Max measured length is 200', max equivalent length is 250'
Liquid Lines
Velocity
This should be between 100 fpm and 400 fpm for either R-410A or R-22.
Exceeding 400 fpm is acceptable, but may lead to refrigerant noise issues.
5 ton units using 3/8" lines will be 405 fpm for R-22 or 483 fpm for R-410A. While
acceptable, the possibility of noise must be understood and explained to the owner.
Avoid placing lines inside walls or directly above sleeping areas whenever possible.
Pressure Drop NOTES:
This can be no more than 35 psi for R-22 or 60 psi for R-410A. Exceeding those If on a long line set the liquid l
parameters is NOT ALLOWED as it would cause a loss of subcooling which leads ambient conditions, it should b
to capacity loss and/or failed components. If the unit contains a rotary co
If a HP system has both vertical rise and vertical drop in the liquid line, enter the NET
value as a rise. In an A/C system enter the net rise OR net drop as appropriate If more than 5 feet of undergro
install an accumulator with vo
Suction Lines If a long line set application us
Velocity refrigerant circuit with either tw
This should be between 1000 fpm and 3000 fpm for either R-410A or R-22. reduces capacity, consider de
Less than 1000 fpm on vertical risers may not allow oil to be returned to the one line size.
compressor and exceeding 3000 fpm will cause noise and vibration problems.
Velocity on horizontal runs is allowed to be as low as 800 fpm. Noise from lines running throu
by adhearing to the velocity gu
Pressure Drop such as mesh strap which ins
This should be no more than 3 psi for R-22 or 5 psi for R-410A Overcharging will also contrib
Exceeding these values is not recommended but is allowed. However it results in eliminate harmonic noises som
capacity loss at a rate of 1% for every psi on R-22 and .7% for every psi on R-410A. and charged systems.
Long Line Sets For addtional information cons
A long line set is defined as exceeding 75 Feet in length and MUST include a: Refrigeration Piping as publish
parameters, you must contact
* crankcase heater if one is not factory installed.
* normally closed solenoid valve installed in the liquid line near the condensing unit.
* Non Bleed TXV (standard requirement on most units at 13 SEER and higher).
* hard start kit (single phase units only).
* Install Schrader access valves at the indoor unit for both the suction and liquid lines. These
are optional, but recommended to aid in troubleshooting pressure drops, subcooling and TXV operation
Using Receivers to overcome loss of subcooling
When using a receiver it must be understood that subcooling measurements cannot
be attempted in the field as the receiver contents are in a saturated state. No hydrolic or
hydorstatic seal exists so subcooling cannot be measured. A sight glass between the
receiver and TXV must be used to charge the system by adding refrigerant until bubbles are gone,
then adding 1/2 the pump down capacity of the receiver. Use of receivers is not supported by the
factory because the application typically does not fall within their published guidelines.
NOTES:
If on a long line set the liquid line will be exposed to direct sunlight, or very high
ambient conditions, it should be insulated.
If the unit contains a rotary compressor the MAXIMUM line length is 100'
If more than 5 feet of underground piping is installed on a cooling only system,
install an accumulator with volume equal to 1/2 the system's refrigerant volume.
If a long line set application uses a two stage system, meaning a single
refrigerant circuit with either two compressors or a single compressor that
reduces capacity, consider decreasing the vertical suction riser (if one exists) by
one line size.
Noise from lines running through basements and/or attics can often be avoided
by adhearing to the velocity guidelines and taking care use non metalic hangers
such as mesh strap which insulates the refrigerant lines from the joists.
Overcharging will also contribute to noise. Discharge or vapor line mufflers can
eliminate harmonic noises sometimes encountered in otherwise properly sized
and charged systems.
For addtional information consult the most recent Application Guidlines for
Refrigeration Piping as published by UPG. If your application exceeds these
parameters, you must contact Jack Bartell or the factory for assistance
TXV operation
Ref Pipe Sizing (Each time you start the program or change refrigerants, click in cell C27 to refresh)
Note: If the unit has dual refrigeration lines, meaning two indepentant refrigeration systems, only input 1/2 the unit tonage
* Fields marked with a red asterick require input and must be changed or checked for each line sizing job
Date 8/15/2025
Unit Model # Requested By
Distributor Name Prepared By
Liquid Leaving OD Unit Entering ID Unit Tolerance or Detail
Factory Charge OD Unit (lbs-oz) 0 0 See parameter sheet if values are exceeded
Coil Adder for system match (oz) 0 Liquid Line Velocity 290 FPM Recommended maximum is 400
Refrigerant Type R410A * LL Pressure Drop 3.10 lbs R22 Below 35, R410A Below 60
Unit Size in Tons 3.0 *
Mass Flow 505 lbs/hr
Temp at ID 110.1 F
Liquid Line Size 3/8 * Pressure at ID 441.4 psig
NET Vertical Rise ft 1.0 * Subcooling @ OD 15.00 Should be above 5
NET Vertical Drop ft 0.0 * Subcooling @ ID 14.39 Should be above 5
Elbows 4 *
Total Line Length ft 23.0 *
Liquid Line Temp F 110.0 Total Liquid Line Charge 12.01 oz Refrigerant charge for Liquid Line Only
Liquid Line Pressure PSIG 444.5 LL Charge (minus 15 ft) 4.18 oz LL charge minus the 15' length included by the factory
Ambient Surrounding Liquid Line 110.0 Suction Line Charge 1.33 oz Refrigerant charge for Suction Line Only
OD Ambient Temp F 105.0 SL Charge (minus 15 ft) 0.46 oz SL charge minus the 15' length included by the factory
Click for default Values based on OD ambient Total System Charge 4.64 oz LL, SL, plus OD & Coil adder values from B10 & B11
Additional Charge Req'd 4.6 oz LL, SL values (minus 15'), plus coil adder from B11
Suction Line Calculations
Refrigerant Type R410A Total SL Pressure Drop 4.07 lbs R22 Below 3, R410A Below 5
Unit Size in Tons 3.0 Suction Line Velocity 2591 FPM Between 1000 and 3000 (800 on horizontal section)
Suction Line Size 5/8 *
Elbows 4
Suction Line Length 23.0
Click to print with piping tables
Yellow cells are optional inputs for total charge calculations and/or text fields
Dark Green cells are inputs that must be entered for each job
Blue cells are rarely used options for extreme applications
Lighter green cells are calculated or carried values, not used for inputs
REMEMBER: With 2 stage units you must look at the suction line velocity at reduced Suction Line Pressure Drop
capacity to insure velocity remains above 1000fpm on suction risers. If it does not, For Multiple Stage Applicati
reducing the riser size by one size will correct the problem
Horizontal Section
REMEMBER: With 2 stage units you must look at the suction line velocity at reduced
capacity to insure velocity remains above 1000fpm on suction risers. If it does not,
reducing the riser size by one size will correct the problem
Vertical Section
Tables imported from York's Application Guideline (247077-U
ne (247077-UAD-H-0209)