34500 - 49-40-37; 49-26-79; Authorizes an alternate method of
49-31-83; 49-21-73; acceptance testing on exciters
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P32428 D 49-40-37; 49-26-79; Weld and plating repair
49-31-83; 49-21-73;
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P31381 C 49-40-37; 49-26-79; Authorizes repair of ignition excited
49-31-83; 49-21-73; using alternate parts. Spark gap and
49-26-83; 49-26-81; anode cap.
20-00-02/70-00-01
3603281-6 P32478 B 49-40-37; 49-26-79; Alternate standardized repair process
49-31-83; 49-21-73;
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P34763 A 49-40-37; 49-26-79; The purpose of this ORI is to
49-31-83; 49-21-73; authorize the equivalent silicone foam
49-26-83; 49-26-81; for Ignition Exciter Assembly.
20-00-02/70-00-01
3603281-6 P32538 A 49-40-37; 49-26-79; Alternate test equipment for the
49-31-83; 49-21-73; electrical test.
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P34437 A 49-40-37; 49-26-79; Alternate capacitor replacement.
49-31-83; 49-21-73;
49-26-83; 49-26-81;
20-00-02/70-00-01
3603281-6 P34846 A 49-40-37; 49-26-79; Transistor substitution
49-31-83; 49-21-73;
49-26-83; 49-26-81;
20-00-02/70-00-01
3603701-3 T39387 - 49-26-79; 49-31-83; Repair of the 85 Series gearbox
49-21-73; 49-26-83; assembly for damaged threads at the
49-26-81; 20-00-02/70- oil supply line connection
00-01
3603701-3 T38655 - 49-26-79; 49-31-83; Repair of the 85 Series gearbox
49-21-73; 49-26-83; assembly for damaged threads at the
49-26-81; 20-00-02/70- oil supply line connection
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
3603708-8 P34943 - 49-26-79; 49-31-83; This ORI authorizes the repair of the
49-21-73; 49-26-83; GTCP 85 Second Stage Impeller.
49-26-81; 20-00-02/70-
00-01
3603708-8 T40204 A 49-26-79; 49-31-83; Metal spray repair surface
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3603708-8 P31709 - 49-26-79; 49-31-83; Weld repair damaged holes for
49-21-73; 49-26-83; accessory drive housing assembly
49-26-81; 20-00-02/70-
00-01
3603708-8 P34695 - 49-26-79; 49-31-83; Metal spray repair by application of
49-21-73; 49-26-83; wire arc spray for gearbox set
49-26-81; 20-00-02/70-
00-01
3603708-8 P31393 A 49-26-79; 49-31-83; Plug repair of oil passage to centerline
49-21-73; 49-26-83; 1 for the accessory drive housing
49-26-81; 20-00-02/70-
00-01
3603708-8 P30483 B 49-26-79; 49-31-83; Plug repair of damaged threaded
49-21-73; 49-26-83; holes in mounting pads for the
49-26-81; 20-00-02/70- accessory drive housing assembly
00-01
3603708-8 P31591 B 49-26-79; 49-31-83; Weld repair damage on locating pin
49-21-73; 49-26-83; bore of matched housing assembly
49-26-81; 20-00-02/70-
00-01
3603708-8 P34668 B 49-26-79; 49-31-83; Repair liners, PM bores, pin, C/S
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3604524-29 P30102 - 49-26-79; 49-31-83; Rework and re-identification of part
49-21-73; 49-26-83; numbers listed
49-26-81; 20-00-02/70-
00-01
3605384-8 P31903 - 49-26-79; 49-31-83; Weld repair worn or damaged floating
49-21-73; 49-26-83; grommet seating surface to
49-26-81; 20-00-02/70- combustion chamber liner assembly
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
3605812-22 T40181 - 49-26-79; 49-31-83; Authorizes the use of RTV Sealant
49-21-73; 49-26-83; Per MIL-A-46106 to seal the external
49-26-81; 20-00-02/70- non-sealed areas of starter motor.
00-01
3607748-1 T31718 - 49-26-79; 49-31-83; Rework of exhaust ducts
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3607748-1 P34398 - 49-26-79; 49-31-83; Repair threads in bolt holes using
49-21-73; 49-26-83; helicoil inserts for duct exhaust
49-26-81; 20-00-02/70-
00-01
3608000-4 T32288 - 49-31-17; 49-26-79; Provides authorization and
49-31-83; 49-21-73; instructions for field evaluation with
49-26-83; 49-26-81; the flow divider metering valve
20-00-02/70-00-01
3608898-1 P30136 E 49-26-79; 49-31-83; Hysol repair of worn or damaged
49-21-73; 49-26-83; Rotor Bores and Mating Surfaces;
49-26-81; 20-00-02/70- Hysol repair of worn oversized
00-01 Bushing Bores
3608898-2 P34776 - 49-26-79; 49-31-83; Repair of housing.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3608898-2 P30136 E 49-26-79; 49-31-83; Hysol repair of worn or damaged
49-21-73; 49-26-83; Rotor Bores and Mating Surfaces;
49-26-81; 20-00-02/70- hysol repair of worn oversized
00-01 Bushing Bores.
3609467-1 T37381 - 49-26-79; 49-31-83; Weld repair procedure to build-up
49-21-73; 49-26-83; frette.
49-26-81; 20-00-02/70-
00-01
3611904-1 P30508 A 49-26-79; 49-31-83; Weld repair of cracks.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
3617750-1 T32873 - 49-26-79; 49-31-83; Fuel controls PN 3617750-1 reworked
49-21-73; 49-26-83; per SB 3609150/3608000-49-7495
49-26-81; 20-00-02/70- must have the serial number revised
00-01 if it has an "A" or "P" prefix. The new
serial number will be supplied by the
OEM (Rocky Mount) plus the addition
of an "R" suffix.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
3617750-1 T34993 - 49-26-79; 49-31-83; This ORI Authorizes the listed for Fuel
49-21-73; 49-26-83; Control Unit.
49-26-81; 20-00-02/70-
00-01
372839-20 P34577 - 49-26-79; 49-31-83; Authorizes repair of cover assembly
49-21-73; 49-26-83; bushing bore and filler bypass for oil
49-26-81; 20-00-02/70- pump cover assembly.
00-01
372839-30 P34577 - 49-26-79; 49-31-83; Authorizes repair of cover assembly
49-21-73; 49-26-83; bushing bore and filler bypass for oil
49-26-81; 20-00-02/70- pump cover assembly.
00-01
379580-300 P30142 - 49-26-79; 49-31-83; Provides instructions for a Hysol EA
49-21-73; 49-26-83; 9352NS repair for the Pump Housing
49-26-81; 20-00-02/70- Assembly.
00-01
379580-600 P30142 - 49-26-79; 49-31-83; Provides instructions for a Hysol EA
49-21-73; 49-26-83; 9352NS repair for the Pump Housing
49-26-81; 20-00-02/70- Assembly.
00-01
379580-650 P30142 - 49-26-79; 49-31-83; Provides instructions for a Hysol EA
49-21-73; 49-26-83; 9352NS repair for the Pump Housing
49-26-81; 20-00-02/70- Assembly.
00-01
3822536-1 P31468 C 49-26-79; 49-31-83; Authorizes repairs for centrifugal
49-21-73; 49-26-83; stage 2 compressor rotor.
49-26-81; 20-00-02/70-
00-01
3822536-1 P31876 - 49-26-79; 49-31-83; Laser weld repair blades for
49-21-73; 49-26-83; centrifugal stage 2 compressor rotor.
49-26-81; 20-00-02/70-
00-01
3822536-1 P32553 C 49-26-79; 49-31-83; Weld repair diameters and surfaces
49-21-73; 49-26-83; for second stage compressor impeller
49-26-81; 20-00-02/70-
00-01
3842072-2 P35818 - 49-26-79; 49-31-83; Metal spray diameters for turbine rotor
49-21-73; 49-26-83; and shaft assembly
49-26-81; 20-00-02/70-
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
3842072-3 P35818 - 49-26-79; 49-31-83; Metal spray diameters for turbine rotor
49-21-73; 49-26-83; and shaft assembly
49-26-81; 20-00-02/70-
00-01
3842359-1 T37827 - 49-26-79; 49-31-83; The purpose of this ORI is to repair
49-21-73; 49-26-83; PN 3842359-1 of damaged blade tips
49-26-81; 20-00-02/70- on the IN792 Mod 5A turbine wheel.
00-01
3846484-3 T32628 - 49-26-79; 49-31-83; Authorizes the replacement of turbine
49-21-73; 49-26-83; nozzles.
49-26-81; 20-00-02/70-
00-01
3846484-4 T31559 - 49-26-79; 49-31-83; Replace inconel 713C turbine nozzle
49-21-73; 49-26-83; segments with upgraded MAR-M247
49-26-81; 20-00-02/70- segments for improved life.
00-01
3846484-4 T32628 - 49-26-79; 49-31-83; Authorizes the replacement of turbine
49-21-73; 49-26-83; nozzles.
49-26-81; 20-00-02/70-
00-01
3846484-7 T32628 - 49-26-79; 49-31-83; Authorizes the replacement of turbine
49-21-73; 49-26-83; nozzles.
49-26-81; 20-00-02/70-
00-01
3846484-8 T31559 - 49-26-79; 49-31-83; Replace inconel 713C turbine nozzle
49-21-73; 49-26-83; segments with upgraded MAR-M247
49-26-81; 20-00-02/70- segments for improved life.
00-01
3846484-8 T32628 - 49-26-79; 49-31-83; Authorizes the replacement of turbine
49-21-73; 49-26-83; nozzles.
49-26-81; 20-00-02/70-
00-01
43933-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
43933-3 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-4 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-5 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-6 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-7 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-8 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-10 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43933-9 P34359 B 49-26-79; 49-31-83; Authorizes alternate lace
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
43933-9 P34914 D 49-26-79; 49-31-83; Allow alternate I.D. Strap to be used
49-21-73; 49-26-83; on the harness.
49-26-81; 20-00-02/70-
00-01
692545-1 T39140 - 49-26-79; 49-31-83; Authorizes substitution of o-rings in
49-21-73; 49-26-83; PNs 692545-1, -2, -3, -6, -17 based
49-26-81; 20-00-02/70- on Honeywell's and SAE
00-01 specifications
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
698192-4 P31535 E 49-26-79; 49-31-83; Repairs for the stage 1 compressor
49-21-73; 49-26-83; impeller: grind and weld repair
49-26-81; 20-00-02/70- curvics; machine to remove damage
00-01 from blades and OD; weld repair
blades
698192-4 P34888 B 49-26-79; 49-31-83; Use alternate rod end bearing.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-10 T31135 A 49-26-79; 49-31-83; Rework second stage diffuser
49-21-73; 49-26-83; housings
49-26-81; 20-00-02/70-
00-01
698195-10 P31410 - 49-26-79; 49-31-83; Replace missing pin on existing
49-21-73; 49-26-83; sleeve, repaired hole, for second
49-26-81; 20-00-02/70- stage diffuser housing
00-01
698195-10 P32576 - 49-26-79; 49-31-83; Repair diameter to the diffuser
49-21-73; 49-26-83; housing assembly
49-26-81; 20-00-02/70-
00-01
698195-10 P35433 - 49-26-79; 49-31-83; Machine damaged thread and install
49-21-73; 49-26-83; with oversized stud
49-26-81; 20-00-02/70-
00-01
698195-10 P35584 - 49-26-79; 49-31-83; Weld repair cracks and damaged
49-21-73; 49-26-83; threads on plug location
49-26-81; 20-00-02/70-
00-01
698195-10 P34241 C 49-26-79; 49-31-83; Cold spray repair.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-12 P31410 - 49-26-79; 49-31-83; Replace missing pin on existing
49-21-73; 49-26-83; sleeve, repaired hole, for second
49-26-81; 20-00-02/70- stage diffuser housing
00-01
698195-12 P32576 - 49-26-79; 49-31-83; Repair diameter to the diffuser
49-21-73; 49-26-83; housing assembly
49-26-81; 20-00-02/70-
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
698195-12 P35433 - 49-26-79; 49-31-83; Machine damaged thread and install
49-21-73; 49-26-83; with oversized stud
49-26-81; 20-00-02/70-
00-01
698195-12 P35553 - 49-26-79; 49-31-83; Weld repair worn threaded holes.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-12 P35584 - 49-26-79; 49-31-83; Weld repair cracks and damaged
49-21-73; 49-26-83; threads on plug location
49-26-81; 20-00-02/70-
00-01
698195-12 P34241 C 49-26-79; 49-31-83; Cold spray repair.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-3 T31135 A 49-26-79; 49-31-83; Rework second stage diffuser
49-21-73; 49-26-83; housings
49-26-81; 20-00-02/70-
00-01
698195-3 P31410 - 49-26-79; 49-31-83; Replace missing pin on existing
49-21-73; 49-26-83; sleeve, repaired hole, for second
49-26-81; 20-00-02/70- stage diffuser housing
00-01
698195-3 P32576 - 49-26-79; 49-31-83; Repair diameter to the diffuser
49-21-73; 49-26-83; housing assembly
49-26-81; 20-00-02/70-
00-01
698195-3 P35433 - 49-26-79; 49-31-83; Machine damaged thread and install
49-21-73; 49-26-83; with oversized stud
49-26-81; 20-00-02/70-
00-01
698195-3 P35553 - 49-26-79; 49-31-83; Weld repair worn threaded holes.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-3 P35584 - 49-26-79; 49-31-83; Weld repair cracks and damaged
49-21-73; 49-26-83; threads on plug location
49-26-81; 20-00-02/70-
00-01
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 RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
698195-3 P34241 C 49-26-79; 49-31-83; Cold spray repair.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-4 T31135 A 49-26-79; 49-31-83; Rework second stage diffuser
49-21-73; 49-26-83; housings
49-26-81; 20-00-02/70-
00-01
698195-4 P31410 - 49-26-79; 49-31-83; Replace missing pin on existing
49-21-73; 49-26-83; sleeve, repaired hole, for second
49-26-81; 20-00-02/70- stage diffuser housing
00-01
698195-4 P32576 - 49-26-79; 49-31-83; Repair diameter to the diffuser
49-21-73; 49-26-83; housing assembly
49-26-81; 20-00-02/70-
00-01
698195-4 P35433 - 49-26-79; 49-31-83; Machine damaged thread and install
49-21-73; 49-26-83; with oversized stud
49-26-81; 20-00-02/70-
00-01
698195-4 P35553 - 49-26-79; 49-31-83; Weld repair worn threaded holes.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698195-4 P35584 - 49-26-79; 49-31-83; Weld repair cracks and damaged
49-21-73; 49-26-83; threads on plug location
49-26-81; 20-00-02/70-
00-01
698195-4 P34241 C 49-26-79; 49-31-83; Cold spray repair.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698197-1 P30512 A 49-26-79; 49-31-83; Weld repair and hand finish on struts
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698197-1 P35541 - 49-26-79; 49-31-83; Weld repair bolt holes.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
698197-2 P30512 A 49-26-79; 49-31-83; Weld repair and hand finish on struts
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698197-2 P35541 - 49-26-79; 49-31-83; Weld repair bolt holes.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698198-1 1806 - 49-26-79; 49-31-83; Rework, re-identification and use of
49-21-73; 49-26-83; PN 379518 as PN 698198-1
49-26-81; 20-00-02/70-
00-01
698198-1 T40538 - 49-26-79; 49-31-83; Increased cut back for metal spray of
49-21-73; 49-26-83; Diameter A
49-26-81; 20-00-02/70-
00-01
698198-1 P30514 A 49-26-79; 49-31-83; Weld repair and hand finish on nicks
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
698198-1 P35540 - 49-26-79; 49-31-83; Weld repair bolt holes.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
75094-9 P31708 - 49-26-79; 49-31-83; Authorizes repair of worn gear bores
49-21-73; 49-26-83; within the fuel pump housing
49-26-81; 20-00-02/70-
00-01
75094-9 P31937 - 49-26-79; 49-31-83; Epoxy based metal bond repair of
49-21-73; 49-26-83; diameters of fuel pump housing
49-26-81; 20-00-02/70-
00-01
75842 P34659 - 49-26-79; 49-31-83; Rework cover 75842 to 75842-53
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
892294-3 P35090 A 49-26-79; 49-31-83; Authorization for Replacement of
49-21-73; 49-26-83; G998ew Bulb Seal
49-26-81; 20-00-02/70-
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
892294-3 P35416 A 49-26-79; 49-31-83; This ORI will authorize the
49-21-73; 49-26-83; replacement of the PN S9999B13-1-
49-26-81; 20-00-02/70- 65-1 Robe Seal with a seal meeting
00-01 MIL-I-24244B.
892294-3 P34698 B 49-26-79; 49-31-83; Remove and replace rope seals on
49-21-73; 49-26-83; the inlet housing.
49-26-81; 20-00-02/70-
00-01
892294-3 P35631 - 49-26-79; 49-31-83; Weld repair cracks in bracket at weld
49-21-73; 49-26-83; joint
49-26-81; 20-00-02/70-
00-01
968984-4 P35381 - 49-26-79; 49-31-83; Metal spray repair for Diameter C.
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
976036-2 P31772 - 49-26-79; 49-31-83; Replace missing or damaged PN
49-21-73; 49-26-83; 976189-1 boss covers for Post SB 49-
49-26-81; 20-00-02/70- 1770 oil tank
00-01
976036-2 P34725 - 49-26-79; 49-31-83; Authorizes to cut out panel of oil tank
49-21-73; 49-26-83; for better cleaning after heavy metal
49-26-81; 20-00-02/70- chip contamination
00-01
976036-2 P31183 C 49-26-79; 49-31-83; Repair cracked internal turbine vent
49-21-73; 49-26-83; tube
49-26-81; 20-00-02/70-
00-01
976052-5 P30720 A 49-26-79; 49-31-83; Weld repairs to turbine plenum
49-21-73; 49-26-83; assembly
49-26-81; 20-00-02/70-
00-01
976052-5 P34545 A 49-26-79; 49-31-83; Turbine body assembly weld repair
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
976052-5 P30289 C 49-26-79; 49-31-83; Straiten lap or skim cut flange surface.
49-21-73; 49-26-83; Restore Flange surface flatness by
49-26-81; 20-00-02/70- metal spray.
00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6023-0000. GTCP85-129CKB (Cont)

ORI
Part Document REV Manuals Description
976079-4 T40296 A 49-26-79; 49-31-83; Removal of 4 nutplates and temporary
49-21-73; 49-26-83; patch in hole. Replacement of missing
49-26-81; 20-00-02/70- or damaged nut-plates
00-01
976129-1 P34449 - 49-26-79; 49-31-83; Weld repair of cracked weld joints for
49-21-73; 49-26-83; igniter unit support assembly
49-26-81; 20-00-02/70-
00-01
976160-3 P35860 - 49-26-79; 49-31-83; Repair of damaged or missing
49-21-73; 49-26-83; nutplate.
49-26-81; 20-00-02/70-
00-01
977230-6 P30541 - 49-26-79; 49-31-83; Sleeve repair on housing Diameter K
49-21-73; 49-26-83;
49-26-81; 20-00-02/70-
00-01
977230-6 P34765 - 49-26-79; 49-31-83; Repair fretting on OD of fan housing
49-21-73; 49-26-83; assembly
49-26-81; 20-00-02/70-
00-01

X. Table Procedures for GTCP85-129E (Subtask 49-16-03-99F-032-A01)

(1) Refer to Table 6024-0000 for repair references.

Table 6024-0000. GTCP85-129E

ORI
Part Document REV Manuals Description
152050-5 R00389 A 20-00-02/70-00-01; Flush internal oil passage of the oil
49-31-83; 49-22-75; cooler with hot flush process.
49-21-73; 49-30-02;
49-22-77
358649-1 P34511 E 20-00-02/70-00-01; Bearing restoration
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
3601027-1 P32169 - 20-00-02/70-00-01; Bearing restoration of the annular
49-31-83; 49-22-75; bearing ball
49-21-73; 49-30-02;
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
3601193-3 P35159 A 20-00-02/70-00-01; Cleaning method for removal of
49-31-83; 49-22-75; carbon build up.
49-21-73; 49-30-02;
49-22-77
3603701-3 T38655 - 20-00-02/70-00-01; Repair of the 85 Series gearbox
49-31-83; 49-22-75; assembly for damaged threads at the
49-21-73; 49-30-02; oil supply line connection
49-22-77
3603701-3 T39387 - 20-00-02/70-00-01; Repair of the 85 Series gearbox
49-31-83; 49-22-75; assembly for damaged threads at the
49-21-73; 49-30-02; oil supply line connection
49-22-77
3603708-8 T40204 A 20-00-02/70-00-01; Metal spray repair surface
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
3603708-8 P31709 - 20-00-02/70-00-01; Weld repair damaged holes for
49-31-83; 49-22-75; accessory drive housing assembly
49-21-73; 49-30-02;
49-22-77
3603708-8 P34695 - 20-00-02/70-00-01; Metal spray repair by application of
49-31-83; 49-22-75; wire arc spray for gearbox set
49-21-73; 49-30-02;
49-22-77
3603708-8 P34943 - 20-00-02/70-00-01; This ORI authorizes the repair of the
49-31-83; 49-22-75; GTCP 85 Second Stage Impeller.
49-21-73; 49-30-02;
49-22-77
3603708-8 P31393 A 20-00-02/70-00-01; Plug repair of oil passage to centerline
49-31-83; 49-22-75; 1 for the accessory drive housing
49-21-73; 49-30-02;
49-22-77
3603708-8 P30483 B 20-00-02/70-00-01; Plug repair of damaged threaded
49-31-83; 49-22-75; holes in mounting pads for the
49-21-73; 49-30-02; accessory drive housing assembly
49-22-77
3603708-8 P31591 B 20-00-02/70-00-01; Weld repair damage on locating pin
49-31-83; 49-22-75; bore of matched housing assembly
49-21-73; 49-30-02;
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
3603708-8 P34668 B 20-00-02/70-00-01; Repair liners, PM bores, pin, C/S
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
3604524-47 T32054 A 20-00-02/70-00-01; Incorporation of flow divider metering
49-31-83; 49-22-75; valve
49-21-73; 49-30-02;
49-22-77
3604524-47 P30102 - 20-00-02/70-00-01; Rework and re-identification of part
49-31-83; 49-22-75; numbers listed
49-21-73; 49-30-02;
49-22-77
3605017-3 T33320 A 20-00-02/70-00-01; Authorizes the rework of turbine wheel
49-31-83; 49-22-75; exducer per applicable blueprint
49-21-73; 49-30-02;
49-22-77
3605384-3 1455 - 20-00-02/70-00-01; Authorizes rework of liners to the
49-31-83; 49-22-75; latest configuration
49-21-73; 49-30-02;
49-22-77
3605384-3 P31903 - 20-00-02/70-00-01; Weld repair worn or damaged floating
49-31-83; 49-22-75; grommet seating surface to
49-21-73; 49-30-02; combustion chamber liner assembly
49-22-77
3605812-22 T40181 - 20-00-02/70-00-01; Authorizes the use of RTV Sealant
49-31-83; 49-22-75; Per MIL-A-46106 to seal the external
49-21-73; 49-30-02; nonsealed areas of starter motor.
49-22-77
3608898-2 P30136 E 20-00-02/70-00-01; Hysol repair of worn or damaged
49-31-83; 49-22-75; Rotor Bores and Mating Surfaces;
49-21-73; 49-30-02; hysol repair of worn oversized
49-22-77 Bushing Bores.
3608898-2 P34776 - 20-00-02/70-00-01; Repair of housing.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
3609150-1 T32288 - 20-00-02/70-00-01; Provides authorization and
49-31-83; 49-22-75; instructions for field evaluation with
49-21-73; 49-30-02; the flow divider metering valve.
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
3617750-1 T32873 - 20-00-02/70-00-01; Fuel controls PN 3617750-1 reworked
49-31-83; 49-22-75; per SB 3609150/3608000-49-7495
49-21-73; 49-30-02; must have the serial number revised
49-22-77 if it has an "A" or "P" prefix. The new
serial number will be supplied by the
OEM (Rocky Mount) plus the addition
of an "R" suffix.
3617750-1 T34993 - 20-00-02/70-00-01; This ORI Authorizes the listed for Fuel
49-31-83; 49-22-75; Control Unit.
49-21-73; 49-30-02;
49-22-77
372839-30 P34577 - 20-00-02/70-00-01; Authorizes repair of cover assembly
49-31-83; 49-22-75; bushing bore and filler bypass for oil
49-21-73; 49-30-02; pump cover assembly.
49-22-77
379580-650 P30142 - 20-00-02/70-00-01; Provides instructions for a Hysol EA
49-31-83; 49-22-75; 9352NS repair for the Pump Housing
49-21-73; 49-30-02; Assembly.
49-22-77
380428-6 P35151 - 20-00-02/70-00-01; This ORI authorizes the usage and
49-31-83; 49-22-75; replacement of PN 968109-2
49-21-73; 49-30-02; Grommet in place of the PN 968109-
49-22-77 1.
43933-9 P34359 B 20-00-02/70-00-01; Authorizes alternate lace.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
43933-9 P34914 D 20-00-02/70-00-01; Allow alternate ID Strap to be used
49-31-83; 49-22-75; on the harness.
49-21-73; 49-30-02;
49-22-77
43933-1 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-2 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-3 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
43933-4 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-5 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-6 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-7 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-8 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
43933-10 P34914 D 49-11-13; 49-27-29; Allow alternate I.D. Strap to be used
49-27-27; 49-26-85; on the harness.
20-00-02/70-00-01;
49-27-31
692545-1 T39140 - 20-00-02/70-00-01; Authorizes substitution of o-rings in
49-31-83; 49-22-75; PNs 692545-1, -2, -3, -6, -17 based
49-21-73; 49-30-02; on Honeywell's and SAE
49-22-77 specifications
696658-1 P30476 - 20-00-02/70-00-01; Metal spray repair of diameters and
49-31-83; 49-22-75; surfaces of shroud and nozzle support
49-21-73; 49-30-02; assembly
49-22-77
698192-4 P31535 E 20-00-02/70-00-01; Repairs for the stage 1 compressor
49-31-83; 49-22-75; impeller: grind and weld repair curvics;
49-21-73; 49-30-02; machine to remove damage from
49-22-77 blades and OD; weld repair blades
698192-4 P34888 B 20-00-02/70-00-01; Use alternate rod end bearing.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
698193-4 P31538 D 20-00-02/70-00-01; Repairs for second stage centrifugal
49-31-83; 49-22-75; compressor rotor: grind and weld
49-21-73; 49-30-02; repairs; machine to remove damage
49-22-77 from blades and OD
698193-4 P34917 A 20-00-02/70-00-01; This ORI authorizes the repair of the
49-31-83; 49-22-75; GTCP 85 Second Stage Impeller.
49-21-73; 49-30-02;
49-22-77
698195-1 T31135 A 20-00-02/70-00-01; Rework second stage diffuser
49-31-83; 49-22-75; housings
49-21-73; 49-30-02;
49-22-77
698195-1 P31410 - 20-00-02/70-00-01; Replace missing pin on existing
49-31-83; 49-22-75; sleeve, repaired hole, for second
49-21-73; 49-30-02; stage diffuser housing
49-22-77
698195-1 P32576 - 20-00-02/70-00-01; Repair diameter to the diffuser
49-31-83; 49-22-75; housing assembly
49-21-73; 49-30-02;
49-22-77
698195-1 P35433 - 20-00-02/70-00-01; Machine damaged thread and install
49-31-83; 49-22-75; with oversized stud
49-21-73; 49-30-02;
49-22-77
698195-1 P35584 - 20-00-02/70-00-01; Weld repair cracks and damaged
49-31-83; 49-22-75; threads on plug location
49-21-73; 49-30-02;
49-22-77
698195-1 P34241 C 20-00-02/70-00-01; Cold spray repair.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
698195-11 P31410 - 20-00-02/70-00-01; Replace missing pin on existing
49-31-83; 49-22-75; sleeve, repaired hole, for second
49-21-73; 49-30-02; stage diffuser housing
49-22-77
698195-11 P35338 - 20-00-02/70-00-01; Authorizes the repairs in IRM 49-21-
49-31-83; 49-22-75; 73 for the -12 are applicable to the -6
49-21-73; 49-30-02; and -11
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
698195-11 P34241 C 20-00-02/70-00-01; Cold spray repair.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
698197-2 P30512 A 20-00-02/70-00-01; Weld repair and hand finish on struts
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
698197-2 P35541 - 20-00-02/70-00-01; Weld repair bolt holes.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
698198-1 1806 - 20-00-02/70-00-01; Rework, re-identification and use of
49-31-83; 49-22-75; PN 379518 as PN 698198-1
49-21-73; 49-30-02;
49-22-77
698198-1 T40538 - 20-00-02/70-00-01; Increased cut back for metal spray of
49-31-83; 49-22-75; Diameter A
49-21-73; 49-30-02;
49-22-77
698198-1 P30514 A 20-00-02/70-00-01; Weld repair and hand finish on nicks
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
698198-1 P35540 - 20-00-02/70-00-01; Weld repair bolt holes.
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
75094-5 P31937 - 20-00-02/70-00-01; Epoxy based metal bond repair of
49-31-83; 49-22-75; diameters of fuel pump housing
49-21-73; 49-30-02;
49-22-77
75842 P34659 - 20-00-02/70-00-01; Rework cover 75842 to 75842-53
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
75842-53 P34659 - 20-00-02/70-00-01; Rework cover 75842 to 75842-53
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
892294-3 P35090 A 20-00-02/70-00-01; Authorization for Replacement of
49-31-83; 49-22-75; G998ew Bulb Seal
49-21-73; 49-30-02;
49-22-77
892294-3 P35416 A 20-00-02/70-00-01; This ORI will authorize the
49-31-83; 49-22-75; replacement of the PN S9999B13-1-
49-21-73; 49-30-02; 65-1 Robe Seal with a seal meeting
49-22-77 MIL-I-24244B.
892294-3 P34698 B 20-00-02/70-00-01; Remove and replace rope seals on
49-31-83; 49-22-75; the inlet housing.
49-21-73; 49-30-02;
49-22-77
892294-3 P35631 - 20-00-02/70-00-01; Weld repair cracks in bracket at weld
49-31-83; 49-22-75; joint
49-21-73; 49-30-02;
49-22-77
976036-2 P31772 - 20-00-02/70-00-01; Replace missing or damaged PN
49-31-83; 49-22-75; 976189-1 boss covers for Post SB 49-
49-21-73; 49-30-02; 1770 oil tank
49-22-77
976036-2 P34725 - 20-00-02/70-00-01; Authorizes to cut out panel of oil tank
49-31-83; 49-22-75; for better cleaning after heavy metal
49-21-73; 49-30-02; chip contamination
49-22-77
976052-5 P30289 C 20-00-02/70-00-01; Straighten lap or skim cut flange
49-31-83; 49-22-75; surface. Restore Flange surface
49-21-73; 49-30-02; flatness by metal spray.
49-22-77
976052-5 P30720 A 20-00-02/70-00-01; Weld repairs to turbine plenum
49-31-83; 49-22-75; assembly
49-21-73; 49-30-02;
49-22-77
976052-5 P34545 A 20-00-02/70-00-01; Turbine body assembly weld repair
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
976036-2 P31183 C 20-00-02/70-00-01; Repair cracked internal turbine vent
49-31-83; 49-22-75; tube
49-21-73; 49-30-02;
49-22-77
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Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
976065-9 T40498 A 20-00-02/70-00-01; Convert a PN 75437 basic to a PN
49-31-83; 49-22-75; 976065-9
49-21-73; 49-30-02;
49-22-77
976079-3 T40296 A 20-00-02/70-00-01; Removal of 4 nutplates and temporary
49-31-83; 49-22-75; patch in hole. Replacement of missing
49-21-73; 49-30-02; or damaged nut-plates
49-22-77
976129-1 P34449 - 20-00-02/70-00-01; Weld repair of cracked weld joints for
49-31-83; 49-22-75; igniter unit support assembly
49-21-73; 49-30-02;
49-22-77
976160-3 P35860 - 20-00-02/70-00-01; Repair of damaged or missing
49-31-83; 49-22-75; nutplate.
49-21-73; 49-30-02;
49-22-77
977230-6 P30541 - 20-00-02/70-00-01; Sleeve repair on housing diameter K
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
977230-6 P34765 - 20-00-02/70-00-01; Repair fretting on OD of fan housing
49-31-83; 49-22-75; assembly
49-21-73; 49-30-02;
49-22-77
977894-9 T31434 - 20-00-02/70-00-01; Rework and use of surplus PN
49-31-83; 49-22-75; 966578-12 housings during engine
49-21-73; 49-30-02; repair and overhaul
49-22-77
977894-9 P30195 - 20-00-02/70-00-01; Rework by installing 12 vanes and
49-31-83; 49-22-75; welding 4 holes
49-21-73; 49-30-02;
49-22-77
977894-9 P30194 - 20-00-02/70-00-01; Rework by installing 12 vanes and
49-31-83; 49-22-75; welding 4 holes
49-21-73; 49-30-02;
49-22-77
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6024-0000. GTCP85-129E (Cont)

ORI
Part Document REV Manuals Description
977894-9 P30193 - 20-00-02/70-00-01; Rework by installing 12 vanes
49-31-83; 49-22-75;
49-21-73; 49-30-02;
49-22-77
977894-9 P30973 - 20-00-02/70-00-01; Repair bearing carrier assembly by
49-31-83; 49-22-75; replacement of center section
49-21-73; 49-30-02;
49-22-77

Y. Table Procedures for GTCP85-129G (Subtask 49-16-03-99F-033-A01)

(1) Refer to Table 6025-0000 for repair references.

Table 6025-0000. GTCP85-129G

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-25-23; 20-00-02/ Flush internal oil passage of the
70-00-01; 49-31-83; oil cooler with hot flush process.
49-21-73; 49-60-47;
49-30-02; 49-25-25

3603701-3 T38655 - 49-25-23; 20-00-02/ The purpose of this ORI is to

70-00-01; 49-31-83; repair PN 3603701-1, -3, -5.
49-21-73; 49-60-47;
49-30-02; 49-25-25

3617750-1 T32873 - 49-25-23; 20-00-02/ Fuel controls PN 3617750-1

70-00-01; 49-31-83; reworked per SB 3609150/
49-21-73; 49-60-47; 3608000-49-7495 must have the
49-30-02; 49-25-25 serial number revised if it has an
"A" or "P" prefix. The new serial
number will be supplied by the
OEM (Rocky Mount) plus the
addition of an "R" suffix.

3617750-1 T34993 - 49-25-23; 20-00-02/ This ORI Authorizes the listed for
70-00-01; 49-31-83; Fuel Control Unit.
49-21-73; 49-60-47;
49-30-02; 49-25-25

3842359-1 T37827 - 49-26-79; 49-31-83; The purpose of this ORI is to

49-21-73; 49-26-83; repair PN 3842359-1 of damaged
49-26-81; 20-00-02/ blade tips on the IN792 Mod 5A
70-00-01 turbine wheel.
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Z. Table Procedures for GTCP85-129H (Subtask 49-16-03-99F-034-A01)

(1) Refer to Table 6026-0000 for repair references.

Table 6026-0000. GTCP85-129H

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-25-41; 49-25-43; Flush internal oil passage of the oil
20-00-02/70-00-01; cooler with hot flush process.
49-31-83; 49-21-73;
49-25-45; 49-30-02
304443-1 P34359 B 49-25-41; 49-25-43; Authorizes alternate lace
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
304443-1 P34914 D 49-25-41; 49-25-43; Allow alternate I.D. Strap to be used
20-00-02/70-00-01; on the harness.
49-31-83; 49-21-73;
49-25-45; 49-30-02
304444-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
304444-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
304444-1 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
304444-2 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
358649-1 P34511 E 49-25-41; 49-25-43; Bearing restoration
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3601027-1 P32169 - 49-25-41; 49-25-43; Bearing restoration of the annular
20-00-02/70-00-01; bearing ball
49-31-83; 49-21-73;
49-25-45; 49-30-02
3601193-8 P35159 A 49-25-41; 49-25-43; Cleaning method for removal of
20-00-02/70-00-01; carbon build up.
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
3601835-62 T41780 - 49-25-41; 49-25-43; This ORI allows use of the PN
20-00-02/70-00-01; 3846484-3 and PN 3846484-4
49-31-83; 49-21-73; nozzles in the 3601835-62 CTA for
49-25-45; 49-30-02 use in the 85-98 series APU.
3603701-3 T38655 - 49-25-41; 49-25-43; Repair of the 85 Series gearbox
20-00-02/70-00-01; assembly for damaged threads at the
49-31-83; 49-21-73; oil supply line connection
49-25-45; 49-30-02
3603701-3 T39387 - 49-25-41; 49-25-43; Repair of the 85 Series gearbox
20-00-02/70-00-01; assembly for damaged threads at the
49-31-83; 49-21-73; oil supply line connection
49-25-45; 49-30-02
3603708-8 T40204 A 49-25-41; 49-25-43; Metal spray repair surface
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P31709 - 49-25-41; 49-25-43; Weld repair damaged holes for
20-00-02/70-00-01; accessory drive housing assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P34695 - 49-25-41; 49-25-43; Metal spray repair by application of
20-00-02/70-00-01; wire arc spray for gearbox set
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P34943 - 49-25-41; 49-25-43; This ORI authorizes the repair of the
20-00-02/70-00-01; GTCP 85 Second Stage Impeller.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P31393 A 49-25-41; 49-25-43; Plug repair of oil passage to
20-00-02/70-00-01; centerline 1 for the accessory drive
49-31-83; 49-21-73; housing
49-25-45; 49-30-02
3603708-8 P30483 B 49-25-41; 49-25-43; Plug repair of damaged threaded
20-00-02/70-00-01; holes in mounting pads for the
49-31-83; 49-21-73; accessory drive housing assembly
49-25-45; 49-30-02
3603708-8 P31591 B 49-25-41; 49-25-43; Weld repair damage on locating pin
20-00-02/70-00-01; bore of matched housing assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
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Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
3603708-8 P34668 B 49-25-41; 49-25-43; Repair liners, PM bores, pin, C/S
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3605384-8 P31903 - 49-25-41; 49-25-43; Weld repair worn or damaged floating
20-00-02/70-00-01; grommet seating surface to
49-31-83; 49-21-73; combustion chamber liner assembly
49-25-45; 49-30-02
3605812-22 T40181 - 49-25-41; 49-25-43; Authorizes the use of RTV Sealant
20-00-02/70-00-01; Per MIL-A-46106 to seal the external
49-31-83; 49-21-73; non-sealed areas of starter motor.
49-25-45; 49-30-02
3609467-1 T37381 - 49-25-41; 49-25-43; This ORI authorizes a weld repair
20-00-02/70-00-01; procedure to build-up fretted tabs on
49-31-83; 49-21-73; heat shield, PN 3609467-ALL.
49-25-45; 49-30-02
3608898-2 P34776 - 49-25-41; 49-25-43; Repair of housing.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3611904-1 P30508 A 49-25-41; 49-25-43; Weld repair of cracks
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3608898-2 P30136 E 49-25-41; 49-25-43; Hysol repair of worn or damaged
20-00-02/70-00-01; Rotor Bores and Mating Surfaces;
49-31-83; 49-21-73; Hysol repair of worn oversized
49-25-45; 49-30-02 Bushing Bores
3617750-1 T32055 - 49-25-41; 49-25-43; Rework existing fuel controls for field
20-00-02/70-00-01; evaluation of the fuel metering flow
49-31-83; 49-21-73; divider
49-25-45; 49-30-02
3617750-1 T34993 - 49-25-41; 49-25-43; Allows use of existing part when
20-00-02/70-00-01; incorporating SB 49-7495
49-31-83; 49-21-73;
49-25-45; 49-30-02
3617750-1 T32873 - 49-25-41; 49-25-43; Fuel controls reworked per SB must
20-00-02/70-00-01; have the serial number revised if has
49-31-83; 49-21-73; an "A" of "P" prefix
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
3617750-1 T40956 - 49-25-41; 49-25-43; Authorizes the use of packing PN
20-00-02/70-00-01; 3609119-1 in place of packing PN
49-31-83; 49-21-73; S9891-1
49-25-45; 49-30-02
372839-30 P34577 - 49-25-41; 49-25-43; Authorizes repair of cover assembly
20-00-02/70-00-01; bushing bore and filler bypass for oil
49-31-83; 49-21-73; pump cover assembly
49-25-45; 49-30-02
379580-650 P30142 - 49-25-41; 49-25-43; Provides instructions for a Hysol EA
20-00-02/70-00-01; 9352NS repair for the Pump Housing
49-31-83; 49-21-73; Assembly
49-25-45; 49-30-02
380428-10 P35151 - 49-25-41; 49-25-43; This ORI authorizes the usage and
20-00-02/70-00-01; replacement of PN 968109-2
49-31-83; 49-21-73; Grommet in place of the 968109-1
49-25-45; 49-30-02
3822536-1 P31468 C 49-25-41; 49-25-43; Authorizes repairs for centrifugal
20-00-02/70-00-01; stage 2 compressor rotor
49-31-83; 49-21-73;
49-25-45; 49-30-02
3822536-1 P31876 - 49-25-41; 49-25-43; Laser weld repair blades for
20-00-02/70-00-01; centrifugal stage 2 compressor rotor
49-31-83; 49-21-73;
49-25-45; 49-30-02
3822536-1 P32553 C 49-25-41; 49-25-43; Weld repair diameters and surfaces
20-00-02/70-00-01; for 2nd stage compressor impeller
49-31-83; 49-21-73;
49-25-45; 49-30-02
3842359-1 T37827 - 49-25-41; 49-25-43; Laser weld repair procedure for
20-00-02/70-00-01; restoring damaged blade tips
49-31-83; 49-21-73;
49-25-45; 49-30-02
3842360-1 P35818 - 49-25-41; 49-25-43; Metal spray diameters for turbine
20-00-02/70-00-01; rotor and shaft assembly.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3846484-7 T32628 - 49-25-41; 49-25-43; Authorizes the replacement of turbine
20-00-02/70-00-01; nozzles.
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
3846484-8 T31559 - 49-25-41; 49-25-43; Replace inconel 713C turbine nozzle
20-00-02/70-00-01; segments with upgraded MAR-M247
49-31-83; 49-21-73; segments for improved life.
49-25-45; 49-30-02
3846484-8 T32628 - 49-25-41; 49-25-43; Authorizes the replacement of turbine
20-00-02/70-00-01; nozzles.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3850089-1 P34398 - 49-25-41; 49-25-43; Repair threads in bolt holes using
20-00-02/70-00-01; helicoil inserts for duct exhaust
49-31-83; 49-21-73;
49-25-45; 49-30-02
3850089-1 P34546 A 49-25-41; 49-25-43; Weld repair with solution heat treat
20-00-02/70-00-01; for duct exhaust
49-31-83; 49-21-73;
49-25-45; 49-30-02
3850089-1 P34871 - 49-25-41; 49-25-43; This ORI redefines the repaired limits
20-00-02/70-00-01; listed in IRM-49-21-73.
49-31-83; 49-21-73;
49-25-45; 49-30-02
692545-1 T39140 - 49-25-41; 49-25-43; Authorizes substitution of o-rings in
20-00-02/70-00-01; PN 692545-1, -2, -3, -6, -17 based
49-31-83; 49-21-73; on Honeywell's and SAE
49-25-45; 49-30-02 specifications
698192-4 P31535 E 49-25-41; 49-25-43; Repairs for the stage 1 compressor
20-00-02/70-00-01; impeller: grind and wel repair curvics;
49-31-83; 49-21-73; machine to remove damage from
49-25-45; 49-30-02 blades and outside diameter; weld
repair blades
698192-4 P34888 B 49-25-41; 49-25-43; Use alternate rod end bearing.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P31410 - 49-25-41; 49-25-43; Replace missing pin on existing
20-00-02/70-00-01; sleeve, repaired hole, for 2nd stage
49-31-83; 49-21-73; diffuser housing
49-25-45; 49-30-02
698195-12 P32576 - 49-25-41; 49-25-43; Repair diameter to the diffuser
20-00-02/70-00-01; housing assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
698195-12 P34241 C 49-25-41; 49-25-43; Cold spray repair.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P35433 - 49-25-41; 49-25-43; Machine damaged thread and install
20-00-02/70-00-01; with oversized stud
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P35553 - 49-25-41; 49-25-43; Weld repair worn threaded holes.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P35584 - 49-25-41; 49-25-43; Weld repair cracks and damaged
20-00-02/70-00-01; threads on plug location
49-31-83; 49-21-73;
49-25-45; 49-30-02
698197-2 P30512 A 49-25-41; 49-25-43; Weld repair and hand finish on struts
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698197-2 P35541 - 49-25-41; 49-25-43; Weld repair bolt holes.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 1806 - 49-25-41; 49-25-43; Rework, re-identification and use of
20-00-02/70-00-01; PN 379518 as PN 698198-1
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 T40538 - 49-25-41; 49-25-43; Increased cut back for metal spray of
20-00-02/70-00-01; Diameter A
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 P30514 A 49-25-41; 49-25-43; Weld repair and hand finish on nicks
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 P35540 - 49-25-41; 49-25-43; Weld repair bolt holes.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
75094-9 P31708 - 49-25-41; 49-25-43; Authorizes repair of worn gear bores
20-00-02/70-00-01; within the fuel pump housing
49-31-83; 49-21-73;
49-25-45; 49-30-02
75094-9 P31937 - 49-25-41; 49-25-43; Epoxy based metal bond repair of
20-00-02/70-00-01; diameters of fuel pump housing
49-31-83; 49-21-73;
49-25-45; 49-30-02
75842 P34659 - 49-25-41; 49-25-43; Rework cover PN 75842 to PN
20-00-02/70-00-01; 75842-53
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35090 A 49-25-41; 49-25-43; Authorization for Replacement of
20-00-02/70-00-01; G998ew Bulb Seal
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35197 - 49-25-41; 49-25-43; Rework a PN 892294-4-T28885 to a
20-00-02/70-00-01; PN 892294-4
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35416 A 49-25-41; 49-25-43; This ORI will authorize the
20-00-02/70-00-01; replacement of the PN S9999B13-1-
49-31-83; 49-21-73; 65-1 Robe Seal with a seal meeting
49-25-45; 49-30-02 MIL-I-24244B.
892294-4 P34698 B 49-25-41; 49-25-43; Remove and replace rope seals on
20-00-02/70-00-01; the inlet housing.
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35631 - 49-25-41; 49-25-43; Weld repair cracks in bracket at weld
20-00-02/70-00-01; joint
49-31-83; 49-21-73;
49-25-45; 49-30-02
968984-4 P35381 - 49-25-41; 49-25-43; Metal spray repair for Diameter C.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
976036-2 P31183 C 49-25-41; 49-25-43; Repair cracked internal turbine vent
20-00-02/70-00-01; tube
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6026-0000. GTCP85-129H (Cont)

ORI
Part Document REV Manuals Description
976036-2 P31772 - 49-25-41; 49-25-43; Replace missing or damaged PN
20-00-02/70-00-01; 976189-1 boss covers for Post SB
49-31-83; 49-21-73; 49-1770 oil tank
49-25-45; 49-30-02
976036-2 P34725 - 49-25-41; 49-25-43; Authorizes to cut out panel of oil tank
20-00-02/70-00-01; for better cleaning after heavy metal
49-31-83; 49-21-73; chip contamination
49-25-45; 49-30-02
976052-5 P30289 C 49-25-41; 49-25-43; Straighten lap or skim cut flange
20-00-02/70-00-01; surface. Restore Flange surface
49-31-83; 49-21-73; flatness by metal spray.
49-25-45; 49-30-02
976052-5 P30720 A 49-25-41; 49-25-43; Weld repairs to turbine plenum
20-00-02/70-00-01; assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
976052-5 P34545 A 49-25-41; 49-25-43; Turbine body assembly weld repair
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
976079-4 T40296 A 49-25-41; 49-25-43; Removal of 4 nutplates and
20-00-02/70-00-01; temporary patch in hole.
49-31-83; 49-21-73; Replacement of missing or damaged
49-25-45; 49-30-02 nut-plates
976129-1 P34449 - 49-25-41; 49-25-43; Weld repair of cracked weld joints for
20-00-02/70-00-01; igniter unit support assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
976160-3 P35860 - 49-25-41; 49-25-43; Repair of damaged or missing
20-00-02/70-00-01; nutplate.
49-31-83; 49-21-73;
49-25-45; 49-30-02
977230-6 P30541 - 49-25-41; 49-25-43; Sleeve repair on housing Diameter
20-00-02/70-00-01; K
49-31-83; 49-21-73;
49-25-45; 49-30-02
977230-6 P34765 - 49-25-41; 49-25-43; Repair fretting on OD of fan housing
20-00-02/70-00-01; assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

AA. Table Procedures for GTCP85-129J (Subtask 49-16-03-99F-035-A01)

(1) Refer to Table 6027-0000 for repair references.

Table 6027-0000. GTCP85-129J

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-25-43; 20-00-02/ Flush internal oil passage of the
70-00-01; 49-31-83; oil cooler with hot flush process.
49-211-73; 49-25-45;
49-30-02

3603701-3 T38655 - 49-25-43; 20-00-02/ The purpose of this ORI is to

70-00-01; 49-31-83; repair PN 3603701-1, -3, -5.
49-211-73; 49-25-45;
49-30-02

3609467-1 T37381 - 49-25-43; 20-00-02/ This ORI authorizes a weld repair

70-00-01; 49-31-83; procedure to build-up fretted tabs
49-211-73; 49-25-45; on heat shield, PN 3609467-ALL.
49-30-02

3617750-1 T32873 - 49-25-43; 20-00-02/ Fuel controls PN 3617750-1

70-00-01; 49-31-83; reworked per SB 3609150/
49-211-73; 49-25-45; 3608000-49-7495 must have the
49-30-02 serial number revised if it has an
"A" or "P" prefix. The new serial
number will be supplied by the
OEM (Rocky Mount) plus the
addition of an "R" suffix.

3617750-1 T34993 - 49-25-43; 20-00-02/ This ORI Authorizes the listed for
70-00-01; 49-31-83; Fuel Control Unit.
49-211-73; 49-25-45;
49-30-02

3842359-1 T37827 - 49-25-43; 20-00-02/ The purpose of this ORI is to

70-00-01; 49-31-83; repair PN 3842359-1 of damaged
49-211-73; 49-25-45; blade tips on the IN792 Mod 5A
49-30-02 turbine wheel.

AB. Table Procedures for GTCP85-129K (Subtask 49-16-03-99F-036-A01)

(1) Refer to Table 6028-0000 for repair references.

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K

ORI
Part Document REV Manuals Description
152050-5 R00389 A 49-25-41; 49-25-43; Flush internal oil passage of the oil
20-00-02/70-00-01; cooler with hot flush process.
49-31-83; 49-21-73;
49-25-45; 49-30-02
304490-1 P34359 B 49-25-41; 49-25-43; Authorizes alternate lace
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
304490-1 P34914 D 49-25-41; 49-25-43; Allow alternate I.D. Strap to be used
20-00-02/70-00-01; on the harness.
49-31-83; 49-21-73;
49-25-45; 49-30-02
304490-1 P36089 - 49-25-41; 49-25-43; Authorizes conversion of wire
20-00-02/70-00-01; harness from PN 304490-1 to PN
49-31-83; 49-21-73; 304444-2 configuration for the
49-25-45; 49-30-02 Harness Assembly.
358649-1 P34511 E 49-25-41; 49-25-43; Bearing restoration
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3601027-1 P32169 - 49-25-41; 49-25-43; Bearing restoration of the annular
20-00-02/70-00-01; bearing ball
49-31-83; 49-21-73;
49-25-45; 49-30-02
3601193-8 P35159 A 49-25-41; 49-25-43; Cleaning method for removal of
20-00-02/70-00-01; carbon build up.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3601835-62 T41780 - 49-25-41; 49-25-43; This ORI allows use of the PN
20-00-02/70-00-01; 3846484-3 and PN 3846484-4
49-31-83; 49-21-73; nozzles in the PN 3601835-62 CTA
49-25-45; 49-30-02 for use in the 85-98 series APU.
3603701-3 T38655 - 49-25-41; 49-25-43; Repair of the 85 Series gearbox
20-00-02/70-00-01; assembly for damaged threads at
49-31-83; 49-21-73; the oil supply line connection
49-25-45; 49-30-02
3603701-3 T39387 - 49-25-41; 49-25-43; Repair of the 85 Series gearbox
20-00-02/70-00-01; assembly for damaged threads at
49-31-83; 49-21-73; the oil supply line connection
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
3603708-8 T40204 A 49-25-41; 49-25-43; Metal spray repair surface
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P31709 - 49-25-41; 49-25-43; Weld repair damaged holes for
20-00-02/70-00-01; accessory drive housing assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P34695 - 49-25-41; 49-25-43; Metal spray repair by application of
20-00-02/70-00-01; wire arc spray for gearbox set
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P34943 - 49-25-41; 49-25-43; This ORI authorizes the repair of the
20-00-02/70-00-01; GTCP 85 Second Stage Impeller.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P31393 A 49-25-41; 49-25-43; Plug repair of oil passage to
20-00-02/70-00-01; centerline 1 for the accessory drive
49-31-83; 49-21-73; housing
49-25-45; 49-30-02
3603708-8 P30483 B 49-25-41; 49-25-43; Plug repair of damaged threaded
20-00-02/70-00-01; holes in mounting pads for the
49-31-83; 49-21-73; accessory drive housing assembly
49-25-45; 49-30-02
3603708-8 P31591 B 49-25-41; 49-25-43; Weld repair damage on locating pin
20-00-02/70-00-01; bore of matched housing assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
3603708-8 P34668 B 49-25-41; 49-25-43; Repair liners, PM bores, pin, C/S
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3605384-8 P31903 - 49-25-41; 49-25-43; Weld repair worn or damaged
20-00-02/70-00-01; floating grommet seating surface to
49-31-83; 49-21-73; combustion chamber liner assembly
49-25-45; 49-30-02
3605812-22 T40181 - 49-25-41; 49-25-43; Authorizes the use of RTV Sealant
20-00-02/70-00-01; Per MIL-A-46106 to seal the
49-31-83; 49-21-73; external non-sealed areas of starter
49-25-45; 49-30-02 motor.
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
3608898-2 P34776 - 49-25-41; 49-25-43; Repair of housing.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3609467-1 T37381 - 49-25-41; 49-25-43; This ORI authorizes a weld repair
20-00-02/70-00-01; procedure to build-up fretted tabs
49-31-83; 49-21-73; on heat shield, PN 3609467-ALL.
49-25-45; 49-30-02
3611904-1 P30508 A 49-25-41; 49-25-43; Weld repair of cracks
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
3608898-2 P30136 E 49-25-41; 49-25-43; Hysol repair of worn or damaged
20-00-02/70-00-01; Rotor Bores and Mating Surfaces;
49-31-83; 49-21-73; Hysol repair of worn oversized
49-25-45; 49-30-02 Bushing Bores
3617750-1 T32055 - 49-25-41; 49-25-43; Rework existing fuel controls for
20-00-02/70-00-01; field evaluation of the fuel metering
49-31-83; 49-21-73; flow divider
49-25-45; 49-30-02
3617750-1 T34993 - 49-25-41; 49-25-43; Allows use of existing part when
20-00-02/70-00-01; incorporating SB 49-7495
49-31-83; 49-21-73;
49-25-45; 49-30-02
3617750-1 T32873 - 49-25-41; 49-25-43; Fuel controls reworked per SB must
20-00-02/70-00-01; have the serial number revised if
49-31-83; 49-21-73; has an "A" of "P" prefix
49-25-45; 49-30-02
3617750-1 T40956 - 49-25-41; 49-25-43; Authorizes the use of packing PN
20-00-02/70-00-01; 3609119-1 in place of packing PN
49-31-83; 49-21-73; S9891-1
49-25-45; 49-30-02
372839-30 P34577 - 49-25-41; 49-25-43; Authorizes repair of cover assembly
20-00-02/70-00-01; bushing bore and filler bypass for
49-31-83; 49-21-73; oil pump cover assembly
49-25-45; 49-30-02
379580-650 P30142 - 49-25-41; 49-25-43; Provides instructions for a Hysol EA
20-00-02/70-00-01; 9352NS repair for the Pump
49-31-83; 49-21-73; Housing Assembly
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
380428-12 P35151 - 49-25-41; 49-25-43; This ORI authorizes the usage and
20-00-02/70-00-01; replacement of PN 968109-2
49-31-83; 49-21-73; Grommet in place of the PN
49-25-45; 49-30-02 968109-1
3822536-1 P31468 C 49-25-41; 49-25-43; Authorizes repairs for centrifugal
20-00-02/70-00-01; stage 2 compressor rotor
49-31-83; 49-21-73;
49-25-45; 49-30-02
3822536-1 P31876 - 49-25-41; 49-25-43; Laser weld repair blades for
20-00-02/70-00-01; centrifugal stage 2 compressor rotor
49-31-83; 49-21-73;
49-25-45; 49-30-02
3822536-1 P32553 C 49-25-41; 49-25-43; Weld repair diameters and surfaces
20-00-02/70-00-01; for 2nd stage compressor impeller
49-31-83; 49-21-73;
49-25-45; 49-30-02
3842359-1 T37827 - 49-25-41; 49-25-43; Laser weld repair procedure for
20-00-02/70-00-01; restoring damaged blade tips
49-31-83; 49-21-73;
49-25-45; 49-30-02
3842360-1 P35818 - 49-25-41; 49-25-43; Metal spray diameters for turbine
20-00-02/70-00-01; rotor and shaft assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
3846484-7 T32628 - 49-25-41; 49-25-43; Authorizes the replacement of
20-00-02/70-00-01; turbine nozzles.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3846484-8 T31559 - 49-25-41; 49-25-43; Replace inconel 713C turbine
20-00-02/70-00-01; nozzle segments with upgraded
49-31-83; 49-21-73; MAR-M247 segments for improved
49-25-45; 49-30-02 life.
3846484-8 T32628 - 49-25-41; 49-25-43; Authorizes the replacement of
20-00-02/70-00-01; turbine nozzles.
49-31-83; 49-21-73;
49-25-45; 49-30-02
3850089-1 P34398 - 49-25-41; 49-25-43; Repair threads in bolt holes using
20-00-02/70-00-01; helicoil inserts for duct exhaust
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
3850089-1 P34546 A 49-25-41; 49-25-43; Weld repair with solution heat treat
20-00-02/70-00-01; for duct exhaust
49-31-83; 49-21-73;
49-25-45; 49-30-02
3850089-1 P34871 - 49-25-41; 49-25-43; This ORI redefines the repaired
20-00-02/70-00-01; limits listed in IRM-49-21-73.
49-31-83; 49-21-73;
49-25-45; 49-30-02
692545-1 T39140 - 49-25-41; 49-25-43; Authorizes substitution of o-rings in
20-00-02/70-00-01; PNs 692545-1, -2, -3, -6, -17 based
49-31-83; 49-21-73; on Honeywell's and SAE
49-25-45; 49-30-02 specifications
698192-4 P31535 E 49-25-41; 49-25-43; Repairs for the stage 1 compressor
20-00-02/70-00-01; impeller: grind and wel repair
49-31-83; 49-21-73; curvics; machine to remove damage
49-25-45; 49-30-02 from blades and outside diameter;
weld repair blades
698192-4 P34888 B 49-25-41; 49-25-43; Use alternate rod end bearing.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P31410 - 49-25-41; 49-25-43; Replace missing pin on existing
20-00-02/70-00-01; sleeve, repaired hole, for 2nd stage
49-31-83; 49-21-73; diffuser housing
49-25-45; 49-30-02
698195-12 P32576 - 49-25-41; 49-25-43; Repair diameter to the diffuser
20-00-02/70-00-01; housing assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P35433 - 49-25-41; 49-25-43; Machine damaged thread and install
20-00-02/70-00-01; with oversized stud
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P35553 - 49-25-41; 49-25-43; Weld repair worn threaded holes.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698195-12 P35584 - 49-25-41; 49-25-43; Weld repair cracks and damaged
20-00-02/70-00-01; threads on plug location
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
698195-12 P34241 C 49-25-41; 49-25-43; Cold spray repair.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698197-2 P30512 A 49-25-41; 49-25-43; Weld repair and hand finish on
20-00-02/70-00-01; struts
49-31-83; 49-21-73;
49-25-45; 49-30-02
698197-2 P35541 - 49-25-41; 49-25-43; Weld repair bolt holes.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 1806 - 49-25-41; 49-25-43; Rework, re-identification and use of
20-00-02/70-00-01; PN 379518 as PN 698198-1
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 T40538 - 49-25-41; 49-25-43; Increased cut back for metal spray
20-00-02/70-00-01; of Diameter A
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 P30514 A 49-25-41; 49-25-43; Weld repair and hand finish on nicks
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
698198-1 P35540 - 49-25-41; 49-25-43; Weld repair bolt holes.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
75094-9 P31708 - 49-25-41; 49-25-43; Authorizes repair of worn gear bores
20-00-02/70-00-01; within the fuel pump housing
49-31-83; 49-21-73;
49-25-45; 49-30-02
75094-9 P31937 - 49-25-41; 49-25-43; Epoxy based metal bond repair of
20-00-02/70-00-01; diameters of fuel pump housing
49-31-83; 49-21-73;
49-25-45; 49-30-02
75842 P34659 - 49-25-41; 49-25-43; Rework cover PN 75842 to PN
20-00-02/70-00-01; 75842-53
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
892294-4 P35090 A 49-25-41; 49-25-43; Authorization for Replacement of
20-00-02/70-00-01; G998ew Bulb Seal
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35197 - 49-25-41; 49-25-43; Rework a PN 892294-4-T28885 to
20-00-02/70-00-01; a PN 892294-4
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35416 A 49-25-41; 49-25-43; This ORI will authorize the
20-00-02/70-00-01; replacement of the PN S9999B13-
49-31-83; 49-21-73; 1-65-1 Robe Seal with a seal
49-25-45; 49-30-02 meeting MIL-I-24244B.
968984-4 P35381 - 49-25-41; 49-25-43; Metal spray repair for Diameter C.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P34698 B 49-25-41; 49-25-43; Remove and replace rope seals on
20-00-02/70-00-01; the inlet housing.
49-31-83; 49-21-73;
49-25-45; 49-30-02
892294-4 P35631 - 49-25-41; 49-25-43; Weld repair cracks in bracket at
20-00-02/70-00-01; weld joint
49-31-83; 49-21-73;
49-25-45; 49-30-02
976036-4 P31772 - 49-25-41; 49-25-43; Replace missing or damaged PN
20-00-02/70-00-01; 976189-1 boss covers for Post SB
49-31-83; 49-21-73; 49-1770 oil tank
49-25-45; 49-30-02
976036-4 P34725 - 49-25-41; 49-25-43; Authorizes to cut out panel of oil
20-00-02/70-00-01; tank for better cleaning after heavy
49-31-83; 49-21-73; metal chip contamination
49-25-45; 49-30-02
976052-5 P30289 C 49-25-41; 49-25-43; Straighten lap or skim cut flange
20-00-02/70-00-01; surface. Restore Flange surface
49-31-83; 49-21-73; flatness by metal spray.
49-25-45; 49-30-02
976052-5 P30720 A 49-25-41; 49-25-43; Weld repairs to turbine plenum
20-00-02/70-00-01; assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6028-0000. GTCP85-129K (Cont)

ORI
Part Document REV Manuals Description
976052-5 P34545 A 49-25-41; 49-25-43; Turbine body assembly weld repair
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-25-45; 49-30-02
976079-4 T40296 A 49-25-41; 49-25-43; Removal of 4 nutplates and
20-00-02/70-00-01; temporary patch in hole.
49-31-83; 49-21-73; Replacement of missing or
49-25-45; 49-30-02 damaged nutplates
976036-4 P31183 C 49-25-41; 49-25-43; Repair cracked internal turbine vent
20-00-02/70-00-01; tube
49-31-83; 49-21-73;
49-25-45; 49-30-02
976129-1 P34449 - 49-25-41; 49-25-43; Weld repair of cracked weld joints
20-00-02/70-00-01; for igniter unit support assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02
976160-3 P35860 - 49-25-41; 49-25-43; Repair of damaged or missing
20-00-02/70-00-01; nutplate.
49-31-83; 49-21-73;
49-25-45; 49-30-02
977230-6 P30541 - 49-25-41; 49-25-43; Sleeve repair on housing Diameter
20-00-02/70-00-01; K
49-31-83; 49-21-73;
49-25-45; 49-30-02
977230-6 P34765 - 49-25-41; 49-25-43; Repair fretting on OD of fan housing
20-00-02/70-00-01; assembly
49-31-83; 49-21-73;
49-25-45; 49-30-02

AC. Table Procedures for GTCP85-98CK (Subtask 49-16-03-99F-037-A01)

(1) Refer to Table 6029-0000 for repair references.

Table 6029-0000. GTCP85-98CK

ORI
Part Document REV Manuals Description
152050-5 R00389 A 20-00-02/70-00-01; 49- Flush internal oil passage of the oil
31-83; 49-21-73; 49-60- cooler with hot flush process.
47; 49-20-36; 49-30-02;
49-22-37
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
152050-4 R00389 A 20-00-02/70-00-01; 49- Flush internal oil passage of the oil
31-83; 49-21-73; 49-60- cooler with hot flush process.
47; 49-20-36; 49-30-02;
49-22-37
358649-1 P34511 E 20-00-02/70-00-01; 49- Bearing restoration
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
3600985-1 P32196 - 20-00-02/70-00-01; 49- Restoration of matched duplex
31-83; 49-21-73; 49-60- bearing.
47; 49-20-36; 49-30-02;
49-22-37
3601027-1 P32169 - 20-00-02/70-00-01; 49- Bearing restoration of the annular
31-83; 49-21-73; 49-60- bearing ball
47; 49-20-36; 49-30-02;
49-22-37
3601193-4 P35159 A 20-00-02/70-00-01; 49- Cleaning method for removal of
21-73; 49-60-47; 49-30- carbon build up.
02; 49-23-45; 49-23-43
3603281-6 P30140 A 49-40-37; 20-00-02/70- Rework of the capacitor part numbers
00-01; 49-31-83; 49-21- listed used on the end units
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P32564 - 49-40-37; 20-00-02/70- Authorizes repair of the ignition
00-01; 49-31-83; 49-21- exciters tank capacitors
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P32465 C 49-40-37; 20-00-02/70- Installation of alternate wire, sleeving,
00-01; 49-31-83; 49-21- and shrink tubing as required to repair
73; 49-60-47; 49-30-02; or replace damaged components in
49-23-17; 49-23-19 Honeywell part number exciters
3603281-6 P32536 A 49-40-37; 20-00-02/70- Repair of ignition exciters tank
00-01; 49-31-83; 49-21- capacitors
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P34500 - 49-40-37; 20-00-02/70- Authorizes an alternate method of
00-01; 49-31-83; 49-21- acceptance testing on exciters
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P32428 D 49-40-37; 20-00-02/70- Weld and plating repair
00-01; 49-31-83; 49-21-
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
3603281-6 P31381 C 49-40-37; 20-00-02/70- Authorizes repair of ignition excited
00-01; 49-31-83; 49-21- using alternate parts. Spark gap and
73; 49-60-47; 49-30-02; anode cap.
49-23-17; 49-23-19
3603281-6 P32478 B 49-40-37; 20-00-02/70- Alternate standardized repair process
00-01; 49-31-83; 49-21-
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P34763 A 49-40-37; 20-00-02/70- The purpose of this ORI is to
00-01; 49-31-83; 49-21- authorize the equivalent silicone foam
73; 49-60-47; 49-30-02; for Ignition Exciter Assembly.
49-23-17; 49-23-19
3603281-6 P32538 A 49-40-37; 20-00-02/70- Alternate test equipment for the
00-01; 49-31-83; 49-21- electrical test.
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P34437 A 49-40-37; 20-00-02/70- Alternate capacitor replacement.
00-01; 49-31-83; 49-21-
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603281-6 P34846 A 49-40-37; 20-00-02/70- Transistor substitution
00-01; 49-31-83; 49-21-
73; 49-60-47; 49-30-02;
49-23-17; 49-23-19
3603701-1 T39387 - 20-00-02/70-00-01; 49- Repair of the 85 Series gearbox
31-83; 49-21-73; 49-60- assembly for damaged threads at the
47; 49-20-36; 49-30-02; oil supply line connection
49-22-37
3603701-1 T38655 - 20-00-02/70-00-01; 49- Repair of the 85 Series gearbox
31-83; 49-21-73; 49-60- assembly for damaged threads at the
47; 49-20-36; 49-30-02; oil supply line connection
49-22-37
3603701-3 T39387 - 20-00-02/70-00-01; 49- Repair of the 85 Series gearbox
31-83; 49-21-73; 49-60- assembly for damaged threads at the
47; 49-30-02; 49-23-17; oil supply line connection
49-23-19
3603701-3 T38655 - 20-00-02/70-00-01; 49- Repair of the 85 Series gearbox
31-83; 49-21-73; 49-60- assembly for damaged threads at the
47; 49-30-02; 49-23-17; oil supply line connection
49-23-19
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
3603708-5 T40204 A 20-00-02/70-00-01; 49- Metal spray repair surface
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
3603708-5 P31709 - 20-00-02/70-00-01; 49- Weld repair damaged holes for
31-83; 49-21-73; 49-60- accessory drive housing assembly
47; 49-20-36; 49-30-02;
49-22-37
3603708-5 P34695 - 20-00-02/70-00-01; 49- Metal spray repair by application of
31-83; 49-21-73; 49-60- wire arc spray for gearbox set
47; 49-20-36; 49-30-02;
49-22-37
3603708-5 P34943 - 20-00-02/70-00-01; 49- This ORI authorizes the repair of the
31-83; 49-21-73; 49-60- GTCP 85 Second Stage Impeller.
47; 49-20-36; 49-30-02;
49-22-37
3603708-5 P31393 A 20-00-02/70-00-01; 49- Plug repair of oil passage to centerline
31-83; 49-21-73; 49-60- 1 for the accessory drive housing
47; 49-20-36; 49-30-02;
49-22-37
3603708-5 P30483 B 20-00-02/70-00-01; 49- Plug repair of damaged threaded
31-83; 49-21-73; 49-60- holes in mounting pads for the
47; 49-20-36; 49-30-02; accessory drive housing assembly
49-22-37
3603708-5 P31591 B 20-00-02/70-00-01; 49- Weld repair damage on locating pin
31-83; 49-21-73; 49-60- bore of matched housing assembly
47; 49-20-36; 49-30-02;
49-22-37
3603708-5 P34668 B 20-00-02/70-00-01; 49- Repair liners, PM bores, pin, C/S
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
3603708-8 T40204 A 20-00-02/70-00-01; 49- Metal spray repair surface
31-83; 49-21-73; 49-60-
47; 49-30-02; 49-23-17;
49-23-19
3603708-8 P31709 - 20-00-02/70-00-01; 49- Weld repair damaged holes for
31-83; 49-21-73; 49-60- accessory drive housing assembly
47; 49-30-02; 49-23-17;
49-23-19
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
3603708-8 P34695 - 20-00-02/70-00-01; 49- Metal spray repair by application of
31-83; 49-21-73; 49-60- wire arc spray for gearbox set
47; 49-30-02; 49-23-17;
49-23-19
3603708-8 P34943 - 20-00-02/70-00-01; 49- This ORI authorizes the repair of the
31-83; 49-21-73; 49-60- GTCP 85 Second Stage Impeller.
47; 49-30-02; 49-23-17;
49-23-19
3603708-8 P31393 A 20-00-02/70-00-01; 49- Plug repair of oil passage to centerline
31-83; 49-21-73; 49-60- 1 for the accessory drive housing
47; 49-30-02; 49-23-17;
49-23-19
3603708-8 P30483 B 20-00-02/70-00-01; 49- Plug repair of damaged threaded
31-83; 49-21-73; 49-60- holes in mounting pads for the
47; 49-30-02; 49-23-17; accessory drive housing assembly
49-23-19
3603708-8 P31591 B 20-00-02/70-00-01; 49- Weld repair damage on locating pin
31-83; 49-21-73; 49-60- bore of matched housing assembly
47; 49-30-02; 49-23-17;
49-23-19
3603708-8 P34668 B 20-00-02/70-00-01; 49- Repair liners, PM bores, pin, C/S
31-83; 49-21-73; 49-60-
47; 49-30-02; 49-23-17;
49-23-19
3605017-3 T33320 A 20-00-02/70-00-01; 49- Authorizes the rework of turbine wheel
31-83; 49-21-73; 49-60- exducer per applicable blueprint
47; 49-20-36; 49-30-02;
49-22-37
3605384-3 1455 - 20-00-02/70-00-01; 49- Authorizes rework of liners to the
31-83; 49-21-73; 49-60- latest configuration
47; 49-30-02; 49-23-17;
49-23-19
3605384-3 P31903 - 20-00-02/70-00-01; 49- Weld repair worn or damaged floating
31-83; 49-21-73; 49-60- grommet seating surface to
47; 49-30-02; 49-23-17; combustion chamber liner assembly
49-23-19
3605384-8 P31903 - 20-00-02/70-00-01; 49- Weld repair worn or damaged floating
21-73; 49-60-47; 49-30- grommet seating surface to
02; 49-23-45; 49-23-43 combustion chamber liner assembly
3606982-1 P35818 - 20-00-02/70-00-01; 49- Metal spray diameters for turbine rotor
31-83; 49-21-73; 49-60- and shaft assembly
47; 49-20-36; 49-30-02;
49-22-37
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
3607748-1 T31718 - 20-00-02/70-00-01; 49- Rework of exhaust ducts
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
3607748-1 P34398 - 20-00-02/70-00-01; 49- Repair threads in bolt holes using
31-83; 49-21-73; 49-60- helicoil inserts for duct exhaust
47; 49-20-36; 49-30-02;
49-22-37
3608898-2 P34776 - 20-00-02/70-00-01; 49- Repair of housing.
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
3608898-2 P30136 E 20-00-02/70-00-01; 49- Hysol repair of worn or damaged
31-83; 49-21-73; 49-60- Rotor Bores and Mating Surfaces;
47; 49-20-36; 49-30-02; Hysol repair of worn oversized
49-22-37 Bushing Bores
3609150-2 T32288 - 20-00-02/70-00-01; 49- Provides authorization and
31-83; 49-21-73; 49-60- instructions for field evaluation with
47; 49-20-36; 49-30-02; the flow divider metering valve
49-22-37
3609467-1 T37381 - 20-00-02/70-00-01; 49- Weld repair procedure to build-up
31-83; 49-21-73; 49-22- frette
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
3611904-1 P30508 A 20-00-02/70-00-01; 49- Weld repair of cracks
31-83; 49-21-73; 49-22-
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
372839-30 P34577 - 20-00-02/70-00-01; 49- Authorizes repair of cover assembly
31-83; 49-21-73; 49-60- bushing bore and filler bypass for oil
47; 49-20-36; 49-30-02; pump cover assembly
49-22-37
379528-2 P35170 - 20-00-02/70-00-01; 49- Weld Repair Cracks Under Nameplate
31-83; 49-21-73; 49-60- Bracket or Damaged Nameplate
47; 49-20-36; 49-30-02; Bracket
49-22-37
379580-650 P30142 - 20-00-02/70-00-01; 49- Provides instructions for a Hysol EA
31-83; 49-21-73; 49-60- 9352NS repair for the Pump Housing
47; 49-20-36; 49-30-02; Assembly
49-22-37
3846484-7 T32628 - 20-00-02/70-00-01; 49- Authorizes the replacement of turbine
21-73; 49-60-47; 49-30- nozzles.
02; 49-23-45; 49-23-43
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
3846484-8 T31559 - 20-00-02/70-00-01; 49- Replace inconel 713C turbine nozzle
21-73; 49-60-47; 49-30- segments with upgraded MAR-M247
02; 49-23-45; 49-23-43 segments for improved life.
3846484-8 T32628 - 20-00-02/70-00-01; 49- Authorizes the replacement of turbine
21-73; 49-60-47; 49-30- nozzles.
02; 49-23-45; 49-23-43
692545-1 T39140 - 20-00-02/70-00-01; 49- Authorizes substitution of o-rings in
31-83; 49-21-73; 49-60- PNs 692545-1, -2, -3, -6, -17 based
47; 49-20-36; 49-30-02; on Honeywell's and SAE
49-22-37 specifications
692993 P35126 - 20-00-02/70-00-01; 49- Internal leakage to be 20 cc/min
31-83; 49-21-73; 49-60- maximum instead of the 2 cc/min
47; 49-20-36; 49-30-02; called out in OH 49-60-41.
49-22-37
693562-3 P34401 - 20-00-02/70-00-01; 49- Repair of the silicone rubber ducts
31-83; 49-21-73; 49-60- composite inlet duct
47; 49-20-36; 49-30-02;
49-22-37
695244-20 P30046 B 20-00-02/70-00-01; 49- Sleeve repair on housing diameter
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
695244-20 P34412 - 20-00-02/70-00-01; 49- Sleeve repair on housing diameter for
31-83; 49-21-73; 49-60- fan housing assembly
47; 49-20-36; 49-30-02;
49-22-37
696658-1 P30476 - 20-00-02/70-00-01; 49- Metal spray repair of diameters and
31-83; 49-21-73; 49-60- surfaces of shroud and nozzle support
47; 49-20-36; 49-30-02; assembly
49-22-37
698192-4 P31535 E 20-00-02/70-00-01; 49- Repairs for the stage 1 compressor
31-83; 49-21-73; 49-60- impeller: grind and weld repair curvics;
47; 49-20-36; 49-30-02; machine to remove damage from
49-22-37 blades and OD; weld repair blades
698192-4 P34888 B 20-00-02/70-00-01; 49- Use alternate rod end bearing.
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
698193-4 P31538 D 20-00-02/70-00-01; 49- Repairs for second stage centrifugal
31-83; 49-21-73; 49-60- compressor rotor: grind and weld
47; 49-20-36; 49-30-02; repairs; machine to remove damage
49-22-37 from blades and OD
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
698193-4 P34917 A 20-00-02/70-00-01; 49- This ORI authorizes the repair of the
31-83; 49-21-73; 49-60- GTCP 85 Second Stage Impeller.
47; 49-20-36; 49-30-02;
49-22-37
698195-1 T31135 A 20-00-02/70-00-01; 49- Rework second stage diffuser
31-83; 49-21-73; 49-60- housings
47; 49-20-36; 49-30-02;
49-22-37
698195-1 P31410 - 20-00-02/70-00-01; 49- Replace missing pin on existing
31-83; 49-21-73; 49-60- sleeve, repaired hole, for second
47; 49-20-36; 49-30-02; stage diffuser housing
49-22-37
698195-1 P32576 - 20-00-02/70-00-01; 49- Repair diameter to the diffuser
31-83; 49-21-73; 49-60- housing assembly
47; 49-20-36; 49-30-02;
49-22-37
698195-1 P35433 - 20-00-02/70-00-01; 49- Machine damaged thread and install
31-83; 49-21-73; 49-60- with oversized stud
47; 49-20-36; 49-30-02;
49-22-37
698195-1 P35584 - 20-00-02/70-00-01; 49- Weld repair cracks and damaged
31-83; 49-21-73; 49-60- threads on plug location
47; 49-20-36; 49-30-02;
49-22-37
698195-1 P34241 C 20-00-02/70-00-01; 49- Cold spray repair.
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
698195-10 P31410 - 20-00-02/70-00-01; 49- Replace missing pin on existing
31-83; 49-21-73; 49-22- sleeve, repaired hole, for 2nd stage
81; 49-60-47; 49-20-36; diffuser housing
49-30-02; 49-22-37
698195-10 P32576 - 20-00-02/70-00-01; 49- Repair diameter to the diffuser
31-83; 49-21-73; 49-22- housing assembly
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
698195-10 P34241 C 20-00-02/70-00-01; 49- Cold spray repair.
31-83; 49-21-73; 49-22-
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
UP802726

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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
698195-10 P35433 - 20-00-02/70-00-01; 49- Machine damaged thread and install
31-83; 49-21-73; 49-22- with oversized stud
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
698195-10 P35584 - 20-00-02/70-00-01; 49- Weld repair cracks and damaged
31-83; 49-21-73; 49-22- threads on plug location
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
698195-10 T31135 A 20-00-02/70-00-01; 49- Rework second stage diffuser
31-83; 49-21-73; 49-22- housings
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
698195-11 P31410 - 20-00-02/70-00-01; 49- Replace missing pin on existing
31-83; 49-21-73; 49-60- sleeve, repaired hole, for second
47; 49-20-36; 49-30-02; stage diffuser housing
49-22-37
698195-11 P35338 - 20-00-02/70-00-01; 49- Authorizes the repairs in IRM 49-21-
31-83; 49-21-73; 49-60- 73 for the -12 are applicable to the -6
47; 49-20-36; 49-30-02; and -11
49-22-37
698195-11 P34241 C 20-00-02/70-00-01; 49- Cold spray repair.
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
698197-2 P30512 A 20-00-02/70-00-01; 49- Weld repair and hand finish on struts
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
698197-2 P35541 - 20-00-02/70-00-01; 49- Weld repair bolt holes.
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
698198-1 1806 - 20-00-02/70-00-01; 49- Rework, re-identification and use of
31-83; 49-21-73; 49-60- PN 379518 as 698198-1
47; 49-20-36; 49-30-02;
49-22-37
698198-1 T40538 - 20-00-02/70-00-01; 49- Increased cut back for metal spray of
31-83; 49-21-73; 49-60- Diameter A
47; 49-20-36; 49-30-02;
49-22-37
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
698198-1 P30514 A 20-00-02/70-00-01; 49- Weld repair and hand finish on nicks
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
698198-1 P35540 - 20-00-02/70-00-01; 49- Weld repair bolt holes.
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
75094-5 P31937 - 20-00-02/70-00-01; 49- Epoxy based metal bond repair of
31-83; 49-21-73; 49-60- diameters of fuel pump housing
47; 49-20-36; 49-30-02;
49-22-37
75842 P34659 - 20-00-02/70-00-01; 49- Rework cover PN 75842 to PN 75842-
31-83; 49-21-73; 49-60- 53
47; 49-20-36; 49-30-02;
49-22-37
75842-53 P34659 - 20-00-02/70-00-01; 49- Rework cover PN 75842 to PN 75842-
31-83; 49-21-73; 49-60- 53
47; 49-20-36; 49-30-02;
49-22-37
968959-22 P36048 - 20-00-02/70-00-01; 49- This ORI authorizes replacement of
31-83; 49-21-73; 49-22- damaged inlet flange of the Turbine
81; 49-60-47; 49-20-36; Torus Assembly.
49-30-02; 49-22-37
968984-4 P35381 - 20-00-02/70-00-01; 49- Metal spray repair for Diameter C.
31-83; 49-21-73; 49-22-
81; 49-60-47; 49-20-36;
49-30-02; 49-22-37
976065-9 T40498 A 20-00-02/70-00-01; 49- Convert a PN 75437 basic to a PN
31-83; 49-21-73; 49-60- 976065-9
47; 49-20-36; 49-30-02;
49-22-37
977230-6 P30541 - 20-00-02/70-00-01; 49- Sleeve repair on housing Diameter K
31-83; 49-21-73; 49-60-
47; 49-30-02; 49-23-17;
49-23-19
977230-6 P34765 - 20-00-02/70-00-01; 49- Repair fretting on OD of fan housing
31-83; 49-21-73; 49-60- assembly
47; 49-30-02; 49-23-17;
49-23-19
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6029-0000. GTCP85-98CK (Cont)

ORI
Part Document REV Manuals Description
977894-9 T31434 - 20-00-02/70-00-01; 49- Rework and use of surplus PN
31-83; 49-21-73; 49-60- 966578-12 housings during engine
47; 49-20-36; 49-30-02; repair and overhaul
49-22-37
977894-9 P30195 - 20-00-02/70-00-01; 49- Rework by installing 12 vanes and
31-83; 49-21-73; 49-60- welding 4 holes
47; 49-20-36; 49-30-02;
49-22-37
977894-9 P30194 - 20-00-02/70-00-01; 49- Rework by installing 12 vanes and
31-83; 49-21-73; 49-60- welding 4 holes
47; 49-20-36; 49-30-02;
49-22-37
977894-9 P30193 - 20-00-02/70-00-01; 49- Rework by installing 12 vanes
31-83; 49-21-73; 49-60-
47; 49-20-36; 49-30-02;
49-22-37
977894-9 P30973 - 20-00-02/70-00-01; 49- Repair bearing carrier assembly by
31-83; 49-21-73; 49-60- replacement of center section
47; 49-20-36; 49-30-02;
49-22-37

AD. Table Procedures for GTCP85-98D (Subtask 49-16-03-99F-038-A01)

(1) Refer to Table 6030-0000 for repair references.

Table 6030-0000. GTCP85-98D

ORI
Part Document REV Manuals Description
152050-5 R00389 A 20-00-02/70-00-01; Flush internal oil passage of the oil
49-31-83; 49-21-73; cooler with hot flush process.
49-22- 49; 49-60-47;
49-30-02; 49-22-51
152050-4 R00389 A 20-00-02/70-00-01; Flush internal oil passage of the oil
49-31-83; 49-21-73; cooler with hot flush process.
49-22-49; 49-60-47;
49-30-02; 49-22-51
3600985-1 P32196 - 20-00-02/70-00-01; Restoration of matched duplex
49-31-83; 49-21-73; bearing.
49-22-49; 49-60-47;
49-30-02; 49-22-51
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6030-0000. GTCP85-98D (Cont)

ORI
Part Document REV Manuals Description
3601027-1 P32169 - 20-00-02/70-00-01; Bearing restoration of the annular
49-31-83; 49-21-73; bearing ball
49-22-49; 49-60-47;
49-30-02; 49-22-51
3601193-6 P35159 A 20-00-02/70-00-01; Cleaning method for removal of
49-31-83; 49-21-73; carbon build up.
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603701-1 T38655 - 20-00-02/70-00-01; Repair of the 85 Series gearbox
49-31-83; 49-21-73; assembly for damaged threads at the
49-22-49; 49-60-47; oil supply line connection
49-30-02; 49-22-51
3603701-1 T39387 - 20-00-02/70-00-01; Repair of the 85 Series gearbox
49-31-83; 49-21-73; assembly for damaged threads at the
49-22-49; 49-60-47; oil supply line connection
49-30-02; 49-22-51
3603708-5 T40204 A 20-00-02/70-00-01; Metal spray repair surface
49-31-83; 49-21-73;
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603708-5 P31709 - 20-00-02/70-00-01; Weld repair damaged holes for
49-31-83; 49-21-73; accessory drive housing assembly
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603708-5 P34695 - 20-00-02/70-00-01; Metal spray repair by application of
49-31-83; 49-21-73; wire arc spray for gearbox set
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603708-5 P34943 - 20-00-02/70-00-01; This ORI authorizes the repair of the
49-31-83; 49-21-73; GTCP 85 Second Stage Impeller.
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603708-5 P31393 A 20-00-02/70-00-01; Plug repair of oil passage to centerline
49-31-83; 49-21-73; 1 for the accessory drive housing
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603708-5 P30483 B 20-00-02/70-00-01; Plug repair of damaged threaded
49-31-83; 49-21-73; holes in mounting pads for the
49-22-49; 49-60-47; accessory drive housing assembly.
49-30-02; 49-22-51
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6030-0000. GTCP85-98D (Cont)

ORI
Part Document REV Manuals Description
3603708-5 P31591 B 20-00-02/70-00-01; Weld repair damage on locating pin
49-31-83; 49-21-73; bore of matched housing assembly.
49-22-49; 49-60-47;
49-30-02; 49-22-51
3603708-5 P34668 B 20-00-02/70-00-01; Repair liners, PM bores, pin, C/S.
49-31-83; 49-21-73;
49-22-49; 49-60-47;
49-30-02; 49-22-51
3605384-4 P31903 - 20-00-02/70-00-01; Weld repair worn or damaged floating
49-31-83; 49-21-73; grommet seating surface to
49-22-49; 49-60-47; combustion chamber liner assembly.
49-30-02; 49-22-51
3605812-17 T40181 - 20-00-02/70-00-01; This ORI authorizes the use of RTV
49-31-83; 49-21-73; Sealant Per MIL-A-46106, GE RTV
49-22-49; 49-60-47; Series 100 RTV, black preferred
49-30-02; 49-22-51 (RTV103) to seal the external
nonsealed areas of starter motor PN
48378, PN 48364, PN 48363 on PN
3605812-17, -19, -22.
3608898-2 P30136 E 20-00-02/70-00-01; Hysol repair of worn or damaged Rotor
49-31-83; 49-21-73; Bores and Mating Surfaces; hysol
49-22-49; 49-60-47; repair of worn oversized Bushing
49-30-02; 49-22-51 Bores.
3608898-2 P34776 - 20-00-02/70-00-01; Repair of housing.
49-31-83; 49-21-73;
49-22-49; 49-60-47;
49-30-02; 49-22-51
3617750-3 T32885 - 20-00-02/70-00-01; This ORI provides instruction to revise
49-31-83; 49-21-73; serialization in FUEL CONTROL
49-22-49; 49-60-47; ASSY PN 3617750-3.
49-30-02; 49-22-51
3617750-3 T34993 - 20-00-02/70-00-01; This ORI Authorizes the listed for Fuel
49-31-83; 49-21-73; Control Unit.
49-22-49; 49-60-47;
49-30-02; 49-22-51
372839-30 P34577 - 20-00-02/70-00-01; Authorizes repair of cover assembly
49-31-83; 49-21-73; bushing bore and filler bypass for oil
49-22-49; 49-60-47; pump cover assembly.
49-30-02; 49-22-51
379509 T30975 - 20-00-02/70-00-01; Rework PN 379509 to PN 379509-16
49-31-83; 49-21-73; by Chromizing Process.
49-22-49; 49-60-47;
49-30-02; 49-22-51
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6030-0000. GTCP85-98D (Cont)

ORI
Part Document REV Manuals Description
379515-30 T24760 A 20-00-02/70-00-01; Authorizes creation of housing PN
49-31-83; 49-21-73; 379515-30-T24760 which provides a
49-22-49; 49-60-47; configuration for an aluminum housing
49-30-02; 49-22-51 repaired with an aluminum plug
379528-3 P30007 - 20-00-02/70-00-01; Rework of turbine plenum assembly
49-31-83; 49-21-73; by relocating the engine identification
49-22-49; 49-60-47; plate
49-30-02; 49-22-51
379528-3 P35170 - 20-00-02/70-00-01; Weld Repair Cracks Under Nameplate
49-31-83; 49-21-73; Bracket or Damaged Nameplate
49-22-49; 49-60-47; Bracket
49-30-02; 49-22-51
379547 P31539 C 20-00-02/70-00-01; Repairs for the stage 1 compressor
49-31-83; 49-21-73; impeller: grind and weld repair curvics;
49-22-49; 49-60-47; machine to remove damage from
49-30-02; 49-22-51 blades and OD; weld repair blades
379548-50 P31467 D 20-00-02/70-00-01; Repairs for second stage centrifugal
49-31-83; 49-21-73; compressor rotor: grind and weld
49-22-49; 49-60-47; repairs; machine to remove damage
49-30-02; 49-22-51 from blades and OD
379580-650 P30142 - 20-00-02/70-00-01; Provides instructions for a Hysol EA
49-31-83; 49-21-73; 9352NS repair for the Pump Housing
49-22-49; 49-60-47; Assembly
49-30-02; 49-22-51
43959-3 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-31-83; 49-21-73; on the harness.
49-22-49; 49-60-47;
49-30-02; 49-22-51
43973-1 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-2 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-3 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6030-0000. GTCP85-98D (Cont)

ORI
Part Document REV Manuals Description
43973-4 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-5 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-6 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-7 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-8 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-9 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-10 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-11 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
43973-12 P34359 B 49-25-95; 49-26-11; Authorizes alternate lace
49-50-04; 49-26-09;
49-26-13; 49-93-01;
49-50-03
692545-3 T39140 - 20-00-02/70-00-01; Authorizes substitution of o-rings in
49-31-83; 49-21-73; PNs 692545-1, -2, -3, -6, -17 based
49-22-49; 49-60-47; on Honeywell's and SAE specifications
49-30-02; 49-22-51
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6030-0000. GTCP85-98D (Cont)

ORI
Part Document REV Manuals Description
695140-100 P32149 A 20-00-02/70-00-01; Authorizes replacement of tube on
49-31-83; 49-21-73; flange assembly for the exhaust duct
49-22-49; 49-60-47;
49-30-02; 49-22-51
695142-6 P31073 A 20-00-02/70-00-01; Convert a PN 65142-2 to a PN
49-31-83; 49-21-73; 695142-6
49-22-49; 49-60-47;
49-30-02; 49-22-51
695244-10 P30046 B 20-00-02/70-00-01; Sleeve repair on housing diameter
49-31-83; 49-21-73;
49-22-49; 49-60-47;
49-30-02; 49-22-51
695244-10 P34412 - 20-00-02/70-00-01; Sleeve repair on housing diameter for
49-31-83; 49-21-73; fan housing assembly
49-22-49; 49-60-47;
49-30-02; 49-22-51
695244-10 P34912 - 20-00-02/70-00-01; Metal Spray repair of Diameter R.
49-31-83; 49-21-73; Repair Diameter R by application of
49-22-49; 49-60-47; Cold Spray.
49-30-02; 49-22-51
696658-1 P30476 - 20-00-02/70-00-01; Metal spray repair of diameters and
49-31-83; 49-21-73; surfaces of shroud and nozzle support
49-22-49; 49-60-47; assembly
49-30-02; 49-22-51
75094-5 P31937 - 20-00-02/70-00-01; Epoxy based metal bond repair of
49-31-83; 49-21-73; diameters of fuel pump housing
49-22-49; 49-60-47;
49-30-02; 49-22-51
75842 P34659 - 20-00-02/70-00-01; Rework cover PN 75842 to PN 75842-
49-31-83; 49-21-73; 53
49-22-49; 49-60-47;
49-30-02; 49-22-51
75842-53 P34659 - 20-00-02/70-00-01; Rework cover PN 75842 to PN 75842-
49-31-83; 49-21-73; 53
49-22-49; 49-60-47;
49-30-02; 49-22-51
899320-1 P34451 - 20-00-02/70-00-01; Weld repair cracks, gussets, brackets,
49-31-83; 49-21-73; tubes as required, internal and
49-22-49; 49-60-47; external; for oil tank assembly
49-30-02; 49-22-51
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6030-0000. GTCP85-98D (Cont)

ORI
Part Document REV Manuals Description
976065-9 T40498 A 20-00-02/70-00-01; Convert a PN 75437 basic to a PN
49-31-83; 49-21-73; 976065-9
49-22-49; 49-60-47;
49-30-02; 49-22-51
977894-1 P30193 - 20-00-02/70-00-01; Rework by installing 12 vanes
49-31-83; 49-21-73;
49-22-49; 49-60-47;
49-30-02; 49-22-51
977894-1 P30973 - 20-00-02/70-00-01; Repair bearing carrier assembly by
49-31-83; 49-21-73; replacement of center section
49-22-49; 49-60-47;
49-30-02; 49-22-51

AE. Table Procedures for GTCP85-98DHF (Subtask 49-16-03-99F-039-A01)

(1) Refer to Table 6031-0000 for repair references.

Table 6031-0000. GTCP85-98DHF

ORI
Part Document REV Manuals Description
152050-5 R00389 A 20-00-02/70-00-01; Flush internal oil passage of the oil
49-31-83; 49-21-73; cooler with hot flush process.
49-26-69; 49-26-71;
49-26-67; 49-30-02
152050-4 R00389 A 20-00-02/70-00-01; Flush internal oil passage of the oil
49-31-83; 49-21-73; cooler with hot flush process.
49-26-69; 49-26-71;
49-26-67; 49-30-02
358649-1 P34511 E 20-00-02/70-00-01; Bearing restoration
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3600985-1 P32196 - 20-00-02/70-00-01; Restoration of matched duplex
49-31-83; 49-21-73; bearing.
49-26-69; 49-26-71;
49-26-67; 49-30-02
3601027-1 P32169 - 20-00-02/70-00-01; Bearing restoration of the annular
49-31-83; 49-21-73; bearing ball
49-26-69; 49-26-71;
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3601193-7 P35159 A 20-00-02/70-00-01; Cleaning method for removal of
49-31-83; 49-21-73; carbon build up.
49-21-81; 49-23-67;
49-60-47
3601193-9 P35159 A 20-00-02/70-00-01; Cleaning method for removal of
49-31-83; 49-21-73; carbon build up.
49-26-69; 49-26-71;
49-26-67; 49-30-02
3601835-62 T41780 - 49-23-04; 20-00-02/ This ORI allows use of the PN
70-00-01; 49-31-83; 3846484-3 and PN 3846484-4
49-21-73; 49-26-69; nozzles in the PN 3601835-62 CTA
49-26-71; 49-26-67; for use in the 85-98 series APU.
49-30-02
3603281-3 P30140 A 49-40-05; 49-40-33; Rework of the capacitor part
20-00-02/70-00-01; numbers listed used on the end
49-31-83; 49-21-73; units
49-21-81; 49-23-67;
49-60-47
3603281-3 P32465 C 49-40-05; 49-40-33; Installation of alternate wire,
20-00-02/70-00-01; sleeving, and shrink tubing as
49-31-83; 49-21-73; required to repair or replace
49-21-81; 49-23-67; damaged components in Honeywell
49-60-47 part number exciters
3603281-3 P32536 A 49-40-05; 49-40-33; Repair of ignition exciters tank
20-00-02/70-00-01; capacitors
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-3 P34500 - 49-40-05; 49-40-33; Authorizes an alternate method of
20-00-02/70-00-01; acceptance testing on exciters
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-3 P32428 D 49-40-05; 49-40-33; Weld and plating repair
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-3 P31381 C 49-40-05; 49-40-33; Authorizes repair of ignition exciter
20-00-02/70-00-01; using alternate parts. Spark gap and
49-31-83; 49-21-73; anode cap.
49-21-81; 49-23-67;
49-60-47
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3603281-3 P32478 B 49-40-05; 49-40-33; Alternate standardized repair
20-00-02/70-00-01; process
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-3 P34763 A 49-40-05; 49-40-33; The purpose of this ORI is to
20-00-02/70-00-01; authorize the equivalent silicone
49-31-83; 49-21-73; foam for Ignition Exciter Assembly.
49-21-81; 49-23-67;
49-60-47
3603281-3 P32538 A 49-40-05; 49-40-33; Alternate test equipment for the
20-00-02/70-00-01; electrical test.
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-3 P34437 A 49-40-05; 49-40-33; Alternate capacitor replacement.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-3 P34846 A 49-40-05; 49-40-33; Transistor substitution
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-21-81; 49-23-67;
49-60-47
3603281-7 P30140 A 49-40-05; 49-40-33; Rework of the capacitor part
20-00-02/70-00-01; numbers listed used on the end
49-31-83; 49-21-73; units
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P32465 C 49-40-05; 49-40-33; Installation of alternate wire,
20-00-02/70-00-01; sleeving, and shrink tubing as
49-31-83; 49-21-73; required to repair or replace
49-26-69; 49-26-71; damaged components in Honeywell
49-26-67; 49-30-02 part number exciters
3603281-7 P32536 A 49-40-05; 49-40-33; Repair of ignition exciters tank
20-00-02/70-00-01; capacitors
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3603281-7 P34500 - 49-40-05; 49-40-33; Authorizes an alternate method of
20-00-02/70-00-01; acceptance testing on exciters
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P32428 D 49-40-05; 49-40-33; Weld and plating repair
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P31381 C 49-40-05; 49-40-33; Authorizes repair of ignition exciter
20-00-02/70-00-01; using alternate parts. Spark gap and
49-31-83; 49-21-73; anode cap.
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P32478 B 49-40-05; 49-40-33; Alternate standardized repair
20-00-02/70-00-01; process
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P34763 A 49-40-05; 49-40-33; The purpose of this ORI is to
20-00-02/70-00-01; authorize the equivalent silicone
49-31-83; 49-21-73; foam for Ignition Exciter Assembly.
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P32538 A 49-40-05; 49-40-33; Alternate test equipment for the
20-00-02/70-00-01; electrical test.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P34437 A 49-40-05; 49-40-33; Alternate capacitor replacement.
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603281-7 P34846 A 49-40-05; 49-40-33; Transistor substitution
20-00-02/70-00-01;
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603701-5 T39387 - 20-00-02/70-00-01; Repair of the 85 Series gearbox
49-31-83; 49-21-73; assembly for damaged threads at
49-26-69; 49-26-71; the oil supply line connection
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3603701-5 T38655 - 20-00-02/70-00-01; Repair of the 85 Series gearbox
49-31-83; 49-21-73; assembly for damaged threads at
49-26-69; 49-26-71; the oil supply line connection
49-26-67; 49-30-02
3603708-5 T40204 A 20-00-02/70-00-01; Metal spray repair surface
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603708-5 P31709 - 20-00-02/70-00-01; Weld repair damaged holes for
49-31-83; 49-21-73; accessory drive housing assembly
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603708-5 P34695 - 20-00-02/70-00-01; Metal spray repair by application of
49-31-83; 49-21-73; wire arc spray for gearbox set
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603708-5 P34943 - 20-00-02/70-00-01; This ORI authorizes the repair of
49-31-83; 49-21-73; the GTCP 85 Second Stage
49-26-69; 49-26-71; Impeller.
49-26-67; 49-30-02
3603708-5 P31393 A 20-00-02/70-00-01; Plug repair of oil passage to
49-31-83; 49-21-73; centerline 1 for the accessory drive
49-26-69; 49-26-71; housing
49-26-67; 49-30-02
3603708-5 P30483 B 20-00-02/70-00-01; Plug repair of damaged threaded
49-31-83; 49-21-73; holes in mounting pads for the
49-26-69; 49-26-71; accessory drive housing assembly
49-26-67; 49-30-02
3603708-5 P31591 B 20-00-02/70-00-01; Weld repair damage on locating pin
49-31-83; 49-21-73; bore of matched housing assembly
49-26-69; 49-26-71;
49-26-67; 49-30-02
3603708-5 P34668 B 20-00-02/70-00-01; Repair liners, PM bores, pin, C/S
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3604524-44 T32054 A 20-00-02/70-00-01; Incorporation of flow divider
49-31-83; 49-21-73; metering valve
49-21-81; 49-23-67;
49-60-47
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3605384-3 1455 - 20-00-02/70-00-01; Authorizes rework of liners to the
49-31-83; 49-21-73; latest configuration
49-21-81; 49-23-67;
49-60-47
3605384-3 P31903 - 20-00-02/70-00-01; Weld repair worn or damaged
49-31-83; 49-21-73; floating grommet seating surface to
49-21-81; 49-23-67; combustion chamber liner assembly
49-60-47
3605384-8 P31903 - 20-00-02/70-00-01; Weld repair worn or damaged
49-31-83; 49-21-73; floating grommet seating surface to
49-26-69; 49-26-71; combustion chamber liner assembly
49-26-67; 49-30-02
3605812-17 T40181 - 20-00-02/70-00-01; Authorizes the use of RTV Sealant
49-31-83; 49-21-73; Per MIL-A-46106 to seal the
49-26-69; 49-26-71; external non-sealed areas of starter
49-26-67; 49-30-02 motor.
3606982-1 P35818 - 20-00-02/70-00-01; Metal spray diameters for turbine
49-31-83; 49-21-73; rotor and shaft assembly
49-21-81; 49-23-67;
49-60-47
3608898-2 P34776 - 20-00-02/70-00-01; Repair of housing.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3608898-2 P30136 E 20-00-02/70-00-01; Hysol repair of worn or damaged
49-31-83; 49-21-73; Rotor Bores and Mating Surfaces;
49-26-69; 49-26-71; Hysol repair of worn oversized
49-26-67; 49-30-02 Bushing Bores
3609150-3 T32288 - 20-00-02/70-00-01; Provides authorization and
49-31-83; 49-21-73; instructions for field evaluation with
49-21-81; 49-23-67; the flow divider metering valve
49-60-47
3609467-1 T37381 - 20-00-02/70-00-01; Weld repair procedure to build-up
49-31-83; 49-21-73; frette
49-26-69; 49-26-71;
49-26-67; 49-30-02
3609480-13 T41674 - 49-60-47; 20-00-02/ Authorizes switch cover PN
70-00-01; 49-31-83; 3600180-6 to be used as an
49-21-73; 49-26-69; alternate to PN 3600180-2
49-26-71; 49-26-67;
49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3611904-1 P30508 A 20-00-02/70-00-01; Weld repair of cracks
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
3609480-13 P34796 - 49-60-47; 20-00-02/ Authorizes the dimension as listed
70-00-01; 49-31-83; in engineering drawing to be used
49-21-73; 49-26-69; when the Basket is to be used.
49-26-71; 49-26-67;
49-30-02
3617750-2 T32056 - 49-31-83; 20-00-02/ Rework a TAFCU PN 3608000-10
70-00-01; 49-21-73; or -4, to a new configuration, PN
49-26-69; 49-26-71; 3617750-2, that doesn't have a
49-26-67; 49-30-02 timer head
3617750-2 T32884 - 49-31-83; 20-00-02/ Authorizes serialization instruction
70-00-01; 49-21-73; for fuel controls
49-26-69; 49-26-71;
49-26-67; 49-30-02
3617750-2 T34993 - 49-31-83; 20-00-02/ Allows use of existing part when
70-00-01; 49-21-73; incorporating SB 49-7495
49-26-69; 49-26-71;
49-26-67; 49-30-02
3617750-2 T40956 - 49-31-83; 20-00-02/ Authorizes the use of packing PN
70-00-01; 49-21-73; 3609119-1 in place of packing PN
49-26-69; 49-26-71; S9891-1
49-26-67; 49-30-02
372839-30 P34577 - 20-00-02/70-00-01; Authorizes repair of cover assembly
49-31-83; 49-21-73; bushing bore and filler bypass for
49-26-69; 49-26-71; oil pump cover assembly
49-26-67; 49-30-02
379528-3 P30007 - 20-00-02/70-00-01; Rework of turbine plenum assembly
49-31-83; 49-21-73; by relocating the engine
49-26-69; 49-26-71; identification plate
49-26-67; 49-30-02
379528-3 P35170 - 20-00-02/70-00-01; Weld Repair Cracks Under
49-31-83; 49-21-73; Nameplate Bracket or Damaged
49-26-69; 49-26-71; Nameplate Bracket
49-26-67; 49-30-02
379580-700 P30142 - 20-00-02/70-00-01; Provides instructions for a Hysol EA
49-31-83; 49-21-73; 9352NS repair for the Pump
49-26-69; 49-26-71; Housing Assembly
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
381277-1 T41910 - 20-00-02/70-00-01; Authorizes screw PN 655-647-9001
49-31-83; 49-21-73; to be used as an alternate for screw
49-21-81; 49-23-67; PN 655-647-9002
49-60-47
3822536-1 P31468 C 20-00-02/70-00-01; Authorizes repairs for centrifugal
49-31-83; 49-21-73; stage 2 compressor rotor
49-26-69; 49-26-71;
49-26-67; 49-30-02
3822536-1 P31876 - 20-00-02/70-00-01; Laser weld repair blades for
49-31-83; 49-21-73; centrifugal stage 2 compressor rotor
49-26-69; 49-26-71;
49-26-67; 49-30-02
3822536-1 P32553 C 20-00-02/70-00-01; Weld repair diameters and surfaces
49-31-83; 49-21-73; for 2nd stage compressor impeller
49-26-69; 49-26-71;
49-26-67; 49-30-02
3842359-1 T37827 - 20-00-02/70-00-01; Laser weld repair procedure for
49-31-83; 49-21-73; restoring damaged blade tips
49-26-69; 49-26-71;
49-26-67; 49-30-02
3842360-1 P35818 - 20-00-02/70-00-01; Metal spray diameters for turbine
49-31-83; 49-21-73; rotor and shaft assembly
49-26-69; 49-26-71;
49-26-67; 49-30-02
3846484-3 T32628 - 20-00-02/70-00-01; Authorizes the replacement of
49-31-83; 49-21-73; turbine nozzles.
49-21-81; 49-23-67;
49-60-47
3846484-4 T31559 - 20-00-02/70-00-01; Replace inconel 713C turbine
49-31-83; 49-21-73; nozzle segments with upgraded
49-21-81; 49-23-67; MAR-M247 segments for improved
49-60-47 life.
3846484-4 T32628 - 20-00-02/70-00-01; Authorizes the replacement of
49-31-83; 49-21-73; turbine nozzles.
49-21-81; 49-23-67;
49-60-47
3846484-7 T32628 - 20-00-02/70-00-01; Authorizes the replacement of
49-31-83; 49-21-73; turbine nozzles.
49-26-69; 49-26-71;
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
3846484-8 T31559 - 20-00-02/70-00-01; Replace inconel 713C turbine
49-31-83; 49-21-73; nozzle segments with upgraded
49-26-69; 49-26-71; MAR-M247 segments for improved
49-26-67; 49-30-02 life.
3846484-8 T32628 - 20-00-02/70-00-01; Authorizes the replacement of
49-31-83; 49-21-73; turbine nozzles.
49-26-69; 49-26-71;
49-26-67; 49-30-02
3850089-1 P34398 - 20-00-02/70-00-01; Repair threads in bolt holes using
49-31-83; 49-21-73; helicoil inserts for duct exhaust
49-26-69; 49-26-71;
49-26-67; 49-30-02
3850089-1 P34546 A 20-00-02/70-00-01; Weld repair with solution heat treat
49-31-83; 49-21-73; for duct exhaust
49-26-69; 49-26-71;
49-26-67; 49-30-02
3850089-1 P34871 - 20-00-02/70-00-01; ORI redefines the repaired limits
49-31-83; 49-21-73; listed in IRM 49-21-73.
49-26-69; 49-26-71;
49-26-67; 49-30-02
43959-5 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-31-83; 49-21-73; on the harness.
49-26-69; 49-26-71;
49-26-67; 49-30-02
43959-2 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-1 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-2 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-3 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
43973-4 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-5 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-6 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-7 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-8 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-9 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-10 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-11 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-12 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
43973-13 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
43973-14 P34914 D 20-00-02/70-00-01; Allow alternate I.D. Strap to be used
49-26-71; 49-31-83; on the harness.
49-24-73; 49-26-69;
49-30-02
692545-1 T39140 - 20-00-02/70-00-01; Authorizes substitution of o-rings in
49-31-83; 49-21-73; PNs 692545-1, -2, -3, -6, -17 based
49-26-69; 49-26-71; on Honeywell's and SAE
49-26-67; 49-30-02 specifications
692545-3 T39140 - 20-00-02/70-00-01; Authorizes substitution of o-rings in
49-31-83; 49-21-73; PNs 692545-1, -2, -3, -6, -17 based
49-26-69; 49-26-71; on Honeywell's and SAE
49-26-67; 49-30-02 specifications
692993 P35126 - 20-00-02/70-00-01; Internal leakage to be 20 cc/min
49-31-83; 49-21-73; maximum instead of the 2 cc/min
49-26-69; 49-26-71; called out in OH 49-60-41.
49-26-67; 49-30-02
693094-1 P34401 - 20-00-02/70-00-01; Repair of the silicone rubber ducts
49-31-83; 49-21-73; composite inlet duct
49-26-69; 49-26-71;
49-26-67; 49-30-02
695140-110 P32149 A 20-00-02/70-00-01; Authorizes replacement of tube on
49-31-83; 49-21-73; flange assembly for the exhaust
49-26-69; 49-26-71; duct
49-26-67; 49-30-02
695142-6 P31073 A 20-00-02/70-00-01; Convert a PN 65142-2 to a PN
49-31-83; 49-21-73; 695142-6
49-26-69; 49-26-71;
49-26-67; 49-30-02
695244-10 P30046 B 20-00-02/70-00-01; Sleeve repair on housing diameter
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
695244-10 P34412 - 20-00-02/70-00-01; Sleeve repair on housing diameter
49-31-83; 49-21-73; for fan housing assembly
49-26-69; 49-26-71;
49-26-67; 49-30-02
695244-10 P34912 - 20-00-02/70-00-01; Metal Spray repair of Diameter R.
49-31-83; 49-21-73; Repair Diameter R by application of
49-26-69; 49-26-71; Cold Spray.
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
698192-4 P31535 E 20-00-02/70-00-01; Repairs for the stage 1 compressor
49-31-83; 49-21-73; impeller: grind and weld repair
49-26-69; 49-26-71; curvics; machine to remove damage
49-26-67; 49-30-02 from blades and outside diameter;
weld repair blades
698192-4 P34888 B 20-00-02/70-00-01; Use alternate rod end bearing.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
698195-12 P31410 - 20-00-02/70-00-01; Replace missing pin on existing
49-31-83; 49-21-73; sleeve, repaired hole, for second
49-26-69; 49-26-71; stage diffuser housing
49-26-67; 49-30-02
698195-12 P32576 - 20-00-02/70-00-01; Repair diameter to the diffuser
49-31-83; 49-21-73; housing assembly
49-26-69; 49-26-71;
49-26-67; 49-30-02
698195-12 P34241 C 20-00-02/70-00-01; Cold spray repair.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
698195-12 P35433 - 20-00-02/70-00-01; Machine damaged thread and install
49-31-83; 49-21-73; with oversized stud
49-26-69; 49-26-71;
49-26-67; 49-30-02
698195-12 P35553 - 20-00-02/70-00-01; Weld repair worn threaded holes.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
698195-12 P35584 - 20-00-02/70-00-01; Weld repair cracks and damaged
49-31-83; 49-21-73; threads on plug location
49-26-69; 49-26-71;
49-26-67; 49-30-02
698197-2 P30512 A 20-00-02/70-00-01; Weld repair and hand finish on
49-31-83; 49-21-73; struts
49-26-69; 49-26-71;
49-26-67; 49-30-02
698197-2 P35541 - 20-00-02/70-00-01; Weld repair bolt holes.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
698198-1 1806 - 20-00-02/70-00-01; Rework, re-identification and use of
49-31-83; 49-21-73; PN 379518 as PN 698198-1
49-26-69; 49-26-71;
49-26-67; 49-30-02
698198-1 T40538 - 20-00-02/70-00-01; Increased cut back for metal spray
49-31-83; 49-21-73; of Diameter A
49-26-69; 49-26-71;
49-26-67; 49-30-02
698198-1 P30514 A 20-00-02/70-00-01; Weld repair and hand finish on nicks
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
698198-1 P35540 - 20-00-02/70-00-01; Weld repair bolt holes.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
75094-5 P31937 - 20-00-02/70-00-01; Epoxy based metal bond repair of
49-31-83; 49-21-73; diameters of fuel pump housing
49-21-81; 49-23-67;
49-60-47
75094-9 P31708 - 20-00-02/70-00-01; Authorizes repair of worn gear bores
49-31-83; 49-21-73; within the fuel pump housing
49-26-69; 49-26-71;
49-26-67; 49-30-02
75094-9 P31937 - 20-00-02/70-00-01; Epoxy based metal bond repair of
49-31-83; 49-21-73; diameters of fuel pump housing
49-26-69; 49-26-71;
49-26-67; 49-30-02
75842 P34659 - 20-00-02/70-00-01; Rework cover PN 75842 to PN
49-31-83; 49-21-73; 75842-53
49-26-69; 49-26-71;
49-26-67; 49-30-02
75842-53 P34659 - 20-00-02/70-00-01; Rework cover PN 75842 to PN
49-31-83; 49-21-73; 75842-53
49-21-81; 49-23-67;
49-60-47
899320-1 P34451 - 20-00-02/70-00-01; Weld repair cracks, gussets,
49-31-83; 49-21-73; brackets, tubes as required, internal
49-26-69; 49-26-71; and external; for oil tank assembly
49-26-67; 49-30-02
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Table 6031-0000. GTCP85-98DHF (Cont)

ORI
Part Document REV Manuals Description
899343-1 P34540 - 20-00-02/70-00-01; Rework a PN 899343-1 to a PN
49-31-83; 49-21-73; 695153-1 thermostat retaining plate
49-26-69; 49-26-71;
49-26-67; 49-30-02
968959-22 P36048 - 20-00-02/70-00-01; This ORI authorizes replacement of
49-31-83; 49-21-73; damaged inlet flange of the Turbine
49-21-81; 49-23-67; Torus Assembly.
49-60-47
968984-4 P35381 - 20-00-02/70-00-01; Metal spray repair for Diameter C.
49-31-83; 49-21-73;
49-26-69; 49-26-71;
49-26-67; 49-30-02
976065-9 T40498 A 20-00-02/70-00-01; Convert a PN 75437 basic to a PN
49-31-83; 49-21-73; 976065-9
49-21-81; 49-23-67;
49-60-47

AF. Table Procedures for HGT1700A (Subtask 49-16-03-99F-040-A01)

(1) Refer to Table 6032-0000 for repair references.

Table 6032-0000. HGT1700A

ORI
Part Document REV Manuals Description
3842160-6 P36318 A 49-24-96; 49-24-90; This O.R.I authorizes the repairs
49-24-97 listed below:
1. Localized repair of leading-edge
damage/erosion.
2. Weld repair of leading-edge
damage/erosion.
3. Weld repair of blade tip damage/
erosion.
3176993-1 W01168 A 49-24-96; 49-24-90; Metal spray repair to the valve body
49-24-97 assembly
3176993-1 W01198 - 49-24-96; 49-24-90; Authorizes the repairs listed to the
49-24-97 valve body assembly
3176993-1 W01262 B 49-24-96; 49-24-90; Upper and lower bearing bores.
49-24-97 Sealing diameter of flow bore.
3822341-5 P32442 - 49-24-96; 49-24-90; Weld curvic coupling for second
49-24-97 stage compressor impeller
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6032-0000. HGT1700A (Cont)

ORI
Part Document REV Manuals Description
3822341-5 P34455 - 49-24-96; 49-24-90; Repair forward curvic OD rub
49-24-97 damage
3822341-5 P31494 B 49-24-96; 49-24-90; Repairs for the second stage
49-24-97 compressor impeller: grind repair
curvic; machine to remove damage
from blades; weld repair blades
3822341-5 P30683 A 49-24-96; 49-24-90; Minor repair hand finish of impeller
49-24-97 backface
3822580-1 P31040 - 49-24-96; 49-24-90; This ORI authorizes repair of
49-24-97 diameters by application of Plasma
Spray.
3822584-1 P34511 E 49-24-96; 49-24-90; Bearing restoration
49-24-97
3822610-1 P35246 - 49-24-96; 49-24-90; Repair scored Diameter B with
49-24-97 0.005-0.010 metal spray
3826930-1 T31495 - 49-24-96; 49-24-90; Hand finish rework to remove gear
49-24-97 tooth damage
3826986-2 P32466 - 49-24-96; 49-24-90; Repair IGV housing contour by
49-24-97 application of metal spray
3827524-2 P30224 - 49-24-96; 49-24-90; Metal spray and hand blend repair
49-24-97
3827524-2 P30225 - 49-24-96; 49-24-90; Restore contour by application of
49-24-97 thermal spray
3827539-1 P30982 - 49-24-96; 49-24-90; Repair bearing alignment pin
49-24-97
3840130-1 P32531 H 49-24-96; 49-24-90; Bearing restoration of roller
49-24-97 bearings per RR5043
3840182-1 P35075 A 49-24-96; 49-24-90; Rework distorted platform seal
49-24-97
3840228-2 P32531 H 49-24-96; 49-24-90; Bearing restoration of roller
49-24-97 bearings per RR5043
3840277-1 P30276 - 49-24-96; 49-24-90; This ORI authorizes hand finish
49-24-97 repair curvic teeth.
3840277-1 P30277 - 49-24-96; 49-24-90; Restore curvic teeth and seal
49-24-97 cavities by weld repair and regrind
3840279-1 P31787 A 49-24-96; 49-24-90; Repair of knife edge seals for the
49-24-97 shaft coupling
3840279-1 P34252 - 49-24-96; 49-24-90; Machine repair of curvic coupling
49-24-97 for the rigid shaft coupling
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6032-0000. HGT1700A (Cont)

ORI
Part Document REV Manuals Description
3840279-1 P34627 - 49-24-96; 49-24-90; Repair of diameter for rigid shaft
49-24-97 coupling
3840281-1 P31044 - 49-24-96; 49-24-90; Repair of diameter of shaft coupling
49-24-97 by electroplating with chrome
3840281-1 P34445 - 49-24-96; 49-24-90; Weld repair to restore the seal's
49-24-97 knife edges for rotating seal
assembly
3840281-1 P34263 A 49-24-96; 49-24-90; Grind repair of curvic coupling.
49-24-97 Remove and replace of curvic
coupling.
3842151-3 T41904 A 49-24-96; 49-24-90; This ORI authorizes the installation
49-24-97 of sixteen blades, PN 70720643-1
in wheel assembly PN 3842151-3.
3842152-1 P34253 - 49-24-96; 49-24-90; Machine curvic coupling on first
49-24-97 stage turbine disk
3842160-6 P30839 - 49-24-96; 49-24-90; Hand finish repair curvic teeth for
49-24-97 third stage turbine rotor assembly
3842160-6 P30855 - 49-24-96; 49-24-90; Machine grind repair curvics for
49-24-97 third stage turbine rotor assembly
3842160-6 P35545 - 49-24-96; 49-24-90; Repair damage on Fwd and/or Aft
49-24-97 Faces Adjacent to Bore. Repair
damage on Fwd and/or Aft Web
areas. Repair damage on Fwd and/
or Aft Chamfers Adjacent to Bore
3842162-1 P32570 A 49-24-96; 49-24-90; This ORI authorizes to repair
49-24-97 machine repair of curvic coupling
and weld repair of knife edge seal
3842329-4 P34452 A 49-24-96; 49-24-90; Blending LE, TE, and platform FOD
49-24-97 and corrosion
3842329-4 P35770 B 49-24-96; 49-24-90; Blend, weld, coating repair.
49-24-97
3844461-1 T31488 - 49-24-96; 49-24-90; Welding of cracks on ITL and
49-24-97 straighten sheet metal
3844461-1 T31489 - 49-24-96; 49-24-90; Straightening of sheet metal to
49-24-97 repair serviceable hardware
3844473-1 P35851 - 49-24-96; 49-24-90; Weld repair cracks and damaged
49-24-97 rivet holes.
3844474-2 P31529 - 49-24-96; 49-24-90; Weld repair to seconds stage
49-24-97 turbine seal
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Table 6032-0000. HGT1700A (Cont)

ORI
Part Document REV Manuals Description
3844474-2 P35852 - 49-24-96; 49-24-90; Replace honeycomb seal. Weld
49-24-97 repair cracks and damaged rivet
holes.
3844476-2 P34196 A 49-24-96; 49-24-90; Airfoil and dimensional restoration
49-24-97 for the third stage stator assembly
3844476-2 P34442 - 49-24-96; 49-24-90; Blend damage to the airfoil LE and
49-24-97 TEs for third stage turbine nozzle
assembly
3844476-2 P35812 A 49-24-96; 49-24-90; Disassemble and assemble the PN
49-24-97 3844476-2 turbine nozzle assembly.
Repair the airfoil, replace tangs and
restore dimensions of the PN
3844477-2 turbine nozzle
3844477-2 P34196 A 49-24-96; 49-24-90; Airfoil and dimensional restoration
49-24-97 for the third stage stator assembly
3844477-2 P35812 A 49-24-96; 49-24-90; Disassemble and assemble the PN
49-24-97 3844476-2 turbine nozzle assembly.
Repair the airfoil, replace tangs and
restore dimensions of the PN
3844477-2 turbine nozzle
3844478-1 P35772 - 49-24-96; 49-24-90; Replace Honeycomb seal. Weld
49-24-97 repair cracks and damaged rivet
holes.
3844479-1 P35773 A 49-24-96; 49-24-90; Weld repair cracks and damaged
49-24-97 rivet holes.
3844481-2 P31057 A 49-24-96; 49-24-90; Braze repair
49-24-97
3844481-2 P35359 D 49-24-96; 49-24-90; This ORI authorizes the repair of
49-24-97 cracks, minor FOD and shroud ID
rub per supplier fixed process
routing.
3844488-3 T31541 - 49-24-96; 49-24-90; Flange repair of interstage seal
49-24-97
3844488-3 T31501 - 49-24-96; 49-24-90; Metal spray repair of interstage seal
49-24-97
3844488-3 P35339 - 49-24-96; 49-24-90; Fabricate the honeycomb seal
49-24-97 assembly. Replace the honeycomb
seal
3844488-3 P34687 A 49-24-96; 49-24-90; Repair of damaged forward face on
49-24-97 seal forging
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6032-0000. HGT1700A (Cont)

ORI
Part Document REV Manuals Description
3844488-3 P35798 - 49-24-96; 49-24-90; Fabricate the honeycomb seal
49-24-97 detail. Replace the honeycomb
seal. Replace studs.
3844603-6 P35707 D 49-24-96; 49-24-90; Repair cracks, remove and replace
49-24-97 damaged coating
3844603-6 P36044 - 49-24-96; 49-24-90; This ORI authorizes the repair of
49-24-97 airfoil coating damage; repair of
cracks, missing material, and
coating damage on vane airfoils,
inner shroud, outer shroud, and
scalloped flange; restoration of
blade path contour; for the Second
Stage Turbine Nozzle Segment.
3860832-2 P32495 E 49-24-96; 49-24-90; Bearing Restoration
49-24-97
3860835-2 P32495 E 49-24-96; 49-24-90; Bearing Restoration
49-24-97
3860835-2 P32531 H 49-24-96; 49-24-90; Bearing restoration of roller
49-24-97 bearings per RR5043
3861024-2 T36426 - 49-24-96; 49-24-90; Repair worn or damaged diameter
49-24-97 on Air-Oil Separator by chrome
plating
70720031-1 P36294 - 49-24-96; 49-24-90; Weld repair of plates and vane
49-24-97 leading edges, replacement of vane
tips, braze repair of plates and
vanes, repair of braze cracks or
separations, weld repair of boss
and/or stud.
70720035-1 P36296 B 49-24-96; 49-24-90; Replace vane tips; weld repair
49-24-97 nicks, dents and cracks;
dimensional restoration; repair
braze separations.
70720036-1 P36302 - 49-24-96; 49-24-90; Weld repair; braze repair; replace
49-24-97 damaged or worn outer flange; TIG
torch braze repair cracks and/or
separations.
70720042-00 T43360 - 49-24-96; 49-24-90; Remove/replace oil tank PN
49-24-97 70720124-1 with PN 70721572-1
and change associated hardware
70720041-00 W03883 - 49-26-77; 49-26-73; Remove and re-apply chrome
49-26-85; 20-00-02/ plating on Diameter A of the piston
70-00-01
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6032-0000. HGT1700A (Cont)

ORI
Part Document REV Manuals Description
70720189-1 T44358 - 49-24-09; 49-26-43; Installation of rivet, PN 627-504-
49-26-39; 49-41-25; 9209 replacing PN M24243/
49-26-41 6A401H.
70720104-1 T43357 - 49-24-96; 49-24-90; Remove/replace aft frame PN
49-24-97 70720138-3 with PN 70720138-4
70720106-1 T43359 - 49-24-96; 49-24-90; Remove/replace load compressor
49-24-97 bearing support housing PN
70720601-1 with PN 70720601-2
70720106-1 T43358 - 49-24-96; 49-24-90; Remove/replace load compressor
49-24-97 scroll housing PN 70720131-4 with
PN 70720131-5
70720357-1 T43361 - 49-24-96; 49-24-90; Remove/replace mid-sump bearing
49-24-97 drain tube

AG. Table Procedures for RE220-RJ (Subtask 49-16-03-99F-041-A01)

(1) Refer to Table 6033-0000 for repair references.

Table 6033-0000. RE220-RJ

ORI
Part Document REV Manuals Description
160534-1 R00107 - 49-20-20; 49-24-76; Weld repair cracks on flange
49-24-50; 49-24-51;
49-27-40; 49-11-25
2011632-1 R00346 - 49-24-76; 49-24-50; Bearing restoration of the annular
49-24-51; 49-27-40; bearing ball
49-11-25
2704554-3 R00356 A 49-41-18; 49-24-76; Authorizes the rework of the starter
49-24-50; 49-24-51; motor
49-27-40; 49-11-25
2711750-1 R00506 - 49-24-76; 49-24-50; Machine carbon sealing surface to
49-24-51; 49-27-40; remove nicks, scratches, or other
49-11-25 imperfections for face seal
2711750-1 R00511 - 49-24-76; 49-24-50; Remove and replace damaged
49-24-51; 49-27-40; carbon element.
49-11-25
2711770-1 R00335 - 49-24-76; 49-24-50; Repair of the armature per the
49-24-51; 49-27-40; suppliers procedures
49-11-25
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Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
3176705-3 W01394 - 49-24-76; 49-24-50; This ORI authorizes the repair of
49-24-51; 49-27-40; PN 3176705-3 heat shrink tubing
49-11-25 and molding and potting. Repair
addresses the replacement of
damaged heat shrink tubing and
potting with a new set of heat shrink
tubing and molding and potting.
3822478-1 P32473 C 49-24-76; 49-24-50; Bearing Restoration
49-24-51; 49-27-40;
49-11-25
3860865-1 P32495 E 49-24-76; 49-24-50; Bearing Restoration
49-24-51; 49-27-40;
49-11-25
4141028-4 P34553 C 49-90-55; 49-24-76; Repair Deprime valve per CMM 49-
49-24-50; 49-24-51; 90-57 , CMM 49-90-55 and
49-27-40; 49-11-25 American Turbo Systems routing
4141028 Revision NC
3030001-4 T44356 - 72-05-27; 20-00-02/ This ORI authorizes the installation
70-00-01; 72-05-13; of stage 4 compressor stator vane,
72-05-21; 72-05-20 PN 70040947-3.
3030002-1 T44356 - 72-05-27; 20-00-02/ This ORI authorizes the installation
70-00-01; 72-05-13; of stage 4 compressor stator vane,
72-05-21; 72-05-20 PN 70040947-3.
70040702-1 T44356 - 72-05-27; 20-00-02/ This ORI authorizes the installation
70-00-01; 72-05-13; of stage 4 compressor stator vane,
72-05-21; 72-05-20 PN 70040947-3.
70041011-1 T44356 - 72-05-27; 20-00-02/ This ORI authorizes the installation
70-00-01; 72-05-13; of stage 4 compressor stator vane,
72-05-21; 72-05-20 PN 70040947-3.
3030002-2 T44356 - 72-05-27; 20-00-02/ This ORI authorizes the installation
70-00-01; 72-05-13; of stage 4 compressor stator vane,
72-05-21; 72-05-20 PN 70040947-3.
70040702-2 T44356 - 72-05-27; 20-00-02/ This ORI authorizes the installation
70-00-01; 72-05-13; of stage 4 compressor stator vane,
72-05-21; 72-05-20 PN 70040947-3.
MS2804-1 T44069 A Various This ORI authorizes the use of PN
277-5503-8971 as an alternate for
PN MS28034-1
WA3830493-2 T40252 - 49-24-76; 49-24-50; Reweld combustor housing
49-24-51; 49-27-40;
49-11-25
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
WA3830493-2 P35879 - 49-24-76; 49-24-50; Removal, repair, or replacement of
49-24-51; 49-27-40; OTL. Repair of cracks and
49-11-25 deformation on Combustor.
Replacement of inner and/or outer
panels.
WA3830493-2 P36040 A 49-24-76; 49-24-50; This ORI authorizes the removal
49-24-51; 49-27-40; and replacement of pilot ring to
49-11-25 combustor liner inner panel of the
annular combustion chamber.
WA3844521-1 P30861 A 49-24-76; 49-24-50; Rework of the turbine bearing seal
49-24-51; 49-27-40; by replacing the abradable seal on
49-11-25 diameter with metal spray coating
WA3844536-2 T39926 A 49-24-76; 49-24-50; Rework of the shroud, turbine,
49-24-51; 49-27-40; stage 1
49-11-25
WA3844536-2 P30786 - 49-24-76; 49-24-50; Weld repair pin holes in six
49-24-51; 49-27-40; locations to turbine shroud
49-11-25
WA3844542-1 T39965 - 49-24-76; 49-24-50; Rework of the second stage stator
49-24-51; 49-27-40; seal
49-11-25
WA3844757-1 P30029 - 49-24-76; 49-24-50; Weld repair to restore diameter and
49-24-51; 49-27-40; location of locating holes on
49-11-25 containment ring
WA3844835-1 T39964 - 49-24-76; 49-24-50; Rework of the interstage seal PN
49-24-51; 49-27-40; WA3844835 by replacing
49-11-25 honeycomb seal
WB3810667-2 P31342 - 49-24-76; 49-24-50; Repair of diameter on inlet housing
49-24-51; 49-27-40; by application of thermal spray
49-11-25
WB3810667-2 P30543 D 49-24-76; 49-24-50; Repair diameters, replace bearing
49-24-51; 49-27-40; liner, metal spray.
49-11-25
WB3822503-1 P32473 C 49-24-76; 49-24-50; Bearing Restoration
49-24-51; 49-27-40;
49-11-25
WB3822573-1 P30281 C 49-24-76; 49-24-50; Curvic grind, hand finish or
49-24-51; 49-27-40; machine, shot peen, balance and
49-11-25 metal spray repair to the RE220
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
WB3822573-1 P31510 B 49-24-76; 49-24-50; Authorizes repairs for impeller:
49-24-51; 49-27-40; grind, weld and regrind curvic;
49-11-25 machine to remove damage from
blades and OD and weld repair
blades
WB3827379-1 P30723 - 49-24-76; 49-24-50; Metal spray repair to RE220 Axial
49-24-51; 49-27-40; Deswirl
49-11-25
WB3827379-1 P35805 - 49-24-76; 49-24-50; Remove and replace Vane Forging
49-24-51; 49-27-40; (PN WB3827295-1).
49-11-25
WB3840148-1 P32026 - 49-24-76; 49-24-50; Regrind curvic coupling for shaft,
49-24-51; 49-27-40; after coupling
49-11-25
WB3840148-1 P35050 - 49-24-76; 49-24-50; Thermal spray repair of Diameter
49-24-51; 49-27-40; B
49-11-25
WB3840148-1 T39927 A 49-24-76; 49-24-50; Metal spray seal Diameter 1.259
49-24-51; 49-27-40;
49-11-25
WB3840238-1 P32531 H 49-24-76; 49-24-50; Bearing restoration of roller
49-24-51; 49-27-40; bearings per RR5043
49-11-25
WE3844534-1 T39928 - 49-24-76; 49-24-50; Weld repair cracks of the
49-24 51; 49-27-40; discourager baffle
49-11-25
WE3876281-1 P34915 B 49-24-76; 49-24-50; This ORI Authorizes the functional
49-24 51; 49-27-40; testing of speed sensor.
49-11-25
WE3876291-1 P30852 - 49-24-76; 49-24-50; Functionally test switch per supplier
49-24 51; 49-27-40; ATP
49-11-25
WE3876293-1 P35630 A 49-24-76; 49-24-50; This ORI authorizes the overhaul/
49-24 51; 49-27-40; repair of Switch per vendor routing
49-11-25 DAI-HII-001 rev N/C,
WE3876294-1 P35630 A 49-24-76; 49-24-50; This ORI authorizes the overhaul/
49-24 51; 49-27-40; repair of Switch per vendor routing
49-11-25 DAI-HII-001 rev N/C,
WE3876352-1 P30414 - 49-24-76; 49-24-50; Authorizes the application of dow
49-24 51; 49-27-40; corning RTV 736 to the unit
49-11-25 thermocouple PN WE3876352-1
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
WE3881601-3 P35936 A 49-24-76; 49-24-50; Cold spray, epoxy, welding repair.
49-24 51; 49-27-40;
49-11-25
WE3881606-1 P35868 - 49-24-76; 49-24-50; Repair worn or damaged port plate
49-24 51; 49-27-40; diameters, bores and surfaces by
49-11-25 application of epoxy or cold spray.
Replace bushing
WE3881762-1 P36017 - 49-24-76; 49-24-50; Authorizes weld repair Hex for the
49-24 51; 49-27-40; Filter Housing.
49-11-25
WE3888439-1 P32269 - 49-41-09; 49-24-76; Authorizes an alternate method of
49-24-50; 49-24-51; acceptance testing exciters
49-27-40; 49-11-25
WE3888439-1 P31485 C 49-41-09; 49-24-76; Repair of ignition exciter using
49-24-50; 49-24-51; Honeywell developed alternate
49-27-40; 49-11-25 parts
WE3888439-1 P30762 B 49-41-09; 49-24-76; Replace the usage of PN 10-
49-24-50; 49-24-51; 387286 decal, warning with
49-27-40; 49-11-25 Honeywell PN AER72775
WE3888439-1 P30761 B 49-41-09; 49-24-76; Replace the usage of PN 10-
49-24-50; 49-24-51; 617101 decal, input with Honeywell
49-27-40; 49-11-25 PN AER72774
WE3888439-1 P32465 C 49-41-09; 49-24-76; Installation of alternate wire,
49-24-50; 49-24-51; sleeving, and shrink tubing as
49-27-40; 49-11-25 required to repair or replace
damaged components in Honeywell
part number exciters
WE3888439-1 P32536 A 49-41-09; 49-24-76; Repair of ignition exciters tank
49-24-50; 49-24-51; capacitors
49-27-40; 49-11-25
WE3888439-1 P32478 B 49-41-09; 49-24-76; Alternate standardized repair
49-24-50; 49-24-51; process
49-27-40; 49-11-25
WE3888439-1 P34763 A 49-41-09; 49-24-76; The purpose of this ORI is to
49-24-50; 49-24-51; authorize the equivalent silicone
49-27-40; 49-11-25 foam for Ignition Exciter Assembly.
WE3888439-1 P34437 A 49-41-09; 49-24-76; Alternate capacitor replacement.
49-24-50; 49-24-51;
49-27-40; 49-11-25
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
WE3888439-1 P35825 A 49-41-09; 49-24-76; This ORI Authorizes an alternate
49-24-50; 49-24-51; method of testing on Ignition
49-27-40; 49-11-25 Exciters using alternate test
equipment
WE3888471-1 P34359 B 49-15-01; 49-24-76; Authorizes alternate lace
49-24-50; 49-24-51;
49-27-40; 49-11-25
WE3888472-1 P34359 B 49-15-01; 49-24-76; Authorizes alternate lace
49-24-50; 49-24-51;
49-27-40; 49-11-25
WE3888519-2 P34359 B 49-11-25; 49-24-76; Authorizes alternate lace
49-24-50; 49-24-51;
49-27-40; 49-11-25
WE3888474-1 P35223 A 49-15-01; 49-24-76; Authorizes the use of alternate
49-24-50; 49-24-51; electrical terminals
49-27-40; 49-11-25
WE3888519-1 T41030 - 49-11-25; 49-24-76; Perform repair/test procedures per
49-24-50; 49-24-51; CMM 49-51-01 (main assembly),
49-27-40; 49-11-25 SB 49-7757 (add resistor) and
standard practice manual.
WE3888519-1 P34359 B 49-11-25; 49-24-76; Authorizes alternate lace
49-24-50; 49-24-51;
49-27-40; 49-11-25
WE3888519-1 P35414 - 49-11-25; 49-24-76; Repair PN RNC65J1000FR
49-24-50; 49-24-51; resistors on PN WE3888519-1 by
49-27-40; 49-11-25 replacing wire lead assembly (PN
3618170-1). This lead assembly is
used when PN WE3888474-1 is
modded per SB 49-7757 to PN
WE3888519-1.
WE3888519-1 P35223 A 49-11-25; 49-24-76; This ORI authorizes the use of
49-24-50; 49-24-51; alternate electrical terminals.
49-27-40; 49-11-25
WE3888519-1 P34914 D 49-11-25; 49-24-76; Allow alternate I.D. Strap to be
49-24-50; 49-24-51; used on the harness.
49-27-40; 49-11-25
WE897994-3 T39343 A 49-24-76; 49-24-50; Rework and/or media revisions
49-24-51; 49-27-40; listed below
49-11-25
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
WE897994-3 T39344 D 49-24-76; 49-24-50; Authorizes rework of second stage
49-24-51; 49-27-40; turbine wheel: hand finish blade
49-11-25 defects, tip rub and curvics; regrind
curvics, replace rivets and balance
WE3888471-1 P34914 D 49-15-01; 49-24-76; Allow alternate ID strap to be used
49-24-50; 49-24-51; on the harness
49-27-40; 49-11-25
WE3888472-1 P34914 D 49-15-01; 49-24-76; Allow alternate ID strap to be used
49-24-50; 49-24-51; on the harness
49-27-40; 49-11-25
WB3888398-1 P34914 D 49-24-76; 49-24-50; Allow alternate ID strap to be used
49-24-51; 49-27-40; on the harness
49-11-25
WB3888400-1 P34914 D 49-24-76; 49-24-50; Allow alternate ID strap to be used
49-24-51; 49-27-40; on the harness
49-11-25
WE897996-4 P30333 A 49-24-76; 49-24-50; Disassembly baffle, seal rings and
49-24-51; 49-27-40; nozzle as required to perform repair
49-11-25 and/or replacement of details
WE897996-4 P32571 - 49-24-76; 49-24-50; Replace baffle to turbine nozzle
49-24-51; 49-27-40; assembly
49-11-25
WE897996-4 P35714 - 49-24-76; 49-24-50; Weld repair Turbine Nozzle and
49-24-51; 49-27-40; Containment Ring pin holes for PN
49-11-25 S9008AK272 pin(s).
WK3805059-1 T41038 - 49-24-76; 49-24-50; Authorizes installation of bearing
49-24-51; 49-27-40; PN 3860865-1 as an alternate
49-11-25 replacement for bearing PN
WK3861032-1
WK3805059-1 T42441 - 49-24-76; 49-24-50; Gearbox assembly conversion.
49-24-51; 49-27-40;
49-11-25
WK3805059-4 T41038 - 49-24-76; 49-24-50; Authorizes installation of bearing
49-24-51; 49-27-40; PN 3860865-1 as an alternate
49-11-25 replacement for bearing PN
WK3861032-1
WK3805059-4 T42441 - 49-24-76; 49-24-50; Gearbox assembly conversion.
49-24-51; 49-27-40;
49-11-25
WK3840141-3 P30227 A 49-24-76; 49-24-50; Repair of rotor assembly by curvic
49-24-51; 49-27-40; grind, hand finish, replacement of
49-11-25 pins and balance
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OVERHAUL AND REPAIR INSTRUCTION MANUAL

Table 6033-0000. RE220-RJ (Cont)

ORI
Part Document REV Manuals Description
WK3840141-3 P35138 - 49-24-76; 49-24-50; Remove and replace cycled out
49-24-51; 49-27-40; LLP disk.
49-11-25
WK3844881-2 P30922 A 49-24-76; 49-24-50; Repairs to the turbine bearing
49-24-51; 49-27-40; house: weld repair crack indications
49-11-25 in the tube, tube flange, bracket and
bosses; replace damaged union
fitting boss; replace studs and
inserts; remove and replace nut
plate
WK3860976-2 P35571 - 49-24-76; 49-24-50; Modification of PN WK3860976-2
49-24-51; 49-27-40; to PN WK3860976-3 or PN
49-11-25 WK3860976-3 to PN WK3860976-
2
WK3860976-3 P35571 - 49-24-76; 49-24-50; Modification of PN WK3860976-2
49-24-51; 49-27-40; to PN WK3860976-3 or PN
49-11-25 WK3860976-3 to PN WK3860976-
2
WS3810986-1 P31884 - 49-24-76; 49-24-50; GTAW weld repair cracks around
49-24-51; 49-27-40; the drain boss
49-11-25
WS3844526-3 T39824 - 49-24-76; 49-24-50; Metal spray repairs for diameter.
49-24-51; 49-27-40; Crack weld repair. Nut plate
49-11-25 replacement and straighten surface.
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ILLUSTRATED PARTS LIST

1. Not Applicable
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