Peng Et Al 2020 Cotton Fabric Supported Cationic Acrylate Polymer As An Efficient and Recyclable Catalyst For
Peng Et Al 2020 Cotton Fabric Supported Cationic Acrylate Polymer As An Efficient and Recyclable Catalyst For
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Fabric has been used as a support for the catalyst effect of the structure and the amount of the modifier on the
immobilization because of the cheap cost, being facile, and catalytic activity and the practicality and the reusability of the
high specific surface area, such as acrylic fabric and nylon catalytic fabric in Williamson ether synthesis reaction were
fabric.14,15 These immobilized catalysts with the fabric have investigated. The as-synthesized catalytic fabric with out-
exhibited excellent catalytic activity and reusability in the acid, standing recoverability exhibited excellent kinetics perform-
basic, and noble metal catalytic reaction systems.16−25 ance, which provided a new strategy for the immobilization of
However, there are few research studies on the immobilization the catalyst and the design of the new PTC system.
of the phase-transfer catalyst on the fabric.26−28 In the
preparation of the reported catalytic fabric, the pretreatment 2. EXPERIMENTAL SECTION
was required and the active group (NH2 or OH) was 2.1. Materials. All materials were purchased from
introduced on the surface of the fiber. However, the Sinopharm Chemical Reagent Co., Ltd. and used without
pretreatment induced the high cost and complex preparation further purification. Scoured and bleached cotton woven fabric
process. Cotton fabric is the most used textile owing to its (118.2 gm−2) was provided by Zhongheng Dayao Textile
numerous advantages such as good strength, easy processing, Technology Co., Ltd.
and relatively low cost. The hydroxyl group on the surface of 2.2. Synthesis of Quaternary Ammonium Monomers.
cotton fiber can provide the site for functional modification. In In a typical procedure, N-[3-(dimethyl amino)propyl]-2-
real production and processing, the cationization of the cotton methyl-acrylamide (DMAPMA) (0.24 mol), n-butyl bromide
fiber has been one of the useful ways to increase the (0.24 mol), hydroquinone (0.2 g), and acetone (120 mL) were
sustainability and green performance of the dyeing and added into a 250 mL round-bottom four-neck flask. The
finishing processes.29,30 The cationic center was introduced reaction solution was magnetic-stirred under a nitrogen
with the reaction of −OH and the modifier and had the similar atmosphere for 30 h at 60 °C. Then, the reaction mixture
structure to the phase transfer catalyst. In this paper, the cotton was cooled to 4 °C for 12 h. The precipitate was collected,
fabric was chosen as the supporter to prepare the catalytic washed with cold ethyl acetate, and dried under vacuum at 60
fabric. °C (86.23% yield).
Surface grafting and coating are the common ways to modify 2.3. Synthesis of the Polymers. In a typical procedure,
the fiber. However, the surface grafting amount is insufficient butyl methacrylate (10.88 g, 0.077 mol), butyl acrylate (6.54 g,
because the amount of the accessory reaction group on the 0.051 mol), styrene (2.34 g, 0.023 mol), the cationic monomer
surface of the fabric is limited, especially for the bulky modifier (0.026 mol), N-methylol acrylamide (2.08 g, 0.021 mol), and
molecule. Therefore, the simple and feasible coating method 2,2′-azobis(2-methylpropionitrile) (0.16 g, 1 mmol) were
was used. Similar to the porous polystyrene resins, the modifier dissolved in ethanol (76 mL); 20 mL of the solution was
consisted of the long-chain alkyl, cross-linking, quaternary added into the flask, and the rest was added into the constant-
ammonium, and solvent resistant groups (Scheme 1). The pressure dripping funnel. The reactor was degassed by purging
with nitrogen gas for 30 min. The polymerization was then
Scheme 1. Preparation Route Scheme for the Catalytic performed at 65 °C. The remaining solution gradually dropped
Cotton Fabric (1 h). The reaction solution was incubated for 8 h.
2.4. Preparation of the Catalytic Fabric. The catalytic
cotton fabric was prepared by the padding-drying method. The
solid content of the polymer solution was adjusted to 24% with
ethanol, and 0.2 g of phosphoric acid-ethanol solution (12 wt
%) was added. The cotton fabric was dipped into the polymer
solution and padded twice. The weight gain rate was regulated
to 70%. The fabric was cured at 170 °C for 1.5 h and then
washed with ethanol solution.
2.5. Williamson Ether Synthesis Reaction. Cresol
(0.0042 mol), NaOH (0.0048 mol), and deionized water (14
mL) were placed into a 50 mL round-bottom flask. The
solution of 4-nitrobenzyl bromide (0.0014 mol) and dipheny
(0.08 g) in 2,4-dimethyl-3-pentanone (14 mL) was added. The
catalytic fabric was cut in 4 mm widths × 4 mm length and
added into the flask. The reaction mixture was heated at 50 °C
under magnetic stirring (600 rpm). With the completion of the
reaction, the fabric was filtered and then washed twice with
ethanol and water. After dried at 50 °C, the catalytic fabric was
reused. The conversion of benzyl bromide derivates for
Williamson reaction was determined by high-performance
liquid chromatography (HPLC) analysis.31
Samples (about 50 μL) of the reaction mixture were
withdrawn at a regular time interval and put into a test tube.
Subsequently, 0.2 mL of 10% (v/v) HCl solution was added to
quench the reaction, and the solution was diluted to 10 mL
with 50% (v/v) aqueous acetonitrile solution. The composi-
tions of the sample were estimated with an internal standard
method and diphenyl was used as internal standard. HPLC
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Figure 1. SEM images of untreated cotton fabric and catalytic fabric. (a,d) untreated cotton fabric; (b,e) catalytic fabric; (c,f) catalytic fabric reused
five times; (g) FT-IR spectrum of cotton, polymer, and catalytic fabric.
analysis was operated with a mobile phase consisting of 40:60 vibration and the benzene skeleton vibration absorption,
(v/v) water/acetonitrile and a flow rate of 1.0 mL/min. respectively. It should be noted that all the characteristic
Detection wavelength was set at 260 nm, and the column absorption peaks for the modifier could be observed on the
temperature was 30 °C. spectrum of the catalytic fabric, which demonstrated that the
2.6. Adsorption Experiments. A quantity of 20 mL of modifier polymer was deposited on the fabric. Meanwhile, with
dye (C.I. acid red 6) solutions (5 g/L) was placed into a the catalytic fabric reused five times, no change in the structure
conical flask and heated to 30 °C; 0.2 g of the fabric was of the fiber and yarn on the catalytic fabric was observed
added. With the adsorption saturation, the dye concentrations (Figure 1c,f). The result shows that the catalytic fabric is
in the residual solutions were determined, and the equilibrium enough firm to be reused, which also is certified in the
adsorption capacity (Qe) could be calculated. following experiments.
2.7. Characterization. HPLC analysis was performed The reaction conversion rate curve against time for the
using a Zorbax Eclipse XDB-C18 column (150 mm × 0.46 catalytic fabric is shown in Figure 2. Conversion rate curves
mm, 0.5 μm) on an Agilent 1260 system. Contact angle (CA)
analysis was performed with an optical contact angle meter
(12907666, Kruss, Germany). SEM analysis was carried out
using a Phenom desktop scanning electron microscope.
saturated value reached with higher than 200 rpm for the
extract mechanism while with higher than 600 rpm for the
interfacial mechanism. This is because the interfacial region
area can reach the maximum value with higher than 600 rpm,
and the mass transfer rate can reach the maximum value with
higher than 200 rpm. Therefore, with the catalytic fabric, the
reaction followed the interfacial mechanism and the formation
of the interfacial region is also the vital process for the catalytic
cycle. Interestingly, the shed of the modifier had no influence
on the generation of the interfacial region. This result
demonstrated that enough high interfacial region was also
generated with the catalytic fabric used. Meanwhile, it was Figure 5. Effect of the cationic monomer on the catalytic activity.
observed that the organic phase was adsorbed on the surface of Modifier polymer: 15% (mol %) cationic monomer, 20% (wt %)
the fabric with the addition of the catalytic fabric. Therefore, loading amount, and octadecyl as the long-chain alkyl.
the generation process of the interfacial region in this SLLPTC
system would be different from that of the common SLLPTC can be noticed that kfor and Qe for the dimethylbutyl cation
system. (M1) is higher than those of the dimethylbenzyl cation (M2)
3.3. Effect of the Structure for the Long-Chain Alkyl and diethylbenzyl cation (M3), while kfor and Qe for M2 are
in the Modifier. The effect of the long-chain alkyl in the same with those for M3. The structure of the cationic
copolymer on the catalytic activity was first investigated. As monomer has no influence on CA.
shown in Figure 4, kfor, Qe, and CA increase with the increasing For the quaternary ammonium phase transfer catalyst, the
chain length. Except with octadecyl, kfor for the second time is lipophilicity and accessibility of the catalyst are the main
lower than that for the first time. aspects influencing the catalytic activity. Similar CA also
As the chain length of the alkyl in the modifier increases, the indicates that the catalytic fabric has the same “apparent”
lipophilicity of the modifier broadens, and then, the surface lipophilicity. The cationic monomer is the only hydrophilic
energy of the catalytic fabric drops. The long-chain alkyl in the component in the modifier, and the mole content is 15%. The
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lipophilicity of the catalytic fabric is hardly influenced by the has no influence on the catalytic activity in the first time.
structure of the cation center. In other words, the lipophilicity Commonly with the dispersion of the catalyst in the reaction
of the catalytic fabric is mainly determined by the hydrophobic system, the mass transfer rate would increase and the catalytic
monomer. However, the accessibility to the anion is activity would increase. Namely, the interfacial region and the
determined by the structure of the cation monomer. The mass transfer rate are not varied with the dispersion and
content of the cationic monomer remains constant, and the insoluble of the polymer modifier. It is also found that the
density of the cation is same. The volume of the cation center catalytic fabric can adsorb the organic solvent on its surface in
for M1 is the smallest, and the cation is more visible than other the PTC system. The catalytic fabric is wetted by the organic
cations (M2 and M3). The amount of the adsorbed anion phase. In this SLL PTC system, the interfacial region is formed
increases, and the higher adsorption property and catalytic between the wetted fabric and the aqueous phase. The aqueous
activity are observed for the catalytic fabric with M1. Therefore, phase must diffuse through the organic phase to the site for ion
the lipophilicity and accessibility for the catalytic fabric can be exchange.
obtained by the adjustment of the structure of the cationic 3.6. Effect of the Loading Amount for the Modifier.
monomer and the lipophilic monomer, which is difficultly Enough high superficial area is the main aspect to accelerate
obtained for the common homogeneous phase transfer the mass transfer rate in the PTC system with the
catalyst. immobilization catalyst. With the fiber as the support, the
3.5. Effect of the Mole Percent of the Cationic specific surface area should be higher because of the relatively
Monomer in the Modifier. The effect of the cation content low fineness of fibril. However, the polymer modifier will form
in the modifier molecule on the catalytic performance is shown the membrane on the surface of the fabric; therefore, the
in Figure 6. It can be seen that kfor for the first time increased surface area is easily influenced by the loading amount. The
catalytic activity for the fabric with various loading amounts
were studied (Figure 7). It can be seen that kfor remains
Figure 6. Effect of the mole ratio for the cationic monomer on the
catalytic activity. Modifier polymer: M1 as the cationic monomer,
20% (wt %) loading amount, and octadecyl as the long-chain alkyl. Figure 7. Effect of the loading amount for the modifier on the
catalytic activity. Modifier polymer: 15% (mol %) M1, 20% (wt %)
loading amount, and octadecyl as the long-chain alkyl.
with the cationic monomer content varied from 6.67 to
26.67%, while kfor for the second time decreases intensively
with the cationic monomer content varied from 20 to 26.67%. constant with the loading amount varied from 5 to 20%, while
The corresponding CA of the catalytic fabric gradually Qe decreases dramatically. With the further increase in the
decreases, while Qe remains constant as the cation content loading amount to 30%, kfor decreases, while Qe remains
increases. constant.
The hydrophilicity of the modifier increases with the content For this SLL-PTC system, the catalytic fabric not only
of the cationic monomer; thus, the decreasing contact angle is provides the cationic center but also induces the generation of
observed. The adsorption of the anion on the surface of the the interfacial region. The area of the interfacial region is
catalytic fabric is induced by the electrostatic interaction influenced by both the lipophilicity and specific surface area of
between the cation and anion. Normally, the absorption the catalytic fabric. With 5% of the modifier loaded on the
property would increase with the increase in the amount of the fabric, only the thin member is formed on the surface of the
cation charge. The modifier molecule not only reacts with the fiber. The micro/nanostructures exist and much cations are
−OH in the surface of the cotton fabric but also with itself. exposed. The solid−liquid interfacial free energy is reduced,
The crosslink between the molecules causes the aggregation of and a higher contact angle is observed. However, the
the cation center. Therefore, the effective cation charge for the adsorption of the organic phase by the fabric is limited. The
adsorption process is limited. Therefore, the content of the catalytic center is fixed on the fabric, and the area of the
cationic monomer has no influence on the adsorption interfacial region is also limited. With the increase in the
property. According to the results from Qe, the catalytic fabric loading amount, the thickness of the membrane increases and
also has the same adsorption property to the phenolic anion the surface of the polymer becomes flatter. The micro−
and the catalytic activity remains constant. nanostructure disappears, and the amount of the exposed
Decreased kobs for the second catalysis demonstrates that the cationic center also decreases, leading to the decrease in CA
polymer is not firm enough and sheds from the surface of the and Qe. The adsorbed amount of the organic phase for the
catalytic fabric. However, the shed polymer in this PTC system catalytic fabric increases, and the interfacial region in the PTC
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system increases. As a result, the catalytic activity also has little nium bromide (TBAB) and triethyl benzyl ammonium
change. With further increase in the loading amount, the gap chloride (TEBAB) and anion-exchange resin (IRA-910 and
between fibers will be filled by the modifier and this fabric can 402) are listed in Table. It can be seen that TBAB exhibit the
be treated as the film. Both the area of the interfacial region highest catalytic activity, and the reaction rate constant is 1.3
and the amount of the active catalytic center decrease. Thus, times of that for the catalytic fabric, while the reaction rate
the catalytic activity decreases intensively. constant for TEAB is 1/10 of that for the catalytic fabric. The
3.7. Williamson Ether Synthesis Reaction in LSL PTC reaction rate constant for the catalytic fabric is three times of
System. Williamson ether synthesis reactions for other phonic that for IRA-910 and six times of that for IRA402. These
derivates and benzyl bromide derivatives were proceeded. The results demonstrate that the catalytic fabric exhibit an excellent
conversion rate and kfor are listed in Table 1. The conversion catalytic activity. For TBAB and TEBAB, the catalyst can easily
enter the organic phase and the aqueous phase. However, for
Table 1. Reaction Rate Constant and the Conversion Rate the support catalyst, the resistance for the mass transfer
Fort Williamson Ether Synthesis Reaction in the SLL-PTC increase intensively. IRA-910 and 402 are the copolymer of
System styrene and divinylbenzene and have a tetramethyl ammonium
cation and an ethyl trimethyl ammonium cation as functional
group, respectively. These ion-exchange resins had been used
as the catalyst for C-alkylation in the phase transfer catalyst
system and exhibited a relatively high catalytic activity.34,35 In
this PTC system, the reaction rate constant for the catalytic
fabric was three times of that for IRA-910 and six times of that
for IRA-402. For TBAB and TEBAB (common LLPTC
system), the catalyst can easily enter into the aqueous phase
and the organic phase. However, the catalytic center was fixed
on the surface of the support catalyst. Therefore, the resistance
for the mass transfer would be higher than that for TBAB.
With the catalytic fabric, the organic phase was adsorbed on
the catalytic fabric. The area of the interfacial region would be
higher than that for ion-exchange resin, and mass transfer
resistance also is lower than that for the ion-exchange resin.
Therefore, the catalytic fabric shows a higher catalytic activity
than the common ion-exchange resin.
3.8. Recyclability of the Catalytic Fabric. To evaluate
catalyst recyclability, the catalytic fabric was reused for five
consecutive cycles. Table 2 shows the conversion rate and
of the interfacial region. The whole catalytic cycle in this SLL- the disperse extent of the cationic center. The organic phase
PTC system contains three steps, namely, adsorption, transfer, was adsorbed on the surface of the catalytic fabric. Interfacial
and regeneration (Figure 8). region area was influenced by the amount of the organic phase
adsorbed and specific surface areas of the fabric. For the
Williamson reaction, the conversion rate can reach to 92% in
this SLL-PTC system, and the catalytic fabric can be reused
five times with no loss in the catalytic activity.
■ ASSOCIATED CONTENT
* Supporting Information
sı
■ AUTHOR INFORMATION
Corresponding Author
Qiangqiang Zhao − Key Laboratory of Science & Technology of
Eco-Textile, Ministry of Education, College of Chemistry,
Chemical Engineering and Biotechnology and National
Engineering Research Center for Dyeing and Finishing of
Textiles, College of Chemistry, Chemical Engineering and
Biotechnology, Donghua University, Shanghai 201620, China;
Engineering Research Center for Eco-Dyeing and Finishing of
Textiles, College of Textile Science and Engineering
Figure 8. Mechanism of Williamson ether synthesis reaction in the (International Institute of Silk), Zhejiang Sci-Tech University,
SLL-PTC system with the catalytic cotton fabric.
Hangzhou 310018, Zhejiang, China; orcid.org/0000-0001-
9192-2921; Email: [email protected]
(1) Because of the lipophilicity of the catalytic fabric, the
organic phase is adsorbed on the surface of the fabric. Authors
The interfacial region was generated between the Hui Peng − Engineering Research Center for Eco-Dyeing and
organic phase and the aqueous phase. The cation center Finishing of Textiles, College of Textile Science and Engineering
is prone to enter the aqueous phase because of the (International Institute of Silk), Zhejiang Sci-Tech University,
hydrophilicity. With the electronic interaction, the ion Hangzhou 310018, Zhejiang, China
pairs of the cation and the ion are quickly generated in Manjun Lei − Engineering Research Center for Eco-Dyeing and
the interfacial region near the aqueous phase. Finishing of Textiles, College of Textile Science and Engineering
(2) After the generation of the ion pair, the catalytic center (International Institute of Silk), Zhejiang Sci-Tech University,
is more lipophilic than the ion pair with Br−. In this case, Hangzhou 310018, Zhejiang, China
the ion pair can quickly return into the center of the Lihui Yang − Engineering Research Center for Eco-Dyeing and
interfacial region. Benzyl bromide also can diffuse into Finishing of Textiles, College of Textile Science and Engineering
the interfacial region. (International Institute of Silk), Zhejiang Sci-Tech University,
(3) The bond-forming reaction is initiated in the interfacial Hangzhou 310018, Zhejiang, China
region and follows a SN2 bimolecular nucleophilic Jie Sun − Engineering Research Center for Eco-Dyeing and
substitution mechanism. The phenolic ion acts as the Finishing of Textiles, College of Textile Science and Engineering
nucleophile to attack the electrophilic carbon. Br− is the (International Institute of Silk), Zhejiang Sci-Tech University,
leaving group and will quickly interact with the catalytic Hangzhou 310018, Zhejiang, China
center. The product diffuses into the organic phase. The Lei Yang − Engineering Research Center for Eco-Dyeing and
catalytic center is regenerated and can enter into the Finishing of Textiles, College of Textile Science and Engineering
aqueous phase to catalyze the next cycle. (International Institute of Silk), Zhejiang Sci-Tech University,
Hangzhou 310018, Zhejiang, China; orcid.org/0000-0002-
0331-8909
4. CONCLUSIONS
Complete contact information is available at:
In conclusion, the cotton-based catalytic fabric immobilized https://pubs.acs.org/10.1021/acsomega.0c01981
with the phase transfer catalyst was successfully prepared by
the padding-dry method with the copolymer containing the Author Contributions
quaternary ammonium cation, long-chain alkyl, and cross-
The manuscript was written through contributions of all
linking group as the modifier. The long-chain alkyl not only
authors. All authors have given approval to the final version of
endowed solvent resistance but also acted as the spacer chain.
the manuscript.
However, the crosslink of the modifier molecule induced the
aggregation of the cation center. The absorption property to Notes
the ion was determined by the accessibility of the cation and The authors declare no competing financial interest.
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■
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ACKNOWLEDGMENTS (19) Shi, X.-L.; Hu, Q.; Wang, F.; Zhang, W.; Duan, P. Application
of the polyacrylonitrile fiber as a novel support for polymer-supported
This work was financially supported by the Fundamental copper catalysts in terminal alkyne homocoupling reactions. J. Catal.
Research Funds for the Central Universities (2232020G-04), 2016, 337, 233−239.
National Natural Science Foundation of China (21606206), (20) Shi, X.-L.; Sun, B.; Hu, Q.; Chen, Y.; Duan, P. Fiber-supported
the Public Welfare Technology Application Research Project Fe(III) complex catalyst in spinning basket reactor for cleaner ring-
of Zhejiang Province China (2017C31033, 2017C31089 and opening of epoxides with alcohols. Green Chem. 2019, 21, 3573−
LGG18B060001), and the Initial Research Funds for Young 3582.
Teachers of Donghua University. (21) Xu, G.; Wang, L.; Li, M.; Tao, M.; Zhang, W. Phosphorous acid
■
functionalized polyacrylonitrile fibers with a polarity tunable surface
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