Sanitary Fittings and Fixtures
Sanitary Fittings and Fixtures
Sector: Construction
Sub-sector: Plumbing
Purpose statement
This module describes knowledge and skills required to install sanitary fittings and fixtures. It describes the
skills, knowledge and attitudes required for the trainee to prepare the workplace, Perform drilling space for sanitary
appliance, Perform Sanitary Mounting and Handover the work.
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Table of Contents
Content /Topic 1: Description of Rules and regulations for the installation of sanitary appliances
Water regulation do not refer specifically to sanitary appliances, but do deal with how they perform by covering undue consumption .waste of water and
The Regulations governing W.C cisterns, urinals and automatic flushing cisterns are limited to the capacity of the water for flushing.
Backflow prevention is achieved either through Mechanical Method (using Valves) or non-Mechanical (Foot Valves /Check valves /Non return valves
It is important to ensure that commonly used plumbing products and materials are of the same Types
The process of certification of quality of plumbing product may necessitate the setting up of the testing establishments where products are assessed
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The application of suitable materials and products must be supported by adequate levels of training of plumbers who use them so that they can
The materials from which appliances are manufactured are dependent upon the type of fitment and the use of building into which it is to be installed
.in general terms the materials must be non-corroding, non-Absorbent and easily cleaned. In factory and schools materials must also be capable of
withstanding rough treatment, for domestic use this requirement can be discounted because of the wide variety of materials used and the diversity
of cleaning materials ,Manufactures of sanitary appliances always indicate the recommended cleaning materials to be used and give Maintenance
instructions. Always ensure a client is given this information on completion of the installation.
C) Waste Appliances : are plumbing fixtures used to receive the liquid discharge free from faecal matter
A) Connection Fittings : Accessories made either of the same or different materials ,are used to join two pipe of the same size at the straight run
UNIONS
Since all pipes are right-hand threaded, it would be impossible to assemble or disassemble the last length of threaded pipe without a union.
A union can be installed or removed from the system without disturbing other fittings. It consists of three parts: 1. A shoulder with internal threads at one end for
attaching to a pipe. The shoulder is shaped to mate with the external part.
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2. A collar with internal threads for attaching the other two parts over their mating surfaces.
3. A piece with external threads for the collar and mating surface for the shoulder at one end, and internal threads at the other end for attaching to a pipe.
In some designs, the shoulder and the external threaded piece, have a machined spherical joint that provides a watertight seal when the collar is securely tightened.
Dielectric unions are installed when copper and iron pipe are joined. This prevents galvanic corrosion that may destroy the pipe or fitting.
Unions are much alike but may have different shaped joint surfaces. In the spherical type, the end of one part is shaped like a ball with a hole in it. The end of the other
part is shaped to fit over it and the two are held together securely by the threaded collar.
NIPPLE
B) Change in Direction through pipe : Are used to change the direction of pipeline
e.g. : Elbow, Bend
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C) Branched by T pieces or Crossing : Are used to make a new branches on existing pipelines
e.g: Tee and Cross fittings
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D) Change in diameter through pipe : are used to Reduce to size of pipeline
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e.g: 1) Reducer
2) bushing, has external threads on the outside and internal threads inside. It is used to connect a pipe to a larger size fitting.
BUSHING
Valves can be categorized into the following types, based on their operating mechanism.
Ball valve, for on/off control without pressure drop. Ideal for quick shut-off, since a 90° turn completely shuts-off, compared to multiple 360° turns for
other manual valves.
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BALL VALVE
Butterfly valve :a valve consisting of a rotating circular plate or a pair of hinged semicircular plates, attached to a transverse spindle and mounted inside a
pipe in order to regulate or prevent flow.
Angle valve : A manually operated valve with its outlet opening oriented at right angles to its inlet opening; used for regulating the flow of a fluid in a pipe.
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Angle valves
Gate valve: A gate valve, also known as a sluice valve, is a valve that opens by lifting a barrier (gate) out of the path of the fluid. Gate valves require very little
space along the pipe axis and hardly restrict the flow of fluid when the gate is fully opened.
Gate valve is mainly for on/off control, with low pressure drop.
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Gate valves
Globe valve: it is different from ball valve, is a type of valve used for regulating flow in a pipeline, consisting of a movable plug or disc element and a
stationary ring seat in a generally spherical body.
Globe valve ,good for regulating flow. Uses a cylinder movement over a seat..
Needle valve : A needle valve is a type of valve with a small port and a threaded, needle-shaped plunger. It allows precise regulation of flow, although it is
generally only capable of relatively low flow rates.
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Pinch valve: is a full bore or fully ported type of control valve which uses a pinching effect to obstruct fluid flow.
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These are more specific types of valves, used only in particular fields or applications. Often they are subcategories of the classification by operating principle and
by function.
Clapper valve: is a simple valve with a hinge on one side; allows fluid to flow in only one direction.
a type of check valve used in the Siamese fire appliance to allow only 1 hose to be connected instead of two (the clapper valve blocks the other side from
leaking out
Foot valve: a one-way valve at the inlet of a pipe or the base of a suction pump.
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L.O 1.2: Select tools and equipment
A) Screw drivers: is a tool, manual or powered, used for screwing (installing) and unscrewing (removing) screws. A typical simple screwdriver has a handle
and a shaft, ending in a tip the user puts into the screw head before turning the handle
B) Pipe wrench : a tool having two toothed jaws, one fixed and the other free to grip pipes and other tubular objects when the tool is turned in one
direction only
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C) Spanners : a tool with a shaped opening or jaws for gripping and turning a nut or bolt.
D) Hack saw : a fine-tooth saw with a blade under tension in a frame that is used for cutting hard materials
E) Pliers : pincers with parallel, flat, and typically serrated surfaces, used chiefly for gripping small objects or bending wire
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PLIERS
F) Power hand drill : a hand tool with a rotating chuck driven by an electric motor and designed to take an assortment of tools for drilling,
G) Hummer :
A) Tape measure: a length of tape or thin flexible metal, marked at graded intervals for measuring
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B) PPE Personal protective equipment, commonly referred to as "PPE", is equipment worn to minimize exposure to hazards that cause serious workplace
injuries and illnesses.
Examples of PPE include such items as gloves, foot and eye protection, protective hearing devices (earplugs, muffs) hard hats, respirators and full body
suits. Understand the types of PPE.
A) Gloves : covering for the hand worn for protection against cold or dirt and typically having separate parts for each finger and the thumb.
B) Hard boot/Rubber boot : is a shoe with a reinforced toe cap to minimize foot injuries caused by dropped articles.
HARD BOOT
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Rubber Boot
C) eye protection: is a type of personal protective equipment (PPE) designed to prevent injury to the eye. ... Eyes are easily injured by many things
such as small particles, chemicals, biological agents, strong visible light and non-visible rays. Eyes should be protected by using appropriate eye
protection.
GLASSES
D) protective hearing devices : also known as a HPD, is an ear protection device worn in or over the ears while exposed to hazardous noise to help
prevent noise-induced hearing loss.
Ear plugs
E) hard hats: a rigid protective helmet, as worn by factory and building workers
Helmets
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F) respirators : an apparatus worn over the mouth and nose or the entire face to prevent the inhalation of dust, smoke, or other noxious substances.
G) full body suits: A bodysuit is a piece of clothing that fits tightly over the top part of the body and fastens between the legs
OVERALL
C) Pipe cutter: A pipecutter is a type of tool used by plumbers to cut pipe. Besides producing a clean cut, the tool is often a faster, cleaner, and more
convenient way of cutting pipe than using a hacksaw, although this depends on the metal of the pipe
D)
L.O 1.3: Select materials
A) Flexible pipe : Flexible pipe is characterized by a composite construction of layers of different materials, which allows large amplitude deflections
without adverse effects on the pipe
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FLEXIBLE PIPE
B) Pipes : a tube used to convey water, gas, oil, or other fluid substances.
PIPES
C) Teflon : a tough synthetic resin made by polymerizing tetrafluoroethylene, chiefly used to coat non-stick cooking utensils and to make seals and
bearings.
E) Soil solvent
F) Screws : a short, slender, sharp-pointed metal pin with a raised helical thread running round it and a slotted head, used to join things together by
being rotated so that it pierces wood or other material and is held tightly in place
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content/Topic 1 Description of Waste appliances
W.H. basins
LAVATORY (WASHING BASSIN)
Lavatory is the one of the waste appliances using in sanitary appliances
Lavatory: is a basin with running water and drainage facilities, used for washing the face and hands
Lavatory are located in bath room with other sanitary appliances
Types of lavatory:
LAVATORY/WASH BASIN
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WASH BASIN WITH PEDESTAL
BIDET: a low, basin like bathroom fixture, usually with spigots, used for bathing the genital and perinea areas
BIDET
Shower tray: Surface that forms the floor of the shower, which is designed to lead the water to the drain without leakage.
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SHOWER TRAY
Bath tubs :is a bathroom fixture, a tub that you can fill with water for bathing. Some people like to soak in a bathtub at the end of a long day.
Many bathtubs are made of ceramic or porcelain, and they're large enough for an adult to lie down in at least partially submerged in water.
BATH TUB
W.C : is defined as water closet or bath room used for liquid and solid waste holding
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PARTS OF TOILET TANK
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Squat Toilet :A toilet, usually consisting of a hole in the ground and sometimes a tank, which is operated by squatting, as opposed to sitting
SITTING : A toilet which is operated by sitting, as opposed to squatting, such as a flush toilet
SITTING TOILET
URINAL: Is a bowl or other receptacle typically attached to a wall in public toilet into which men may urinate , a receptacle used to receive the urine of person
with urinary incontinence
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DESIGN REQUIREMENT
Sanitary appliances should be designed in order to reduce area to the minimum and should have durable, easily cleaned and according to the users.
Before starting to design the floor plan of any structure ,the design needs to know the following information:
-Types of building: residential or public building
-consumers: number of users of that building
1. Metric system unit :A system of measurement in which the basic units are the meter,
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2. Imperial system unit : is a system of weights and measures that includes pounds, ounces, feet, yards, miles, etc. We also call it imperial units
A system of measurement in use in the United Kingdom and other Commonwealth countries, now mostly superseded by the metric system; similar to
the system currently used in the United States; consisting of units such as the inch, the mile and the pound (of weight)
Height :the measurement of someone or something from head to foot or from base to top.
Length :the measurement or extent of something from end to end; the greater of two or the greatest of three
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Width :the measurement or extent of something from side to side; the lesser of two or the least of three dimensions of a body.
Rulers : are used for measuring a line, and the straight edge allows them to be used for drawing, scoring, or cutting. They are often used in technical
drawing, math & geometry, engineering, carpentry,
RULERS
Tape measure :A tape measure or measuring tape is a flexible ruler used to measure size or distance. It consists of a ribbon of cloth, plastic, fibre glass,
or metal strip with linear-measurement markings. It is a common measuring tool
TAP MEASURE
Try Squares : is a woodworking tool used for marking and measuring a square piece of wood. The square refers to the tool's primary use of measuring
the accuracy of a right angle (90 degree angle); to try a surface is to check its straightness or correspondence to an adjoining surface
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TRY SQUARE
Foot steel tape:A steel ribbon used for the measurement of distances; in the US, surveyor's and engineer's tapes usually are accurately graduated
in feet, tenths, and hundredths of a foot; builder's tapes are graduated in feet, inches, and fractions of an inch; also called a steel measuring tape.
FOOT STEELTAPE
Vernier caliper: are used to measure the inner and outer breadth of rods and domains and thickness of any sort of object accurately. The Vernier
calipers can also be utilized to measure deepness of holes and objects which can be too hard to do with any other scale.
Vernier Calliper
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VERNIER CALIPER
Spirit level :A spirit level is used for determining horizontal and vertical levels and can be used on a variety of DIY projects in and around the home.
A spirit level is used to designed to indicate whether a surface is level on the horizontal or vertical planes
Spirit level
Plumb bomb:A plumb bob, or plummet, is a weight, usually with a pointed tip on the bottom, suspended from a string and used as a vertical
reference line, or plumb-line. It is a precursor to the spirit level and used to establish a vertical or horizontal datum.
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PLUMB BOB
Masonry drill bit : Drill bits that can drill through concrete are called masonry bits. ... Masonry bits cut holes through concrete in two steps. The tip of
the drill bit is larger in diameter than the shaft below so that when the shaft reaches the hole
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Twist drill bit : are the most widely used of all drill bit types; they will cut anything from wood and plastic to steel and concrete. ...
A twist drill is a metal rod of a specific diameter that has two, three or four spiral flutes running most of its length
Wood drill bit: Any other style of cutter, for example a spade drill, that is rotated and fed in a similar manner as a twist drill to of cut a hole in
metal, wood or other materials.
Mechanical hand drilling machine : A device, usually motor-driven, fitted with an end cutting tool that is rotated with sufficient power either to create
a hole or to enlarge an existing hole in a solid material. Also known as driller.
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Drilling Machine
Power hand drilling machine is a power tool for drilling holes into hard materials. drill - a tool with a sharp point and cutting edges for making holes
in hard materials (usually rotating rapidly or by repeated blows
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Battery hand drilling machine :A cordless drill is an electric drill which uses rechargeable batteries.
Definition of plug:also known as an anchor,is a fibre or plastic (originally wood) insert used to enable the attachment of a screw in material that is porous or
brittle or that would otherwise not support the weight of the object attached with the screw.
Plastic wall plugs
Metallic wall plugs
Wood wall plugs
Plastic wall plug:suitable for all kinds of concrete and masonry substrate materials
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L.U 3 Perform sanitary mounting
L.O 3.1: Pose sanitary appliances
Topic 1 Identification of Materials used
Screws
Plugs
Silicon
Cement
Soil solvent
Mastic
Screws
a short, slender, sharp-pointed metal pin with a raised helical thread running round it and a slotted head, used to join things together by being rotated
so that it pierces wood or other material and is held tightly in place
Wall Plug :a piece of solid material fitting tightly into a hole and blocking it up.
"somewhere in the pipes there is a plug of ice blocking the flow
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Pencil : an instrument for writing or drawing, consisting of a thin stick of graphite or a similar substance enclosed in a long thin piece of wood or fixed
in a cylindrical case.
Pieces of chalk : 1. a soft fine-grained white sedimentary rock consisting of nearly pure calcium carbonate, containing minute fossil fragments of marine
organisms, usually without a cementing material.
2. a piece of chalk or a substance like chalk, often coloured, used for writing and drawing on a blackboard.
Marker : is a pen which has its own ink-source, and usually a tip made of a porous, pressed fibers such as felt. A typical permanent marker consists of
a container and a core of an absorbent material such as felt.
Fastener is a device that is used to mechanically join (or fasten) two or more objects together. There are many different types of mechanical fasteners, but, in
general,
fasteners can be divided into two main categories; non-permanent and permanent fasteners.
Types of fixing
Nails.
Screws.
Nuts and bolts.
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Special plugs (anchors)
Rivets.
Adhesives.
Welding.
Nails: a small metal spike with a broadened flat head, driven into wood to join things together or to serve as a hook
Screws:a short, slender, sharp-pointed metal pin with a raised helical thread running round it and a slotted head, used to join things together by being rotated
so that it pierces wood or other material and is held tightly in place
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WALL PLUGS
RIVETS: a metal pin for passing through holes in two or more plates or pieces to hold them together, usually made with a head at one end, the other end being
hammered into a head after insertion.
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ADHESIVE :a substance used for sticking objects or materials together; glue
ADHESIVES
WELDING : join together (metal parts) by heating the surfaces to the point of melting with a blowpipe, electric arc, or other means, and uniting them by pressing,
hammering, etc
Soil solvent : it can be defined as the study of the chemical and physical forms and distribution of contaminants in soils, since it is tenaciously held by
solis through both electrostatic and nonelectrostatic mechanisms
Mastic : an aromatic gum or resin that exudes from the bark of a Mediterranean tree, used in making varnish and chewing gum and as a flavouring.
Cement : a powdery substance made by calcining lime and clay, mixed with water to form mortar or mixed with sand, gravel, and water to make
concrete.
Silicon : the chemical element of atomic number 14, a non-metal with semiconducting properties, used in making electronic circuits. Pure silicon exists
in a shiny dark grey crystalline form and as an amorphous powder.
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L.O 3.3: Mount cistern
Screws : a short, slender, sharp-pointed metal pin with a raised helical thread running round it and a slotted head, used to join things together by being
rotated so that it pierces wood or other material and is held tightly in place
Wall Plugs : also known as an anchor ,is a fibre or plastic (originally wood) insert used to enable the attachment of a screw in material that is porous or
brittle or that would otherwise not support the weight of the object attached with the screw.
Definition of stop valve : a valve used to stop the flow of liquid in a pipe.
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content/Topic 2 Connection of flexible pipe to the cistern
flexible pipe : is characterized by a composite construction of layers of different materials, which allows large amplitude deflections without adverse effects on
the pipe. This product may be delivered in one continuous length or joined together with connectors
flexible pipes
flexible pipes
flexible pipes
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flexible pipes
Outlet pipe: a pipe with an opening which permits escape or release (of liquid, etc
Operational Steps
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2. Coupled Water Closet with Siphonic Action Pan
These rely on siphonic action to empty the contents of the pan; the flushing water is used to
clean the pan and refill the trap seal.
Operational Steps
Operational Step
4. Urinals
These can be slab, stall or bowl types. They are flushed every 20 minutes, by means of an automatic
flushing cistern at the rate of 4.5 litres per stall or bowl. Slab types require a flush of a 4.5 litre per
600mm of slab length.In order to conserve water, the valve supplying the automatic flushing cistern may
be a hydraulically operated type, so that the valve is shut off automatically during the hours when the
building is unoccupied.
Stall Urinals
Stall urinals are made in single units complete with a floor channel and have sides which
provide some privacy. They can be built up into ranges by bedding them together and
covering the joints with a capping piece. They are usually made from glazed fireclay or
stone ware
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Slab urinals
Slab Urinals
Slab urinals can also be built up to any required length but they do not generally have the side
pieces except at the ends of the range. Traditional materials are glazed fireclay or stoneware.
The floor channel is built up separately and must be made first by laying each piece perfectly
level; the fall is in the channel itself so each piece is numbered in sequence at the factory.
Once positioned, a weak grout of sand and cement must be poured behind the slabs.
Bowl Urinals
Bowl urinals are the easiest type of urinal to install, consisting of a wall-mounted bowl with
optional separate screens if fitted in ranges. They are available in glazed fireclay, stoneware,
vitreous china or stainless steel.
Another type of urinal, even cheaper and easier to install than a range of bowl urinals, is the
stainless steel trough urinal. Fitted at the same height as bowl urinals, these are available in
4m long one-piece sections.
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Bowl urinal
Bed-Pan Washers
These are installed in hospital sluice rooms and are provided with a bed pan and urine bottle
jet. Since the jet is below the flooding level of the appliance, there is a danger of pollution of
water by back siphonage. The jet should therefore be supplied with water from a cold water
storage cistern through a separate pipe.
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Operational Steps (Slop Sinks and Bed Pan Washers)
Operational Steps
1. Mark the position for the wash hand basin brackets (in the case of bracket types).
2. Drill a hole of the correct diameter and depths using a suitable masonry drill to
receive plastic plug or ribbed plug.
3. Insert the plug to the wall.
4. Pass the screw through the item to be fixed and into the plug.
5. Screw home the bracket until tight.
6. Place the basin on the bracket.
7. Connect the hot and cold water supply to the pipe.
8. Connect the waste outlets.
9. In case of the pedestal type mark the position for the bolts and nuts to hold the basin.
10. Place the basin to the wall and align the holes in the basin to the bolts.
11. Tight the bolts and nuts to hold the basin
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12. Fix down the pedestal to the floor with brass screws to support the basin
Baths
Operational Steps
Showers
Operational Steps
Sinks
Operational Steps
B) Cleaning with cloth rugs : means a cleaning product designed for the purpose of eliminating dirt and stains on rugs, carpeting, and the interior of motor
vehicles or on household furniture or objects upholstered or covered with fabrics such as wool, cotton, nylon, or other synthetic fabric
C) Soaps: are special, powerful cleansers that can break up dirt, oils, and grease in clothing or on dishes. You might buy laundry detergent for washing
your dirty clothes and dish detergent for the sink full of plates and bowls after your dinner party
L.O 4.2: Clean and store tools and equipment
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A) Water : a colourless, transparent, odourless liquid that forms the seas, lakes, rivers, and rain and is the basis of the fluids of living organisms.
The Many Uses of Water
Water can be used for direct and indirect purposes. Direct purposes include bathing, drinking, and cooking, while examples of indirect purposes are the use of
water in processing wood to make paper and in producing steel for automobiles. The bulk of the world’s water use is for agriculture, industry, and electricity.
The most common water uses include:
B) Rugs : a floor covering of thick woven material or animal skin, typically not extending over the entire floor.
RUGS
C) Oil : a viscous liquid derived from petroleum, especially for use as a fuel or lubricant.
OIL
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D) Brushes: an implement with a handle and a block of bristles, hair, or wire, used especially for cleaning, applying a liquid or powder to a surface,
or arranging the hair.
Cotton waste: means any material defined under cotton by-products containing more than seven per cent of trash, hull, leaf, stem, pulp, etc., and
includes cotton motes.
E)
content/Topic 2 Rearrange :reorder Tools in tools boxes /Chelf according to their specification
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content/Topic 3 Remove the remains, metals chips and dust from the working place
The remains materials chips should be removed at workplace
L.U 4.3: Prepare a relevant report of the work
Content/Topic 1 Writing the correct report
Prepare relevant report of work directly related, connected or pertinent to a topic not out of date
Usable materials : capable materials of being used
Remain materials :materials which are left (remainder) to stay behind while others have been removed or destroyed
References :
1. Book of CODE OF PRACTICE ON SEWERAGE AND SANITARY WORKS
2. BS 6465: Part 1: 1984 Code of practice for the provision, selection and installation of sanitary appliances
3. Google Scholar
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