EXEL-L

- Complete with high efficiency LED tubes

- Quick access to the internal
electrical equipment
- Double locking system operated by
hexagonal-head tool
- Zone 1, 2, 21, 22

Reinforced polyester
resin body
Certified LED tubes

Hinges

Detail of the internal side

Transparent poly-
carbonate cover

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 EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

EXEL-L series increased safety lighting fixtures for LEDs resin-bonded tubes are suitable to be installed in hazardous areas where a
high degree of protection and resistance against corrosion is required. EXEL-L series is GRP made and features the 'Ex de mb op is'
according to the safe optical radiation standard. It’s equipped with LED tubes sealed in a transparent resin. The LED tubes are ma-
nufactured by Cortem and they are certified and supplied along with the lighting fixture. The through wiring double ended makes
installation on field easier and faster. The transparent cover is clipped into place on both sides of the fixture body with 8 clips on the
EXEL-215L model and 14 clips on the EXEL-230L unit. This ensures excellent protection against dust and water over time. A safety
switch housed inside the lighting fixture cuts off automatically the power supply when the lighting fixture is opened for the LED tubes
and/or electrical component replacement. The EXEL-L series provides four models fitted with a Ni-Cd battery with electronic inver-
ter for use in emergency operation. Thanks to the use of LED technology applied also on the emergency models, the operating time
and the energy saving are considerably greater.
A red LED warning light comes off if the battery needs to be replaced due to a short circuit or if the battery itself is dead.

Application sectors:
Offshore Farm Onshore Low Chemical and Waste Naval 100%
plants produce plants temperatures petrochemical water installations Cortem
applications plants purification product

CERTIFICATION DATA

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2GD - Ex de mb op is IIC T6/T5 Gb - Ex tb IIIC T49°C/T64°C Db IP66

Certification: ATEX CML 15 ATEX 3188

IECEx CML 15.0044

All IEC Ex, TR CU and INMETRO certification data

TR CU AVAILABLE can be downloaded at www.cortemgroup.com

INMETRO DNV 12.0055 X

Standards: CENELEC EN60079-0: 2012, EN60079-1: 2007, EN60079-7: 2007, EN60079-18: 2015, EN60079-
28: 2015, EN60079-31: 2014 and EUROPEAN DIRECTIVE 2014/34/UE.
IEC60079-0: 2011, IEC60079-1: 2007-04, IEC60079-18: 2014, IEC60079-28: 2015, IEC60079-
31: 2013, IEC60079-7: 2006-07

Class temperature: 85°C (T6) 100°C (T5)

With emergency
Ambient temperature: -40°C +40°C (T6) -40°C +55°C (T5)
-20°C +50°C (T5)

Degree of protection: IP66

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 EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

MECHANICAL FEATURES ORIGINAL PRODUCT

Body: Black shock and UV resistant fibreglass reinforced anti-static polyester resin
Diffuser: Transparent polycarbonate, shock and UV resistant
Protected opening system: Sliding system operated by a hexagonal-head tool (for safety reasons, the fixture can not be
opened without the tool)
Gasket: Acid/hydrocarbon resistant expanded silicone
Reclining frame: Aluminium and stainless steel
Inner fixed frame: Extruded aluminium
Bolts and screws: Stainless steel
Entries: 4 x Ø25.5 entries (suitable for ISO M25x1.5 threads). Lighting fixture kit contains 3 model
PLG2ILXE7 plugs and 2 model UNI2LXE7DS cable glands for non-armoured cable
Mounting: Nickel plated brass inserts with 2 x M8 holes

ELECTRICAL FEATURES

Ballast: Electronic
Rated voltage: 110/277 Vac (EXEL-215L)
220/240 Vac (EXEL-230L)
Rated frequency: 50/60 Hz
Connection: Directly to terminal board L, N, Pe section 4 mm2 terminal board with jumpers suitable for
through wiring double ended
Emergency unit: Electronic inverter 110/240 Vac 50/60 Hz, 110-270 Vdc. Batteries Ni/Cd, 4 Ah o 7 Ah, 6V
Wiring: Silicone rubber cables with glass braid insulation for high temperatures

ACCESSORIES AVAILABLE / SPECIAL REQUESTS

Installation brackets
Grey polyester resin body (code EXEL-215LG)
Cable entry: 4 x Ø20.5 holes. Lighting fixture kit contains 3 model PLG1ILXE7 plugs and 2 model UNI1LXE7 cable glands for
non-armoured cable (code EXEL-215L/20)
Earthing continuity plates for metal cable glands

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EXEL-L series lighting fixture with Cortem resin-bonded LED tubes
Quick access
Thanks to the new reclining frame on which the LED
tubes are housed, it's possible an easy access to the
inside part of the lighting fixture. This system sim-
Inner fixed frame in extruded alu- plifies the maintenance and any interventions on the
minium for components housing electrical part by the operator, ensuring greater sa-
fety and quick service.

180° opening of the transpa-

rent diffuser by means of a
hexagonal-head tool
Battery pack

LED tubes certified by Cortem

CE Ex II 2GD
Ex e mb IIC T.. Gb
Ex mb IIIC T..°C Db IP6x

Certified electronic inverter hou-

sed in cylindrical aluminium box
with one end sealed to allow
passage of cables

Manually loosening the

two screws, you can re-
cline entirely the frame
and access directely
Electronic ballast by Cortem
according to: to the electrical compo-
EN 61347-1, EN 61347-2-13, nents.
EN 62384, EN 61000-3-2,
EN 61000-4-5, EN 55015, EN 61547

Reclining frame in alluminium and

stainless steel for LED tubes housing

Safety switch

Internal electrical components easily acces-

sible by the operator for a rapid replacement
in case of fault.
Terminal board section 4 mm2

Wiring is carried out with safety and without

that detached parts of the frame obstacle
maintenance operations.

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 EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

Normal working

Code Dimensions mm Watt LED tubes Power supply Weight

A A1 B C n° Kg
mm

EXEL-215L 785 420 185 155 29 2 110-277Vac 50/60Hz 4,9 195x155x820

EXEL-230L 1370 720 185 155 56 2 220-240Vac 50/60Hz 9,2 196x155x1400

Normal + emergency working

Code Dimensions mm Operating LED tubes Power supply Watt Discharge time Weight
A A1 B C type n° in minutes Kg
mm

EXEL-215LEF4 785 420 185 155 normal + emergency 2 220-240Vac 50/60Hz 29 180’ 7,2 196x155x820

EXEL-230LEF4 1370 720 185 155 normal + emergency 2 220-240Vac 50/60Hz 56 120’ 10,1 196x155x1400

EXEL-215LEF7 785 420 185 155 normal + emergency 2 220-240Vac 50/60Hz 29 240’ 7,2 196x155x820

EXEL-230LEF7 1370 720 185 155 normal + emergency 2 220-240Vac 50/60Hz 56 240’ 10,1 196x155x1400

Only emergency working

Code Dimensions mm Operating LED tubes Power supply Discharge time Weight
A A1 B C type n° in minutes Kg
mm

EXEL-115LEE4 785 420 185 155 only emergency 1 230Vac ±10% 50/60Hz 180’ 7,2 196x155x820

EXEL-130LEE4 1370 720 185 155 only emergency 1 230Vac ±10% 50/60Hz 120’ 10,1 196x155x1400

EXEL-115LEE7 785 420 185 155 only emergency 1 230Vac ±10% 50/60Hz 240’ 7,2 196x155x820

EXEL-130LEE7 1370 720 185 155 only emergency 1 230Vac ±10% 50/60Hz 240’ 10,1 196x155x1400

DIMENSIONAL DRAWING
M25x1.5 M25x1.5 M25x1.5 M25x1.5

DON’T FORGET TO ORDER THE ACCESSORIES

Example: Type of lighting fixture Installation bracket
+ + other ...see key
EXEL-215L G-0480 ACCESSORY

ILLUSTRATION DESCRIPTION MODEL FEATURES CODE KEY

Length: Material:
Tige BRF8MIN/250 SPARE PART

250 mm stainless steel ACCESSORY

Material:
Eyebolt GOF-8 SPARE PART

galvanised steel ACCESSORY

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 EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

ILLUSTRATION DESCRIPTION MODEL FEATURES CODE KEY

Material:
Type U bracket
bracket: galvanised steel G-0609 SPARE PART

complete with screws ACCESSORY

screws: stainless steel

Material:
Type V bracket
bracket: galvanised steel G-0610 SPARE PART

complete with screws ACCESSORY

screws: stainless steel

Material:
Type D bracket
bracket: galvanised steel G-0611 SPARE PART

complete with screws ACCESSORY

screws: stainless steel

Material:
Type P bracket bracket: galvanised steel G-0480 ACCESSORIO
RICAMBIO

screws: stainless steel

Holes: M20x1.5 B-479

Earthing continuity plates for Material: SPARE PART

metal cable glands brass ACCESSORY

Holes: M25x1.5 B-479/1

EXEL-215L B215-0300
LED tubes
LED resin-bounded SPARE PART

exec. Ex mb
EXEL-230L B230-0300

EXEL-215L B18-363
Material:
Transparent diffuser SPARE PART

polycarbonate
EXEL-230L B36-363

Non-armoured cable gland

Ex e II IP 66/67
complete with rubbers, ISO M25x1,5 UNI2LXE7DS SPARE PART

(std. range cable 10-18)

seal and lock nut

Plug with
seal and ISO M25x1,5 Ex e II IP 66/67 PLG2ILXE7 SPARE PART

lock nut

Hexagonal-head tool Hexagon 10 CLAFT10 SPARE PART

110-240 Vac,
Electronic inverter EI-30L
110-270 Vdc SPARE PART

4 Ah 6V NiCd G-0309B
Battery pack SPARE PART

7 Ah 6V NiCd G-0309

110/277 Vac
Electronic ballast EXEL-215L 50/60 Hz EB215L SPARE PART

110/277 Vdc

220/240 Vac
Electronic ballast EXEL-230L 50/60 Hz
SPARE PART
EBL4040-2
220/240 Vdc

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 EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

Dimensions in mm

45° angle mounting Pendant mounting Mounting using 1.1/2”

TYPE “D” with eyebolt TYPE “O” metal clamps TYPE “P”

Type P clamp

Low ceiling mounting with High ceiling mounting with

clamp TYPE “U” clamp TYPE “V”

Wiring diagrams
Normal lighting fixture
Tube ø1.1/2”

L N PE
Standard pole mounting

Power supply

Connections can be made on either side of the fixture body

for simple, fast installation

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 EXEL-L series lighting fixture with Cortem resin-bonded LED tubes

Electrical features EXEL-215L EXEL-230L

Power supply: 220-240 Vac 220-240 Vac

Rated frequency: 50-60 Hz 50-60 Hz

Power consumption: 29 W 56 W

Direct connection to terminal board L, N, Pe.

Connection: Section 4mm2, suitable for loop-in/loop-out

Power factor: >0,93* >0,98*

Rated current: 146 mA* 265 mA*

EMC (electromagnetic compatibility): EN 55015, EN 61547, IEC 61000-3-2, IEC 61000-3-3

THD (total harmonic distortion): <4% 230 Vac, 50 Hz

Over-voltage protection: 4 kV 4 kV

Driver performances: Over-Voltage protection, Over-Current protection, Short-Circuit protection

Photometric features
LED: Resin-bonded LED tubes

Viewing angle: 120° 120°

Colour temperature: 5000 K 5000 K

CRI: 80 80

Instant Restrike: SI SI

Lumen: 2850 lm 5637 lm

Maximum light intensity: 927 cd 1920 cd

Overall efficiency: 98 lm/W 100 lm/W

* Test at 220Vac

EXEL-215L EXEL-230L

On Cortem Group web site you can download .LDT and .IES lighting data files for the design and simulation = plane 90270

of lighting levels in 2D and 3D, rendering and ray tracing. = plane 0180

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