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AEC Worm Catalogue

The document provides an overview of a company specializing in manufacturing Inline Helical Gear Reducers and Worm Gear Reducers, detailing its history, manufacturing facilities, and quality systems. It includes a comprehensive product overview, design features, material specifications, and guidelines for selection and lubrication. Additionally, it outlines gear unit designations, mounting positions, and provides selection tables and dimensions for various gear units.

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0% found this document useful (0 votes)
23 views24 pages

AEC Worm Catalogue

The document provides an overview of a company specializing in manufacturing Inline Helical Gear Reducers and Worm Gear Reducers, detailing its history, manufacturing facilities, and quality systems. It includes a comprehensive product overview, design features, material specifications, and guidelines for selection and lubrication. Additionally, it outlines gear unit designations, mounting positions, and provides selection tables and dimensions for various gear units.

Uploaded by

workaugin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 24

Product Range

Heavy Duty
Bevel Helical Helical Gear
Gear Reducer Reducer
in 2020 in 2020

Inline Helical Gear Reducers Worm Reducers Ground Gears Rack & Pinion

2
Contents
1. Introduction ............................................................................ 4
1.1 About the Company ............................................................................ 4
1.2 Manufacturing Facilities ............................................................................ 5
1.3 Quality System ............................................................................ 5
1.4 Awards ............................................................................ 5

2. Product Overview ............................................................................ 6


2.1 Design Features ............................................................................ 6
2.2 Material Used ............................................................................ 6
2.3 Structural Picture ............................................................................ 6
2.4 Surface Painting ........................................................................ ... 6
2.5 Operating Temperature ............................................................................. 7
2.6 Output Torque Range ........................................................................ ... 7
2.7 Input Power & Ratio ............................................................................. 7

3. Gear Unit Designation ............................................................................. 8


3.1 Single Reduction Gear Unit ............................................................................. 8
3.2 Double Reduction Gear Unit ............................................................................. 8

4. Mounting Position ............................................................................. 9


4.1 W Series Gear Unit ............................................................................. 9
4.2 WD Series Gear Unit ............................................................................. 9

5. Lubrication ............................................................................. 10
5.1 Recommended Oil Grades ............................................................................. 10
5.2 Oil Volume ............................................................................. 10

6. Guidelines for Selection ............................................................................. 11


6.1 Input Power & Ratio ............................................................................. 11
6.2 Service Factor ............................................................................. 11
6.3 Overhang Load ............................................................................. 12
6.4 Allowed Radial Load ............................................................................. 12
6.5 Symbols in Selection Table ............................................................................. 14
6.6 Gear Unit Selection Examples ............................................................................. 14

7. Gear Unit Selection Table ............................................................................. 15


7.1 W Series Gear Unit ............................................................................. 15
7.2 WD Series Gear Unit ............................................................................. 18

8. Gear Unit Dimensions ............................................................................. 19


8.1 Motor Mounting Details ............................................................................. 19
8.2 W Series Gear Unit ............................................................................. 20
8.3 WD Series Gear Unit ............................................................................. 21

9. Accessories Dimensions ............................................................................. 22


9.1 Output Shafts ............................................................................. 22
9.2 Torque Arm ............................................................................. 22

3
1 Introduction

1.1 About the Company


An 25 year ISO 9001: 2015 Certified Company manufacturing Inline helical gear Reducers and
Worm Gear Reducers for various applications. Our products are widely used in conveyors,
Chemical Industries, Lifting Machine, Recycling plants, Steel Plants, Food and beverage Industries
and all kind of Industrial field.

1.2 History
1995 : Established with small Machine Shop.

2000 : Added CNC Machines like HMC, VMC, Turning


Centers and CNC CMM.

2001 : Developed and supplied Gear Box housings,


Output shafts, Engine block plates to Leading
MNC'S in India, Europe & USA.

2009 : Gear Manufacturing Division established. Unit - II

2010 : Developed Inline gear motor gears and supplied


to Leading European Based Company.

2012 : Developed Twin screw pump gears for low noise


application for German based customer.

2014 : Developed Loose gears for World Leading


textile Machinery Manufacturers for their
spinning and Rowing Machines and exported to
Germany and Italy. Our Gears are in action
throughout the Globe.

2016 : Sub Assemblies developed.

2018 : Developed own product Inline Gear Reducers Unit - I

and Worm Gear Reducers.

2019 : Supply starts after trials.

4
Introduction 1
1.2 Manufacturing Facilities
Equipped with World Leading Brands like Reishauer, Klingelnberg, Gleason, WMW and
MAHR in Gear Division and Mitsui Seiki, Mori Seiki and Doosan in Machining Division.

1.3 Quality System

Following ISO 9001 procedures strictly throughout the process and ensuring the quality of the
parts in every stage. Our quality department has been equipped with Klingelnberg CNC Gear
tester, Mahr CNC Gear tester and Brown & Sharp CNC CMM.

1.4 Awards

Thanks to our stringent quality system and world class manufacturing facility, the product
quality has been ensured at very high level. Most of our customers has recognized our Quality.

5
2 Product Overview

2.1 Design Features


The W series Worm gear units has been designed with following characteristics.
High efficiency with low noise level.
High reduction ratio and variety of ratios available for selection.
Flexible mounting options.

2.2 Material Used


Housing : Pressure die casted Aluminum alloy for W30 to W90 models and CI for
W110, 130 & 150 models.
Worm : Case hardened Alloy steel with 56 to 60 HRC surface hardness.
Worm wheel : Centrifugally casted CuSn12Ni2 Bronze.

2.3 Structural Picture

W Series WD Series

2.4 Surface Painting


For Aluminum Alloy Housing (W30 to W90) : Shot blasted and powder coated with Blue
color.

For CI Housing (W110 to W150) : Shot blasted, Red oxide painting then painted with
Blue color.

6
Product Overview 2
2.5 Operating Temperature

Gear Unit Filled with Permitted

ISO VG 220 / 320


-15° to +40°C
Semi Synthetic oil

2.6 Output Torque Range

30 20

40 40
50 85
63 160
Model

75 240
90 425
110 750
130 1100
150 1600

Torque in Nm

2.7 Input Power & Ratio

Size Ratio Rated Power (kw)


W30 5 ~ 100 0.09 ~ 0.18

W40 5 ~ 100 0.09 ~ 0.37


W50 5 ~ 100 0.12 ~ 0.75
W63 5 ~ 100 0.25 ~ 1.50

W75 7.5 ~ 100 0.55 ~ 4.00

W90 7.5 ~ 100 0.75 ~ 4.00

W110 7.5 ~ 100 1.10 ~ 5.50

W130 7.5 ~ 100 1.50 ~ 7.50

W150 7.5 ~ 100 2.20 ~ 15.00

7
3 Gear Unit Designation

3.1 W Series (Single Reduction Gear Unit)

W 50 U 40 F63 B5 B3 ....
1 2 3 4 5 6 7 8

1. W : Gear box type


2. 50 : Gear box size
3. U : Universal Mounting
UFM : Flange mounting
4. 40 : Ratio (ie 5,7.5,10,15,20,25,30,40,50,60,80,100)
5. F63 : Input Frame Size (F63,F71, F80, F90, F100, F112, F132, F160)
6. B5 : Motor mounting type
7. B3 : Mounting position
8. Options : SS1 (Single side solid output shaft)
SS2 (Double side solid output shaft)

3.2 WD Series (Double Reduction Gear Unit)

WD 40/50 U 150 F63 B5 AS1 ....


1 2 3 4 5 6 7 8

1. WD : Gear box type


2. 40/50 : Gear box size
3. U : Universal Mounting
UFM : Flange mounting
4. 150 : Ratio (ie 150,200,250,300,400,500,600,750,900,1200,1500,1800,2400,
3000,4000,5000)
5. F63 : Input Frame Size (F63,F71, F80, F90)
6. B5 : Motor mounting type
7. AS1 : Mounting position
8. Options : SS1 (Single side solid output shaft)
SS2 (Double side solid output shaft)

8
Mounting Position 4
4.1 W Series Gear Unit

4.2 WD Series Gear Unit

9
5 Lubrication

5.1 Recommended Oil Grade

Recommended Oil
Model Grade
BPCL IOCL HP CASTROL
MAK SYNTH SERVO SYN PARTHAN OPTIGEAR
W30 to W90 ISO VG220 Gear 220/320 Gear 220 EP SA220 Synthetic 220

MAK SYNTH SERVO SYN PARTHAN OPTIGEAR


W110 to W150 ISO VG220 / 320 Gear 220/320 Gear 320 EP SA320 Synthetic 320

5.2 Lubrication Oil Volume

Lubrication Volume in Ltr.

Mounting Position W30 W40 W50 W63 W75 W90 W110 W130 W150

B3 3.02 4.55 7

B8 2.25 3.35 5.1


0.042 0.081 0.153 0.3 0.58 1.02
B6, B7 2.55 3.55 5.4

V5, V6 3.02 4.55 7

10
Guidelines for Selection 6
6.1. Input Power & Ratio
Mr1 x n 2
P : ------------------ [Kw] Efficiency of Worm Reducer
1
9550 x n

90 100
P : Input Power
1

M r1 : Output Torque

80
n 2 : Output Rpm

60 70
n : Efficiency

Efficiency

40 50
P : -
> P1 fs
1n

P : Rated Input Power (kw)


1n

20 30
fs : Service factor

10
Ratio

0
n1 0 10 20 30 40 50 60 70 80 90 100
Ratio i : -------
n2
n 1 : Input Rpm Ratio

n 2 : Output Rpm

6.2. Service factor fs

For deciding proper size of the gear unit, a suitable service factor is to be considered. For
finding out the service factor, the following factors are to be taken in to consideration. Refer
Table 1 & Table 2.
Mechanical service factor - f1
Load classification of
fs : f1 x f2 Duration of driven machine
service Uniformed Moderated Heavy
fs : Service factor (hours per day) Load Shock load Shock load
U M H
f1 : Mechanical service factor
Upto 3 0.80 1.00 1.50
f2 : Frequency starts service factor Over 3 Upto 10 1.00 1.25 1.75
Over 10 1.25 1.50 2.00
Ref Table 4 for Deciding Mechanical service factor.
Table : 1

Frequency starts service factor - f2

Mechanical service factor - f1


Starts per hour
0.8 1 1.25 1.5 1.75 2
1 1.00 1.00 1.00 1.00 1.00 1.00
2 to 20 1.20 1.10 1.08 1.07 1.07 1.06
21 to 40 1.30 1.20 1.17 1.18 1.15 1.08
41 to 80 1.50 1.40 1.25 1.23 1.18 1.10
81 to 160 1.60 1.50 1.35 1.30 1.20 1.15
161 to 320 2.00 1.80 1.70 1.80 1.50 1.40

Table : 2

11
6 Guidelines for Selection
6.3 Overhang Load

P1n x 9550 x k
F : ------------------------ x 2000 [n] LOAD FACTOR FOR MOUNTING ELEMENT
n2 x D
Load factor k

P1n : Rated Input power [kw] Gears 1.15

Chain sprocket 1.25


k : Load factor
V belt 1.75
n 2 : Output Rpm
Flat belt pulley 2.50
D : Pitch dia of the overhang load member
Table : 3

6.4 Allowed Radial Loads on Output Shaft

Table 5 : Allowed Radial Loads on Output Shaft

i n2
W30 W40 W50 W63 W75 W90 W110 W130 W150

7.5 186 690 1325 1830 2380 2800 3100 3910 5110 6960

10 140 760 1455 2005 2610 3070 3400 4290 5610 7660

15 94 870 1665 2300 2990 3520 3890 4910 6425 8770

20 70 955 1830 2525 3280 3865 4275 5395 7055 9650

25 56 1035 1980 2735 3555 4185 4630 5845 7645 10400

30 47 1090 2085 2880 3745 4410 4880 6155 8050 11050

40 35 1205 2310 3190 4145 4880 5400 6810 8910 12160

50 28 1295 2485 3430 4460 5250 5810 7330 9590 13100

60 24 1380 2650 3660 4755 5600 6195 7815 10225 13920

80 18 1515 2905 4015 5220 6145 6800 8575 11220 15320

100 14 - 3140 4340 5640 6640 7350 9270 12125 16500

Above table is the allowed loading force on the midpoint of output shaft. When the reducer is with double output shafts, the
resultant radial power at the edge of shaft should not exceed the values specified as in above table. The max allowed axial
thrust is 1/5 of radial force while force and axial force effected together.

12
Guidelines for Selection 6

13
6 Guidelines for Selection

6.5 Symbols in selection table

P1n n2 M2
(kw) (r/min) i (Nm) fs Size

P1n : Rated power driving motor (kw)


n2 : Output speed (r/min)
i : Gear Unit Ratio
M2 : Rated output torque (Nm)
fs : Service factor
Size : Gear Unit size & Mounting flange size

6.6 Gear Unit Selection Examples


Examples - 1 Examples - 3

Input power : 0.55 kw, n : 1400 rpm, Uniform load, startup frequency Input Motor power : 1.5 kw, Ratio : 100, No. of Starts per hr : 10,
: 1/h, Continuous running for 24 hrs, Ratio : 50 : 1 Duration service per day : 24 hrs, Driven Machine : Conveyor
Connection of output shaft through chain drive, sprocket dia : 220 mm
Step 1 : Type : Base Mounting B3.
n1 1400
Calculate n 2 : ------ = --------- = 28 rpm
i 50 Step 1 :
Step 2 : n1 1400
Output rpm = -------- = ---------- = 14 rpm
Calculate fs : f1 x f 2 i 100

f1 : 1.25 (from Table 1) Step 2 :

f2 : 1.00 (from Table 2) Type of loads is U (from Table 4)

fs : 1.25 x 1.00 Service factor fs : f 1 x f2

fs = 1.25 f1 : 1.25 (from Table 1)


We can select the Gear unit from the selection table ( Page No. 15
to 17 ). Available Gear unit is W63 80B5, But fs is less than calculated f2 : 1.08 (from Table 2)
value of 1.25. Hence, we can choose W75 80B5 with fs value of 1.60
fs : 1.25 x 1.08
which is > calculated value of 1.25.
fs = 1.35
Step 3 :
Examples - 2
We can select the size from the selection table ( Page No. 15
Required output torque : 100 Nm, Output rpm : 17.50, Heavy, not to 17 ). Available size is W130, fs : 1.63, Required fs is 1.35 and
Uniform load, startup frequency : 10/hr, 12 hrs running per day. Hence, we can select W130

Step 1 : Step 4 :
1400
Ratio i : --------- = 80
17.5
Check the suitability of Overhang load
Step 2 :
mr1 x n 2 100 x 17.50
Calculate Power P1n : ---------------- = ------------------- = 0.33 kw P1n x 9550 x k
9550 x n 9550 x 0.55 F = -------------------------- x 2000 [n]
n2 x D
Efficiency n : 0.55 (chart page No. 11)

Step 3 : 1.50 x 9550 x 1.25


= ---------------------------- x 2000 [n]
fs = f1 x f2 14 x 220
Input power P1n = P1 x fs
= 0.33 x 2.12 = 2 x 1.06
F = 11,627 N
P1n = 0.69 kw = 0.75 kw fs = 2.12
F < allowed Radial load for W130 (from Table 5)
From Selection Table, we can select W90 80B5 Gear unit.
unit The given
Allowed Radial load Fr from Table 5 is 12124 N
fs is 1.10 for 258 Nm, But output torque requirements is 100 Nm only.
Hence, we can select W90 80B5. Thus, condition F < Fr is satisfied.

14
Gear Unit Selection Table 7
7.1 W Series Gear Units (n 1 = 1400 rpm)
P1n n2 M2 P1n n2 M2
(kw) (r/min) i (Nm) fs Size (kw) (r/min) i (Nm) fs Size

186 7.5 3.9 5.13 35 40 34.0 2.50


140 10 5.1 3.92 28 50 39.0 2.18
94 15 7.2 2.78 0.18 24 60 39.2 2.17 W50 63B5
70 20 8.3 2.41 18 80 52.1 1.63
56 25 10.7 1.87 W30 63B5 14 100 59.3 1.43
47 30 12.3 1.63 186 7.5 11.0 3.64
0.09 35 40 12.8 1.56 140 10 14.3 2.80
28 50 17.4 1.15 94 15 20.6 1.94
24 60 19.2 1.04 70 20 27.0 1.48
W40 71B5
28 50 18.6 2.15 56 25 31.5 1.27
24 60 19.0 2.11 47 30 34.6 1.16
W40 63B5
18 80 25.2 1.59 35 40 45.6 0.88
14 100 29.3 1.37 186 7.5 11.2 7.59
186 7.5 5.3 3.77 140 10 14.5 5.86
140 10 6.8 2.94 94 15 20.7 4.11
0.25
94 15 9.6 2.08 70 20 27.5 3.09
70 20 11.0 1.82 56 25 32.8 2.59
W30 63B5 W50 71B5
56 25 14.3 1.40 47 30 36.4 2.34
47 30 16.4 1.22 35 40 47.3 1.80
35 40 17.0 1.18 28 50 54.1 1.57
28 50 23.2 0.86 24 60 54.5 1.56
186 7.5 5.3 7.55 18 80 72.4 1.17
140 10 8.9 4.49 18 80 76.7 2.09
W63 71B5
94 15 9.9 4.04 14 100 82.8 1.93
70 20 13.0 3.08 186 7.5 16.3 2.45
56 25 15.1 2.65 140 10 21.2 1.89
W40 63B5
0.12 47 30 16.6 2.41 94 15 30.5 1.31
W40 71B5
35 40 21.9 1.83 70 20 40.0 1.00
28 50 24.7 1.62 56 25 46.6 0.86
24 60 25.3 1.58 47 30 51.2 0.78
18 80 33.6 1.19 186 7.5 16.6 5.12
14 100 39.0 1.03 140 10 21.5 3.95
35 40 22.7 3.74 94 15 30.6 2.78
28 50 26.0 3.27 70 20 40.7 2.09
24 60 26.2 3.24
0.37 56 25 48.7 1.75
W50 63B5 W50 71B5
18 80 34.7 2.45 47 30 53.8 1.58
14 100 39.6 2.15 35 40 67.0 1.27
186 7.5 7.9 2.53 28 50 80.1 1.06
140 10 10.2 1.96 24 60 80.6 1.05
94 15 14.4 1.39 35 40 72.3 2.21
W30 63B5
70 20 16.5 1.21 28 50 83.3 1.92
56 25 21.5 0.93 24 60 86.5 1.85 W63 71B5
47 30 24.6 0.81 18 80 113.5 1.41
186 7.5 7.9 5.06 14 100 122.6 1.31
0.18 140 10 10.3 3.88 186 7.5 24.3 3.50
94 15 14.8 2.70 140 10 31.5 2.70
70 20 19.5 2.05 94 15 45.3 1.88
56 25 22.7 1.76 W40 63B5 70 20 60.5 1.40 W50 80B5
0.55
47 30 24.9 1.61 56 25 72.3 1.18
35 40 32.8 1.22 47 30 80.0 1.06
28 50 37.1 1.08 35 40 104.0 0.82
24 60 37.9 1.06

15
7 Gear Unit Selection Table
P1n n2 M2 P1n n2 M2
(kw) (r/min) i (Nm) fs Size (kw) (r/min) i (Nm) fs Size

94 15 46.7 3.42 186 7.5 70.1 3.42


70 20 61.6 2.59 140 10 92.5 2.59
56 25 73.2 2.18 94 15 134.5 1.78
W75 90B5
47 30 83.3 1.92 W63 80B5 70 20 174.1 1.37
35 40 107.5 1.48 56 25 217.1 1.10
0.55 28 50 123.9 1.29 47 30 248.9 0.96
24 60 128.6 1.24 56 25 211.0 2.01
35 40 115.7 2.07 47 30 247.1 1.71
1.5
28 50 144.3 1.66 35 40 313.3 1.35 W90 90B5
24 60 156.5 1.53 W75 80B5 28 50 372.1 1.14
18 80 215.8 1.11 24 60 423.8 1.00
14 100 235.0 1.02 28 50 392.9 1.90
186 7.5 33.6 2.52 24 60 435.1 1.72 W110 90B5
140 10 43.6 1.94 18 80 550.7 1.36
W50 80B5
94 15 62.0 1.37 18 80 534.0 2.05
W130 90B5
70 20 82.4 1.03 14 100 672.2 1.63
186 7.5 33.8 4.73 186 7.5 102.8 2.33
140 10 44.5 3.59 140 10 135.7 1.76 W75 100B5
94 15 63.7 2.51 94 15 197.3 1.21
70 20 84.0 1.90 W63 80B5 186 7.5 101.9 4.17
56 25 99.8 1.60 140 10 134.8 3.15

0.75 47 30 113.6 1.40 94 15 196.7 2.16


35 40 146.6 1.09 70 20 254.9 1.66 W90 100B5

47 30 124.4 1.92 56 25 309.5 1.37


35 40 157.8 1.52 47 30 362.4 1.17
W75 80B5
28 50 196.8 1.21 186 7.5 101.8 7.36
24 60 213.4 1.12 140 10 133.7 5.60
28 50 186.1 2.28 94 15 192.7 3.89
24 60 211.9 2.00 2.2 70 20 254.5 2.94
W90 80B5 W110 100B5
18 80 261.1 1.62 56 25 319.2 2.34
14 100 292.7 1.45 47 30 354.5 2.11
186 7.5 49.6 3.22 35 40 465.8 1.61
140 10 65.3 2.45 28 50 576.2 1.30
94 15 93.5 1.71 24 60 638.1 1.17
70 20 123.2 1.29 W63 90B5 28 50 568.7 1.93
56 25 146.4 1.09 24 60 655.6 1.67
W130 100B5
47 30 166.7 0.95 18 80 783.1 1.40
186 7.5 51.4 4.66 14 100 985.9 1.11
140 10 67.8 3.53 28 50 570 2.80
1.1 94 15 98.6 2.43 24 60 657 2.43
W150 100B5
70 20 127.7 1.87 W75 90B5 18 80 816 1.96
56 25 159.2 1.50 14 100 960 1.66
47 30 182.5 1.31 186 7.5 140.1 1.71
35 40 231.4 1.03 140 10 185.0 1.29 W75 100B5
35 40 229.7 1.85 94 15 269.0 0.89
28 50 272.9 1.55 W90 90B5 186 7.5 139.0 3.05
24 60 310.8 1.36 140 10 183.8 2.31
3.0
24 60 319.1 2.35 94 15 268.2 1.58
W90 100B5
18 80 403.8 1.85 W110 90B5 70 20 347.7 1.22
14 100 471.2 1.59 56 25 422.0 1.00
186 7.5 67.6 2.36 47 30 494.1 0.86
140 10 89.1 1.79
1.5 W63 90B5
94 15 127.5 1.25
70 20 167.9 0.95

16
Gear Unit Selection Table 7
P1n n2 M2 P1n n2 M2
(kw) (r/min) i (Nm) fs Size (kw) (r/min) i (Nm) fs Size

186 7.5 138.8 5.40 70 20 645 2.48


140 10 182.3 4.11 56 25 788 2.03
94 15 262.7 2.85 47 30 934 1.71
5.5 W150 132B5
70 20 347.0 2.16 35 40 1171 1.36
W110 100B5
56 25 435.3 1.72 28 50 1426 1.12
47 30 483.3 1.55 24 60 1643 0.97
35 40 635.1 1.18 186 7.5 346.9 2.16
W110 132B5
3.0 28 50 785.8 0.95 140 10 455.8 1.65
35 40 637.6 1.73 186 7.5 350.8 3.14
28 50 775.5 1.42 W130 100B5 140 10 455.8 2.41
24 60 894.0 1.23 94 15 664.8 1.65 W130 132B5
28 50 777.0 2.06 7.5 70 20 879.9 1.25
24 60 896.0 1.79 W150 100B5 56 25 1080.7 1.02
18 80 1113 1.44 70 20 880 1.82
14 100 1310 1.22 56 25 1074 1.49
W150 132B5
186 7.5 186.8 1.28 W75 112B5 47 30 1274 1.26
186 7.5 185.30 2.29 35 40 1596 1.00
140 10 245.1 1.73 186 7.5 512 3.13
W90 112B5
94 15 357.7 1.19 140 10 675 2.37
70 20 463.5 0.92 11.0 94 15 990 1.62 W150 160B5
186 7.5 185.0 4.05 70 20 1291 1.24
140 10 243.1 3.09 56 25 1576 1.02
94 15 350.3 2.14 186 7.5 698 2.29
W110 112B5
70 20 462.7 1.62 140 10 921 1.73
15.0 W150 160B5
56 25 580.4 1.29 94 15 1351 1.18
47 30 644.5 1.16 70 20 1760 0.90
4.0
186 7.5 187.1 5.88
140 10 243.1 4.52
94 15 354.3 3.10
W130 112B5
70 20 469.3 2.34
56 25 576.4 1.91
47 30 652.6 1.69
35 40 850.1 1.29
28 50 1034 1.06
24 60 1192 0.92
28 50 1036 1.54
24 60 1195 1.34 W150 112B5
17.5 80 1484 1.08
186 7.5 254.4 2.95
140 10 334.3 2.24
W110 132B5
94 15 481.6 1.56
70 20 636.2 1.18
186 7.5 257.2 4.28
5.5 140 10 334.3 3.29
94 15 487.2 2.26
70 20 645.2 1.70 W130 132B5
56 25 792.5 1.39
47 30 897.3 1.23
35 40 1168.9 0.94

17
7 Gear Unit Selection Table
7.2 WD Series Gear Units (n1 = 1400 rpm)
P1n n2 M2 P1n n2 M2
(kw) (r/min) i (Nm) i1 i2 Size (kw) (r/min) i (Nm) i1 i2 Size

4.7 300 103.1 10 30 WD30/40 63B5 4.7 300 514.5 10 30 WD40/75 71B5
3.5 400 141.1 10 40 4.7 300 499.3 7.5 40
2.8 500 161.3 10 50 3.5 400 647.9 10 40
WD30/50 63B5 WD40/90 71B5
2.3 600 176.2 20 30 2.8 500 769.7 10 50
1.9 750 229.1 25 30 2.3 600 932.5 15 40
0.09 1.6 900 272.7 30 30 1.9 750 1157.2 25 30
WD30/63 63B5 WD50/110 71B5
1.2 1200 351.8 30 40 1.6 900 1280.6 30 30
0.37
0.9 1500 450.5 50 30 1.2 1200 1741.2 40 30
WD40/75 63B5
0.8 1800 460.0 60 30 0.9 1500 2006.2 50 30 WD63/130 71B5
0.6 2400 579.3 60 40 0.8 1800 2082.8 60 30
WD40/90 63B5
0.5 3000 688.2 60 50 0.78 3000 1774 60 30
4.7 300 144.7 10 30 0.6 2400 2141 60 40 WD63/150 71B5
WD30/50 63B5
3.5 400 188.1 10 40 0.5 3000 2535 60 50
2.8 500 223.9 10 50 4.7 300 760.4 10 30
2.3 600 275.0 15 40 3.5 400 992.1 10 40
WD30/63 63B5
1.9 750 316.8 15 50 2.8 500 1227.3 10 50 WD50/110 80B5
1.2 1200 469.1 30 40 2.3 600 1411.3 15 40
0.12 0.55
1.6 900 402.8 30 30 1.9 750 1720.2 25 30
WD40/75 63B5
1.2 1200 510.5 30 40 1.2 900 2595 30 30 WD63/130 80B5
0.9 1500 602.5 30 50 0.78 1800 2637 60 30
WD63/150 80B5
0.8 1800 686.2 30 60 WD40/90 63B5 0.6 2400 3182 60 40
0.6 2400 772.4 60 40 4.7 300 1036.9 10 30
WD50/110 80B5
0.5 3000 1003.2 60 50 WD50/110 63B5 3.5 400 1352.9 10 40
4.7 300 217.1 10 30 WD30/50 63B5 2.8 500 1686.7 10 50
3.5 400 291.5 10 40 2.3 600 1984.5 15 40
WD30/63 63B5 WD63/130 80B5
2.8 500 335.9 10 50 1.9 750 2403.0 25 30
0.75
2.3 600 472.6 20 30 1.6 900 2735.8 30 30
WD40/75 63B5
1.9 750 550.4 25 30 2.8 500 1290 10 50
0.18
1.6 900 599.7 30 30 2.3 600 1529 15 40
1.2 1200 760.8 30 40 WD40/90 63B5 1.9 750 1783 25 30 WD63/150 80B5

0.9 1500 903.7 30 50 1.6 900 2215 30 30


0.8 1800 932.3 60 30 1.2 1200 2680 30 40
WD50/110 63B5
0.6 2400 1216.4 60 40 4.7 300 1572.5 10 30
WD63/130 90B5
4.7 300 347.6 10 30 3.5 400 2033.9 10 40
3.5 400 440.6 10 40 WD40/75 71B5 9.3 150 752 10 15
2.8 500 550.1 10 50 7.0 200 966 10 20
2.3 600 639.1 15 40 1.1 5.6 250 1175 10 25
1.9 750 790.7 15 50 WD40/90 71B5 4.7 300 1364 10 30
WD63/150 90B5
1.6 900 900.6 15 60 3.5 400 1619 10 40
1.2 1200 1129.0 30 40 2.8 500 1893 10 50

0.25 0.9 1500 1285.9 50 30 WD50/110 71B5 2.3 600 2242 15 40


0.8 1800 1294.9 60 30 1.9 750 2616 25 30
0.6 2400 1820.3 60 40 4.7 300 2144.3 10 30 WD63/130 90B5
WD63/130 71B5
0.5 3000 2214.1 60 50 9.3 150 1026 10 15
0.78 1800 1199 60 30 7.0 200 1317 10 20
0.6 2400 1446 60 40 5.6 250 1602 10 25
0.5 3000 1713 60 50 WD63/150 71B5 1.5 4.7 300 1860 10 30 WD63/150 90B5

0.4 4000 2026 50 80 3.5 400 2208 10 40


0.3 5000 2251 50 100 2.8 500 2582 10 50
2.3 600 3057 15 40

18
Gear Unit Dimensions 8
8.1 Motor Mounting Details

PAME N M P 7.5 10 15 20 25 30 40 50 60 80 100


Size
IEC B5 B14 B5 B14 B5 B14 D

W30 63B5/B14 95 60 115 75 140 90 11 11 11 11 11 11 11 11 - - -

W40 63B5/B14 95 60 115 75 140 90 11 11 11 11 11 11 11 11 11 11 11

W40 71B5/B14 110 70 130 85 160 105 14 14 14 14 14 14 14 - - - -

W50 63B5 95 - 115 - 140 - - - - - - - 11 11 11 11 11

W50 71B5/B14 110 70 130 85 160 105 14 14 14 14 14 14 14 14 14 14 -

W50 80B5/B14 130 80 165 100 200 120 19 19 19 19 19 19 19 - - - -

W63 71B5/B14 110 70 130 85 160 105 - - - - - - 14 14 14 14 14

W63 80B5/B14 130 80 165 100 200 120 19 19 19 19 19 19 19 19 19 19 19

W63 90B5/B14 130 95 165 115 200 140 24 24 24 24 24 24 - - - - -

W75 80B5/B14 130 80 165 100 200 120 - - - - - 19 19 19 19 19 19

W75 90B5/B14 130 95 165 115 200 140 24 24 24 24 24 24 24 - - - -

W75 100B5/B14 180 110 215 130 250 160 28 28 28 - - - - - - - -

W75 112B5/B14 180 110 215 130 250 160 28 - - - - - - - - - -

W90 80B5/B14 130 80 165 100 200 120 - - - - - - - 19 19 19 19

W90 90B5/B14 130 95 165 115 200 140 - - - - 24 24 24 24 24 - -

W90 100B5/B14 180 110 215 130 250 160 28 28 28 28 28 28 - - - - -

W90 112B5/B14 180 110 215 130 250 160 28 28 28 28 - - - - - - -

W110 90B5 130 - 165 - 200 - - - - - - - - 24 24 24 24

W110 100B5 180 - 215 - 250 - 28 28 28 28 28 28 28 28 28 - -

W110 112B5 180 - 215 - 250 - 28 28 28 28 28 28 - - - - -

W110 132B5 230 - 265 - 300 - 38 38 38 38 - - - - - - -

W130 90B5 130 - 165 - 200 - - - - - - - - - - 24 24

W130 100B5 180 - 215 - 250 - - - - - - - 28 28 28 28 28

W130 112B5 180 - 215 - 250 - 28 28 28 28 28 28 28 28 28 - -

W130 132B5 230 - 265 - 300 - 38 38 38 38 38 38 38 - - - -

W150 112B5 180 - 215 - 250 - - - - - - - - 28 28 28 28

W150 132B5 230 - 265 - 300 - - - - 38 38 38 38 38 - - -

W150 160B5 250 - 300 - 350 - 42 42 42 42 42 - - - - - -

19
8 Gear Unit Dimensions
8.2 W Series Gear Unit

Size A B C C1 D(F7) E(H8) F G H H1 I L1 M N O P Q R

W30 81 97 54 44 14 55 32 56 65 29 55 63 40 57 30 75 44 6.5

W40 100 121.5 70 60 18(19) 60 43 71 75 35.5 70 78 50 71.5 40 87 55.25 6.5

W50 121 144 80 70 25(24) 70 49 85 85 42.5 80 92 60 84 50 100 64 8.5

W63 146 174 100 85 25(28) 80 67 103 95 51.5 95 112 72 102 63 110 80 8.5

W75 174 205 120 90 28(35) 95 72 112 115 56 113 120 86 119 75 140 93 11

W90 208 238 140 100 35(38) 110 74 130 130 65 130 140 103 135 90 160 102 13

W110 252.5 295 170 115 42 130 - 144 165 72 160 155 127.5 167.5 110 200 125 14

W130 392.5 335 200 120 45 180 - 155 215 77.5 180 170 147.5 187.5 130 250 140 16

W150 340 400 240 145 50 180 - 185 215 96 210 200 170 230 150 250 180 18

Size S T V PA PB PC PE PM PN(H8) PO PP PQ B t a a1 Kg

W30 21 5.5 27 54.5 6 4 M6x11(n=4) 68 50 6.5(n=4) 80 70 5 16.3 0° 45° 1.2

W40 26 6.5 35.5 67(97) 7.5 4 M6x8(n=4) 75 60 9(n=4) 110 95 6(6) 20.8(21.8) 45° 45° 2.3

W50 30 7 40 90(120) 9 5 M8x10(n=4) 85 70 11(n=4) 125 110 8(8) 28.3(27.3) 45° 45° 3.5

W63 36 8 50 82(112) 10 6 M8x14(n=8) 150 115 11(n=4) 180 142 8(8) 28.3(31.3) 45° 45° 5.5

W75 40 10 60 111 13 6 M8x14(n=8) 165 130 14(n=4) 200 170 8(10) 31.3(38.3) 45° 45° 8.1

W90 45 11 70 111 13 6 M10x18(n=8) 175 152 14(n=4) 210 200 10(10) 38.3(41.3) 45° 45° 11.8

W110 50 14 85 131 15 6 M10x18(n=8) 230 170 14(n=8) 280 260 12 45.3 45° 45° 35.5

W130 60 15 100 140 15 6 M12x21(n=8) 255 180 16(n=8) 320 290 14 48.8 45° 22.5° 48

W150 70 18 120 155 15 6 M12x21(n=8) 255 180 16(n=8) 320 290 14 53.8 45° 22.5° 84

20
Gear Unit Dimensions 8
8.3 WD Series Gear Unit

Size A A1 B C C1 D(F7) D1(J6) E(H8) F G H H1 H2 I J K L L1 M M1 N N1 O O1 P

W30/40 100 80 121.5 70 60 18(19) 9 60 43 71 75 36.5 29 55 51 20 121 78 50 40 71.5 57 40 30 87

W30/50 120 80 144 80 70 25(24) 9 70 49 85 85 43.5 29 55 51 20 128 92 60 40 84 57 50 30 100

W30/63 144 80 174 100 85 25(28) 9 80 67 103 95 53 29 55 51 20 143 112 72 40 102 57 63 30 110

W40/75 172 100 205 120 90 28(35) 11 95 72 112 115 57 36.5 70 60 23 168 120 86 50 119 71.5 75 40 140

W40/90 206 100 238 140 100 35(38) 11 110 74 130 130 67 36.5 70 60 23 185 140 103 50 135 71.5 90 40 160

W50/110 252.5 120 295 170 115 42 14 130 - 144 165 74 43.5 80 74 30 222.5 155 127.5 60 167.5 84 110 50 200

W63/130 292.5 144 335 200 120 45 19 180 - 155 215 81 53 95 90 40 250.5 170 147.5 72 187.5 102 130 63 250

W63/150 340 144 400 240 145 50 19 180 - 185 215 96 53 95 90 40 275 200 170 72 230 102 150 63 250

Size Q R S T V PA PB PC PE PM PN(H8) PO PP PQ a a1 b b1 t t1 m kg

W30/40 55 6.5 26 6.5 35 67(97) 7 4 M6x8(n=4) 75 60 9(n=4) 110 110 45° 45° 6(6) 3 20.8(21.8) 10.2 - 3.9

W30/50 64 8.5 30 7 40 90(120) 9 5 M8x10(n=4) 85 70 11(n=4) 125 110 45° 45° 8(8) 3 28.3(27.3) 10.2 - 5.0

W30/63 80 8.5 36 8 50 82(112) 10 6 M8x14(n=8) 150 115 11(n=4) 180 142 45° 45° 8(8) 3 28.3(31.3) 10.2 - 7.8

W40/75 93 11 40 10 60 111 13 6 M8x14(n=8) 165 130 14(n=4) 200 170 45° 45° 8(10) 4 31.3(38.3) 12.5 - 12.0

W40/90 102 13 45 11 70 111 13 6 M10x18(n=8) 175 152 14(n=4) 210 200 45° 45° 10(10) 4 38.3(41.3) 12.5 - 16.0

W50/110 125 14 50 14 85 131 15 6 M10x18(n=8) 230 170 14(n=8) 280 260 45° 45° 12 5 45.3 16.0 M6 39.2

W63/130 140 16 60 15 100 140 15 6 M12x21(n=8) 255 180 16(n=8) 320 290 45° 22.5° 14 6 48.3 21.5 M6 55.0

W63/150 180 18 70 18 120 155 15 6 M12x21(n=8) 255 180 16(n=8) 320 290 45° 22.5° 14 6 53.5 21.5 M6 91

21
9 Accessories Dimensions

9.1 Output Shafts

Size d(h6) T T1 L1 Z Z1 m b1 T1
W30 14 30 32.5 63 102 128 M6 5 16

W40 18 40 43 78 128 164 M6 6 20.5

W50 25 50 53.5 92 153 199 M10 8 28

W63 25 50 53.5 112 173 219 M10 8 28

W75 28 60 63.5 120 192 247 M10 8 31

W90 35 80 84.5 140 234 309 M12 10 38

W110 42 80 84.5 155 249 324 M16 12 45

W130 45 80 85 170 265 340 M16 14 48.5

W150 50 82 87 200 297 374 M16 14 53.5

9.2 Torque Arm

Size L H K D R B

W30 85 14 24 8 15 4

W40 100 14 31.5 10 18 4

W50 100 14 38.5 10 18 4

W63 150 14 49 10 18 6

W75 200 25 47.5 20 30 6

W90 200 25 57.5 20 30 6

W110 250 30 62 25 35 6

W130 250 30 69 25 35 6

W150 250 30 84 25 35 6

NOTE : All information and dimensions provided in this catalogue are only indicative
and not absolute and non binding. They are subject to alterations due to continuous
product improvement and development.

22
Notes

23

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