COMPONENT MAINTENANCE MANUAL

Part Numbers R25-1M2( ) and Part Number R25-1-3

TO: HOLDERS OF COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS

LIST - ANCOLLISION LIGHT Part Numbers R25-1M2BR, R25-1M2BW, R25-1M2CR and
R25-1M2CW, INTERCONNETING CABLE Part Number R25-1-3

REVISION 13 DATED 20 MAY 2010

Revision 13 pages which have been revised of added outline below together with a description of the
change. Please remove and insert affected pages in accordance with “List of Effective Pages”. Retain this
Highlights in front of the manual for future reference.

Comments regarding this revision including those of an editorial nature will be appreciated.

HIGHLIGHTS

Subject of Section Pages Description of Change

Title Page 1 Added date of revision 13.

Record of Permanent Revisions 1 Added date of revision 13.

List of Effective Pages 1 Added date of revision 13 and deleted the

pages 107 and 108 from the list.

Highlights
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PREPARED BY LOGIC S.p.A.
 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

Highlights
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 ANTICOLLISION LIGHT

Part Number R25-1M2BR

Part Number R25-1M2BW
Part Number R25-1M2CR
Part Number R25-1M2CW
INTERCONNECTING CABLE Part Number R25-1-3

COMPONENT MAINTENANCE MANUAL

WITH

ILLUSTRATED PARTS LIST

ORIGINAL DATE : 15 MAY 1991

Prepared By S.p.A.
33-48-02
REVISION 13
 S.p.A.

Via Galileo Galilei, 5

20060 CASSINA DE’ PECCHI (MI) - ITALY
E-mail : [email protected]
 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

RECORD OF PERMANENT REVISIONS

Keep this record at the front of manual. On receipt of a Revision, put it in the manual as specified in its
Letter of Transmittal and write on this sheet the revision and incorporation data. Revisions or amend-
ments included in this manual and certified by an appropriately approved Organisation other than that
applicable to initial certification must be written on the separate record sheets.

Rev. Issue Date Rev. Issue Date

By By
No. Date Inserted No. Date Inserted

1 Feb 08/93

2 May 30/95

3 May 06/97

4 Sep 21/98

5 Feb 18/99

6 Feb 14/00

7 Feb 14/01

8 Apr 01/02

9 Apr 30/03

10 Jul 20/05

11 Oct 02/06

12 Dec 10/08

13 May 20/10

Record of Permanent Revisions

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

Record of Permanent Revisions

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

RECORD OF TEMPORARY REVISIONS

Temporary Page Issue Date

By By
Rev. No. Number Date Removed

Record of Temporary Revisions

Page 1
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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

Record of Temporary Revisions

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

SERVICE BULLETIN LIST

Incorporated in
Service Bulletin Mod. State Manual
Service Unit
Revision or
Bulletin No. Part No.
Rev. Date New Part No.
Rev. Date

SB01/33-48-02 B 14/02/01 R25-1M2BR AMDT A 2 May 30/95

SB01/33-48-02 B 14/02/01 R25-1M2BW AMDT A 2 May 30/95

SB02/33-48-02 B 14/02/01 R25-1M2BR R25-1M2CR 3 May 6/97

SB02/33-48-02 B 14/02/01 R25-1M2BW R25-1M2CW 3 May 6/97

Service Bulletin List

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

Service Bulletin List

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

INTRODUCTION

This Component Maintenance Manual contains, as applicable, fully descriptive and operating notes,
complete with procedures for testing and fault isolation, disassembly, check, renewal and repair of parts
and assembly of the unit described when used on the appropriate type or series of aircraft.

INTELLETUAL PROPERTY RIGHTS

Make an exception to what is being stated in the front cover, the intellectual property rights are corrected
as follows: the intellectual property rights of equipment, that is the subject of this Component Mainte-
nance Manual, and of the manual itself are the exclusive property of Logic S.p.A., Cernusco sul Naviglio,
Italy and as such this manual or any part thereof cannot be reproduced or used for any purpose without
the written permission of Logic.

ULTIMATE LIFE

The ultimate life of any unit covered in this manual depends upon the frequency and conditions of use,
and reference should be made to the Aircraft Maintenance Manual and/or Approved Maintenance
Schedule for the maximum permissible period of use. Any ultimate recommendations given in this man-
ual for a unit or a component of a unit, must be regarded as subject to approval by appropriate Airwor-
thiness Authority regarding a specified operator’s maintenance schedule.

FITS AND CLEARANCE

Except where otherwise stated, measurable wear affecting the serviceability of this unit is not anticipated
and therefore dimensional checking need not be undertaken.

AIRCRAFTS
ATR 42 All models
ATR 72 All models

Introduction
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Introduction
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LIST OF EFFECTIVE PAGES

Subject Page Date

Title Page - May 20/10

Highlights 1 May 20/10

2 Jul 20/05

Record of Permanent Revisions 1 May 20/10

2 Jul 20/05

Record of Temporary Revisions 1 Jul 20/05

2 Jul 20/05

Service Bulletin List 1 Jul 20/05

2 Jul 20/05

Introduction 1 Jul 20/05

2 Jul 20/05

List of Effective Pages 1 May 20/10

2 Oct 02/06
3 Dec 10/08
4 Jul 20/05

Table of Contents 1 Jul 20/05

2 Jul 20/05
3 Jul 20/05
4 Jul 20/05

Description and Operation 1 Jul 20/05

2 Jul 20/05
3 Jul 20/05
4 Jul 20/05
5 Jul 20/05
6 Jul 20/05
7 Jul 20/05
8 Jul 20/05
9 Jul 20/05
10 Jul 20/05

Testing and Fault Isolation 101 Jul 20/05

102 Jul 20/05
103 Jul 20/05
104 Jul 20/05
105 Jul 20/05
106 Jul 20/05

List of Effective Pages

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Subject Page Date

Automatic Test Requirement (ATLAS) 201 Jul 20/05

202 Jul 20/05

Disassembly 301 Jul 20/05

302 Jul 20/05
303 Jul 20/05
304 Jul 20/05
305 Jul 20/05
306 Jul 20/05

Cleaning 401 Jul 20/05

402 Jul 20/05

Check 501 Jul 20/05

502 Jul 20/05
Repair No.1 601 Jul 20/05
602 Jul 20/05

Repair No.2 601 Jul 20/05

602 Jul 20/05
603 Jul 20/05
604 Jul 20/05

Repair No.3 601 Jul 20/05

602 Jul 20/05
603 Jul 20/05
604 Jul 20/05

Repair No.4 601 Jul 20/05

602 Jul 20/05

Repair No.5 601 Jul 20/05

602 Jul 20/05

Assembly (Including Storage) 701 Jul 20/05

702 Jul 20/05
703 Jul 20/05
704 Jul 20/05
705 Jul 20/05
706 Jul 20/05
707 Jul 20/05
708 Jul 20/05
709 Jul 20/05
710 Jul 20/05

Fits And Clearances 801 Jul 20/05

802 Jul 20/05

List of Effective Pages

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Subject Page Date

Special Tools, Fixture and Equipment 901 Jul 20/05

902 Jul 20/05

Illustrated Parts List 1001 Jul 20/05

1002 Jul 20/05
1003 Dec 10/08
1004 Dec 10/08
1005 Dec 10/08
1006 Dec 10/08
1007 Jul 20/05
1008 Jul 20/05
1009 Dec 10/08
1010 Jul 20/05
1011 Jul 20/05
1012 Jul 20/05
1013 Jul 20/05
1014 Jul 20/05
1015 Jul 20/05
1016 Jul 20/05
1017 Jul 20/05
1018 Jul 20/05

List of Effective Pages

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Page Intentionally Blank

List of Effective Pages

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Part Numbers R25-1M2( ) and Part Number R25-1-3

TABLE OF CONTENTS

Page

DESCRIPTION AND OPERATION

General .................................................................................................................................... 1

Definitions of Abbreviations and Special Terms .................................................................... 1

Description .............................................................................................................................. 1
Introduction (Figure 1) .................................................................................................. 1
Construction ................................................................................................................... 2

Operation (Figure 4) ................................................................................................................ 6

Circuit Description (Figure 5) ................................................................................................. 8

Elevator Transformer ..................................................................................................... 8

Main Technical Characteristics ............................................................................................... 9

TESTING AND FAULT ISOLATION

Special Tools, Equipment and Materials ................................................................................ 101

Special Tools ................................................................................................................. 101
Equipment ...................................................................................................................... 101
Materials ........................................................................................................................ 101

General .................................................................................................................................... 101

Operational Test of Anticollision Light (Figure 101 and Figure 102) .................................... 102
Insulating Resistance Test ............................................................................................. 102
Functional Test .............................................................................................................. 102

Fault Isolation ......................................................................................................................... 105

Adjustment .............................................................................................................................. 105

AUTOMATIC TEST REQUIREMENT (ATLAS)

General .................................................................................................................................... 201

DISASSEMBLY

Equipment and Common Tools .............................................................................................. 301

Equipment ...................................................................................................................... 301
Common Tools .............................................................................................................. 301

General .................................................................................................................................... 301

Disassembly Procedure for Part Numbers R25-1-1M2BR and R25-1-1M2BW .................... 301

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Page
Disassembly Procedure for Part Numbers R25-1-1M2CR and R25-1-1M2CW .................... 304

CLEANING

Equipment and Materials ........................................................................................................ 401

Equipment ...................................................................................................................... 401
Materials ........................................................................................................................ 401

Cleaning Procedure ................................................................................................................. 401

CHECK

Check Procedure ..................................................................................................................... 501

REPAIR NO.1 - REPAIR OF DAMAGE TO COMPONENT PCBS

Equipment, Common Tools and Materials ............................................................................. 601

Equipment ...................................................................................................................... 601
Common Tools .............................................................................................................. 601
Materials ........................................................................................................................ 601

Repair Procedure 601

General .......................................................................................................................... 601
Component Specified Procedures .................................................................................. 602

REPAIR NO.2 - REPAIR OF DAMAGE TO COATING PROTECTION

Equipment and Materials ........................................................................................................ 601

Equipment ...................................................................................................................... 601
Materials ........................................................................................................................ 601

Repair Procedure ..................................................................................................................... 602

Removal ......................................................................................................................... 602
Preparation for Application ........................................................................................... 602
Application .................................................................................................................... 603

REPAIR NO.3 - REPAIR OF WIRING

Equipment, Common Tools and Materials ............................................................................. 601

Equipment ...................................................................................................................... 601
Common Tools .............................................................................................................. 601
Materials ........................................................................................................................ 601

Repair Procedure ..................................................................................................................... 602

General .......................................................................................................................... 602

REPAIR NO.4 - REPAIR OF DAMAGE TO AN ALUMINUM ALLOY COMPONENT

Materials ................................................................................................................................. 601

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Page
Repair Procedure ..................................................................................................................... 601
Removal of Damage ...................................................................................................... 601
Removal of Surface Finish ............................................................................................ 601

REPAIR NO.5 - REPAIR OF CABLE CONNECTORS

Common Tools and Materials ................................................................................................. 601

Common Tools .............................................................................................................. 601
Materials ........................................................................................................................ 601

Repair Procedure (Figure 601)................................................................................................. 601

Removal ......................................................................................................................... 601
Installation ..................................................................................................................... 601

ASSEMBLY (INCLUDING STORAGE)

Equipment, Common Tools and Materials ............................................................................. 701

Equipment ...................................................................................................................... 701
Common tools ................................................................................................................ 701
Materials ........................................................................................................................ 701

Primary Parts Assembly Procedure for Part Numbers R25-1M2BR and R25-1M2BW
(Figure 301) ............................................................................................................................. 702

Primary Parts Assembly Procedure for Part Numbers R25-1M2CR and R25-1M2CW
(Figure 302) ............................................................................................................................. 705

Final Assembly Procedure for Part Numbers R25-1M2BR and R25-1M2BW (Figure 301) . 707

Final Assembly Procedure for Part Numbers R25-1M2CR and R25-1M2CW (Figure 302) . 708

Storage After Assembly .......................................................................................................... 709

Materials ........................................................................................................................ 709
Preparation for storage ................................................................................................... 709
Conditions of Storage .................................................................................................... 710

FITS AND CLEARANCES

General .................................................................................................................................... 801

SPECIAL TOOLS, FIXTURE AND EQUIPMENT

General .................................................................................................................................... 901

ILLUSTRATED PARTS LIST

General .................................................................................................................................... 1001

Information and Use of Section .............................................................................................. 1001

Figure and Item Column ................................................................................................ 1001
Part Number Column ..................................................................................................... 1001

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Page
Airline Part Number Column ........................................................................................ 1001
Nomenclature Column ................................................................................................... 1001
Vendor Code Column .................................................................................................... 1003
Quantity per Assembly Column .................................................................................... 1003
Effectively Code Column .............................................................................................. 1003
Vendor Code List .......................................................................................................... 1003
Alphanumerical Index ................................................................................................... 1005

ILLUSTRATIONS
Figure
Perspective View of Anticollision Light .......................................................................................... 1
Construction of Anticollision Light (R25-1M2BR or R25-1M2BW) .............................................. 2
Construction of Anticollision Light (R25-1M2CR or R25-1M2CW) .............................................. 3
Block Diagram of Anticollision System .......................................................................................... 4
Schematic Diagram of the Anticollision Light ................................................................................. 5
Front View of Test Set TJ R005-1 ................................................................................................... 101
Test Set-up for the Operational Test of Anticollision Light ............................................................ 102
Exploded View of the Anticollision Light (R25-1M2BR or R25-1M2BW) ................................... 301
Exploded View of the Anticollision Light (R25-1M2CR or R25-1M2CW) ................................... 302
Interconnecting Cable Configuration ............................................................................................... 601
Anticollision Light Assembly (R25-1M2BR or P/N R25-1M2BW) .............................................. 1001
Anticollision Light Assembly (R25-1M2CR or P/N R25-1M2CW) ............................................... 1002
Interconnecting Cable Assembly ...................................................................................................... 1003

ASSOCIATED DOCUMENTS AND PUBLICATIONS

Title Documents or
Publications No.

Specification for Manufacturer’s Technical Data ................................................. ATA 100

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

DESCRIPTION AND OPERATION

1. General

The Anticollision Light is referred to by the abbreviation AL throughout this manual.

2. Definitions of Abbreviations and Special Terms

Abbreviations and special terms used in this manual are:

Abbreviation / Special Term Definition

AC, ac Alternate Current

AL Anticollision Light
APS Anticollision Power Supply

DC, dc Direct Current

PCBs Printed Circuit Board(s)

P/N Part Number
PWR Power

PWR Power

3. Description

A. Introduction (Figure 1)

(1) The AL (Part No. R25-1M2BR or R25-1M2BW or R25-1M2CR or R25-1M2CW) is

an electronic device which is a part of an Anticollision Lighting System.

(2) The function of the AL is to flash when it receives the command from the Anticolli-
sion Power Supply (APS) through the Interconnecting Cable Part No. R25-1-3.

(3) The difference between Part No. R25-1M2( )R and Part No. R25-1M2( )W is only in
the colour of lens. The last letter of Part Number identifies the lens colour: R = red,
W = white.

(4) The difference between Part No. R25-1M2B( ) and Part No. R25-1M2C( ) is the
material of lens. The lens of the Part No. R25-1M2B( ) is in plastic, while the lens of
the Part No. R25-1M2C( ) is in glass.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

Part No. Part No. Part No.

R25-1M2BR R25-1M2CR
R25-1M2BW R25-1-3 R25-1M2CW

Figure 1 - Perspective View of Anticollision Light

B. Construction
(1) General
(a) AL Part No. R25-1M2BR or R25-1M2BW (Figure 2)

1 The AL contains five parts or sub-assemblies:

- the plastic lens;
- the cap screw assembly;
- an o-ring;
- the lamp assembly;
- a gasket.

2 The lamp assembly which contains three primary parts:

- the xenon lamp and related components;
- the transformer PCB and connector housing;
- a base.

3 The xenon lamp and related components are assembled on the base.

4 The transformer PCB is attached by one nut and related washers to the
base.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

CAP SCREW ASSEMBLY

PLASTIC LENS

O-RING

LAMP ASSEMBLY

BASE

CONNECTOR J1
TRANSFORMER PCB
AND
CONNECTOR HOUSING

GASKET

Figure 2 - Construction of Anticollision Light (R25-1M2BR or R25-1M2BW)

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5 The connector is attached by four pan-head screws and related washers to

the transformer PCB and connector housing.

6 The plastic lens (R = red or W = white) is installed on the base by the cap
screw assembly.

7 The cap screw assembly contains:

- the cap screw;
- an o-ring;
- seven cup washers;
- two plan washers;
- the ring retainer.

8 One o-ring place from the plastic lens and the base protect from the water
infiltration.

9 One gasket place from the lower side of the base and the aircraft contact
surfaces protect from the water infiltration.

10 A Logic label is attached to the transformer PCB and connector housing

assembly.

(b) AL Part No. R25-1M2CR or R25-1M2CW (Figure 3)

1 The AL contains four parts or sub-assemblies:

- the cap screw assembly;
- a u-type gasket;
- the lamp assembly;
- a gasket.

2 The lamp assembly which contains three primary parts:

- the xenon lamp and related components;
- the transformer PCB and connector housing;
- a base.

3 The xenon lamp and related components are assembled on the base.

4 The transformer PCB is attached by one nut and related washers to the
base.

5 The connector is attached by four pan-head screws and related washers to

the transformer PCB and connector housing.

6 The cap screw assembly contains: the glass lens an the cap screw compo-
nents.

7 The glass lens (R = red or W = white) is installed on the base by the cap
screw components.

8 One u-type gasket from the cap assembly and the base protect from the
water infiltration.One gasket place from the lower side of the base and the
aircraft contact surfaces protect from the water infiltration.

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CAP ASSEMBLY

U-TYPE GASKET

LAMP ASSEMBLY

BASE

CONNECTOR J1
TRANSFORMER PCB
AND
CONNECTOR HOUSING

GASKET

Figure 3 - Construction of Anticollision Light (R25-1M2CR or R25-1M2CW)

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9 A Logic label is attached to the transformer PCB and connector housing

assembly.

(c) Interconnection Cable Part No. R25-1-3 (Figure 1)

1 The interconnection cable is made from three wires shielded and two con-
nectors.

2 The wires are protected by a preformed sheath, while two clamps identi-
fied the connectors as J1 and J2.

3 An identification clamp are installed over the preformed sheath.

4. Operation (Figure 4)

The xenon flash-tube has a tube of quartz glass sealed at each end, and filled with an inert gas (the
xenon). Each end of the xenon flash-tube contains an electrode with a lead brought out for electri-
cal connection. The anode is connected to a source of approximately 400 Vdc. The cathode is con-
nected to ground return circuit. A high voltage trigger circuit includes a length of non-insulated
wire wrapped around the glass. For the correct operation of the xenon flash-tube it is necessary a
high voltage at high current on the anode, to give the light. The very high voltage pulse is necessary
to start the ionizing process. In its normal state, the xenon is an inert gas, clear, and non-conductive.
To have the xenon conductive, a high pulse is applied to a trigger strip, that rolls up the glass. This
pulse of approximately 13.000 volts is applied with an elevator transformer supplied by the ignition
circuit of the APS. When ionized, the xenon becomes highly conductive and it emits a strong white
light, as long as the high voltage is present between the anode and cathode.

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J1
RADIO
INTERFERENCE B Gnd
FILTER
Max 400V
60 ± 5 Hz

12Vdc RADIO RADIO

STABILIZATION INTERFERENCE INTERFERENCE A +28Vdc
FILTER FILTER
PULSE GENERATOR

C Chassis
OSCILLATOR
Max Voltage Reg.
Pulse Gen. Reg.

TRANSFORMER

RECTIFIER
12Vdc

400V
IGNITION

CAPACITIVE
ACCUMULATOR

ANTICOLLISION
POWER SUPPLY

D F C E A J2

INTERCONNECTING
CABLE

F C E A J1

LAMP

ANTICOLLISION
ELEVATOR LIGHT
TRANSFORMER

Figure 4 - Block Diagram of Anticollision System

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5. Circuit Description (Figure 5)

A. Elevator Transformer

(1) This transformer increases the pulse that it receives from the ignition circuit up to
approximately 13.000 volts. This is necessary to have the atmospheric ionization
inside the xenon flash-tube and to start the discharge.

TERMINAL LUG

F C E A J1
SLEEVING MARKER C

SLEEVING MARKER E

SLEEVING MARKER A
WHITE
OR WHITE WHIT

OR WHITE WHIT

OR WHITE WHIT
YELLOW

BLACK

RED

IGN
BLUE
BROWN
RED

SOLDERING

ELEVATOR
TRANSFORMER
LAMP
WHITE
PCB

ANTICOLLISION LIGHT

Figure 5 - Schematic Diagram of the Anticollision Light

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6. Main Technical Characteristics

Table 1 (Sheet 1) - Main Technical Characteristics

LIGHT

DESCRIPTION : ANTICOLLISION LIGHT

MFR PART NUMBERS : R25-1M2BR, R25-1M2BW

R25-1M2CR, R25-1M2CW

FUNCTIONAL CHARACTERISTICS : as per FAR 25.1397

FAR 25.1401

OPERATING TEMPERATURE : -55°C to +70°C

OPERATING ALTITUDE : up to 25.000 feet

ENVIRONMENTAL : DO 160 A

DIMENSIONS : 171 mm Length

81 mm Width
95 mm Height

FINISHING : Black colour N° 37038 per FED-STD-595A

ELECTRICAL CONNECTIONS : J1 E0053R10B6PN

MASS : 320 ± 50 g

NAMEPLATE :

(Date)

ANTICOLLISION
DESCR.
LIGHT
SPEC. DWG.
PART. N. R25-1M2C( )
SERIAL. N.
MARK. N.
NATO. S. N.
(Date) A2829 Logic ITALY (Date)

P/N R25-1M2B( ) P/N R25-1M2C( )

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Table 1 (Sheet 2) - Main Technical Characteristics

CABLE

DESCRIPTION : INTERCONNECTING CABLE

MFR PART NUMBERS : R25-1-3

DIMENSIONS : 550 mm Length

ELECTRICAL
CONNECTIONS : J1 E0052R10B6PNE
J2 E0052R10B6SNE

MASS : 90 ± 10 g

NAMEPLATE :
P/N R25-1-3

S/N

DATE MFG (Date)

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Part Numbers R25-1M2( ) and Part Number R25-1-3

TESTING AND FAULT ISOLATION

1. Special Tools, Equipment and Materials

NOTE: You can use equivalent alternatives to specified items.

A. Special Tools

(1) Anticollision Lighting System Test Set - LOGIC Part No. TJ R005-1 (Figure 101);

(2) Interconnecting Cable - LOGIC Part No. R005-5.

B. Equipment

(1) DC Power Supply 0-40V/5A - ELIND Model HS;

(2) Dielectrimeter - SEFELEC Model MPC46P;

(3) Stopwatch.

C. Materials

Item Material Specification Supplier

1 Paint, sealant - Local Supplier

2 Soft nylon brush - Local Supplier

2. General
A. Complete the test procedures in a room that is an air temperature of between 15 deg.C and
35 deg.C.

B. Make sure that the necessary Equipment (in the subsequent test procedures) has been cali-
brate. Refer to Operation, Service and Maintenance Manuals of Equipment for correct pro-
cedure of calibration.

C. Complete the test procedures only on a fully assembled power supply. If a failure is found
during the test procedures, refer to paragraph 4. Fault Isolation.

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3. Operational Test of Anticollision Light (Figure 101 and Figure 102)

The subsequent table 101 shows the procedures for insulating resistance and functional tests of AL.

CAUTION: DO NOT REMOVE THE CABLE OF CONNECTION FROM THE ANTICOLLI-

SION LIGHT WHEN IT IS SUPPLIED. THIS CAN BE THE CAUSE OF A FAIL-
URE.

Table 101 (Sheet 1 of 2) - Final Test

Operation Result or Instruction

A. Insulating Resistance Test
(1) Set the Dielectrimeter to on.

WARNING: BE CAREFUL WHEN USE THE PROBE OF DIELECTRIMETER. THE

HIGH VOLTAGES OF THE PROBE CAN BE FATAL.

(2) Connect the Dielectrimeter between the

pins J1-A and J1-F.
(3) Measure with the Dielectrimeter (set at - Make sure that the insulation resistance is
50 Vdc) the insulating resistance. more than 40 Mohm.
(4) Do again the steps (2) and (3) between - Make sure that the insulation resistance is
the subsequent pins: more than 40 Mohm.
BETWEEN
J1-C J1-F
J1-E J1-F
(5) Set the Dielectrimeter to off.
B. Functional Test

WARNING: PAY ATTENTION WHEN CONNECT AND DISCONNECT THE

TJ R005-5 CABLE TO ANTICOLLISION LIGHT. THE HIGH DC VOLT-
AGE THAT IS PRESENT CAN BE FATAL.

(1) Follow the connections shown in the

block diagram of figure 102.
(2) Set all switches of Test set to OFF posi-
tion.
(3) Set the DC Power Supply to on and
adjust it to voltage of 28±0.5V.
(4) Set the PWR switch of DC PWR SUP- - The ON and WARNING light indicators come
PLY Section to ON. on.

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Table 101 (Sheet 2 of 2) - Final Test

Operation Result or Instruction

(5) Set and hold for 2 seconds the RESET - Make sure that the current consumption (dur-
switch to ON. ing the charge time of the capacitor) is:
- 1.6A maximum continuous for Part Numbers
R25-1-1, -1A and APS 30-1.
- 2.4A maximum continuous for Part Numbers
APS 32-1 and APS 40-1.
(6) Use a stopwatch and check th number - Make sure that the number of flashes is 60±5
of flashes. in 1 minute.
(7) Operate the anticollision light for - Make sure that the number of flashes is contin-
approximately 2 minutes. uous and correct.
(8) Set the PWR switch of DC PWR SUP- - The ON light indicator goes off.
PLY Section to OFF.
(9) Set the DC Power Supply to off. - The READY light indicator goes off.
(6) Disconnect the DC Power Supply and
the AL from Test set.

ANTICOLLISION LIGHTING SYSTEM TEST SET P/N TJ R005-1

DC PWR SUPPLY MANUAL DISCHARGE MEASURE STROBE LIGHT TEST PWR SUPPLY TEST
READY ON REV POL PWR
FLASHING ON

PWR RESET WARNING TEST TRIGGER VOLTAGE OFF

APS30 ON ON ON
FUSE

APS32 OFF

CARD PWR SUPPLY CARD LOADS TO LAMP J2

28VDC 28VDC CAPACITOR
- + CHASSIS - + - + TRIGGER

Figure 101 - Front View of Test Set TJ R005-1

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- -(J3)
28VDC
+
DC POWER SUPPLY +(J4)
CH
CH (J5)

ANTICOLLISION
LIGHTING SYSTEM
TEST SET

P1 P2
ANTICOLLISION TJ R005-5
LIGHT J1 J1 P/N TJ R005-1

Figure 102 - Test Set-up for the Operational Test of Anticollision Light

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Part Numbers R25-1M2( ) and Part Number R25-1-3

4. Fault Isolation

The subsequent table 102 shows the trouble-shooting of AL.

Table 102 - Trouble-shooting

Fault Cause Repair

(1) The resistance between - The connector J1 is defec- - Replace the defective con-
pin J1-F and all other pins tive. nector.
of connector J1 is less
than 40 Mohm. - The wiring is broken. - Repair the broken wires.
Refer to Repair No.3.
(2) The resistance between - The insulator (165, figure - Replace the defective insu-
the plate (175, figure 301) 301) is defective. lator.
and the reflectors (75 and
155, figure 301) is less - The teflon ring (160, figure - Replace the defective teflon
than 40 Mohm. 301) is detective. ring.

- The insulating washer (70, - Replace the defective insu-

figure 301) is defective. lating washer.
(3) The resistance between - The insulator (135, figure - Replace the defective insu-
the plate (145, figure 302) 302) is defective. lator.
and the reflectors (45 and
125, figure 302) is less - The teflon ring (130, figure - Replace the defective teflon
than 40 Mohm. 302) is detective. ring.

- The insulating washer (40, - Replace the defective insu-

figure 302) is defective. lating washer.
(4) The anticollision light - The lamp is defective. - Replace the defective lamp.
does not flash.
- The Elevator Transformer is - Replace the transformer
defective. PCB Assembly.

- The wiring is broken. - Repair the broken wires.

Refer to Repair No.3.

5. Adjustment

No adjustment is necessary.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

AUTOMATIC TEST REQUIREMENT (ATLAS)

1. General

Not applicable.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

DISASSEMBLY

1. Equipment and Common Tools

NOTE: You can use equivalent alternatives to specified items.

A. Equipment
(1) Solder tool, electrical iron 24 Vac, spade bit 400 deg.C / 2 to 3,2 mm, anti-static des-
older pump.

B. Common Tools
(1) Screwdrivers;

(2) Insertion/Extraction tool, Part No. M81969/14-02;

(3) Vice.

2. General

This section includes the full procedures of disassembly, but you remove those parts that must be
replaced or examined. Apply the correct identification to all removed parts and put them into a pol-
yethylene bag to prevent damage.

3. Disassembly Procedure for Part Numbers R25-1-1M2BR and R25-1-1M2BW

Use the figure 301 to apply the correct identification and as help for the subsequent procedure of
disassembly:

A. Remove the gasket (5).

B. Loosen and remove the cap screw assembly (10).

C. Follow the instructions of the subsequent steps to disassemble the cap screw assembly (10):

(1) Remove the ring retainer (15); remove the washers (20 and 25).

(2) Remove the o-ring (30) from cap screw (35).

D. Remove the lens (40) and the o-ring (45).

E. Loosen and remove the screws (50) and related washers (55), then remove the screen
assembly (60).

F. Loosen and remove the ring nut (65); remove the insulating washer (70), the top reflector
(75) and the teflon spacer (80).

G. Loosen and remove the screws (85) and related washers (90).

H. Pull out the connector J1 (95) from connector housing (105).

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I. Use the insertion/extraction tool (item 2, Common Tools) and remove the pins from con-
nector J1 (95).

J. Loosen and remove the screws (100).

CAUTION: DO NOT EXCEED WHEN YOU TIGHTEN THE CONNECTOR HOUSING (20)
IN THE VICE.

K. Keep the connector housing (105) in a vice.

CAUTION: DO NOT USE THE MALLER OR OTHER EQUIPMENT WHEN YOU REMOVE
THE CONNECTOR HOUSING (105) FROM THE PLATE (175).
L. Use only the hands turn up and down until the silicone rubber compound is removed from
the housing, then pull up the plate (175).

M. Cut the wire twisted on the lamp (150).

N. Remove and discard the lamp (150).

O. Remove the nut (110), the washers (115 and 135) and the ground cable (125).

P. Remove the PCB assembly (140) from plate (175).

CAUTION: USE PRECAUTIONS WHEN YOU REMOVE THE SILICONE RUBBER COM-
POUND FROM THE PCB ASSEMBLY (140) TO PREVENT DAMAGE TO THE
WIRES OF THE ELEVATOR TRANSFORMER.

Q. Remove the silicone rubber compound from PCB assembly (140).

R. Use a solder tool (item 1, Equipment) and remove the ends of lamp (150) from PCB assem-
bly (140).
S. Remove the silicone rubber compound from the plate (175).

T. Remove the bottom reflector (155) and the teflon ring (160).

U. Remove the silicone rubber compound from the into the bottom reflector (155).

V. Remove the teflon insulator (165).

W. Loosen and remove the spacer (170).

X. Loosen and remove the nuts (180) and the washer (185) from the tie rod (190).

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10

165

170

190
KEY
40
5. GASKET
10. SCREW, CAP ASSEMBLY
15. RING, RETAINER
20. WASHER, FLAT 175
25. WASHER, CUP
30. O-RING
35. SCREW, CAP
40. LENS 45
45. O-RING 185
50. SCREW 180
55. WASHER
60. SCREEN ASSEMBLY 50 180
65. RING NUT 55
70. WASHER, INSULATING
75. REFLECTOR, TOP 60 140
80. SPACER, TEFLON
85. SCREW
90. WASHER 65 135
95. CONNECTOR (J1) 70 125 145
100. SCREW
105. HOUSING, CONNECTOR 115 90 85
35 75
110. NUT 110
115. WASHER, CUP 120
120. CABLE, GROUND
125. TERMINAL LUG 30 80
130. PIN 130 95
135. WASHER, CUP
25 150
140. PCB ASSEMBLY 20 100
145. PIN 195
150. LAMP 105
155. REFLECTOR, BOTTOM 25 155
160. RING, TEFLON
165. INSULATOR 20 160
170. SPACER
175. PLATE 15 5
180. NUT
185. WASHER
190. TIE ROD
195. NAMEPLATE

Figure 301 - Exploded View of the Anticollision Light (R25-1M2BR or R25-1M2BW)

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Part Numbers R25-1M2( ) and Part Number R25-1-3

4. Disassembly Procedure for Part Numbers R25-1-1M2CR and R25-1-1M2CW

Use the figure 302 to apply the correct identification and as help for the subsequent procedure of
disassembly:

A. Remove the gasket (5).

B. Loosen the cap screw and remove the cap assembly (10).

C. Remove the gasket (15).

D. Loosen and remove the screws (20) and related washers (25), then remove the screen
assembly (30).

E. Loosen and remove the ring nut (35); remove the insulating washer (40), the top reflector
(45) and the teflon spacer (50)

F. Loosen and remove the screws (55) and related the washers (60).

G. Pull out the connector J1 (65) from connector housing (75).

H. Use the insertion/extraction tool (item 2, Common Tools) and remove the pins from con-
nector J1 (65).

I. Loosen and remove the screws (70).

CAUTION: DO NOT EXCEED WHEN YOU TIGHTEN THE CONNECTOR HOUSING (75)
IN THE VICE.

J. Keep the connector housing (75) in a vice.

CAUTION: DO NOT USE THE MALLER OR OTHER EQUIPMENT WHEN YOU REMOVE
THE CONNECTOR HOUSING (75) FROM THE PLATE (145).
K. Cut the wire twisted on the lamp (120).

L. Remove and discard the lamp (120).

M. Use only the hands turn up and down until the silicone rubber compound is removed from
the housing, then pull up the plate (145).

N. Remove the nut (80), the washers (85 and 105) and the ground cable (90).

O. Remove the PCB assembly (110) from plate (145).

CAUTION: USE PRECAUTIONS WHEN YOU REMOVE THE SILICONE RUBBER COM-
POUND FROM THE PCB ASSEMBLY (110) TO PREVENT DAMAGE TO THE
WIRES OF THE ELEVATOR TRANSFORMER.

P. Remove the silicone rubber compound from PCB assembly (110).

Q. Use a solder tool (item 1, Equipment) and remove the ends of lamp (120) from PCB assem-
bly (110).

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Part Numbers R25-1M2( ) and Part Number R25-1-3

135

140

160

10

KEY 145

5. GASKET
10. CAP ASSEMBLY
15. GASKET 15
20. SCREW 155
25. WASHER 150
30. SCREEN ASSEMBLY
35. RING NUT 20 150
40. WASHER, INSULATING 25
45. REFLECTOR, TOP
50. SPACER, TEFLON 30 110
55. SCREW
60. WASHER 35
65. CONNECTOR (J1) 105 115
70. SCREW 40 95
75. HOUSING, CONNECTOR 85 60 55
80. NUT 45
85. WASHER, CUP 80
90. CABLE, GROUND 90
95. TERMINAL LUG 50
100. PIN 100 65
105. WASHER, CUP 120
110. PCB ASSEMBLY
115. PIN 70
165
120. LAMP 75
125. REFLECTOR, BOTTOM 125
130. RING, TEFLON
135. INSULATOR 130 5
140. SPACER
145. PLATE
150. NUT
155. WASHER
160. TIE ROD
165. NAMEPLATE

Figure 302 - Exploded View of the Anticollision Light (R25-1M2CR or R25-1M2CW)

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R. Remove the silicone rubber compound from the plate (145).

S. Remove the bottom reflector (125) and the teflon ring (130).

T. Remove the silicone rubber compound from the into the bottom reflector (125).

U. Remove the teflon insulator (135).

V. Loosen and remove the spacer (140).

W. Loosen and remove the nuts (150) and the washer (155) from the tie rod (160).

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Part Numbers R25-1M2( ) and Part Number R25-1-3

CLEANING

1. Equipment and Materials

NOTE: You can use equivalent alternatives to specified items.

A. Equipment

(1) Vacuum cleaner with a small nozzle.

B. Materials

Item Materials Specification Supplier

1 Nylon brush - Local Supplier

or
Cotton swabs - Local Supplier

2 Aliphatic Hydrocarbon - Rearbrook Ltd

solvent T/A Arrow Chemicals
“Lotoxane” Rawdon Road
Moira, Swadlincote
DERBYSHIRE, DE12 6DA - UK
(Vendor Code No. : U0698)

2. Cleaning Procedure

A. Remove the dust with a vacuum cleaner (item 1, Equipment) or nylon brush or cotton swabs
(item 1, Materials).

WARNING: BEFORE YOU USE THE ALIPHATIC HYDROCARBON SOLVENT; MAKE

SURE YOU KNOW THE SAFETY PRECAUTIONS AND FIRST AID INSTRUC-
TIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- THE MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS.

B. Remove, on external surfaces, all grease marks or finger-marks with a cotton swab (item 1,
Materials) moist with cleaning solvent (item 2, Materials).
NOTE: Cleaning fluid must be kept clean and changed frequently.

C. Remove the unwanted material from the device with a nylon brush (item 1, Materials).

D. Use a nylon brush moist with cleaning solvent (item 2, Materials) and clean the pins of each
connector.

Jul 20/05
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CHECK

1. Check Procedure

Examine the subsequent parts and components:

A. The lens, the connector housing and the plate for cracks, scorings or nicks.

B. Internal or external shown of rust, corrosion or growth of fungus.

C. The printed circuit board for damages of components. If a component is damaged

do Repair No. 1.
D. The printed circuit boards for damages of coating protection. If a coating protection is dam-
aged, do Repair No. 2.

E. The wiring for damages of wires, terminals and connected components. If a wiring is dam-
aged, do Repair No. 3.

F. All metal parts for damages or corrosion of the aluminium alloy surfaces. If a part is dam-
aged or corroded, do Repair No. 4.

G. The Interconnecting Cable for damages of wires and connected components. If the cable is
damaged, do Repair No. 5.

NOTE: Remove any defect as shown in Repair chapters.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

REPAIR

Repair No.1 - Repair of Damage to Component PCBs

1. Equipment, Common Tools and Materials

NOTE: You can use equivalent alternatives to specified items.

A. Equipment

(1) Solder tool, electrical iron 24 Vac, spade bit 400 deg.C / 2 to 3,2 mm, anti-static des-
older pump.
B. Common Tools

(1) Screwdrivers;

(2) Nipper, electronic, nominal cutter length 4 to 10 mm, copper cutting capacity 1.25
mm;

(3) Cutter.

C. Materials

Item Materials Specification Supplier

1 Adhesive, dimethacrylate MIL-S-46163 Henkel Nederland B.V.

resin Brugwal, 11
"Loctite 242" 2100 NIEUWEGEIN - NEDERLAND
(Vendor Code No.: H3221)

2 Solder tin alloy J-STD-006 Local Supplier

composition Sn63Pb37,
form W, type RA, core P3

2. Repair Procedure

The paragraph A. give the general instructions for components removal and/or installation. The in-
structions for the specified components are shown in the paragraph B.

NOTE: During the procedures of installation apply the adhesive (item 1, Materials) on the thread
of all screws.

A. General

(1) Removal

(a) Remove the coating protection as specified in the Repair No. 2.

(b) Use an electronic nipper (item 2, Common Tools) and cut the terminals of com-
ponent as close as possible to the component side of PCB.

Repair No.1 - Repair of Damage to Component PCBs

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(c) Use a cutter and remove the component.

(d) Use a solder tool (item 1, Equipment) and remove the terminal ends from the
holes of PCB.

(e) Remove the tin alloy from the holes of PCB.

(f) Where necessary, remove the residue of adhesive from PCB.

(2) Installation

(a) Where possible, install the new component so that markings can be seen.

(b) Bend the component wires where necessary.

NOTE: The minimum inner bend radius must be equal to diameter of wire. Where pos-
sible the radius must be equal or more than two times the diameter of the wire.
Make sure that this does not cause damage to the component.

(c) Where necessary, bend the terminal of component and check the subsequent
cautions:

1 The minimum inner bend radius must be equal to diameter of the termi-
nal.

2 The radius must be equal or more than two times the diameter of the ter-
minals.

(d) Insert the terminals of component through the holes in the PCB and, if neces-
sary, bend the terminals in the direction of the conductors.

(e) Use the tin alloy (item 2, Materials) and solder the terminals of component to
the PCB and cut them at a maximum of 1 mm from the soldering side.

NOTE: For more information on the soldering refer to J-STD-0006.

(f) Apply the coating protection over the repair, refer to Repair No. 2.
B. Component Specified Procedures

(1) Lamp (Figure 301 or Figure 302)

(a) Refer to disassembly chapter to remove the burn lamp.

(b) Refer to assembly chapter to install the new lamp.

(2) Connector J1 (Figure 301 or Figure 302)

(a) The connector is installed into the connector housing with four screws
(EVCT30100-01) and four washers (ESDE3215-01). Refer to disassembly and
assembly chapters for more information.

Repair No.1 - Repair of Damage to Component PCBs

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REPAIR

Repair No.2 - Repair of Damage to Coating Protection

1. Equipment and Materials
NOTE: You can use equivalent alternatives to specified items.
A. Equipment
(1) Vacuum cleaner with small suction nozzle;
(2) Paint spray equipment.
B. Materials

Item Material Specification Supplier

1 Alkaline solvent MIL-R-83213 Cytec Industries Inc.

"Dynasolve 190" 1405, Buffalo Street
OLEAN, NY 14760-1139 - USA
(Vendor Code No. : 16245)

2 Polyurethane coating MIL-C-46058C Cytec Industries Inc.

"CE-1164" Type UR (Vendor Code No. : 16245)

3 Toluene - Cytec Industries Inc.

"S8" (Thinner) (Vendor Code No. : 16245)

4 Inert gas blanket - Cytec Industries Inc.

“Dry-purge” (Vendor Code No. : 16245)

5 Aliphatic Hydrocarbon - Rearbrook Ltd

Solvent T/A Arrow Chemicals
"Lotoxane" Rawdon Road
Moira, Swadlincote
DERBYSHIRE, DE12 6DA - UK
(Vendor Code No. : U0698)

6 Isopropyl alcohol ASTM D770-95 Local Supplier

7 Distilled water - Local Supplier

or
Deionised water
8 Tape, adhesive - Local Supplier

9 Nylon brush, soft - Local Supplier

10 Nylon brush, rigid - Local Supplier

Repair No.2 - Repair of Damage to Coating Protection

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2. Repair Procedure

WARNING: THE ALKALINE SOLVENT IS A HAZARDOUS MATERIAL. BEFORE YOU

USE IT, MAKE SURE YOU KNOW THE SAFETY PRECAUTIONS AND FIRST
AID INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS
- YOU MUST ALSO MAKE SURE THAT THE APPLICABLE FIRST AID
MATERIALS ARE AVAILABLE.

NOTE: Refer to manufacturer instructions to use correctly the polyurethane conformal coating
(item 2, Materials).

A. Removal

(1) Use a soft nylon brush (item 9, Materials) and apply on defective components
the alkaline solvent (item 1, Materials).

(2) Keep the PCB for 2 hours at room temperature of 20°C and relative humidity approx-
imately of 50%.

NOTE: When it is necessary to remove all polyurethane conformal coating, put the PCB in
a container with alkaline solvent (item 1, Materials) and keep it for approximately
40 minutes.

(3) Clean the PCB with water.

(4) Remove, with a vacuum cleaner and a rigid nylon brush (item 10, Materials), the
remaining solvent from the PCB.

B. Preparation for Application

WARNING: THE ALIPHATIC HYDROCARBON SOLVENT IS A HAZARDOUS MA-
TERIAL. BEFORE YOU USE IT, MAKE SURE YOU KNOW THE SAFE-
TY PRECAUTIONS AND FIRST AID INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS
- YOU MUST ALSO MAKE SURE THAT THE APPLICABLE FIRST
AID MATERIALS ARE AVAILABLE.

CAUTION: USE RUBBER GLOVES AND TOUCH THE PRINTED CIRCUIT BOARD
ONLY AT THE EDGES.

(1) After the soldering, remove, with a rigid nylon brush (item 10, Materials) moist of
cleaning aliphatic hydrocarbon solvent (item 5, Materials), the grease from the PCB.

NOTE: Do not remove the identification of components.

(2) Apply, with a rigid bristle brush, the isopropyl alcohol (item 6, Materials) on the PCB.

(3) Clean the PCB with distilled water (item 7, Materials).

Repair No.2 - Repair of Damage to Coating Protection

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(4) Do the PCB dry to air.

(5) Keep, for approximately 3 minutes, the PCB over a container of

cleaning aliphatic hydrocarbon solvent (item 5, Materials) to remove the remaining
grease.

(6) Keep the PCB for 4 hours in an oven at 60°C and relative humidity less than 20%.

(7) Remove the PCB from the oven and keep to room temperature for 30 minutes.
C. Application
WARNING: THE CONFORMAL COATING SOLVENT IS A HAZARDOUS MATERI-
AL. BEFORE YOU USE IT, MAKE SURE YOU KNOW THE SAFETY
PRECAUTIONS AND FIRST AID INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS
- YOU MUST ALSO MAKE SURE THAT THE APPLICABLE FIRST
AID MATERIALS ARE AVAILABLE.

NOTE: The subsequent procedures refer to complete repair of coating. During the small re-
pairs use only a soft nylon brush and ignore the steps from (1) to (5) of subsequent
procedure.

CAUTION: USE RUBBER GLOVES.

(1) Fill a container with polyurethane conformal coating (item 2, Materials).

(2) Put the PCB into container.

(3) Move lightly the PCB into container.

(4) Remove slowly the PCB from the container.

(5) Keep to room temperature for 30 minutes. During this time, use a rigid nylon brush
(item 10, Materials) and remove the unwanted polyurethane conformal coating.

CAUTION: PREVENT THE CONTAMINATION OF PRINTED CIRCUIT BOARD BY

FLUIDS, GREASE OR DUST.

NOTE: The thickness of coating on the PCB must be approximately 0.2mm.

(6) If necessary, do again the steps from (1) to (5) and before to do the step (7).

(7) Keep the PCB for 8 hours in an oven at 60°C and relative humidity more than 30%
(recommended 70%).

(8) Keep the PCB for 3 days at room temperature of 20°C and relative humidity more
than 30% (recommended 70%).

(9) Remove the adhesive tape from components.

Repair No.2 - Repair of Damage to Coating Protection

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(10) Refer to Testing and Fault Isolation chapter and do the functional test procedure.

Repair No.2 - Repair of Damage to Coating Protection

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Part Numbers R25-1M2( ) and Part Number R25-1-3

REPAIR

Repair No.3 - Repair of Wiring

1. Equipment, Common Tools and Materials

NOTE: You can use equivalent alternatives to specified items.

A. Equipment

(1) Solder tool, electrical, iron 24 Vac, spade bit 400 deg.C / 2 to 3,2 mm, anti-static des-
older pump.
B. Common Tools

(1) Insertion/Extraction tool, Part No. M81969/14-02;

(2) Pin Crimp tool, Hand, Part No. M22520/2-01 with adapter Part No. M22520/1-02;

(3) Terminal Crimp tool, Hand;

(4) Screwdrivers;

(5) Nipper, electronic, nominal cutter length 4 to 10 mm, copper cutting capacity 1.25
mm;

(6) Cable Stripping tool, Hand;

(7) Heating tool, for solder sleeved up to 6 mm.

C. Materials

Item Materials Specification Supplier

1 Aliphatic Hydrocarbon Solvent - Rearbrook Ltd T/A Arrow Chemicals
"Lotoxane" Rawdon Road
Moira, Swadlincote
DERBYSHIRE, DE12 6DA - UK
(Vendor Code No. : U0698)
2 Solder tin alloy J-STD-006 Local Supplier
composition Sn63Pb37,
form W, type RA, core P3
3 Wire, standard, 20 gage, NEMA-HP3 Local Supplier
colour : as necessary
4 Thermofit tubing and sleeving MIL-I-23053 Local Supplier
size: as necessary

Repair No.3 - Repair of Wiring

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2. Repair Procedure

A. General

(1) Removal

(a) Soldered wire

1 Do continuity check to verify damaged wire.

2 Use an electronic nipper (item 5, Common Tools) and cut the necessary
lacing tapes.

3 Where necessary, remove the polyurethane coating protection as specified

in the Repair No. 2.

4 Use a solder tool (item 1, Equipment) and remove the wire.

5 Remove the solder from the wire connection.

(b) Crimped wire

1 Do continuity check to verify damaged wire.

2 Use an electronic nipper (item 5, Common Tools) and cut the necessary
lacing tapes.

3 Use an insertion/extraction tool (item 1, Common Tools) and remove the

wire from the connector.

(2) Installation

(a) Soldered wire

1 Use an electronic nipper (item 5, Common Tools) and cut a wire of the
same length and color (item 3, Materials).

2 Use a cable stripping tool (item 5, Common Tools) and strip approxi-
mately 5 mm at end of the wire.

NOTE: For more information on the soldering refer to J-STD-006.

3 Solder the wire using tin alloy (item 2, Materials).

NOTE: Refer to figure 5 for the connections of wire.

WARNING: THE CLEANING SOLVENT IS A HAZARDOUS MATERIAL.

BEFORE YOU USE IT, MAKE SURE YOU KNOW THE SAFE-
TY PRECAUTIONS AND FIRST AID INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS

Repair No.3 - Repair of Wiring

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- YOU MUST ALSO MAKE SURE THAT THE APPLICABLE

FIRST AID MATERIALS ARE AVAILABLE.

4 Clean the soldering with the cleaning aliphatic hydrocarbon solvent

(item 1, Materials).

5 If necessary, apply a new thermofit sleeving (item 4, Materials) over sol-

dering.

6 If necessary, apply coating protection as specified in the Repair No. 2.

(b) Crimped wire

1 Use an electronic nipper (item 5, Common Tools) and cut a wire of the
same length and color (item 3, Materials).

2 Use a cable stripping tool (item 6, Common Tools) and strip approxi-
mately 5 mm at end of the wire.

3 Use a pin crimp tool (item 2, Common Tools) and connect the wire end to
the pin.
or
Use a terminal crimp tool (item 3, Common Tools) and connect the wire
end to the terminal lug.

NOTE: Refer to figure 5 for the connections of wire.

4 Use an insertion/extraction tool (item 1, Common Tools) and put the wire
in the connector.

Repair No.3 - Repair of Wiring

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Page Intentionally Blank

Repair No.3 - Repair of Wiring

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REPAIR

Repair No.4 - Repair of Damage to an Aluminum Alloy Component

1. Materials

NOTE: You can use equivalent alternatives to specified items.

Item Material Specification Supplier

1 Aliphatic hydrocarbon solvent - Rearbrook Ltd T/A Arrow Chemicals

"Lotoxane" Rawdon Road
Moira, Swadlincote
DERBYSHIRE, DE12 6DA - UK
(Vendor Code No. : U0698)
2 Carborundum cloth - grade 00 - Local Supplier
or
Smooth hone - Local Supplier
3 Chromate conversion solution, MIL-C-5541 Henkel Corp.
for brush/swab use HORSHAM, PA 19044 - USA
- Alodine 1200 (Vendor Code No.: 84063)
4 Distilled water - Local Supplier
or
Deionised water
5 Nylon brush MIL-B-23958 Local Supplier
or
Cotton swabs - Local Supplier

2. Repair Procedure
A. Removal of Damage

Use a carborundum cloth, grade 00, or a smooth hone to remove the surface damage or corrosion.
Make sure that there are no sharp edges and that the surface to be repaired has smooth contour.

B. Removal of Surface Finish

WARNING: THE CLEANING SOLVENT IS A HAZARDOUS MATERIAL. BEFORE

YOU USE IT, MAKE SURE YOU KNOW THE SAFETY PRECAUTIONS
AND FIRST AID INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS
- YOU MUST ALSO MAKE SURE THAT THE APPLICABLE FIRST
AID MATERIALS ARE AVAILABLE.

(1) Fully clean the area to be repaired with the cleaning aliphatic hydrocarbon solvent
(item 1, Materials).

Repair No.4 - Repair of Damage to an Aluminum Alloy Component

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(2) Let the clean surface become dry.

WARNING: THE CHROMATE CONVERSION SOLUTION IS A HAZARDOUS MA-

TERIAL. BEFORE YOU USE IT, MAKE SURE YOU KNOW THE SAFE-
TY PRECAUTIONS AND FIRST AID INSTRUCTIONS ON:
- THE LABEL ON THE CONTAINER IT WAS SUPPLIED IN
- ITS MATERIAL SAFETY DATA SHEET
- YOUR LOCAL SAFETY REGULATIONS
- YOU MUST ALSO MAKE SURE THAT THE APPLICABLE FIRST
AID MATERIALS ARE AVAILABLE.

(3) Obey the manufacturer's instructions and:

(a) Prepare only sufficient chromate conversion solution (item 3, Materials) for use
immediately.

CAUTION: KEEP THE CHROMATE SOLUTION OUT OF CRACKS AND

SEAMS.

(b) Use a nylon brush or a cotton swabs (item 5, Materials) to apply the chromate
conversion solution on the bare metal.

(c) Use clean water, maximum temperature 50 deg.C, to flush all chromate conver-
sion solution from the item. It is recommended that the item be flushed
with distilled water (item 4, Materials) last.

(d) Dry the item in clean air, maximum temperature 60 deg.C.

(e) Make sure that the color of the chromate conversion layer is the same as the full
area that is repaired.

Repair No.4 - Repair of Damage to an Aluminum Alloy Component

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REPAIR

Repair No.5 - Repair of Cable Connectors

1. Common Tools and Materials

NOTE: You can use equivalent alternatives to specified items.

A. Common Tools

(1) Insertion/Extraction tool, Part No. M81969/14-02.

B. Materials

Item Materials Specification Supplier

1 Adhesive, dimethacrylate resin MIL-S-46163 Henkel Nederland B.V.
"Loctite 242" Brugwal, 11
2100 NIEUWEGEIN - NEDERLAND
(Vendor Code No.: H3221)

2. Repair Procedure (Figure 601)

A. Removal

(1) Remove the preformed sheath from connector.

(2) Loosen the clamping screw.

(3) With the insertion/extraction tool (item 1, Common Tools) remove the pins from con-
nector.

(4) If necessary replace the pins of connector refer to Repair No.3 for procedure.
B. Installation

(1) With the insertion/extraction tool (item 1, Common Tools) install the pins into new
connector. Refer to Table 601 for connections.

(2) Install and tighten the clamping screw.

(3) Lock the preformed sheath on the new connector with adhesive (item 1, Materials).

Repair No.5 - Repair of Cable Connectors

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Part Numbers R25-1M2( ) and Part Number R25-1-3

TRASPARENT THERMOFIT TUBING TRASPARENT THERMOFIT TUBING

CLAMPING SCREW PREFORMED SHEATH NAMEPLATE CLAMPING SCREW

SHIELDED CABLE

J2 J1

CONNECTOR IDENTIFICATION CLAMP CONNECTOR IDENTIFICATION CLAMP

CONNECTOR J2 CONNECTOR J1

BLACK THERMOFIT TUBING SHIELDED CABLE BLACK THERMOFIT TUBING

SHIELD SHIELD

25 mm 25 mm

Figure 601 - Interconnecting Cable Configuration

Table 601 - Interconnection Cable Connections

Wire Length Wire

From To Colour (mm) Code
J1/A J2/A Red 550
J1/C J2/C Yellow 550
J1/D Shield Black 40 AWG 20
J1/E J2/E Blue 550
J1/F J2/F Green 550

Repair No.5 - Repair of Cable Connectors

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Part Numbers R25-1M2( ) and Part Number R25-1-3

ASSEMBLY (INCLUDING STORAGE)

1. Equipment, Common Tools and Materials

NOTE: You can use equivalent alternatives to specified items.

A. Equipment

(1) Dielectrimeter - SEFELEC Model MPC46P;

(2) Solder tool, electrical iron 24 Vac, spade bit 400 deg.C / 2 to 3,2 mm, anti-static des-
older pump.
B. Common tools

(1) Pin Crimp tool, Hand, Part No. M22520/2-01 with adapter Part No. M22520/1-02;

(2) Insertion/Extraction tool, Part No. M81969/14-02;

(3) Screwdrivers;

(4) Heating tool, for solder sleeved up to 6 mm;

(5) Nipper, electronic, nominal cutter length 4 to 10 mm, copper cutting capacity 1.25
mm;

(6) Cutter.

C. Materials

Item Materials Specification Supplier

1 Aliphatic Hydrocarbon Solvent - Rearbrook Ltd.

"Lotoxane" T/A Arrow Chemicals
Rawdon Road
Moira, Swadlincote
DERBYSHIRE, DE12 6DA - UK
(Vendor Code No. : U0698)

2 Solder tin alloy J-STD-006 Local Supplier

composition Sn63Pb37,
form W, type RA, core P3

3 Adhesive, dimethacrylate resin MIL-S-46163 Henkel Nederland B.V.

"Loctite 242" Brugwal, 11
2100 NIEUWEGEIN - NEDERLAND
(Vendor Code No.: H3221)

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Item Materials Specification Supplier

4 Resin, silicone - Rhone Poulenc Italia S.p.A.

"RTV 141 A+B" Via E. Romagnoli, 6
20146 MILANO - ITALY
(Vendor Code No.: A3887)

5 Silicone rubber sealant MIL-A-46106 General Electric Co

"RTV 106" Silicone Product Dept.
260, Hudson River Road
WATEFORD, NY 12188 - USA
(Vendor Code: 01139)

6 Tubing and sleeving, MIL-I-23053 Local Supplier

thermofit

7 Abrasive paper, silicone carbide P-P-101 Local Supplier

8 Nylon brush - Local Supplier

or
Cotton swabs - Local Supplier

2. Primary Parts Assembly Procedure for Part Numbers R25-1M2BR and R25-1M2BW
(Figure 301)

NOTE: Replace any defective screw, nut and washer.

NOTE: During the procedure of assembly, apply the adhesive (item 3, Materials) on the thread of
all screws.

CAUTION: DO NOT APPLY THE ADHESIVE (ITEM 3, MATERIALS) ON THE THREAD

OF THE TIE ROD (190).

A. Install the tie rod (190) on the plate (175) with the washer (185) and one nut (180) until the
quote 'A' of figure 701 is 30 mm maximum:

B. Install the spacer (170).

C. Tighten the nut (180) and the spacer (170).

D. Verify the quote 'A'.

E. Install the teflon insulator (165).

F. Install the teflon ring (160) on the plate (175).

G. Install the bottom reflector (155), with the shape hole aligned to the hole of the plate (175).

H. Install the other nut (180) until the quote 'B' of figure 701 is approximately 12 mm.

I. Remove the solder from the connection holes of the PCB assembly (140).

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NOTE: When install a new PCB assembly (140), use the pin crimp tool (item 1, Common Tools)
to install new pins (145) on the wires of the assembly.
J. Install the PCB assembly (140).
K. Hold the two holes, where must be connected the terminals of the lamp (150), are aligned in
the center position of the shape hole of the plate (175).
NOTE: When install a new ground cable (120), use the pin crimp tool (item 1, Common Tools) to
install the pin (130) on the cable.
L. Install the washer (135), the ground cable (120), the washer (115) and the nut (110).
M. Tighten the nut (110).
CAUTION: USE THE COTTON SWAB DURING SUBSEQUENT STEPS TO PREVENT
DAMAGE AT THE BULB OF LAMP (150).
N. Clean the terminals of new lamp (150) before with abrasive paper (item 7, Materials), then
with cleaning solvent (item 1, Materials).
O. Put the maximum ignition wire around the lamp (150) and install a thermofit sleeving
(item 6, Materials) on the wire.
P. Install the new lamp (150).
Q. Install the teflon spacer (80) and the top reflector (75) with the insulating washer (70) and
the ring nut (65).
R. Make sure that the lamp (150) is installed in the center position of the shape hole of the
plate (175); then tighten the ring nut (65).
S. Solder the terminals of the lamp (150) to the PCB assembly (140).
T. Use a nipper and cut the terminals of the lamp (150) at 1 mm approximately from PCB.
U. Solder the ignition wire to the white wire of elevator transformer.
V. Clean the soldering with the cleaning solvent (item 1, Materials).
W. Put the thermofit sleeving (item 6, Materials) on the soldering.
X. Make sure that the ignition wire do not touch the edge of shape hole of bottom reflector
(155).

WARNING: BE CAREFUL WHEN USE THE PROBE OF DIELECTRIMETER.

THE HIGH VOLTAGES SUPPLIED CAN BE FATAL.

Y. Make sure that the insulating resistance between the reflectors (75 and 155) and the plate
(21) is more than 40 Mohm as follow:
(1) Set the Dielectrimeter to on.
(2) Connect the Dielectrimeter between the top reflector (75) and the plate (175).

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(3) Measure with the Dielectrimeter (set at 500 Vdc) the insulation resistance.
(4) Connect the Dielectrimeter between the bottom reflector (155) and the plate (175).
(5) Measure with the Dielectrimeter (set at 500 Vdc) the insulation resistance.
(6) Set the Dielectrimeter to off and remove the connections.
(7) Follow a functional test of the lamp.
Z. Apply a layer (1÷1.5 mm approximately of thickness) of silicone rubber sealant (item 5,
Materials) on the side of plate (175) where must be installed the connector housing (105).
AA. Apply the silicone rubber sealant (item 5, Materials) on the edge of the PCB assembly
(140).
AB. Install the connector housing (105) with the screws (100). Refer to figure 701 for the correct
installation.
NOTE: When install a new connector housing (105) you must to apply a new nameplate (195).
Write on the new nameplate the serial number and date of AL.
AC. Fill a small quantity of silicone resin (item 4, Materials) and put the assembly in an oven at
80 deg.C for approximately 30 minutes.
AD. Remove, with a cutter, the chainage of silicone rubber sealant when dry.
AE. Install, with the insertion/extraction tool (item 2, Common Tools), the wires in the connec-
tor J1 (95). Install also the pin plugs on the pins not connected. Refer to Figure 5 for correct
connections.

SIDE OF DRILLING
'A'

NUT (180) 'B'

KEY
TIE ROD (190)

21 mm
DRAINING HOLE

Figure 701 - Quotes and positions during the Assembly (R25-1M2BR or R25-1M2BW)

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3. Primary Parts Assembly Procedure for Part Numbers R25-1M2CR and R25-1M2CW
(Figure 302)

NOTE: Replace any defective screw, nut and washer.

NOTE: During the procedure of assembly, apply the adhesive (item 3, Materials) on the thread of
all screws.

CAUTION: DO NOT APPLY THE ADHESIVE (ITEM 3, MATERIALS) ON THE THREAD

OF THE TIE ROD (160).

A. Install the tie rod (160) on the plate (145) with the washer (155) and one nut (150) until the
quote 'A' of figure 702 is 30 mm maximum.

B. Install the spacer (140).

C. Tighten the nut (150) and the spacer (140).

D. Install the teflon insulator (135).

E. Install the teflon ring (130) on the plate (160).

F. Install the bottom reflector (125), with the shape hole aligned to the hole of the plate (160).

G. Install the other nut (150) until the quote 'B' of figure 702 is approximately 12 mm.

H. Remove solder from the connection holes of the PCB assembly (110).

NOTE: When install a new PCB assembly (110), use the pin crimp tool (item 4, Common Tools)
to install the pins (115) on the wires of the assembly.

I. Install the PCB assembly (110).

J. Hold the two holes, where must be connected the terminals of the lamp (120), are aligned in
the center position of the shape hole of the plate (160).

NOTE: When install a new ground cable (90), use the pin crimp tool (item 4, Common Tools) to
install the pin (70) on the cable.

K. Install the washer (105), the ground cable (90), the washer (85) and the nut (80).

L. Tighten the nut (80).

CAUTION: USE THE COTTON GLOVES DURING SUBSEQUENT STEPS TO PREVENT

DAMAGE AT THE BULB OF LAMP (120).

M. Clean the terminals of new lamp (120) before with abrasive paper (item 7, Materials), then
with cleaning solvent (item1, Materials).

N. Put the maximum ignition wire around the lamp (120) and install a thermofit sleeving
(item 6, Materials) on the wire.

O. Install the new lamp (120).

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P. Install the teflon spacer (50) and the top reflector (45) with the insulating washer (40) and
the ring nut (35).

Q. Make sure that the lamp (120) is installed in the center position of the shape hole of the
plate (160); then tighten the ring nut (35).

R. Solder the terminals of the lamp (120) to the PCB assembly (110).

S. Use an electronic nipper (item 5, Common Tools) and cut the terminals of the lamp (120) at
1 mm approximately from PCB.

T. Solder the ignition wire to the white wire of elevator transformer.

U. Clean the soldering with the cleaning solvent (item 1, Materials).

V. Put the thermofit sleeving (item 6, Materials) on the soldering.

W. Make sure that the ignition wire do not touch the edge of shape hole of bottom reflector
(125).

WARNING: BE CAREFUL WHEN USE THE PROBE OF DIELECTRICMETER.

THE HIGH VOLTAGES SUPPLIED CAN BE FATAL.

X. Make sure that the insulating resistance between the reflectors (45 and 125) and the plate
(160) is more than 40 Mohm as follow:

(1) Set the Dielectrimeter to on.

(2) Connect the Dielectrimeter between the top reflector (45) and the plate (160).

(3) Measure with the Dielectrimeter (set at 500 Vdc) the insulation resistance.

(4) Connect the Dielectrimeter between the bottom reflector (125) and the plate (160).

(5) Measure with the Dielectrimeter (set at 500 Vdc) the insulation resistance.

(6) Set the Dielectrimeter to off and remove the connections.

(7) Follow a functional test of the lamp.

Y. Apply a layer (1÷1.5 mm approximately of thickness) of silicone rubber sealant (item 5,

Materials) on the side of plate (16) where must be installed the connector housing (15).

Z. Apply the silicone rubber sealant (item 5, Materials) on the edge of the PCB assembly
(110).

AA. Install the connector housing (75) with the screws (70). Refer to figure 702 for the correct
installation.

NOTE: When install a new connector housing (75) you must to apply a new nameplate (165).
Write on the new nameplate the serial number and date of AL.

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AB. Fill a small quantity of silicone resin (item 4, Materials) and put the assembly in an oven at
80 deg.C for approximately 30 minutes.

AC. Remove, with a cutter, the chainage of silicone rubber sealant when dry.

AD. Install, with the insertion/extraction tool (item 2, Common Tools), the wires in the connec-
tor J1 (18). Install also the pin plugs on the pins not connected. Refer to Figure 5 for correct
connections.

SIDE OF DRILLING
'A'

NUT (150) 'B'

KEY
TIE ROD (160)

21 mm
DRAINING HOLE

Figure 702 - Quotes and positions during the Assembly (R25-1M2CR or R25-1M2CW)

4. Final Assembly Procedure for Part Numbers R25-1M2BR and R25-1M2BW (Figure 301)

A. Follow the insulation resistance and operational tests of the AL. For the procedures refer
to Testing and Fault Isolation chapter.

B. Keep the AL dry for 1 hours in a wound oven at 60 deg.C.

NOTE: Refer to manufacturer instructions to use correctly the silicone resin.

C. Turn and hold the shaped hole of the bottom reflector (155); then fill very slowly
the silicone resin (item 4, Materials) in the hole until the reflector is full. (During the opera-
tion hold the temperature at 40÷50 deg.C).

D. Keep the AL dry for 2 hours in a wound oven at 60÷70 deg.C.

E. Remove, with a cutter, the chainage of silicone rubber sealant when dry.

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F. Keep the AL dry for 1 hours in a wound oven at 60 deg.C.

G. Through the hole of the connector housing (105), apply a layer of the silicone resin (item 4,
Materials) on the PCB assembly (140). (During the operation hold the temperature at 40÷50
deg.C).

H. Keep the AL dry for 2 hours in a wound oven at 60÷70 deg.C.

I. Remove, with a cutter, the chainage of silicone rubber sealant when dry.

J. Apply the silicone rubber sealant (item 5, Materials) on the flange of the connector J1 (95).
K. Install the connector J1 (95) with the screws (85) and the washers (90).

L. Remove, with a cutter, the chainage of silicone rubber sealant when dry.

M. Install the screen assembly (60) with the screws (50) and the washers (55).

N. Follow the instructions of the subsequent steps to assemble the cap screw assembly (10):

(1) Install the washers (20 and 25) and the ring retainer (15) on the cap screw (35).

(2) Install the o-ring (30) on the cap screw (35).

NOTE: If the light must be installed on the lower side of aircraft, do a draining hole on the upper
side of the lens (40). Refer to figure 701 for the draining hole position and direction of the
drilling.

O. Install the o-ring (45) on the plate (175).

P. Install the lens (40) with the cap screw assembly (10) on the plate (175).
Q. Tighten the cap screw assembly (10).

R. Follow the insulation resistance and operational tests of the AL. For the procedures refer
to Testing and Fault Isolation chapter.

5. Final Assembly Procedure for Part Numbers R25-1M2CR and R25-1M2CW (Figure 302)

A. Follow the insulation resistance and operational tests of the AL. For the procedures refer
to Testing and Fault Isolation chapter.

B. Keep the AL dry for 1 hours in a wound oven at 60 deg.C.

NOTE: Refer to manufacturer instructions to use correctly the silicone resin.

C. Turn and hold the shaped hole of the bottom reflector (125); then fill very slowly
the silicone resin (item 4, Materials) in the hole until the reflector is full. (During the opera-
tion hold the temperature at 40÷50 deg.C).

D. Keep the AL dry for 2 hours in a wound oven at 60÷70 deg.C.

E. Remove, with a cutter, the chainage of silicone rubber sealant when dry.

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

F. Keep the AL dry for 1 hours in a wound oven at 60 deg.C.

G. Through the hole of the connector housing (75), apply a layer of the silicone resin (item 4,
Materials) on the PCB assembly (110). (During the operation hold the temperature at 40÷50
deg.C).

H. Keep the AL dry for 2 hours in a wound oven at 60÷70 deg.C.

I. Remove, with a cutter, the chainage of silicone rubber sealant when dry.

J. Apply the silicone rubber sealant (item 5, Materials) on the flange of the connector J1 (65).
K. Install the connector J1 (65) with the screws (55) and the washers (60).

L. Remove the chainage of silicone rubber sealant when dry.

M. Install the screen assembly (30) with the screws (20) and the washers (25).

N. If the light must be installed on the lower side of aircraft, remove the silicone rubber sealant
from the draining hole. Refer to figure 702 for the draining hole position.

O. Install the cap assembly (10) with your cap screw.

P. Tighten the cap screw.

Q. Follow the insulation resistance and operational tests of the AL. For the procedures refer
to Testing and Fault Isolation chapter.

6. Storage After Assembly

NOTE: You can use equivalent alternatives to specified items.

A. Materials

Item Materials Specification Supplier

1 Absorbent paper - Local Supplier

Thermosoldered polyethylene - Local Supplier

2 bag

3 Dehydrating salt - Local Supplier

B. Preparation for storage

(1) Wind the AL in moisture absorbent paper.

(2) Seal in a polyethylene bag and put in a cardboard carton.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

NOTE: If you do not use the AL for a long time, put dehydrating salt in the container.
NOTE: Refer to MIL-STD-794 for more information relative to the shipment and preserva-
tion procedures.

(3) Apply on the container an identification label (or marking) with: the manufacturer's
name, the part name, the part number and the serial number of the device.

NOTE: Refer to MIL-STD-129 for more information relative to the write down of the iden-
tification label (or marking).

C. Conditions of Storage
CAUTION: PREVENT THE CONTAMINATION OF UNITS BY FLUIDS OF ANY TYPE.

(1) Keep the units in a room with sufficient protection from light and climactic condi-
tions.

(2) A good temperature for the room is 10 to 20 deg.C.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

FITS AND CLEARANCES

1. General

Not applicable.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

SPECIAL TOOLS, FIXTURE AND EQUIPMENT

1. General

The subsequent table shows the special tools, the fixture and the equipment that are necessary for
the maintenance of the AL.

NOTE: You can use equivalent alternatives to specified items.

Manufacturer
Item Description Use
Type or Part No.

1 Anticollision Lighting LOGIC To do the tests of the components of

System Test Set Part No. TJ R005-1 Anticollision Lighting System.
2 Interconnecting Cable LOGIC To connect the AL to Test set.
Part No. TJ R005-5
3 DC Power Supply ELIND To supply the DC voltage to AL dur-
0-40V/5A Model HS ing the tests.
4 Dielectrimeter SEFELEC To measure the resistance during the
Model MPC46P insulation test.
5 Solder tool, electrical - To solder electrical and electronic
components.
6 Heating tool, for solder - To heat the thermofit tubing and
sleeved up to 6 mm sleeving.
7 Terminal Crimp tool, Hand - To crimp the terminal lugs.
8 Pin Crimp tool, Hand Part No. To crimp the pins of the connector.
M22520/1-01
9 Pin Crimp tool, Adapter Part No. To use with the pin crimp tool Part
M22520/1-02 No. M22520/1-01.
10 Insertion/Extraction Tool Part No. To remove and install the pins of the
M81969/14-02 connectors.
11 Cutter - To remove the components or the sil-
icone rubber sealant.
12 Screwdrivers - To use during the disassembly and/or
assembly of AL.
13 Vice - To remove the connector housing
from the plate.
14 Electronic nipper, nominal - To cut the terminals of components
cutter length 4 to 10 mm, or to cut the wires.
copper cutting capacity
1.25 mm;

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Part Numbers R25-1M2( ) and Part Number R25-1-3

Manufacturer
Item Description Use
Type or Part No.

15 Cable Stripping tool, Hand - To strip the end wires.

16 Stopwatch - To use during the Functional Test.
17 Vacuum cleaner with small - To remove the remaining solvent
suction nozzle from the PCB.
18 Paint spray equipment - To apply the coating protection
where necessary.

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

ILLUSTRATED PARTS LIST

INTRODUCTION

1. General

This section includes illustrations and parts list of all parts of the assembly(ies) of the AL that can
be disassembled, repaired or replaced and assembled again.

2. Information and Use of Section

A. Figure and Item Column

NOTE: All the details described in this section cannot show in the Illustrated Parts List (IPL).

(1) The item number shown at top left of the column that is related the IPL to the
exploded view illustration.

(2) The end item number 1A is given to the end item that is shown in the Figure. The
items that are changed are given immediately after the end (1B, 1C, etc.).

(3) The items not shown in the illustration are medicated with an asterisk (*) after the
item numbers.

(4) The item number sequences follow the disassembly sequence of the end item. The
sequence is broken to permit, when necessary, the insertion of additional items.

(5) Alpha suffixes are given A thru Z (except I and O), when necessary to add more items
to show:

(a) Added items when the interval items number is completed.

(b) Configuration differences.

(6) Alpha variant item numbers are not shown on the exploded view when the appearance
and location of the alpha variant item is the same as the basic item.

B. Part Number Column

This column shows the manufacturer's part numbers.

(1) A standard part number such as an AGS, AN, MS, LN, etc.

(2) The items given with an assembly are shown with a dash ( - ).

C. Airline Part Number Column

This blank column (eleven characters wide) is used from the equipment operators.

D. Nomenclature Column

(1) The indenture is used to show the assembly relation of the items in the list (see the
subsequent example):

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

DESCRIPTION
1 2 3 4 5 6 (Identure numbers)
ASSEMBLY (End Item)
ATTACHING PARTS
ATTACHING PARTS FOR ASSEMBLY
--------------*--------------
* DETAILED PARTS FOR ASSEMBLY
* SUB-ASSEMBLY (Subordinate to lead item)
ATTACHING PARTS
* ATTACHING PARTS FOR SUB-ASSEMBLY
--------------*--------------
* * DETAILED PARTS FOR SUB-ASSEMBY
* * SUB-SUB-ASSEMBLY (Subordinate to sub-assembly)
ATTACHING PARTS
* * ATTACHING PARTS FOR SUB-ASSEMBLY
--------------*--------------
* * * DETAILED PARTS FOR SUB-SUB-ASSEMBY

(2) Parts that require special handling are annotated. For example electrostatic discharge
sensitive electronic components are identified with the bracketed abbreviation
(ESDS).

(3) The interchangeability relation between parts is shown in the NOMENCLATURE

column of the parts list. The list of the terms used to show interchangeability and their
definition is the subsequent:

Part List
Term Definition
Abbreviation
Optional OPT This part is optional too interchangeable with the
other parts in the same item number variant group
to other item number if designed.
Alternative to ALTN TO This part is alternative too interchangeable with
the other part number shown in the nomenclature
column.
Replaced by REPLD BY The part in the part number column is replaced by
and interchangeable with the part number shown
in the nomenclature column.
Replaces REPLS The part in the part number column replaces and
is interchangeable with the part number shown in
the nomenclature column.
Superseded by SUPSD BY The part in the part number column is replaced by
and is not interchangeable with the part number
shown in the nomenclature column.
Supersedes SUPSDS The part in the part number column replaces and
is not interchangeable with the part number
shown in the nomenclature column.

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Part Numbers R25-1M2( ) and Part Number R25-1-3

E. Vendor Code Column

(1) Five characters code identifying the suppliers or standard part authority vendor code,
or the original manufacture's’ name.

F. Quantity per Assembly Column

(1) The quantity shown in the quantity of a specified item numbered part required to build
its subsequent higher sub-sub-assembly, sub-assembly, assembly level as applicable.

(2) The abbreviation AR (as required) is shown for bulk items and non-illustrated parts.

(3) The abbreviation RF (reference only) indicated the parts is shown for reference pur-
poses only.

G. Effectively Code Column

(1) Reference letters (A, B, C, etc.) are given in the EFF CODE column to each top
assembly. The reference letter of the applicable top assembly is also shown in the EFF
CODE column for each detail part and sub-assembly. The Reference letter does not
show if the part or sub-assemblies are used on all top assemblies.

H. Vendor Code List

NOTE: The vendor code number given in the subsequent table is that shown in the applicable na-
tional NATO code for manufacturers H4-1 and -2, that includes of a letter and four num-
bers, or the USA, Department of Defence, Commercial and Government Entity (CAGE)
cataloguing Handbook H4/H8. The asterisk identified the code temporarily given by
LOGIC to the Manufacturer or Vendor without national NATO code or CAGE.

Code Vendor/Standard Parts Authority Address, WEB Site or E-mail

A0891 BOSTON S.p.A. Via IV Novembre, 92

20021 BOLLATE (MI) - ITALY
A2666 UNI - ENTE NAZIONALE ITALIANO Via B. Sassi, 11B
DI UNIFICAZIONE 20133 MILANO - ITALY
A2829 LOGIC S.p.A. Via Galileo Galilei, 5
20060 CASSINA DE PECCHI - ITALY
WEB site: www.logic-spa.com
e-mail: [email protected]
A3887 RHONE POULENC ITALIA S.p.A. Via E. Romagnoli, 6
20146 MILANO - ITALY
D8286 DIN - DEUTSCHES INSTITUT FUER Burggrafenstr. 6, 5
NORMUNG EV 10787 BERLIN - GERMANY
WEB site: www.din.de
e-mail: [email protected]

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Code Vendor/Standard Parts Authority Address, WEB Site or E-mail

F0225 SORIOU 9, Rue De La Porte De Duc

78000 VERSAILLES - FRANCE
H3221 HENKEL NEDERLAND B.V. Brugwal, 11
3432 NZ NIEUWEGEIN - NEDERLAND
U0698 REABROOK LTD Rawdon Road
T/A ARROW CHEMICALS Moira, Swadlincote
DERBYSHIRE, DE12 6DA - UK
WEB site: www.arrowchem.com
e-mail: [email protected]
U4980 HABIA CABLE LTD Short Way
Thornbury Industrial Estate
BRISTOL, BS35 3UT - UK
e-mail: [email protected]
06090 TYCO ELECTRONICS 300, Constitution Drive
DBA RAYCHEM DIV MENLO PARK, CA 94025-1164 - USA
ELECTRONICS/GIC e-mail: [email protected]
01139 GENERAL ELECTRIC CORP. Hudson River Road
SILICONE PRODUCT BUSINESS DEPT. WATERFORD, NY 12188 - USA
16245 CYTEC INDUSTRIES INC. 1405 Buffalo Street
OLEAN, NY 14760-1139 - USA
e-mail: [email protected]
84063 HENKEL CORP. HORSHAM, PA 19044 - USA
96906 MILITARY STANDARS STANDARDIZATION MANUAL
PROMULGATED BY MILITARY 4120 3-M - USA
DEPARTMENTS
UNDER AUTHORITY OF DEFENSE

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Alphanumerical index

Part Number Figure / Item Part Number Figure / Item

A8UNI7433-75 1001-015 LPA031-1 1001-180
CF20S4 1003-010 LPA031-1 1002-165
DBI007 1001-130 MIL-I-23053/8-.250/.125 1003-045
DBI007 1001-140 MIL-W-16878D-E20-0 1003-050
DIN7993A-8 1001-015 M39029/4-110 1001-147
E0053R10B6PN 1001-165 M39029/4-110 1001-152
E0053R10B6PN 1002-150 M39029/4-110 1002-120
E0052R10B6PN 1003-015 M39029/4-110 1002-135
E0052R10B6PNE 1003-015 MS25036-150 1001-150
E0052R10B6SN 1003-035 MS25036-150 1002-130
E0052R10B6SNE 1003-035 MS29513-156 1001-045
EDEX6060-01 1001-130 PA004 1001-150
EDEX6060-01 1001-140 R004BE540-1 1002-010
EDEX6060-01 1002-100 R004BE550-1 1002-010
EDEX6060-01 1002-110 R004CA510-1 1002-015
ESAX8215-01 1001-020 R004FA410-1 1003-030
ESDE3215-01 1001-065 R004FA410-2 1003-020
ESDE3215-01 1002-035 R25002 1001-180
ESDE3215-01 1001-175 R25-1M2BR 1001- 1A
ESDE3215-01 1002-160 R25-1M2BW 1001- 1B
ESDE6415-01 1001-125 R25-1M2CR 1002- 1A
ESDE6415-01 1002-095 R25-1M2CW 1002- 1B
ESZX6405-01 1001-145 R25-1-3 1003- 1A
ESZX6405-01 1002-115 R25-1-3003 1003-005
ESZX8405-11Z 1001-025 R25-1-3005 1003-025
EVCT3040-01 1001-060 R25-1M2001 1001-155
EVCT3040-01 1002-030 R25-1M2001 1002-140
EVCT30100-01 1001-170 R25-2-2K01B 1001-050
EVCT30100-01 1002-155 R25-2-2K01B 1002-020

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Part Number Figure / Item Part Number Figure / Item

R25-2-2K02 1001-135 R25-2-2019 1002-145
R25-2-2K02 1002-105 R25-2-2020 1001-080
R25-2-2K03 1001-149 R25-2-2020 1002-050
R25-2-2K03 1002-125 R25-2-2021 1001-105
R25-2-2002A-1A 1001-115 R25-2-2021 1002-075
R25-2-2002A-1A 1002-085 R25-2-2022 1001-085
R25-2-2004-1B 1001-010 R25-2-2022 1002-055
R25-2-2004-1A1 1001-035 R25-2-2023 1001-100
R25-2-2005R 1001-040 R25-2-2023 1002-070
R25-2-2005W 1001-040 RAI004 1001-065
R25-2-2006A 1001-045 RAI004 1001-175
R25-2-2007-1 1001-005 RAI008 1001-125
R25-2-2007-1 1002-005 REI006 1001-145
R25-2-2008A 1001-110 REI009 1001-025
R25-2-2008A 1002-080 RNF100-TRASP-3/4 1003-040
R25-2-2009 1001-070 RX045 1001-020
R25-2-2009 1002-040 VCI046 1001-060
R25-2-2010A-1 1001-075 VCI050 1001-170
R25-2-2010A-1 1002-045
R25-2-2011 1001-055
R25-2-2011 1002-025
R25-2-2012A 1001-095
R25-2-2012A 1002-065
R25-2-2013A 1001-090
R25-2-2013A 1002-060
R25-2-2014A 1001-120
R25-2-2014A 1002-090
R25-2-2017 1001-030
R25-2-2018 1001-015
R25-2-2019 1001-160

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 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

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COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

10

105

110

120
40

115

45
125
130
60 130
65
55 135

75 145
80 150 147 170
145 175
35 70
140
149
30 85
152 165
25 90
20 160
180
155
25 95

20 100
15 5

Figure 1001 - Anticollision Light Assembly (R25-1M2BR or P/N R25-1M2BW)

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COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

FIGURE AIRLINE NOMENCLATURE Q.TY

VENDOR EFF
AND PART NUMBER PART PER
CODE CODE
ITEM NUMBER 123 ASSY

1001- 1A R25-1M2BR ANTICOLLISION LIGHT ASSY, RED A2829 1 A

1001- 1B R25-1M2BW ANTICOLLISION LIGHT ASSY, WHITE A2829 1 B
1001-005 R25-2-2007-1 • GASKET A2829 1
1001-010 R25-2-2004-1B • SCREW, CAP ASSEMBLY A2829 1
1001-015 A8UNI7433-75 • • RING RETAINER A2666
RPLD BY DIN7993A-8
1001-015 DIN7993A-8 • • RING RETAINER D8286
REPLS A8UNI7433-75
1001-020 RX045 • • WASHER A2829 2
RPLD BY ESAX8215-01
1001-020 ESAX8215-01 • • WASHER A2829 2
REPLS RX045
1001-025 REI009 • • WASHER, CUP A2829 7
RPLD BY ESZX8405-01
1001-025 ESZX8405-01 • • WASHER, CUP A2829 7
REPLS REI009
RPLD BY ESZX8405-11H
1001-025 ESZX8405-11H • • WASHER A2829 7
REPLS ESZX8405-01
SUPSD BY ESZX8405-11Z
1001-025 ESZX8405-11Z • • WASHER A2829 7
SUPSDS ESZX8405-11H
1001-030 R25-2-2017 • • O-RING A2829 1
1001-035 R25-2-2004-1A1 • • SCREW, CAP A2829 1
1001-040 R25-2-2005R • LENS, RED A2829 1 A
1001-040 R25-2-2005W • LENS, WHITE A2829 1 B
1001-045 R25-2-2006A • 0-RING A2829 1
SUPSD BY MS29513-156
1001-045 MS29513-156 • 0-RING 96906 1
SUPSDS R25-2-2006A
1001-050 R25-2-2K01B • LAMP ASSEMBLY (Not Illustrated) A2829 1
1001-055 R25-2-2011 • • SCREEN ASSEMBLY A2829 1
ATTACHING PARTS
1001-060 VCI046 • • SCREW A2829 4
RPLD BY EVCT3040-01
1001-060 EVCT3040-01 • • SCREW A2829 4
REPLS VCI046
1001-065 RAI004 • • WASHER A2829 4
RPLD BY ESDE3215-01
1001-065 ESDE3215-01 • • WASHER A2829 4
REPLS RAI004
--------------*---------------
1001-070 R25-2-2009 • • REFLECTOR, TOP A2829 1
ATTACHING PARTS
1001-075 R25-2-2010A-1 • • RING NUT A2829 1

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COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

FIGURE AIRLINE NOMENCLATURE Q.TY

AND PART NUMBER PART VENDOR PER EFF
CODE CODE
ITEM NUMBER 123 ASSY

1001-080 R25-2-2020 • • WASHER, INSULATING A2829 1

--------------*---------------
1001-085 R25-2-2022 • • SPACER, TEFLON A2829 1
1001-090 R25-2-2013A • • LAMP A2829 1
1001-095 R25-2-2012A • • REFLECTOR, BOTTOM A2829 1
1001-100 R25-2-2023 • • RING, TEFLON A2829 1
1001-105 R25-2-2021 • • INSULATOR A2829 1
1001-110 R25-2-2008A • • SPACER A2829 1
1001-115 R25-2-2002-1A • • PLATE A2829 1
1001-120 R25-2-2014A • • TIE ROD A2829 1
1001-125 RAI008 • • WASHER A2829 1
RPLD BY ESDE6415-01
1001-125 ESDE6415-01 • • WASHER A2829 1
REPLS RAI008
1001-130 DBI007 • • NUT A2829 2
RPLD BY EDEX6060-01
1001-130 EDEX6060-01 • • NUT A2829 2
REPLS DBI007
1001-135 R25-2-2K02 • • PRINTED CIRCUIT BOARD, A2829 1
ASSEMBLY
ATTACHING PARTS
1001-140 DBI007 • • NUT A2829 1
RPLD BY EDEX6060-01
1001-140 EDEX6060-01 • • NUT A2829 1
REPLS DBI007
1001-145 REI006 • • WASHER A2829 2
RPLD BY ESZX6405-01
1001-145 ESZX6405-01 • • WASHER A2829 2
REPLS REI006
--------------*---------------
1001-147 M39029/4-110 • • • PIN 96906 1
1001-149 R25-2-2K03 • • CABLE, GROUND A2829 1
1001-150 PA004 • • • TERMINAL LUG A2829 1
RPLD BY MS25036-150
1001-150 MS25036-150 • • • TERMINAL LUG 96906 1
REPLS PA004
1001-152 M39029/4-110 • • • PIN 96906 1
1001-155 R25-1M2001 • • HOUSING, CONNECTOR A2829 1
ATTACHING PARTS
1001-160 R25-2-2019 • • SCREW A2829 4
--------------*---------------
1001-165 E0053R10B6PN • • CONNECTOR (J1) F0225 1
ATTACHING PARTS
1001-170 VCI050 • • SCREW A2829 4
RPLD BY EVCT30100-01

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COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

FIGURE AIRLINE NOMENCLATURE VENDOR Q.TY EFF

AND PART NUMBER PART PER
CODE CODE
ITEM NUMBER 123 ASSY

1001-170 EVCT30100-01 • • SCREW A2829 4

REPLS VCI050
1001-175 RAI004 • • WASHER A2829 4
RPLD BY ESDE3215-01
1001-175 ESDE3215-01 • • WASHER A2829 4
REPLS RAI004
--------------*---------------
1001-180 R25002 • • NAMEPLATE A2829 1
RPLD BY LPA031-1
1001-180 LPA031-1 • • NAMEPLATE A2829 1
REPLS R25002

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COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

75

80

90

10

85

15
95
100
30 100
35
25 105

45 115
50 130 120
115 155
40 160
110
125
55
135 150
60
145
165
140
65

70 5

Figure 1002 - Anticollision Light Assembly (R25-1M2CR or P/N R25-1M2CW)

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COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

FIGURE AIRLINE NOMENCLATURE Q.TY

VENDOR EFF
AND PART NUMBER PART PER
CODE CODE
ITEM NUMBER 123 ASSY

1002- 1A R25-1M2CR ANTICOLLISION LIGHT ASSY, RED A2829 1 A

1002- 1B R25-1M2CW ANTICOLLISION LIGHT ASSY, WHITE A2829 1 B
1002-005 R25-2-2007-1 • GASKET A2829 1
1002-010 R004BE550-1 • CAP ASSEMBLY A2829 1 A
1002-010 R004BE540-1 • CAP ASSEMBLY A2829 1 B
1002-015 R004CA510-1 • GASKET A2829 1
1002-020 R25-2-2K01B • LAMP ASSEMBLY (Not Illustrated) A2829 1
1002-025 R25-2-2011 • •SCREEN ASSEMBLY A2829 1
ATTACHING PARTS
1002-030 EVCT3040-01 • • SCREW A2829 4
1002-035 ESDE3215-01 • • WASHER A2829 4
--------------*---------------
1002-040 R25-2-2009 • • REFLECTOR, TOP A2829 1
ATTACHING PARTS
1002-045 R25-2-2010A-1 • • RING NUT A2829 1
1002-050 R25-2-2020 • • WASHER, INSULATING A2829 1
--------------*---------------
1002-055 R25-2-2022 • • SPACER, TEFLON A2829 1
1002-060 R25-2-2013A • • LAMP A2829 1
1002-065 R25-2-2012A • • REFLECTOR, BOTTOM A2829 1
1002-070 R25-2-2023 • • RING, TEFLON A2829 1
1002-075 R25-2-2021 • • INSULATOR A2829 1
1002-080 R25-2-2008A • • SPACER A2829 1
1002-085 R25-2-2002-1A • • PLATE A2829 1
1002-090 R25-2-2014A • • TIE ROD A2829 1
1002-095 ESDE6415-01 • •WASHER A2829 1
1002-100 EDEX6060-01 • • NUT A2829 2
1002-105 R25-2-2K02 • • PRINTED CIRCUIT BOARD, A2829 1
ASSEMBLY
ATTACHING PARTS
1002-110 EDEX6060-01 • • NUT A2829 1
1002-115 ESZX6405-01 • • WASHER A2829 2
--------------*---------------
1002-120 M39029/4-110 • • • PIN 96906 3
1002-125 R25-2-2K03 • • CABLE, GROUND A2829 1
1002-130 MS25036-150 • • • TERMINAL LUG 96906 1
1002-135 M39029/4-110 • • • PIN 96906 1
1002-140 R25-1M2001 • • HOUSING, CONNECTOR A2829 1
ATTACHING PARTS
1002-145 R25-2-2019 • • SCREW A2829 4
--------------*---------------
1002-150 E0053R10B6PN • • CONNECTOR (J1) F0225 1

Page 1013
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PREPARED BY LOGIC S.p.A.
 Reset Hot Spot
COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

FIGURE AIRLINE NOMENCLATURE Q.TY

VENDOR EFF
AND PART NUMBER PART PER
CODE CODE
ITEM NUMBER 123 ASSY

ATTACHING PARTS
1002-155 EVCT30100-01 • • SCREW A2829 4
1002-160 ESDE3215-01 • • WASHER A2829 4
--------------*---------------
1002-165 LPA031-1 • • NAMEPLATE A2829 1

Page 1014
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PREPARED BY LOGIC S.p.A.
 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

Page 1015
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PREPARED BY LOGIC S.p.A.
 Reset Hot Spot
COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

5 10

J2 J1

35 30 25 20 15
40 40

50

45 10 45

Figure 1003 - Interconnecting Cable Assembly

Page 1016
33-48-02 Jul 20/05
PREPARED BY LOGIC S.p.A.
 Reset Hot Spot
COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

FIGURE AIRLINE NOMENCLATURE Q.TY

VENDOR EFF
AND PART NUMBER PART PER
CODE CODE
ITEM NUMBER 123 ASSY

1003- 1A R25-1-3 INTERCONNECTION CABLE A2829 1

ASSEMBLY
1003-005 R25-1-3003 • SHEATH, PREFORMED A2829 1
1003-010 CF20S4 • WIRE, SHIELDED U4980 AR
1003-015 E0052R10B6PN • CONNECTOR (J1) F0225 1
RPLD BY E0052R10B6PNE
1003-015 E0052R10B6PNE • CONNECTOR (J1) F0225 1
REPLS E0052R10B6PN
1003-020 R005FA410-2 • CLAMP, IDENTIFICATION "J1" A2829 1
1003-025 R25-1-3005 • NAMEPLATE A2829 1
1003-030 R005FA410-1 • CLAMP, IDENTIFICATION "J2" A2829 1
1003-035 E0052R10B6SN • CONNECTOR (J2) F0225 1
RPLD BY E0052R10B6SNE
1003-035 E0052R10B6SNE • CONNECTOR (J2) F0225 1
REPLS E0052R10B6SN
1003-040 RNF100-TRASP-3/4 • TUBING, TRANSPARENT 06090 AR
THERMOFIT
1003-045 MIL-I-23053/8-.250/.125 • TUBING, BLACK THERMOFIT 96906 AR
1003-050 MIL-W-16878D-E20-0 • WIRE, BLACK 96906 AR

Page 1017
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PREPARED BY LOGIC S.p.A.
 COMPONENT MAINTENANCE MANUAL
Part Numbers R25-1M2( ) and Part Number R25-1-3

Page Intentionally Blank

Page 1018
33-48-02 Jul 20/05
PREPARED BY LOGIC S.p.A.