Unlocking Green Steel Demand
Unlocking Green Steel Demand
Authors Reviewed by
EY Parthenon: Kapil Bansal, Reshma Dr Arvind Bodhankar, Chief Sustainability Officer, Arcelor Mittal Nippon Steel India
Narayanankutty, Swapnil Kaushik Mr Bernt Nordman, Head of Climate Program, WWF Finland
WWF-India: Vishal Dev, Vishal Sukhija, Mr Naveen Ahlawat, Head – Power to X, Jindal Steel & Power Ltd
Kalyan Verma, Mansi Chauhan Mr Prabodha Acharya, Chief Sustainability Officer, JSW Group
CII-GBC: Vinoth BalaKumar Mr Rajiv Mangal, Vice President Safety, Health & Sustainability, Tata Steel Limited
Mr Sandeep Tandon, National Project Manager, Low Carbon Technology
Deployment Project, UNIDO
07 Recommendations 36
List of
figures
Figure 1: India’s steel production target vs. steel demand (MMT).............................................................................................11
Figure 4: Demand for green steel in construction, infrastructure and automobile sectors in India (MMT) .................................15
Figure 5: Green steel supply-demand gap in construction, infrastructure and automobile sectors in India (MMT)........................17
Figure 6: Impact of carbon price on sales price of BF-BOF steelmaking (US$/t steel).................................................................19
Figure 7: Green steel premium and impact of carbon price on sales price of H2 DRI steelmaking (US$/ t steel)..........................20
Figure 8: Green steel premium and carbon tax impact on automotive production cost..............................................................21
Figure 9: Green steel premium and carbon tax impact on construction production cost............................................................22
Figure 10: Green steel premium and carbon tax impact on infrastructure production cost........................................................25
BF Blast furnace
CP Carbon Price
NG Natural gas
RE Renewable energy
USD US dollars
490 500
500 500
422
400 400
403
354
395
390
382
340
283
329
300 300
286
276
179
228
200 200
220
139
136
100 100
0 0
FY24 FY30 FY35 FY40 FY45 FY50
1%
9%
Construction
136
22% Infrastructure
43%
Engineering and packaging
MMT
Automobiles
Defense
25%
13
390
329
276 205
220 159
131
101
102
92
76
59
49 52
41 45
18 21 24 26
3 3 4 5
FY30 FY35 FY40 FY50
01 Finished steel demand projections are analyzed based on growth rate of each end-use sector over
FY30, FY40 and FY50
Table 1: Steel consumption CAGR over the fiscal years across the sectors
CAGR
Sector
FY24-FY30 FY30-FY35 FY35-FY40 FY40-FY50
15
Figure 4: Demand for green steel in construction, infrastructure and automobile sectors in India (MMT)
75 73.44
39.74
51.10
30
23.10
24.89
25
13.06
10
7.60
25.43
5 4.49 10.60
2.52
4.23
1.50
0 0.48
FY30 FY35 FY40 FY50
17
01 Inputs were taken from three prominent auto companies, and two prominent construction and
infrastructure companies
02 Green steel demand over the years is calculated based on net zero targets of the companies holding
more than 85% cumulative share in automobile, construction and infrastructure sectors
03 In automobile sector, steel consumption across various automobile sub-segments, namely Light Commercial
Vehicles, Medium & Heavy Commercial Vehicles, Passenger Vehicles, Two-Wheelers, and Three-Wheelers has been
analyzed based on two key factors: Per-unit steel usage and projected growth of each sub-segment through FY50.
The analysis also considers the evolving share of Internal Combustion Engine vehicles and Electric Vehicles (EVs)
within each sub-segment.
04 The estimated demand for green steel is derived based on the assumption that automotive companies will begin
procuring green steel at least 10 years prior to achieving their net zero or Scope 3 targets. This transition is modeled
to start with 10% green steel procurement in the first year, increasing by 10% points each subsequent year
05 In construction sector, steel consumption was analyzed for residential buildings, commercial spaces, industrial, and
institutional builds. The infrastructure sector covers analysis of steel consumption in transport, railways, airports
and ports, urban transits, energy, and waste and water infrastructure.
06 The estimated green steel demand from construction and infrastructure sectors is based on scenario-based
demand estimation, wherein certain percentage of overall steel demand is green steel, which is derived on basis of
improving ESG and sustainability ratings, net zero targets, government’s public procurement, etc.
Infrastructure 59 76 92 102
Automobile 18 21 24 26
Currently, the demand for green steel remains negligible sector’s contribution rises to 39.74 million tons, solidifying
across these sectors. However, a significant shift is observed its position as the largest consumer of green steel.
by FY30, where total demand reaches 4.49 million tons, with Infrastructure projects also see significant growth, reaching
the construction sector taking the lead at 2.52 million tons. a demand of 23.10 million tons. The automobile sector,
Infrastructure follows with a demand of 1.5 million tons, and at 10.60 million tons, reflects the automotive industry’s
the automobile sector, at 0.48 million tons, begins to show transition to cleaner manufacturing processes.
early signs of adoption. The construction sector’s dominance
in this phase reflects India’s need to meet its expanding By FY50, the demand for green steel reaches a staggering
urbanization requirements while adhering to greener building 179.17 million tons, underscoring the scale of India’s green
practices. Sustainable construction materials like green steel transition. The construction sector remains the largest
are becoming central to reducing emissions associated with consumer at 102.64 million tons, accounting for more than
real estate and civil engineering projects. half of the total demand. Infrastructure demand also grows
steadily to 51.10 million tons. The automobile sector, while
By FY40, total demand for green steel nearly triples to smaller in absolute terms, registers a demand of 25.43
73.44 million tons, compared to FY35. The construction million tons, marking a significant leap compared to earlier
The trends evident from this analysis highlight the pivotal role of green steel in India’s sustainability journey. The construction
sector is expected to continue to drive the bulk of the demand, fueled by sustainable urbanization and eco-friendly building
materials. Infrastructure, as the backbone of economic growth, may remain a key contributor, with mega projects incorporating
green steel to align with net zero commitments. Meanwhile, the automobile sector, although a smaller segment, could see
exponential growth as automakers adopt low-carbon technologies and aim for greener supply chains.
With the construction, infrastructure and automobile sectors driving demand, innovative green hydrogen-based Direct
Reduced Iron (DRI) steelmaking and alternative green production methods are poised to transform the industry. India’s path to
decarbonization hinges on scaling green steel production to bridge the anticipated supply-demand gap
Figure 5: Green steel supply-demand gap in construction, infrastructure and automobile sectors in India (MMT)
Green steel supply* (2050 net zero scenario) Green steel supply* (2070 net zero scenario) Green steel demand**
200
All values mentioned in million metric tons (MMT)
180 *Through GH2 - based DRI steelmaking. **Construction, infrastructure, automobile sector 179.17
160 150.93
140
120
98.63
100
80
73.44
60 47.89
40
20 24.89
4.75
1.90 4.49 15.20 36.01 52.45
0
FY30 FY35 FY40 FY50
Source: EYP Analysis
01 The representation of green steel supply in India is derived from our analysis presented in the
whitepaper titled ‘Role of green hydrogen in the Indian steel sector’
In the net zero 2070 scenario, H2 DRI steelmaking is 2050 scenario, while the supply of GH2 DRI steel suffices
projected to supply nearly 36, and 52 MMT of green steel up to FY40, a 19% shortfall emerges by FY50. Addressing
in FY40, and FY50, respectively. The accelerated 2050 this gap necessitates the adoption of supplementary green
net zero scenario indicates significantly higher production steel production methods, such as scrap-based electric arc
levels, with outputs of nearly 99, and 151 MMT for the furnaces powered by renewable energy and molten oxide
same years. However, demand in these periods will climb electrolysis (MOE). These alternative technologies will be
steeply to 73 MMT and 179 MMT. This creates a substantial pivotal in ensuring India meets its green steel demand while
supply-demand gap under the 2070 scenario, reaching achieving sustainable industrial growth.
deficits of 103%, and 241%, respectively. In the accelerated
19
Cost of production COGS Impact of carbon price Others (Depreciation + Tax) PAT
All values mentioned in nominal terms 1,193
390 +81%
929
851
753
390
660 191
390
+14%
390
390 191
191 533
191
269
191 191
93
39 39 39 39 39
40 40 40 40 40
2024 2030 2035 2040 2040
01 The analysis is
based on the 02 Price components
like COGS, 03 PAT is kept
constant 04 The analysis considers
an Indian carbon price of
average figures depreciation, in order to ~US$58/tCO2 by 2030,
of five prominent tax, PAT, etc., is analyze the ~US$115/tCO2 by 2040 and
integrated BF-BOF analyzed from the steel prices. ~US$229/tCO2 by 2050
steelmakers in annual reports of
India. the companies.
Projections based on this externality indicate a steady yet pronounced increase in steel prices over the coming decades. By
2030, the sales price is expected to rise from the current US$660 per ton to US$753 per ton, representing a 14% increase.
This upward trend becomes more pronounced by 2050, with the sales price projected to reach US$1193 per ton—a substantial
81% increase relative to the 2024 baseline. The trajectory underscores the escalating financial implications of carbon pricing as
emission reduction mandates grow stricter in alignment with global climate commitments.
21
Figure 7: Green steel premium and impact of carbon price on sales price of H2 DRI steelmaking (US$/ t steel)
01 The analysis considers an Indian carbon price of ~58 $/tCO2 by 2030, ~115 $/tCO2 by 2040 and
~229 $/tCO2 by 2050
Figure 8: Green steel premium and carbon tax impact on automotive production cost
11 10.4%
210
Green premium compared to current
10 200
% impact of steel prices on cost of
production of automotive sector
9
8 160
7
6 5.2% 120
5
4.1%
4 3.7% 80
3
1.9%
2 1.8% 40
0.8% 0.6%
1 0.0% 7
1.0%
0 0
2024 2026 2028 2030 2032 2034 2036 2038 2040 2042 2044 2046 2048 2050
Source: EYP analysis based on primary interaction/interviews
23
02 Annual reports of top auto companies in PV sub-segment were referred for financial metrics like
revenue, PAT, PBT, revenue per PV for the analysis.
03 Kerb weight of automotive: 1500 kg; weight of steel per vehicle: 900 kg; cost of steel for automotive companies.
04 The analysis, considers an Indian carbon price of ~US$58/tCO2 by 2030, ~U$115/tCO2 by 2040 and ~US$229/
tCO2 by 2050; Current base sales price of steel for green steel premium comparison: US$660/ton
In the construction sector, the usage of H2₂ DRI green economically viable option for construction companies.
steel currently leads to an increase in production costs of In contrast, continued reliance on BF-BOF steel beyond
approximately 3.7%. Steel, which constitutes 15% to 25% 2030 is expected to increase production costs by 3% to
of the value of a construction project, influences overall 10% in nominal terms, driven by escalating carbon taxes
expenditures. At the present premium of US$210 per ton, and emissions-related costs. The decreasing premium of
this translates to a measurable, yet manageable, 3.7% green steel underscores its potential to not only reduce the
rise in project costs. Encouragingly, as the green steel environmental footprint of construction but also to ensure
premium declines over time, this cost impact is projected cost-effective project execution in the long term.
to drop to less than 1% by 2035 to 2040, making it a more
Figure 9: Green steel premium and carbon tax impact on construction production cost
10 210
9.4%
base sales price of BF BOF steel (US$/ton of steel)
production
9 200
Green premium compared to current
of
production of automotive sector
onofcost
8
sector
160
7
on cost
steel prices
construction
6
120
ofprices
4.8%
5
3.7%
of steel
4
the
3.4%
% impact
80
of
3
% impact
2 40
1.8% 1.7%
1 0.7% 0.6%
7
0.0% 0.9%
0 0
2024 2026 2028 2030 2032 2034 2036 2038 2040 2042 2044 2046 2048 2050
Source: EYP analysis based on primary interaction/interviews
01 Inputs were taken from two prominent construction / infrastructure companies in India
02 Inputs were taken on cost of constructing residential and commercial buildings per sq. ft., including
steel consumption
03 Construction cost considered at average of residential and commercial buildings: INR4,170/sq. ft.; weight of steel
per sqft: 6 kg
04 The analysis, considers an Indian carbon price of ~US$58/tCO2 by 2030, ~US$115/tCO2 by 2040 and
~US$229/tCO2 by 2050; Current base sales price of steel for green steel premium comparison: US$660/ton
Currently, the use of H2 DRI green steel increases infrastructure projects costs by approximately 5.2%. Steel, accounting for
5% to 20% of the value of an infrastructure project depending on its type, plays a crucial role in determining overall project
expenses. At the present green steel premium of US$210 per ton, this results in a 5.2% cost increase for infrastructure
developers. However, with the anticipated decline in green steel premiums, this cost increment is projected to reduce to about 1%
by 2035 to 2040. By 2050, the figure shall reach around 0.8%. In contrast, continuing the use of BF-BOF steel beyond 2030 is
expected to raise production costs by 5% to 13% in nominal terms, driven by rising carbon taxes and emissions-related penalties.
This cost dynamic highlights the long-term economic and environmental advantages of adopting green steel, making it a viable
solution for building sustainable and cost-efficient infrastructure.
25
12
10
onof
160
of automotive
9
on cost
of the infrastructure
pricesprices
8
7 6.6%
120
of steel
6 5.2%
production
of steel
4.7%
5
% impact
80
4
% impact
3
2.5% 2.3% 40
2
0.8%
1 0.0% 7
1.3%
1.0%
0 0
2024 2026 2028 2030 2032 2034 2036 2038 2040 2042 2044 2046 2048 2050
Source: EYP Analysis
While the initial adoption of H2 DRI green steel imposes a measurable cost premium across the automotive, construction and
infrastructure sectors, the long-term trajectory is one of increasing cost parity and eventual advantage. The projected decline in
green steel premiums, combined with the projected rising cost of carbon-intensive steel, shifts the balance in favor of green steel
over the next decade. For industry stakeholders, this presents a compelling case for early investment and adoption, not just from
an environmental standpoint, but also from a cost-competitiveness perspective. As green steel technologies mature and supply
chains stabilize, it is poised to become the default material for sustainable development, enabling sectors to align with net zero
targets without compromising on economic performance.
27
12
2.00
(Million Metric Tons)
1.80
1.28
1.20
1.20
1.20 1.40
1.12
1.12
1.12
1.12
1.12
1.05
0.99
1.20
0.92
6
1.20
1.00
1.20
These factors imply that Indian producers aiming to increase exports to the EU will may need to adopt low-carbon technologies to
meet evolving standards and manage potential carbon compliance costs effectively.
450 426
Carbon price All values mentioned in US$ per ton CO2 (nominal terms)
Carbon price (EU ETS), US$ per ton CO2
400
350 333
300
261
250
200 185
150 126
100 71
50
0
FY24 FY30 FY35 FY40 FY45 FY50
Source: EYP Analysis
29
■ Stringent carbon pricing norms: The EU’s progressive tightening of carbon regulations and annual increases in carbon
prices aim to lower emissions across high-intensity sectors like steel.
■ Increasing demand for carbon allowances: As more companies commit to net-zero targets, the demand for carbon
allowances continues to grow. Since the implementation of low-carbon or clean technologies takes time, companies rely on
carbon allowances in the interim to meet regulatory requirements, which adds upward pressure on prices.
■ Decreasing supply of emission allowances: The EU plans to reduce the supply of allowances in the Emissions Trading
System, intensifying competition and cost for compliance.
10,086 1.80
10,000
5,000
0.80
0.92
4,000
0.60
3,000 5,048
3,165 4,549 0.40
2,000
2,371
1,009 1,169 2,634 3,789 0.20
1,000
1,365 1,735
0 0.00
2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035 2040 2045 2050
01 Projected decreasing EU emission intensity is based on average step reduction every five years.
■ Projected cost impact: The cost burden could reach US$1,009 million by 2026, increase to ~US$2,400 million by 2030,
and further escalate to ~US$14,500 million by 2050.
■ Pressure on Indian steel exporters: These rising costs create significant pressure on Indian steel producers to adopt low-
emission technologies and align with EU standards to maintain export competitiveness.
■ Impact on EU importers: Sectors in the EU that import large quantities of steel—such as construction, automobile, and
infrastructure companies—will bear higher prices, affecting their supply chains and increasing overall project costs.
This highlights the necessity for Indian steel manufacturers to invest in carbon reduction strategies to mitigate long-term
compliance costs and adapt to a more carbon-regulated trade landscape.
31
33
35
Recommendations to government
■ Adopting low-emission technologies: Transition to ■ Adopt green steel across all projects: Promote the use
low-emission technologies to meet EU benchmarks of green steel in all types of projects, aiming to meet
and maintain export competitiveness, aiming to reduce the projected demand of 179.17 million tons by FY50,
emission intensity from 2.5 tons of CO2₂ per ton of steel to reduce the overall carbon footprint and advance
to 1.21 tons by 2030. sustainable practices. Green steel can be adopted in
green building projects in construction sector.
■ Increase green steel production: Scale up green steel
production to meet the projected demand of 179.17 ■ Collaborate with the suppliers: Work closely with steel
million tons by FY50, focusing on H2 DRI and other suppliers to ensure a steady green steel supply and
innovative production routes to bridge the supply- negotiate favorable terms, facilitating cost management
demand gap. and availability for all projects.
■ Investing in R&D: Allocate resources for research and Decarbonizing the Indian steel sector presents both
development to innovate and improve green steel challenges and opportunities. By implementing a
production technologies, with the goal of reducing green comprehensive set of recommendations that encompass
steel production costs by 30% by 2040. policy frameworks, technological advancements, financial
■ Adoption of cost-saving emission reduction incentives and collaborative efforts, India can position itself
technologies: Implement energy efficiency and process as a leader in sustainable steel production. The transition to
reconfiguration measures based on “in the money” green steel is not only a necessity in light of global carbon
technologies for cost savings, with banks investing reduction mandates but also a strategic opportunity to drive
US$72 to US$108 billion to support these efforts. economic growth and secure India’s role in the global steel
market. With proactive measures and a commitment to
innovation, India can successfully navigate the path towards
a sustainable and resilient steel industry.
37
As a multi-stakeholder platform representing ~70% of India’s crude steel production, IGSC brings together primary and secondary
producers, alongside demand-side players to drive sustainable transformation in this hard to abate sector. IGSC supports industry
dialogue through technical reports, capacity building sessions, actions groups on key topics like: renewable energy cluster
development for steel sector, and Carbon, Capture & Utilization (CCU); and international expert involvement through WWF network
offices.
By addressing key transition challenges and fostering industry-wide collaboration, IGSC will actively engage with policymakers to
shape an enabling environment for decarbonization while supporting India’s goal of increasing domestic steel production sustainably.
About WWF-India
WWF-India is a science-based organization which addresses issues such as the conservation of species and its habitats, climate
change, water and ecological footprint. Over the years, its perspective has broadened to reflect a more holistic understanding of
the various conservation issues facing the country and seeks to proactively encourage environmental conservation by working with
different stakeholders - Governments, NGOs, corporates and other relevant stakeholders.
WWF-India acknowledges the strong linkages of industry’s ecological footprint and its impact on nature and biodiversity. Hence,
we collaborate with industry partners to addressing such challenges and working on solutions that promote carbon mitigation and
adaptation solution. On the similar lines, WWF-India conceptualized India Green Steel Coalition under its “Decarbonization of Steel
Sector in India’ program that supports Indian Steel Industry to adapt to changing international regulations and standards.
The Centre promotes sustainable practices and supports businesses through a comprehensive range of services, including Green
Buildings, Energy Management Initiatives, Energy Efficiency Initiatives, GreenPro Certification, GreenCo Rating System, Green
Entrepreneurship Council (GEC), Solar Vendor Rating Program (VRP) etc.
indiagreensteelcoalition.org
ciiblog.in
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