Syscrew 380-1260 Air Evo Hse 2en-1
Syscrew 380-1260 Air Evo Hse 2en-1
Air Cooled Water Chillers Cooling Only and Total Heat Recovery
Engineering Data Manual
SYSCREW 380-1260 AIR EVO HSE | 2
Environmental respect, constant technological inno- All the available versions are keeping the same basic con-
vation, robust and trustable solutions for heavy-duty figuration and including the following features:
use are the leading parameters for our new SYSCREW Electronic expansion valve
AIR EVO HSE range. Refrigerant pressure and temperature sensors
Compressors box mounted as standard on all unit ver-
An innovative generation of Systemair Air Cooled Chiller, sions (with added internal sound proofing layers for the
including the latest technological releases available for Super Low Noise execution)
the HVAC industry. Hydronic pump kit options, variable speed capable, fitted
plug & play on board of the unit with several interfacing
High efficient inverter driven Screw compressors ways with the plant
EC fan motors with quiet acoustic performances and low Partial and total heat recovery options
energy consumption
Safe and low environmental impact R513A refrigerant To further extend the field of application following versions
Microchannel coils and pure countercurrent shell & tubes are available
heat exchangers, minimizing refrigerant charge, operat- High Temperature (HT) execution to extend the operat-
ing weight and maximizing heat transfer performances ing temperature map
New programmable controller including a wide range of High Pressure Fan (HPF) execution to provide additional
connectivity options and implementing smart algorithms static pressure air side
Brine Cooling (BC) execution to allow application with
negative temperature brines
Super low noise (S) execution to reduce noise emission
3 | SYSCREW 380-1260 AIR EVO HSE
CO (STD)*
(STD)*
SY SCREW SIZE AIR EVO HSE BC HT
Specifications
S
TR HPF
General
The new range has been designed and optimized to oper- Brine Cooling (BC): same equipment as the basic CO
ate either with R513A and R134a refrigerants. Each unit version, with customized refrigerant circuit and control
consists of two independent refrigerant circuits with a setting to extend operating envelope to negative water
hybrid combination of one inverter driven variable speed set-point.
screw compressor and one fixed speed screw compressor.
Pure counter-flow shell and tube direct expansion evapora- Two heat recovery options are available:
tor is equipped with double refrigerant circuit and common Desuperheater (D): plate type heat exchangers fitted on
hydraulic circuit. The modular condensing section is made the compressor discharge line, to recover about 20 % of
with long life aluminium alloy micro-channel coils, and a the total heat rejected to the condensers.
new optimized fan deck. All the units are equipped with Total Heat Recovery (TR): double circuit shell & tubes
electronic expansion valves, one for each circuit. The units heat exchanger to recover the total heat rejected to the
are available in 12 sizes, with a nominal capacity range condensers. 4-way valves and field installed control sen-
from 360 to 1240 kW. sor are also provided to ensure the cooling/heat recov-
ery mode changeover.
Two acoustic options are available:
Standard: The units are equipped with electronically Cabinet and structure
commutated (EC) fan motors, providing quiet acoustic The cabinet is made of heavy gauge galvanized steel. All
performances and stepless speed control, and a metallic galvanized steel components are individually painted by a
compressors box further reducing the noise emission. special painting process before the assembly of the unit.
Super Low Noise (S): The units are equipped with elec- This painting system performs a homogeneous protec-
tronically commutated (EC) fan motors operating at re- tion to the corrosion. The painting is a polyester powder
duced nominal speed, additional air diffuser further im- based type, colored in RAL 7040. The units are suitable for
proving acoustic performances in both full and part load outdoor installation, directly on the building roof or at the
operation. Compressor box is equipped with additional ground level. All parts of the structure are totally fastened
acoustic insulation and flexible pipes as well as mufflers with stainless steel bolts and rivets.
on compressor discharge lines.
Refrigerant circuits
To increase application field, three additional versions are All the units are composed of two independent and sepa-
available: rate refrigerant circuits. Each refrigerant circuit is equipped
High Temperature (HT): units are equipped with venti- with discharge line shut-off valves, filter-drier with solid
lated compressor box, and more powerful electronically core, sight glass and electronic expansion valve. Some
commutated (EC) fan motors to ensure higher air flow units are equipped with economizer circuit (ECO) to im-
rate and extend the operating map of the unit. prove cooling capacity and efficiency. The functional dia-
High Pressure Fans (HPF): units are equipped with more gram of each circuit is shown in the section “Refrigerant
powerful electronically commutated (EC) fan motors to flow diagram”.
ensure same air flow rate as the standard unit with ad-
ditional external static pressure up to 120 [Pa].
SYSCREW 380-1260 AIR EVO HSE | 4
Semi-hermetic screw compressors Fans are equipped with externally mounted nozzle profile
The compressors installed in the units are semi-hermetic housing generating low sound levels.
screw type. The leading compressor is variable speed con- In super low noise versions (S) an additional air diffuser is
trolled, integrating frequency inverter, sensors for protec- mounted on top of each fan motor to further reduce sound
tion and monitoring and solenoid valves (Vi control and power level without compromising unit performances.
frequency inverter cooling) in a pre-wired package. The in- Thanks to electronic brushless technology, fan speed con-
verter driven compressor, in hybrid combination with a step trol function is standard included for all the available rang-
control type screw compressor, perform a continuous ca- es, allowing the units to operate in cooling mode at nega-
pacity control and offer precision in load management and tive ambient temperatures.
set-point regulation and enhanced seasonal performances.
All compressors are fitted with an electronic control system Electrical board
ensuring the following functions: The electrical board is located in a metal case arranged
Protection against high temperature and excessive load; outside the unit. The metal case has an IP54 protection
Correct direction of rotation; rating and is complete with grilles for natural air ventilation.
Phase monitoring.
Electronic control
Besides the aforementioned functions, inverter driven The units are supplied with the new microprocessor-based
compressor is also equipped as standard of the following electronic control and management system ensuring the
additional features: following functions:
Frequency inverter cooling (solenoid valve, expansion Management of the operation of compressors:
valve, regulator); Power on/off
Low / High pressure transducer; Anti-cycle management
Oil level switch; Unloading for high pressure or high compressor pres-
Vi slider control for efficiency optimization. sure ratio (integrated inside the curves of compressor
operating limits).
Depending on unit size, step type compressors are supplied Chilled water temperature regulation (control option on
with Part-Winding or Star-Delta starting system. Start- inlet water temperature RWT (P+I type) or outlet water
Delta starting system is available as option for unit having temperature LWT (neutral band type) of the evaporator.
Part-Winding starting system as standard. Also soft starter Control of superheating on suction line.
is available on request for step type compressors in order Evaporator antifreeze protection.
to reduce the global value of inrush current. Management of high and low pressure alarms.
Management of the compressors on the two circuits.
Evaporator Management of the electronic expansion valves by
Evaporator is of a new generation shell and tube, of pure means of EEV controller.
counter flow type heat exchanger. It is insulated with a 19 Management of external interlocks.
mm thick closed cell polyethylene foam material and is fit- Management of the remote control:
ted with an electric heater on the external surface to pre- Unit power on/off
vent the unit from freezing at a low temperature (down to Summary alarm signals
-18 °C) when the unit is off. Remote signalling, by free contacts:
Water connections of heat exchanger are of Victaulic type Voltage presence.
supplied with coupling stub pipe to be welded. Compressors in operation.
Circuit alarm unit.
Condenser coils Management of the on board hydro kit (fixed / variable
The condenser coils are of microchannel type, made of speed pumps).
100% aluminium (fins, tubes and headers) with the excep- Management of the heat recovery mode by means of
tion of pipe couplings which are in copper. Anti-corrosion inlet water temperature sensor at the heat recovery con-
protection treatment is available as option. denser.
Condenser fans The unit controller can also clearly show all control param-
For each size, all versions keep the same number of fans. eters of the machine on the liquid crystal display, such as:
Large diameter, direct drive axial type fans with electronic Display of superheating value.
brushless type motors are used in all available versions. A Display of the temperature at the evaporator inlet and
dedicated version of electronic brushless type with more outlet.
powerful motor is used on HT and HPF versions, in order to Display of the ambient air temperature.
generate higher air flow rate (HT) or additional static pres- Display of the circuit 1 and circuit 2 discharge pressure
sure up to 120 Pa (HPF). and suction pressure.
5 | SYSCREW 380-1260 AIR EVO HSE
Desuperheater.
On board hydro kits without buffer tank, with 1 or 2
standard or high pressure pump(s), fixed or variable
speed, and relevant accessories.
Field-installed accessories
Remote ON/OFF control.
ModBus protocol kit for BMS (RS485 or Ethernet).
Remote keyboard panel.
netTune (managing a network of up to 6 units).
Spring anti-vibration mounts for basic unit.
Spring anti-vibration mounts for internal hydro kit.
Flow switch.
Water filter.
Differential water pressure transducer.
Modulating by-pass valve.
Remote hydro kits with buffer tank, 1 or 2 low or high
pressure pump(s), relevant accessories and with or with-
out tank antifreeze heater.
SYSCREW 380-1260 AIR EVO HSE Delivery Abbreviation Description & Benefit
It allows the integration of the unit with BMS using Modbus proto-
Modbus protocol kit for BMS (RS485) Std MBS
col through RS485 port.
It allows the integration of the unit with BMS using Modbus proto-
Modbus protocol kit for BMS (Ethernet) Std MBS/ETH
col through Ethernet port (TCP/IP).
Back light display Std User Display panel mounted. Suggested for outdoor installation.
Power supply without neutral Std 3PH Unit to be supplied with 400/3/50. No need of Neutral cable.
Antifreeze electric heater kit Std EEH Electrical Heater protects the heat exchanger from freezing.
7 | SYSCREW 380-1260 AIR EVO HSE
SYSCREW 380-1260 AIR EVO HSE Delivery Abbreviation Description & Benefit
It allows the integration of the unit with BMS using Bacnet protocol
Bacnet protocol kit for BMS (RS485) Option BAC
through RS485 port.
It allows the integration of the unit with BMS using Bacnet protocol
Bacnet protocol kit for BMS (Ethernet) Option BAC/ETH
through Ethernet port (TCP/IP).
Pressure gauges that display the operating pressure in the high and
Mechanical gauges kit (HP and LP manometers) Option KM
low pressure sections of the refrigerant circuit.
Mounted on the suction port of the compressor, it allows to insulate
Compressor suction valve Option CSV the compressor from the suction refrigerant line for maintenance
purposes.
Special Version with dedicate devices on refrigeration system
Brine Version Option BC allow the units to operate with brine (ethylenic or propylenic glycol)
down to -8°C.
It allows to check the proper level of oil inside compressor carter
Compressor oil switch Option OD in order to protect from lack of lubrication. Inverter driven screw
compressor standard include this device.
It is a strong anti-corrosion treatment suitable to protect MCHX coils
E-coating MCHX Option E-COAT
from medium level of pollution and marine atmosphere.
Chiller grilles Option KG Grilles to protect unit avoiding possible intrusion into the unit.
Special version with Electronic fans and dedicate devices on
Polar Version Option PC refrigeration system allow the units to operate at ambient
temperature down to -18°C.
Compressor box is additional equipped with internal sound layers
Compressor acoustic box Option CAB offering further acoustic reduction. Standard supplied on S (Super
Low Noise) versions.
Additional exchanger in order to recover 100% of the rejected
Total heat recovery Option TR heating capacity, suitable to produce hot water while the unit is
generating cooling effect.
Additional exchanger in order to recover a portion of the rejected
Desuperheater Option D heating capacity, suitable to produce hot water while the unit is
generating cooling effect.
Accessories are supplied loose to be installed on field. Options are factory mounted on board of the unit.
SYSCREW 380-1260 AIR EVO HSE | 8
EN 14511
Starting 2012 Campaign Eurovent Certification Company took decision to start certify only performances declared in ac-
cording severe European Standard EN14511.
BEFORE 2012: GROSS PERFORMANCES
Before this date all capacity performances are declared, measured and certified by Eurovent, as GROSS performances.
COOLING or HEATING CAPACITY was rated without taking in account the negative contribution of the heat exchanger Pres-
sure Drop or the positive contribution of the Head Available prevalence in example.
OWER INPUT was rated as pure sum of all power input contribution from all motors fitted on the unit. Without taking in
account the correction due to power spent to win the exchanger Pressure Drop in example.
AFTER 2012: NET PERFORMANCES
After this date all data are certified according EN14511. Mainly consequences in example on Water chiller or heatpump are:
COOLING or HEATING CAPACITY is now rated taking in account the negative contribution of the heat exchanger Pressure
Drop or the positive contribution of the Head Available prevalence in example. In case of Water to Water unit, in example,
both exchanger Pressure Drop values are taken in account in the formula.
POWER INPUT is now rated as all power input contribution from all motors fitted on the unit taking in account also the
correction due to power spent to win the exchanger Pressure Drop in example.
As an important consequence of these new rules setted by Eurovent is that EER, COP and ESEER are also affected by
these correction. All efficiency index are now calculated, measured and certified according new rules setted by Eurovent
according EN14511.
Where:
Ph = NET heating capacity.
Pc = NET cooling capacity.
Pe = electrical power input.
Phm = gross heat capacity, expressed in Watts.
Pcm = gross cool capacity, expressed in Watts.
qwi = nominal liquid flow rate.
Δpe,wi = measured available external static pressure.
Δpi,wi = measured internal static pressure difference.
ηpi = efficiency of the pump.
IE = pump motor efficiency.
Reference: Guidelines for the declaration of performances according to EN14511 (available a copy upon request for
Systemair customer).
9 | SYSCREW 380-1260 AIR EVO HSE
8 9 M S S M 9 8
5 5 5
AT AT
A A
A A
CIRCUIT 2 CIRCUIT 1
L INVERTER STEP 7
7 1B 1A
H H
10 10 G
G
2 2
B
11 11 B
BT BT
6
D S S 5 D
5
EEV UNIT UNIT EEV
CONTROL CONTROL CONTROL CONTROL
5
4 4 5
3 3
AF
AF
8 9 M S
S M 9 8
5
5 5 G
AT 7 2
A AT
A
A
CIRCUIT 2 CIRCUIT 1 A
L INVERTER STEP+ECO
7 1B AF
1A 13 5
D
H 3
15 H
G
15
2 5 10
BT B
16
16
B BT
6
D 14
5 S 12
EEV UNIT S
CONTROL CONTROL UNIT EEV
CONTROL CONTROL
11
5
4
3
AF
4
E
8 9 M S S M 9 8
G 5 5 5 G
2 7 7 2
AT AT
CIRCUIT 2 CIRCUIT 1
A INVERTER+ECO STEP+ECO A
A A
AF
AF
5 L 5
D D
3 1B 1A 3
H
13 13
15 15
10 5 5 10
16 16
BT B B BT
6
14 14
12 S S 12
EEV UNIT UNIT EEV
CONTROL CONTROL CONTROL CONTROL
11 11
4
E
8 9 M S S M 9 8
CIRCUIT 2 CIRCUIT 1
5 INVERTER STEP 5 5
AT AT
A A
A 7 A
11 11
1B L 1A
ON ON
13
H H
10 10
G G
5
2 2
12 BT
B 6 B BT 12
H H
11 11
D G G D
S S
UNIT EEV EEV UNIT
5 CONTROL CONTROL CONTROL CONTROL 5
C
S S
E
12
12 F
5 5
3 4 4 3
AF AF
G G
8 9 M S S M 9 8
CIRCUIT 2 CIRCUIT 1
5 INVERTER STEP+ECO 5 5
AT AT
A A
A 7 A
11 11
1B L 1A
ON ON
13
H H
10 10
G G
5
2 2
12 BT
B 6 B BT 12
H H
11 11
D G S G D
S
UNIT EEV EEV UNIT
5 CONTROL CONTROL CONTROL CONTROL 5
C
S
E
23 12
12 F
5 22 5
3 4 4 3
AF
21 20 AF
G G
24
Correction Factors
Fouling factors
EVAPORATOR CONDENSER
Fouling factor Cooling capacity Power input Fouling factor Cooling capacity Power input
(m2.°C/kW) factor factor (m2.°C/kW) factor factor
0,044 1,000 1,000 0,044 1,000 1,000
0,088 0,987 0,995 0,088 0,987 1,023
0,176 0,964 0,985 0,176 0,955 1,068
0,352 0,915 0,962 0,352 0,910 1,135
Altitude factors
Altitude (m) Cooling capacity factor Power input factor
0 1,000 1,000
600 0,987 1,010
1.200 0,973 1,020
1.800 0,958 1,029
2.400 0,943 1,038
If the application is a process cooling type, the minimum system chilled water volume is generally higher than above
recommended.
15 | SYSCREW 380-1260 AIR EVO HSE
Operating Limits
1
Dedicated evaporator (BC unit) and additional devices.
2
Standard evaporator (CO/TR unit).
3
Total unit flow rate and pressure drop are given for standard evaporator (CO/TR unit).
4
Minimum water contents at normal air conditioning applications.
* Voltage supply tolerances: +/- 10% of the nominal Voltage (400V) for short term application; +/-5% of the nominal Voltage (400V) for continuous application
SYSCREW 380-1260 AIR EVO HSE | 16
Operating Limits
STD Version
55
50
45
40
Air Temperature [°C] 35
30
25
20 3 (brine version) 2 (water + glycol) 1 (pure water)
15
10
5
0
-5
-10
-15
5 (on request) 4 (on request)
-20
-10 -5 0 LWT Evap [°C] 5 10 15
S Version
55
50
45
40
35
30
Air Temperature [°C]
25
10
-5
-10
HT Version
55
50
45
40
35
Air Temperature [°C]
30
25
3 (brine version) 2 (water + glycol) 1 (pure water)
20
15
10
-5
-10
-20
-10 -5 0 LWT Evap [°C] 5 10 15
17 | SYSCREW 380-1260 AIR EVO HSE
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape
*
This value can change for BC version or other special applications
**
High Temperature Units (HT), data with fans at max speed (1100 Rpm)
***
HPF Units, data with fans at max speed (1100 Rpm)
SYSCREW 380-1260 AIR EVO HSE | 18
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape
*
This value can change for BC version or other special applications
**
High Temperature Units (HT), data with fans at max speed (1100 Rpm)
***
HPF Units, data with fans at max speed (1100 Rpm)
19 | SYSCREW 380-1260 AIR EVO HSE
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape
*
This value can change for BC version or other special applications
**
High Temperature Units (HT), data with fans at max speed (1100 Rpm)
***
HPF Units, data with fans at max speed (1100 Rpm)
SYSCREW 380-1260 AIR EVO HSE | 20
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape
*
This value can change for BC version or other special applications
**
High Temperature Units (HT), data with fans at max speed (1100 Rpm)
***
HPF Units, data with fans at max speed (1100 Rpm)
21 | SYSCREW 380-1260 AIR EVO HSE
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard.
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744.
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape.
*
This value can change for BC version or other special applications
SYSCREW 380-1260 AIR EVO HSE | 22
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard.
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744.
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape.
*
This value can change for BC version or other special applications
23 | SYSCREW 380-1260 AIR EVO HSE
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard.
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744.
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape.
*
This value can change for BC version or other special applications
SYSCREW 380-1260 AIR EVO HSE | 24
1
Data refers to 7°C leaving chilled water temperature and 35°C condenser air temperature, according EN14511 standard.
2
According to commission regulation (EU) N° 2281/2016 for comfort chillers
3
Sound levels are at fully loaded conditions. Sound power level values refer to ISO standard 3744.
4
Sound pressure levels refer to ISO Standard 3744, parallelepiped shape.
*
This value can change for BC version or other special applications
25 | SYSCREW 380-1260 AIR EVO HSE
Electrical Data
Compressors @ 400V/3/50Hz
Max. running Starting
Power input Nom. Cond. Power input Carter Nominal
Com- current current
nominal Cond. current max. Cond. oil power
pressor compressor compressor
Model System Frame compressor compressor compressor 230Vac factor
start FLA LRA
mode
kW A kW A A W R134a/
R134a R513A R134a R513A R134a/ R513A R134a/ R513A R134a/ R513A R134a/ R513A R513A
1 PW 49 51 83 87 88 144 350 200 0,85
380 4V
2 FI 56 58 97 100 130 220 20 200
1 PW 61 64 100 105 93 162 423 200 0,89
440 5V
2 FI 64 66 109 112 130 220 20 200
1 PW 68 71 116 120 110 182 520 300 0,85
510 5V
2 FI 73 76 123 128 130 220 20 200
1 PW 75 79 126 132 110 182 520 300 0,86
590 6V
2 FI 81 84 135 140 130 220 20 200
1 SD 96 101 161 168 131 214 341 300 0,86
660 7V
2 FI 81 84 135 140 130 220 20 200
1 SD 96 101 161 168 131 214 341 300 0,86
730 7V
2 FI 98 102 161 167 167 260 20 200
1 SD 113 118 185 193 155 280 436 300 0,88
810 8V
2 FI 103 107 168 174 167 260 20 200
1 SD 124 129 200 208 175 310 465 300 0,90
900 9V
2 FI 124 127 199 204 198 340 20 200
1 SD 145 151 239 249 204 320 586 300 0,87
980 10V
2 FI 130 133 209 214 198 340 20 200
1 SD 145 151 239 249 204 320 586 300 0,87
1060 11V
2 FI 142 150 233 245 250 420 20 200
1 SD 161 168 265 276 222 360 650 300 0,88
1160 12V
2 FI 158 167 258 272 250 420 20 200
1 SD 161 168 265 276 222 360 650 300 0,88
1260 12V
2 FI 180 190 292 293 250 420 20 200
S Version 380 440 510 590 660 730 810 900 980 1060 1160 1260
Nominal R134a A 194 225 256 281 319 346 380 429 482 509 564 598
Current
Nominal R513A A 200 233 265 292 331 359 394 442 497 531 589 610
input
Maximum A 395 421 441 449 489 529 602 720 738 826 874 874
Nominal R134a kW 113 135 151 168 191 208 232 266 295 308 343 365
Power
Nominal R513A kW 117 140 157 175 199 217 241 274 304 323 359 382
input
Maximum kW 238 249 266 271 297 334 363 419 453 510 533 533
Max Start-up current A 601 682 779 787 616 656 758 875 1004 1092 1164 1164
UNIT (aM) FUSES A 500 500 500 500 630 630 800 800 800 1000 1000 1000
Phase WIRE SECTION mm2 2x185 2x185 2x185 2x185 2x185 2x185 2x240 2x240 2x240 2x300 2x300 2x300
HT Version 380 440 510 590 660 730 810 900 980 1060 1160 1260
Nominal R134a A 212 248 278 308 351 377 416 470 527 559 618 652
Current
Nominal R513A A 218 256 287 319 363 390 430 483 542 581 643 664
input
Maximum A 400 427 447 456 497 537 612 731 750 839 888 888
Nominal R134a kW 126 150 167 187 212 230 257 294 326 343 381 403
Power
Nominal R513A kW 130 156 173 194 221 238 266 302 335 357 397 419
input
Maximum kW 242 253 270 276 303 340 370 427 462 520 544 544
Max Start-up current A 606 688 785 794 624 664 768 886 1016 1105 1178 1178
UNIT (aM) FUSES A 500 500 500 500 630 630 800 800 800 1000 1000 1000
Phase WIRE SECTION mm2 2x185 2x185 2x185 2x185 2x185 2x185 2x240 2x240 2x240 2x300 2x300 2x300
SYSCREW 380-1260 AIR EVO HSE | 26
HPF Version 380 440 510 590 660 730 810 900 980 1060 1160 1260
Nominal R134a A 217 254 284 315 359 385 425 480 538 571 631 665
Current
Nominal R513A A 223 261 293 326 371 398 439 493 553 593 656 677
input
Maximum A 400 427 447 456 497 537 612 731 750 839 888 888
Nominal R134a kW 129 155 171 192 218 236 263 302 334 352 391 413
Power
Nominal R513A kW 133 160 177 199 226 244 272 309 343 366 407 429
input
Maximum kW 242 253 270 276 303 340 370 427 462 520 544 544
Max Start-up current A 606 688 785 794 624 664 768 886 1016 1105 1178 1178
UNIT (aM) FUSES A 500 500 500 500 630 630 800 800 800 1000 1000 1000
Phase WIRE SECTION mm2 2x185 2x185 2x185 2x185 2x185 2x185 2x240 2x240 2x240 2x300 2x300 2x300
Fans @ 400V/3/50Hz
EC fans
Model
Number Max power (kW) Max. running current (A)
Standard Version
380 8 2,6 3,9
440 10 2,6 3,9
510 10 2,6 3,9
590 12 2,6 3,9
660 14 2,6 3,9
730 14 2,6 3,9
810 16 2,6 3,9
900 18 2,6 3,9
980 20 2,6 3,9
1060 22 2,6 3,9
1160 24 2,6 3,9
1260 24 2,6 3,9
S Version
380 8 2,6 3,9
440 10 2,6 3,9
510 10 2,6 3,9
590 12 2,6 3,9
660 14 2,6 3,9
730 14 2,6 3,9
810 16 2,6 3,9
900 18 2,6 3,9
980 20 2,6 3,9
1060 22 2,6 3,9
1160 24 2,6 3,9
1260 24 2,6 3,9
HT/HPF Version
380 8 3,0 4,5
440 10 3,0 4,5
510 10 3,0 4,5
590 12 3,0 4,5
660 14 3,0 4,5
730 14 3,0 4,5
810 16 3,0 4,5
900 18 3,0 4,5
980 20 3,0 4,5
1060 22 3,0 4,5
1160 24 3,0 4,5
1260 24 3,0 4,5
27 | SYSCREW 380-1260 AIR EVO HSE
Sound Data
Standard Version
380 100 95 92 94 93 88 80 76 97 65
440 101 96 93 95 94 89 81 77 98 66
510 103 98 95 97 96 91 83 79 100 68
590 103 98 95 97 96 91 83 79 100 68
660 103 98 95 97 96 91 83 79 100 68
730 104 99 96 98 97 92 84 80 101 68
810 104 99 96 98 97 92 84 80 101 68
900 105 100 97 99 98 93 85 81 102 69
980 105 100 97 99 98 93 85 81 102 69
1060 106 101 98 100 99 94 86 82 103 70
1160 106 101 98 100 99 94 86 82 103 70
1260 106 101 98 100 99 94 86 82 103 70
S Version
380 99 93 90 95 88 83 78 76 94 62
440 99 93 90 95 88 83 78 76 94 62
510 102 96 93 98 91 86 81 79 97 65
590 102 96 93 98 91 86 81 79 97 65
660 102 96 93 98 91 86 81 79 97 65
730 103 97 94 99 92 87 82 80 98 65
810 103 97 94 99 92 87 82 80 98 65
900 104 98 95 100 93 88 83 81 99 66
980 104 98 95 100 93 88 83 81 99 66
1060 104 98 95 100 93 88 83 81 99 66
1160 105 99 96 101 94 89 84 82 100 67
1260 105 99 96 101 94 89 84 82 100 67
*
Sound data valid in max air flow rate condition.
**
Sound pressure level at 10 m. Values refers to ISO Standard 3744 with parallepiped shape.
SYSCREW 380-1260 AIR EVO HSE | 28
HT Version*
380 105 100 97 99 98 93 85 81 102 70
440 106 101 98 100 99 94 86 82 103 71
510 107 102 99 101 100 95 87 83 104 72
590 107 102 99 101 100 95 87 83 104 72
660 107 102 99 101 100 95 87 83 104 72
730 108 103 100 102 101 96 88 84 105 72
810 108 103 100 102 101 96 88 84 105 72
900 109 104 101 103 102 97 89 85 106 73
980 109 104 101 103 102 97 89 85 106 73
1060 110 105 102 104 103 98 90 86 107 74
1160 111 106 103 105 104 99 91 87 108 75
1260 111 106 103 105 104 99 91 87 108 75
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 30
*
Only Compressors. HT Version
31 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 32
*
Only Compressors. HT Version
33 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 34
*
Only Compressors. HT Version
35 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 36
*
Only Compressors. HT Version
37 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 38
*
Only Compressors.
39 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 40
*
Only Compressors.
41 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 42
*
Only Compressors.
43 | SYSCREW 380-1260 AIR EVO HSE
*
Only Compressors.
SYSCREW 380-1260 AIR EVO HSE | 44
*
Only Compressors.
45 | SYSCREW 380-1260 AIR EVO HSE
SYS 660
SYS 440
100
(kPa)
SYS 380
SYS 730-810
10
SYS 500-590
1
20000 200000
(l/h)
SYS 1060-1160
100
SYS 900
(kPa)
SYS 1260
10
SYS 980
1
50000 500000
(l/h)
SYSCREW 380-1260 AIR EVO HSE | 46
*
Capacity referred to only one circuit.
50
SYS 1160-1260
SYS 810-900
SYS 660-730
(kPa)
SYS 540-650
5
SYS 440
SYS 380
SYS 980-1060
1
1000 10000 100000
(l/h)
47 | SYSCREW 380-1260 AIR EVO HSE
Hydro options
SYSCREW 380-1260 AIR EVO HSE R134a (STD/HT)
Low head pump/s - STD / HT R134a [50 Hz]
Chiller ηs,c - ERP 2018 ηs,c - ERP 2021 Qnom Hpump Δpcircuit H Pmax F.L.A
model FW/VO VW/VO(*) l/h kPa kPa kPa kW A
380 169% 177% 62.083 218 33 185 5,5 10,4
440 176% 184% 75.238 195 47 148 5,5 10,4
510 170% 179% 84.912 209 49 160 7,5 14,1
590 175% 184% 96.077 197 62 135 7,5 14,1
660 170% 179% 109.321 229 80 149 9,2 17,4
730 168% 179% 120.516 230 91 139 11,0 20,2
810 170% 181% 132.226 214 71 143 11,0 20,2
900 161% 179% 153.375 223 69 154 15,0 26,6
980 161% 182% 166.991 216 80 136 15,0 26,6
1060 165% 179% 177.008 257 90 167 18,5 32,7
1160 168% 181% 195.082 247 109 137 18,5 32,7
1260 165% 182% 209.694 283 121 162 22,0 42,2
b) ∆TWATER (*) ✓
PARAMETERS
TO BE SET (1)
c) ∆PUSER (*) ✓
d) ∆PAVAILABLE (*) ✓ ✓
a) No dedicated
safety features ✓ ✓
included
UNIT SAFETY
b) ∆PEVAPORATOR
control on unit heat ✓ ✓ ✓
exchanger (2)
a) By-pass
modulating valve
✓ ✓ ✓
(BMV) could be
suggested (3)
b) Differen-
PLANT
tial pressure
DEVICES ON ✓
transducer (DPT)
USER SIDE
mandatory (4)
c) Water flow
switch recom- ✓ ✓
mended
a) Application
SPECIAL
for Multi-Chiller ✓ ✓ Available on Request Available on Request Available on Request
EXECUTIONS
Systems
The industry is now moving towards more efficient and optimized solutions with the implementation of new regulations
by ECO-DESIGN DIRECTIVES, which thereby results in energy savings on the chiller and hydraulic systems.
In traditional systems, the pump power regulation are carried out only in secondary circuit while pumps in primary circuit
run at fixed speeds, even when the cooling demand is very low.
Furthermore, pumps are sized for maximum design conditions and often with a margin resulting in greater power con-
sumption than required, even when they not required working at full load as the speed is not regulated to meet the
demand.
In conclusion, pumps are wasting energy and money when the pump does not adapt their speed to the demand.
Systemair has come up with smart logic of managing variable flow inverter pumps that can be applied for various instal-
lation types with ultimate goal of saving “pumping energy consumption” and improving the part load performances of
the system.
Using the commissioning mode allows you to manually set the speed of the pump (example at speed N2 instead of N1)
to obtain the water flow rate and the temperature jump required by the design conditions (point C). Once the adjustment
procedure is finished, the pump will always work at a fixed flow rate. This mode allows to considerably reduce the elec-
tric power consumption of the pump with a consequent energy saving. As an example, when pump works at 30 Hz, the
absorbed power consumption of the pump reduces by 80% compared to 50Hz pump operation.
51 | SYSCREW 380-1260 AIR EVO HSE
The option offers a complete and predefined package, guaranteeing simple selection, supply and commissioning. In par-
ticular, the unit includes an additional control system, equipped with an evolved algorithm, which interacts with the main
control of the unit.
VD mode provides following advantages:
• Implement an innovative design, an alternate to the classic system based on a primary flow rate circuit plus second-
ary circuit.
• An ideal solution for new or completely redesigned systems particularly for comfort applications.
• A complete variable flow system with maximum energy savings.
• A simplified user circuit.
• It reduces the capital cost [CAPEX] of the user plant and the operating cost [OPEX].
• The system provides complete and reliable control of the system.
• A bypass valve, which ensures the minimum flow across the heat exchanger therefore preventing the heat exchanger
from freezing.
• The pump speed will reduce automatically to save energy during low occupancy periods.
The operating principle of VD summarized as follows:
• The system controller modulates the pump speed based on the condition detected by the user side differential pres-
sure transducer.
• The user shall define the required ∆PUSER from the chiller controller.
• The pump speed will decrease as the user side shut-off valve closes due to reduction in cooling load.
• The pump speed can reduce until it reaches the minimum allowable flow rate on the heat exchanger of the unit.
• Upon exceeding the minimum allowable flow threshold, the by-pass valve will open triggered by the frequency drive
controller, to recirculate the flow that is not required by the plant, but which is necessary to guarantee the flow rate
minimum to the exchanger.
• The by-pass valve is controlled by a 4-20 mA input signal and a power supply of 24 V.
• The differential pressure transducer of the user side provided is a 0-10 V signal, which has a PVDF connection. The
transducer must be installed near the terminal of the system that suffers the greatest losses of line load or in any case
in a position where it is possible to detect an adequate pressure value.
SYSCREW 380-1260 AIR EVO HSE | 52
MODE
• 3 – ∆T CONTROL [VC]:
This mode provides variable flow system, consisting of the primary circuit / primary + secondary circuit.
VC mode includes the following components:
• Two pressure transducers installed at the ends of the heat exchanger (ΔPEVAPORATOR) factory installed.
• A dedicated system control, factory installed.
• A bypass valve with actuator supplied loose (installation by the customer).
The option offers a complete and predefined package, guaranteeing simple selection, supply and commissioning. In par-
ticular, the unit includes an additional control system, equipped with an evolved algorithm, which interacts with the main
control of the unit.
VC mode provides following advantages:
• An ideal solution for systems working on fixed ∆ T.
• A complete variable flow system with maximum energy savings.
• The system provides complete and reliable control of the system.
• It reduces the operating cost of the plant [OPEX].
• The pump speed will reduce automatically to save energy during low occupancy periods.
• A bypass, which ensures the minimum flow across the heat exchanger therefore preventing the heat exchanger from
freezing.
The operating principle of VC summarized as follows:
• VC mode performs an intelligent control of the flow based on the user-defined constant ∆T.
• The user defines the ∆T setpoint from the chiller controller.
• The user has a flexibility to fix the required operating head from the chiller controller.
• The pump speed can reduce until it reaches the minimum allowable flow rate on the heat exchanger of the unit.
• Upon exceeding the minimum allowable flow threshold, the by-pass valve will open triggered by the frequency drive,
to recirculate the flow that is not required by the plant, but which is necessary to guarantee the flow rate minimum
to the exchanger.
53 | SYSCREW 380-1260 AIR EVO HSE
The option offers a complete and predefined package, guaranteeing simple selection, supply and commissioning. In par-
ticular, the unit includes an additional control system, equipped with an evolved algorithm, which interacts with the main
control of the unit.
AFC mode provides following advantages:
• This solution is suitable for traditional installations with constant water flow and terminal units equipped with three-
way valves.
• It reduces the operating cost of the plant [OPEX].
• The system provides complete and reliable control of the system.
• When the compressor capacity is equal to zero, the pump speed will reduced automatically to save energy during low
occupancy periods.
• A bypass, which ensures the minimum flow across the heat exchanger therefore preventing the heat exchanger from
freezing.
The operating principle of AFC summarized as follows:
• Once the chiller has reached the water temperature set-point, the control ensures to work continuously at the best
efficient pump speed.
• During transient periods to reach the chiller water temperature set-point (e.g start-up), the control optimizes the
pump speed to get the lowest power consumption.
• The user has a flexibility to fix the required operating head from the chiller controller.
• The pump speed can reduce until it reaches the minimum allowable flow rate on the heat exchanger of the unit.
• Upon exceeding the minimum allowable flow threshold, the by-pass valve will open triggered by the frequency drive,
to recirculate the flow that is not required by the plant, but which is necessary to guarantee the flow rate minimum
to the exchanger
SYSCREW 380-1260 AIR EVO HSE | 54
L 2410 728
SLN
2410 728
2515
M
2680
E
L E
SLN
2410 728
F
2515
M B
2680
440
B
440
366 E 3496 LIFT 366
F 4228 only for container
366 3496 LIFT 366 shipment
2192 4660 233 WATER
4228
4660
B 233 only for container shipme
440
2082 AVM
2104 1392
2104 1392
NOTES:
B - WATER INLET 6" VICTAULIC
E - WATER OUTLET 6" VICTAULIC
F - ELECTRICAL POWER SUPPLY
L - MAIN SWITCH
NOTES M - CONTROL KEYPAD / DISPLAY
Hydraulic option Water in Water out
B Water inlet 6” Victaulic
E Water outlet 6” Victaulic STD B E
F Electrical power supply
L Main switch
M Control keypad / display
2410 1455
L
2680 SLN
2515
2410 1455
M
E
E B
F
440
366 4548 LIFT 366
5280 B only for container
shipment
440
5712 233
L
2680 SLN
2515
2410 1455
M
366 4548 LIFT 366
2192
5280
5712 233 only for con
E
F
NOTES:
SYSCREW 44
B - WATER INLET 6" VIC
E - WATER OUTLET 6" VIC
F - ELECTRICAL POWER S
L - MAIN SWITCH
M - CONTROL KEYPAD /
2082 AVM
2630 1918
366
WATER IN-OUT STD "B" "E" 299
NOTES:
L
2680 SLN
2515
L
2515
2360 1637
M 2360 1637
M
E
F
2680 SLN
L E
2515
F 2360
B 1637
M
481
B
366 481 4548 LIFT 366
2192
E 5280 only for container
F 5712 233
shipment
5280
5712 233 only for conta
2082 AVM
2082 AVM
2630 1918
2630 1918
2630 1918
366
WATER IN-OUT STD "B" "E" 588
NOTES:
B - WATER INLET 8" VICTAULIC
E - WATER OUTLET 8" VICTAULIC
F - ELECTRICAL POWER SUPPLY
L - MAIN SWITCH
M - CONTROL KEYPAD / DISPLAY
NOTES
Hydraulic option Water in Water out
B Water inlet 8” Victaulic
E Water outlet 8” Victaulic STD B E
F Electrical power supply
L Main switch
M Control keypad / display
L 2360 2987
2515
2360 2987
M
E B
E B
2680 SLN
481
F L
2515
2360 2987
M LIFT / AVM 799 2537 712 1918 366
481
F 6332
6764 23
481
SYSCR
2082 AVM
366 323
2192
NOTES:
B - WATER INLET 8" VICTAULIC
NOTES E - WATER OUTLET 8" VICTAULIC
F - ELECTRICAL POWER SUPPLY
Hydraulic option Water in Water out
B Water inlet 8” Victaulic
L - MAIN SWITCH
M - CONTROL KEYPAD / DISPLAY
L L
2360 2987
2360 29
M
M
2680 SLN
2515
2680 SLN
2515
E B
F E B
481
F LIFT / AVM 366 2630 1392 2630 366
7384 only for container
481
7816 233 shipment
E B
323
2192
NOTES:
B - WATER INLET 8" VICTAULIC
E - WATER OUTLET 8" VICTAULIC
NOTES
Hydraulic option Water in Water out
B Water inlet 8” Victaulic
E Water outlet 8” Victaulic STD B E
F Electrical power supply
L Main switch
M SYSCREW
Control keypad 660 INVERTER
/ display
67 | SYSCREW 380-1260 AIR EVO HSE
L
2680 SLN
2860 3005
2515
M L
2680 SLN
2860 3005
2515
M
E B
F
E B
481
LIFT / AVM 366 2630 1392 2630 366
F 7384
7816 233
only for container
shipment
481
LIFT / AVM 366 2630 1392 2630
7384
2082 AVM
7816
L
2680 SLN
2860 3005
2515
Back view E
Top viewB
F 2630 1392 2630
481
2082 AVM
323
2192
NOTES:
B - WATER INLET 8" VICTAULIC
E - WATER OUTLET 8" VICTAULIC
L
L
2680 SLN
M
2515
2680 SLN
M
2515
E B
F
E B
481
F LIFT / AVM 799 2537
2860
2104
3275
2630 366
8436 only for container
8868 233 shipment
481
2860
L 8436
2680 SLN
M 8868
2515
2860 3275
2082 AVM
323
366 2192
NOTES:
B - WATER INLET 8" VICTAULIC
E - WATER OUTLET 8" VICTAULIC
F - ELECTRICAL POWER SUPPLY
NOTES L - MAIN SWITCH
M - CONTROL KEYPAD / DISPLAY Hydraulic option Water in Water out
B Water inlet 8” Victaulic
E Water outlet 8” Victaulic STD B E
F Electrical power supply
L Main switch
M Control keypad / display
L
2680 SLN
2515
M
E B
E 2310 B 3794
530
F LIFT / AVM 366 2630 3496 2630 366
9488 only for container
2310 shipment
530
9920 233
L
2680 SLN
2515
E B
2082 AVM
F
2310 3794
530
NO
B-
E-
2082 AVM
F-
L-
M
374
366
2192
233 only for container shipment
NOTES:
NOTESBE -- WATER
WATER INLET 8" VICTAULIC
OUTLET 8" VICTAULIC
Hydraulic option Water in Water out
B Water inlet 8” Victaulic
F - ELECTRICAL POWER SUPPLY
E MWater
L - MAIN SWITCH
outlet
- CONTROL KEYPAD 8” Victaulic
/ DISPLAY STD B E
F Electrical power supply
L Main switch
M Control keypad / display
SYSCREW 900 INVERTER
SYSCREW 380-1260 AIR EVO HSE | 70
L
2680 SLN
M
2515
L
2680 SLN
M
2515
E B
F
2310 3792
530
E
F AVM / LIFT 799 4641
10540
712 4022 366
only for container
10972 233 shipment
2310
530
AVM / LIFT 799 4641 712
10540
2082 AVM
10972
L
2680 SLN
M
2515
E B
F
2310 3792
530
374
2192
233 only for container shipment
NOTES:
B - WATER INLET 10" VICTAULIC
E - WATER OUTLET 10" VICTAULIC
NOTES
F - ELECTRICAL POWER SUPPLY
L - MAIN SWITCH
M - CONTROL KEYPAD / DISPLAY
Hydraulic option Water in Water out
B Water inlet 10” Victaulic
E Water outlet 10” Victaulic STD B E
F Electrical power supply
L Main switch
SYSCREW 980 INVERTER
M Control keypad / display
71 | SYSCREW 380-1260 AIR EVO HSE
L
L M
2680 SLN
M
2515
2680 SLN
2515
F E B
2310 3793
530
F E B
AVM / LIFT 366 4022 2816 4022 366
11592 only for container
12024 233 shipment
2310
530
AVM / LIFT 366 4022 2816
2082 AVM
11592
12024
L
M
2680 SLN
2515
F E B
2310 3793
530
374
2192
NOTES:
B - WATER INLET 10" VICTAULIC
NOTES E - WATER OUTLET 10" VICTAULIC
L
M
2680 SLN
E B
2515
2310 3793
530
LIFT / AVM 799 4641 2816 4022 366
E B
12641 only for container
2310
530
2082 AVM
SYSCREW 1160 IN
L
M
2680 SLN
2515
F E B
2310 3793
530
NOTE
B - WA
2082 AVM
E - WA
F - ELE
L - MA
M-C
SYSCR
374
366
2192
233 only for container shipment
NOTES NOTES:
Hydraulic option Water in Water out
B Water inlet 10” Victaulic
B - WATER INLET 10" VICTAULIC
E - WATER OUTLET 10" VICTAULIC
E Water outlet
F - ELECTRICAL
L - MAIN SWITCH
10”
POWER SUPPLYVictaulic STD B E
F Electrical power supply
M - CONTROL KEYPAD / DISPLAY
L Main switch
M Control keypad / display
SYSCREW 1160 INVERTER
73 | SYSCREW 380-1260 AIR EVO HSE
L 2860 3694
2680 SLN
M 2860
2515
E B
530
F E B
LIFT / AVM 799 4641 2816 4022 366
12641 only for container
13076 233 shipment
530
LIFT / AVM 799 4641 2816
12641
2082 AVM
13076
2082 AVM
M 2860 3694
2515
F E B
530
371
LIFT / AVM 799 4641 2816 4022 366
2192
12641
13076 233 only for container shipment
NOTES:
B - WATER INLET 10" VICT
2082 AVM
SYSCREW 1260 IN
371
366
2192
NOTES:
B - WATER INLET 10" VICTAULIC
E - WATER OUTLET 10" VICTAULIC
NOTES
Hydraulic option Water in Water out
B Water
SYSCREW inlet
126010” Victaulic
INVERTER
E Water outlet 10” Victaulic STD B E
F Electrical power supply
L Main switch
M Control keypad / display
SYSCREW 380-1260 AIR EVO HSE | 74
Space Requirements
E
SPAC
FREE
2 mt
2 mt
2 mt
2 mt
3,3 mt
2 mt
75 | SYSCREW 380-1260 AIR EVO HSE
Notes
Italy
Systemair srl
[email protected]
Via XXV Aprile, 29
www.systemair.com
20825 Barlassina (MB)