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Quality made by KASTO.

www.kasto.com
Hacksaws and bandsaws Hacksaws and bandsaws

KASTOhbs 2** KASTOpsb 4**

The perfect combination of robustness and efficiency. The fully hydraulic production hacksaw.
Technical Data KASTOpsb 4
Technical Data KASTOhbs 2
Cutting range (W x H)
Cutting range (W x H)
90° ( ) mm 400 / 400 x 240 / 320 x 320
90° ( ) mm 250 / 280 x 180 / 230 x 230
+ 45° ( ) mm 250 / 250 x 250 / 250 x 320 / 250 x 250
+ 45° mm 180 / 170 x 200 / 155 x 235 / 170 x 170
Dimensions (L x W x H*) mm 1,830 x 710 x 1,170
Dimensions (L x W x H*) mm 1,435 x 564 x 949
Total connected load/saw motor power kW 4.5 / 4.0
Total connected load/ Fig. similar
kW 2.0 / 0.8 (1.0) Cutting speed m/min 11/13/17/22/26/34
saw motor power

Cutting speed m/min 16 / 32 Tool dimension mm 600 x 50 x 2.0

Tool dimension mm 450 x 40 x 2.0

KASTOmicut E 4.6
The universal bandsaw with one-sided `.
It offers infinite mitre adjustment up to +60°. The pivot point of the saw unit is at the intersection of the saw
blade and material contact edge, no length correction is required when changing the mitre angle. The material
KASTOmicut E 2.6 / U 2.6** is tensioned mechanically. The compact saw in a stable design has an automatic return stroke and is easy to
Swivel frame bandsaws for manual and semi-automatic use. operate.
With its infinitely adjustable sawband drive, the KASTOmicut offers the optimal setting for every sawing task. Technical Data KASTOmicut E 4.6
The infinitely adjustable mitre adjustment without length correction also makes it extremely versatile. Cutting range (W x H)
Technical Data KASTOmicut E 2.6 / U 2.6 335 / 160 / 460 x 335 /
90°( / ) mm
160 x 160 / 335 x 335
Cutting range (W x H)
+ 45° ( ) mm 320 / 280 x 335 / 300 x 300
90° ( ) mm 260 / 160 / 310 x 260
+ 60°( ) mm 210 / 180 x 335 / 200 x 200
+ 45° (-45°) ( ) mm 220 (240) / 200 x 200 (200 x 260)
Dimensions without chip conveyor (L x W
+ 60° ( ) mm 140 / 140 x 140 mm 760 / 1,620 / 1,690
x H*)
Dimensions (L x W x H*) mm 760 x 1,620 x 1,690 Total connected load/saw motor power kW 2.0 / 1.5
Total connected load/saw motor power kW 2.0 / 1.5 Cutting speed m/min 20 - 110
Cutting speed m/min 20 - 110 Tool dimension mm 3,830 x 27 x 0.9
Tool dimension mm 3,180 x 27 x 0.9

KASTOmicut AE 4.6
The fully hydraulic automatic bandsaw with mitre on both sides.
The mitre angle is set via a clearly readable angular scale. Straight and mitre cuts up to +45° to the right can
be made in automatic mode and up to +60° to the right in semi-automatic mode.
KASTOmicut A 2.6**
Technical Data KASTOmicut AE 4.6
Fully automatic swing frame bandsaw.
Cutting range (W x H)
Fully hydraulic saw feed, infinite mitre adjustment without length correction and infinite cutting speed adjust-
ment: The KASTOmicut A 2.6 is great value for money. 335 / 160 / 460 x 335 /
90°( / ) mm
160 x 160 / 335 x 335
Technical Data KASTOmicut A 2.6 + 45° ( / ) mm 320 / 280 x 335 / 300 x 300
Cutting range (W x H)
+ 60° ( / ) mm 210 / 180 x 335 / 200 x 200
90° ( ) mm 260 / 160 / 310 x 260 / 260 x 260 / 160 x 160
Material feed length simple mm 500
+ 45° (-45°) ( ) mm 220 (240) / 200 x 200 (200 x 260)
dimensions without chip conveyor (L x W x H*) mm 2,763 x 2,502 x 1,714
Dimensions (L x W x H*) mm 2,120 x 2,885 x 1,690 Total connected load/saw motor power kW 2.5 / 1.5
Total connected load/saw motor power 2.5 / 1.5
Infinitely adjustable cutting speed m/min 20 - 110
Infinitely adjustable cutting speed 20 – 110
Shortest residual piece length single/automatic operation mm 30 / 60
Tool dimension 3,180 x 27 x 0.9
Tool dimension mm 3,180 x 27 x 0.9
*Saw head lowered ** This product is only available in European markets *Saw head lowered
Production bandsaws Production bandsaws

KASTOwin A KASTOwin pro AC 5.6

High-tech in series – more performance, more efficiency. High-performance automatic bandsaw for series cuts.
The fully automatic bandsawing machines from the The high-performance automatic bandsaw is suitable
KASTOwin series were consistently designed for se- for serial cuts in solid material, pipes and profiles. The
rial and production sawing of solid materials, pipes model is based on the successful KASTOwin series
and profiles. The simple operation and the well and has been optimised with a more powerful drive
thought-out material handling reduce non-productive motor and a high-precision feed for use with hard and
times and thus create the best conditions for maxi- bi-metal sawbands. Users can thus significantly re-
mum efficiency. duce their cutting times and increase tool life.

Technical Data KASTOwin A 3.6 KASTOwin A 4.6 KASTOwin A 5.6 Technical Data KASTOwin pro AC 5.6
Cutting range (W x H) Cutting range (W x H)

90° ( ) mm 360 / 360 x 360 460 / 460 x 460 560 / 560 x 560 90° ( ) mm 560 / 560 x 560

Material feed length simple mm 500 500 500 Material feed length simple mm 500

Dimensions basic machine* (L x W x H) mm 1.650 x 2.900 x 2.030 1,650 x 2,900 x 2,030 1,650 x 3,300 x 2,280 Dimensions basic machine* (L x W x H) mm 1,650 x 3,300 x 2,280

Total connected load/saw motor power kW 6/4 6/4 8 / 5.5 Total connected load/saw motor power kW 15.5 / 11

Infinitely adjustable cutting speed m/min 12 - 150 12 - 150 12 - 150 Infinitely adjustable cutting speed m/min 12 - 150

Shortest residual piece length in Shortest residual piece length in automatic mode mm 35
mm 35 35 35
automatic mode
Tool dimension (option) mm 7,067 x 54 x 1.6 (7,067 x 54 x 1.3)
Tool dimension 6.096 x 34 x 1,1 6,096 x 54 x 1.3 7,067 x 54 x 1.6
mm
(Option) (6.096 x 41 x 1,3 ) (6,096 x 41 x 1.3 ) (7,067 x 54 x 1.3 )

KASTOwin A 10.6 and F 10.6 (with table)

High-performance automatic band saw for large formats.
KASTOwin A 10.6 combines solid mechanical en-
gineering and innovative control technology. The
KASTOwin tube A 5.0 torsion-resistant upper part offers greater vibration
damping than conventional cast constructions. The
Effective sawing of pipes. heavy construction of the rest of the steel construc-
The KASTOwin tube was specially developed for saw- tion ensures maximum smooth running of the saw
ing pipes. The sawing process from the support table blade and high precision. The KASTOwin F 106 mod-
upwards ensures an efficient, precise and tool-friend- el with moveable material support table can increase
ly sawing process, since the tool does not have to the range of applications and simplify the often tedi-
pass through any accumulation of chips. ous handling of heavy and large-format workpieces.

Technical Data KASTOwin A 10.6 KASTOwin F 10.6

Technical Data KASTOwin tube A 5.0
Cutting range (W x H)
Cutting range (W x H)
90° ( ) mm 1,060 / 1,060 x 1,060 1,000 / 1,060 x 1,000
90° ( ) mm 520 / 560 x 520
Material feed length simple mm 500 2,000
Material feed length simple mm 500
Dimensions basic machine *(L x W x H) mm 3,353 x 4,933 x 3,555 7,240 x 4,750 x 3,590
Dimensions basic machine* (L x W x H) mm 1,705 x 3,339 x 2,277
Table size (L x W) mm - 2,600 x 1060
Total connected load/saw motor power kW 8 / 5.5
Total connected load/saw motor power kW 15 / 7.5 12 / 7.5
Infinitely adjustable cutting speed mm 12 - 150
Infinitely adjustable cutting speed m/min 12 - 150 12 - 150
Shortest residual piece length in automatic mode mm 50
Shortest residual piece length in automatic mode mm 35 100
Tool dimension 7,067 x 54 x 1.6
mm
(Option) (7,067 x 54 x 1.3) Tool dimension (option) mm 10,422 x 80 x 1.6 (10,422 x 67 x 1.6) 10,422 x 80 x 1.6 (10,422 x 67 x 1.6)

* without chip conveyor

4 5
Production bandsaws Production bandsaws

KASTOwin amc KASTOtec AC 4 / 5

Additive manufacturing cutting. Power bandsaws for heavy production use.

The KASTOwin amc is a high-performance automatic fastened using an optional quick-clamping system. A The horizontal bandsaws are consistently designed non-productive times and thus form the basis for the
bandsaw for individual cuts of additively manufac- preparation for the connection of an extraction sys- for cutting large workpieces and difficult-to-cut ma- excellent efficiency of the KASTOtec series.
tured components in materials of all machining dif- tem offers the best conditions for low-dust turning terials. The high cutting performance, simple opera-
ficulties. The saw is equipped for optimal operator and sawing of the additively manufactured compo- tion and well thought-out material handling reduce
protection. The base plate can be easily loaded and nents in automatic mode. In addition, the compo-
unloaded by opening the protective doors. The base nents are sawed off overhead because of the lower Technical Data KASTOtec AC 4 KASTOtec AC 5
plate with the additively manufactured components load, since far fewer chips are pulled through the cut- Cutting range (W x H)

can be easily screwed onto the 180° turning device ting channel. 90° ( ) mm 430 / 430 x 430 530 / 530 x 530
using a handling device or a crane, or alternatively Material feed length simple mm 600 600

Dimensions basic machine*

mm 2,166 x 4,717 x 2,602 2,235 x 5,335 x 2,820
Technical Data KASTOwin amc (L x W x H)

Cutting range (W x H) Total connected load/saw motor

kW 25 / 15 25 / 15
power
90° 400 x 400
mm
(Option) (500 x 400) Infinitely adjustable cutting speed m/min 30 - 300 30 - 300

Dimensions basic machine (L x Shortest residual piece length in

mm 2,460 x 2,400 x 2,100 mm 35 35
W x H) automatic mode

Total connected load/ Tool dimension mm 6,830 x 41 x 1.3 7,675 x 54 x 1.6

kW 6/4
saw motor power

Infinitely adjustable cutting m/

12 - 150
speed min

Operating pressure bar 6

Tool dimension 5,090 x 34 x 1.1

mm
(Option) (5,090 x 27 x 0.9
KASTOtec AC 8 / 8x10

High-performance automatic bandsaw for large cutting ranges.

Heavy-duty, high-performance automatic bandsaws saw bands in the development of these machines.
KASTOssb A 2
with a saw band that moves horizontally and paral- Modern, standard preloaded linear guides, each with
Bundle cuts to perfection. lel, for cutting solid material, profiles and pipes of all two grease-lubricated guide carriages, ensure maxi-
The fully automatic vertical bandsaw machine de- qualities, including difficult-to-cut materials such as mum service life.
livers impressive performance in the most confined titanium, Hastelloy, Inconel, etc. We paid particular
spaces. The extremely high level of vibration damp- attention to the optimal use of carbide or bi-metal
ing, partly due to the high-quality mineral casting of
the saw frame, ensures high cutting performance
with extremely smooth running. Optimum conditions Technical Data KASTOtec AC 8 KASTOtec AC 8x10
for low belt wear and low-noise operation. Cutting range (W x H)

270 - 830 / 830 x 830 /

Technical Data KASTOssb A 2 90° ( / ) mm 830 / 830 x 830 / 830 x 830
830 x 1,100

Cutting range Material feed length simple mm 750 750

Without bundle clamping device mm 260 / 260 x 260 Dimensions basic machine* (L x W x
mm 2,710 x 4,900 x 3,140 2,710 x 5,160 x 3,140
H)
With bundle clamping device mm 200 x 260
Total connected load/
Dimensions basic machine kW 30 / 18.5 30 / 18.5
mm 1,670 x 2,080 x 2,130 saw motor power
(L x W x H)
Infinitely adjustable cutting speed m/min 20 - 200 20 - 200
Total connected load/
kW 9.5 / 5.5
saw motor power Shortest residual piece length
mm 50 50
in automatic mode
Infinitely adjustable cutting speed m/min 15 - 125
Tool dimension 9,195 x 67 x 1.6
Tool dimension mm 4,115 x 41 x 1.3 mm 9,735 x 80 x 1.6
(Option) (9,195 x 80 x 1.6)

* without chip conveyor * without chip conveyor

6 7
Production bandsaws Production bandsaws

KASTOmaxcut A 20 KASTOvertical

Large bandsaw machine in portal/gantry design. Efficient sawing of small blocks, plates and test cuts.
The heavy portal bandsaw for demanding produc- Inconel): Due to its extremely heavy-duty design, it is The specialist in long-cut saws. The mobile material support ta-
tion use with flexible table solutions for large mate- designed for medium to very heavy production use ble ensures fast and safe material handling. The cutting speed
rial dimensions, slabs, permanent moulds, forged and suitable for bi-metal and carbide strips. and saw feed are infinitely adjustable, the band arm guide is
shafts, free-form forged parts, ship crankshafts, hydraulically height-adjustable.
shafts for turbines, large tools in all grades, includ-
ing difficult-to-cut materials (e.g. titanium, Hastelloy,

Technical Data KASTOmaxcut A 20 Technical Data KASTOvertical

Cutting range 90° (W x H) Cutting height (with BandControl)
mm 2,060 / 2,060 x 2,060 mm 600 (560)
( ) [H x D]

Clamping range mm 500 - 2,060 Cutting length max. / cutting depth mm 1,260 / 680

Dimensions basic machine* Dimensions basic machine*

mm 9,800 x 7,620 x 5,495 mm 3,110 x 1,950 x 3,050
(L x W x H) (L x W x H)

Total connected load/ Total connected load/saw motor power kW 6.0 / 4.0
kW 40 / 22
saw motor power
Infinitely adjustable cutting speed 12 - 120
m/min
Infinitely adjustable cutting (KASTOvertikal M) (50 - 500)
m/min 8 - 80
speed
Tool dimension 5,450 x 41 x 1.3
mm
Tool dimension 17,424 x 80 x 1.6 (Option) 5,450 x 54 x 1.3
(Option) (17,424 x 100 x 1.6)

KASTOhba U / A

Large bandsaw machines with a wide range of sizes.

The steel and mineral casting composite construction
in the upper section makes the KASTOhba machine
KASTOmaxcut AM 8x22 series extremely rigid. This achieves excellent vibra-
tion damping, high sawing speeds and exemplary
Large bandsaw machine for aluminium. precision. The precise, low-maintenance guides guar-
KASTOmaxcut AM is the perfect sawing machine for maximum size of 2,200 x 850 mm and block lengths antee durability, long operating times and high repeat
economical and fully automatic processing of alumini- of up to 4,100 mm can be processed. accuracy.
um plates with a thickness of min. 6-200 mm. Depend-
ing on the machine design, aluminium blocks with a

KASTOhba U 10x12 KASTOhba U 13 KASTOhba U 13x17

Technical Data KASTOmaxcut AM 8x22 Technical Data
KASTOhba A 10x12 KASTOhba A 13 KASTOhba A 13x17
Cutting range (H x W)
Cutting range (W x H)
90° mm 850 x 2,200
90° ( ) mm 1 060 / 1 060 x 1 060 1 320 / 1 320 x 1320 1 320 / 1 320 x 1 720
Clamping area horizontal mm 1,200 - 2,200
Material feed length simple mm 2 100 2 100 2 100
Dimensions basic machine (L x
mm 13,450 x 9,000 x 3,670
W x H) 1 700 x 5 470 x 3.420 1 700 x 6 000 x 3 710 1 700 x 6 450 x 3.710
Dimensions basic machine** (L x W x H) mm
5 720 x 5 470 x 3.420 5 720 x 6 050 x 3 710 5 720 x 6 450 x 3.710
Table size (L x W) mm 4,100 x2,400
Total connected load/saw motor power kW 20 / 11 20 / 11 20 / 11
Total connected load/
kW 107 / 75
saw motor power Infinitely adjustable cutting speed m/min 12 - 90 12 - 90 12 - 90

Infinitely adjustable cutting Shortest residual piece length in

m/min 400 - 4,000 mm 100 100 100
speed automatic mode

Tool dimension (option) mm 17,018 x 80 x 1.1 (1.3 / 1.6) Tool dimension mm 11 430 x 80 x 1,6 12 780 x 80 x 1,6 13 460 x 80 x 1,6

* without chip conveyor * without chip conveyor

8 9
Block and plate sawing machines Block and plate sawing machines

Block bandsaws KASTObloc U / A and KASTObbs U / A KASTOcross U / A

Cut large dimensions efficiently. Effectiveness and economy when cutting panels to length.
The KASTObloc and KASTObbs block bandsaw ma- qualities, including difficult-to-cut materials such as The KASTOcross vertical bandsaw machine for steel- and investment costs. Good accessibility to both the
chines help you cut square or flat materials with dif- titanium, Hastelloy and Inconel can be cut with high working and tool and mould making offers bene- material and the control panel speeds up the set-up
ferent cross-section dimensions from rolled blocks cutting performance. fits over horizontal band saw machines in the same process.
or plates thanks to the long-cut working method. work area in terms of fast processing and low tool
By using bi-metal or carbide saw blades, all material

Technical Data
KASTObloc U 5 KASTObbs U 3x20 KASTObbs U 4x16
KASTObbs U 5x10 KASTObbs U 6x16
Technical Data U 4x12 U 6x16 U 6x20 U 6x25
KASTObloc A 5 KASTObbs A 3x20 KASTObbs A 4x16
Cutting range (H x W)
Cutting range height x
580 (540) x 660 420 (360) x 2,060 520 (460) x 1,660 90° mm 410 x 1,270 660 x 1,660 660 x 2,060 660 x 2,560
depth (H x D) (with mm 560 x 1060 720 (660) x 1,660
250 x 660 420 (360) x 1,960 520 (460) x 1,550
BandControl)
Dimensions with chip conveyor and
2,100 - 4,100 3,000 - 7,000 3,000 - 7,000 platform mm 6,274 x 2,892 x 2,794 8,840 x 2,400 x 3,885 8,840 x 2,400 x 3,885 10,245 x 4,340 x 3,910
Cutting length mm 3,000 - 6000 3,000 - 7,000 (L x W x H)
2,100 - 5,100 3,100 - 7,100 3,100 - 6,100

7.5 Total connected load/saw motor kW 10 / 4 18 / 7.5 18 / 7.5 18 / 7.5

Total connected load kW 6.0 7.5 7.5 7.5
9.0
Infinitely adjustable cutting speed m/min 12 - 120 12 – 120 12 – 120 12 – 120
Infinitely adjustable cutting
m/min 17 - 110 12 - 120 14 - 75 12 - 120 14 - 75 Sawband dimension 10,693 x 54 x 1.6 10,693 x 54 x 1.6 11,582 x 54 x 1.6
speed mm 7,417 x 41 x 1.3
(Option) (10,693 x 67 x 1.6) (10,693 x 67 x 1.6) (11,582 x 67 x 1.6)
5,450 x 41 x 1.3 8,670 x 41 x 1.3 8,331 x 67 x 1.6 7,440 x 54 x 1.6 8,331 x 54 x 1.6
Tool dimension mm
5,450 x 54 x 1.3 9,754 x 54 x 1.3 8,331 x 54 x 1.6 7,440 x 67 x 1.6 8,331 x 67 x 1.6 Technical Data A 4x12 A 6x16 A 6x20 A 6x25
Cutting range (W x H)

Technical Data KASTObbs U 8x10 KASTObbs U 8x20 KASTObbs U 10 KASTObbs U 12x15 KASTObbs U 20 90° mm 410 x 1,270 660 x 1,660 660 x 2,060 660 x 2,560

Cutting range height x 2,060 (2,120) x 2060 Material feed length simple (opt.) mm 600 (1,500 / 3,000) 750 750 750
1,120 (1,060) x 1,320 (1,260) x
depth (H x D) (with mm 920 (860) x 1060 920 (860) x 2,060 2,060 (2,120) x
1,060 1,560
BandControl) 1,800 Dimensions with chip conveyor and
platform mm 5,505 x 5,780 x 2,780 8,610 x 4,010 x 3,920 8,610 x 4,010 x 3,920 9,840 x 4,740 x 3,885
3,000 (L x W x H)
Cutting length (option) mm 3,000 - 6000 6000 (4,000 / 5,000 / 3,000 - 7000 3,100 / 4,100
6,000) Total connected load/saw motor kW 10 / 4.0 18 / 7.5 18 / 7.5 18 / 7.5

Total connected load kW 7.5 7.5 7.5 5.5 / 8.0 11 Infinitely adjustable cutting speed m/min 12 - 120 12 - 120 12 - 120 12 - 120

Infinitely adjustable cutting Shortest residual piece length

m/min 14 - 75 14 - 75 14 - 75 14 - 75 8 - 80 mm 25 (35) 25 (35) 25 (35) 25 (35)
speed (automatic)

7,440 x 54 x 1.6 9,754 x 54 x 1.6 7,772 x 54 x 1.6 10,260 x 67 x 1.6 Sawband dimension 10,693 x 54 x 1.6 10,693 x 54 x 1.6 11,582 x 54 x 1.6
Tool dimension mm 13,284 x 80 x 1.6 mm 7,417 x 41 x 1.3
7,440 x 67 x 1.6 9,754 x 67 x 1.6 7,772 x 67 x 1.6 10,260 x 80 x 1.6 (Option) 10,693 x 67 x 1.6 10,693 x 67 x 1.6 11,582 x 67 x 1.6

10 11
Production circular saws Production circular saws

KASTOflex U KASTOflex F

For workshop: universal, fast and precise Flexible, fully automatic circular mitre saw machine.
The semi-automatic circular saw KASTOflex U stands The circular mitre saw for cutting pipes and profiles
for high performance requirements in workshops and with varying numbers of sections, different section
factories, for sawing profiles, pipes and solid mate- lengths and mitres on both sides. Suitable for auto-
rial, both in 90° and in mitre cuts on both sides. It matic bar reloading and section sorters.
enables the workpiece to be quickly clamped using
a button with a hydraulic long/short-stroke vertical
vice. The swivel range of the turntable is 180°. Technical Data KASTOflex F
Cutting range (W x H)

90° ( ) mm 150 / 200 x 100 / 140 x 140

Technical Data KASTOflex U
(+-) 45° mm 145 / 160 x 80 / 120 x 120
Cutting range (W x H)
(+-) 60° mm 115 / 120 x 60 / 100 x 100
90° ( ) mm 150 / 350 x 25 / 140 x 140
Material feed length simple (at 90 / at 40°) mm 2,030 / 1,970
(+-) 45° mm 145 / 280 x 30 / 120 x 120
Dimensions without chip conveyor (L x W x H) mm 4,800 x 1,500 x 1,900
(+-) 60° mm 140 / 170 x 50 / 110 x 110
Total connected load | Saw motor power kW 6 / 8 | 1.4 / 2.2
Dimensions without chip conveyor (L x W x H) mm 1,795 x 1,400 x 1,900
Infinitely adjustable cutting speed m/min 10 – 60
Total connected load | Saw motor power kW 6 / 8 | 1.4 / 2.2
Shortest residual piece length (at 90 / at 40°) mm 35 / 95
Infinitely adjustable cutting speed m/min 10 - 60
Saw blade diameter mm 350
Saw blade diameter mm 350

KASTOwa C / M

Sawing in large series, quickly and inexpensively.

Automatic circular saw for sawing precise sections
KASTOflex A in large series from steel (C), brass, copper and alu-
minium (M). The unique arrangement of the saw gear
Flexibility and efficiency in serial cuts. and the four-point workpiece clamping guarantee
Economical, universal automatic circular saw for high the shortest saw movement. The fast bar feed, hy-
performance requirements in workshops and factories, draulically dampened cut-off measuring stop and fast
mainly for sawing profiles and pipes, automatically in 90° cycling ensure a high output of precise cut-offs and
cuts and manually in mitre cuts on both sides. high availability.

Technical Data KASTOflex A

Technical Data KASTOwa C 7 KASTOwa M 9
Cutting range (W x H)
Cutting range (W x H)
90° ( ) mm 150 / 200 x 100 / 140 x 140
mm 15 - 70 / 15 - 60 / 15 x 15 - 70 x 60 15 - 80 / 15 - 80 / 15 x 15 - 120 x 75
(+-) 45° mm 145 / 160 x 80 / 120 x 120
Material Steel Non-ferrous metals
(+-) 60° mm 115 / 120 x 60 / 100 x 100
Saw blade type Carbide-tipped HSS solid steel / carbide-tipped
Material feed length simple (at 90 / at 40°) mm 2,030 / 1,970
Space requirement for basic machine without chip
mm 1,000 x 1,600 x 2,050 1,000 x 1,600 x 2,050
Dimensions without chip conveyor (L x W x H) mm 3,660 x 1,200 x 1,900 conveyor

Total connected load | Saw motor power kW 6 / 8 | 1.4 / 2.2 saw motor power kW 5.5 15

Infinitely adjustable cutting speed m/min 10 - 60 Infinitely adjustable cutting speed m/min 40 - 160 200 - 1,200

Shortest residual piece length (at 90 / at 40°) mm 35 / 95 Saw blade diameter mm 250 / 285 250 / 275 / 315

12 13
Production circular saws Production circular saws

KASTOspeed C 9 / M 9 KASTOvariospeed C 15 / C 18

High performance at high speed: KASTOspeed range Fully automatic production circular saw for high
automatic circular saws performance requirements.
CNC carbide automatic circular saw for high-perfor- Heavy-duty CNC-controlled, fully automatic produc-
mance sawing of precise, right-angled sections made tion circular saw for cutting solid material, profiles
of high-alloy and heat-resistant steels with tensile and pipes of all qualities, including difficult-to-cut
strengths of up to 1,400 N/mm². Alternatively also materials in HSS and carbide operations.
suitable for HSS operation (with solid steel HSS saw
blades) for sawing e.g. of steel tubes and profiles
with minimum quantity lubrication system. Technical Data KASTOvariospeed C 15 / C 18
Cutting range (W x H) mm
Technical Data KASTOspeed C 9 KASTOspeed M 9 90° ( ) mm 10 - 105/140/152, 20 - 180 / 10x10 - 130/140/155x90 / 20 x 20 - 180 x 140
Cutting range (W x H)
Material feed in one stroke mm Ø < 152 mm: 7 – 2,000 / Ø > 152 mm: 10 – 2,000
90° ( ) mm 15 - 90 / 15 - 80 / 15 - 80 15 - 80 / 15 - 80 / 15 - 75
Space requirement for basic machine with chip
mm 3,500 x 2,990 x 2,370
Dimensions including chip conveyor (L x W x H) mm 1,600 / 1,950 / 2,150 1,600 x 1,950 x 2,150 conveyor, without safety barrier

Total connected load/saw motor power kW 12 25 Total connected load/saw motor power kW 28 / 18.5

saw motor power kW 7.5 18.5 / 15.0 Infinitely adjustable cutting speed m/min 14 – 140 / 16 – 165 / 18 – 180 / 20 – 200

Infinitely adjustable cutting speed m/min 16 – 178 / 18 – 203 / 20 – 225 680 – 3,100 / 750 – 3,400 / 850 – 3,900 Tool dimension (opt.) mm HM 360 / HM 425 / HM 460 (HSS 370 / HSS 425 / HSS 450)

Saw blade diameter mm 250 / 285 / 315 250 / 275 / 315

KASTOgripspeed C 10
KASTOspeed C 15 / M 15
High-performance automatic circular saw with feed
Large series for material cross-sections up to 150 mm vice technology.
KASTOspeed 15 automatic circular saws meet the Automatic circular saw for quick sawing of steel with
highest standards of performance and efficiency tensile strengths of up to 1,400 N/mm² in precise sec-
when sawing steel with tensile strengths of up to tions in large series, also high-alloyed with carbide
approx. 1,400 N/mm², and of high-alloy steels with disposable saw blades and 2.5 mm cutting width.
carbide disposable saw blades and HSS solid steel non-ferrous metals with HSS and/or carbide-tipped
saw blades. The M 15 version is used for sawing saw blades.
Technical Data KASTOgripspeed C 10
Cutting range (W x H) mm

Technical Data KASTOspeed C 15 KASTOspeed M 15 90° ( ) mm 15-102 / 15x15-102x80 / 15-80

Cutting range (W x H) Material feed length simple mm 500

90° ( ) mm 20 - 153 / 20 - 135 / 20 - 135 20 - 153 / 20 - 135 / 20 - 135 Material support height mm 1,100

Dimensions including chip conveyor (L x W x H) mm 1,700 / 2,500 / 2,050 1,700 / 2,500 / 2,050 Space requirement for basic machine with chip
mm 1,560 x 3,026 x 2,237
conveyor
Total connected load kW 25 40
Total connected load/saw motor power kW 19 / 11
saw motor power kW 18.5 30
Infinitely adjustable cutting speed m/min 17 - 175
Infinitely adjustable cutting speed m/min 20 – 145 / 24 – 165 / 26 – 180 830 – 3,500 / 900 – 3,600 /1,025 – 4,100

Saw blade diameter mm HM 360 / HM 425 / HM 460 HM 360 / HM 425 / HM 460 Tool dimension (Ø) mm 360

14 15
 Using storage space more economically

The more precisely a storage system meets require- also be designed to support halls, with the steel con-
ments, the more economically efficient it is. That is struction being clad with roof and wall elements.
why KASTO offers a wide range of different storage
Bar stock / sheet metal storage systems and systems that can be adapted to individual needs and
sawing centres architectural conditions.

Effective material flow in industry and trade The spectrum ranges from simple stacking cradle
systems to fully automatic storage connected to a
How can you instantly increase the efficiency of stor- KASTO storage systems use the third dimension - company's PPS system. Many storage systems can
age and retrieval processes? With products from that means: the hall height is used. This can free up
KASTO. Our products offer considerable rationalisa- valuable hall space that can then be used for produc-
tion potential for all industries! tive purposes. KASTO UNICOM- KASTO-
Overview UNIBLOC UNITOWER UNITOP UNIGRIP UNILINE
ecostore PACT center
Shorter access times also mean shorter delivery The trend towards smaller lot sizes and just-in-time Stacking
Tower storage Tower storage Honeycomb In-line storage Honeycomb
Honeycomb
cradle Block system storage
system system storage system system storage system
times and a higher level of readiness to deliver, with delivery means more work on smaller and smaller in- system system

fewer personnel. All KASTO products are character- dividual orders. This development is only economical- Loading / storage
6/9t 1.2 t / 3.0 t 1-5t 0.7 - 5 t 1-3t 1-5t 1-8t 0.5 - 5 t
space
ised by fast access, high space utilisation and good ly viable with effective storage and picking systems.
stock overview. In addition, automatic storage protects the material LG 5 - 72 storage
from 10 80 - 1,500 from 400 from 80 from 50
Economic locations 10 - 100 storage from 500
storage storage storage storage storage
during handling and reduces the risk of accidents storage size
locations
BL 5 - 52 storage locations
locations locations locations
storage locations
locations
locations
Whether stacking cradle systems, sawing centre, or- compared to working with forklifts or indoor crane
LG 6.5 m
der picking or production warehouse, whether block systems. Storage lengths 3 - 24 m
BL 3 / 4 m
3 - 14 m 3 - 14 m 3-8m 2,5 - 4 3 - 14 m 3 - 12 m

system or honeycomb system: KASTO customers Economic

Up to 5 m Up to 8 m 4 - 24 m 4 - 25 m 4 - 12 m 4 - 25 4 - 26 m 3 - 10 m
know their exact stock levels and benefit from re- System height

duced capital commitment through minimised stock Self-supporting

no no yes yes yes yes yes no
construction possible
levels. KASTO offers complete systems from a single
Number of accesses
source and also ensures optimal system service. per hour 1 - 20 1 - 15 1 - 30 10 - 32 10 - 40 20 - 30 20 - 60 5 - 20
(per OGC)

Bar stock Bar stock Bar stock Bar stock Bar stock
Storage goods Bar stock Bar stock Bar stock
Sheet metal Sheet metal Sheet metal Sheet metal Sheet metal

Semi-integrated
sawing yes yes yes yes yes yes yes yes
machines possible

Fully integrated
sawing machines no no with limitations yes yes with limitations yes yes
possible

16 17
UNIBLOC UNIBLOC

Your benefits at a glance

For small storage volumes and small to medi- Easy access, small footprint and simple oper-
um cycle numbers. ation

Multiple restacking of up to three layers at the Only the lifting and lowering movement of the
same time crane is required for latching and unlatching

Ideal for bar stock, sheet metal and other bulky KASTOlogic organises the material and storage
goods location management

UNIBLOC stacking cradle system

Simple but effective

Ideal for bar stock, sheet metal and other bulky goods. using the purely mechanical gripper function. Only
Where automatic bar storage is not economical, the the lifting and lowering movement of the crane is re-
UNIBLOC stacking cradle system offers an effective quired for latching and unlatching.
solution. Small storage volumes and small-to-medi-
um cycle rates often only require a transport device For accessing single bars: UNIBLOC F magnetic
that excels in easy access, small space requirements traverse.
and uncomplicated operation. For conventional stack-
ing operation with UNIBLOC, all you need is simple An electromagnet integrated in the traverse gives the
indoor cranes with two hooks that are as low-sway KASTO UNIBLOC F magnetic traverse direct access
as possible. The appropriate material lengths for the to magnetic individual rods without changing the
UNIBLOC stacking cradle system are between 3 and traverse. This UNIBLOC variant also has a device for Quick and safe multiple restacking with UNIBLOC A. UNIBLOC F with combination traverse for transporting cradles and removing rods.
UNIVERSAL transport cradle: transportable Optimally adapted to multiple and automatic traverse: AUTOMATIK transport
24 m. multiple restacking. Collapsible grippers are available using single and multiple traverse. cradle with centring aid for precise cradle alignment.
for lateral material removal from adjacent cradles.

System with expansion op-

tions
With UNIBLOC E, KASTO offers a manual single trav- Automatic multiple restacking with the UNIBLOC A
erse with tested safety chain hangers for the KASTO traverse.
UNIVERSAL transport cradle. The UNIBLOC U man-
ual multiple traverse allows multiple restacking of up In conjunction with a KASTO operating gantry crane
to three layers at the same time and can be retrofitted in portal design that moves on the ground or an
for automatic restacking. automatic crane with pendulum stabilisation, the
UNIBLOC A stacking cradle system makes transfer
Up to three pairs of stacking cradles, each with a us- processes even faster. Up to three cradles can be
able height of 400 mm, can be transported together transported on top of each other at the same time.

18 19
KASTOecostore KASTOecostore

Your benefits at a glance

Time saving through direct access without ad- Low space requirement through consistent use
ditional lifting equipment of height

Height-adjustable, modular pallet supports for Can be installed close to machine

different loading heights

Up to three different loading heights to choose

Inexpensive, automated storage for everything from
in bar or sheet format in single-sided or dou-
ble-sided design

KASTOecostore for bar stock and sheet metal

Compact and standardised warehouse.

Use storage space economically. The standardised unloading height with a hoist. This means that no
warehouse is suitable for all applications with a wide additional lifting equipment, such as a forklift, is re-
variety of materials that can be stored as bar stock or quired to retrieve the cassette. This ensures short ac-
sheet metal. The height-optimised compartment di- cess times and an ergonomic way of working.
vision enables high storage density in the most con-
fined spaces. This leads to better organisation, clean- Robust roller chains ensure long-lasting and
liness and safety. low-maintenance operation. A comprehensive safety
concept prevents malfunctions and prevents costly
downtimes.
All benefits at a glance:
Bar stock variant in double-sided design (option). Stationary hoist drive with synchronous shaft.

The automated tower storage system is available in Options: Lifting beam and pallet in sheet metal format with chain hoist and loading height
control and steel construction with sliding support, pallet with socket pins (option). Storage aid for load release (option).
single and double-sided versions. The system height
ranges from 3 to 8 metres and can optionally be ■ Socket pins for pallets to prevent movement of
equipped with cassettes for storing bar stock or flat the stored goods
pallets for storing other stored goods such as boxes, ■ Storage aid with lifting bolts for unpacking sheet
pallets, tools, etc. rods, pipes, profiles and solid ma- metal and for better load handling with a forklift
terials up to 6.5 metres in length can be stocked. Up or crane
to three different height divisions can be defined for ■ Automatic control with safety guard
each storage system. ■ Extension of the standard control to include item
and inventory management
The load handling attachments each have a load ca- ■ Station carriage can be moved manually for load-
pacity of up to 3 tons, are stored automatically and ing/unloading the storage system from the rear
retrieved and brought to the optimum loading and ■ Side handles for C-profile cassettes to adjust the
loading height

20 21
UNITOWER UNITOWER

Your benefits at a glance

As a buffer store in production or for small stor- Low maintenance and high reliability
age quantities

Various loading heights are possible in the Easy to use and quick to set up for loads of up
sheet metal store to 5 t per cassette

Significant area gain through building cladding The UNITOWER can be connected to a saw via
and pit solution roller conveyors

UNITOWER tower storage system

Space-saving storage solution for bar stock, sheet metal, pallets
and much more

The areas of application for UNITOWER include: buff- storage systems) also saves space and taxes: Clad-
er storage in manufacturing or small storage quan- ding the steel construction with sheet metal or con-
tities in steel and other trades. But the UNITOWER crete slabs to make it weatherproof creates a unit that
compact cassette storage system also optimises ma- can be written off more favourably for tax purposes!
terial flow in metalworking shops, window construc- Ground pit solutions can also be implemented to ex-
tion companies, etc. – and not just for bar stock! pand storage capacity.

The UNITOWER is suitable for bar materials or pro-

files as well as for pallets or boxes that can be loaded
with all types of goods. This system also shows its For loads up to 5 t
strengths as a lone-standing solution or with the cus- UNITOWER for bar stock, double tower. Longitudinal chain conveyor with lift unit.

tomer's own transport frames. Easy to use and quick to set up for loads of up to 5 t UNITOWER B extended to two operating gantry cranes. Vacuum device
per cassette. The standard version of the UNITOWER
offers a warehouse control system with compartment
Cost and tax benefits preselection and can be expanded to inventory man-
agement for several items per cassette if required.
KASTO only uses pre-stretched, low-maintenance The UNITOWER is available as a single-sided tower
precision roller chains for the UNITOWER compact and as a double-sided tower up to 24 m in height. By
cassette storage system. Not only are they more re- installing several retrieval and storage stations, it is
liable than steel cables, they also have much lower possible to work independently at the same time. The
maintenance costs. Moreover, the UNITOWER is control allows inventory management by metre, kilo-
more energy-efficient, since only the desired cassette gram or number of pieces with material identification
needs to be moved and not the entire volume, like numbers. A connection is set up for KASTOlogic and
with vertical carousel systems. The self-supporting the customer's merchandise management system.
nature of the UNITOWER (and many other KASTO

22 23
UNITOP UNITOP

Your benefits at a glance

In conjunction with an undercarriage, the UNI- Fully automatic operation with minimal per-
TOP bar storage system turns into a fast pick- sonnel requirements
ing system.

Load cells integrated into the cassette hold-

Integrated weighing scales (option) er enable automatic inventory management
(option)

Material interface to KASTO CNC saws (option)

Self-supporting cassettes

UNITOP bar storage system

Ideal space utilisation, safe storage management

The operating gantry crane moving on the storage Convincing functionality and
block is a signature feature of the UNITOP automatic long service life
high-rack storage system for bar stock. The closed
block design allows quick access to self-supporting Additional storage space without expensive new con-
cassettes. UNITOP provides a perfect computerised struction: A roof and walls can be assembled on the
inventory overview at all times and, depending on the UNITOP steel structure. The height of UNITOP is in-
system size, can deliver the requested bar stock to dependent of the height of the adjoining building, so
the unloading device every 120 seconds. it can also tower over it. Workstations for loading and
unloading can be placed in the already existing build-
Individually designed infeed/outfeed stations from ing. This solution offers possible tax benefits.
the KASTO modular concept enable adjustment to Operating gantry crane hoist: Storage station with material stop portal and integrated lifting unit
sturdy and durable. ensures easy storage with a forklift.
a specific material flow. The optional integration of Longitudinal stations can be installed on the ground or at any height. For maximum reliability: lifting chain with slack chain protection.
automatic rod separation and connection to a KAS-
TO CNC sawing machine create a flexible production
system. Technical Data

UNITOP bar storage systems are highly economic ■ Heights from 4 to 25 m

and reliable; they run fully automatically with few per- ■ Storage volume up to 8,000 tons
sonnel required. And that for a long time: The virtu- ■ Loads up to 5 tons/cassette
ally wear and service-free hoists come with precision ■ Cassette lengths from 3 to 12 m
roller chains. ■ Rack supported building design possible
■ Integrated weighing scales (option)
■ Material interface to KASTO CNC saws (option)
■ Easy warehouse management by KASTOlogic

24 25
UNILINE UNILINE

Your benefits at a glance

Highest storage density through effective Fully automatic handling for fast picking of or-
space utilisation for the best use of space ders of all kinds in retail

Fast pallet change times through fully automat- Fully automatic handling in sheet metal pro-
ic operation for short processing times cessing for high machine utilisation with low-
staff operation at the same time

Modular storage system structure for quick

and economical adaptation to changes in ca- Permanent inventory management for optimal
pacity volume inventory control

Pallet warehouse UNILINE

Storage system for flat and voluminous products

Dynamic storage buffer: UNILINE storage systems Room height as an economic

from KASTO are all about flexibility when planning factor
automatic storage systems in different areas. Typical
areas of application are: sheet metal storage systems The UNILINE storage system from KASTO enables
for order picking in the steel industry, connection of optimal use of the room height. Due to the narrow
sheet metal processing machines for low-staff oper- design, the inline storage system is perfect for halls
ation or as a logistics centre for storing lattice boxes, in which little width is available. The compact design
tools and other materials for the logistical linking of of the operating gantry crane ensures that as much
a wide variety of work areas in manufacturing com- space as possible can be used for storage purposes.
panies.
Automatic picking station with vacuum Storage of sheet metal packages and retrieval station for manual loading of a laser
transport system. cutting machine.
Unpacking table with sliding frame as well as storage and retrieval station. Storage and retrieval station on three floors.
Lots of installation options Reliable, proven components
for every application:
This storage system can be set up as an independ-
ent unit in an existing building. If desired, the steel ■ Parcel conveyor sections optionally with plastic
construction can also be designed as a self-support- covering
ing silo construction with roof and wall cladding. The ■ Picking devices using a vacuum traverse or mag-
KASTO UNILINE inline storage system is designed as netic lifting device, designed as a line or area por-
a single-sided or double-sided storage system and tal
can accommodate loads of up to 5,000 kg per stor- ■ Integrated paper extraction and shredding sys-
age location on system pallets. tems
■ Integrated strapping and packaging systems
■ Integration of labelling systems
■ Easy warehouse management by KASTOlogic

26 27
UNIGRIP UNIGRIP

Your benefits at a glance

Individual adaptation through cassette divid- Durable and low-wear: special plastic sliders
ers, lining, material intake or floor panels

Rack supported building design possible

Fast cycle times when storing and removing or
picking.
KASTO random cassette access principle for
optimised handling
The compact design of the operating gantry
crane allows excellent space utilisation.

UNIGRIP cassette storage

Fast, inexpensive and compact

Simply effective: UNIGRIP honeycomb bar storage. Technical Data

The UNIGRIP system is a good choice for system
heights of up to 12 m and loads of up to 3 t per cas- ■ Heights from 4 to 12 m
sette. It has everything that makes a storage system ■ Storage volume up to 500 spaces
profitable - with low investment costs. The compact ■ Loads up to 3 tons/cassette
design of the operating gantry crane allows excellent ■ Cassette lengths from 3 to 8 m
space utilisation and fast cycle times. The cassettes ■ Rack supported building design possible
can be adapted to individual requirements with cas- ■ Integrated weighing scales (option)
sette dividers, material support lining or floor plates. ■ Easy warehouse management by KASTOlogic
■ Integrated logistics solutions with interface to

Host system Modern steel construction including: UNIGRIP shelving system. Operating gantry crane with towing device for
reliable cassette transport.
■ Material flow appropriate interface to Easily attachable side walls for unstable or sensitive material.
UNIGRIP longitudinal chain conveyor: for easy storage and removal
at the front of the shelf.
■ KASTO CNC saw machines (option)
Fully automated storage

The fully automatic UNIGRIP brings the “goods-to-

man”. The loading platform can have one or two
cassette storage locations depending on the number
of necessary storage cycles. With two storage loca-
tions, the KASTO random cassette access principle
ensures optimized travel movements, short distanc-
es and minimum empty travels. The result: fast cycle
times when storing and removing or picking.

28 29
UNICOMPACT UNICOMPACT

Your benefits at a glance

High storage density through effective space Fully automatic handling for retail ensures fast
utilisation ensures the best use of surface area and cost-effective picking

Large storage heights up to 26 m Clear material order for more security and bet-
ter disposition

Fast cassette changing times thanks to fully

automatic operation for the shortest possible Optimum inventory control through permanent
processing times inventory

UNICOMPACT honeycomb storage system for bar

stock or sheet metal
For the shortest cycle times and large storage tasks

The UNICOMPACT honeycomb bar storage system Technical Data

from KASTO enables optimum space utilisation even
for existing halls, e.g. classic steel industry. The com- ■ Building heights 4-26 m
pact design of the operating gantry crane ensures ■ Cassette for 1-8 t usable load
that as much space as possible can be used for stor- ■ Storage volume approx. 500-8,000 cassettes (cor-
age purposes. The bar storage system UNICOMPACT responds to approx. 500-40,000 t)
delivers the required material quickly according to the ■ Cassette lengths from 3 to 14 m
principle "Material to Operator". An extensive list of ■ Building supporting version possible as well
station designs increases the efficiency of saws and ■ Easy user guidance, i.e. with bar code entry
picking tasks for solid materials or profiles of steel, ■ Integrated weighing scales (option)
aluminium, plastic or non-ferrous metals. ■ Easy warehouse management by KASTOlogic Optical data transceiver and laser axis ensure safe data transfer The picking device allows for an ergonomic and fast
and trouble-free positioning of the operating gantry crane. material removal.
■ 
Integrated logistics solutions with interface to Honeycomb storage system for bar stock/sheet metal with fully automatic
Honeycomb storage system for sheet metal storage in the steel industry. sheet metal picking system
Random cassette access Host system
principle
The KASTO random cassette access principle lowers
the number of travel movements and - in connection
with faster drives - enables cycle times of approx. 60
seconds. And all this with a system size of 2000 cas-
settes! On the mechanical side, the most important
building blocks of the random cassette access prin-
ciple are two simultaneously working cassette pull-
ing devices. On the control side, good programming
ensures short distances and thus short availability
times.

30 31
KASTOcenter KASTOcenter

Your benefits at a glance

The specially formed KASTO loading platform Combination of single rod and cassette storage
removes and transports exactly one rod from possible.
the cantilever compartments

Maximum reliability and minimal non-produc-

Operating gantry crane in portal design tive times thanks to perfectly matched individ-
ual components

KASTOcenter Vario offers the option of com-

bining different loading heights. Fully automatic bar handling

KASTOcenter sawing centre

Fully automatic, unmanned sawing

Effectiveness that quickly pays for itself: KASTO automatically picked from the cantilever arm and put
sawing centres. The integrated saw is supplied with back. The cassette storage also offers effective space
material via the operating gantry cranes, which are utilisation and high volume turnover. Individual bars
controlled by the KASTO Warehouse Management are provided from a cassette stored in the cassette
System. Here, KASTO-specific (mathematical) al- storage via a bar separation in an order-related, fully
gorithms are applied, which also include the inde- automatic manner.
pendent return storage and inventory management.
KASTO offers this flexible production centre for the
sawmill complete with storage, saw, control and ser-
vice from a single source! The result: maximum reli-
ability and minimal non-productive times thanks to Technical Data Operating gantry crane in portal design with
maintenance walkway.
The KASTO quick-change station minimises non-productive times
when changing orders.
perfectly matched individual components. A sawing Single storage roller conveyor for material transport. Integrated KASTO circular sawing machine with KASTOsort.
centre can replace 3 to 7 individual saws! ■ Material weight up to 2.5 t/single bar
■ Diameter of the bars: 20-400 mm
■ Fully automatic handling of bars with a length of
0.45-12 m
Additional flexibility ■ Integrated KASTO band or circular saws, optional-
ly with carbide tools
If a cassette storage is required for the single rod stor- ■ Short chip-to-chip times with order change
age, the KASTOcenter can easily be combined with ■ Easy warehouse management by KASTOlogic
a KASTO cassette storage (UNICOMPACT, UNITOP ■ Connection of KASTOsort robot handling system
or UNITOWER). This combination brings together possible
the benefits of cantilever arm and cassette storage
together to a universal solution, satisfying a large
number of applications. Single bars are quickly and

32 33
KASTOsort Warehouse Management System

KASTOlogic and KASTOlogic mobile

For all storage operations

Warehouse Management Mobile solution for managing

KASTOsort made by KASTO manual warehouses
Handling competence for sawing machines and storage tech-
nology thanks to industrial robots integrated by KASTO Whether fully automated high rack or manual stor- In manual warehouses it is often difficult to get infor-
age systems, the Warehouse Management System mation about the stored material. The result can be
KASTOsort offers the option of palletising the full sec- KASTOsort is firmly integrated into the KASTO system (WMS) Software Suite KASTOlogic supports your misfiled or mislabelled material, causing long search
tion range of your KASTO sawing machine without world. This enables the operating personnel to moni- work processes and helps organise them efficiently. times. Damage is also usually not recorded, which
additional operating effort, or transferring it to other tor and control the robot system during operation in a leads to costly, additional process steps.
processing systems. way that is as simple as it is clear. Building on the basic module, the following modules
are available: With the help of KASTOlogic mobile, the system takes
Our experience of integrating more than 100 indus- To complete your automation needs, the robot han- over the management of the warehouse. The appli-
trial robots in sawing systems worldwide, the highly dling system can be expanded with subsequent pro- ■ material flow: control auto. storage systems cation for mobile end devices, developed in-house by
flexible program structure and innovative gripping cesses. In addition to the handling processes such ■ stock: inventory management with subgroups: KASTO, enables the user to transfer all procedures
concepts allow a virtually infinite variety of possibili- as palletising, loading and picking, the following pro- ■ logistic: other logistical functions such as storage and stock transfers, picking orders,
ties. Regardless of whether flat material, discs or rods cesses are available to you: ■ production: manufacturing management shipment and inventory data via smartphone or tablet
are to be stacked, deburred or marked: thanks to the ■ manualstore: management of manual ware- to the established KASTOlogic warehouse manage-
decentralised, self-organising program logic and the ■ chamfering, deburring houses ment system and thus to the customer's ERP.
multi-stage gripper change concept, the system re- ■ centre drilling ■ automation: machine integration
acts intelligently to each new section dimension. ■ cleaning, vacuuming pipes ■ statistics: statistics for system analysis
■ weighing, (length) measurement KASTOlogic enables the integration of sawing ma-
Neither a teach-in nor any other type of programming ■ labelling, printing chines and material handling solutions manufactured
by the user is required. The robot system obtains ■ pin marking by KASTO or by other leading manufacturers. Inte-
all the information it needs by communicating with ■ and much more grated order and production management provides
your ERP system or the upstream or downstream an improved overview of the capacity of the con-
machines. This ensures your system's flexibility and nected production machinery, focusing on the fields
makes you ready for the future. of sawing, stamping and laser cutting. Interfaces to
common ERP systems complete the automation of
work processes.
Main menu Order processing Target search

34 35
KASTO - Saws. Storage. And More.
Excellence in all areas

For nearly 180 years, KASTO stands for innovation by cutting-edge digital software solutions and relia-
and exceptional quality. In addition to metal saws and ble KASTO services. KASTO has become the global
automated storage systems for long goods and sheet leader in sawing and storage of metal through their
metal, KASTO offers customised material logistics dedication to advancing technology and constantly
solutions. Our range of products is complemented improving machine concepts.

Sawing machines from KASTO Storage solutions from KASTO

KASTO offers a wide range of saws, from saws for the KASTO‘s storage systems are known for their effi-
machine shop to fully automatic high performance cient use of space, easy accessibility, and excellent
sawing machines including hacksaws, bandsaws and storage overview. www.kasto.com/storage
circular saws. www.kasto.com/saws

KASTO-Service KASTO SmartSolutions

2883589 / 09. 23 / Subject to technical changes.

Rapid availability of spare parts and individual customer KASTO provides digital automation solutions that en-
support are an integral component of KASTO-Service. hance the efficiency, flexibility, and cost-effectiveness of
KASTOretrofit is a service to modify existing systems to metal processing and storage. www.kasto.com/smart
meet current demands. www.kasto.com/service

Your KASTO partner: KASTO Maschinenbau GmbH & Co. KG

Industriestr. 14
DE-77855 Achern
+49 7841 61-0
[email protected]
www.kasto.com