240W Compact Size and Wide Output Range Charger NPB-240 series

Output connector: TB type User’s Manual

Output connector: AD1/XLR type

UL62368-1 BS EN/EN62368-1 IEC62368-1  TPTC004 AS/NZS60335-1/2-29


BS EN/EN60335-1/2-29 IEC60335-1/2-29

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        Ⅰ       
             
             
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    

  

  



  

File Name:NPB-240-SPEC 2025-04-11

 240W Compact Size and Wide Output Range Charger NPB-240 series
SPECIFICATION
NPB-240-12 NPB-240-24 NPB-240-48
MODEL
=XLR, AD1, TB
BOOST CHARGE VOLTAGE(Vboost)(default) 14.4V 28.8V 57.6V
FLOAT CHARGE VOLTAGE(Vfloat)(default) 13.8V 27.6V 55.2V
VOLTAGE ADJUSTABLE RANGE 10.5 ~ 15.2V 21 ~ 30.4V 42 ~ 60.8V
OUTPUT CURRENT(Typ.) Note.5 13.5A 8A 4A
CURRENT ADJUSTABLE RANGE 50% ~ 100%
OUTPUT
MAX. POWER Note.3 205.2W 243.2W 243.2W
RECOMMENDED BATTERY
CAPACITY (AMP HOURS) Note.4 55 ~ 180AH 30 ~ 100AH 15 ~ 50AH
LEAKAGE CURRENT
<1mA
FROM BATTERY (Typ.)
VOLTAGE RANGE Note.5 90 ~ 264VAC 127 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) PF>0.98/115VAC, PF>0.95/230VAC at full load
XLR 88.5% 92% 92.5%
INPUT EFFICIENCY (Typ.) AD1 88.5% 92% 92.5%
TB 89% 92% 93%
AC CURRENT (Typ.) 3A/115VAC 1.5A/230VAC
INRUSH CURRENT (Typ.) COLD START 50A at 230VAC
LEAKAGE CURRENT <0.75mA/240VAC
SHORT CIRCUIT Note.6 Protection type : Constant current limiting, charger will shutdown after 5 sec, re-power on to recover

16 ~ 20V 32 ~ 40V 64 ~ 75V

OVER VOLTAGE
PROTECTION Protection type : Shut down and latch off o/p voltage, re-power on to recover
REVERSE POLARITY By internal fuse open
OVER TEMPERATURE Hiccup mode, recovers automatically after temperature goes down
FUNCTION CHARGING CURVE 2 or 3 stage adjustable by DIP S.W
WORKING TEMP. -30 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY 20 ~ 95% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.05%/℃ (0 ~ 45℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
CB IEC62368-1,IEC60335-1/2-29, Dekra BS EN/EN62368-1,BS EN/EN60335-1/2-29, UL62368-1, AS/NZS60335-1/2-29,
SAFETY STANDARDS
EAC TP TC 004, BSMI CNS15598-1 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:0.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
Parameter Standard Test Level / Note
Conducted BS EN/EN55032 (CISPR32),BS EN/EN55014-1,CNS15936 Class B
EMC EMISSION Radiated BS EN/EN55032 (CISPR32),BS EN/EN55014-1,CNS15936 Class B
Harmonic Current BS EN/EN61000-3-2 Class A
SAFETY & Voltage Flicker BS EN/EN61000-3-3 -----
EMC BS EN/EN55014-2,BS EN/EN55024,BS EN/EN55035
(Note 7) Parameter Standard Test Level / Note
ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS EN/EN61000-4-3 Level 2, 3V/m
EFT / Burst BS EN/EN61000-4-4 Level 2, 1KV
EMC IMMUNITY
Surge BS EN/EN61000-4-5 Level 2, 1KV/Line-Line,Level 3, 2KV/Line-Earth
Conducted BS EN/EN61000-4-6 Level 2, 3Vrms
Magnetic Field BS EN/EN61000-4-8 Level 1, 1A/m
>95% dip 0.5 periods, 30% dip 25 periods,
Voltage Dips and Interruptions BS EN/EN61000-4-11
>95% interruptions 250 periods
MTBF 1284.9K hrs min. Telcordia TR/SR-332 (Bellcore) ; 157.5K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 182.7*96*49mm (L*W*H)
PACKING 1.3Kg; 10pcs/ 14Kg / 1.13CUFT
1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.

4. This is MEAN WELL's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
5. Derating may be needed under low input voltages. Please check the derating curve for more details.
NOTE 6. This protection mechanism is specified for the case the short circuit occurs after the charger is turned on.


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File Name:NPB-240-SPEC 2025-04-11
 240W Compact Size and Wide Output Range Charger NPB-240 series

Block Diagram
PFC fosc : 65KHz
PWM fosc : 45KHz

ACTIVE RECTIFIER RECTIFIER

EMI INRUSH POWER +V
I/P & &
FILTER CURRENT SWITCHING
LIMITING PFC FILTER -V

O.C.P
FG
DETECTION
PFC PWM CIRCUIT
CONTROL CONTROL

O.V.P

Derating Curve

100
230Vac
80
LOAD (%)

65
100Vac

40

20

-30 0 10 20 30 40 45 50 60 70 (HORIZONTAL)

AMBIENT TEMPERATURE (℃)

Static Characteristics

100

90

80
LOAD (%)

70

60

50

40

90 100 115 120 140 160 180 190 200 220 240 264

INPUT VOLTAGE (V) 60Hz

File Name:NPB-240-SPEC 2025-04-11

 240W Compact Size and Wide Output Range Charger NPB-240 series

Function Manual
1.Charging Curve
1-1 2 or 3 stage selectable by DIP S.W
※ This series provides 2 or 3 stage charging curve.(Default 3 stage)

Status

3 Stage 2

Io Adj.

Vo Adj.

1-2 Charging Curve by DIP S.W

◎ 2 stage charging curve ◎ 3 stage charging curve

Start
Start V boost
V float
V float
Charge Voltage
Charge Voltage

100% CC
100% CC

10% CC
10% CC Charge Current Constant Current Constant Voltage Float
Charge Current Constant Current Constant Voltage
Float
stage 1 stage 2 stage 3
stage 1 stage 2
Color of LED
Color of LED Red Green
Red Green Loading Indicator
Loading Indicator

State NPB-240-12 NPB-240-24 NPB-240-48

State NPB-240-12 NPB-240-24 NPB-240-48
Constant
Constant 13.5A 8A 4A
13.5A 8A 4A Current
Current
V float 13.8V 27.6V 55.2V V boost 14.4V 28.8V 57.6V
V float 13.8V 27.6V 55.2V

◎ 2 stage charging cure is suitable for Li-ion batteries(lithium iron and lithium manganese),
3 stage charging cure is suitable for lead-acid batteries (flooded ,Gel and AGM).
2.Charging voltage adjustable by VR
Model NPB-240-12 NPB-240-24 NPB-240-48
Output voltage adjustable range 10.5~15.2V 21~30.4V 42~60.8V

3.Charging current adjustable by VR

Model NPB-240-12 NPB-240-24 NPB-240-48

Output current adjustable range 6.75~13.5A 4~8A 2~4A

4. Front panel LED indicators & Corresponding signal at function pins

LED Description
Green Float (stage 3) or Battery full
Red Charging (stage 1 or stage 2)

File Name:NPB-240-SPEC 2025-04-11

 240W Compact Size and Wide Output Range Charger NPB-240 series

Mechanical Specification
(Unit: mm , tolerance ± 1mm) Case No.PS-120F
◎ NPB-240-xx XLR/AD1
(Cable Type)
100±5cm
XLR AD1
3 2

4 1

182.7

96

Status

3 Stage 2 I
Io Adj. O

49
Vo Adj.

(Output Side) (Input Side)

◎ NPB-240-xx TB
(Terminal Block Type)
182.7

96

Status

3 Stage 2
V+ V
I
Io Adj. O
49

Vo Adj.

(Output Side) (Input Side)

File Name:NPB-240-SPEC 2025-04-11

 240W Compact Size and Wide Output Range Charger NPB-240 series

Accessory List
※ Bracket ( Optional accessory, Should ordered seperately )

MW’s Order No. Item Quantity

PGG2MHS012D 4pcs/per model

Installation Diagram

M3*4

44.65mm 106.4mm

182.7mm

4*M3 L=5
106.4mm

File Name:NPB-240-SPEC 2025-04-11

 240W Compact Size and Wide Output Range Charger NPB-240 series

Plug Assignment
◎ Standard Output Connector
4pin XLR AD1 TB
UNICABLE 89M103-4P or equivalent housing: Anderson 1327(red), 1327G6(black) equivalent DT-66-B11W-02 or equivalent
3 2 PIN NO. OUTPUT contacts: Anderson 261G2 (45A) equivalent Rating: 300V 40A
4 1 1,2 +V
Red(+V) Black(-V) +V -V
3,4 -V

◎ Optional DC plug: (Available in customized )

Pin Assignment
Min. DIN 4 Pin with Lock (male) Type No.
PIN No. Output(<7A)
1 +Vo
23 2 -Vo
14 R7B
3 -Vo
KYCON KPPX-4P equivalent
4 +Vo
Pin Assignment
DIN 3 Pin XLR Type No.
PIN No. Output(<10A)

3 pin XLR
1 +Vo
1 2 XLR3 2 +Vo
3 3 -Vo
Pin Assignment
DIN 3 Pin Type No.
PIN No. Output(<7A)
1 +Vo
1 3
D3P 2 -Vo
2 3 -Vo
Pin Assignment
DIN 2 Pin Type No.
PIN No. Output(<5A)

1 -Vo
2
D2P
1 2 +Vo
Pin Assignment
DIN 3 Pin Type No.
PIN No. Output(<10A)

N +Vo
N L
INL3
L -Vo

Pin Assignment
AMP 1-480702-0 (6.35mm) equivalent Type No.
PIN No. Output(<7A)
4
1 +Vo
3
2 2 +Vo
1 C4P
3 -Vo
FG not connected to output connector 4 -Vo

INSTALLATION MANUAL
Please refer to : http://www.meanwell.com/manual.html

File Name:NPB-240-SPEC 2025-04-11