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2025 - 07 - 30 - Type Test Reports - LT Panel - R0

This document contains the type test reports for an LT panel related to a solar PV project in Sengaon, Maharashtra, commissioned by Aditya Birla Renewables Limited and conducted by the Central Power Research Institute. The report details the IP 65 Category 2 tests conducted on the PDB LT Panel, confirming no entry of dust or water, in accordance with IS/IEC 60529:2001 standards. It includes information about the testing process, results, and the involved parties, including the customer and manufacturer details.

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0% found this document useful (0 votes)
190 views69 pages

2025 - 07 - 30 - Type Test Reports - LT Panel - R0

This document contains the type test reports for an LT panel related to a solar PV project in Sengaon, Maharashtra, commissioned by Aditya Birla Renewables Limited and conducted by the Central Power Research Institute. The report details the IP 65 Category 2 tests conducted on the PDB LT Panel, confirming no entry of dust or water, in accordance with IS/IEC 60529:2001 standards. It includes information about the testing process, results, and the involved parties, including the customer and manufacturer details.

Uploaded by

renewrahul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 69

20.8 MW / 31.

20 MWp Solar PV Project, Sengaon, Maharashtra

CLIENT ADITYA BIRLA RENEWABLES LIMITED

EPC CONTRACTOR INSOLARE ENERGY LIMITED

DOCUMENT NAME Type test reports - LT panel

DOCUMENT CODE ABG/2025-2026/SHENGAON-COMMON/ENG/SOLAR/5/E10/06

R0 30-07-2025 FOR APPROVAL VK KS DP

REV. NO. DATE DESCRIPTION PREPARED CHECKED APPROVED


CENTRAL POWER RESEARCH INSTITUTE

ELECTRICAL APPLIANCES TECHNOLOGY DIVISION

No. EATD/IP/2016 Dated: 20.02.20 17

Mis. DB ELECTRICALS PVT .LTD .,


0-3/6, Plot NO.33-A & 34-A , TUEM Industrial Estate,
TUEM, PERI\IEM-GOA, 403512.

KIND ATTENTION : Mr. Ketan Kolge, Marketing Executive

SUB IP 65 CAT-2 Tests Report - Reg.


REF : Customer request form Dated :07.02.2017

Dear Sir,

IP 65 Category 2 Test, as per IS/IEC 60529 2001 Standard. Clause 11.5, 13.4 and 14.2.5.
Respectively on,

TEST REPORT NO.


SI. No . SAMPLE DESCRIPTION
and Date

1. 061 EATDIP17S0034 Dated: 08.02.2017 PDS LT Panel

Any Anomalies I Discrepancies in the report may please be brought to our notice within forty - five
days .

Kindly acknowledge the receipt of the test report.

Thanking you,

Yours faithfully,

(GUJJALA B.~~ i
Joint Director
AJU)
{)<)n~

Encl.: As above.
CPRI

TEST REPORT

( ,

I
I.
I
Central Power Research Institute
(A Govt. of India Society)
P.B.No. 8066, Sadashivanagar Post Office,
Sir C.Y. Raman Road,
Bangalore - 560 080 (INDIA)
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPR]
Test Report Number: 061 EATDIP17S0034 Dated: 08.02.2017

Name & Address of the Customer MIs. DB ELECTRICALS PVT .LTO.,


0-3/6 , Plot NO .33-A & 34-A, TUEM Industrial Estate ,
TUEM, PERNEM-GOA, 403512.

Name & Address of the MIs. DB ELECTRICALS PVT .LTD .,


Manufacturer 0-3/6 , Plot NO .33-A & 34-A, TUEM Industrial Estate ,
TUEM , PERNEM-GOA, 403512.

Particulars of sample tested


Condition of the sample on Receipt New
Type Outdoor
Description of test sample PDB LT Panel.
Serial Number DBEPLlIP65/01
Number of samples tested One only
Date (s) of Test (s) 07.02.2017 & 08.02.2017
CPRI sample code no(s) EATDIP17S0034

Particulars of tests conducted


Test in accordance with IP 65 Category 2 Test, as per IS/IEC 60529 : 200 1 Standard .
Standard I specificat ion Clause 11.5, 13.4 and 14.2.5.
Samp ling Plan Not app licable
Customer's requirement 1. IP 65 Category 2 Test, as per ISIIEC 60529 :2001 Standard .
Clause 11.5, 13.4 and 14.2.5.
2. Visual observation for entry of dust IP6X Category 2 Test
and water IPX5.
Deviations if any -Nil-

Name of the witnessing persons


Customer's representative Mr. Ketan Kolge, Marketing Executive.

Other than customer's representatives None


T est subcontracted with
address of the laboratory None

Documents constituting this report (In words)


Number of sheets Three only
Number of oscillograms -Nil-
Number of graphs -Nil-
Number of photos -Nil-
Number of test circu it diagrams -Nil-
Number of drawings One Only , Drawing No.: DBEPLlIP65/17-18,Rev. :OO,
Sheet 1 of 1 .

(GUJJALA ~
Test Engineer
J-R~ 1
Head of Division
Sheet I of 3

r I,
CENTRAL POWER RESEARCH INSTITUTE

CPR.

Test Report Number: 061 EATDIP17S0034 Dated: 08.02.2017

TEST RESULTS:

SI. PARTICULARS
No.
TESTS CONDUCTED REFERENCE CLAUSE OBSERVATIONS

1.0 IP 6X Category 2 Test, Clause No.11.5 and 13.4 No entry of dust found obse rved
as per IS/IEC 605 29 Protection against Ingress of solid inside the "POB LT Panel"
2001 Standard. fore ign objects - Dust Protection Enclosure .
Test.
2.0 IP X5 Test as per Clause NO.11.5 and 14.2.5 No entry of water found observed
IS/IEC 60529: 2001 Protection against harmful ingress inside the "POB LT Panel"
Standard . of water - Hose jet of water using Enclosure.
nozzle of dia. 6.30 mm ,
water flow rate 12.5 Ltrs/m in ± 5%
and at distance of 3m.
-

TestE~

Sheet 2 or 3
I \ II I
I

I I Ilf I J ,I' II 1 114 II


CENTRAL POWER RESEARCH INSTITUTE

CPRI

Test Report Number: 061EATDIP17S0034 Dated: 08.02.2017

NOTE

a) The test results relate only to the item(s) tested.

b) Publication or reproduction of .the test report ICertificate in any form other than by complete set of
The whole test report ICertificate and in the language written is not permitted without the written
consent of CPRI.

c) Any correction I erasure invalidate this test report I certificate.

d) NABL has accredited this laboratory as per I SOil EC 17025: 2005 Standard vide certificate
No. T - 0010 for the tests carried out.

e) Any anoma ly I discrepancy in the test report I certificate shou ld be brought to our notice within
45 days from the date of issue.

TeSIE~

Sheet 3 of3
I 'I II r( J I I I
I ~ I 1 I

II ,r III
o 2 3 4 5 6

n
c
r ..--..4nD ~ ww • •
Door Knobs.

1 - --­4 0 0~-
Mounting Hooks.

~----l..-
;
4 QQ
Mounting Hooks.

Canopy 200
22- . '1
DETAILS . A 5 mm
u lie

Door Lock (E
., 5 drawing .i ~i~ i ted Gasket Details
Neoprene make .
= 'T"
~ . -~ Self Adhesive.
I ....._ ......... ­
of Dimension:-;s:r:"on
o LL
: h" C i
o ertains to the Te. t
Tllis Dra "il
DB
Report I:),
.f..!3.1.p...:J:.e.J. .~ . 34
,~.; .Q ~; . :?:QEL ...."..
EUCTRICALS
COA.
dated.... . .. I~

10;00
i
B B

T I",
[[
I
I
o
I o ~ E .~
o
- '­

6= X15= 6 = x 15= 6 = x 15mm "'--EARTHING


FRONT VIEW Earth Bolts. FRONT DOOR Earth Bolts. INNER DOOR Earth Bolts.
RHS VIEW
OPEN ~EW OPEN ~EW
400
"'~ -;-~--;? ~I~.~
V' ... _. - -,,~
" ~I ........ -"i

I' I ~
If -" '"

~
~~ ~\§\ f W-­
,
C
~ '_ .,f'
, ~
~
A A
BOTTOM VIEW Tolerance - +/-5%
All Dimension are in mm.
!MNIJFAC71JRED sr :­ DRG. NO.-DBEPL/IP65/17-18.
M/s. DB ELECTRICALS PVT. LTD. PROJECT : IF 65 TESTING AS PER IS/IEC 60529
PkJt No. 83-A &: 84-A. ~R . NO. -DBEPL/IP65/01.
Tuem Industrial Estate, Tuem, DATE: 03.02./7 I S04l£ I ~
Taluka Pernem; Norttv-coa; TITLE : GA DRAWINGS FOR LT PDB PANEL RATING 415 VAC. SHT 1 OF 2 I REV 00
o I 1 2 3 4

-- - ------------~-----
-...

o I I 2 I 3 I 4 5 I 6

Mounting Hooks.
Attestation of this drawino is ' ~ 'T j t~~
c 400 to the checking of Dimensions c, t , c
i I T'iis Drawing certalns to tre Tesr
Report No.. Q(?.L(f.I.r.Q;.r.p..G:~.Q03 4
dated Q.g~ , Q./; .~U2.{:t: .
~ ~ r, Z Z Z Z Z <I H~

I-­
o\ .- 100
DESCRIPTION '­
f-­

c::&= 1) A-
2) B-
63 A 4P MCB - 1 No.
25 x 5mm Aluminium Bus Bars -R.Y.B.N

~ RYB ~.50It
..~
~ . ~ ' ~.
B " , .~ • 7
B
..,,<:::5 . NOTE : The Tentative mounting and Spacing
150 ~~ :& :
arrangement of likely Electrical equipment's for the
IT
~.&e, . . :.... '
'7."":""r7
purpose of IP 65 category 2 test as per clause N0.11.5
of IS/IEC 60529 : 2001.

I-­
6m.m x 15m.m f­
INNER DOOR
­
Earth Bolts. :::- .:::
'?vCT RIC
OPEN VIEW
'tJ:!g~
TEST EN~1
EATD, CPRl QfIW.I
«"o"'\S'\'" ~
iI .' '\ Y..
Bengaluru - 560 080 ~
A A
Tolerance - +/-5%
All Dimension are in mm.
MANUFACTURED BY :­
Deslqnoflon : PDB LT PANEL. I DRG. NO.-DBEPL/IP65/17-18.
M/s. DB ELECTRICALS PVT. LTD.
Plot No . 33-A &" 34-A,
Tuem Industrial Estate, Tuem,
PROJECT : IF 65 TESTING AS PER IS/lEe 60529
IType - Outdoor.
CHECKED
'I.'\. ~Ho<N O . -DBEPL/IP65/01.
IflS
Taluka Pernem; North-Goa. TITLE : GA DRAWINGS FOR LT POB PANEL RATING 415 VAC. DRAWN BY 00
o I 1 I 2 I 3 I 4 5 'l\.~ I<.....,i i/1 6
,

wa:rur r:, ,) r
TEST REPORT

.•
" ~
::'11
~
''''1~\' ~~
. .
( ~ ~, m«r~qimft;r ~~«l ~ I~il)

CENTRAL POWER RESEARCH INSTITUTE


(An Autonomous Society under the Ministry of Power, Govt. of India)
~it~ * ~
Member of STl

f~ttnl (H ~ om fqChI '(Ol ~


SWITCHGEAR TESTING & DEVELOPMENT STATION
infa<:'lu, ~ - 462 023
GOVINDPURA, BHOPAl - 462 023
~: +91(0) 755 2586682 ~: +91(0) 755-2587774
Phone : +91(0) 755 2586682 Fax: +91(0) 755-2587774
CEN TRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Test Report Number CPRIBPLSTNCMISC21T0095 Date : 03 June 2021

Name and Address of the Customer MIs . DB Electricals Pvt Ltd,


Plot NO .33A & 34A, Tuem IDC,
Pernem, North Goa-403 512

Name and Address of t he Manufacturer MIs. DB Electricals Pvt Ltd,


Plot No.33A & 34A, Tuem IDC ,
Pernem, North Goa-403 512

Particulars of sample tested 800V, 2500A, AC Distribution Board

Type Indoor & Outdoor


Description of test sample 800V,2500A, AC Distribution Board
Serial Number 71 5/0 2/21
Number of samples tested One
Date(s) of Test(s) 25 February 2021 & 26 February 2021
CPRI Sample code Number(s). STNC21S0106
Particulars of tests conducted Degree of Protection IP-55(Category-ll)
"
Test in accordance with As per customer's requirement.
Standa rdl s pecifi cation
Sampling Plan NI L
Customer's Requirement Test to be conducted as per CI. 10.3 of IEC61439-1 :2011 &
IEC 61439-2 :2011
(withdrawn)
Deviations, if any Test was conducted as per IEC 61439-1 :2011 &
IEC 61439-2:2011 (withdrawn) instead of IEC 61439-12020 &
IEC 61439-2 :2020
Name of the witnessing persons
Customer's representative Mr. Sahadev Naik, Electrical Engg .
Other than customer's representative Nil
Test subcontracted with address of the None
laboratory
Documents constituting this report (in words)
Nu mber of Sheets Six
Number of Oscillogram(s) Nil
Num ber of Graph(s) Nil
N u m ber of Photograph(s) One
Num ber of Test Circuit Diagram(s) Nil
Num ber of Drawing(s) Four

~
(K.V. Gangadhar Reddy)
~e-/
Sarita Dongre)
Test Engineer Head of Division
Reviewed and Authorised by

SWITCHGEAR TESTI NG & DEVELOPMENT STATION Sheet 1 of 6


GOVINDPURA, B HOPAL 462023
Phone : +91 (0) 755 2586682 Fax: +91 (0)755 2587774
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Test Report Number: CPRIBPLSTNCMISC21T0095 Date: 03 June 2021

DESCRIPTION OF THE SAMPLE TESTED


(As assigned by the manufacturer)

Sample 800V,25 00A, AC Distribution Board


Rated voltage (Volts) 800
Rated current (Amps) 2500
Frequency (Hz) 50
Insulation level (Vrms/kVP) 1000/­
No. of phases 3
No. of poles 3 '"

Dimensions of the sample (mm) As per drawing

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVEL.OPMENT STATION Sheet 2 of 6


GOVINDPURA, BHOPAL 462023 .
Phone : +91(0)7552586682 F<'x : +91(0)755 2587774
CENTRAL POWER RESEARCH INSTI TUTE

TEST REPORT

CPR!
Test Report Number: CPRIBPLSTNCMISC21T0095 Date: 03 June 2021

SUMMARY OF TESTS CONDUCTED

1. Tests conducted Degree of Protection IP-55(Category-II)

2 Rating for which tested 1.1) Protection against access to hazardous parts IP-5X
1.2) Ingress protection against solid particles IP-5X
2) Ingress protection against liquid IP-X5

3. Schedule of tests
Tests Conducted Clause Numbers Sheet

Degree of Protection IP-55


'.
As per cI. 10.3 of IEC 61439-1:2011 & IEC 61439-2:2011 5 of 6
(Category-II)
(withd rawn)

4. Oscillogram No(s) Nil

5. Graph Numbers Nil

6. Photograph Numbers CPRIBPLSTNCMISC21 T0095P01

7. Test Circuit Diagram Numbers NIL

8. Drawing Numbers Refer sheet 4 of 6

~
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TES TING & DE VE LOPMENT STATION Sheet 3 of 6


GOVINDPURA, BH OP A L 462023 .'
Phone: +91(0)755 2586682 i=ax : +91(0)7552587774
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Test Report Number: CPRIBPLSTNCMISC21T0095 Date: 03 June 2021

LIST OF DRAWINGS

Drawing Numbers

The manufacturer has guaranteed that the sample submitted for the test(s) has been manufactured in accordance with the
following drawing

SI.No . Drawing Number Sheet Number Revision Number I

1 DBE/03-20fTT -800V 1 of 3 0
I

, 2 DBE/03-20fTT -800V 2 of 3 0"


I

3 I DBE/03-20fTT-800V 3 of 3 0

4 , 9446/R4 1/1 0

It is verified that these drawings adequately represent the sample tested. Verification of these drawings by CPRI is limited
to dimensional check only wherever possible.

~
(KY Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTI NG & DE VELOPMENT STATION Sheet 4 of 6


GOVINDPURA, B HOPAL 462023
Phone: +91(0)755 2586682 Fax : +91(0)7552587774
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

CPRI
Test Report Number: CPRIBPLSTNCMISC21T0095 Date: 03 June 2021

TEST RESULTS
1) Test conducted Degree of Protection IP-5X (Category-II)
Date of test .25 February 2021
Condition of sample before test New
Test Details • As per Standard

1.1) The test wire of 1.0 mm diameter was applied on all possible openings with a force of1 N as per standard.
1.2) The test object is placed inside a closed chamber in which talcum powder (unscented) is maintained in
suspension by air current as per standard as given below.

Differential Pressure maintained Duration of the test


Nil 8 hours

Observations • 1) The wire of specified diameter did not enter the enclosure \.
2) Moderate quantity of powder observed inside the sample after IP-5X
test.
3) IR value was measured at 500Vdc and the value was found to be
more than 2000MO
4) High Voltage test was conducted on the sample at 2.2kVrms for 5
seconds between all the live parts connected together and body.
Sample withstood the test.
2) Test conducted Degree of Protection IP -X5
Date of test 26 February 2021
Condition of sample before test As such after IP 5X test.
Test details Sample was placed in normal position and test was conducted by
spraying the enclosure from all practicable directions with a stream

Size of the nozzle used Distance of the nozzle from Water Delivery Duration of the test J
(mm) the sample(mtr) rate( litre/m inute) (minute) .

6.3 3.0 12.5 17.0


I
Observations 1) Small traces of water observed inside the sample after IP-X5 test.
2) IR value was measured at 500Vdc and the value was found to be
more than 2000MO
3) High Voltage test was conducted on the sample at 2.2kVrms for 5
seconds between all the live parts connected together and body.
Sample withstood the test.

CONCLU~I~~ The test results indicate that the sample tested complies with the requirement of
~ the customer.

(K.V. Gangadhar Reddy)


Test Engineer

.'
SWITCHGEAR TESTING & DE VELOPMENT STATION Sheet 5 of 6
GOVINDPU RA , BHOFA L 462023
Phone: +91{0)755 2586682 Fax ': +91(0)755 2587774
CENTRAL POWER RESEARCH INSTITU TE

TEST REPORT

CPRI
Test Report Number: CPRIBPLSTNCMISC21T0095 Date: 03 June 2021

NOTE

a) The Test results relate only to the sample(s) tested .

b) Publication or reproduction of the Test report /Test Certificate in any form other than by complete set of the whole
Test report /Test Certificate and in the language written is not permitted without the written consent of CPR!.

c) Any Corrections/erasure invalidates the Test ReportfTest Certificate.

d) Any anomaly/discrepancy in the Test report !Test Certificate should be brought to the notice of CPRI within 45
days from the date of issue.

e) The verification of the sample drawings by CPRI is limited to dimensional checks only wherever possible.

f) All documents constituting the Test report/Test Certificate are stitched together with a continuous"silk thread/silk
ribbon, the two ends of which have been brought over the front sheet of the Test report / Test Certificate and
sealed with a CPRI logo printer paper sticker/embossed .

................................................ ........ . ..... .. End of Report ......... ........ .............. ........................................ .

#
(K.V. Gangadhar Reddy)
Test Engineer

SWI TCHGEAR TESTING & DEVELOPMENT STATION Sheet 6 of 6


GOVI NDPUAA. BHOPAL 462023
Phone: +91 (0)755 258668 2 Fax: +91(0)755 2587774
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
~~ c ~roe

Test Report Number: CPRIBPLSTNCMISC21T0095 Date: 03 June 2021 CPRI


• • • •

~
. '" . ~-
IIIi II "
... • •

~OgraPh Number: CPRIBPLSTNCMISC21T0095P01

(K.V.Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION


GOVINDPURA, BHOPAL-462023
PHONE: +91 (0)755 2586682
2 3 4 5 6 7 8 9
NOTE:- HORIZANTAL PERFORATED MS PARTITION WILL BE PROVIDED BETWEEN THE FEEDERS CABLE ENTRY BOTTOM SIDE =
* INCOMING SOURCE SUPPLY SHALL BE 269A AC FOR EACH MCCB TO CONDUCT TEMPERATURE RISE AT FULL LOAD OF 2150AMP. DEGREE OF PROTECTION = IP55 (OUTDOOR TYPE)
* INCOMING SOURCE SUPPLY SHALL BE 300A AC FOR EACH Mcca TO CONDUCT TEMPERATURE RISE AT FULL LOAD OF 2400AMP. FORM - TYPE 38 (DOUBLE FRONT)
1200 LIFTING HOOK A
/ SS-H900mml SS-2(1300mm) -
SS 2(1300mm) -
SS 1(900mm)
I I

t
~
g
4Rx150x10mm
VACANT
~ VACANT AL.BUSBAR
VACANT
g fWi
1- f- bEL ~
,, ~ ) .- I
I: :,
' '-j ~'-----* *- f----- ----rtf---.-:

i ~
::c=o I~COMER
I lDJ
cD
101 200A TP
MFACB
~
i
'"

~j
e

'J
~
32M TP Mees

L-'---__ *
~
320-" TP MeCB
1m

rm
1-

1-
~

~
f-

I--
mrn
*- f-----~~
P0J
mm
320A TP MeCB

320A IP MeCG
~

f-----~~
g
L i
1:: ,
1..\,
I
i
.. :

I
, lQ
I
~

,
BusaM

~~ II

B

~'-----*
i ll)
E
0
§ *­ Il.B.(;.~ ~
~
32M TP MCCB C.B.C.
~ ~ f-­
C.B.C.

r'!
320A IP Mecs
..I, ) g "" 1- I-­ mm 8 1. .j B Y R
I----~~ I 1 ii2 1
I L-'---_-* *- INCOMER
~ ~ ~ !

~t:30~
vAcmT
1
[
'l
g no", TP Mecs rn'!.
1-
5
f-
~ 32o, 1PMCCB 0
J!i_
J
;
ACB
REAR SIDE C

E::?
hm("---'-
t
~
=
If-O:
Q

g VAC ANT f. ~ V"CAJ~T g
g 1m
ro
. ~~~!9~ ~si ~ l IS ~f- . s. ,~
"r----------~--~~----~--~I~
~--------------~----------------------~t
goo 400 _ _-"S",ou.o_ _ 1---300-1
~ ---300-1_ - - ,S\.UOIU.O-_ _ -,4lUOOlL-_ __ __ -"9lUODu......_ _ _
"""..
2200 1 2200
LEFT HAND SIDE VIEW
FRONT VIEW
6" EX. FAN (OUTER DOOR OPEN VIEW) (OUTER DOOR OPEN VIEWI
WITH IP55
FILTER o
AL. TP BUSBAR

EPDM
,--'-"-'---, Sponge Rubber

1) Gaskel On Outer Door


4Rx150xtOmm
BUS BAR FRONT 2)25X5mm Flal Foam Type Gaskel on Inner Door
TOP VIEW FRONT
FOUNDAnON PLAN

r_--------------~__ +---r_-- ~_~CU~S~TO~M~E~R~~------------------------------- I=~~t=~~~~~==l~~~~~slzE


CONSULTANT ___
ARCHITECT TITLE
~~;. D.B. ELECTRICALS PVT.~
.. PLOTS: O-JiG & A·33/;y.,
'-_---'--_-'-_ _ 1 ~C;~i;,.~;~~~~7GOA ..'03S" •
LTD.
: F
TUEM 'NOVSTR,AL ESTATE.
[MJ
r: AX-0832-220 1954
USER GENERAL ARRANGEMENT FOR 2500A "'OP,II;-",c,,q"b'~ '~'
END DRG No.: DBE/03·20m-800V JOB No.: ....
REV. DESCRIPTION REV. BY CHKD BY DATE PROJECT 1--- 800V ACDB - 1 :3200A ACB + 8:320A MCCB 01 OF 03
2 3 4 5 6 7 9
I 2 3 L 4 I 5 I 6 I 7 I 8 I 9

6"EX.FAN
WITH IP55
FILTER A
1200

~~ ~ SS-1(900mm) SS- 2(1300mm ) SS-2(1 300mm) SS-1(900mm)


_ __
1000 _

e e e
~ t e e
I

e
-

r
iii II n II
4"EX. FAN
WI H IP54 FIL' ER
"EX. FAN
WI H IP54 FIL ER
* 6"EX.FAN
WITH IP55 FILTER 8
R .A l
- 1- - ­
e e e e e

III
"lIl
N"
N~
N e e e e e
C.B .C. C.B.C. B.B.C.
C

e e e e e
l-

e
n* e
n* n* n
>: 0
.!.---!
600 I 400 I 900
2200 I
REAR VIEW
(OUTER DOOR CLOSE VIEW) (OUTER DOOR CLOSE VIEW) -

NOTE:- 1} 6' EX. FAN TO BE PROVIDED FOR REAR SIDE DOOR OF ACB COMPARTMENT
AND REAR SIDE DOOR OF OUTDOOR CABLE CHAMBER. E
*
2) IP55 FIL TER

_
~~~~~~_~~~~~~~~~~~~~~~~~~~~~~~~~:JCD~HKO.
~~.B~BYY~~AA~~~~
JM)HAV II~~~.
n~~
1 1~3/2010
_ ~f-S~E >L ~IT' mE , PLOTS,
--t---t---l D_B_ELECTRICALSPV~LTD_
0-3IG' '-33/34•
..;APPRO. BY .._ _ I HTS I mm "" TUEM INDUSTRIAL ESTATE, ~ ~
-,FT'--'=
TL E"'----'---- J...~~----'-----'------'--- ~~:~8:2~~~~~~7GOI\ .~Ol512 I : F
I-_---,---_+~~~~ ________ ~~~~~ _ __ I FJ\X·08J2-220\gS4
GENERAL ARRANGEM ENT FOR 2500A ~E~
-n"~
;I ' .~~I~~p~"7~n~~~~~~_~
" M~
~-r~-~------------------j 800V ACOB _ 1:3200A ACB + 8:MCCB DRG No.: OBEl03-20m·800V I JOBNo.: ....
SUB.: B I REV.: 00 I SHEET NO_: 02 OF 03- ­
4 I 5 j 6 I 7 I 8 I 9
L 2 I 3 4 5 I 6 I 7 I 8 I 9

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ACDB

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f-

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3200A, 800V, 3P, 3W 50KA r.m.S FOR 1SEC.
PH.= 2SETx2Rx150x10mm.(INTERLEAVED) AL. BUSBAR
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-! (L& T - DZ6)

L * SOURCE --- ­ - ­-
SUPPLY
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2F2 2F3 2F4 2F5 2R2 2R3 2R4 2R5
r-­ IIC-1 r-­ I/C-2 r--­ I/C-3 r-­ I/C-4 c- I/C-S f-­ IIC-6 - IIC-? - I/C-8
320A 320A 320A 320A 320A 320A 320A 320A

f-

FROM FRONT FROM REAR


E

NOTE:­
*INCOMING SOURCE SUPPLY SHALL BE 269A AC FOR EACH MCCB TO CONDUCT TEMPERATURE RISE AT FULL LOAD OF 2150AMP. f-
*INCOMING SOURCE SUPPLY SHALL BE 300A AC FOR EACH MCCB TO CONDUCT TEMPERATURE RISE AT FULL LOAD OF 2400AMP.
5 CUSTOMER 1---
DRN. BY RAVl I 17i\l3l2020 -' SCALE:, 1 UNIT:- 1 SIZE :. D.S. ELECTRICALS PVT. LTD.
CIIXO. BY JJ\OHAV l1i03l202I) PLOTS: 0-3/6 & 1\-33134 ,

~~
- CONSULTANTI--- APPRO. BY MrS 1 mm I M TUEM INOUSTRIAL ESTi\TE.
3 TUEM, PERNELl, GOA - "OJ 512
TEl:0832-22019S7
F
ARCHITECT --­ TITLE FAX-0832-2201954
2
-
1
- -- - - - -- - END USER 1--- SINGLE LINE DIAGRAM FOR 2500
E-lHtlU:- [email protected]

DRG No.: DBE/03-20fTT-800V I JOB No,: ....


REV. DESCRIPTION REV. BY CHK08Y OA1E PROJECT 1--- 800V ACDB - 1:3200A ACB + 8:MCCB SUB.: B I REV.: 00 I SHEET NO.: OJ OF 03
1 I 2 3 I 4 5 I 6 I 7 I 8 I 9
- -

1" ­ ~-

p)
SR. Location Descript ion CatJogue No. Make Qt y.
No.
1 1)lF2 3200A TP 50KA(ICS=50KA ,ICU=50KA) MANUAL FIXED ACB OMEGA (FR-2) MXT1.0G WITH MICROPROCESSED
BASED LSIG ,800VAC,TERMINATION(V-V) WITH PHASE BARRIER
3200ATPMTXl.OG-BOOV-
F
r L&T 1

6" AC AXIAL FAN, 230VAC, 50Hz,0.24A,38W, 2700rpm, 190CFM, 120Pa, 50d8(A) NIS17251 HB2-ES NISJ:KI

4" AC AXIAL FAN, 230VAC, 50Hz,O.12A,20W, 2500rpm, 100CFM, 75Pa, 45dB(A) NIS12038HS2-ES NISIKI 2

AIR VENT FAN FILTER 6 184 X 184 MM-IP-54 AV184-IP-54 POWERMAT 15

AIR VENT FAN FILTER 4" 130 X 130 MM-IP-54 AV130-IP-54 POWERMAT 4

6A SP 6KA C-CURVE MCB TYPE C6 BAlOO60C L&T 1

15N32A NEUTRAL LINK 16ANL RONAK 1

2 2)2F2-2F5,2 320A TP 200KA iTM-AA DSINE MCCB - L&T DZ6T0320YXD1AOOOO L&T 8


R2-2R5

EXTENDED ROTARY HANDLE FOR DZ6 MCCB - L&T EM902760000 L&T 8

SPREADER dSINE DZ6-400Y/Z 3P C30T12 - L&T EM962490000 L&T 8

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9/12/2020
PO NO I
CONSULTANT:
DATE: 800V_ACDB_3200A_CPRI-2020 / 1-Sep-20
I ~I I
ELECTRICALS PVT. L T D.

9/16/2020 1 ARCHITECT : " DWG NO: 9446/R4 WORK ORDER 800V_ACDB_

1/8/2021 11 PROJECT : DRAWN BY : punam CHECKED BY: JADHAV

REV. REVISION TITLE : BOOV TYPE TESTING PANEL PNL. QTY. : 1 SHEET NO. : 1/ 1
~ lft 3IR ~ CPRI FORMATIONS
~~~1~11 CENTRAL POWER RESEARCH INSTITUTE
m. m m. efT. X111 m. -qy.?ff.~. 8066 PROF. SIR C.V. RAMAN ROAD , P.B. NO. 8066
f1c;.1~1c\;:1'1;<' ~ - 560 080 'I1ffif SADASHIVA NAGAR, BANGALORE - 560 080 INDIA
~ ~ ~ m ~: 23601454, 23601905, 23600921 EPABX 23601454, 23601905, 23600921
23602919,23602829 , 23600825,23601258,23602061 23602919, 2360Z329 . 23600825,23601258 ,23602061
~ : 080-23601213 ,23602277 Fax : 080-23601213,23602277
~ ~: http://powersearch.cpri.res.in Website: http://powersearch .cpri.res.in
http://www.cpri.in http ://www.cpri.in

~ il ITlll '< 'liIaM ~ fctcprn ~ SWITCHGEAR TESTING & DEVELOPMENT STATION


'nFcl;;:;:~'<I. ~ - 462023 ~ GOV!NDPURA, BHOPAL - 462023 MADHYA PRADESH
lll'F'r : 0755-2586682,2587349,2586343,2586997 PHONE : 0755-2586682 ,2587349, 2586343,2586997
~ : 0755-2587774 FAX: 0755-2587774
~-~ : [email protected] E-mail: stds @cprLin
[email protected] ad_cpri@ dataone. in

~ ~ ~ ~~ Wl1 '1~11C'11 ULTRA HIGH VLOTAGE RESEARCH LABORATORY


-qy.?ff.x:f 9, P.B. NO.9, UPPAL P.O. WARANGAL HIGHWAY
~ en. 3ft. ~ ~. ~~'<1{,j1~-500039 (3TT.5:r.) HYDERABAD-500039 (A.P.)
~ ~ ~ m :
~ 040-27203112, 27208067, 27203622 EPABX : 040-27203112,27208067,27203622
~ : 040-27203378 , 27201127 FAX: 040-27203378, 27201127
~-~ : [email protected] · E-mail: uhvac@cprihyderabad .com
uhvri.cpri @nic.in uhvri.cpri@n ic .in

(jTq~tTR~ THERMAL RESEARCH CENTRE


m.qr.3ffi.~. ~. ~ fcrnR CPRI COLONY, ViDYUT VIHAR .
~-441111, ~(~) KORADI-441111, NAGPUR (MAHARASHTRA)
~ : 07109-262170 PHONE : 07109-262251-53
~ : 07109-262170 FAX: 07109-262170
~- . ~ : [email protected] E-mail: [email protected]

~ 'liIaM SO!<fJlIS!I IC'll REGIONAL TESTING LABORATORY


3-~. ~f'2!c;'i~I'iC'1 ~ 3-A, INSTITUTIONAL AREA,
~-62, ~ - 201 309 (\3"'>:1) SECTOR 62, NOIDA - 201 31J9(U.P. )
1fi1"1 :
0120-2402823,2402058 PHONE :0120-2402823,2402058
~ : 0120-2402824 FAX : 0120-2402824
~-~ : [email protected] E-mail: [email protected]

~ 'C!fr~"'U]" SO! <:il'l ~ II C'll REGIONAL TESTING LABORATORY


)1~ C'fR ~ m m <l?14S!IIC'l1 1ST FLOOR, CTD WORKSHOP
WBSEB, 3W1aM ~ ('1Cf"1), WBSEB, ABHIKSHAN BUILOING,
'm~'~,~-V 'BN ' BLOCK, SECTOR-V
~ ~ ffitt. qilC'l<l?ICiI -700091 SALT LAKE CITY , KOLKATA-700 091
e:cl1~<Ri : 033-64511887 TELEFAX: 033-64511887
~-~ : [email protected] E-mail: [email protected]
~ : 9831124456 Mobile : 9831124456

~ 'liI~"'U]" so!l('PI~IIC'1r REGIONAL TESTING LABORATORY


${) 4, ~ III (TT"TI ~.tl.) NO.4, TYPE II! (OLD A.T.)
~.,.~.tm. ~. ~ A.S.E.B. COLONY, NARANGI
.-TI-cf®it - 781 026 (JR'R) GUWAHATI - 781 026 (ASSAM)
e:<.1Icf- Cl'f1 : 036~ ·2650299 TELEFAX : 0361-2650299
-q;'r;:{ : 98647 16561 TELEPHONE (M) : 98647 16561
~-~ : [email protected], rtlg @cpri.in E-mail: [email protected] . [email protected]
..

) ~~ f4 qa 3i¥im;:r m~nw:r
(~ ~, 'l1ffif ~ ~ ~ l0P ~ 'f11 '{1I 11tl)

Central Power Research Institute


(An Autonomous Society under the MInistry of Power, Govt. of India)

~( llUefUT '"ff~rr f4Chlff ~


Switchgear Testing & Development Station
Tl)fcI~u, "'~-462 023
Govindpura, Bhopal-462 023
til"f : 2586682 (~ %s ) 2586997 (~"f - I )
Phone: 2586682 (UNIT HEAD) 2586997 (STN-I)
2586343 (~"f- II ) 25869 44 (~il1! )jli~)
2586343 (STN-II) 2586944 (SUPP. LAB.)
~ : 0755-25 8777 4 'ID+r : POVIERESEARCH
Fax : 0755-2587774 Grams : POWERESEARCH
't -~ : [email protected], [email protected]
E-mail: [email protected]. [email protected]
~Oj~ : http.llcpri .in
Website : http.llcpri.in
-qft~ ~ ..~ t

TEST REPORT

, ;i ~ • • .
• ::::'1. ' ''''''~\, ~~
(~~, m«T~~miR~~'Rl'RllIil)
CENTRAL POWER RESEARCH INSTITUTE
(An Autonomous Society under the Ministry of Power, Govt. of India)
~it~*~
Member of STL
R • .R il " ~ om rqCfiI~ ~
SWITCHGEAR TESTING & DEVELOPMENT STATION
~11fq<:'3!I, ~ - 462 023
GOVINDPURA, BHOPAL- 462 023
"Qif.;: +91(0) 755 2586682 ~: +91(0) 755-2587774
Phone : +91(0) 755 2586682 Fax : +91(0) 755-2587774
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

Test Report Number CPRIBPLSTNCMISC21T0109 Date: 18 JU~gJP:


Name and Address of the Customer M/s. DB Electricals Pvt. Ltd.,
Plot No. 33A & 34A, Tuem IDC,
Pernem, North Goa-403 512
Name and Address of the Manufacturer M/s. DB Electricals Pvt. Ltd .,
Plot No. 33A & 34A, Tuem IDC,
Pernem, North Goa-403 512
Particulars of Sample tested 800V, 2500A, ACDB
Type Indoor & Outdoor
Description of test sample 800V, 2500A, ACDB
Serial Number 715/02/21
Number of Sample tested One
Date(s) of Test(s) 16 March 2021 & 18 March 2021
CPRI sample code number(s) STNC21S0106
Particulars of test(s) conducted Verification of Temperature rise.
Test in accordance with As per customer's requirement.
Standard/specification
Sampling Plan Nil
Customer's Requirement 1) Test to be conducted as per CI. 10.10 of ISIIEC 61439-1 :2011 &
IStlEC 61439-2:2011.
2) Maximum Temperature rise limit on busbar & busbar jOints shall
be 70K.
3) Maximum Limit of Absolute temperature as declared by
manufacturer of switchgears shall be 95°C for 3200 ACB & 320A
MCCB's Terminals, 75°C for 320A MCCB's Body and 60°C for
320A MCCB's operating knob .
4) One Fan(4"Fan) out of Three Fans(2Nos-4" Fans & 1No-6" Fan)
installed in the panel to be kept in 'ON' Condition during the test!

Deviations, if any Test was conducted at a current of 1800A on 3200A ACB and at a
current of 225A on 320A MCCB's.
Name of the witnessing persons
Customer's Representatives Mr. Sahadev P. Naik, Electrical Engineer
Other than Customer's Representatives Nil
Test subcontracted with address of the None
laboratory
Documents constituting this report (in words)
No. of Sheet(s) Thirteen
No. of Oscillogram(s) Nil
No. of Graph(s) Nil
No. of Photograph(s) Two
No .of Test Circuit Diagram(s) Nil
No. of drawing(s) Eight

#
(K.V. Gangadhar Reddy)
Test Engineer
s;~~v
( ( sarita Dongre)
Head of Division
Reviewed and Authorized by

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 1 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPR!
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

DESCRIPTION OF THE SAMPLE TESTED


(As assigned by the manufacturer)

Sample 800V, 2500A, ACDB


Designation 800V, ACDB
Rated voltage (Volts) 800
Rated current (Amps) 2500
Frequency (Hz) 50
Insulation level (Vrms/kVp) 10001­
No . of phases 3
No. of poles 3
Dimensions of the sample (mm) As per drawing
ContactslTerminals material Aluminum for Terminals of ACDB
Isolating distance (mm)
Phase to earth distance (mm)
Creepage distance (mm)
Rated Short time current (kArms/kAp)
Rated Peak withstand Current (kApk)
Pollution degree
Material group
Rating of the Fan used During 230VAC, 0.12A, 20W, 2500RPM, Air Flow-100CFM ,
Temperature Rise test Make-Nisiki, Model No. NIS12038HS2-ES(4"- fan)
Details of switchgears used ACB: 800VAC, 3200A, TP, 50kA (lcs=50kA, Icu=50kA) ,
L&T Make, Omega(FR-2) MXT1 .0G with Microprocessor
Based LSIG , Manual Fixed ACB,
MCCB's: 800V, 320A, TP, L&T Make, DSine MCCB

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 2 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

SUMMARY OF TESTS CONDUCTED

1. Tests conducted Verification of temperature rise

2 Rating for which tested 1BOOA [(225A X 4Nos.= 900A) + 900A)], 3-Phase, 50Hz

3. Schedule of tests

Tests Conducted Clause Numbers Sheet


-.,.. 5 of 13 to 12 of 13
Verification of Temperature Rise As per CI. 10.10 of ISIIEC 61439-
1:2011 & ISIIEC 61439-2 :2011 and
As per customer's requirement.

4 Oscillogram No(s) Nil

5 Graph Numbers Nil

6 Photograph Numbers CPRIBPLSTNCMISC21T0109P01 &


CPRIBPLSTNCMISC21 TO 109P02

7 Test Circuit Diagram Numbers Nil

8 Drawing Numbers Refer sheet 4 of 13

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 3 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

LIST OF DRAWINGS

Drawing Numbers

The manufacturer has guaranteed that the sample submitted for the test(s) has been manufactured in accordance with the
following drawings

SI.No . Drawing Number Sheet Number Revision Number


1 DBE/03-20fTT-800V 01 of 08 00
2 DBEJ03-20m-800V 02 of 08 00
3 DBE/03-20fTT-800V 03 of 08 00
4 DBE/03-20fTT-800V 04 of 08 00
5 DBE/03-20fTT-800V 05 of 08 00
6 DBE/03-20fTT-800V 06 of 08 00
7 DBE/03-20fTT-800V 07 of 08 00
8 9446/R4 08/08 00

It is verified that these drawings adequately represent the sample tested. Verification of these drawings by CPRI is limited
to dimensional check only wherever possible.

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 4 of 13


GOVINDPURA, BHOPAL 462023
Phone : +91(0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021
TEST RESUTLS
Test Conducted Verification of Temperature rise (Test Circuit-I)
Condition of the Sample New
Date of Test 16 March 2021.
Starting Time(Hrs.) 10:48
Shut down time(Hrs.) 17:48
Test current (A) 1800A (The test Current of 225A was fed to each of 4Nos. 320A MCCB's on
Rear side of the sample, Test Current of 900A was fed to Main busbar
Extension and Shorting was done at 3200A ACB End)
Size of conductor used For 225A: PVC Insulated Copper Cable, Size: 95mm 2 X 1 No./Phase,
Length: 2metres
For 900A:Aluminum Busbar, Size: (150X10)mm X 1 No./Phase,
Length: 2 metres
~
For 1800A: Aluminum Busbar, Size: (150X 1O)mm X 4 Nos./phase,
Length: 2 metres.
Size of conductor inside Material: Aluminum Busbars
the panel For 3200A Main Busbar: (150X10)mm X 4 Nos./Phase (Tested at 1800A)
Vertical Droppers: [(150X1 O)mm X 2Nos'/Phase]x2 (Tested at 900A)
Frequency (Hz) : 50
Phase :3
Avg. ambient : 32.5°C
Temperature at shut down
Arrangement of : As per drawing no. DBE/03-20fTT-800V Rev.OO Sheet. 7 of 8, Sheet 4 of 8,
thermocouple locations
Sheet 5 of 8 & Sheet 6 of 8.
Thermocouple Maximum Temperature Temperature
Locations Numbers Recorded CC) Rise (K)
As per drawing T1 63.8 31.3
As per drawing T2 66.1 33.6
As per drawing T3 62 .9 30.5
As per drawing T4 56.7 24.3
As per drawing T5 58.9 26.4
As per drawing T6 56.6 · 24.2
As per drawing T7 42.1 9.7
As per drawing T8 41 .7 9.2
As per drawing T9 77.2 44.7
As per drawing T10 69.8 37.4
As per drawing T11 61.5 29 .0
As per drawing T12 60.7 28.2
As per drawing T13 63.8 31.4
As per drawing T14 63.0 30.6

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 5 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPR!
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESUTLS

Thermocouple Maximum Temperature Temperature


Locations Numbers Recorded CC) Rise (K) I

As per drawing T15 64.3 31 .9


As per drawing T16 61.7 29.3
As per drawing T17 55 .1 22.6
As per drawing T18 55.6 23.2
As per drawing T19 54.8 22.3
As per drawing T20 86.5 54 .0
As per drawing T21 84.4 51 .9
As per drawing T22 87.1 54.7
As per drawing T23 79 .2 46 .7
As per drawing T24 75.9 43.5
As per drawing T25 73.0 40.5
As per drawing T26 64.4 32.0
As per drawing T27 63.3 30.9
As per drawing T28 59.3 26.9
As per drawing T29 53.5 21.0
As per drawing T30 53.5 21 .1
As per drawing T31 49.4 17.0
As per drawing T32 47.8 15.4
As per drawing T33 47.3 14.9
As per drawing T34 44.0 11.6
As per drawing T35 64.6 32.2 ,

As per drawing T36 67.4 35 .0


As per drawing T37 65.9 33.4
As per drawing T38 71 .8 39.4
As per drawing T39 76.2 43.7
As per drawing T40 73.9 41.4
,
As per drawing T41 78.0 45.5
As per drawing T42 78 .9 46.5
As per drawing T43 76.8 44.4
As per drawing T44 62.3 29.8
As per drawing 43 .1 10.6
r.. T45

(K.V. Gangadhar Reddy)


Test Engineer

SW ITCHGEAR TESTING & DEVELOPMENT STATION Sheet 6 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021
TEST RESULTS

Maximum Temperature Temperature


Thermocouple
Recorded Cc) Rise (K)
Locations
Numbers
As per drawing 70.7 38.2
T46
As per drawing 66.1 33.7
T47
As per drawing 69.2 36.8
T48
As per drawing 58.0 25 .5
T49
As per drawing 73.5 41.0
T50
As per drawing 76.0 43.6
T51
As per drawing 72.5 40.1
T52
As per drawing 71 .0 38.6
T53
As per drawing 69.8 37.3
T54
As per drawing 58.7 26.3
T55
As per drawing 41 .7 9.2
T56
As per drawing 60.4 28.0
T57
As per drawing 62.5 30.1
T58
As per drawing 56.0 23.6
T59
As per drawing 69.6 37.2
T60
As per drawing 67.8 35 .3
T61
As per drawing 63.9 31.4
T62
As per drawing 62.2 29.8
T63
As per drawing 65.7 33.2
T64
As per drawing 57.0 24.6
T65
As per drawing 51 .6 19.1
T66
As per drawing 39 .6 7.2
T67
As per drawing 52.7 20.2
T68
As per drawing 54.5 22.0
T69
As per drawing 55.5 23.1
no
As per drawing 58.2 25.8
tI T71

(K.V. G-angadhar Reddy)


Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 7 of 13


GOVINDPURA, BHOPAL 462023
Phone : +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESULTS

Maximum Temperature Temperature


Thermocouple
Recorded CC) Rise (K)
Locations
Numbers I

As per drawing 63.7 31.2


T72 I
As per drawing 59.9 27 .5
T73
As per drawing 54.0 21.5
T74
As per drawing 56.6 24.2
T75 I

As per drawing 54.0 21.5


T76
As per drawing 49.9 17.5
T77
As per drawing 37.2 4.7
T78
As per drawing 41.4 9.0
T79
As per drawing 38.9 6.4
T80

1) The temperature rise obtained was within the limits as specified in the standard &
Observation
Specified by the customer.
2) Power frequency withstand voltage test was conducted after Verification of
temperature rise at 2.2kVrms for 1 minute to check the effect of temperature rise on
adjacent parts of the equipment. Sample withstood the test. No puncture or flash over
was noticed during the test
I

I
~ ,
! I
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 8 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021
TEST RESUTLS

Test Conducted Verification of temperature rise (Test Circuit-II)


Condition of the Sample As such after test on circuit -I
Date of Test 18 March 2021.
Starting Time(Hrs.) 10:49
Shut down time(Hrs.) 17:49
Test current (A) 1800A (The test Current of 225A was fed to each of 4Nos. 320A MCCB's on
Rear side of the sample, Test Current of 900A was fed to Main busbar
Extension and Shorting was done at 3200A ACB End)
Size of conductor used For 225A: PVC Insulated Copper Cable, Size: 95mm 2 X 1 No.lPhase,
Length: 2metres
For 900A:Aluminum Busbar, Size: (150X1 O)mm X 1 No.lPhase,
Length: 2 metres
For 1800A: Aluminum Busbar, Size: (150X1 O)mm X 4 Nos.lphase,
Length: 2 metres.
Size of conductor inside Material: Aluminum Busbars
the panel For 3200A Main Busbar: (150X1 O)mm X 4 Nos.lPhase (Tested at 1800A)
Vertical Droppers: [(150X1 O)mm X 2Nos.lPhaselx2 (Tested at 900A)
Frequency (Hz) : 50
Phase :3
Avg. ambient : 33.2°C
Temperature at shut down
Arrangement of : As per drawing no. DBEi03-20rrT-800V Rev.OO Sheet. 7 of 8, Sheet 4 of 8,
thermocouple locations
Sheet 5 of 8 & Sheet 6 of 8.
Thermocouple Maximum Temperature Temperature Rise (K)
Locations Numbers Recorded CC)
As per drawing T1 63.9 30.7
As per drawing T2 66.7 33.5
As per drawing T3 63.6 30.4
As per drawing T4 58.6 25.4
As per drawing T5 59.8 26.6
As per drawing T6 57.0 23.8
As per drawing T7 43.1 9.9
As per drawing T8 42.6 9.4
As per drawing T9 72.6 39.4
As per drawing T10 73.4 40 .2
As per drawing T11 65 .0 31.8
As per drawing T12 60.5 27.3
As per drawing T13 63.8 30.6
As per drawing T14 61.9 28.7
',. I 'i ~ per drawing T15 65.0 31 .8

(K.V. Gangadhar Reddy)


Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 9 of 13


GOVINDPURA. BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPR!
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESUTLS

Thermocouple Maximum Temperature Temperature


Recorded (0C) Rise (K)
Locations Numbers I

As per drawing 61 .9 28.7


T16
As per drawing 55 .9 22.7
T17
As per drawing 56.5 23.3
T18
As per drawing 55.4 22.2
T19
As per drawing 81 .9 48.7
T20
As per drawing 74.7 41.5
T21
As per drawing 70.0 36.8
T22
As per drawing 74.0 40.8
T23
As per drawing 73.4 40.2
T24
As per drawing 43.2 10.0
T25
As per drawing 60.4 27.2
T26
As per drawing 67.3 34.1
T27
As per drawing 63.5 30.3
T28
As per drawing 51.3 18.1
T29
As per drawing 54.9 21.7
T30
As per drawing 52.9 19.7
T31
As per drawing 45.3 12.1
T32
As per drawing 48.7 15.5
T33
As per drawing 47.5 14.3
T34
As per drawing 65.0 31 .8
T35
As per drawing 66.0 32.8
T36
As per drawing 65.0 31.8
T37
As per drawing 71 .3 38.1
T38
As per drawing 72.8 39.6
T39
As per drawing 72.2 39 .0
T40
As per drawing 72.4 39.2
\ ~ ./ T41

(K.V. Gangadhar Reddy)


Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 10 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESULTS

Thermocouple Maximum Temperature Rise


Temperature (K)
Locations Numbers
Recorded (OC)
As per drawing 79 .7 46.5
T42
As per drawing 74.6 41.4
T43
As per drawing 58.4 25.2
T44
As per drawing 42.7 9.5
T45
As per drawing 64.2 31 .0
T46
As per drawing 68.5 35 .3
T47
As per drawing 74 .5 41 .3
T48
As per drawing 70.0 36 .8
T49
As per drawing 75.2 42.0
T50
As per drawing 74.0 40.8
T51
As per drawing 68.0 34.8
T52
As per drawing 76.7 43.5
T53
As per drawing 68.6 35.4
T54
As per drawing 61 .7 28.5
T55
As per drawing 41 .0 7.8
T56
As per drawing 62.5 29 .3
T57
As per drawing 62 .9 29 .7
T58
As per drawing 67.3 34.1
T59
As per drawing 63.6 30.4
T60
As per drawing 68.0 34.8
T61
As per drawing 72.6 39.4
T62
As per drawing 55.9 22 .7
T63
As per drawing 69.4 36.2
T64
As per drawing 59.9 26.7
T65 ,

F
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 11 of 13


GOVINDPURA, BHOPAL 462023
Phone : +91 (0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESULTS

ThermocoUQIe Maximum Temperature Rise I

Temperature (K)
Locations Numbers
Recorded (0C)
As per drawing 51 .7 18.5
T66
As per drawing 39.0 5.8
T67
As per drawing 55 .6 22.4
T68
As per drawing 59 .5 26.3
T69
As per drawing 49.1 15.9
T70
As per drawing 59.5 26.3
T71
As per drawing 64.0 30 .8
T72
As per drawing 60.6 27.4
T73
As per drawing 56 .7 23.5
T74
As per drawing 57 .8 24.6
T75
As per drawing 54.4 21.2
T76
As per drawing 46 .9 13.7
T77
As per drawing 37.0 3.8
T78
As per drawing 42.3 9.1
T79
As per drawing 39.8 6.6
- - -
T80 - - -

Observation : 1) The temperature rise obtained was within the limits as specified in the standard &
Specified by the customer.
2) Power frequency withstand voltage test was conducted after Verification of
temperature rise at 2.2kVrms for 1 minute to check the effect of temperature rise on
adjacent parts of the equipment. Sample withstood the test. No puncture or flash over
was noticed during the test

CONCLUSION The sample tested complies with the requirement of the customer for the testes)
conducted .

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 12 of 13


GOVINDPURA. BHOPAL 462023
Phone: +91(0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

NOTE

a) The Test results relate only to the item(s) tested.

b) Publication or reproduction of this Test Report/Test Certificate in any form other than by complete set of the
whole Test Report/Test Certificate and in the language written is not permitted without the written consent of
CPR!.

c) Any Corrections/erasure invalidates the Test Report/Test Certificate

d) Any anomaly/discrepancy in the Test Report! Test Certificate should be brought to the notice of CPRI within 45
days from the date of issue.

e) All documents constituting the Test Report/Test Certificate are stitched together with a continuous silk thread/silk
ribbon, the two ends of which have been brought over the front sheet of the Test Report/Test Certificate and
sealed with a CPRI logo printer paper sticker/embossed.

#
(K.V. Gangadhar Reddy)
Test Engineer

.................................................................End of Test Report ...............................................................

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 13 of 13


GOVINDPURA, BHOPAL 462023
Phone: +91(0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPRI
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESUTLS

Photograph Number: CPRIBPLSTNCMISC21T0109P01

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION


GOVINDPURA, BHOPAL 462023
Phone: +91(0)7552586682

.J-= __
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPR!
Test Report Number: CPRIBPLSTNCMISC21T0109 Date: 18 June 2021

TEST RESULTS

Photograph Number:CPRIBPLSTNCMISC21 T01 09P02

#
(K.V. Gangadhar Reddy)
Test Engineer

SWITCHGEAR TESTING & DEVELOPMENT STATION


GOVINDPURA, BHOPAL 462023
Phone : +91 (0)7552586682
(1) l .,J

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TITLE
2 I
ARRANGEMENT FOR TEMP RISE TESTING
REV. 800V ACDB .. 1:3200A ACB + 8:MCCB
r -JI 4
I 5 I 6 7 8 9

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:::::j~- ~
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2 3 I- 4 L _____
5 _ 6 7 8 I l:I

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A
THERMOCOUPLES ARRANGEMENT FOR CURCUIT - 1 THERMOCOUPLES ARRANGEMENT FOR CURCUIT - 2
1800A ACB IIC Terminals 1 .2.3 1800A ACB IIC Terminals 1.2.3
4.5.6 4 . 5.6
1800A ACB OIG Terminals 1800A ACB OIG Terminals
f-
ACB Body ACB Body

ACB Handle 8 ACB Hendle

ACB Drooper To Main Busbar Joint 9. 10 . 11 ACB Drooper To Meln Busbar Jolnl 9 . 10. 11

ACB Middle Busjolnt (RY) 12.13 ACB Middle Buslolnl(RY) 12.13


B
L ACB Bus Joint 14.15.16 ACB Bus Joint 14.15.16
o
1800A OIG Bus Jolnl 17.18.19 1800A OIG Bus Joint 17.18.19
-0

~~
-1::J
900A Main Busbar Extention IIC Terminal 20,21,22 90QA Main Busbar Extenllon lie Terminal 20.21 ,22
Feeder 2R2 MCCB Droppper Joint 23.24.25 Feeder 2F2 MCCB Droppper Joint 23.24 .25 f-
Feeder 2R3 MCCB Dropper Joint 26.27.28 'Feeder 2F3 MCCB Dropper Joint 26.27.28
~-D
>.~ Feeder 2R4 MCCB Dropper Joint 29.30.31 Feeder 2F4 MCGB Dropper Joint 29.30,31
C-D­ Feeder 2R5 MGGB Dropper Joint 32,33.34 Feeder 2F5 MGCB Dropper Joint 32.33.34
o . Feeder 2R2 IIC Terminals 35.36.37 Feeder 2F2 IIG Terminals 35.36.37
(1)0 .....
-1 C Feeder 2R2 MGGB IIG Terminal 38.39.40 Feeder 2F2 MGCB IIC Terminal 38.39,40
C
«<1><1> Feeder 2R2 MCCB O.G Terminal 41,42,43 Feeder 2F2 MCGB O.G Terminal 41,42,43
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Feeder 2R2 MCCB Body
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Foeder 2R3 MGCB IIC Terminal
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44
45
46,47.48
49.50.51
52.53.54
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~ <F'eedd 2 311G Term inal
CCB IIC Terminal
CB OIG Termlnel
44
45
46.47,48
49.50.51
52 .53,54 \-­
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. E' C Feeder 2R3 MCCB Body 55 " " ?:! ~ - ~ :M 3 MCCB Body 55
CO
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Feeder 2R3 MCCB Knob 56 I ~~ ~:; MCCB Knob 56
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Feeder 2R4 MCCB OIG Terminal 63.64.65 : ~ ~\ ~ k ::": ~ CB OIG Termlnel 63,64.65
<l>EO Feeder 2R4 MCCB Body 66 : ---!: C. ~ ~ . Ii :~,' I MCCB Body 66
D-::J.!: ~ ! ('\ .. . '1;' A1 --­
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"2 Feeder 2R5 11C Terminal 68,69,70 IIC Term lnel 68,69.70
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Feeder 2R5 MCGB OIG Terminal Ul $ .75,76 _ ~ t ~ ;;; j (J) I) GB OIG Terminal 74 .75.76

ri.Qf" , ~ ~~ ~ ~

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5 CUS'@ER" 1-tJ -5J ~ - ORN. BV RAVI 11/03/1010 I SCA LE:-I UNU :-I SIZE:· D.B. ELECTRICALS PVT. LTD.
I 4
3
CON~I-TANT:
' \ CHKO. BY
APPRO. BV
JADHA.V
'
171OJ12020
Nrs I mm I AI
PLOTS: 0-3/6 & A..J3I34 ,
TU.M'NDUS," 'Al ESTATE.
TUEM,PERNEM , GOA · "03512
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ARCHITECT ,.
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TITLE TEl:0832.2 2 O ' 0 5 7 .
2
, END USER IiI. THEMOCOUPLES ARRANGEMENT FOR
FAX.oo32·220195-4
E-m''':- ,"~S@dI>CPtcom . ....
800V ACDB _ 1:3200A ACB + 8:MCCB DRG No.. DBEI03-2MHOOV I JOB No..
REV. DESCRIPTION REV.BY I CHKOBY I DATE PROJECT SUB.: B ~ REV.: 00 ~SHEET NO.: 07 OF 00
1 2 3 I 4 I 5 l' 6 7 8 9
/

\
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SR.
No.
I Location I Description "SI Catlogue No. Make tlty·

1 I 1)lF2 I 3200A TP SOKA(ICS=SOKA ,ICU=SOKA) MANUAL FIXED ACB OMEGA (FR-2) MXT1.0G WITH MICROPROCESSED
BASED LSIG ,800VAC,TERMINATIONeV-V) WITH PHASE BARRIER
3200ATPMTX1.0G-800V-~
F
L&T

6" AC AXIAL FAN, 230VAC, 50Hz,O.24A,3BW, 2700rpm, 190CFM, 120Pa, 50d8(A) NIS17251 HB2-ES NISIKI

4" AC AXIAL FAN, 230VAC, SOHz,O,12A,20W, 2S00rpm, 100CFM, 7SPa, 4SdB(A) NIS12038HS2-ES NISIKI 2

AIR VENT FAN FIlTER 6 184 X 184 MM-IP-S4 AVl84-IP-54 POWERMAT 15

AIR VENT FAN FIlTER 4" 130 X 130 MM-IP-S4 AV130-IP-54 POWERMAT 4

6A SP 6KA C-CURVE MCB TYPE C6 BA10060C L&T

lSA/32A NEUTRAL LINK 16ANL RONAl<

2 I 2)2F2-2FS /2 I 320A TP 200KA iTM-AA DSINE MCCB - L&T DZ6T0320YXD1Aoood L&T B


R2-2RS

EXTENDED ROTARY HANDLE FOR DZ6 MCCB - L&T EM902760000 L&T B

SPREADER dSINE DZ6-400Y/Z 3P C30T12 - L&T EM962490000 L&T 8

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_I_C_US_T_OM
_E_R_ :_D_BE_PL_ __ __ _ __ __
--_____t PO NO / DATE :BOOV_ACDB"':3200A_CPRI-2020 / 1-Sep-20
_ _ _ _ _ _ _1_ J 9/12/2020 CONSULTANT: ELECTRICALS PVT. LTD.

L ~ 9/16/2020 1 ARCHITECT DWG NO : 9446/R4 WORK ORDER BOOV_ACDB_

REV. I I I 1/8/2021 1] PROJECT DRAWN BY : punam CHECKED BY: JADHAV


REVISION
-
TITLE : 800V TYPE TESTING PANEL PNL. QTY.: 1 SHEET NO. : 08/08
(An Autonomous Society under the Ministry of Power, Govt. of India)

~<R ""q{te:rur Cf~rr fCiCflltr ~


Switchgear Testing & Development Station
7J'tfci;q~, "'I~-462 023
Govindpura, Bhopal-462 023
~;; : 2586682 (~-%s-) 2586997 (~;;-I)
Phone : 2586682 (UNIT HEAD) 2586997 (STN-I)
2586343 (~;;-II) 2586944 (~iJ-W )I~)
2586343 (STN-II) 2586944 (SUPP. LAB.)
-q,~ : 0755 -2587774 ~ : POWERESEARCH
Fax : 0755-2587774 Grams: POWERESEARCH
i -~ : [email protected], [email protected]
E-mail: [email protected][email protected]
ilOI~~ : http.llcpri.in
Website : http.llcpri.in
"'...

1Rta.tUT n ..'l t
TEST REPORT

ct41t"1~~ ~
(~~, ~ tt «6H<t ~~~ ttlttltolil)
CENTRAL POWER RESEARCH INSTITUTE
(An Autonomous Society under the Ministry of Power, Govt_of India)
~ il ~ c5~
Member of S-;-L

R:a~n l e:H~mlT fC4etilfi ~


SWITCHGEAR TESTING & DEVELOPMENT STATION
~n fq<'1~I, ~ - 462 023
GOVINDPURA, BHOPAl - 462 023
-q:[;y : +91(0) 755 2586682 ~ : +91(0) 755-2587774
Phone : +91(0) 755 2586682 Fax: +91(0) 755-2587774

_ ","-_ :...-::;c' ~

- ----
\
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT

Test Report Number CPRIBPLSTNC21T0085 Date: 27 Apri,;g~ ·


Name and Address of the Customer MIs. D.B. Electricals Private Ltd .,
Plot No. 33A & 34A, Tuem Industrial Estate,
Tuem, Pernem, Goa-403512
Name and Address of the Manufacturer MIs. D.S. Electricals Private Ltd.,
Plot No. 33A & 34A, Tuem Industrial Estate,
Tuem , Pernem , Goa-403512
Particulars of Sample tested 800V, 2500A, ACDS
Type Indoor & Outdoor
Description of test sample 800V, 2500A, ACDS
Serial Num ber 715/02/21
Number of Sample tested One

Date(s) of Test(s) 26 March 2021

CPRI sample code number(s) STNC21S0106

Particulars of test(s) conducted 1) Clearances & Creepage Distances


2) Mechanical Operation

Test in accordance with IS/IEC 61439-1 :2011 and as per Customer's Requireri'lent
Standard/specification

Sampling Plan Nil


Customer's Requirement Mechanical operation test to be conducted only on 3200A outgoing
ACS of outgoing feeder & one 320A MCCS out of eight incoming
feeders .
Deviations, if any Nil
Name of the witnessing persons
Customer's Representatives Mr. Sahadev P. Naik
Other than Customer's Representatives Nil
Test subcontracted with address of the None
laboratory
Documents constituting this report (in words)
No. of Sheet(s) Si x
No. of Oscillogram(s) Nil
No. of Graph(s) Nil
No. of Photograph(s) Two
No .of Test Circuit Diagram(s) Nil
No. of drawing(s) Four

J;-v,yT~
r(sa~ita Dongre)
Head of Division
Approved By

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 1 of 6


GOVINDPURA, BHOPAL 462023
Phone : +91 (0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT CPRI


Test Report Number: CPRIBPLSTNC21T0085 Date: 27 April 2021

DESCRIPTION OF THE SAMPLE TESTED


(As assigned by the manufacturer)

Sample ACDB
Rated Voltage (Volts) 800
Rated current (Amps) 2500
Frequency (Hz) 50
Insulation level (Vrms / kVp) 1250/8.0
Number of Phases 3
Number of Poles 3
Contacts/terminals material
Rated Short time Withstand Current (kA rms/kApk)
~.
Dimension of the sample
Category of enclosure
Pollution degree 3
Material group IliA

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 2 of 6


GOVINDPURA. BHOPAL 462023
Phone: +91(0)7552586682

(
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT CPRI


Test Report Number: CPRIBPLSTNC21T0085 Date: 27 April 2021

SUMMARY OF TESTS CONDUCTED

1. Tests conducted 1) Clearance and Creepage distances


2) Mechanical Operation

2 Rating for which tested 1) As per standard.


2) As per standard

3. Schedule of tests
Tests Conducted Clause Numbers Sheet
1) Clearances and Creepage distances CI. 10.4 of IEC 61439 (Part-1) : 2011 ' 5 of 6
2) Mechanical Operation CI.1 0.13 of IEC 61439 (Part-1): 2011. 5 of 6

4. Oscillogram No(s) Nil

5. Graph Numbers Nil

6. Photograph Numbers CPRIBPLSTNC21T0085P01


CPRIBPLSTNC21T0085P02

7. Test Circuit Diagram Numbers Nil

8. Drawing Numbers Refer sheet 4 of 6

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 3 of 6


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWE R RESEARCH INSTITUTE

TEST REPORT CPR!


Test Report Number: CPRIBPLSTNC21T0085 Date: 27 April 2021

LIST OF DRAWINGS

Drawing Numbers

The manufacturer has guaranteed that the sample submitted for the test(s) has been manufactured in accordance with the
following drawings

SI.No. Drawing Number Sheet Number Revision Number


1 DBE/03-20fTT-800V 01 of 03 00
2 DBE/03-20ITT-800V 02 of 03 00
i 3 DBE/03-20ITT-800V 03 of 03 00
I 4 9446/R4 1/1 00

It is verified that these drawing adequately represent the sample tested. Verification of these drawings by CPRI is limited to
dimensional check only wherever possible .

. Roy)
ineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 4 of 6


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)7552586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT
CPR!
Test Report Number: CPRIBPLSTNC21T0085 Date: 27 April 2021
TEST RESULTS

1) Test conducted : Clearances & Creepage distances.


Date of Test : 26 March 2021
Sample Code No. STNC21 S01 06
Condition of the sam pie before test New
Test Details Creepage and clearance distance upto the terminals of installed
components between live parts and between live parts and earth were
measured as per standard.
As per parameters declared by customer.
Rated insulation voltage : Ui = 1250 Vrms
Rated impulse voltage : 8.0kVpeak
(a) Minimum clearance distance within the assembly should be more than
8mm as per standard based on inhomogeneous field conditions and
pollution degree 3.
Observation Measured clearance distance> 8mm between phase to phase.
(b) Minimum creepage distance within assembly should be more than
20mm for pollution degree 3 Material group lila '•.
Observation Measured creepage distance> 20mm between the phase and earth.
Test results : The result obtained was within the limit as per standard .
2) Test conducted : Mechanical Operation
Date of test : 26 March 2021
Condition of the sample before test : As such after test of clearances & creepage distances.
Sample Code No. : STNC21 S01 06
Test Details : The test was conducted on the sample as per standard and as per
customer's requirement. The switchgear present inside the
assembly were as follows:
i) 8 Nos. of 320A TP MCCB's on the incoming side &
ii) 1 No. of 3200A TP ACB on the outgoing side.
As per customer's requirement the test was only conducted on 1
No. of 320A TP MCCB of 2F2 feeder of Incoming side and 1 No. of
3200A TP AC B on the outgoing side feeder 1F1/2.
The switchgear mentioned above were operated for 200 cycles
i.e., close-open (C-O). During the mechanical operation test the
interlocks associated with the incomer MCCB of 320A were
checked. The interlOCk associated with the MCCB's was the access
door associated with the MCCB cannot be opened when the MCCB
was in 'ON' condition. No interlocks were associated with the
outgoing 3200A ACB.
Observations : After mechanical operation test, the interlock associated with the
MCCB of the sample was not impaired and found intact. The degree
of protection and position of indication of the sample were not
impaired. The operating conditions of the switchgear were not
impaired and the effort required for operation of the switchgears was
practically as before the test.
Cbnclusion The sample tested complies with the requirement of the customer for the tests conducted.

(L~4U:ROY)
Tern~meer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 5 of 6


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)755 2586682
CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT CPRI


Test Report Number: CPRIBPLSTNC21T0085 Date: 27 April 2021

NOTE

a) The Test results relate only to the item(s) tested.

b) Publication or reproduction of this Test Report/Test Certificate in any form other than by complete set of the
whole Test Report/Test Certificate and in the language written is not permitted without the written consent of
CPR!.
'"'t\

c) Any Corrections/erasure invalidates the Test Report/Test Certificate

d) Any anomaly/discrepancy in the Test Report! Test Certificate should be brought to the notice of CPRI within 45
days from the date of issue .

e) All documents constituting the Test Report/Test Certificate are stitched together with a continuous silk thread/silk
ribbon, the two ends of which have been brought over the front sheet of the Test Report/Test Certificate and
sealed with a CPRI logo printer paper sticker/embossed .

.Roy)
ineer

SWITCHGEAR TESTING & DEVELOPMENT STATION Sheet 6 of 6


GOVINDPURA, BHOPAL 462023
Phone : +91 (0)7552586682
CENTRAL POWE R RESEARCH INSTITUTE

TEST REPORT CPR!


Test Report Number: CPRIBPLSTNC21T0085 Date: 27 April 2021

TEST RESULTS

Photograph Number: CPRIBPLSTNC21T0085P01

SWITCHGEAR TESTING & DEVELOPMENT STATION


GOVINDPURA. BHOPAL 462023
Phone: +91 (0)755 2586682

.... ,~.Aa.:._ i.Io ..


CENTRAL POWER RESEARCH INSTITUTE

TEST REPORT CPRI


Test Report Number: CPRIBPlSTNC21T0085 Date: 27 April 2021

TEST RESULTS

\,

Photograph Number:CPRIBPlSTNC21 T0085P02

SWITCHGEAR TESTING & DEVELOPMENT STATION


GOVINDPURA, BHOPAL 462023
Phone: +91 (0)7552586682

,..,,~ d'ii;;;rl ~L ,,:, .


-
CABLE ENTRY = BOTTOM SIDE
OF PROTECTION = IPfi5 (OUTDOOR TYPE)
FORM - TYPE SD (DOUBLE FRONT)
lIFTI~GHOOK

LIFTING HOOK:- - ' -"':""'M


(1 ~
r-I-
/ 5S-1CDOOmm\
l-o-----..-:..----------I
SS- 2l13OOmm\
I
5S-11900mm\

6' EX. FAN ~ F===========~e~====T.~~======~==~~ a 4Rx16Oxl0mm


~:~rs~--II LOUVER ~ ~ ~ VM:N<T AL.BUSBAR
VACANT
1- - •
I!I!I

1-
8
9 ..
.,..-:.­

~
_. ., 320.' ~MCCB .... iii

....
8
1- BUSIIAR
...o • ..-~
S~II
~ ~
!liD 320.'TPt.1CC8
- • "I
...~ ,B1
~
§
1
:''$1 ~
~ @
C.B.C. 10m 320.' TP t.ICC8
~

CU BUsaAR LINK
2RX2DOX10mm
- • ~--...--!
8
TJ.1 ~~
INCOM,ER
Ag Plated i
~
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lsi!

m.
ti]
321'J4 TPMCCB

VICfoIff
8

8
,Lt ACB
REAR SIDE

~ !--, . § § [§ .
It!'
IPti5
FILTER
~'!-.
" ...........- .............- .l-jl

600 goo

I~

lEFT tWiDSIDE VIEW


FRONT VIEW REAR VIEW
(DUTES DOOR OPIiN VlEW) (OU11:R DOOR orEN VIEW)

EPDM
.---'....- ... Sponge Rubbor
.....- ...,..,:b..

ACB

I) (lB8k/JI On Oulllr Door


4RxI50xIOmm
BUBBAR 2)25X501m Flat Foam Type Gasket on inner [)()O<
~' ------T----~----~~--~----~~---i
1 I 2 I 3 1~;--~---~--~----~----~~
4 I 5 I 6 7 I 8 1 9

- 1 -
I ACDB I
[fOiiJffi2]
QUTGOING
B
3200ATP MF C
ACe,60kA. )
Microprocessor Balled
With LSIG Reloose q'
(L&T z U-POWER)
-
/// 3200A, BOOV, 3P, 3W 50KA r.m.s FOR lSEC.
PH . ~ 2SETx2Rx15Ox10mm.(INTERLEAVED) AL. BUSBAR I
I----~----~
~ ~~--------~--------~--------~--------~--------~--------~----~I

c
320A TP 30KA MCCB
Thermal MagnaUc Ball8d ( )
+ OIL & SIC Release
+ With RHOM ",'
(l&T- DZ6) "

-
L . IP SOURCE
- -- - - - ­ - -- f - ­

SUPPLY
o
2F3 2~3 2R4 2R6
I--
2F2

320A
I/C-1 I--
320A
1/C-2 I/C-5 I--
320A
1/C-6 -
320A
I/C-7 -
320A
I/C-8

I ­

FROM REAR
E

1 I 2 -a .w., /.j 3 L r-u 4 J 51 6 L 7 I 8 I 9


~tft3lR~ ..... . CPRI FORMATIONS
~~~m1"~ CENTRAL POWER RESEARCH INSTITUTE
m. m m. eft. ~ m, tIT.<rr.~. 8066 PROF. SIR C.V. RAMAN ROAD, P.B. NO. 8066
f1C;I~I'H'I'( ~ - 560 080 ~ SADASHIVA NAGAR, BANGALORE - 560 080 INDIA
t tTl- -q- ~ 23601454,23601905;23600921
<:[CfH: EPABX 23601454, 23601905,23600921
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http://www.cpri.in http://www.cpri.in

~ -q ITI <j '< -qi'ra1Uf "QCf fct<Frn R SWITCHGEAR TESTING & DEVELOPMENT STATION
'nFc1;:c;g'<l, ~-462023~ GOVINDPURA, BhOPAL - 462023 MADHYA PRADESH
~ : 0755-2586682,2587349,2586343,2586997 PHONE : 0755-2586682,2587349, 2586343,2586997
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[email protected] [email protected]

~ ~ ~ ~m<f Sl~I'I~11C'11 ULTRA HIGH VLOTAGE RESEARCH LABORATORY


tIT.<rr.~ 9, P.B. NO.9, UPPAL P.O. WARANGAL HIGHWAY
~ it. ~. ~ ~, ~C;'<1611C;-500039 (3IT.>1.) HYDERABAD-500039 (A.P.)
t tTl- -q- ~ <:[CfH : 040-27203112, 27208067, 27203622 EPABX : 040-27203112,27208067,27203622
~ : 040-27203378, 27201127 FAX : 040-27203378, 27201127 ".

~-~ : [email protected]· E-mail: [email protected]


uhvri [email protected] [email protected]

crrq~R THERMAL RESEARCH CENTRE


m.tTI-.3fR.~.~, fctgcf fclm CPRI COLONY, V!DYUT VIHAR
~-441111, ~(~) KORADI-441111, NAGPUR (MAHARASHTRA)
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~ -qi'rafUT S1;q'i'I~IIc'11 REGIONAL TESTING LABORATORY


3--q-, ~ft)~<I'<11C'l ~ 3-A, INSTITUTIONAL AREA,
~-62, ~ - 201 309 ('\j.>1) SECTOR 62, NOIDA - 201 309(U.P.)
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~ -qi'rafUT S141'1~11C11 REGIONAL TESTING LABORATORY


>1~ C1c;[ m
eft ~ Cl?1<hllC'l1 1ST FLOOR, CTD WORKSHOP
WBSEB, 31fliafUT ~ (lfCR), WBSEB, ABHIKSHAN BUILDING,
'~ 'f"l' ~, ~-V 'BN' BLOCK, SECTOR-V
~ ~ ffitT, Cf)'IC'lCl?lctl-700 091 SALT LAKE CITY, KOLKATA-700 091
e.cilcfiCffl : 033-64511887 TELEFAX: 033-64511887
t-+R1 : [email protected] E-mail: [email protected]
~: 9831124456 Mobile: 9831124456

~ cRlafUT S1I011'1~11C'l1 REGIONAL TESTING LABORATORY


~ 4, ~ III (~ -q-:b.) NO.4, TYPE III (OLD A.T.)
\'1.~·t~. ~, ~ A.S.E.B. COLONY, NARANGI
'1IClI51c£) - 781 026 (~) GUWAHATI - 781 026 (ASSAM)
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(An Autonomous Society under the Ministry of Power, Govt. of India)


.fLr. _ I rn J''{ 'tfftafUT O~ ~~ ~
Switchgear Testing & Development Station
.nfcl;q~, ~ffi-462 023
Govindpura, Bhopal-462 023
'G?I;:r : 2586682 (~~~) 2586997 (~;:r -I)
Phone : 2586682 (UNIT HEAD) 2586997 (STN-I)
2586343 (~;:r-II) 2586944 (~il~ )j~)
2586343 (STN-II) 2586944 (SUPP. LAB.)
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Fax: 0755-2587774 Grams: POWERESEARCH
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E-mail: stds@cprLin. [email protected]
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Website : http.llcprLin

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