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15ppm Bilge Separator Instruction Manual

Bilge Separator 15PPM

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46 views16 pages

15ppm Bilge Separator Instruction Manual

Bilge Separator 15PPM

Uploaded by

raytech-ing
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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| 5ppm BILGE SEPARATOR UsH Information Tako aly water separetor adoots ‘separation by gravity with coslescers. For proper operation espacial, keep the following paints in mind to comply with (FW the separator with sea water toa full level always before Invodusing the Ble ater nto the separator (2)Do not allow water in the oly water ‘senator to lack or flow by sypnoning. Felure of (1) ana (2) ill cause al to, ‘contaminate the 2nd chamber. and wil feaultin fale of the separation function. (2)Provide a strainer inthe pine line to prevent inclusion of dust and shades. ‘The sonios Ife of the caslescars Is planned tobe ane and a haf to three "years on the basis of nenaurper-cay Service, but inclusion of cust and sludge Intarge quanttes wit reduce the service Me, Especial, studge trom oll puis hs high viscosity and it tends to clos Coslescore. shoud be colsctod ina Seperate sludge tank and act emotied into the bilge tank (4)Use of detergent and surtace active ‘agents Inthe Seperator wil act only Impase excessive burden on the coalescar, ‘eau n the reduction af its service Ife, but also raise the possiblity that twill not porate at maximum effcency, Therefore Use only a small amount of surtsce active ‘gents to wash, Do not use emusion te ‘Sleening agents and ol 8 fat type clearing ‘gents, which can be detected by the Bilge alarm. (6yThe feating ot layer inthe blige tank couls eduoe tho service Ife of the coalesce fd, therefore, shouldbe transferred ‘rect tothe waste oll tank without passing through the separator TAIKO KIKAI INDUSTRIES CO, LTD. ()D.ring ooeration, ol viscosity shouts ’be Kept at 100m or below. Oi Containing grease lass in Fults, oro high in viscosity, may cause imperfect ol lscheres or clogied coalascer. resulting Inthe decrease in the treatment capability ofthe separator (7)D0 net clecnerge water abrupty out ofthe lly water seperater. Abrupt cischarge of water wil make the separated ol adhere fa the caalescers and cause them to be clogged and become Inoperstve ‘Therefore be sure to alscharge the collected separeted ol cuts the Senerator and pass water to cloan its internal thoroughly, before discharging wate (@)Make eure to use genuine coalascer. In ‘case non-genuine coalescer is fted, the Oly water separator wil not exhnit te Fequred performance. Never use non garuine coalesce, Referencse Japanese Marine Equipment ‘Assocation (JSMEA) SMA 226 Instruction Manual for Owater seperate for Marine Vessels (Wiest Ofce 2001 Sunsite.Tasenche Laneoean Yarn. aot 7421898 sen @ Fey ge ovgepeaationa race) aabss cor move Bah Gn fr EHOO RUDI Bure 299 Keaton Cesta Tem 1018) Jaan ng Saevseceres mosata Sey Ge tho ke sone, 227 ‘619026555. Enar hour “aus Chas se 84006 sn Zier Seae sass “enatestbononcom CZ. ar nereeeraicon (BE, ss0o001 24 fal INSTRUCTION MANUAL Tike 15ppm BILGE SEPARATOR ‘Authorized Type Numbers T IMU FES. MEPG 107 @3) Tyee [ie MED sca [usH— 08 | M~ 288 | 2004 - 22 —NeD | 162.050/8038/0 (05 [M=290| 2004-23 NeD | 162.050/8038/0 10 |M= 231 | 2004 24-MED | 162.050/9036/0 20 [M= 232 | 2004-25 -NED | 162.050/0038/0 | 50 [M= 235 | 2004 - 26 — MED | 162.050/9038/0 ‘TAIKO KIKAI INDUSTRIES CO, LTD. USH 15ppm BILGE SEPARATOR UsH Contents Sefety Instructions 1 Gusrantes 2 1. Outine of Structure 2 2, Design, 4 3. ouene Gi 4, Operation 8 5. Maintenance 12 6, Troubleshooting 19 7. Performance 21 8. Maintenance of Automatic Ol Orain System 2 9. Assembly Drawing. 28 Information 30 Foreword ‘This Instruction Manual daseibas instructions anc cautions tobe abserved i the handing and maintenence OT TAIKO OLY WATER SEPARATOR which le used to eat the bilge produced primeriy inthe engine room for marine vessels, Pease carefully reed this instruction Manual in ‘order to perform proper aperstion and gooe maintenence 50 as to have a longer servic feof tls soparetr. YOU have any question on the contents ofthis Manual please So not hasitata to contact us at eur Branches ar Factory. Remarks production in any fom ofthis instruction Manual 's prohibited without ora permission of TAIKO KIA! INOUSTAIS CO. LTO, i Sppm BILGE SEPARATOR UsH-10 ~SovleLsH#20) us H Pe aaa 1 [Atay csi [oteretaetce2) [1 [ast ste ‘soma vaee— 1 [rere Covet pines ‘Steet coaiT [1 [rar eal Cove [as 15ppm BILGE SEPARATOR 9. Assembly Drawing UsH03 ~ 054ie.USHO5) usH Sect veel) leo va Prose 65 ‘ret | 5ppm BILGE SEPARATOR UsH Safety Instruction [A.GAUTIONS FOR YOUR SAFETY AXCAUTION Before instaling, operating, maintaining and examining eauoments, be sue to (oad well this SAFETY INSTRUCTIONS, the Instueton manual and ell other attached ocurants, 60 that you wil be able to use the equipmants propery Also, understand Uae information on the equipments ‘Se thelr safety anda ofthe matte that Semand special attention. in his ineructon safety Is classified Into two ranks, Waring” end “Cautlor™ [<> WARNING] Indicates a potentially hazardous situation wich, Ihnot avolded, could resut in ‘death or serous ine AXCAUTION Inleates @ potentially nazardous situation which, I pot svolced. may result in mina or moderate uy. Even the items which ee included Inthe gafety rank "Cauto may lesd to Serious accents n certain cases. In Sy oaee, all ofthe netuctions are voy Imoortant. So, please be sure to observe them: - Cie af detergent and surace ect eeanes WARNING ~The control panel inside should be maintalned and checked by the person with Sn exoert krowleags, Thor isa fear of feuioment damage or of electric shock [At any tie, donot use fe around the fly water seperate, nor bring ary device fradveing a spark close tothe separator ‘The separator might catch fe leak coeurs oc hes been occurring fron i Ia heating device (s steam hester ete.) has been attached, heating rts of steam ‘ie willbe nested to e high tamporatre Banat touch them directly. Cover them by Using heat neulting materials. The dct ‘antect with the heating rts will couse ain a heating device hes bsen attached, Use only whan the oly water separator 's operated. When the pparation ofthe ‘Separator is competed, be sure to stop | the doviee. Aisa in the casa where the ‘Sebarato is operated for many hours. ‘Operate ft while paying attention to the ‘overheating, Ifthe saparstor becomes hheatas to an excessivaly-igh temperature, there fe 8 fee of producing inflammable es, The gpony coating has bean anole tothe That of ety Water Separate, Keep fnway om fre (am welding) -ctferea, he pated in may be damaged, sd 86 2 result {es main boa wi be coreoss Be sue to food bilge after the oly water ISS Bowe means fo provant te water fine sebersta rom lating eut or tern | fling cut dug f the sition fale wl fom ut the saconday ‘Wear capebity Provide a svanor onthe tne onthe it side {Sprevent dit sid dae rom ortorng ‘Separate The senfos eof tha soaker Se bean goslenoa to be ane ong ha (15) {eo tves ()yosrean the Sasi of g onetout Sparaten Bday. However press fares ‘Shounts of ct ara oa wif emendousiy Shorten tg servic ie. eepooialy Ue sudes ‘fom he ari Fgh igeaty ‘oui n lean ofthe costscer in ‘rae to. avod tes the shige should not Sedumpes sto tho big tank but sould be ‘Soarataly colectad and asbosed inh Seer wi atone roase Inthe ecucton file service fe, ut slga fase te pogeturty that wil ot operate ot_| ‘maxim offen) ‘Teectieuee any 6 smal ameune of surface mts twas Gong as emulsion Send anal aya ‘root ty the waste ol tk ose ugh te separate oteria, on tabige pt swe Free ea fear of rescore te cba owe it When operating ll scat shoul aay be kao Ssew {00 /e. on conanne Ercase ess Ny, bt fash isos, Shit gause mperect oi lecharzs ot coused ‘Saalscer resuung nthe decease nthe ‘Westmont copay of te soparstor (De not drain the water trom th separator Stee abr rings of water eae ‘anual ake sure to use gore coalesce, Invcoge nex ganulte dolecoar fs te, {he oly wate sopartar inet een the Fasrad performance: ise use non Benue comesoet il Sppm BILGE SEPARATOR UsH Guarantee (1) Time ana scove of guarantee ‘The guarantee perad shal be 1 year ater instalation or 18 months fram spetohing date from the factory. ‘whichever comes sare Inthe cote of an indvisual contract, however, ts guarantee pariod and scope il eval Should ny trouble occurs due to ou \olgn oF workmanship of te pump during ‘he euarantee period, remecy wil be ‘akan by supslvng reslacement oarts {the font of respective countries andor ropa and on an orignal scope (of supply, ree of charge-The guarantoe ‘eviog wi be extended forthe time equred to stop the pump tor such repair. ‘The folowing troubles, however, ll Be ‘exempt from the guarentee under thie Clause, even # such troubles ocour within the guarantee time perio: «falas resulting ram corsion, adhesion (or abrasion due to the properties of gases ‘or dust tobe Inhales: » falas resulting from force mejoure, Including typhoon, earthauaka, fre oF otc. 6 fallues cue to special atmospheres, such {85 high temperature, sat damage oF etc «falas attributable to cisassemling. modifications or repairs done other than Us (our designated contractors « falues due to any service conditions not Specrfied inthis Instruction Manus and Spectication Of Suapy by us: 1. fllures trom tack of day maintenance as Specified inthis instruction Manual (@) Exemption of lsbiltos for consequential loss ane damage ‘Any loss of chance, damage resulted on ‘ther goods, senoas and operations in Consequence of falures of any xoduct ‘supplied by us, whether itis within the fuerentee time period or not. shal be ‘ero fom the scope of guarantee tine this clause. (3) Maintenance Duration ‘The durations of pariodic inspoctions, Included in nis manus ae of@ general Ssape. Depending onthe characteristics Srenvionments of the liquid handed. howavar, they may need to be shortened ‘ven f dally chock is cared aut comecty 1. Outline of Structure 1.1 Structure TAKO OILY WATER SEPARATOR (USH series) is ofa cylinder which is dives Into the Tet and 2nd chamber. Coslescor Is Installed in te 2nd chamber. Besides, this ‘Separator is a package type whien ensures. ‘S59 ftng end henaling na ship. (USHO} 1008 are square tyoe) An automatic ol rain vice, automatic ar deflator valve. safety valve end stainer ae Integrated as standard 1.2 Operation In TAKO OILY WATER SEPARATOR. (USK series) 8 gravity seperation method has been adopted, by which al is seperated ‘rom water by the diference ofthe specific fravity betwoen the to. (il water mined auld, accumulated In blige tanks fs ed nto the Inet of tha ally Water separator by an Bilge supply BU. ‘Then, itis roughly seperated in the 1st sepatation chamber As fne-grained lis Stil contained n the ol watar aula which Is rough separated in the 1st separation ‘hambar, dhe of water laud coaree grlnod Neary to 100% by our own designed and Sevelped coalescar in the 2nd seperation Chamber. Here. almost al of al are fated and separated. The workshop test recults Show thatthe lly contents have been 13s than 5 pom after teatod by this coalescer) ‘The treated water of which ct denelty super thins rained outside the shin. The (lland oly mattors fasted and senerated Inthe 1st and 2nd separation chambers ‘aro accumulated nal reservar nose chembers “The level of accumulated al is detected by an slctrostatic capacity type probe ‘Then. solenoid valve is opened by the command ofthis dotacter. Accordingly, the ‘lis automaticaly crsined in due course, 1.3 Features, Not onty has TAIKO OLY WATER SEPARATOR (USH Sees) met the FFtematonel standerde, but alco fe fumishad with many use features, which are 6s follows: ‘The Separation capacity is pat influenced by pling or aling dung woyege. [As the ides of ant-corrsion has been ald at every pont of the separator. this Separator can stand against corosion Caused by lectrotytic corasion ang ‘oxidation. Nase, longer servos Ife Is secured, 1 5ppm BILGE SEPARATOR usH 85 Troubleshooting ‘Te sutomatc ol drain system has bean ‘manufactured under strict qualty conta, this system is troubled notwithstanding, check the source of trouble immediately and {ake corectve actions “Troubles which may be considered aro 28 flows Grams ot | Sect pow saree nok vcncon | Gen on {feronty USH20, ora BO) “mot comreases a Fes eusivart pee. Restart MS tuneud ebro or wens. ‘Mafurcton aus ttigh eterconent nthe Tumi cet nme of he pate Sete eced Fone ofan ve Reade pice {re nane wim aoreaain OOS ‘GatoF orice | Nemnctn of sino vane Bepar or retacet oto "8 The ol evel detecting orove and the Ceut of the transmitverin te Tst and the 2rd chambere are identical 0, in the event of flr, exchange these each Other botween the two chambers, by which {the source of trouble might be found Auicky. Ifthe fuse is cut of, eisconnect the wing ofthe solencidvaives to check ‘them seperately, by which the source of ‘rouble Could be found GuCKY, 1 en the automatic ol discharging unit is ‘ot functioning, open the test cock in the fret and secand chambers, to monitor the bl lscherging (the ol evel eholud nat be lowered) | When the automatic oll ischarge unit is not functioning. marwaly and frequently ‘open the test ocak Inthe second Chambers in arr to check aischarging Gilor water hoes of al clachartne, ‘Stop operation oF manualy discharge ‘n accumulated ol from a respective ‘chamber by maniouating the stencil vale otherwise causing fatal camage to the coalescer(s) and malfunction, (1)Pressing the white knob atthe ton of ‘the alr reloage sclanc valve the fest ‘chambers of USH-20 end USH-50, wil ‘low manual ascherge of al i 5ppm BILGE SEPARATOR usH 8.4 Operation Adjustment ‘The automatic of rain system is Incorporated in the ally weter separster when dolivered. Allnecesasrysdlustments for ‘he automatic oll erain system have been ‘completed in tha shop before shipment. “Therafora, what has to be Gone Before starting the oily water soparator is check ‘thatthe oly water separetor fs filed with se water ang swtch on the electric power source to start autometic ruming, However, the automatic ol drain system llovel detecting probes, wanomtter Solenoid valves, wrings, otc) has been lsasserblad for the purpose of maintenance (rather reasons, it is necessary in Feaseemdiing that not ony wings shoule be restored correctly but also the aclustment knob be reoet 90 a8 ta secure the ontimum ranege (on water contant) of al fom the ‘Solencid valves for ol cischarge. To adlust, proceed as folows, © Set the adjustment kb of the lave! detecting probe to scale 10. | Disconnect only the wring ofthe solenoid valves out of those nei the ansmiting Converter fom the terminals @ Fil the soparator with sea water ful @ Switch on the electric power souroe. @ Tum the adustment knob ofthe level etecting arabe counterciocknise fredvlly whe searerng for the point at Uihich the operation pilot lame (red) tums ‘The red lamp ul be on around at ‘Seale 8 hich shoul be the base poe for alustment Foundemental point usted point ‘Standard asustment setting pint 2282! soning 78,88 “20,60 83,83 © tor the base point is determined ‘um furthor the edlustment knob ‘counterciocknise by T-5 to 30 on scale, Here, setting is completed © Connect the wring of the solencid valves to the terminals. ‘The basi adustments are now completed. At this time, Rowaver, chock thatthe lamps should be as follows. Power lamp (hte): ON LUpoor imi lamp of ansmittr (ern) ON Lower lit imp of trensmttar ed) : OFF Operation pot lam of ei level detector (ea): ON 1 tf the basa point (when the operation plot lame ig tuned on) isnot cetermined, S28 if thece exist any aisconnected wring, Inoorrecty connected pot Fle! detocting probe attached by sea water tforair andl. there's no base point). the base points stil not found then sat ‘the adlustment knob to scale 8 end turn Feit by Ittle. Turning of he aclustng trim by 180" will make the pation Dack 10 the orginal, So.d0 nt tum 100 mun Ih case of aclusting a meta screwdriver ‘ouch te box body withthe screvchver in the condition he adusting timer is ‘touched, and operation pt lamp wil go When adlusting. use serawdrver with Insulator, or wind the fiction tape ‘round the are ofthe bax body ith the posemlty that is touched. 15ppm BILGE SEPARATOR usH Itis vary easy to disassemble and ‘ascembla booause of ts smal size and ite simple stucture. {an automatic ol rain devioes valve ‘ond strainer ere furnished 09 stand fSccascorae alltime un 6 avaleBe “The capacty test defined by the lawe ‘nd regulations chows less than 15 opm inte oll content 1.4 PIPING DIAGRAM usH-20 Note 1 Mel IH, en 10 cots slo ves, A strainer Is furnished in oder to prevent ‘logaing of coalescer and secure longer ite span, [safety valve Is fumished to protect the body against excessive hydro pressure 2 Bia Saosin om ian he codec tap USHSO whic conta tw oscars FFAS ante vad a the dein vate of to 1st chanberfor USMS, 05, 1 i Sppm BILGE SEPARATOR uUsH 2. Design (1) The oly water separator eystom nas Deon ‘signed based onthe NiO resolution MePC. 107 (49), ‘The oly water separator system is ‘avalebe aso fr shins which use a fuel Olof a high speci erevity (0.38 or more 7 Y8U ) righ viscosity (25a oF ‘more / 1000) ‘The oly water separator is designed to hve treatment capablity not exceeding 15 pom ‘The oly water separator is designed to ‘perate automaticaly for an engine room bilge, (©) Use a piston pump or one rotor sere pum forthe oily water separator 2 ® ro (10) Specifestion (6) A heating unit can be provided for ease of fautomate ol clscharge. (Option (7) Incxdor ta avcid cloggings of coslescer {as much as possible, iter is installed in the jint which connacts frst and second chamber, (6) Inder to protect the separator tstt and its component parts from excessive Dressure, safety valve is installed. CCoalescer Is specially designed with ‘special material in arver to increase the Coalescing performance and capably to ‘Stand nah preseure © on SP ee [eee eee ver-os | 05 | oor | oe | palm 2tBaw | oscil Ebn usH-10 10 007 02 | aackihaxS8bmin' | ockie x 22am" ust-20 | 20 12 02 | oscPex Bmx’ | a.ackitle x 38bmin* usH-so | 80 one 03 | osaiPaxSomn' | oscil x $B8oin" eee Sroste to host nt coos. {evoution counts very according to the BumD aaa ‘hen the. pump ‘siechee amu {Setar fot eictin ofthe Gun a i! 5ppm BILGE SEPARATOR USH 8.3 Wiring, (1) Cautions for Mounting Wiring between the probes, the When connecting to the elect power wanamitting converter and the solenoid valves -_-SOUCE the transmitting convertor or the se connected as shown in Re. Wires robes, check th symoole on terminal Inside te probes and the transmitting Board ‘converter a ae chown in Figa.6 and 7. ', Upon completion of connection, provide fch electro ead out with a waterprot (esl heel et sewiingot ann orl of eoeri lee] meee elslele| Lk ‘Terminals inside transmitter FeS aetna = Fe PLE ot ja io vew of he vel detector Iie vw of wanaitr Figs Fe? 1 Sppm BILGE SEPARATOR usH 8.2 Theory of Operation ‘The probe ofthe level detecting vice can detect the change ofthe al ‘water boundary as the change of the Slectostatic capacity and vansmt a signal {tothe tansmitter. Namoly, as the values Df dilect constant of water and ol are ‘Slancanty diferent, the value of dielectric Constant between tie probe and the internal Wal ofthe seperator wil be ena rascal, (hanged atthe ime when the allwator ‘bouncy reaches the probe. This delectic Intensity of ckeute-transmitung voltage to be Used 8s ON/OFF signals of te relay, The

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