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Example of SPC

The document presents hardness test results for nutrition tablets, showing sample numbers, individual hardness values, averages, and control limits. It includes statistical analysis with upper control limits (UCL), lower control limits (LCL), and range charts. Additionally, it provides data on the number of defective finished goods and defects per unit in samples, including control limits for those metrics.
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0% found this document useful (0 votes)
15 views9 pages

Example of SPC

The document presents hardness test results for nutrition tablets, showing sample numbers, individual hardness values, averages, and control limits. It includes statistical analysis with upper control limits (UCL), lower control limits (LCL), and range charts. Additionally, it provides data on the number of defective finished goods and defects per unit in samples, including control limits for those metrics.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Example 1 Hardness test results of Nutrition tablets

X-bar
Sample
number x1 x2 x3 x4 x5 x r UCL
0 36.67
1 33 29 31 32 33 31.6 4 36.67
2 33 31 35 37 31 33.4 6 36.67
3 35 37 33 34 36 35.0 4 36.67
4 30 31 33 34 33 32.2 4 36.67
5 33 34 35 33 34 33.8 2 36.67
6 38 37 39 40 38 38.4 3 36.67
7 30 31 32 34 31 31.6 4 36.67
8 29 39 38 39 39 36.8 10 36.67
9 28 33 35 36 43 35.0 15 36.67
10 38 33 32 35 32 34.0 6 36.67
11 28 30 28 32 31 29.8 4 36.67
12 31 35 35 35 34 34.0 4 36.67
13 27 32 34 35 37 33.0 10 36.67
14 33 33 35 37 36 34.8 4 36.67
15 35 37 32 35 39 35.6 7 36.67
16 33 33 27 31 30 30.8 6 36.67
17 35 34 34 30 32 33.0 5 36.67
18 32 33 30 30 33 31.6 3 36.67
19 25 27 34 27 28 28.2 9 36.67
20 35 35 36 33 30 33.8 6 36.67
X=
33.32 r= 5.8

X-bar UCL 36.667


CL 33.32
LCL 29.973

R chart UCL 12.267


CL 5.80
LCL 0

Appendix A

Sample
size A2 D4 D3
2 1.880 3.267
3 1.023 2.575
4 0.729 2.282 Do not apply
5 0.577 2.115
6 0.483 2.004
7 0.419 1.924 0.076
X-bar R contrl chart

CL LCL UCL CL LCL


33.32 29.97 12.267 5.80 0
33.32 29.97 12.267 5.80 0
33.32 29.97 12.267 5.80 0
42.00
33.32 29.97 12.267 5.80 0
33.32 29.97 12.267 5.80 0 40.00

33.32 29.97 12.267 5.80 0 38.00


33.32 29.97 12.267 5.80 0 36.00
33.32 29.97 12.267 5.80 0 34.00
33.32 29.97 12.267 5.80 0 32.00
33.32 29.97 12.267 5.80 0 30.00
33.32 29.97 12.267 5.80 0
28.00
33.32 29.97 12.267 5.80 0
26.00
33.32 29.97 12.267 5.80 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
33.32 29.97 12.267 5.80 0 UCL CL LCL Hardness
33.32 29.97 12.267 5.80 0
33.32 29.97 12.267 5.80 0
33.32 29.97 12.267 5.80 0
33.32 29.97 12.267 5.80 0
16
33.32 29.97 12.267 5.80 0
14
33.32 29.97 12.267 5.80 0
12
33.32 29.97 12.267 5.80 0
10
8
6
4
2
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
UCL CL LCL Hardness
9 10 11 12 13 14 15 16 17 18 19 20
LCL Hardness

10 11 12 13 14 15 16 17 18 19 20
LCL Hardness
Example 2 Number of defective FPs in Samples of 100 finished goods

Sample No. of Fraction of


number Sample size defectives defectives UCL LCL CL
0 0.49 0.31 0.40
1 100 44 0.44 0.49 0.31 0.40
2 100 48 0.48 0.49 0.31 0.40
3 100 32 0.32 0.49 0.31 0.40
4 100 50 0.50 0.49 0.31 0.40
5 100 29 0.29 0.49 0.31 0.40
6 100 31 0.31 0.49 0.31 0.40
7 100 46 0.46 0.49 0.31 0.40
8 100 52 0.52 0.49 0.31 0.40
9 100 44 0.44 0.49 0.31 0.40
10 100 48 0.48 0.49 0.31 0.40
11 100 36 0.36 0.49 0.31 0.40
12 100 52 0.52 0.49 0.31 0.40
13 100 35 0.35 0.49 0.31 0.40
14 100 41 0.41 0.49 0.31 0.40
15 100 42 0.42 0.49 0.31 0.40
16 100 30 0.30 0.49 0.31 0.40
17 100 46 0.46 0.49 0.31 0.40
18 100 38 0.38 0.49 0.31 0.40
19 100 26 0.26 0.49 0.31 0.40
20 100 30 0.30 0.49 0.31 0.40
Total 2000 800
p= 0.40
0.60

UCL
Fraction of defective

0.50

p
0.40

LCL
0.30

0.20
0 2 4 6 8 10 12 14 16 18 20
Sample number
18 20
Example 3 Number of defects in samples of 5 bottles

Sample No. of Defects per


number defects unit UCL LCL CL
0 3.3 -0.1 1.6
1 6 1.2 3.3 -0.1 1.6
2 4 0.8 3.3 -0.1 1.6
3 8 1.6 3.3 -0.1 1.6
4 10 2.0 3.3 -0.1 1.6
5 9 1.8 3.3 -0.1 1.6
4.0
6 12 2.4 3.3 -0.1 1.6
7 16 3.2 3.3 -0.1 1.6

Defects per unit


8 2 0.4 3.3 -0.1 1.6
9 3 0.6 3.3 -0.1 1.6
10 10 2.0 3.3 -0.1 1.6 2.0

11 9 1.8 3.3 -0.1 1.6


12 15 3.0 3.3 -0.1 1.6
13 8 1.6 3.3 -0.1 1.6
14 10 2.0 3.3 -0.1 1.6
0.0
15 8 1.6 3.3 -0.1 1.6 0 2

16 2 0.4 3.3 -0.1 1.6


17 7 1.4 3.3 -0.1 1.6
18 1 0.2 3.3 -0.1 1.6
19 7 1.4 3.3 -0.1 1.6
20 13 2.6 3.3 -0.1 1.6
Total 160 u 1.6
4.0
UCL

2.0 u

0.0
0 2 4 6 8 10 12 14 16 18 20
Sample number

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