PLATE ROLLS

PRESS BRAKES
HMR-4, HR-4, HRR-4, HR-3, VR-3, VMR SERIES
ANERKA.com 1
 Anerka was established in Bursa / Turkey in 2016 by Atakan Nerminer and Ramazan Kaba who has more
than 20 years of experience in the design and production of roll bending and profile bending machines.
We produce plate roll bending machines from 1mm to 100mm with 3 or 4 rolls, motorized or hydraulic,
manual, NC or CNC control units in a wide range of products. We export 70% of our production to the US
market.

Our 4 roll plate roll bending machines are advanced bending and rolling machines as they are more preci-
se, productive, versatile, faster, safer and easier to operate. They are ideal for rolling metal plate from 3mm
steel all the way up to up to whopping 100mm thick metal plates. The fastest and most accurate bends are
made on our four roll plate rollers. The plate is held securely in place between the top and bottom induc-
tion hardened rolls while the side rolls move vertically to create an accurate bend easily, intuitively and
quickly. All of our 4 roll plate rolling machines can roll sheet metal as fast as 5m per minute, bringing you
the most high-tech in high productive mid range to heavy plate rollers on the market. ANERKA is proud to
say that all of the plate roller machines we produce are high quality production machines that comply with
the tight ISO 9001:2015 certification standards which are a MUST in today’s competitive environments.

Why Should You Consider a 4 Roll Plate Roller Over a 3 Roll Machine?
With our 4 roll machines the bottom roll moves up to pinch the plate edge securely against the top roll
while the side roll is raised to form an accurate pre-bend, minimizing the flat zone on the plate edge.
Pre-bending on a three roll machine requires that plates be tilted down as they are being fed. In contrast,
plates are loaded horizontally at the feed level for pre-bending on our four roll machine, which allows the
use of horizontal motorized roller tables to help feed the plate. Plate feeding can take place on either side
of our four roll machine. If fed from only one side, they can even be placed up against a wall to save floor
space. The side rolls are positioned to the right and left of the bottom roll and are on their own axes. The
independent axis of each roll helps make a perfect bend. The “back” side roll (at the far side of the feeding
point) also functions as a back gauge to square the plate for proper alignment. This eliminates the need
for someone to assist the operator. The plate is kept square without slipping during both pre-bending and
rolling because of the constant secure clamping of the top and bottom rolls.

What is the ideal plate roll for cone bending?

Cone rolling is easier on a four roll machine. The side rolls can be tilted to establish the cone angle and the
bottom roll can also be tilted to clamp and drive the plate. Our HR-4 series plate rolls are designed to utilize
planetary guides. Our HRR-4 series plate rolls are controlled by rectilinear guides that provide the contro-
lled movement required to create accurate bends and this design increases the longevity of the machines
life. This system allows bending of as small as 1.1 times the diameter of the top roll, providing the tightest
bend radius in the industry. Through superior construction and design, a massive heavy weight frames and
the ability to angle bottom and side rolls our 4 roll plate roller can bend wide angle and small diameter
conical parts with ease, with minimal effort from the operator. While most machines on the market can co-
nically bend three times the diameter of the top roll, ours can conically bend 1.5 times the diameter of the
top roll and frequently smaller diameters than that. Roll cones like a seasoned plate roll operator.

WHY
ANERKA
customer
frıendly
support
ınnovatıve
posıtıve
precıse
tımely
Atakan NERMINER Ramazan KABA

1 ANERKA.com
 BENEFITS OF FOUR ROLL BENDING MACHINES
• The fastest and most accurate bends are made by four roll machines. The plate is held
securely in place between the top and bottom rolls while the side rolls move vertically to
create the bend.
• The bottom roll moves up to hold the plate edge securely against the top roll while the
side roll is raised to form an accurate pre-bend, minimizing the flat zone on the plate edge.
Pre-bending on a double pinch three roll machine requires that plates be tilted down as
they are being fed. In contrast, plates are loaded horizontally at the feed level for pre-
bending on a four roll machine, which allows the use of horizontal motorized roller tables
to help feed the plate.
• Plate feeding can take place on either side of a four roll machine. If fed from only one side,
they can even be placed up against a wall to save floor space.
• The side rolls are positioned to the right and left of the bottom roll and are on their own
axes. The independent axis of each roll helps make a perfect bend. The “back” side roll (at
the far side of the feeding point) also functions as a back gauge to square the plate for pro-
per alignment (see figure 1). This eliminates the need for someone to assist the operator.
• The plate is kept square without slipping during both pre-bending and rolling because
of the constant secure clamping of the top and bottom rolls.
• Four roll machines do not require the operator to remove, flip, and then try to square the
plate a second time after pre-bending, as is the case with three roll initial pinch (IP) machi-
nes. Keeping the material in the machine makes four rolls 50% more efficient than three
roll IP machines, and allows a cylinder to be rolled to the required diameter immediately
following pre-bending.
• Bending the back edge takes place after the cylinder is rolled, for a one direction, single
pass operation.
• Cone rolling is easier on a four roll machine. The side rolls can be tilted to establish the
cone angle and the bottom roll can also be tilted to clamp and drive the plate.
• Four roll machines are the only type of plate rolls that can effectively
make use of NC and CNC controls because of the constant clamping
and driving of the material during all steps of rolling. Bending difficult
shapes like polycentric or elliptic work pieces can be easily done with
CNC four roll machines.

Induction Hardened Vertical Hydraulic

Carbon Steel Rolls Overhead Support
Cone Bending Device

Hydraulic Drop end

Manual, NC, CNC 2 or 4 Rolls Drive
Control Units

Oil Cooler

Adjustable
Pinching Pressure Safety Covers
Emergency Stop Wire Side Support
Around The Machine

Highly engineered machines always end up looking beautiful.

ANERKA.com 2
 HMR-4 SERIES
Rectilinear Type
Hydraulic & Motorized Four Roll
Light Gauge Sheets, High Volume
0,65 ~ 2m Bending Lengths
Ø80 ~ Ø130 Top roll diamater
1 ~ 6mm Capacity
See pages 19-21.

HR-4 SERIES
Planetary Type Hydraulic Four Roll
Light and Mid Plates, High Volume
1,2~ 4m Bending Lengths
Ø140 ~ Ø430 Top roll diamater
2 ~ 44mm Capacity
See pages 22-24.

HRR-4 SERIES
Rectilinear Type Hydraulic Four Roll
Mid and Heavy Plates, High Volume
2 ~ 4m Bending Lengths
Ø330~ Ø760 Top roll diamater
8 ~ 95mm Capacity
See pages 25-28.

3 ANERKA.com
 HR-3 SERIES
Planetary Type Hydraulic Three Roll
Versatile, Mid Plates, Job Shops
2~ 4m Bending Lengths
Ø200 ~ Ø430 Top roll diamater
4 ~ 44mm Capacity
See pages 29-32.

VR-3 SERIES
Variable Geometry Hydraulic Three Roll
Mid and Heavy Plates, Rolling Shops
2,5~ 4m Bending Lengths
Ø350 ~ Ø680 Top roll diamater
10 ~ 85mm Capacity
See pages 33-36.

VMR SERIES
Variable Geometry Motorized Three Roll
Light Sheets, Multi Radius Form
2m ~ 12m Bending Lengths
25mm ~ 50mm Top roll diamater
1 ~ 5mm Capacity
See pages 37-39.

ANERKA.com 4
 HR-3 VR-3 HMR-4 HR-4 HRR-4
Rolls 3 3 4 4 4
Bending Length Range 2-4m 2,5-4m 0.65-2m 1,2-4m 2-4m
Top Roll Diameter 200-430mm 350-680mm 80-130mm 140-430mm 330-760mm
Up to Up to Up to Up to Up to
Thickness Range
44mm 85mm 6mm 44mm 100mm

Custom Lengths and Thickness O O O O O

Fine

Obtainable
Production
Tolerances

Excellent

Simple
Part
Geometries
(without Moderate
experienced
operator)
Complex

Medium

Production Speed

High

PLC S S S S S
Controls NC N/A O O O O
CNC N/A N/A O O O
Software ESA Offline Simulator (Available on CNC models) N/A N/A O O O
Solid Steel Frame N/A N/A S N/A N/A
Frame
Stress Relieved Steel Construction S S N/A S S
AISI 1050 Carbon Steel Rolls S S S S S
Rolls AISI 4140 High Strength Alloy Steel Rolls O O O O O
Induction hardening + Polish S S S S S
Electrical Motor + Gearbox (Top - Bottom Rolls) N/A N/A S N/A N/A
Hydraulic Motor + Planetary Gearbox (Top Roll) N/A S N/A N/A N/A
Rolls Drive System
Hydraulic Motor + Planetary Gearbox (Top & Bottom Rolls) N/A N/A N/A S S
Hydraulic Motor + Planetary Gearbox (All Rolls) S N/A N/A O O
Roll Positioning Hydraulically Acted with
S S S S S
System Electronically Positioned and Synchronized Bottom / Side Rolls

S = Standard / O = Option / N/A = Not Applicable

5 ANERKA.com
 HR-3 VR-3 HMR-4 HR-4 HRR-4
Safety Safety Wire Around the Machine and Emergency Stop Button S S S S S

Lubrication Manual lubrication S S S S S

Systems Automatic central lubrication O O O O O
Oil Cooler O O O O O
Oil Cooler / Heater
Oil Heater O O O O O
Variable Speed Variable Speed for Roll Rotation (Std. on CNC Control) O O O O O
Special Color Special Color O O O O O
Air Conditioning Air Conditioning for Electrical panel O O O O O
Preparation for vertical support system O O O O O
Hydraulic Vertical
Overhead Support Vertical support - Hydraulic O O O O O
Systems
NC inclusion for vertical support control (Available on CNC control) N/A N/A O O O
Preparation for side support system O O O O O
Hydraulic Side
Side Support System (Both Side) O O O O O
Support Systems
NC inclusion for side support control (Available on CNC control) O N/A O O O
Material Feeding Table - L=3m O O O O O
Feeding Systems
Material Feeding Table - Motorised - L=3m O O O O O

S = Standard / O = Option / N/A = Not Applicable

BENDING CAPACITIES AND CALCULATIONS

Our machines capacities are defined for (260 N/mm²) yield strength plates on multistep bending.
For different yield, length and thickness plates you can use “Bending Capacity Chart”

HR-4 3100-330
BENDING LENGTH (mm) 3000
250
Bending Capacity Chart
PREBENDING CAPACITY (mm)
ROLLING CAPACITY (mm)
16
20
www.ANERKA.com 25.6 max s

32 max S

TOP ROLL DIAMETER (mm) 330

3000 2700 2400 2100 1800 1500 1200 900 600
PLATE WIDTH
100% Width 90% Width 80% Width 70% Width 60% Width 50% Width 40% Width 30% Width 20% Width

MATERIAL TYPES Inside Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling Pre-Bending Rolling
Diameter Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness Thickness
363 14.6 16.2 15.4 17.0 16.4 18.1 17.5 19.3 18.9 20.9 20.7 22.9 23.2 25.5 26.7 29.5 32.8 36.1
CLASS-1
429 15.5 16.7 16.4 17.6 17.3 18.7 18.5 20.0 20.0 21.6 21.9 23.6 24.5 26.4 28.3 30.5 34.7 37.3
MATERIAL
495 16.4 17.1 17.3 18.0 18.3 19.1 19.6 20.4 21.1 22.0 23.2 24.1 25.9 27.0 29.9 31.2 36.6 38.2
Max Yield Strength
660 17.2 17.5 18.2 18.4 19.3 19.5 20.6 20.9 22.2 22.5 24.4 24.7 27.3 27.6 31.5 31.9 38.5 39.0
990 17.8 18.5 18.8 19.5 19.9 20.7 21.3 22.1 23.0 23.9 25.2 26.2 28.2 29.3 32.6 33.8 39.9 41.4
207 30,000
1320 19.0 19.7 20.0 20.8 21.2 22.1 22.7 23.6 24.5 25.5 26.8 27.9 30.0 31.2 34.6 36.0 42.4 44.1
1650 20.3 21.5 21.4 22.7 22.7 24.1 24.3 25.7 26.3 27.8 28.8 30.5 32.2 34.1 37.1 39.3 45.5 48.2
N/mm² PSI
3300 21.5 23.3 22.7 24.6 24.1 26.1 25.7 27.9 27.8 30.1 30.5 33.0 34.1 36.9 39.3 42.6 48.2 52.2
363 13.6 15.0 14.3 15.8 15.2 16.8 16.3 17.9 17.6 19.4 19.2 21.2 21.5 23.7 24.8 27.4 30.4 33.5
CLASS-2
396 14.4 15.5 15.2 16.3 16.1 17.3 17.2 18.5 18.6 20.0 20.4 21.9 22.8 24.5 26.3 28.3 32.2 34.7
MATERIAL
495 15.2 15.8 16.0 16.7 17.0 17.7 18.2 18.9 19.6 20.4 21.5 22.4 24.0 25.0 27.8 28.9 34.0 35.4
Max Yield Strength
660 16.0 16.2 16.9 17.1 17.9 18.1 19.1 19.4 20.7 20.9 22.6 22.9 25.3 25.6 29.2 29.6 35.8 36.2
990 16.6 17.2 17.5 18.1 18.5 19.2 19.8 20.6 21.4 22.2 23.4 24.3 26.2 27.2 30.2 31.4 37.0 38.5
248 36,000
1320 17.6 18.3 18.6 19.3 19.7 20.5 21.0 21.9 22.7 23.7 24.9 25.9 27.8 29.0 32.1 33.4 39.4 41.0
1650 18.9 20.0 19.9 21.1 21.1 22.4 22.6 23.9 24.4 25.8 26.7 28.3 29.9 31.6 34.5 36.5 42.2 44.7
N/mm² PSI
3300 20.0 21.7 21.1 22.8 22.4 24.2 23.9 25.9 25.8 28.0 28.3 30.6 31.6 34.2 36.5 39.5 44.7 48.4
363 11.3 12.5 12.0 13.2 12.7 14.0 13.6 15.0 14.6 16.2 16.0 17.7 17.9 19.8 20.7 22.9 25.4 28.0
CLASS-3
429 12.0 12.9 12.7 13.6 13.4 14.5 14.4 15.5 15.5 16.7 17.0 18.3 19.0 20.4 21.9 23.6 26.9 28.9
MATERIAL
495 12.7 13.2 13.4 13.9 14.2 14.8 15.2 15.8 16.4 17.1 17.9 18.7 20.1 20.9 23.2 24.1 28.4 29.6
Max Yield Strength
660 13.3 13.5 14.1 14.2 14.9 15.1 16.0 16.2 17.2 17.5 18.9 19.1 21.1 21.4 24.4 24.7 29.9 30.2
990 13.8 14.4 14.6 15.1 15.4 16.0 16.5 17.2 17.8 18.5 19.5 20.3 21.8 22.7 25.2 26.2 30.9 32.1
345 50,000
1320 14.7 15.3 15.5 16.1 16.4 17.1 17.6 18.3 19.0 19.7 20.8 21.6 23.2 24.2 26.8 27.9 32.8 34.2
1650 15.8 16.7 16.6 17.6 17.6 18.7 18.8 19.9 20.3 21.5 22.3 23.6 24.9 26.4 28.8 30.5 35.2 37.3
N/mm² PSI
3300 16.7 18.1 17.6 19.1 18.7 20.2 19.9 21.6 21.5 23.3 23.6 25.6 26.4 28.6 30.5 33.0 37.3 40.4
363 10.0 11.0 10.5 11.6 11.1 12.3 11.9 13.1 12.8 14.2 14.1 15.5 15.7 17.4 18.2 20.0 22.3 24.5
CLASS-4
429 10.5 11.3 11.1 12.0 11.8 12.7 12.6 13.6 13.6 14.6 14.9 16.0 16.7 17.9 19.2 20.7 23.6 25.4
MATERIAL
495 11.1 11.6 11.7 12.2 12.4 13.0 13.3 13.9 14.4 15.0 15.7 16.4 17.6 18.3 20.3 21.2 24.9 25.9
Max Yield Strength
660 11.7 11.9 12.3 12.5 13.1 13.3 14.0 14.2 15.1 15.3 16.6 16.8 18.5 18.7 21.4 21.6 26.2 26.5
990 12.1 12.6 12.8 13.3 13.5 14.1 14.5 15.0 15.6 16.2 17.1 17.8 19.2 19.9 22.1 23.0 27.1 28.1
448 65,000
1320 12.9 13.4 13.6 14.1 14.4 15.0 15.4 16.0 16.6 17.3 18.2 19.0 20.4 21.2 23.5 24.5 28.8 30.0
1650 13.8 14.6 14.6 15.4 15.4 16.4 16.5 17.5 17.8 18.9 19.5 20.7 21.8 23.1 25.2 26.7 30.9 32.7
N/mm² PSI
3300 14.6 15.9 15.4 16.7 16.4 17.7 17.5 18.9 18.9 20.5 20.7 22.4 23.1 25.1 26.7 28.9 32.7 35.4
363 8.0 8.8 8.5 9.3 9.0 9.9 9.6 10.6 10.4 11.4 11.3 12.5 12.7 14.0 14.6 16.2 17.9 19.8
429 8.5 9.1 9.0 9.6 9.5 10.2 10.2 10.9 11.0 11.8 12.0 12.9 13.4 14.5 15.5 16.7 19.0 20.4
HIGH YIELD
495 9.0 9.3 9.5 9.9 10.0 10.4 10.7 11.2 11.6 12.1 12.7 13.2 14.2 14.8 16.4 17.1 20.1 20.9
660 9.4 9.6 10.0 10.1 10.6 10.7 11.3 11.4 12.2 12.3 13.3 13.5 14.9 15.1 17.2 17.5 21.1 21.4
990 9.8 10.1 10.3 10.7 10.9 11.3 11.7 12.1 12.6 13.1 13.8 14.4 15.4 16.0 17.8 18.5 21.8 22.7
689 100,000
1320 10.4 10.8 10.9 11.4 11.6 12.1 12.4 12.9 13.4 14.0 14.7 15.3 16.4 17.1 19.0 19.7 23.2 24.2
1650 11.1 11.8 11.7 12.4 12.5 13.2 13.3 14.1 14.4 15.2 15.8 16.7 17.6 18.7 20.3 21.5 24.9 26.4
N/mm² PSI
3300 11.8 12.8 12.4 13.5 13.2 14.3 14.1 15.3 15.2 16.5 16.7 18.1 18.7 20.2 21.5 23.3 26.4 28.6
Bending capacies valid for multisteps bending method. Technical datas can be changed without notice . Reproducing and releasing without getting permission are prohibited.

Due to our ongoing product development, the specifications given in this catalog are subject to change without notice.

ANERKA.com 6
 ROBUST STEEL STRUCTURE

Precision of the roll bending machines depends on the robustness of the frames and chassis.
Anerka roll bending machines are designed with box construction with heavy metal plates.
The frames are connected to each other by a strong box design chassis that can meet the torsional mo-
ments very well instead of sitting on a simple design H or U beams.
Frames and chasis are stress relieved after the welding operation. The whole body is machined with 5-axis
CNC machining centers utilizing a fixed single reference point. This allows for parallelism of all axes and
precise surfaces, as well as longevity and precision of the critical characteristics of the machine.

7 ANERKA.com
ROLLS & CROWNING

cr
ow
nin
The most important elements of a pla- g No
de
fo
te roll machine are the rolls themsel- r m
at
ves. Most machines in the market have io
n
smaller diameter, weak rolls that de-
form during the pre-bending process
and create a flat spot on the plate edge.
Bending thickness is compatible with roll crowning
ANERKA designed the rolls with larger
cr
diameter and uses high tensile for- ow “H
ni ou
ged steel rolls that are machined by ng rg
de las
fo s”
high precision CNC lathes. The wor- rm
at
king surfaces of the rolls are CNC in- io
n
duction hardened to HRC 54-58 (5-6
mm depth) with hardness tests per-
formed at varying points on the rolls.
Bending thickness is thinner than roll crowning
The smallest bending diameter of 1.1
x top roll diameter is easily achieved.
cr
ow
n “
The rolls are machined with a crown in Bar
g re
de l”
to compensate for roll deflection fo
rm
during the pre-bending process. at
io
n
Custom crown machined rolls for
different materials or thickness can be
applied free of charge when ordering.
Bending thickness is thicker than roll crowning

OPTIONAL DYNAMIC ROLL CROWNING

In some cases, plate thicknesses can
be a very wide range. In this case, it is
necessary to eliminate the crowning
problems with the dynamic roll crow-
ning system. The system basically ser-
ves only to support the rollers for thin
plates, while bending thick plates, the
hydraulic crowning cylinder apply ne-
gative crown to rollers from bottom to
eliminate the deflection that may occur
during pre-bending. This system helps
to get smoother pre-bend edge.

ANERKA.com 8
 HYDRAULIC DROP END
Hydraulic drop ends on HR-4 series 4 Rolls - allow for easy removal of formed pieces. Cone snubber is a
standard feature that is placed on a top roll bearing allowing easy rotation of snubber (so it can not interfe-
re with extraction)
On our HRR-4 series 4 Rolls - the heavy duty roller snubber system is mounted to the main frame of the
machine. The top roll is hydraulically tilted up to allow for easy removal of formed parts.

HR-4 Series: Fixed top roll HRR-4 Series: Tiltable top roll

9 ANERKA.com
CONE BENDING
Concentric and eccentric cones rolling is easier on our four roll machines. The side rolls can be tilted to
establish the cone angle and the bottom roll can also be tilted to clamp and drive the plate.
This system allows bending of as small as 1.1 times the diameter of the top roll, providing the tightest bend
radius in the industry. Through superior construction and design, a massive heavy weight frames and the
ability to angle bottom and side rolls our 4 roll plate roller can bend wide angle and small diameter conical
parts with ease, with minimal effort from the operator. Roll cones like a seasoned plate roll operator.

ANERKA.com 10
 HYDRAULIC & ELECTRIC SYSTEM
Our HR-3, VR-3, HR-4 and HRR-4 series plate roll bending machines movements are actuated by hydraulic
components. The precision of all axes are acquired by world leader Duplomatic valve’s high speed response
ability along with pressure safety valves used against peak pressures and overload, provides protection
for motors and other components. The electrial system is designed to be compatible with CE safety regu-
lations. The system consists of well known electrical components such as Siemens, Schneider, Omron and
Opkon.

HIGH TORQUE DRIVE SYSTEM

With its high torque, ANERKA plate rolls can bend the
sheet with fewer steps. Rolls are driven by directly
coupled independent high torque M+S hydraulic mo-
tors and Bonfiglioli planetary gearboxes.
A drive system is positioned on the same axis as the
roll, which transfers the torque to the plate without
losing torque. Some of the machines in the market has
universal cardan joints but we prefer direct drive and
this is the best power transmission with less backlash.
Strong Hydraulic Brakes : Especially during the pre-
bend, our system does not allow the sheet to slip back
and create safety problems.

IDEAL PLATE PINCHING

In HR-4 series roll bending machines, plates clamping
is achieved by a robust torsion bar which moves the
lower roll. Torsion bar is driven by 2 hydraulic cylin-
ders ensures the best parallel pinch of the plate.
With a third hydraulic cylinder on the torsion bar is tilt
the lower roll when the cone bending.

In the HRR-4 series, the lower roll is acted by strong

hydraulic cylinders at the both ends. Synchronization
between each other is ensured by electronically with
in 0.1mm tolerance.

11 ANERKA.com
OPTIONAL SIDE AND OVERHEAD SUPPORT SYSTEM
Optional hydraulic side or overhead supports help prevent distortion of the cylinder in large shaped bends.
Side supports have hydraulic double cylinders which are produced with heavy-duty steel construction.
The vertical support capacity can be manufactured to different tonnage and height requirements.

CUSTOM PLATE SUPPORT SYSTEMS

Cartesian type overhead support Dual knuckle side support with

edge alignment clamps

ANERKA.com 12
 OPTIONAL QUICK CHANGEABLE TOP ROLL
Sometimes the diameter of the parts to be bent may be
smaller than the standard upper roller. In this case the
interchangeable upper roller with a smaller diameter
can be easily replaced with the standard upper roller,
which increases the versatility of the machine. Custom
crowning or custom shaped upper rolls can also be ea-
sily attached to our plate rolls to accommodate specific
applications.

OPTIONAL AUTOMATIC LUBRICATION SYSTEM

In our roll bending machines, rollers are turn on ro-
ller bearings and bronze bushings. A machine with
standard features has 10 lubrication points and must
be lubricated with grease at regular intervals. Howe-
ver, sometimes machine operators may forget to
lubricate, which can cause serious problems at all
running points. Automatic lubrication system is a
complete solution to avoid such a problem. In addi-
tion to air-powered models, we also have motorized
lubrication solutions. NC and CNC control units can
be programmed in desired time intervals and desi-
red quantity as long as they operate the machine.

OPTIONAL GAS SHOCK ABSORBER

When the platesare bent, welding process begins on the machine.
In particular, the combination of tension that occurs during welding of
thin plates point inward pulling thus causes the deterioration of cylin-
drical form. So, expressed as re-rolling must be done after the welding
operation in calibration. However, often the welding would be thicker
than the plate thickness and shall not be cleaned. On standard machines
welding cannot pass through between top and bottom rolls if plate is
pinched. If clamping pressure too much and welding area too thick, rolls
have chances of getting damaging dents to roll surface.
Anerka has developed gas shock absorber to eliminate this problem.
Each end of the lower roller system on the hydraulic accumulators we
connected to the hydraulic cylinders and lower roll when the desired
deflection controlling valves consists of. Thus, when welding passing
through the roller, lower roller moves up and down automatically.

OPTIONAL OIL COOLER & HEATER

In countries where the air temperature is high, the oil of the machines
may increase depending on the working intensity. The viscosity of the
warm oil decreases and viscosity to an increase in tolerances, particu-
larly when positioning hydraulic cylinders specially NC or CNC contro-
lled machines.
To prevent this, air oil coolers are used.
Again, the viscosity of the oil decreases in regions where the air tempe-
rature is cold. In this case, the heater is placed in the tank so that the oil
reaches the proper temperature before the first start in the morning.

13 ANERKA.com
PLC CONTROL SYSTEM (STANDARD)
The PLC Electronic balancing system ensures the synchronous operation of the bottom and side rollers of
the HR-3, HR-4, HRR-4 series machines. This process is provided by PLC and touch operator panel which
controls 6 axes. In addition, ease of use and time saving are provided by the ability to program up to 5 set
points of the previously experienced bending values.

PLC Control Unit

• Dedicated scratch-proof, oil-proof, acid-resistant

IP65 sealed touch panel
PLC
Panasonic 32 I/O
Memory
5 Mbyte
Display
Monochrome LCD 3” touch screen
Resolution
128 (W) x 64 (H)
3 colors led backlight (green,red, orange)
Communication port 1 RS232C Serial Port
Temprature -20 / 60°C

Software
Manual working mod,
Standard 6 axies (X1,X2,Y1,Y2,P,P1),
3 colors display for machine situation
Conic and parallelism control
5 set point programing,
Contrast adjusting ,
Turkish,English, German, French, Spanish, Polish,
Hungarian, Croation languages.
Alarm list.

ANERKA.com 14
 OPTIONAL NC (SIMPLE CNC)

NC control system, in addition to the PLC control system, has the property to work manual, teach-in and
automatic modes of operation. In manual mode, the use of all functions are provided by the operator. In
teaching mode for the operator to twist all the steps are recorded respectively. In automatic mode all re-
corded movements are repeated, respectively by the machine.

Thanks to the software we developed, the NC unit also calculates the theoretical bending steps one by one.
The operator can achieve perfect bend only by changing the pre-bend and rolling values that calculated
by the software. NC control system has the capacity to save 2500 programs consisting of Max 100-steps.

1- Manual Mode 2- Teach-In Programming 3- Select material, enter thickness

15 ANERKA.com
 NC Control Unit (S630)

Resistive type 10,1” Touch color screen

Geometric calculations for each bending steps

PLC Esautomotion (Made in Italy)

VIA Eden® X1 1.06GHz Memory
1GByte DRAM for CPU
128MByte Solid State Disk

Display Color TFT-LCD 10,1” WVGA (16:9) Resolution

(1024 x 600, (R.G.B) )

Integrated VIA Chrome®9 HD DX9 Graphic Cont.

Communication ports 1 Ethernet Port 1 CAN interfa-
ce 1 RS232C Serial Port 2 USB Port,
1 VGA Out

Temprature +5 / 50°C

Software
Manual, teach-in and automatic working modes,
Standard 7 axes (X1,X2,Y1,Y2,P1,P2,Z),
Conic and parallelism control
Dual speed,
200 step, 5000 program memory,
User friendly program editor,
USB port for programs backup ,
Parts quantity programing,
Working hours counter,
mm / inch system,
Automatic turn off programing,
Turkish, English, German, French, Spanish, Portu-
guese, İtalian, Russian, Polish, Czech, Slovak langua-
ges.
Alarm list.

4- Enter radius and arc angle / length 5- Program Calculated by NC 6- Saved programs

ANERKA.com 16
 OPTIONAL CNC

The CNC plate roll unit, with its graphical control system allows the bending to be done step by step or
by automatically calculating the bending steps. Due to changes in the structure of the material, correc-
tions must be entered for pre-bending and bending steps after the first bended plate to get the desired
bending form. Correction coefficients can be recorded to software for using them in similar characteristic
material bending operations. With the CNC roll bending control you can easily bend parts into shapes such
as: cylindrical, polycentric, elliptical, oval, parallel side, rectangular, and arc. CNC unit has interpolation
capability due to proportional valves. The CNC unit can store more than 2,000,000 programs. The easy to
use editor page also allows for simple editing of any saved programs. The unit also comes with a USB port
allowing for easy up or downloading of your programs. You can also connect the control directly with
your computer using an Ethernet cable. This also allows our service team to remote in if diagnosis is ever
necessary. This also allows our service team to remotely access the machine if diagnosis is ever necessary.
Lubrication system (offered as an option) operating times can be set at the control unit. Plate feeder, verti-
cal and side sup-ports (offered as an option) can be included as NC functions (teachable) into control unit.
So supports can be programmed in teach-in mode and provided automatically during bending.

1- Manual Mode 2- Select shape 3- Select material, enter thickness

4- Enter part dimensions 5- Program Calculated by CNC 6- Start bending

17 ANERKA.com
 CNC Unit (S550 PC)

Automatic bending program calculation,

Material database of most common metals,
Ability to create new material database,
Remote access and control by Android or IOS devices
Prepared for industry 4.0

Technology:
PLC Esautomotion (Made in Italy)
Standard 7 axes (X1,X2,Y1,Y2,P1,P2,Z) Standard 32
inputs and 32 outputs
15.6” Color TFT LCD touch screen
HD 1366 x 768 (wide screen)
Hard disk drive 128GB
CPU Intel I3-3217U with 4GB DDR3
Integrated Intel HD Graphics (HD4000)
Communication ports:
1 serial ports RS-232,
2 x USB 2.0, 2 x USB 3.0
2 Ethernet port on the PC 2 serial ports
1 x VGA, 1 x HDMI
2 x 10/100/1000Mbit Ethernet port,
1 Can Open Port on CNC Fiber optic interface Local area
network
Wi-fi
Remote access Team Viewer
Temprature +5°C/+40°C
User memory: Hard disk for more than 2.000.000 part
programs,

Software specifications:
Windows® 10 operating system
Manual, teach-in and automatic working modes, Conic
and parallelism control,
Interactive 2D graphic editor for work-pieces and tools
data entry ,
2D graphic display of machine rolls,
2D automatic identification of the best bending se-
quence ,
Programming of the axes positions in tabular mode
with automatic syntactical checks, Automatic calcu-
lation of the X,R,P and Z axes positions for cylindrical,
polycentric, oval, oval parallel sides, rectangular, arc
Offline software for Windows bending shapes, Material database of common steel
plates,
X-Z / Y-Z (Side Roll & Rotation) axes interpolation capa-
bility
Bending and working hours counter,
mm / inch system,
Off-line programming,
Turkish, English, German, French, Spanish, Portuguese,
İtalian, Russian, Polish, Czech, Slovak languages,
Alarm messages

ANERKA.com 18
 HMR-4
HYDRAULIC & MOTORIZED
RECTILINEAR TYPE FOUR ROLL BENDING MACHINE

Light Gauge Sheets, High Volume

Our HMR-4 series 4-roll bending machines have a compact design
and robust frames built with high-quality solid steels. The rolls are powered
hydraulic cylinders and syncronization controlled with the PLC. The rotation of
the top and bottom rolls is powered by an AC motor and helical gearbox.

This is an ideal plate roll bending machine for shops that need an easy-to-operate machine us-
ing a 4-roll design and working with light gauge materials ranging from 1mm to 6mm. These
machines come standard with tiltable side rolls for rolling a cone-shaped parts. Additionally,
changing the top roll on this machine is very easy. For example, you can replace a 130mm di-
ameter top roll with an 80mm diameter top roll in minutes. You won’t be stuck when needing
to bend thinner sheets with a smaller diameters. The HMR-4 machine is available in lengths
from 0.65m to 2m, making it very flexible for a wide range of applications, so you can get the
right machine for your needs.

19 ANERKA.com
HMR-4
HMR-4
HYDRAULIC RECTILINEAR TYPE FOUR ROLL BENDING MACHINE

Hydraulic Tank Capacity

(Pre-bending / Rolling)

Max. Pass Through

Bending Capacity

top roll diameter

Bending Lenght

Working Height

Min. Additional
(Std. Machine)
MODEL

Motor Power
Top Roll

Weight
Lenght

Height
Width
L2 (mm) T (mm) Ød (mm) A (mm) L (mm) W (mm) H (mm) H2 (mm) (Kg) (Kw) Ø (mm) (lt)
HMR-4 650-80 650 2.5/3 80 45 1760 970 1100 825 1378 1.5+2 80 30
HMR-4 650-90 650 3/3.5 90 40 1760 970 1100 825 1385 1.5+2 80 30
HMR-4 650-100 650 3.5/4 100 35 1760 970 1100 825 1392 1.5+2 80 30
HMR-4 650-110 650 4/5 110 30 1760 970 1100 825 1401 1.5+2 80 30
HMR-4 650-120 650 5/6 120 25 1760 970 1100 825 1410 1.5+2 80 30
HMR-4 650-130 650 6/7 130 20 1760 970 1100 825 1420 1.5+2 80 30

HMR-4 1030-80 1030 2/2.5 80 45 2140 970 1100 825 1523 1.5+2 80 30
HMR-4 1030-90 1030 2.5/3 90 40 2140 970 1100 825 1534 1.5+2 80 30
HMR-4 1030-100 1030 3/3.5 100 35 2140 970 1100 825 1546 1.5+2 80 30
HMR-4 1030-110 1030 3.5/4 110 30 2140 970 1100 825 1560 1.5+2 80 30
HMR-4 1030-120 1030 4/5 120 25 2140 970 1100 825 1574 1.5+2 80 30
HMR-4 1030-130 1030 5/6 130 20 2140 970 1100 825 1590 1.5+2 80 30

HMR-4 1280-80 1280 1.5/2 80 45 2390 970 1100 825 1617 1.5+2 80 30
HMR-4 1280-90 1280 2/2.5 90 40 2390 970 1100 825 1631 1.5+2 80 30
HMR-4 1280-100 1280 2.5/3 100 35 2390 970 1100 825 1646 1.5+2 80 30
HMR-4 1280-110 1280 3/3.5 110 30 2390 970 1100 825 1662 1.5+2 80 30
HMR-4 1280-120 1280 3.5/4 120 25 2390 970 1100 825 1680 1.5+2 80 30
HMR-4 1280-130 1280 4/5 130 20 2390 970 1100 825 1700 1.5+2 80 30

HMR-4 1550-90 1550 1.5/2 90 40 2660 970 1100 825 1746 1.5+2 80 30
HMR-4 1550-100 1550 2/2.5 100 35 2660 970 1100 825 1764 1.5+2 80 30
HMR-4 1550-110 1550 2.5/3 110 30 2660 970 1100 825 1784 1.5+2 80 30
HMR-4 1550-120 1550 3/3.5 120 25 2660 970 1100 825 1806 1.5+2 80 30
HMR-4 1550-130 1550 3.5/4 130 20 2660 970 1100 825 1830 1.5+2 80 30

HMR-4 2050-100 2050 1.5/2 100 35 3160 970 1100 825 1983 1.5+2 80 30
HMR-4 2050-110 2050 2/2.5 110 30 3160 970 1100 825 2009 1.5+2 80 30
HMR-4 2050-120 2050 2.5/3 120 25 3160 970 1100 825 2038 1.5+2 80 30
HMR-4 2050-130 2050 3/3.5 130 20 3160 970 1100 825 2070 1.5+2 80 30

STANDARD (HMR-4 Series) OPTIONAL (HMR-4 Series)

• Rectilinear type side roll movement. • NC Control Unit (Simple CNC) (X1,X2,Y1,Y2,P,Z)
• PLC Electronic balancing system (X1,X2,Y1,Y2,P) • CNC Control Unit with color graphical control (X1,X2,Y1,Y2,P,Z)
• Cone bending • Dual speed control of all axis (NC machines)
• Induction hardened rolls (HRc 56±4) • Variable speed control of all axis (CNC machines)
• Polished rolls • AISI 4140 High strength alloy steel rolls
• Dual speed on rolls rotation • Hydraulic tiltable bottom roll (P1)
• Quick top roll changing system • Oil cooler
• Stress-relieved solid steel frames • Oil heater
• Highly durable carbon steel rolls machined by CNC Lathes with optimal crown (special crown • Side support system (both sides)
upon request) • Vertical hydraulic overhead support system 0.5 TON (2m - 3m diameters)
• Rolls seated in spherical bearings • Preparation for side or vertical support system
• Hydraulic bracket (drop end) with easy pull out system • NC inclusion for vertical support control (Available on CNC control)
• Top and bottom rolls are powered by a helical type gearbox and AC motor • NC inclusion for side support control (Available on CNC control)
• Bottom and side rolls are powered by hydraulic cylinders • Quick changeable top roll for smaller diameter
• Automatic rolls peripheral speed compensation (optimum distribution of torque) • Special roll crowning
• Adjustable hydraulic pressure on bottom roll (crowning compensation) • Automatic central lubrication
• Manually adjustable bottom roll tilting • Mobile control panel
• Emergency stop wire around the machine • Wired or wireless remote control
• Electrical and hydraulic protection against overloads • Material feeding table (Idle or motorized)
• World standard electrical and hydraulic components
• Integrated control panel
• Manual lubrication

ANERKA.com 20
 HMR-4
STANDARD OPTIONAL
• Rectilinear type side roll movement. • NC Control Unit (Simple CNC) (X1,X2,Y1,Y2,P,Z)
• PLC Electronic balancing system (X1,X2,Y1,Y2,P) • CNC Control Unit with color graphical control
• Cone bending (X1,X2,Y1,Y2,P,Z)
• Induction hardened rolls (HRc 56±4) • Dual speed control of all axis (NC machines)
• Polished rolls • Variable speed control of all axis (CNC machines)
• Dual speed on rolls rotation • AISI 4140 High strength alloy steel rolls
• Quick top roll changing system • Hydraulic tiltable bottom roll (P1)
• Stress-relieved solid steel frames • Oil cooler
• Highly durable carbon steel rolls machined by CNC • Oil heater
Lathes with optimal crown (special crown • Side support system (both sides)
upon request) • Vertical hydraulic overhead support system
• Rolls seated in spherical bearings 0.5 TON (2m - 3m diameters)
• Hydraulic bracket (drop end) with easy pull out • Preparation for side or vertical support system
system • NC inclusion for vertical support control (Availa-
• Top and bottom rolls are powered by a helical type ble on CNC control)
gearbox and AC motor • NC inclusion for side support control (Available
• Bottom and side rolls are powered by hydraulic on CNC control)
cylinders • Quick changeable top roll for smaller diameter
• Automatic rolls peripheral speed compensation • Special roll crowning
(optimum distribution of torque) • Automatic central lubrication
• Adjustable hydraulic pressure on bottom roll (crow- • Mobile control panel
ning compensation) • Wired or wireless remote control
• Manually adjustable bottom roll tilting • Material feeding table (Idle or motorized)
• Emergency stop wire around the machine
• Electrical and hydraulic protection against over-
loads
• World standard electrical and hydraulic compo-
nents
• Integrated control panel
• Manual lubrication

21 ANERKA.com
 HR-4
HYDRAULIC PLANETARY TYPE
FOUR ROLL BENDING MACHINE

Light and Mid Plates, High Volume

HR-4 machines have robust frames built with high quality steel
construction and are fully hydraulic. Top and bottom roll are powered
by hydraulic motor and planetary gearbox. This is an ideal machine for
shops that need an easy machine to operate using a 4 roll design, and working with
material ranging from 2mm to 44mm. These machines come standard with conical bending
for making cone shaped parts and hydraulic bottom and side roll adjustments.
The HR-4 machine is available from 1,2m-4m lengths making it very flexible for a wide range
of applications, so you get the right machine for your needs… Not a one size fits all approach.

ANERKA.com 22
 HR-4
HR-4
HYDRAULIC PLANETARY TYPE FOUR ROLL BENDING MACHINE

Min. Int. Dia

Hydraulic Tank Capacity

Ø Dmin

Min. Additional top roll

Width of Side Support
Ødx1,5 Ødx3 Ødx5

Max. Pass Through

Bending Lenght

Working Height
TYPE

Motor Power
Pre-Bending

Bottom Roll
Capacities

Capacities

Capacities

Side Rolls

diameter
Top Roll
Bending

Bending

Lenght

Weight
Height
Width
L2 (mm) t (mm) T (mm) T (mm) Ød (mm) Ø (mm) Ø (mm) A (mm) L1 (mm) W (mm) H1 (mm) H2 (mm) W2 (mm) (kg) (kW) Ø (mm) (lt)
HR-4 1280-140 1280 4 5 6 140 140 130 12 3100 970 1140 880 550 2430 4 140 90
HR-4 1280-150 1280 5 7 8 150 150 130 12 3100 970 1140 875 550 2490 5.5 140 90
HR-4 1280-170 1280 6 8 9 170 170 140 15 3100 970 1140 865 550 2660 5.5 140 90

HR-4 1550-140 1550 3 4 5 140 140 130 12 3100 970 1140 880 550 2430 4 140 90
HR-4 1550-150 1550 4 5 6 150 150 130 12 3100 970 1140 875 550 2490 5.5 140 90
HR-4 1550-170 1550 5 7 8 170 170 140 15 3100 970 1140 865 550 2660 5.5 140 90

HR-4 2050-140 2050 2 3 4 140 140 130 12 3600 970 1140 880 550 2600 3 140 90
HR-4 2050-150 2050 3 4 5 150 150 130 12 3600 970 1140 875 550 2690 4 140 90
HR-4 2050-170 2050 4 6 7 170 170 140 15 3600 970 1140 865 550 2920 5.5 140 90
HR-4 2050-200 2050 6 8 10 200 200 190 30 3830 1160 1180 840 665 4340 7.5 200 160
HR-4 2050-210 2050 8 10 12 210 190 180 30 3830 1160 1180 835 665 4250 11 200 160
HR-4 2050-230 2050 10 13 15 230 210 190 30 3830 1160 1180 825 665 4570 11 200 160
HR-4 2050-270 2050 13 16 18 270 250 220 50 4260 1660 1590 1155 800 8000 15 270 400
HR-4 2050-300 2050 16 20 22 300 270 220 50 4260 1660 1590 1140 800 8500 18.5 270 400
HR-4 2050-330 2050 20 25 28 330 300 240 50 4260 1660 1590 1125 800 9200 22 270 400
HR-4 2050-360 2050 25 30 33 360 330 270 60 4510 2060 2050 1510 1060 13950 30 360 600
HR-4 2050-400 2050 30 35 38 400 370 290 65 4510 2060 2050 1490 1060 15300 37 360 600
HR-4 2050-430 2050 35 40 44 430 400 320 70 4510 2060 2050 1475 1060 16380 45 360 600

HR-4 2550-200 2550 4 6 7 200 200 190 30 4330 1160 1180 840 665 4970 7.5 200 160
HR-4 2550-210 2550 6 8 10 210 190 180 30 4330 1160 1180 835 665 4850 11 200 160
HR-4 2550-230 2550 8 10 12 230 210 190 30 4330 1160 1180 825 665 5250 11 200 160
HR-4 2550-270 2550 10 13 15 270 250 220 50 4760 1660 1590 1155 800 8840 15 270 400
HR-4 2550-300 2550 13 16 18 300 270 220 50 4760 1660 1590 1140 800 9600 18.5 270 400
HR-4 2550-330 2550 16 20 22 330 300 240 50 4760 1660 1590 1125 800 10500 22 270 400
HR-4 2550-360 2550 20 25 28 360 330 270 60 5010 2060 2050 1510 1060 15150 22 360 600
HR-4 2550-400 2550 25 30 33 400 370 290 65 5010 2060 2050 1490 1060 16420 30 360 600
HR-4 2550-430 2550 30 35 38 430 400 320 70 5010 2060 2050 1475 1060 17750 37 360 600

HR-4 3100-210 3100 4 6 7 210 190 180 30 4880 1160 1180 835 665 5200 7.5 200 160
HR-4 3100-230 3100 6 8 10 230 210 190 30 4880 1160 1180 825 665 5800 11 200 160
HR-4 3100-270 3100 8 10 12 270 250 220 50 5310 1660 1590 1155 800 9700 11 270 400
HR-4 3100-300 3100 10 13 15 300 270 220 50 5310 1660 1590 1140 800 10600 15 270 400
HR-4 3100-330 3100 13 16 18 330 300 240 50 5310 1660 1590 1125 800 11600 18.5 270 400
HR-4 3100-360 3100 16 20 22 360 330 270 60 5560 2060 2050 1510 1060 16650 22 360 600
HR-4 3100-400 3100 20 25 28 400 370 290 65 5560 2060 2050 1490 1060 18300 30 360 600
HR-4 3100-430 3100 25 30 33 430 400 320 70 5560 2060 2050 1475 1060 20500 37 360 600

HR-4 4100-245 4100 3 5 5.5 245 230 190 15 5700 1170 1312 1003 665 8300 11 200 160
HR-4 4100-270 4100 4 6 7 270 250 220 50 6310 1660 1590 1155 800 11400 11 270 400
HR-4 4100-300 4100 6 8 10 300 270 220 50 6310 1660 1590 1140 800 12700 15 270 400
HR-4 4100-330 4100 8 10 12 330 300 240 50 6310 1660 1590 1125 800 14100 15 270 400
HR-4 4100-360 4100 10 13 15 360 330 270 60 6560 2060 2050 1510 1060 19350 18.5 360 600
HR-4 4100-400 4100 13 16 18 400 370 290 65 6560 2060 2050 1490 1060 21300 22 360 600
HR-4 4100-430 4100 16 20 22 430 400 340 70 6560 2060 2050 1475 1060 23810 30 360 600

The mentioned values above is only works for 260 N/mm²

Different material and widths ; can be calculated with ANERKA Roll Bending Calculator
Conic bending capacities depends on the angle and half value of mentioned values above
Weight and motor powers may increase with optional features.
Due to ongoing product development, specifications may change at any time

23 ANERKA.com
HR-4
STANDARD OPTIONAL
• Planetary type side roll movement. • NC Unit (Simple CNC)
• PLC Electronic balancing system • CNC Control Unit with color graphical control
• Cone bending • AISI 4140 High strength alloy steel rolls
• Induction hardened rolls (HRc 56±4) • Four rolls drive
• Polished rolls • Wired or wireless remote control
• Single speed control of all axis • Oil cooler
• Dual speed control of all axis (NC machines) • Oil heater
• Variable speed control of all axis (CNC machines) • Side support system (both sides)
• Machine body constructed of stress-relieved • Vertical hydraulic overhead support system
• Highly durable carbon steel rolls machined 4, 6, 8 TON (3m - 4m - 5m - 6m diameters)
by CNC Lathes with optimal crown • Preparation for side or vertical support system
(special crown upon request) • NC inclusion for vertical support control
• Rolls seated in spherical bearings and bronze bus- (Available on CNC control)
hings • NC inclusion for side support control
• Hydraulic bracket (drop end) with easy pull out (Available on CNC control)
system • Plate alignment unit
• Top and bottom rolls driven with hydraulic motor • Automation system
and planetary gear box • Changeable top roll for smaller diameter
• Automatic rolls peripheral speed compensation • Special roll crowning
(optimum distribution of torque) • Special plate support systems
• Adjustable hydraulic pressure on bottom roll • Automatic central lubrication
(crowning compensation) • Material feeding table (Idle or motorized)
• Emergency stop wire around the machine
• Electrical and hydraulic protection against over-
loads
• World standard electrical and hydraulic compo-
nents
• Mobile control panel
• Manual lubrication
• Welding possibility on the machine

ANERKA.com 24
 HRR-4
HYDRAULIC RECTILINEAR TYPE FOUR ROLL
BENDING MACHINE

HRR-4 - Planetary gearboxes

Mid and Heavy Plates, High Volume

HRR-4 series designed for bending medium and thick plates in minutes.
Side rolls positioned on both sides of the upper and lower roller and moves on
linear line and able to bend very end of plate edge.
All rollers are mounted with double row roller bearings. In this way, the generated torque
allows the bending process to be performed in fewer steps without any loss.
Thanks to the fully symmetrical upper roller bearing system, no diameter difference occurs
during bending and is completed in a much shorter time.

25 ANERKA.com
HRR-4

With the optional automatic central lubrication, the rollers and bearings operate with the same precision for
many years.

Hydraulic drop ends on HRR-4 Plate Rolls allow for easy removal of formed pieces. Also the top roll is hydrauli-
cally tilted up to allow for easy removal of formed parts.

ANERKA.com 26
 HRR-4
HRR-4
HYDRAULIC RECTILINEAR TYPE FOUR ROLL BENDING MACHINE

Min. Int. Dia

Ø Dmin
Ødx2 Ødx4 Ødx5

Hydraulic Tank Capacity

Min. Additional top roll
Width of Side Support
Bending Capacities

Bending Capacities

Max. Pass Through

TYPE
Bending Lenght

Working Height

Motor Power
Pre-Bending

Bottom Roll
Capacities

Side Rolls

diameter
Top Roll

Weight
Lenght

Height
Width
L2 (mm) t (mm) T (mm) T (mm) Ød (mm) Ø (mm) Ø (mm) A (mm) L1 (mm) W (mm) H1 (mm) H2 (mm) W2 (mm) (kg) (kW) Ø (mm) (lt)
HRR-4 2050-330 2050 20 25 28 330 300 240 50 4260 1660 1590 1125 885 9200 22 270 400
HRR-4 2050-360 2050 25 30 33 360 330 270 60 4510 2060 2050 1510 885 13950 30 360 600
HRR-4 2050-400 2050 30 35 38 400 370 290 65 4510 2060 2050 1490 1150 15300 37 360 600
HRR-4 2050-430 2050 35 40 44 430 400 320 70 4510 2060 2050 1475 1150 16380 45 360 600
HRR-4 2050-460 2050 40 50 55 460 440 360 105 4634 2280 2375 1767 1360 23800 45+22 430 830
HRR-4 2050-480 2050 50 65 70 480 455 370 90 4634 2280 2375 1757 1360 24800 55+22 430 830

HRR-4 2550-330 2550 16 20 22 330 300 240 50 4760 1660 1590 1125 885 10500 22 270 400
HRR-4 2550-360 2550 20 25 28 360 330 270 60 5010 2060 2050 1510 885 15150 22 360 600
HRR-4 2550-400 2550 25 30 33 400 370 290 65 5010 2060 2050 1490 1150 16420 30 360 600
HRR-4 2550-430 2550 30 35 38 430 400 320 70 5010 2060 2050 1475 1150 17750 37 360 600
HRR-4 2550-460 2550 35 40 44 460 440 360 105 5134 2280 2375 1767 1360 26400 37+22 430 830
HRR-4 2550-480 2550 40 50 55 480 455 370 90 5134 2280 2375 1757 1360 32200 45+22 430 830
HRR-4 2550-540 2550 45 60 63 540 520 420 145 5535 2630 2787 2035 1565 42500 37+37 500 1100

HRR-4 3100-330 3100 13 16 18 330 300 240 50 5310 1660 1590 1125 885 11600 18.5 270 400
HRR-4 3100-360 3100 16 20 22 360 330 270 60 5560 2060 2050 1510 885 16650 22 360 600
HRR-4 3100-400 3100 20 25 28 400 370 290 65 5560 2060 2050 1490 1150 18300 30 360 600
HRR-4 3100-430 3100 25 30 33 430 400 320 70 5560 2060 2050 1475 1150 20500 37 360 600
HRR-4 3100-460 3100 30 35 38 460 440 360 105 5684 2280 2375 1767 1360 31500 37+22 430 830
HRR-4 3100-480 3100 35 40 44 480 455 370 90 5684 2280 2375 1757 1360 35000 45+22 430 830
HRR-4 3100-520 3100 40 50 53 520 500 410 165 6085 2630 2787 2045 1565 45000 30+30 500 1100
HRR-4 3100-580 3100 45 60 63 580 560 440 105 6085 2630 2787 2015 1565 50000 37+37 500 1100
HRR-4 3100-650 3100 50 70 74 650 610 500 150 6370 3240 3660 2825 1800 72000 45+45 630 1700
HRR-4 3100-760 3100 70 90 95 760 720 600 190 7100 3800 4290 3333 1800 110000 55+55 730 2200

HRR-4 4100-330 4100 8 10 12 330 300 240 50 6310 1660 1590 1125 885 14100 15 270 400
HRR-4 4100-360 4100 10 13 15 360 330 270 60 6560 2060 2050 1510 885 19350 18.5 360 600
HRR-4 4100-400 4100 13 16 18 400 370 290 65 6560 2060 2050 1490 1150 21300 22 360 600
HRR-4 4100-430 4100 16 20 22 430 400 340 70 6560 2060 2050 1475 1150 23810 30 360 600
HRR-4 4100-460 4100 20 25 28 460 440 360 90 7200 2300 2530 1875 1360 39000 37 430 830
HRR-4 4100-480 4100 24 30 33 480 455 370 90 6684 2280 2375 1757 1360 43000 37+22 430 830
HRR-4 4100-520 4100 28 35 39 520 500 410 165 7085 2630 2787 2045 1565 50000 30+30 500 1100

The mentioned values above is only works for 260 N/mm²

Different material and widths ; can be calculated with ANERKA Roll Bending Calculator
Conic bending capacities depends on the angle and half value of mentioned values above
Weight and motor powers may increase with optional features.
Due to ongoing product development, specifications may change at any time

Double knuckle side support with lip aligner

27 ANERKA.com
HRR-4
STANDARD OPTIONAL
• Rectilinear type side roll movement. • NC Unit (Simple CNC)
• PLC Electronic Balancing System • CNC Control Unit with color graphical control
• Cone bending • AISI 4140 High strength alloy steel rolls
• Induction hardened rolls (HRC 54-58) • Four rolls drive
• Polished rolls • Wired or wireless remote control
• Single speed control of all axis • Oil cooler
• Dual speed control of all axis (NC machines) • Oil heater
• Variable speed control of all axis (CNC machines) • Side support system (both sides)
• AISI 1050 Carbon steel rolls machined by CNC • Vertical hydraulic overhead support system
Lathes with optimal crown (special crown upon 6, 8, 15 TON (3m - 4m - 5m - 6m diameters)
request) • Preparation for side or vertical support system
• Automatic rolls peripheral speed compensation • NC inclusion for vertical support control
(optimum distribution of torque) (Available on CNC control)
• Machine body constructed of stress-relieved high- • NC inclusion for side support control
yield steel (Available on CNC control)
• Rolls seated in dual spherical bearings • Plate alignment unit
• Hydraulic titable top roll and bracket (drop end) • Automation system
with easy pull out system • Changeable top roll for smaller diameter
• Top and bottom rolls driven with hydraulic motor • Special roll crowning
and planetary gear box • Special plate support systems
• Emergency stop wire around the machine • Automatic central lubrication
• Electrical and hydraulic protection against over- • Material feeding table (Idle or motorized)
loads • Seperated power cabin
• World standard electrical and hydraulic compo-
nents (parts stocked by ANERKA or available off-the-
shelf from your local supplier)
• Adjustable hydraulic pressure on bottom roll (crow-
ning compensation)
• Mobile control panel
• Manual lubrication
• Welding possibility on the machine

ANERKA.com 28
 HR-3
HYDRAULIC PLANETARY TYPE THREE ROLL
BENDING MACHINE

HR-3 - Planetary gearboxes

Versatile, Mid Plates, Job Shops

HR-3 series hydraulic 3 roll plate bending machines usually
ideal for obtaining large diameters. Large diameter cylindrical bends used
in silos, oil and water tanks, feed and grain bins can be made easily on these machines.
The symmetrical 3-roll arrangement allows pre-bending to both ends of the plate if required.
Although the bending process is slower than that of 4 roll machines, all kinds of profiles can
be bend on these machines as well as plates due to the greater pass through.

29 ANERKA.com
HR-3

With the optional automatic central lubrication, the rollers and bearings operate with the same precision for
many years.

Hydraulic drop ends on HR-3 Plate Rolls allow for easy removal of formed pieces. Also the top roll is hydrauli-
cally tilted up to allow for easy removal of formed parts.

ANERKA.com 30
 HR-3
HR-3
HYDRAULIC PLANETARY TYPE DOUBLE PINCH
THREE ROLL BENDING MACHINE

Min. Int. Dia

Hydraulic Tank Capacity

Ø Dmin

Min. Additional top roll

Width of Side Support
Ødx1,5 Ødx3 Ødx5

Max. Pass Through

Bending Lenght

Working Height
TYPE

Motor Power
Pre-Bending
Capacities

Capacities

Capacities

Side Rolls

diameter
Top Roll
Bending

Bending

Weight
Lenght

Height
Width
L2 (mm) t (mm) T (mm) T (mm) Ød (mm) Ø (mm) A (mm) L1 (mm) W (mm) H1 (mm) H2 (mm) W2 (mm) (kg) (kW) Ø (mm) (lt)
HR-3 2050-200 2050 6 8 10 200 180 90 3830 1160 1180 840 665 3420 7.5 200 160
HR-3 2050-210 2050 8 10 12 210 190 80 3830 1160 1180 835 665 3600 7.5 200 160
HR-3 2050-230 2050 10 13 15 230 200 70 3830 1160 1180 825 665 3800 11 200 160
HR-3 2050-270 2050 13 16 18 270 250 140 4260 1660 1590 1155 800 6850 15 270 400
HR-3 2050-300 2050 16 20 22 300 270 115 4260 1660 1590 1140 800 7300 18.5 270 400
HR-3 2050-330 2050 20 25 28 330 290 90 4260 1660 1590 1125 800 7930 22 270 400
HR-3 2050-360 2050 25 30 33 360 330 195 4510 2060 2050 1510 1060 12640 30 360 600
HR-3 2050-400 2050 30 35 38 400 350 165 4510 2060 2050 1490 1060 13400 37 360 600
HR-3 2050-430 2050 35 40 44 430 380 135 4510 2060 2050 1475 1060 14300 45 360 600

HR-3 2550-200 2550 4 6 7 200 180 90 4330 1160 1180 840 665 3800 7.5 200 160
HR-3 2550-210 2550 6 8 10 210 190 80 4330 1160 1180 835 665 4000 7.5 200 160
HR-3 2550-230 2550 8 10 12 230 200 70 4330 1160 1180 825 665 4350 11 200 160
HR-3 2550-270 2550 10 13 15 270 250 140 4760 1660 1590 1155 800 7550 15 270 400
HR-3 2550-300 2550 13 16 18 300 270 115 4760 1660 1590 1140 800 8200 18.5 270 400
HR-3 2550-330 2550 16 20 22 330 290 90 4760 1660 1590 1125 800 8900 22 270 400
HR-3 2550-360 2550 20 25 28 360 330 195 5010 2060 2050 1510 1060 12380 22 360 600
HR-3 2550-400 2550 25 30 33 400 350 165 5010 2060 2050 1490 1060 13300 30 360 600
HR-3 2550-430 2550 30 35 38 430 380 135 5010 2060 2050 1475 1060 14500 37 360 600

HR-3 3100-210 3100 4 6 7 210 190 80 4880 1160 1180 835 665 4500 7.5 200 160
HR-3 3100-230 3100 6 8 10 230 200 70 4880 1160 1180 825 665 4800 7.5 200 160
HR-3 3100-270 3100 8 10 12 270 250 140 5310 1660 1590 1155 800 8280 11 270 400
HR-3 3100-300 3100 10 13 15 300 270 115 5310 1660 1590 1140 800 9200 15 270 400
HR-3 3100-330 3100 13 16 18 330 290 90 5310 1660 1590 1125 800 9850 18.5 270 400
HR-3 3100-360 3100 16 20 22 360 330 195 5560 2060 2050 1510 1060 14900 22 360 600
HR-3 3100-400 3100 20 25 28 400 350 165 5560 2060 2050 1490 1060 16150 30 360 600
HR-3 3100-430 3100 25 30 33 430 380 135 5560 2060 2050 1475 1060 17700 37 360 600

HR-3 4100-270 4100 4 6 7 270 250 140 6310 1660 1590 1155 800 9710 11 270 400
HR-3 4100-300 4100 6 8 10 300 270 115 6310 1660 1590 1140 800 10600 11 270 400
HR-3 4100-330 4100 8 10 12 330 290 90 6310 1660 1590 1125 800 11780 15 270 400
HR-3 4100-360 4100 10 13 15 360 330 195 6560 2060 2050 1510 1060 17200 18.5 360 600
HR-3 4100-400 4100 13 16 18 400 350 165 6560 2060 2050 1490 1060 18900 22 360 600
HR-3 4100-430 4100 16 20 22 430 380 135 6560 2060 2050 1475 1060 21200 30 360 600

The mentioned values above is only works for 260 N/mm²

Different material and widths ; can be calculated with ANERKA Roll Bending Calculator
Conic bending capacities depends on the angle and half value of mentioned values above
Weight and motor powers may increase with optional features.
Due to ongoing product development, specifications may change at any time

1 2 3 4 5

6 7 8 9

31 ANERKA.com
HR-3
STANDARD OPTIONAL
• Planetary type side roll movement. • NC Unit (Teach and Play)
• PLC Electronic balancing system • AISI 4140 High strength alloy steel rolls
• Cone bending • Oil cooler
• Induction hardened rolls (HRc 56±4) • Oil heater
• Polished rolls • Side support system (both sides)
• Single speed control of all axis • Vertical hydraulic overhead support system
• Machine body constructed of stress-relieved 4, 6, 8 TON (10’ - 14’ - 16’ - 20’ tall)
• Highly durable carbon steel rolls machined • Preparation for side or vertical support system
by CNC Lathes with optimal crown • Plate alignment unit
(special crown upon request) • Changeable top roll for smaller diameter
• Rolls seated in spherical bearings and bronze bus- • Special roll crowning
hings • Special plate support systems
• Hydraulic bracket (drop end) with easy pull out • Automatic central lubrication
system • Material feeding table (Idle or motorized)
• Top and side rolls driven with hydraulic motor
and planetary gear box
• Automatic rolls peripheral speed compensation
(optimum distribution of torque)
• Emergency stop wire around the machine
• Electrical and hydraulic protection against over-
loads
• World standard electrical and hydraulic compo-
nents
• Mobile control panel
• Manual lubrication
• Welding possibility on the machine

ANERKA.com 32
 VR-3
HYDRAULIC VARIABLE GEOMETRY THREE ROLL
BENDING MACHINE

Mid and Heavy Plates, Rolling Shops

The variable-geometry plate rolls, which really operates more like
a press brake than a traditional plate roll, makes not only extreme rolling
possible, but much simpler. The two lower rolls are very similar to an adjustable
V die, and the top roll can be operated like the ram of a press brake.
That’s why we called his machine VR-3. They are suitable for medium and thick plate bending.

33 ANERKA.com ANERKA.com 33
VR-3
PRE-BENDING ADVANTAGE
Position of the rolls for the pre-bending execution on the first edge of the plate. The right lateral roll sup-
ports the plate, while the left one works like a lower mould.
The top roll pushes directly on the first side of the plate deforming it according to the required radius. The
top roll through its thrust force pushes the plate against the left lateral roll that, being displaced in respect
to the top roll, allows the first side of the plate to get deformed. The bigger the top roll thrust is, the lower
the flat-end and the plate bending radius are.

The top roll move up and down and The edge is perfectly pre-bended
work like a press, and the two lower thanks to the difference between
rolls moves horizontally and indipen- the two central roll axis.
detly one from the other

The pre-bending is performed by the top roll pushing directly against the first side of the plate, leaving a
very short or null flat-end; the following rotation increases the curved initial side of the plate.

ANERKA.com 34
 VR-3
VARIABLE GEOMETRY HYDRAULIC THREE ROLLS
VR-3

Min. Int. Dia

Ø Dmin
Ødx1,5 Ødx5 Ødx5

Hydraulic Tank Capacity

Top Roll Bending Force

Max. Pass Through

Bending Lenght

MODEL

Working Height
TYPE
Pre-Bending

Pre-Bending

Lower Rolls

Total Width

Main Motor
Capacities

Capacities

Capacities

Top Roll
Bending

Lenght

Weight
Height
Width
L2 (mm) t (mm) t (mm) T (mm) Ød (mm) Ø (mm) Ton A (mm) L1 (mm) W1 (mm) W2 (mm) H1 (mm) H2 (mm) (Kg) (Kw) (l)
VR-3 2550-350 2550 20 22 28 350 330 170 100 4880 1650 2700 1950 1250 16550 30 400

VR-3 2550-400 2550 25 30 40 400 360 210 100 5440 1650 2700 1950 1280 18500 37 400

VR-3 2550-450 2550 30 35 45 450 420 260 120 5600 1850 2900 2180 1440 23200 45 600

VR-3 2550-500 2550 35 40 52 500 460 320 135 5800 1980 3080 2400 1550 30500 55 750

VR-3 2550-560 2550 40 45 60 560 500 440 150 6050 2260 3530 2660 1760 42500 45+18.5 900

VR-3 3100-350 3100 16 20 25 350 330 160 100 5435 1650 2700 1950 1250 18000 30 400

VR-3 3100-400 3100 20 22 28 400 360 200 100 5950 1650 2700 1950 1280 20000 37 400

VR-3 3100-450 3100 25 30 40 450 420 260 120 6100 1850 2900 2180 1440 25000 45 600

VR-3 3100-500 3100 30 35 45 500 460 320 135 6300 1980 3080 2400 1550 33000 55 750

VR-3 3100-560 3100 35 40 52 560 500 440 150 6550 2260 3530 2660 1760 45000 45+18.5 900

VR-3 3100-620 3100 50 60 75 620 560 560 175 9000 2820 4400 1980 3000 65000 45+45 900

VR-3 3100-680 3100 60 70 85 680 600 800 200 9200 2900 4500 2030 3050 75000 55+55 900

VR-3 4100-350 4100 10 13 20 350 330 135 100 6650 1650 2700 1950 1250 21000 30 400

VR-3 4100-400 4100 13 16 25 400 360 160 100 6950 1650 2700 1950 1280 24000 37 400

VR-3 4100-450 4100 20 22 28 450 420 200 120 7100 1850 2900 2180 1440 27800 45 600

VR-3 4100-500 4100 25 30 40 500 460 260 135 7300 1980 3080 2400 1550 36500 55 750

VR-3 4100-560 4100 28 32 45 560 500 350 150 7550 2260 3530 2660 1760 48500 45+18.5 900

The mentioned values above is only works for 260 N/mm²

Different material and widths ; can be calculated with ANERKA Roll Bending Calculator
Conic bending capacities depends on the angle and half value of mentioned values above
Weight and motor powers may increase with optional features.
Due to ongoing product development, specifications may change at any time

VR-3 - Planetary gearbox

35 ANERKA.com
VR-3
STANDARD OPTIONAL
• Variable geometry type rolls movement. • NC Control Unit
• PLC control unit • All axis positioning with adjustable speed on
• Dual speed NC machines
• Cone bending with dual cone bending roller bea- • AISI 4140 High strength alloy steel rolls
ring • Ground rolls
• Induction hardened rolls (HRC 54-58) • Variable speed control
• AISI 1050 Carbon steel rolls machined by CNC • Wired or wireless remote
Lathes with optimal crown (special crown upon • Oil cooler
request) • Oil heater
• Polished rolls • Hydraulic side support system (both sides)
• Top and lower rolls electronically positioned and • Vertical overhead support system
synchronized with PLC and high-end precision • Preparation for vertical support system
digital scales • Material feeding table (Idle or motorized)
• High stroke top roll - Plate alignment unit
• Braking system on side rolls - Seperated power cabin
• Protected slide surfaces - Changeable top roll for smaller Diameter
• Machine body constructed of stress-relieved high- • Automatic central lubrications
yield steel • Automation system
• Rolls seated in spherical bearings • Special roll crowning
• Top roll hydraulic opening device (drop end) with • Special applications for wind tower production
easy pull out system
• Top roll driven with hydraulic motor and planetary
gear box
• Electrical and hydraulic protection against over-
loads
• World standard electrical and hydraulic compo-
nents (parts stocked by ANERKA or available off-
the-shelf from your local supplier)
• Adjustable hydraulic pressure on bottom roll
(crowning compensation)
• Mobile control panel
• Manual lubrication
• Welding possibility on the machine

ANERKA.com 36
 VMR
VARIABLE GEOMETRY MOTORIZED THREE ROLL
FUSELAGE PANELS AND WING EDGE BENDING MACHINE

Multi radius bending

We have designed and produced VMR series machines to meet the
needs of aircraft and helicopter parts manufacturers in the USA.
Basically this machine is a mixture of press brake and roll bending machine.
The VMR series machines allows very precise and fast forming of aluminum and
titanium sheets with cylindrical, hyperbolic or conical form.
With our expert R&D team, we can produce special solutions to solve any problems
specific to your project.

37 ANERKA.com
ADVANTAGES
The movement of the upper beam is powered by separate dual speed AC motors, gearboxes, screw jacks
and zero backlash couplings. Upper beam positions are monitored by very sensitive linear encoders and
digital readouts.
Top and bottom rolls are driven by a high torque dual speed AC motor and gear set. Gearbox rotation
transferred to the rolls by sensitive cardan joints. The strong magnetic disk brakes prevent the sheet from
sliding back during pre-bending operation.

If you have ever tried to form relatively thin titanium, then you know exactly how flexible and elastic it is.
Overcoming the ultra high yield point to allow the material to take on the new shape you need requires
not only special knowledge, but special machinery that takes into consideration the challenges that such
materials bring to the table. ANERKA VMR series machines are all designed to perform with a wide range
of materials to suit each customer’s need.

ANERKA.com 38
 VMR
VARIABLE GEOMETRY MOTORIZED THREE ROLL
FUSELAGE PANELS AND WING EDGE BENDING MACHINE

Bending Capacities
Aluminium 5754-H22

Max. Pass Through

Aluminium 6061-T6
Bending Lenght

Working Height
Titanium 6242

Motor Power
TYPE

Lower Rolls
Upper Roll
Capacities

Capacities

Capacities

Capacities
Mild Steel

Lenght

Height

Weight
Width
L2 (mm) T (mm) T (mm) T (mm) T (mm) Ød (mm) Ø (mm) A (mm) L1 (mm) W1 (mm) H1 (mm) H2 (mm) (Kg) (Kw)
VMR 2050-25 2050 2.00 1.60 2.00 1.30 25 45 50 3530 860 2130 1000 1950 4.50
VMR 3100-25 3100 1.60 1.30 1.50 0.80 25 45 50 4750 860 2130 1000 2650 4.50
VMR 4100-25 4100 1.60 1.30 1.50 0.80 25 45 50 5800 860 2130 1000 3000 4.50
VMR 5100-25 5100 1.30 1.00 1.20 0.60 25 45 50 6350 860 2130 1000 3700 4.50
VMR 6100-25 6100 1.30 1.00 1.20 0.60 25 45 50 7800 860 2130 1000 4400 4.50

VMR 3100-38 3100 4.00 3.00 3.00 1.60 38 50 75 4750 860 2130 1000 4700 6.60
VMR 4100-38 4100 4.00 3.00 3.00 1.60 38 50 75 5800 860 2130 1000 5300 6.60
VMR 5100-38 5100 3.00 2.00 2.00 1.30 38 50 75 6350 860 2130 1000 6400 6.60
VMR 6100-38 6100 3.00 2.00 2.00 1.30 38 50 75 7800 860 2130 1000 7600 6.60

VMR 3100-50 3100 6.00 5.00 4.50 2.50 50 60 75 4830 1120 2440 1000 6800 9.00
VMR 4100-50 4100 6.00 5.00 4.50 2.50 50 60 75 5880 1120 2440 1000 7600 9.00
VMR 5100-50 5100 5.00 4.00 4.00 2.00 50 60 75 6430 1120 2440 1000 9200 9.00
VMR 6100-50 6100 5.00 4.00 4.00 2.00 50 60 75 7880 1120 2440 1000 10800 9.00
• Larger machines available, please contact with us.
• All specifications are subject to change without notice.
• Weight and motor powers optionally goes higher levels with additional features.
• Due to ongoing product development, specifications may change at any time.

STANDARD OPTIONAL
• Digital readout • NC Control Unit
• Dual speed • Motorized bottom rolls
• Induction hardened rolls (HRC 54-58) • Motorized and NC controlled bottom rolls
• AISI 1050 Carbon steel rolls ground and chrome • All axis positioning with adjustable speed on
coated. NC machines
• Upper beam is powered by separate dual speed AC • Hydraulic side support system (both sides)
motors, gearboxes, screw jacks and zero backlash • Material feeding table (Idle or motorized)
couplings • Automatic central lubrication
• Machine body constructed of stress-relieved high • Automation systems
yield steel
• Rolls seated in bronze roller bushings
• All rolls driven by AC motor and helical gear box
with cardan shafts
• Emergency stop wire around the machine
• Electrical and mechanical protection against over-
loads
• World standard electrical components (parts stoc-
ked by ANERKA or available off-the shelf from your
local supplier)
• Manual lubrication

39 ANERKA.com
AUTOMATION SYSTEMS
The major challenge regarding the automation of roll bending is that the forming process is significantly influenced by
stochastic effects. These mainly include batch-specific fluctuations of the material properties of the plates (strength,
thickness, etc.), but also fluctuations of the properties of the machine tool (temperature of the hydraulic oil, etc.).
In the case of conventional manual control of roll bending, the influence of these effects is recognized by the plant
operator and compensated by an adequate adjustment of the machine.
We have been working on this issue since 1999 and we have developed our CNC software thanks to many data and
analyzes we have obtained.
We succeeded in producing our automation system, which eliminates all these difficulties and can perform the
bending process in less than 1 minute, and we exhibited it for the first time at the Euroblech fair held in Germany in
2022.
The results we achieved were incredible. Thanks to this system we developed, error-free cylindrical roll bending were
no longer impossible with less cost and without human touch.

AUTOMATED ROLL BENDING SOLUTIONS

AUTOMATED SHEET METAL STORAGE SYSTEMS

ANERKA.com 40
 CUSTOM SOLUTIONS
TRUCK MOUNTED TANKS

WIND TOWERS

41 ANERKA.com
VERTICAL BENDING SOLUTIONS

SPACE ROCKET FUEL TANK BENDING MACHINE

Our team at ANERKA has developed some very unique / amazing solutions for the aerospace industry.

ANERKA.com 42
 CUSTOM SHAPED ROLLS

OPTIONAL PLASTIC / METAL COLLARS

We can build a machine to suit your particular requirements - (Collars can be a nice option if you are plan-
ning on forming composite panels & column covers with inside/up flange)

Designed for radial fan production

43 ANERKA.com
NOTES

ANERKA.com 44
 Plate Rolls Angle Rolls

“If you need a machine and don’t buy it, you’ll find that you have paid for it anyway, but don’t have it.”
Henry Ford

Anerka Makina San. ve Tic. Ltd.Şti.

Çalı Sanayi Bölgesi 10 (410) Sok No:3
16130 - Nilüfer/Bursa/TURKEY
2024/09 Nerminer Design

Phone: +90 224 411 0605

Designed by Atakan Nerminer

www.ANERKA.com
[email protected]