TECHNICAL DATA SHEET

Rev. No. 0 - 27.06.2023

3MG.002
Epoxy Adhesives

Summary Overview

OVERVIEW Final Advanced Materials and its partner, Cotronics,

offer a range of high temperature epoxy adhesives. They
GENERAL
have specially formulated to ensure high-performance
CHARACTERISTICS bonding for critical applications subjected to extreme
SELECTION conditions.
PREPARATION These special, high-performance adhesives differ
IMPLEMENTATION from each other by:
GUIDELINES
• Their number of components (one or two)
STORAGE • Their potential added filler
SAFETY • Their curing (at room temperature or by applying
heat)
PRODUCT RANGE

Electrically conductive
adhesives Manufacture
Thermally conductive
During chemical hardening, curing reactions produce
adhesives
an insoluble and infusible compound thanks to its three-
Low viscosity adhesives dimensional molecular structure. The hardeners used are:
General purpose adhesives
• Amines: for curing at room temperature
Special use adhesives • Acid anhydrides: for curing at high temperature
• BF amino acid complex: for one-component
Encapsulating resin
products
Primer
It is essential to adhere to the exact mix ratios as the
STANDARD KITS
reactions are stoichiometric.
PACKAGING
Fillers can be added to the adhesive to vary certain
TABLES
behaviours, such as thermal or electrical conductivity or
mechanical strength. For example: products filled with silver
Final Advanced Materials Sàrl are conductors; products filled with aluminium oxide and
4 avenue de Strasbourg conduct heat isolate electrical currents.
68350 Didenheim – France
Tel : +33 (0) 3 67 78 78 78

Final Advanced Materials Gm bH

Basler Strasse 115
79115 Freiburg – Deutschland
Tel: + 49 (0) 761 47 87 336

www.final-materials.com [email protected]
 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives

General Characteristics

Selection criteria according to the adhesive category

The choice of epoxy adhesive depends on specific and essential criteria:

• Final application (series, prototyping, single application, etc.)

• Temperatures to withstand (minimum, peak, max. operating)
• Thermal shock resistance:
o How long does the adhesive take to go from one temperature extreme to
another?
o What is the frequency of this thermal cycle?
o Is there any quenching (air, water, oil, etc.)?
• Required level of thermal conductivity
• Required level of dielectric strength
• Acceptable level of thermal expansion
• Chemical environment (vapour, liquid, contaminant, etc.)
• Mechanical constraints (compression, vibration, shock, etc.)
• Electrical constraints
• Surrounding environment (humidity, vacuum, etc.)
• Possible application conditions
• Thermal expansion coefficient of elements in contact
• Type of curing (maximum temperature)

Adhesion

The characteristics of the bonding surface will prove crucial for obtaining the best
adhesion. They are defined by the structure of the surface finish and any residual impurities.
Generally, the substrate will need to be machined or sanded to obtain a slight roughness and
allow the ceramic cements to bond to it.

Thickness of the adhesive layer

At operating temperature, the space between two assembled parts should be between
0.05 and 0.2 mm. If a layer is too thin, it prevents an even distribution of the adhesive; a
layer that is too thick could lead to cohesive failures in the mass of the adhesive.

One and two components

Two-component adhesives keep for longer at room temperature. In general, they have
superior mechanical properties and offer a wide range of thermal properties.

One-component adhesives are supplied ready for use. However, their consistency
(viscosity, thixotropy) slowly changes during storage at room temperature.

A two-component product can be mixed at the time of production, but it must be

immediately stored at -40 °C until its expiry date (approximately 1 year).

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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Pot life

The pot life is the optimal use time of an epoxy adhesive once it has been mixed. The
material can be used without any risk of impairing its application process.

In the case of a one-component adhesive, the pot life and storage time are identical. At
the outset, certain adhesives partially evaporate and lead to a slight variation in viscosity and
thixotropy.

The pot life is passed when the adhesive can no longer be used (measured, weighed, etc.)
safely. The preparation and application techniques also affect the possibilities of using an
adhesive at its optimal viscosity. Therefore, the pot life does not depend only on the adhesive
and its composition, but also on the techniques employed for its use.

These parameters can alter the pot life at room temperature from one hour to one day.
The pot lives indicated should there only be used as reference values. In addition, the viscosity
of the products can double without presenting a problem with respect to using the product.

The pot life at room temperature of two-component products ranges from a few hours to
one day. However, cooling is not recommended at the components could crystallise.

Temperature ranges

Epoxy and polyamide adhesives are organic mixtures that break down and evaporate
at high temperature.

Peak temperature

The maximum operating temperature results in a 2 % weight per 24-hour stretch.

Exceeding this temperature reduces the hardness and bond strength of the adhesives. If the
bonding is to remain stable for one year and retain all of its properties, it should remain 20
to 80 °C below.

Limit temperature before deformation

The limit temperature before deformation is less than the peak temperature. It provides
a reference point in order to anticipate the mechanical deformation of the adhesive.

Tearing strength
Two plates bonded together are
subject to traction parallel to their planes until
the assembly ruptures. The tearing strength
is the maximum force value according to the
thickness of the bonding.

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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Retention of moisture

Moisture resistance indicates the propensity of the cured adhesive to capture water. It
allows you to compare the behaviour of different materials in the presence of moisture. This
value is measured based on the variation in weight of the adhesive immersed directly in water
for a given period of time at a constant temperature.

Consistency

The consistency of epoxides varies from liquid to solid, and from stable, very viscous
or thixotropic. In non-filled adhesives, their viscosity indicates their tendency to flow.

For example:
• Water......................1.7 cP
• Glycerine ............1,499 to 1,700 cP
• Oil....................300 to 3,000 cP
• Epoxide....................600 to 50,000 cP

In the case of filled adhesives, this indication is a bit more delicate as the filler increases
or reduces the thixotropy to make them paste-like. These thixotropic products exhibit a stable
form at rest but become viscous when agitated (movements, decrease in volume). The
consistency of filled adhesives is defined according to a type scale: low, medium or high
(paste-like consistency) viscosity.

Filler

Thermally conductive adhesives

Epoxy adhesives can be filled with aluminium oxide (the most common), silver, nickel
or aluminium. This represents between 60 and 75 % of the weight of the adhesive. A metal
filler confers a better thermal conductivity but means that the product can no longer be
qualified as an electrical insulator. The choice of filler is determined based on the overall
thermal resistance of the assembly and not just the thermal conductivity of the epoxy.

Adhesives with no added filler

Epoxy adhesives with no added filler have a wide range of applications, in particular
bonding glass, fibre optics etc.

These bonds retract in heat, causing a loss of volume that can cause strains and tears.
The intensity of the strains essentially depends on the type of adhesive used. Ideally, it should
not contain any solvents to maintain retraction of less than 1 %). For very thin layers, total
peeling can occur during curing.

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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives

Selection

Numerous factors need to be taken into account when selecting an epoxy adhesive, but
the main things to consider are:

Application technique

These initial criteria help identify the quantities to order and stock, as well as the
consistency, viscosity and even the cure cycle.

Considerations: intended application, work rate, maximum recommended temperature of the

other parts during curing, etc.

Particular specifications related to the end use

The final choice is often a compromise between all of these requirements.

Considerations: thermal and electrical conductivity, temperatures, mechanical resistance,

resistance to moisture, thermal shocks, optical properties, contact materials, etc.

Preparation

Preparation of the adhesive

The epoxide should be mixed prior to application. If there are two components, we
advise mixing each of these components individually. Care must be taken to ensure that
neither prior agitation nor mixing introduce too many air bubbles, however sm all they may
be.

Heating the adhesive to between 35 and 50 °C significantly reduces its viscosity (it
behaves like an engine oil), which can facilitate mixing and kneading. It should be kept in
mind that this reduces the pot life and therefore it is important to work quickly in this case.

Surface preparation

Surfaces should be cleaned of all bond residues, dust, traces of oil, grease and dirt
before bonding. For oil and grease, the best results are obtained with organic solvents such
as acetone, ethanol, MEC (methylethylcetone).

Cleaning the surfaces improves the adhesion of the adhesive. The adhesive generally
adheres well to metals (with the exception of chromium and titanium), ceramics and synthetic
materials. Among these, it may be necessary, for polyolefins or PTFE-based materials, to allow
for an initial impregnation. For example, you can use a mixture of oxygen and sulphur
hexafluoride.

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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Curing

The cure cycle is a set of temperature stages that an adhesive must follow to ensure
optimal curing. Different stages combinations are available for each product according to their
applications and equipment (air heating, convection oven, heating plate, etc.).

Briefly heating at high temperature ensures complete curing and provides the best
resistance to water, gases and other fluids. For conductive adhesives (electricity or heat),
these same procedures produce the lowest possible resistances. However, this method of
hardening makes the adhesives more brittle.

Conversely, curing using lower temperatures and longer heating times optimises the
flexibility and endurance of the adhesive faced with thermomechanical stresses.

The best technique involves progressive hardening which takes time. The results
obtained are excellent, even as an initial approach, and regardless of the intended application.
This process, suggested on the packaging, represents the best possible first test. The
suggested curing stages can be considerably reduced in many industrial applications.

The time/temperature stages indicated should therefore be regarded as suggestions.

Variations in heating conditions lead to changes in the properties of the cured product. The
optimal curing conditions depend on the intended application, and they are discovered
empirically.

The link between the curing time and temperature is by nature exponential: at around
100 °C, lowering the temperature by 10 °C doubles the curing time required to obtain an
identical result. Increasing the temperature by 10 °C halves the time.

N.B. : You can never do too much curing!

Heat curing should always start in a cold oven and the temperature should be
gradually increased.

Bond removal and repair

Dismantle an assembly:
• With heat
• With mechanical action
• With a special solvent (dichloromethane)

Repairing a bond:
• The most commonly used method is heat:
o Direct a stream of hot air directly onto the area to repair.
o This localised heating does not damage the other parts and can be carried out
up to 350 °C.

Complete replacement:
• Replace the bond and cure it via local heating

FRANCE: 4 avenue de Strasbourg – 68350 Didenheim – Tel.: +33 (0) 3 67 78 78 78

GERMANY: Basler Strasse 115 – 79115 Freiburg – Tel.: + 49 (0) 761 47 87 336
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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Cleaning

Non cured remnants are easily removed with a solvent (acetone, ethanol, etc.); if the adhesive
has already cured, even just partially, chlorinated solvents should be used, such as
dichloromethane. It is therefore important that cleaning is carried out quickly.

Specific instructions for refrigerated adhesives

Storage
• A temperature of -40 °C must be maintained!

Warming up
• Open the cartridges before letting them come up to room temperature.
• Condensation water must be kept away from the openings.
• Under no circumstances should the adhesive be refrigerated again!

Delivery
• Cold is guaranteed by the dry ice (-78 °C). At least one kilogram of dry ice should still
be present on receipt.
• The adhesive and dry ice should be handled with gloves; direct contact with water or
other solvents could destroy the adhesive.

Implementation Guidelines

Epoxy adhesives are most commonly used in the form of thixotropic paste, or to create
thinner, liquid adhesive structures. The main techniques for use are as follows:

Serigraphy

• Place the substrate 0.5 – 1 mm underneath the screen.

• Pass the adhesive through a nylon or steel screen using a scraper.
• The underside of the screen acts as a stencil: the grains of adhesive only fill the free
spaces.

Adhesives with filler will require the use of a screen with a mesh size of between 70 and
128 links/cm. The choice depends on the grain size of the epoxide used.

Pad printing

The adhesive is applied in several different locations to create a network for assembling
parts. The size of the pad is adapted according to the shape of the assembly in order to obtain
a perfect bond.

This extremely accurate technique enables production rates of 600 to 800 parts per hour,
even when performed manually. Epoxy adhesives are specifically designed so that their
thixotropy and viscosity are suitable for this technique. It is essential that no filament forms
caused by stretching if the pad is far away from the adhesive.

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 TECHNICAL DATA SHEET 3MG.002
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Epoxy Adhesives
Compressed air dosing

• Use a cartridge fitted with a dosing syringe at the end.

• Place a very small amount of adhesive (for example 5 cm3) in the cartridge.
• Control the volume, flow rate and pressure with the compressed air system.

This technique is used to obtain exact dosing of the amount of adhesive expelled. It is
used for manual or automated dosing.

Spatula method

• Apply the adhesive by hand onto the bonding surface using a spatula.

Although imprecise, this method is useful for research, the production of all small series
or repairs.

Centrifugation

• Place the part (disc) on a rotating cylinder: the vacuum creates the adhesion.
• Apply the adhesive while the cylinder is rotating at high speed for an even application
thanks to the centrifugal force.

Centrifugation is used to coat disk-shaped parts very evenly.

Storage

Two-component

• Maintain the temperature between 20 and 25 °C.

• Keep the packaging closed (volatile compounds)

If these conditions are met, the products will have a shelf life of 6 months, often longer.
An adhesive can be used for as long as it can be worked with.

One-component

One-component epoxy adhesives have a 6-month shelf life. However, their shelf life can
be considerably extended if they are stored in the fridge at between 2 and 7 °C. They should
then be taken out and kept in their sealed packaging at least one day before t hey are used.

Note: condensation on the lid should be monitored as it can lead to the destruction of the
epoxide.

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GERMANY: Basler Strasse 115 – 79115 Freiburg – Tel.: + 49 (0) 761 47 87 336
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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives

Safety

The legal information and safety guidelines are provided in the safety data sheets
available to you.

Avoid contact with the skin. Wear gloves at all times.

In case of contact with the skin:

NEVER clean adhesive on the skin with an organic solvent.
Any contact with adhesive or organic solvent can cause irritation to the skin.

Use soap and water to clean the skin, or, failing that, special hand wash pastes.

Product Range

Electrically conductive adhesives

Duralco ™ 120-122-124 – 125-126-127

The combination of Cotronics adhesives and filled hardeners makes it possible to obtain
the electrical conductivity required for certain applications.

General properties

• Electrical conductors
• Excellent resistance to chemicals and solvents

General applications

• Bonding on glass, ceramics, metals and plastics

• Solder replacement in electronics
• Attaching transistors
• Circuit board repair
• Tacking conductor tracks

General implementation

• Cures at room temperature

• Heat curing (accelerated curing) at 120 °C or above

Duralco ™ 120

Properties Implementation

• Filler: active silver powder, ultra-fine • Curing: 24 hours at room

particles temperature
• Peak temperature: -30 to +260 °C • Post-curing: 1 hour at 120 °C

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 TECHNICAL DATA SHEET
Rev. No. 0 - 27.06.2023

Duralco ™ 122
Implementation
Properties
• Curing: 24 hours at room
• Filler: nickel temperature
• Max. operating temperature: 260 °C • Post-curing: 24 hours at 120 °C
• Economical

Duralco ™ 124

Properties Implementation

• Filler: silver • Fast curing: 4 hours to 120 °C

• The most effective Cotronics • Post-curing: 4 hours at 177 °C
adhesive
• Peak temperature: 340 °C

Duralco ™ 125

Properties Implementation

• Filler: silver • Curing: 8 hours at room

• Flexible temperature
• Peak temperature: 230 °C • Fast curing: 30 minutes at 65 °C

Duralco ™ 126

Properties Implementation

• Filler: silver • Fast curing: 1-2 hours at 120 °C

• Peak temperature: 230 °C minimum
• Easy to apply (one-component)

Duralco ™ 127

Properties Implementation

• Filler: graphite • Curing: 24 hours at room

• Peak temperature: 200 °C temperature
• The most economical
 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Property Unit 120 122 124 125 126 127
Peak
°C 260 260 340 230 230 200
Temperature
Colour silver silver silver silver silver black
Components 2 2 2 2 1 2
Viscosity cps 25,000 25,000 20,000 50,000 15,000 50,000
Filler silver nickel silver silver silver graphite
Thermal
W.m-1.K-1 7.2 2.16 7.2 5.76 7.2 3.6
Conductivity
Resistivity Ω.m 8.10 -7 7.10 -3 2.10 -5 2.10 -5 2.10 -5 2.10 -4
Cure at Room
24 hrs 24 hrs - 8 hrs - 24 hrs
Temperature
1-2 hrs
at 120 °C
4 hrs 30 m in 30 m in
Fast Cure - - -
at 120 °C at 65 °C at 135 °C
1-5 m in
at 150 °C
1 h at 24 hrs 4 hrs
Post Cure - - -
120 °C at 120 °C at 177 °C

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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Thermally conductive adhesives
Duralco ™ 128-132-133 – 134-135

The combination of Cotronics adhesives and filled hardeners makes it possible to obtain
the thermal conductivity required for certain applications.

General properties

• Thermal conductors
• Excellent resistance to chemicals and solvents

General applications

• Bonding to glass, ceramics, metals and plastics

• Electronic components
• Fixing transistors, radiators and coolants
• Photovoltaic components
• Ceramic mounting bases

Duralco ™ 128

Properties Implementation

• Filler: ceramic • Curing: 24 hours at room

• Peak temperature: 260 °C temperature
• High dielectric strength • Post-curing: 1 hour at 120 °C
followed by 1 hour at 175 °C

Duralco ™ 132

Properties Implementation

• Filler: aluminium • Curing: 24 hours at room

• Peak temperature: 260 °C temperature
• Excellent thermal exchanger • Post-curing: 4 hours at 120 °C

Duralco ™ 133

Properties Implementation

• Filler: aluminium • Fast curing: 4 hours at 120 °C

• Peak temperature: 315 °C with • Post-curing: 4 hours at 175 °C
post-curing

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 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Duralco ™
134

This product is not a bonding product but a non-hardening grease. There is no curing:
the product does not harden.

Properties Implementation

• Filler: ceramic • Application in layers between

• Peak temperature: 260 °C components and heat sinks
• Thermally conductive grease • Easy replacement thanks to its
• Non-hardening texture
• Electrically insulating • No curing

Duralco ™ 135

Properties Implementation

• Similar to Duralco ™ 134 but with • Application in layers between

better thermal transfer components and heat sinks
• Filler: fine aluminium powder • Easy replacement thanks to its
• Peak temperature: 260 °C texture
• No curing

Property Unit 128 132 133 134 135

Peak
°C 260 260 315 260 260
Temperature
Colour am ber silver silver am ber grey
Components 2 2 2 1 1
Viscosity cps 79,000 15,000 36,500 grease grease
Filler ceram ic alum inium alum inium ceram ic alum inium
Thermal
W.m-1.K-1 2.88 5.76 5.76 5.04 5.76
Conductivity
Resistivity Ω.m 10 17 10 8 10 8 10 18 -
Cure at Room
24 hrs 24 hrs - - -
Temperature
4 hrs
Fast Cure - - - -
at 120 °C
1h
at 120 °C 4 hrs 4 hrs
Post Cure - -
+ 1 h at at 120 °C at 175 °C
175 °C

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 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Low viscosity adhesives
Duralco ™ 4460 – 4461 – 4462

The Duralco ™ low viscosity adhesives are the most fluid formula of the Cotronics polymer
systems. They are easy to apply in thin layers and impregnate even the thinnest of bond lines.
These products seal porous materials and provide a protective coating.

Duralco ™ 4460

Properties

• Peak temperature: 315 °C

• Two-component
• Filler-based product possible
• Tearing strength up to 140 kg/cm² in thin film (15 µm)
• Shear strength 200 °C = 640 kg/cm² in thin film (12 µm)

Examples of applications:

• Bonding a transducer with a thin film of 12 µm, shear strength 200 °C = 640 kg/cm²
• Impregnation of a complex textile part to create an antenna support
• Impregnation of a composite for an aerospace application

Implementation

• Fast curing: 4 hours at 120 °C

• Post-curing: 1 to 2 hours at 175 °C followed by 16 hours at 230 °C

Duralco ™ 4461

Properties

• Peak temperature: 260 °C

• Exceptional resistance to chemicals, moisture, high temperatures and electrical
phenomena
• No solvents and no volatiles
• Ultra-thin bond lines (0.01 mm)

Applications

• Ultra-thin bond lines

• Ultra-thin encapsulating and coating
• Protection
• Surface impregnation
• Creation of ultra-thin bond lines
• Ideal for electronics
• Adhesion to metals, ceramics, glass and most plastics.

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 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Implementation

• Curing: 24 hours at room temperature

• Post-curing: 4 hours at 120 °C

Examples:

• Coating the end of a cable (composed of 3,000 fibre optics) in a metal connector.
• Protection of optical components from moisture, in particular in signal amplifiers

Duralco ™ 4462

Properties

• Peak temperature: 220 °C

• Exceptional resistance to chemicals, moisture, high temperatures and electrical
phenomena
• Very fluid
• Transparent
• Optical quality comparable to acrylic plastics
• Good light transmission
• Refractive index close to that of glass

Applications

• Optic systems
• Liquid crystal screens
• Various instruments
• Jewellery
• Bonding optical components

Implementation

• Curing: 24 hours at room temperature

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 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Property Unit 4460 4461 4462
Peak Temperature °C 315 260 220
Colour am ber am ber transparent
Components 2 2 2
Viscosity cps 600 600 600
Density g/cm 3 1.1 1.1 1.1
Filler - - -
Hardness Shore D 90 90 75
Tensile Strength at 20 °C MPa 71 65 62
Thermal Conductivity W.m-1.K-1 0.57 0.57 0.57
Thermal Expansion 10 -6.K-1 54 54 64
Dielectric Strength kV/mm 19.5 17.55 18.9
Resistivity Ω.m 10 16 10 15 10 13
Heat Distortion °C 260 210 170
Elongation % 5 5 2
Thermal Stability
% 0.1 0.2 0.3
1,000 hrs at 200 °C
Shrinkage % 0.5 0.8 1
Moisture Absorption
% 0.1 0.15 0.2
30 days
Adhesive-
Mix Ratio 100-80 100-17 100-23
Hardener
Cure at Room Temperature - 24 hrs 24 hrs
Fast Cure 4 h at 120 °C - -
1-2 hrs
at 175 °C 4 hrs
Post Cure -
+ 16 hrs at 120 °C
at 230 °C

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 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
General purpose adhesives
Duralco ™ 4463 – 4525 – 4535 – 4700 – 4703

Duralco ™ 4463

Properties

• Peak temperature: 260 °C

• Two-component
• Low thermal expansion adhesive
• Excellent chemical, electrical and moisture resistance
• Stability at high temperature
• Thermal shock resistance
• Excellent mechanical properties
• Very low shrinkage
• Very low expansion (up to two times lower than standard adhesives)

Applications

• Excellent adhesion on most glass, ceramics metals and plastics

• Bonding and moulding electronic parts
• Fibreglass bonding
• Assembly of optical components.

Implementation

• Curing: 24 hours at room temperature

• Post-curing: 4 hours at 120 °C

Duralco ™ 4525

Properties

• Peak temperature: 260 °C

• Two-component
• High moisture resistance
• Very low shrinkage during hardening
• Excellent electrical properties
• Exceptional resistance to both solvents and chemicals
• Corrosion resistance (tested in hydrochloric, sulphuric and phosphoric acids)
• Resistance to hydrocarbons, atmospheric agents and various types of corrosion
• Machinable

Applications

• Bonding strain gauges, thermocouples, various sensors

• In chemical reactor measuring chambers
• Engines and measuring devices.
• Automotive, aeronautical or naval applications
• Repair of fibreglass tanks

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DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
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 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
• Storage of acids at high concentration: hydrochloric at 36 %, phosphoric at 29 %,
sulphuric at 65 %, nitric at 70 %
• Bonding carbon blocks onto the brake assembly of aircraft wheels

Implementation

• Curing: 24 hours at room temperature

• Post-curing: 1 hour at 120 °C followed by 1 hour at 175 °C

Duralco ™ 4535

Properties

• Flexible adhesive
• Excellent vibration resistance
• Peak temperature: up to 230 °C
• Two-components with high colloidal strength
• Resistant to thermal shocks and peeling
• Low shrinkage
• Excellent dielectric coefficient

Applications

• Systems subject to vibrations

• Automotive and electrical sectors
• Measuring instruments
• Engines
• Chemical analysis equipment
• Steel-composite assembly (bonding phenolic-based adhesive, polyester and graphite)
• Assembly of a series of magnets on a structure

Implementation

• Curing: 24 hours at room temperature

• Fast curing: 1 hour at 120 °C

Duralco ™ 4700

The Duralco ™ 4700 adhesive is the ultimate in high temperature structural bonding.

Properties

• Peak temperature: up to 315 °C

• The highest colloidal strength at high temperature
• Exceptional thermal stability thanks to a cross-linking of inorganic and organic
polymers
• Two-component
• Does not release any odours and does not contain any solvents or toxic gases.
• Exceptional electrical resistance
• Satisfactory radiation resistance

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 18 /37
 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Applications

• Excellent adhesion to metals, ceramics, glass and most plastics.

• Bonding in industrial, automotive, electrical, aeronautical and laboratory applications
• Specific assemblies in the nuclear industry
• Protective adhesive on connectors.
• Thermal screen and barrier against moisture and mould.
• Repairing cracks in steel hydraulic circuits (at 250 °C, under 1,450 MPa)
• Sealing thermocouples on electrical resistors.
• Maintains strain gauges on various substrates.

Implementation

• Easy to use and safe

• Fast curing: 4 hours at 120 °C
• Post-curing: 1 to 2 hours at 175 °C followed by 16 hours at 230 °C
• Outgassing cycle of 1 to 2 hours at 175 °C recommended

Duralco ™ 4703

Properties

• Peak temperature: up to 343 °C

• Mixed organic/inorganic polymer
• Excellent dimensional stability at high temperatures
• Very low moisture absorption rate
• Can be used at the operating temperature limit of epoxy adhesives
• Retains over 85 % of its tensile strength after 1,000 hours of service at 260 °C

Applications

• Excellent adhesion to metals, ceramics, glass and most plastics

• High-performance bonding.
• Bonding metal parts with 20 MPa bond strength
• Sealing thermocouples for use in corrosive environments at over 280 °C.

Implementation

• Fast curing: 4 hours at 120 °C

• Post-curing: 1 to 2 hours at 175 °C followed by 16 hours at 230 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 19 /37
 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Property Unit 4463 4525 4535 4700 4703
Peak
°C 260 260 230 315 343
Temperature
Colour grey black grey black black
Components 2 2 2 2 2
Viscosity cps 176,000 25,000 10,000 40,000 50,000
Density g/cm 3 1.5 1.7 1.1 1.8 1.8
Filler Al2O3 Al2O3 Al2O3 Al2O3 Al2O3
Hardness Shore D 75 90 A60-A80 94 95
Tensile
Strength at MPa 48 68 41.3 76.5 81.3
20 °C
Thermal
W.m-1.K-1 0.72 1.87 1.15 1.87 2.59
Conductivity
Thermal
10 -6.K-1 20 33 34 37 39
Expansion
Dielectric
kV/mm 23.4 17.55 17.55 21.45 17.55
Strength
Resistivity Ω.m 10 16 10 17 10 16 10 16 10 12
Heat Distortion °C 210 210 100 300 320
Elongation % 2 2 12 2 2
Thermal
Stability
% 0.5 0.05 0.5 0.1 0.02
1,000 hrs at
200 °C
Shrinkage % 0.5 0.2 0.2 0.2 0.1
Moisture
Absorption % 0.3 0.1 0.2 0.02 0.15
30 days
Adhesive-
Mix Ratio 100-6 100-8 100-100 100-28 100-22
Hardener
Cure at Room
24 hrs 24 hrs 24 hrs - -
Temperature
1h 4 hrs 4 hrs
Fast Cure - -
at 120 °C at 120 °C at 120 °C
1h 1-2 hrs 1-2 hrs
4 hrs at 120 °C at 175 °C at 175 °C
Post Cure -
at 120 °C +1h + 16 hrs + 16 hrs
at 175 °C at 230 °C at 230 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 20 /37
 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Special use adhesives
Duralco ™ 4400 – 4420 – 4537 – 4538 – 4540 – NM25 – S5H13

Duralco ™ 4400- Thermal conductor

Properties

• Peak temperature: up to 260 °C

• Excellent thermal conductor
• Two-component
• Flexible

Applications

• Adhesion on metal, glass and ceramics

• Bond or insulator between two metals with different expansion coefficients
• Creation of heat exchangers for electrical or electronic components

Implementation

• Cures 24 hours at room temperature

• Post-curing: 1 hour at 120 °C followed by 1 hour at 175 °C

Duralco ™ 4420 - One-component

Properties

• One-component
• Peak temperature: up to 230 °C
• Good dielectric qualities
• Unique thixotropic base fills gaps between two vertical surfaces
• Resistance to solvents, fuels, lubricants and most common chemicals

Applications

• Good adhesion to metal, glass and ceramics but also plastic and mica.
• Adhesive bonding of high-performance composites such as glass-epoxy, polyamides-
epoxy and phenol-mica.
• Automated industrial applications

Implementation

• No measuring or mixing
• Fast curing: 2 to 4 hours at 120 °C
• Post-curing: 4 hours at 175 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 21 /37
 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Duralco ™
4537 - Fast-setting resin

Properties

• Peak temperature: up to 230 °C

• High thermal resistance
• A metal-to-metal bond can withstand 210 kg/cm² after several hours.
• No odour

Applications

• Maintenance and repair

• Coating, encapsulating and potting
• Aerospace, electronics, automotive, construction

Implementation

• Curing: 24 hours at room temperature

• Can be prepared in very small quantities, from 5 to 50 g

Duralco ™ 4538 - Super flexible

Properties

• Super flexible
• High surface tension
• Two-component

Applications

• Adheres to plastics, metals, glass, Zytel, Victrex, Téflon ™, poly-phenolsulfones,

polycarbonates, phenolics, nylon
• Electronics
• Instrumentation
• Transformers
• Bonding and sealing a glass sight port to a brass housing for use from -75 °C to
+235 °C

Implementation

• Curing: 24 hours at room temperature

• Fast curing: 2 hours at 90 °C

Interpreting the table

• Type A: you can use a different ratio of hardener from those shown in the table below
to obtain a hardness somewhere in between those suggested in types A, B, C or D.
• Type B: to protect electronic assemblies from thermal shocks; basic product adapted
to many typical applications.
• Type C and D: to improve flexibility, resistance to thermal shocks and vibrations or to
bond different materials.

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 22 /37
 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Property Unit A B C D
Flexibility Rigid Flexible Soft Softer
Resin Wt. % 100 100 100 100
Hardener Wt. % 80 120 200 300
Hardness Shore A 100 60 40 30
Tensile Strength MPa 55 41 17 8
Elongation % 4 8 20 80
Glass Transition
°C 12 9 5 0.5
Temperature

Duralco ™ 4540 - Aluminium-filled thermally conductive resin

Properties

• Thermally conductive adhesive

• Filler: aluminium
• Peak temperature: up to 260 °C
• Resistant to thermal shocks
• Machinable
• Resistant to most chemicals and solvents

Applications

• Injection moulds
• Filling gaps and voids on metal parts
• Assembly with PTFE derivatives after treatment of the surface to bond

Implementation

• Curing: 24 hours at room temperature

• Post-curing: 1 hour at 120 °C followed by 1 hour at 175 °C

Duralco ™ NM25 - Non-magnetic resin

Properties

• Non-magnetic adhesive
• Two-component
• Peak temperature: up to 260 °C
• Free of magnetic particles or conductive fillers

Applications

• Induction heating system

• High performance bonding in magnetic systems
• Bonding stepper motors magnets

Implementation

• Curing: 24 hours at room temperature

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 23 /37
 DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
• Post-curing: 1 hour at 120 °C followed by 1 hour at 175 °C
• Mix the two components in the recommended mix ratio and apply
• Can be handled after a few minutes

Three different viscosity indexes

• Duralco ™ NM25, medium viscosity (12,400 cps)

• Duralco ™ NM25 HV, high viscosity (29,000 cps)
• Duralco ™ NM25 HT, mixed viscosity (20,000 cps)

Duralco ™ S5H13 - Sterilisable bonding and sealing

Properties

• Peak temperature: up to 260 °C

• Does not contain solvents or volatile compounds
• Machinable
• Resistant to corrosion and most solvents and chemicals
• Resistant to repetitive sterilisation cycles

Applications

• Sterilisable bonding and sealing

• Adheres to stainless steel, metals, glass and ceramics
• Medical tools
• Coating, sealing and potting for instrumentation
• Aerospace, automotive and sensitive electronic equipment
• Sealing and coating cauterizing components

Implementation

• Curing: 24 hours at room temperature

• Post-curing: 4 hours at 120 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com 24 /37
 TECHNICAL DATA SHEET 3MG.002
Property Unit 4400 4420 4537 4538 4540 NM25 S5H13
Peak Temperature °C 260 230 230 235 260 260 260
Colour brown grey blue brown silver brown black
Components 2 1 2 2 2 2 2
Viscosity cps 86,000 Paste 10,000 10,000 30,000 20,000 20,000
Density g/cm3 2.1 1.2 1.5 1 1.9 1.9 1.9
Filler Al2O3 Al2O3 Al2O3 - Al Al2O3 Al2O3
Hardness Shore D 80 75 60 - 80 80 85
Tensile Strength at
MPa 48 48 41.3 - 69 68 69
20 °C
Thermal Conductivity W.m-1.K-1 2.88 1.15 1 1 5.04 1.87 1.87
Thermal Expansion 10 -6.K-1 35 45 - - 41 33 33
Dielectric Strength kV/mm 24 15.6 17.55 17.55 3.9 19.5 19.5
Resistivity Ω.m 10 16 10 12 10 13 10 16 10 10 10 17 10 17
Heat Distortion °C 170 175 200 75 225 210 210
Elongation % 2 1.5 2 8 1.2 2 2
Thermal Stability
% 0.6 0.6 0.6 0.5 0.5 0.5 0.5
1,000 hrs at 200 °C
Shrinkage % 0.4 0.3 0.2 0.8 0.1 0.2 0.2
Moisture Absorption
% 0.05 0.5 0.2 0.5 0.2 0.2 0.2
30 days
Resin -
Mix Ratio 100-5 - 100-100 - 100-9 100-8 100-13
Hardener
Cure at Room
24 hrs - 24 hrs 24 hrs 24 hrs 24 hrs 24 hrs
Temperature
2-4 hrs 2 hrs
Fast Cure - - - - -
at 120 °C at 90 °C
1 h at 120 °C 1 h at 120 °C 1 h at 120 °C
4 hrs at 4 hrs at
Post Cure + - - + +
175 °C 120 °C
1 h at 175 °C 1 h at 175 °C 1 h at 175 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Encapsulating resin
Durapot™ 861 – 862 – 863 – 864 – 865 – 866 – 868

Durapot™ 861- Low viscosity

Properties Implementation

• Translucent and fluid resin • Curing: 24 hours at room

• Peak temperature: 260 °C temperature
• Cures at room temperature • Post-curing: 1 hour at 120 °C
followed by 1 hours at 175 °C
Applications

• Good impregnation of porous or

fibrous materials
• Ideal for electronic applications

Durapot™ 862-High temperature

Properties Implementation

• Very fluid and translucent • Fast curing in 4 hours

• Peak temperature: 315 °C • Post-curing: 1 hour at 175 °C
followed by 16 hours at 230 °C

Durapot™ 863- High temperature encapsulating

Properties Applications

• Excellent dielectric stability at high • Bonding organic materials and

temperature. minerals
• Resistant to solvents and moisture.
• Peak temperature: 315 °C Implementation

• Fast curing in 4 hours

• Post-curing: 1 hour at 175 °C
followed by 16 hours at 230 °C

Durapot™ 864-Flexible, cures at room temperature

Properties Implementation

• Similar to Durapot ™ 863 • Curing: 24 hours at room

• Better elasticity temperature
• Better resistance to thermal • Fast curing in 2 hours
variations and shocks
• Peak temperature: 230 °C

FRANCE: 4 avenue de Strasbourg – 68350 Didenheim – Tel.: +33 (0) 3 67 78 78 78

GERMANY: Basler Strasse 115 – 79115 Freiburg – Tel.: + 49 (0) 761 47 87 336
www.final-materials.com
26 /37
 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Durapot 865 – Thermal conductive resin
™

Properties Applications

• Peak temperature: 260 °C • In electronic components to

• Cures at room temperature dissipate heat

Implementation

• Curing: 24 hours at room

temperature
• Post-curing: 1 hour at 120 °C
followed by 1 hour at 175 °C

Durapot™ 866 – Insulating resin

Properties Implementation

• Peak temperature: 260 °C • Curing: 24 hours at room

• Cures at room temperature temperature
• Electrical and thermal insulator • Post-curing: 4 hours at 120 °C

Durapot™ 868-High temperature and flexible

Properties
Implementation
• Resistant to thermal shocks
• Excellent electrical insulation • Fast curing: in 2 to 4 hours
• Peak temperature: 260 °C • Post-curing: 2 hours at 150 °C

FRANCE: 4 avenue de Strasbourg – 68350 Didenheim – Tel.: +33 (0) 3 67 78 78 78

GERMANY: Basler Strasse 115 – 79115 Freiburg – Tel.: + 49 (0) 761 47 87 336
www.final-materials.com
27 /37
 TECHNICAL DATA SHEET 3MG.002
Property Unit 861 862 863 864 865 866 868
Peak Temperature °C 260 315 315 230 260 260 260
Colour am ber am ber am ber brown grey brown am ber
Components 2 2 2 2 2 2 2
Viscosity cps 3,600 1,600 2,000 17,200 30,000 10,000 800
Density g/cm3 1.2 1.2 1.2 1.1 1.9 1.8 1.1
Filler - - - - - - -
Hardness Shore D 80-D 80-D 90-D 60-80-A 95-D 60-D 60-80-A
Thermal Conductivity W.m-1.K-1 0.58 0.58 1.3 1 2.9 0.22 0.58
Thermal Expansion 10 -6.K-1 52 54 34 - 38 45 52
Dielectric Strength kV/mm 17.6 19.5 21.5 17.6 27.3 19.5 19.5
Resistivity Ω.m 10 15 10 16 10 16 10 16 10 17 10 17 10 16
Dielectric Constant 4.15 4.15 3.5 3.5 3.5 3.5 4.1
Loss Factor 0.015 0.015 0.01 0.01 0.01 0.015 0.015
Chemical Resistance Excellent Excellent Excellent Good Excellent Excellent Excellent
Solvent Resistance Excellent Excellent Excellent Good Excellent Excellent Excellent
Pot Life h 0.5 4 8 1 1 1 2-4
Resin -
Mix Ratio 100-17 100-80 100-71 100-120 100-5 100-12 100-40
Hardener
Cure at Room
16 to 24 hrs - - 24 hrs 16 to 24 hrs 24 hrs -
Temperature
4 hrs at 4 hrs at 2 to 4 hrs
Fast Cure - - - -
120 °C 120 °C at 120 °C
1 h at 120 °C 1 h at 175 °C 1 h at 175 °C 1 h at 120 °C
4 hrs at 2 hrs at
Post Cure +1h + 16 hrs + 16 hrs - +1h
120 °C 150 °C
at 175 °C at 230 °C at 230 °C at 175 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
Primer
Resbond™ 105 RF, 105 RT, 105 RS, 106 RP

Resbond™ 105 RF – Flexibiliser

Properties

• Improves the elastic qualities of all epoxy adhesives

• Improves bond strength
• Improves mechanical and thermal shock resistance
• Reduces the thermal and mechanical capacities of adhesives

Implementation

• Can be added to all epoxy adhesives

• Add up to 30 % by weight to the pre-mixed resin and hardener

Resbond™ 105 RT – Thinner

Properties

• Low viscosity
• Improves capillary action
• Improves the flow characteristics of two-component epoxy systems
• Reduces the thermal and mechanical capacities of adhesives

Implementation

• Add up to 10 % of the thinner by weight

Resbond™ 105 RS – Cleaner

Transportation of this product is subject to specific regulations (code UN1950).

Properties

• Cleans uncured adhesives

• Fully biodegradable and safe for the environment
• No persistent odours
• Does not contain chlorine, aromatics or caustics.

Resbond™ 106 RP – Degreaser

Transportation of this product is subject to specific regulations (code UN1950).

Properties

• Degreaser
• Preparation and cleaning prior to epoxy bonding or other

FRANCE: 4 avenue de Strasbourg – 68350 Didenheim – Tel.: +33 (0) 3 67 78 78 78

GERMANY: Basler Strasse 115 – 79115 Freiburg – Tel.: + 49 (0) 761 47 87 336
www.final-materials.com
29 /37
 TECHNICAL DATA SHEET 3MG.002
Rev. No. 0 - 27.06.2023

Epoxy Adhesives
• Better adhesion thanks to specific additives
• Biodegradable and safe for the environment
• Easy to use

Standard Kits

All of the adhesives are available in low volume test kits and in larger production kits
(see table below). Two other pre-measured kit sizes are also available in addition to these
standard formats:

Pre-measured kit – Mix and apply

Packaging

• Each box contains a set of 10 units.

• Each unit consists of one jar of adhesive + 1 syringe of hardener.
• Kits of 10 x 10 g and 10 x 25 g

Implementation

• Weigh out the same amount of hardener as adhesive.

• Inject the hardener into the adhesive pot.
• Mix well and apply.

Available items

• EE 128 • EE 4460 • EE 4538

• EE 132 • EE 4540 • EE 4700
• EE 861 • EE 4525

FRANCE: 4 avenue de Strasbourg – 68350 Didenheim – Tel.: +33 (0) 3 67 78 78 78

GERMANY: Basler Strasse 115 – 79115 Freiburg – Tel.: + 49 (0) 761 47 87 336
www.final-materials.com
30 /37
 TECHNICAL DATA SHEET 3MG.002
Rev. N° 0 - 27.06.2023

Epoxy Adhesives
Automatic measuring and injection system

Packaging

• 4 x 60 ml twin pack cartridges

Implementation

• No preparation required
• Directly inject the adhesive/hardener mixture
• Application requires the use of an ETAG applicator gun and one ETMT pack of 10
disposable mixer syringes.

Available items

• 4525N
• 4461N
• 4537N
• 4535N
• 4540N

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
31 /37
 FICHE TECHNIQUE 3MG.002
Packaging 133-1 350 g ½ Pint US 93 g BTL 90 m l
134-1 225 g Pot 118 m l One-com ponent
Weights are for information only, Cotronics fills 135-1 227 g ½ Pint US One-com ponent
containers by volume. 135-1A 113 g Pot 118 m l One-com ponent
Adhesive Hardener 4400-1 1040 g 1 Pint US 60 g BTL 60 m l
Item N°
Volume Unit Volume Unit 4400-2 5.2 kg 1 Gallon US 250 g BTL 240 m l
120-1 52 g Tube 4 ml SRG 4420-1 700 g 1 Pint US One-com ponent
122-1 113 g Tube 4 ml SRG 4420-2 5.4 kg 1 Gallon US One-com ponent
122-2 227 g Tube 8 ml SRG 4420-3 3x 115 m l SRG One-com ponent
122-3 453 g Tube 16 m l SRG 4420-4 550 g CT 325 m l One-com ponent
122T-1 / / 10 g BTL 15 m l 4460-1 500 g 1 Pint US 400 g 1 Pint US
124-1 32 g Tube 32 g Pot 4460-2 2 kg ½ Gallon US 1.6 kg ½ Gallon US
125-2 6g Double SRG 6g Double SRG 4460-3 10 kg 3 Gallon US 8 kg 3 Gallon US
125-3 114 g Pot 120 m l 114 g Pot 120 m l 4461-1 500 g 1 Pint US 90 g BTL 90 m l
125-3A 57 g Pot 30 m l 57 g Pot 30 m l 4461-2 2.95 kg 1 Gallon US 500 g 1 Pint US
126-1 52 g Tube One-com ponent 4461-3 14.0 kg 3 Gallon US 3.5 kg Gallon US
127-1 15 m l SRG 60 m l 15 m l SRG 60 m l 4461IP-1 475g Pint US 128 g NC
127-1A 59 m l SRG 118 m l One-com ponent 4461-2H / / 500 g Pint US
127-2 360 g ½ Pint US 325 g ½ Pint US 4461IP-2 2.7 kg Gallon US 725 g Pint US
127-3 700 g Pint US 640 g Pint US 4461IP-3 14.5 kg 5 Gallon US 3.6 kg Gallon US
128-1 475 g ½ Pint US/ 30 g Pot 60 m l 4461SS-1 500 g Pint US 90 g BTL 120 m l
128-2 900 g Pint US 60 g Pot 120 m l 4461SS-2 3.0 kg Gallon US 530 g Quart US
128-3 5.0 kg Gallon US 250 g Pot 235 m l 4462-1 350 g 1 Pint US 80 g BTL 90 m l
BTL 2 oz BTL 1 Qt
132-1 415 g ½ Pint US 35 g 4462-2 2.8 kg 1 Gallon US 650 g
US US
BTL 2 oz 4463-1 380 g ½ Pint US 25 g BTL 90 m l
132-2 830 g 1 Pint US 70 g
US
4463-2 760 g 1 Pint US 50 g BTL 90 m l
132IP-1 415 g ½ Pint US 35 g BTL 60 m l
4463-3 4.5 kg Gallon US 275 g Pint US
132IP-2 830 g Pint US 65 g BTL 60 m l
4463-4 22.7 kg 5 Gallon US 1.3 kg ½ Gallon US
132P-1 400 g ½ Pint US 25 g BTL 90 m l
4525-1 850 g 1 Pint US 75 g BTL 90 m l
132PIP-1 420 g ½ Pint US 35 g BTL 90 m l
4525-2 4.8 kg 1 Gallon US 400 g 1 Pint US
132PIP-2 840 g Pint US 65 g BTL 90 m l
4525-3 24 kg 5 Gallon US 1.8 kg ½ Gallon US

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 FICHE TECHNIQUE 3MG.002
Adhesive Hardener NM25HV-1 850 g Pint US 75 g Pot 90 m l
Item N°
Volume Unit Volume Unit S5H13-1 850 g 1 Pint US 90 g BTL 90 m l
4525IP-1 850 g Pint US 75 g Pot 90 m l S5H13-2 4.8 kg 1 Gallon US 650 g 1 Qt US
4525IP-2 4.5 kg Gallon US 400 g Pint 861-1 445 g 1 Pint US 90 g BTL 120 m l
4525IP-3 24 kg 5 Gallon US 1.8 kg ½ Gallon US 861-2 2.94 kg 1 Gallon US 500 g 1 Pint US
4525IPEHV-1 725 g Pint US 155g Pot 90 m l 861-3 18.6 kg 5 Gallon US 2.7 kg Gallon US
4535-1 275 g ½ Pint US 275 g ½ Pint US 861-1H / / 90 g Pot 90 m l
4535-2 2.25 kg ½ Gallon US 2.25 kg ½ Gallon US 861-2H / / 500 g Pint US
4535-4 11.3 kg 5 Gallon US 11.3 kg 5 Gallon US 861IP-1 500 g Pint us 90 g Pot 90 m l
4537-1 300 g ½ Pint US 300 g ½ Pint US 861IP-2 2.7 kg Gallon US 725g Quart US
4537-2 120 m l SRG One-com ponent 861IP-3 14.9 kg 5 Gallon US 3.7 kg Gallon US
4537-3 3.6 kg Gallon US 1.8 kg ½ Gallon US 863-1 445 g 1 Pint US 350 g 1 Pint US
4538-1 350 g 1 Pint US 425 g 1 Pint US 863-2 2.2 kg 1 Gallon 1.58 kg ½ Gallon US
4538-2 1.8 kg ½ Gallon US 2.17 kg 1 Gallon US 863-3 10.9 kg 5 Gallon US 7.7 kg 5 Gallon US
4538-3 9 kg 5 Gallon US 10.9 kg 5 Gallon US 864-1 350 g 1 Pint US 425 g 1 Pint US
4538-1A / / 425 g Pint US 864-2 1.8 kg ½ Gallon US 2.17 kg 1 Gallon
4540-1 500 g 1 Pint US 50 g BTL 90 m l 864-3 10.9 kg 5 Gallon US 10.9 kg 5 Gallon US
4540-2 4 kg 1 Gallon US 375 g 1 Pint US 865-1 1040 g 1 Pint US 60 g BTL 60 m l
4540-3 20 kg 5 Gallon US 1.8 kg ½ Gallon US 865-2 5.2 kg 1 Gallon US 250 g BTL 240 m l
4540-1 450 g Pint US 50 g Pot 90 m l 865-3 25.9 kg Gallon US 1.4 kg ½ Gallon US
4540-2 4.1 kg Gallon US 375 g Pint US 865-1H / / 60 g BTL 60 m l
4700-1 800 g 1 Pint US 225 g ½ Pint US 865-2H / / 250 g BTL 240 m l
4700-2 4 kg 1 Gallon US 1.12 kg 1 Qt US 865IP-1 1.0 kg Pint US 60 g BTL 60 m l
4700-3 20.4 kg 5 Gallon US 5.5 kg Gallon US 865IP-2 5.0 kg Gallon US 250 g BTL 240 m l
4703-1 850 g Pint US 180 g ½ Pint US 865IP-3 26 kg 5 Gallon US 1.36 kg ½ Gallon US
4703-2 4.5 kg 1 Gallon US 1 kg 1 Qt US 866-1 350 g 1 Pint US 45 g BTL 60 m l
4703-3 22.7 kg 5 Gallon US 5 kg Gallon US 866-2 2.08 kg 1 Gallon US 275 g BTL 240 m l
NM25-1 850 g 1 Pint US 75 g BTL 90 m l 866-3 10.9 kg 5 Gallon US 1.4 kg ½ Gallon US
NM25-2 4.5 kg Gallon US 400 g Pint US 868-1 375 g 1 Pint US 150 g BTL 120 m l
NM25HT-1 850 g Pint US 225 g ½ Pint US 868-2 2.7 kg 1 Gallon US 1.08 kg 1 Quart US
NM25HT-2 4 kg Quart US 900 g Quart US BTL : bottle / Qt = quart / SRG : syringue / CT : cartridge

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DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 TECHNICAL DATA SHEET 3MG.002
Tables
Property Unit Electric Conductors Adhesives Thermal Conductors Adhesives
Item N° 120 122 124 125 126 127 128 132 133 134 135
Peak
°C 260 260 340 230 230 200 260 260 315 260 260
Temperature
Colour silver silver silver silver silver black am ber silver silver am ber gris
Components 2 2 2 2 1 2 2 2 2 1 1
Viscosity cps 25,000 25,000 20,000 50,000 15,000 50,000 79,000 15,000 36,500 graisse graisse
alum iniu alum iniu céram iqu alum iniu
Filler silver nickel silver silver silver graphite ceram ic
m m e m
Thermal
W.m-1.K-1 7.2 2.16 7.2 5.76 7.2 3.6 2.88 5.76 5.76 5.04 5.76
Conductivity
Resistivity Ω.m 8.10 -7 7.10 -3 2.10 -5 2.10 -5 2.10 -5 2.10 -4 10 17 10 8 10 8 10 18 -
Cure at Room
hrs 24 24 - 8 - 24 24 24 - - -
Temperature
1-2 hrs 4 hrs
at - - at - -
120 °C 120 °C
1 hr
4 hrs 30 m in at 4 hrs 4 hrs
30 m in
Fast Cure - - at at - 120 °C at at - -
at 65 °C
120 °C 135 °C +1h 120 °C 175 °C
at175 °C
1-5 m in
at - - - - -
150 °C
24 hrs 4 hrs
1 hr at
Post Cure at at - - - - - - - -
120 °C
120 °C 177 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 TECHNICAL DATA SHEET 3MG.002
Property Unit Low Viscosity Adhesives General Use Adhesives
Item N° 4460 4461 4462 4463 4525 4535 4700 4703
Peak
°C 315 260 220 260 260 230 315 343
Temperature
Colour amber amber transparent grey black grey black black
Components 2 2 2 2 2 2 2 2
Viscosity cps 600 600 600 176,000 25,000 10,000 40,000 50,000
Density g/cm 3 1.1 1.1 1.1 1.5 1.7 1.1 1.8 1.8
Filler - - - Al2O 3 Al2O 3 Al2O 3 Al2O 3 Al2O 3
Hardness Shore D 90 90 75 75 90 A60-A80 94 95
Tensile Strength
MPa 71 65 62 48 68 41.3 76.5 81.3
at 20 °C
Thermal
W.m -1.K -1 0.57 0.57 0.57 0.72 1.87 1.15 1.87 2.59
Conductivity
Thermal
10-6.K -1 54 54 64 20 33 34 37 39
Expansion
Dielectric
kV/mm 19.5 17.55 18.9 23.4 17.55 17.55 21.45 17.55
Strength
Resistivity Ω.m 10 16
10 15
10 13
10 16
10 17
10 16
10 16
1012
Heat Distortion °C 260 210 170 210 210 100 300 320
Elongation % 5 5 2 2 2 12 2 2
Thermal Stability
1,000 hrs at % 0.1 0.2 0.3 0.5 0.05 0.5 0.1 0.02
200 °C
Shrinkage % 0.5 0.8 1 0.5 0.2 0.2 0.2 0.1
Moisture
Absorption % 0.1 0.15 0.2 0.3 0.1 0.2 0.02 0.15
30 days
Resin -
Mix Ratio 100-80 100-17 100-23 100-6 100-8 100-100 100-28 100-22
Hardener
Cure at Room
hrs - 24 24 24 24 24 - -
Temperature
4 hrs 4 hrs 4 hrs
Fast Cure - - - - 1 hr at 120 °C
at 120 °C at 120 °C at 120 °C
1-2 hrs 1 hr 1-2 hrs 1-2 hrs
at 175 °C 4 hrs 4 hrs at 120 °C at 175 °C at 175 °C
Post Cure - -
+ 16 hrs at 120 °C at 120 °C +1h + 16 hrs + 16 hrs
at 230 °C at 175 °C at 230 °C at 230 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 TECHNICAL DATA SHEET 3MG.002
Property Unit Specific Use Adhesives
Item N° 4400 4420 4537 4538 4540 NM25 S5H13
Peak Temperature °C 260 230 230 235 260 260 260
Colour brown grey blue brown silver brown black
Components 2 1 2 2 2 2 2
Viscosity cps 86,000 paste 10,000 10,000 30,000 20,000 20,000
Density g/cm3 2.1 1.2 1.5 1 1.9 1.9 1.9
Filler Al2O3 Al2O3 Al2O3 - Al Al2O3 Al2O3
Hardness Shore D 80 75 60 - 80 80 85
Tensile Strength at
MPa 48 48 41.3 - 69 68 69
20 °C
Thermal Conductivity W.m-1.K-1 2.88 1.15 1 1 5.04 1.87 1.87
Thermal Expansion 10 -6.K-1 35 45 - - 41 33 33
Dielectric Strength kV/mm 24 15.6 17.55 17.55 3.9 19.5 19.5
Resistivity Ω.m 10 16 10 12 10 13 10 16 10 10 10 17 10 17
Heat Distortion °C 170 175 200 75 225 210 210
Elongation % 2 1.5 2 8 1.2 2 2
Thermal Stability
% 0.6 0.6 0.6 0.5 0.5 0.5 0.5
1,000 hrs at 200 °C
Shrinkage % 0.4 0.3 0.2 0.8 0.1 0.2 0.2
Moisture Absorption
% 0.05 0.5 0.2 0.5 0.2 0.2 0.2
30 days
Resin-
Mix Ratio 100-5 - 100-100 - 100-9 100-8 100-13
Hardener
Cure at Room
hrs 24 - 24 24 24 24 24
Temperature
2-4 hrs 2 hrs
Fast Cure - - - - -
at 120 °C at 90 °C
1 hr 1 hr 1 hr
at 120 °C 4 hrs at at 120 °C at 120 °C 4 hrs
Post Cure - -
+1 hr 175 °C +1 hr +1 hr at 120 °C
at 175 °C at 175 °C at 175 °C

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com
 TECHNICAL DATA SHEET 3MG.002

Property Unit Encapsulating Resins

Item N° 861 862 863 864 865 866 868
Peak Temperature °C 260 315 315 230 260 260 260
Colour am ber am ber am ber brown grey brown am ber
Components 2 2 2 2 2 2 2
Viscosity cps 3,600 1,600 2,000 17,200 30,000 10,000 800
Density g/cm3 1.2 1.2 1.2 1.1 1.9 1.8 1.1
Filler - - - - - - -
Hardness Shore D 80-D 80-D 90-D 60-80-A 95-D 60-D 60-80-A
Thermal Conductivity W.m-1.K-1 0.58 0.58 1.3 1 2.9 0.22 0.58
Thermal Expansion 10 -6.K-1 52 54 34 - 38 45 52
Dielectric Strength kV/mm 17.6 19.5 21.5 17.6 27.3 19.5 19.5
Resistivity Ω.m 10 15 10 16 10 16 10 16 10 17 10 17 10 16
Dielectric Constant 4.15 4.15 3.5 3.5 3.5 3.5 4.1
Loss Factor 0.015 0.015 0.01 0.01 0.01 0.015 0.015
Chemical Resistance Excellent Excellent Excellent Good Excellent Excellent Excellent
Solvent Resistance Excellent Excellent Excellent Good Excellent Excellent Excellent
Pot Life hrs 0.5 4 8 1 1 1 2-4
Resin -
Mix Ratio 100-17 100-80 100-71 100-120 100-5 100-12 100-40
Hardener
Cure at Room
hrs 16 to 24 - - 24 16 to 24 24 -
Temperature
4 hrs 4 hrs 2 to 4 hrs
Fast Cure hrs - - - -
at 120 °C at 120 °C at 120 °C
1 h at 120 °C 1 h at 175 °C 1 h at 175 °C 1 h at 120 °C
4 hrs at 2 hrs at
Post Cure +1h + 16 hrs + 16 hrs - +1h
120 °C 150 °C
at 175 °C at 230 °C at 230 °C at 175 °C

Physical variables included in this docum entation are provided by way of indication only and do not, under any circum stances, constitute a contractual
undertaking. Please contact our technical service if you require any additional inform ation.

FRANCE : 4 avenue de Strasbourg – 68350 Didenheim – Tel : +33 (0) 3 67 78 78 78

DEUTSCHLAND: Basler Strasse 115 – 79115 Freiburg – Tel: + 49 (0) 761 47 87 336
www.final-materials.com