BATTERY INSPECTION CHECKLIST
Location:
Battery Details Machine Details
Model : Unit No. :
Voltage : Model :
Ah / : Last :
CCA fitment
Visual Inspection OK Not N/A Remarks (If Not OK)
OK
1 Battery Brakcet & Mounting bolt
2 Battery Box (Battery Case)
3 Guard Cover for Batteries
4 Poles for Batteries
5 Holes for Ventilation and Battery
Vent Caps
6 Levels of Battery Electrolyte (if
not Free Service Type)
7 Partitions+ Battery Cells
8 Battery Terminals & Connector
9 Battery Cables (-) and (+)
Technical Inspection Specifications
10 Specific Gravity of Electrolytes .................. Sec AVERAGE : 1.220 -
(Hydrometer) 1.270 Sec
11 Voltages Generated by the … ........... V DC 25.5 - 28.5 V DC
Alternator When the Engine Is
Running
12 Engine Running Battery Voltages … ........... V DC 25.5 - 28.5 V DC
(Unloaded)
13 Engine Running (Fully Loaded) … ........... V DC 27 - 25 V DC
Battery Voltages
14 Voltage of the Battery while Engine … ........... V DC 25.2 V DC, Total
Off
Battery
15 Are there any discurrent or case …............ mA < 20mA
drains ?
Multimeter set at 35 mA.
Battery Load Testing (should be
16
carried out) Loaded with 200A for … ........... V DC > 9,6 VDC, Per Battery
10-15 seconds (AVERAGE).
17 Check for Open Circuit/Short
Circuit
Battery load test (Volt/Ampere) Position
Inspected By:
1 2 3 4
Electrician :
(Technical) 5 6 7 8
Name & signature
Note:
Battery should be Replaced if
Recommendation Action by the Electric Supervisor ~ Point 2,4 & 7: Badly damage
or Lead Hand ~ Point 16: < 6,5 VDC or < 300A
Battery
Replacement? Yes No Battery should be Recharged if
~ All Visual Inspection OK
~ Point 16 in Range: 6,5 VDC - 9,6
VDC
Name and Signature
