GCU 275/47X/485

Installation Manual

(GCU 475 Shown)

190-00303-75 May, 2023 Revision V

 © 2023
Garmin Ltd. or its subsidiaries
All Rights Reserved

Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, dis-
seminated, downloaded or stored in any storage medium, for any purpose without the express prior written
consent of Garmin. Garmin hereby grants permission to download a single copy of this manual and of any
revision to this manual onto a hard drive or other electronic storage medium to be viewed and to print one
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or revision must contain the complete text of this copyright notice and provided further that any unauthor-
ized commercial distribution of this manual or any revision hereto is strictly prohibited.

Garmin International, Inc.

1200 E. 151st Street
Olathe, KS 66062 USA
Telephone: 913-397-8200
Aircraft On Ground (AOG) Hotline: (913) 397-0836
Aviation Dealer Technical Support Line (Toll Free): (888) 606-5482
www.garmin.com

Garmin (Europe) Ltd

Liberty House, Hounsdown Business Park
Southampton, Hampshire SO40 9RB, UK
Phone: +44 (0) 23 8052 4000
Fax: +44 (0) 23 8052 4004
Aviation Support: +44 (0) 37 0850 1243

RECORD OF REVISIONS
Revision
Revision Description
Date
Q 9/26/16 GCU 479 product changes
R 11/8/18 Added the 011-01983-25 GCU 275
S 3/24/20 Added the 011-03582-14 GCU 485
T 09/25/20 Added the GCU 485 NVIS unit info
U 11/18/20 Updated SW Version in Table 1-21
Added -06 and -16 GCU 485 units, removed ETSO for the GCU
V 5/23/23
485

AVIATION LIMITED WARRANTY

GCU 275/47X/485 warranty information is available at garmin.com/aviationwarranty.

190-00303-75 GCU 275/47X/485 Installation Manual

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 INFORMATION SUBJECT TO EXPORT CONTROL LAWS
This document may contain information which is subject to the Export Administration Regulations
("EAR") issued by the United States Department of Commerce (15 CFR, Chapter VII, Subchapter C) and
which may not be exported, released, or disclosed to foreign nationals inside or outside of the United States
without first obtaining an export license. The preceding statement is required to be included on any and all
reproductions in whole or in part of this manual.

CURRENT REVISION DESCRIPTION

Page Section
Revision Description of Change
Number(s) Number
1-5 - 1-6 1.2 Added the -06 and -16 GCU 485
1-23 - 1-24 1.5.1 Added the -06 and -16 GCU 485, removed ETSO
V
1-30 1.6.2
Added the -06 and -16 GCU 485
2-2 2.2

SOFTWARE LICENSE AGREEMENT FOR GARMIN AVIATION PRODUCTS

BY USING THE DEVICE, COMPONENT OR SYSTEM MANUFACTURED OR SOLD BY

GARMIN (“THE GARMIN PRODUCT”), YOU AGREE TO BE BOUND BY THE TERMS
AND CONDITIONS OF THE FOLLOWING SOFTWARE LICENSE AGREEMENT. PLEASE
READ THIS AGREEMENT CAREFULLY. Garmin Ltd. and its subsidiaries (“Garmin”) grants
you a limited license to use the software embedded in the Garmin Product (the “Software”) in
binary executable form in the normal operation of the Garmin Product. Title, ownership rights, and
intellectual property rights in and to the Software remain with Garmin and/or its third-party
providers. You acknowledge that the Software is the property of Garmin and/or its third-party
providers and is protected under the United States of America copyright laws and international
copyright treaties. You further acknowledge that the structure, organization, and code of the
Software are valuable trade secrets of Garmin and/or its third-party providers and that the Software
in source code form remains a valuable trade secret of Garmin and/or its third-party providers. You
agree not to reproduce, decompile, disassemble, modify, reverse assemble, reverse engineer, or
reduce to human readable form the Software or any part thereof or create any derivative works
based on the Software. You agree not to export or re-export the Software to any country in violation
of the export control laws of the United States of America.

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 DEFINITIONS OF WARNINGS, CAUTIONS, AND NOTES

WARNING
This product, its packaging, and its components contain chemicals known to the State of
California to cause cancer, birth defects, or reproductive harm. This Notice is being
provided in accordance with California's Proposition 65. If you have any questions or
would like additional information, please refer to our web site at www.garmin.com/prop65.

NOTE
Throughout this document references made to the GCU 47X shall equally apply to the
GCU 475, 476, 477, 478, and 479 except where specifically noted.

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 GCU 275/47X/485 HARDWARE MOD LEVEL HISTORY
The following table identifies hardware modification (Mod) Levels for the GCU 275/47X/485. Mod
Levels are listed with the associated service bulletin number, service bulletin date, and the purpose of the
modification. The table is current at the time of publication of this manual (see date on front cover) and is
subject to change without notice. Authorized Garmin Sales and Service Centers are encouraged to access
the most up-to-date bulletin and advisory information on the Garmin Dealer Resource web site at
www.garmin.com using their Garmin-provided user name and password.

GCU 275 HARDWARE MOD LEVEL HISTORY

SERVICE SERVICE
MOD
BULLETIN BULLETIN PURPOSE OF MODIFICATION
LEVEL
NUMBER DATE

GCU 47X HARDWARE MOD LEVEL HISTORY

SERVICE SERVICE
MOD
BULLETIN BULLETIN PURPOSE OF MODIFICATION
LEVEL
NUMBER DATE

GCU 485 HARDWARE MOD LEVEL HISTORY

SERVICE SERVICE
MOD
BULLETIN BULLETIN PURPOSE OF MODIFICATION
LEVEL
NUMBER DATE

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PARAGRAPH PAGE

1 GENERAL DESCRIPTION ...........................................................................1-1

1.1 Introduction ..................................................................................................................... 1-1
1.2 Equipment Description .................................................................................................... 1-1
1.3 Interface Summary .......................................................................................................... 1-7
1.4 Technical Specifications.................................................................................................. 1-7
1.5 Certification ................................................................................................................... 1-12
1.6 Operating Instructions ................................................................................................... 1-28
1.7 Reference Documents.................................................................................................... 1-30

2 INSTALLATION OVERVIEW......................................................................2-1
2.1 Introduction ..................................................................................................................... 2-1
2.2 Installation Materials ....................................................................................................... 2-1
2.3 Installation Considerations .............................................................................................. 2-4
2.4 Cabling & Wiring ............................................................................................................ 2-4
2.5 HIRF/Lightning Protection and Electromagnetic Compatibility (EMC) ........................ 2-5
2.6 Cooling Air ...................................................................................................................... 2-7
2.7 Mounting Requirements .................................................................................................. 2-7

3 INSTALLATION PROCEDURE ...................................................................3-1

3.1 Unpacking Unit................................................................................................................ 3-1
3.2 Wiring Harness Installation ............................................................................................. 3-2
3.3 Backshell Assembly ........................................................................................................ 3-3
3.4 Unit Installation ............................................................................................................... 3-3
3.5 Post Installation Configuration & Checkout ................................................................... 3-5
3.6 Continued Airworthiness ................................................................................................. 3-5

4 SYSTEM INTERCONNECTS........................................................................4-1
4.1 Pin Function List ............................................................................................................. 4-1
4.2 Power ............................................................................................................................... 4-2
4.3 Serial Data ....................................................................................................................... 4-3
4.4 Lighting ........................................................................................................................... 4-3

APPENDIX A GCU 475 (011-01054-X0 only) and 476 (011-01237-X0 only)

BOOT BLOCK UPLOADING INSTRUCTIONS ...........................................A-1
A.1 Introduction.................................................................................................................... A-1
A.2 Determining Current Boot Block................................................................................... A-1
A.3 Loading Boot Block Version 3.01 ................................................................................. A-2
A.4 Loading GCU Software (only if GCU software was cancelled in Section A.2) ........... A-3

Appendix B OUTLINE AND INSTALLATION DRAWINGS .....................B-1

Appendix C INTERCONNECT EXAMPLE...................................................C-1

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1 GENERAL DESCRIPTION
1.1 Introduction
This manual is intended to provide mechanical and electrical information for use in the planning and
design of an installation of the Garmin GCU 275/47X/485 into an aircraft. This manual is not a substitute
for an approved airframe-specific maintenance manual, installation design drawing, or complete
installation data package. Attempting to install equipment by reference to this manual alone and without
first planning or designing an installation specific to your aircraft may compromise your safety and is not
recommended. The content of this manual assumes use by competent and qualified avionics engineering
personnel and/or avionics installation specialists using standard aviation maintenance practices in
accordance with Title 14 of the Code of Federal Regulations and other relevant accepted practices.

NOTE
Garmin recommends installation of the GCU 275/47X/485 by a Garmin-authorized
installer. To the extent allowable by law, Garmin will not be liable for damages resulting
from improper or negligent installation of the GCU 275/47X/485. For questions, please
contact Garmin Aviation Product Support at 1-888-606-5482.

1.2 Equipment Description

The GCU 275/47X/485 refers to the Garmin Flight Management System (FMS) Controller used in a
Garmin Integrated Flight Deck.
The GCU 47X Line Replaceable Unit (LRU) provides alphanumeric, softkey, and flight planning function
keys used to interface with a Garmin Integrated Flight Deck.
In addition to alphanumeric, softkey, and flight planning function keys the GCU 476, 477, 478, and 479
provide COM/NAV tuning capabilities. The GCU 478 also provides heading, course, and altitude controls.
The GCU 479 provides course and volume controls.
The GCU 485 provides heading, altitude, barometric pressure, and AFCS integration functions.
The GCU 275 provides flight planning functions and COM/NAV tuning capabilities.
The GCU 475, 477, and 478 mounts flush to the aircraft instrument panel using four ¼ turn fasteners.
The GCU 476 mounts flush to the aircraft instrument panel using a single jackscrew.
The GCU 479 mounts flush to the aircraft instrument panel using two pawl latches.
The GCU 485 mounts flush to the aircraft instrument panel using two pawl latches.
The GCU 275 mounts flush to the aircraft instrument panel using four captive screws.

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 Figure 1-1 GCU 275 (011-01983-XX)

Figure 1-2 GCU 475 (011-01054-X0, 011-04475-00)

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 Figure 1-3 GCU 476 (011-01237-X0 shown)

Figure 1-4 GCU 476 (011-04476-00 shown)

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 Figure 1-5 GCU 477 (011-01428-X0)

Figure 1-6 GCU 478 (011-01757-X0)

Figure 1-7 GCU 479 (011-04048-00)

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 Figure 1-8 GCU 485 (4 Buttons, 011-03582-01)

Figure 1-9 GCU 485 (Black, XFR/BANK/CDI, 011-03582-06)

Figure 1-10 GCU 485 (Gray, 1 Button, 011-03582-14)

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 Figure 1-11 GCU 485 (Gray, XFR/BANK/CDI, 011-03582-16)

Figure 1-12 GCU 485 (NVIS, 4 Buttons, 011-03582-20)

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1.3 Interface Summary
The GCU 475 interfaces with the GDU 1XXX MFD via RS-232 digital interface. The
GCU 275/476/477/478/479/485 interfaces with the GDU 1XXX PFD/MFD via RS-232 digital interface.
1.4 Technical Specifications
1.4.1 Environmental Qualification Form
It is the responsibility of the installing agency to obtain the latest revision of the GCU 275/47X/485
Environmental Qualification Form. This form is available under the following part number:
GCU 275 Environmental Qualification Form, Garmin part number 005-00504-03
GCU 475 Environmental Qualification Form, Garmin part number 005-00219-01
GCU 475 Environmental Qualification Form, Garmin part number 005-00219-11
GCU 476 Environmental Qualification Form, Garmin part number 005-00299-01
GCU 476 Environmental Qualification Form, Garmin part number 005-00299-11
GCU 477 Environmental Qualification Form, Garmin part number 005-00461-03
GCU 478 Environmental Qualification Form, Garmin part number 005-00440-03
GCU 479 Environmental Qualification Form, Garmin part number 005-01035-03
GCU 485 Environmental Qualification Form, Garmin part number 005-00895-03
To obtain a copy of this form, see the dealer/OEM portion of the Garmin web site (www.garmin.com).

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1.4.2 Physical Characteristics

Table 1-1. GCU 275 Physical Characteristics

Characteristics Specification
Width 5.50 inches (139.7 mm)
Height 2.00 inches (50.8 mm)
Depth w/Connector Kit 3.80 inches (96.5 mm)
Unit Weight w/out Connector Kit 0.6 lbs. (0.27 kg)
Unit Weight with Connector Kit 0.7 lbs. (0.32 kg)
Mounting Hardware Weight 0.03 lbs. (0.01 kg)

Table 1-2. GCU 475 Physical Characteristics

Characteristics Specification
Width 4.90 inches (124.5 mm)
Height 3.75 inches (95.3 mm)
Depth w/Connector Kit 2.31 inches (58.8 mm)
Unit Weight w/out Connector Kit 0.7 lbs. (0.32 kg)
Unit Weight with Connector Kit 0.8 lbs. (0.36 kg)
Mounting Hardware Weight 0.03 lbs. (0.01 kg)

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 Table 1-3. GCU 476 Physical Characteristics

Characteristics Specification
Width 3.66 inches (93.0 mm)
Height 5.43 inches (137.9 mm)
Depth w/Connector Kit 2.31 inches (58.8 mm)
Unit Weight w/out Connector Kit 0.7 lbs. (0.32 kg)
Unit Weight with Connector Kit 0.8 lbs. (0.36 kg)
Mounting Hardware Weight 0.13 lbs. (0.06 kg)

Table 1-4. GCU 477 Physical Characteristics

Characteristics Specification
Width 5.52 inches (140.2 mm)
Height 3.75 inches (95.3 mm)
Depth w/Connector Kit 3.31 inches (84.1 mm)
Unit Weight w/out Connector Kit 0.8 lbs. (0.36 kg)
Unit Weight with Connector Kit 0.9 lbs. (0.40 kg)
Mounting Hardware Weight 0.03 lbs. (0.01 kg)

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 Table 1-5. GCU 478 Physical Characteristics

Characteristics Specification
Width 6.25 inches (158.8 mm)
Height 4.40 inches (111.8 mm)
Depth w/Connector Kit 3.18 inches (80.7 mm)
Unit Weight w/out Connector Kit 1.0 lbs. (0.45 kg)
Unit Weight with Connector Kit 1.1 lbs. (0.50 kg)
Mounting Hardware Weight 0.03 lbs. (0.01 kg)

Table 1-6. GCU 479 Physical Characteristics

Characteristics Specification
Width 6.25 inches (158.8 mm)
Height 5.55 inches (141.0 mm)
Depth w/Connector Kit 3.18 inches (80.7 mm)
Unit Weight w/out Connector Kit 1.2 lbs. (0.54 kg)
Unit Weight with Connector Kit 1.3 lbs. (0.59 kg)
Mounting Hardware Weight N/A

Table 1-7. GCU 485 Physical Characteristics

Characteristics Specification
Width 5.50 inches (139.7 mm)
Height 2.12 inches (53.8 mm)
Depth w/Connector Kit 3.80 inches (96.5 mm)
Unit Weight w/out Connector Kit 0.6 lbs. (0.27kg)
Unit Weight with Connector Kit 0.7 lbs. (0.32 kg)
Mounting Hardware Weight N/A

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1.4.3 General Specifications
For detailed specifications, see the Environmental Qualification Form.
Table 1-8. GCU 275/47X/485 General Specifications

Characteristics Specifications
-45°C to +70°C. For more details see Environmental
Operating Temperature Range
Qualification Form.
Humidity 95% non-condensing
Altitude Range -1,500 ft to 55,000 ft
RTCA/DO-178B Level A for software
006-B0742-1(_)
RTCA/DO-178B Level C for software
006-B0387-0(_)
006-B0387-2(_)
Unit Software 006-B0387-B(_)
006-B0472-0(_)
006-B0472-2(_)
006-B0472-B(_)
006-B0742-0(_)
006-B0742-B(_)

1.4.4 Power Specifications

Table 1-9. GCU 275/47X/485 Power Specifications

Power Consumption* Specifications

GCU 275, 011-01983-01 160 mA @ 14V, 85 mA @ 28V
GCU 275, 011-01983-2X 85 mA @ 14V, 47 mA @ 28V
GCU 475, 011-01054-X0 220 mA @ 14V, 115 mA @ 28V
GCU 475, 011-04475-00 84 mA @ 14V, 46 mA @ 28V
GCU 476, 011-01237-X0 277 mA @ 14V, 140 mA @ 28V
GCU 476, 011-04476-00 113 mA @ 14V, 61 mA @ 28V
GCU 477, 011-01428-00 175 mA @ 14V, 85 mA @ 28V
GCU 477, 011-01428-20 109 mA @ 14V, 59 mA @ 28V
GCU 478, 011-01757-00 260 mA @ 14V, 130 mA @ 28V
GCU 478, 011-01757-20 164 mA @ 14V, 86 mA @ 28V
GCU 479, 011-04048-00 172 mA @ 14V, 88 mA @ 28V
GCU 485, 011-03582-XX 120 mA @ 14V, 64 mA @ 28V
*14/28 Vdc. See the Environmental Qualification Form for details on surge ratings and minimum/
maximum operating voltages.

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1.5 Certification
The conditions and tests required for TSO approval of this article are minimum performance standards. It
is the responsibility of those installing this article either on or within a specific type or class of aircraft to
determine that the aircraft installation conditions are within the TSO standards. TSO articles must have
separate approval for installation in an aircraft. The article may be installed only if performed under 14
CFR part 43 or the applicable airworthiness requirements. At the time of publication, installations of this
TSO approved article are only approved when installed in an aircraft as part of a Garmin Integrated Flight
Deck.
The following tables provide a list of applicable TSO/ETSOs for the GCU 275/47X/485.
1.5.1 TSO/ETSO Compliance

Table 1-10. GCU 275 (011-01983-01) TSO/ETSO

GCU 275
TSO/ETSO/
(011-01983-01)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-00
through
006-D1125-02
All
006-B0742-0(_)
006-B0742-1(_)
TSO-C113 except
Airborne Multipurpose
ETSO-C113 Type I,II, and III 006-B0742-00
Electronic Displays
SAE AS8034 through
006-B0742-04
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-11. GCU 275 (011-01983-2X) TSO

GCU 275
TSO/ETSO/ (011-01983-2X)
Function SAE/RTCA/ Category Applicable LRU
EUROCAE SW Part
Numbers
006-D1125-12
006-B0742-1(_)
except
006-B0742-10
through
Airborne Multipurpose TSO-C113 Type I,II,
006-B0742-11
Electronic Displays SAE AS8034 and III
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-12. GCU 475 (011-01054-00 and 011-01054-10) TSO/ETSO

GCU 475 GCU 475

TSO/ETSO/ (011-01054-00) (011-01054-10)
Function SAE/RTCA/ Category Applicable LRU Applicable LRU
EUROCAE SW Part SW Part
Numbers Numbers
All
006-B0387-0(_)
006-B0387-2(_)
except
006-B0387-00
All
through
006-B0387-2(_)
006-B0387-02
TSO-C113 and
Airborne Multipurpose Electronic Type I,II,
ETSO-C113 006-B0387-07
Displays and III
SAE AS8034 through
006-B0387-09
All All
006-B0387-B(_) 006- B0387-B(_)
except except
006-B0387-BA 006-B0387-BA
through through
006-B0387-BC 006-B0387-BH

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 Table 1-13. GCU 475 (011-04475-00) TSO/ETSO

GCU 475
TSO/ETSO/
(011-04475-00)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-10
All
006-B0742-1(_)
except
006-B0742-10
Airborne Multipurpose TSO-C113 through
Type I,II, and III
Electronic Displays SAE AS8034 006-B0742-11
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-14. GCU 476 (011-01237-00 and 011-01237-10) TSO/ETSO

GCU 476 GCU 476

TSO/ETSO/ (011-01237-00) (011-01237-10)
Function SAE/RTCA/ Category Applicable LRU Applicable LRU
EUROCAE SW Part SW Part
Numbers Numbers
All
006-B0472-0(_)
006-B0472-2(_)
except
006-B0472-00
All
through
006-B0472-2(_)
006-B0472-01
TSO-C113 and
Airborne Multipurpose Electronic Type I,II,
ETSO-C113 006-B0472-04
Displays and III
SAE AS8034 through
006-B0472-09
All All
006-B0472-B(_) 006-B0472-B(_)
except except
006-B0472-BA 006-B0472-BA
through through
006-B0472-BB 006-B0472-BF

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 Table 1-15. GCU 476 (011-04476-00) TSO/ETSO

GCU 476
TSO/ETSO/
(011-04476-00)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-10
All
006-B0742-1(_)
except
006-B0742-10
Airborne Multipurpose TSO-C113 through
Type I,II, and III
Electronic Displays SAE AS8034 006-B0742-11
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-16. GCU 477 (011-01428-00) TSO/ETSO

GCU 477
TSO/ETSO/
(011-01428-00)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-00
through
006-D1125-02
All
006-B0742-0(_)
except
TSO-C113
Airborne Multipurpose 006-B0742-00
ETSO-C113 Type I,II, and III
Electronic Displays through
SAE AS8034
006-B0742-04
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-17. GCU 477 (011-01428-20) TSO/ETSO

GCU 477
TSO/ETSO/
(011-01428-20)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-10
All
006-B0742-1(_)
except
006-B0742-10
Airborne Multipurpose TSO-C113 through
Type I,II, and III
Electronic Displays SAE AS8034 006-B0742-11
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-18. GCU 478 (011-01757-00) TSO/ETSO

GCU 478
TSO/ETSO/
(011-01757-00)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-00
through
006-D1125-02
All
006-B0742-0(_)
except
TSO-C113
Airborne Multipurpose 006-B0742-00
ETSO-C113 Type I,II, and III
Electronic Displays through
SAE AS8034
006-B0742-04
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-19. GCU 478 (011-01757-20) TSO/ETSO

GCU 478
TSO/ETSO/
(011-01757-20)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
All
006-D1125-10
All
006-B0742-1(_)
except
006-B0742-10
Airborne Multipurpose TSO-C113 through
Type I,II, and III
Electronic Displays SAE AS8034 006-B0742-11
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-20. GCU 479 (011-04048-00) TSO/ETSO

GCU 479
TSO/ETSO/
(011-04048-00)
Function SAE/RTCA/ Category
Applicable LRU
EUROCAE
SW Part Numbers
006-D1125-15
All
006-B0742-1(_)
except
006-B0742-10
through
Airborne Multipurpose TSO-C113
Type I,II, and III 006-B0742-11
Electronic Displays SAE AS8034
All
006-B0742-B(_)
except
006-B0742-BA
through
006-B0742-BB

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 Table 1-21. GCU 485 (011-03582-XX) TSO/ETSO

GCU 485
(011-03582-00, -01, GCU 485 GCU 485
TSO/ETSO/
-02, -03, -04, (011-03582-06, -16) (011-03582-20)
Function SAE/RTCA/ Category -05, -14) Applicable LRU SW Applicable LRU
EUROCAE Applicable LRU Part Numbers SW Part Numbers
SW Part Numbers
All All All
006-D1125-11 006-D1125-25 006-D1125-24
All
All 006-B0742-1(_) All
006-B0742-1(_) except 006-B0742-1(_)
except 006-B0742-10 except
TSO-C9c 006-B0742-10 through 006-B0742-10
Automatic Pilots N/A
SAE AS402B 006-B0742-13

All All All

006-B0742-B(_) 006-B0742-B(_) 006-B0742-B(_)
except except except
006-B0742-BA 006-B0742-BA 006-B0742-BA
through through through
006-B0742-BB 006-B0742-BB 006-B0742-BB

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 Table 1-21. GCU 485 (011-03582-XX) TSO/ETSO

GCU 485
(011-03582-00, -01, GCU 485 GCU 485
TSO/ETSO/
-02, -03, -04, (011-03582-06, -16) (011-03582-20)
Function SAE/RTCA/ Category -05, -14) Applicable LRU SW Applicable LRU
EUROCAE Applicable LRU Part Numbers SW Part Numbers
SW Part Numbers
All All All
006-D1125-11 006-D1125-25 006-D1125-24
All
All 006-B0742-1(_) All
006-B0742-1(_) except 006-B0742-1(_)
except 006-B0742-10 except
Flight Director TSO-C52b 006-B0742-10 through 006-B0742-10
N/A
Equipment SAE AS8008 006-B0742-13

All All All

006-B0742-B(_) 006-B0742-B(_) 006-B0742-B(_)
except except except
006-B0742-BA 006-B0742-BA 006-B0742-BA
through through through
006-B0742-BB 006-B0742-BB 006-B0742-BB

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1.5.2 TSO/ETSO Deviations

Table 1-22. GCU 275 (011-01983-01 and 011-01983-2X) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.

Table 1-23. GCU 475 (011-01054-00, 011-01054-10, and 011-04475-00) TSO/ETSO

Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160D,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
TSO-C113 instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.
3. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.

Table 1-24. GCU 476 (011-01237-00 and 011-01237-10) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.
1. Garmin was granted a deviation from ETSO-C113 to use RTCA DO-160E,
ETSO-C113 instead of RTCA DO-160D as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.

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 Table 1-25. GCU 476 (011-04476-00) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.

Table 1-26. GCU 477 (011-01428-00) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.
1. Garmin was granted a deviation from ETSO-C113 to use RTCA DO-160E,
ETSO-C113 instead of RTCA DO-160D as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.

Table 1-27. GCU 477 (011-01428-20) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.

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 Table 1-28. GCU 478 (011-01757-00) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.
1. Garmin was granted a deviation from ETSO-C113 to use RTCA DO-160E,
ETSO-C113 instead of RTCA DO-160D as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.

Table 1-29. GCU 478 (011-01757-20) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.

Table 1-30. GCU 479 (011-04048-00) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C113 to use RTCA DO-160E,
instead of RTCA DO-160B as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.
TSO-C113
2. Garmin was granted a deviation from TSO-C113 to use RTCA DO-178B
instead of RTCA DO-178A as the standard for Software Considerations in
Airborne Systems and Equipment Certification.

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 Table 1-31. GCU 485 (011-03582-XX) TSO/ETSO Deviations

TSO/ETSO Deviation
1. Garmin was granted a deviation from TSO-C9c to use SAE AS-402B instead
of AS-402A.
2. Garmin was granted a deviation from TSO-C9c to use DO-160E instead of
specified environmental tests.
TSO-C9c
3. Garmin was granted a deviation from TSO-C9c subpart A (c), which requires
marking the weight of the unit on the unit. Garmin will provide this information in
the installation manual in lieu of marking on the serial tag. Garmin does not cur-
rently list the weight on other avionics units.
1. Garmin was granted a deviation from TSO-C52b to use RTCA DO-160E
TSO-C52b instead of RTCA DO-160C as the standard for Environmental Conditions and
Test Procedures for Airborne Equipment.

1.6 Operating Instructions

This section contains generic operating instructions for TSO purposes only and is not to be used in place of
field operating instructions.

NOTE
Always refer to applicable airframe specific documentation for instructions on GX000
system operation. This documentation can be found on www.garmin.com.

Turn the FMS knob/Dual FMS knob to select the MFD page to be viewed.
Push the FMS knob/Dual FMS knob to select the cursor.
Push the Direct-to key to enter a destination waypoint and establish a direct course.
Push the FPL key to display the active Flight Plan Page.
Push the MENU key to display a context-sensitive list of options.
Push the PROC key to access IFR departure procedures, arrival procedures, and approach procedures for a
flight plan.
Turn the joystick to change the map range.
Push the joystick to activate the map pointer.
Push the alphanumeric keys to enter data.
Push the + and - key to enter a + or - character.
Push the decimal key to enter a decimal.
Push the center of the SEL key to activate the selected softkey, push the right and left arrows to move the
softkey selection box to the right of left.
Push the ENT key to confirm a menu selection.
Push the CLR key to erase information, cancel entries, or remove page menus.

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Push the SPC key to add a space character.
Push the BKSP key to move the cursor back one space.
Push the NAV key to select/deselect NAV radio tuning mode.
Push the COM key to select/deselect COM radio tuning mode.
Push the Frequency Transfer (EMERG) key to transfer between active and standby selected COM or NAV
tuning frequencies. Push and hold two seconds to tune the emergency frequency (121.5 MHz).
Push the PFD key to access PFD functions.
Push the MFD key to access MFD functions.
Push the XPDR key to set the FMS knob to enter transponder codes.
Push the IDENT key to activate the transponder IDENT function.
Turn the ALT SEL knob to set the altitude in the Selected Altitude Box. Push the knob to synchronize the
selected altitude to the current altitude.
Turn the CRS knob to set the course on the HSI. Push the knob to center the CDI on the currently selected
VOR.
Turn the HDG knob to set the selected heading on the HSI. Push the knob to synchronize the heading bug
to the current heading.
Push the ARM key to arm the altitude capture mode.
Push the CDI key to change the NAV source for the CDI.
Push the ENG key to engage the current vertical speed value.
Push the GPSS key to engage/disengage GPS Steering mode.
Push the COM/NAV key to activate the COM/NAV menu.
Turn the BARO knob to control the Barometric Pressure setting and aid in altitude calibration.
Push the BARO knob to revert the Barometric setting to Standard.
Push the home key to view the Map page on the MFD.
Turn the volume knob to adjust the volume.

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1.6.1 GCU 485 NVIS
Push the NAV key to engage/arm or disengage/disarm FD NAV modes (VOR /TCN, LOC, FMS).
Push the LAT key to engage or disengage the autopilot coupling to the lateral FD.
Turn the ALT knob to display/adjust the altitude bug. Push the ALT knob to arm/disarm the vertical FD
mode.
Turn the FPA knob to adjust the “intensity” of climb or descent.
Push the VERT key to engage or disengage the autopilot coupling to the vertical FD.
Push the APPR key to engage/arm or disengage/disarm FD APPR lateral modes (VAPP, LOC, FMS) and
vertical modes (GS, GP).
Turn the BARO knob to control the Barometric Pressure setting and aid in altitude calibration.
Push the BARO knob to revert the Barometric setting to Standard.
Turn the CRS knob to set the course on the HSI.
Turn the HDG knob to set the selected heading on the HSI. Push the HDG knob to synchronize the heading
bug to the current heading.
1.6.2 GCU 485 XFR/BANK/CDI
Push the CDI key to change the NAV source for the CDI.
Push the XFR key to transfer between the pilot Primary Flight Display and the copilot Primary Flight
Display.
Push the BANK key to select/deselect Low Bank Mode.
Turn the VS knob to adjust the vertical speed reference and bug.
Push the SPD knob to toggle the airspeed reference between Mach and IAS.
Turn the SPD knob to adjust the airspeed reference and bug.
Turn the ALT knob to coarse adjust the altitude reference and bug.
Push and turn the ALT knob to fine adjust the altitude reference and bug.
Turn the HDG knob to set the selected heading on the HSI.
Push the HDG knob to synchronize the heading bug to the current heading.
1.7 Reference Documents
The following publications are sources of additional information for installing the GCU 275/47X/485.
Before installing the GCU 275/47X/485, the technician should read all referenced materials along with this
manual.

Table 1-32. GCU 275/47X/485 Reference Documents

Part Number Document

190-00303-00 G1000 System Installation Manual
190-00313-11 Jackscrew Backshell Installation Instructions
190-00303-04 G1000 Line Maintenance and Configuration Manual

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2 INSTALLATION OVERVIEW
2.1 Introduction
This section provides hardware equipment information for installing the GCU 275/47X/485 and related
hardware. Installation of the GCU 275/47X/485 should follow the aircraft TC or STC requirements.
Cabling is fabricated by the installing agency to fit each particular aircraft. The guidance of FAA advisory
circulars AC 43.13-1B and AC 43.13-2B, where applicable, may be found useful for making retro-fit
installations that comply with FAA regulations. Refer to the G1000 System Installation Manual, Garmin
part number 190-00303-00 for further details on the mechanical aspects.
2.2 Installation Materials
The GCU 275/47X/485 is available as a single unit under the following part number.
Table 2-1. GCU 275/47X/485 Catalog Part Numbers
Item Catalog P/N Notes
Garmin does not recommend the use of the
GCU 275 Unit Only, (011-01983-01) 010-00733-01
011-01983-01 for new TC/STC approvals.
Garmin recommends this GCU 275 for new
GCU 275 Unit Only, (011-01983-20) 010-00733-20 TC/STC approvals. Unit maintains the same
form, fit, and function of the 011-01983-01.
Unit maintains the same form, fit, and function
GCU 275 Unit Only, (011-01983-25) 010-00733-25
of the 011-01983-20.
Garmin does not recommend the use of the
GCU 475 Unit Only, (011-01054-00) 010-00359-00
011-01054-00 for new TC/STC approvals.
Unit maintains the same form, fit, and function
of the 011-01054-00. Garmin does not
GCU 475 Unit Only, (011-01054-10) 010-00359-10
recommend the use of the 011-01054-10 for
new TC/STC approvals.
Garmin recommends this GCU 475 for new
GCU 475 Unit Only, (011-04475-00) 010-01487-00 TC/STC approvals. Unit maintains the same
form, fit, and function of the 011-01054-10.
Garmin does not recommend the use of the
GCU 476 Unit Only, (011-01237-00) 010-00457-00
011-01237-00 for new TC/STC approvals.
Unit maintains the same form, fit, and function
of the 011-01237-00. Garmin does not
GCU 476 Unit Only, (011-01237-10) 010-00457-10
recommend the use of the 011-01237-10 for
new TC/STC approvals.
Garmin recommends this GCU 476 for new
GCU 476 Unit Only, (011-04476-00) 010-01488-00 TC/STC approvals. Unit maintains the same
form, fit, and function of the 011-01237-10.
Garmin does not recommend the use of the
GCU 477 Unit Only, (011-01428-00) 010-00551-00
011-01428-00 for new TC/STC approvals.
Garmin recommends this GCU 477 for new
GCU 477 Unit Only, (011-01428-20) 010-00551-20 TC/STC approvals. Unit maintains the same
form, fit, and function of the 011-01428-00.
Garmin does not recommend the use of the
GCU 478 Unit Only (011-01757-00) 010-00669-00
011-01757-00 for new TC/STC approvals.

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 Table 2-1. GCU 275/47X/485 Catalog Part Numbers
Item Catalog P/N Notes
Garmin recommends this GCU 478 for new
GCU 478 Unit Only (011-01757-20) 010-00669-20 TC/STC approvals. Unit maintains the same
form, fit, and function of the 011-01757-00.
GCU 479 Unit Only, Unit Only
010-01604-00 None
(011-04048-00)
GCU 485, 4 Buttons, Unit Only
010-01350-01 None
(011-03582-01)
GCU 485, 3 Buttons, Unit Only
010-01350-02 None
(011-03582-02)
GCU 485, 2 Buttons, Unit Only
010-01350-03 None
(011-03582-03)
GCU 485, 1 Button, Unit Only
010-01350-04 None
(011-03582-04)
GCU 485, ARM/ENG/CDI, Unit Only
010-01350-05 None
(011-03582-05)
GCU 485, Black, XFR/BANK/CDI,
010-01350-06 None
Unit Only (011-03582-06)
GCU 485, Gray, 1 Button, Unit Only
010-01350-14 None
(011-03582-14)
GCU 485, Gray, XFR/BANK/CDI,
010-01350-16 None
Unit Only (011-03582-16)
GCU 485, NVIS, 4 Button, Unit Only Garmin recommends this GCU 485 for
010-01350-20
(011-03582-20) Experimental Aircraft only.

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2.2.1 Available Equipment
Each of the following accessories are provided separately from the GCU 275/47X/485 LRU. A single
connector kit and mounting hardware is required to install the unit.

Table 2-2. GCU 275/47X/485 Connector Kits

Applicable Unit Item Garmin P/N

GCU 475
GMC 710 Connector Kit 011-01040-01
GCU 476
GCU 275
GCU 477
GCU 478 Jackscrew Connector Kit 011-01824-00
GCU 479
GCU 485

Table 2-3. GCU 275/47X/485 Mounting Hardware

Applicable Unit Item Garmin P/N

(only one is required)

GDU Mounting Hardware,

011-00821-00
0.080 ±0.005 Panel Thickness
GDU Mounting Hardware,
011-00821-01
0.125 ±0.005 Panel Thickness
GCU 475 GDU Mounting Hardware,
GCU 477 011-00821-02
GCU 478 0.090 ±0.005 Panel Thickness
GDU Mounting Hardware,
011-00821-03
0.100 ±0.005 Panel Thickness
GDU Mounting Hardware,
011-00821-04
0.050 ±0.005 Panel Thickness
Mounting Hardware, Captive Screw,
GCU 275 011-00821-31
0.045 to 0.160 Panel Thickness
GCU 479
None N/A
GCU 485

Table 2-4. GCU 476 Installation Rack

Applicable Unit Item Garmin P/N

GCU 476 GCU 476 Installation Rack 115-00736-00

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2.3 Installation Considerations
Fabrication of a wiring harness is required. Sound mechanical and electrical methods and practices are
required for installation of the GCU 275/47X/485.
2.4 Cabling & Wiring
Refer to the interconnect examples in Appendix C for wire gauge guidance.
In some cases, a larger gauge wire such as AWG #18 or #20 may be needed for power connections. If
using AWG #18 barrel contacts, ensure that no two contacts are mounted directly adjacent to each other.
This minimizes the risk of contacts touching and shorting to adjacent pins and to ground.
Ensure that routing of the wiring does not come in contact with sources of heat, RF or EMI interference.
Check that there is ample space for the cabling and mating connectors. Avoid sharp bends in cabling and
routing near aircraft control cables.

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2.5 HIRF/Lightning Protection and Electromagnetic Compatibility (EMC)
In order to maintain HIRF/Lightning protection and Electromagnetic Compatibility (EMC) between
equipment, the electrical equipment, supporting brackets, and racks shall be electrically bonded to the
aircraft’s main structure. Refer to SAE ARP 1870 section 5 when surface preparation is required to achieve
electrical bond. Techniques used to provide electrical bond should be robust so that the electrical bond for
the installed equipment is repeatable. Refer to Table 2-5 to determine the electrical bond between
equipment and local airframe structure.

Table 2-5. Electrical Bond

ICA Maintenance
Installation
Intervals
(direct current resistance
Unit (direct current resistance
from local structure to the
from local structure to the
equipment)
equipment)
GCU 475
GCU 476
≤ 20 milliohms ≤ 40 milliohms
GCU 477
GCU 478
GCU 275 ≤ 2.5 milliohms ≤ 5.0 milliohms
GCU 479 ≤ 2.5 milliohms ≤ 5.0 milliohms
GCU 485 ≤ 2.5 milliohms ≤ 5.0 milliohms

NOTE
The milliohm meter probe should be placed on areas free of non-conductive finish. The
front of the GCU 275/47X/485 is made of non-conductive finish and should not be used to
perform the electrical bonding measurement.

Compliance should be verified by measurement using a calibrated milliohm meter (that is capable of
accurately measuring the bonding requirement) or equivalent four wire method. Multi-meters are not
acceptable for making these measurements. There may be OEM-specific reasons for electrically isolating
equipment or having a higher bond resistance. These reasons should be rationalized upon installation
approval. In general, Garmin recommends that all Garmin Integrated Avionics System equipment be
electrically bonded.
The mounting allows the equipment to be electrically bonded, however additional bonding mechanisms
may be provided at the installation level with use of bonding straps or EMI fingerstock. The installation
design should be checked to verify that the electrical bond between the equipment being installed and
airframe is achieved. Remote equipment interfacing to the GCU 275/47X/485 should also be electrically
bonded, unless there are OEM-specific reasons for electrically isolating the remote equipment.

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 NOTE
The electrical bonding requirement for remote equipment electrically bonded to the GCU
275/47X/485 shall not be greater than the GCU 275/47X/485 electrical bonding
requirement.

Electrical bonding check must be made with the harness disconnected during the test so that the chassis
bond is not masked by the bond provided by the shielded harness. It is preferable to disconnect the harness
without removing the unit from the mount. Perform the following procedure if the unit is required to be
removed due to access constraints:

NOTE
The front of the GCU 275/47X/485 is made of non-conductive finish and should not be
used to perform the electrical bonding measurement.

1. Disconnect the harness from the unit.

2. Install the unit to the mount.
3. Perform electrical bond measurement.
4. If electrical bond is acceptable then reconnect the harness/install the unit. No additional
electrical bond checks are required after it is re-installed with the harness connected. If the bond
check was unacceptable then improve or re-work the installation so that the bond check is compli-
ant.
An equivalent OEM procedure may also be substituted for the above. An electrical bonding check may be
required on every installation or less frequently (e.g. every 5 aircraft), as determined by the OEM based on
their methods and control for implementing electrical bonds.

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2.6 Cooling Air
Cooling is not required for the GCU 275/47X/485. Refer to the G1000 System Installation manual, Garmin
part number 190-00303-00, for information on cooling requirements.
2.7 Mounting Requirements
2.7.1 GCU 275/475/477/478
The mounting hardware (011-00821-XX, used in the installation of the GCU 275, 475, 477, and 478) is
designed to accommodate various panel thickness (see Section 2.2.1.1). The socket (see Figure 2.1) can be
attached by using a rivet or screw. If using rivets, the rivet should be 1/8" flat head 100° countersunk solid
rivet. If using screws, the screw should be #4-40 flat head 100° countersunk screws with standard hex nuts
on the back. If screws are used, thread locking compound (Loctite or equivalent) or a self locking nut with
a nylon locking feature should be used. The specified screws and rivets are designed to provide a flush
front surface. See Appendix B for the appropriate Panel Cutout.

Figure 2-1. GCU 275, 475, 477, and 478 Socket

2.7.2 GCU 479 and GCU 485

The GCU 479 and GCU 485 pawl-latch mounting hardware is designed to accommodate various panel
thickness from 0.75" to 0.140" and require no additional mounting hardware.
Refer to Appendix B for the location and detail of the pawl-latch fasteners and for the GCU 479 and
GCU 485 Panel Cutout.

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2.7.3 GCU 476
The GCU 476 is to be mounted using the GCU 476 Unit Rack, see Figure 2-2. Aircraft manufacturer must
fabricate any additional mounting equipment needed, use outline and installation drawings in Appendix B
for reference.

Figure 2-2. GCU 476 Unit Rack

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3 INSTALLATION PROCEDURE
3.1 Unpacking Unit
Carefully unpack the equipment and make a visual inspection of the unit for evidence of damage incurred
during shipment. If the unit is damaged, notify the carrier and file a claim. To justify a claim, save the
original shipping container and all packing materials. Do not return the unit to Garmin until the carrier has
authorized the claim.
Retain the original shipping containers for storage. If the original containers are not available, a separate
cardboard container should be prepared that is large enough to accommodate sufficient packing material to
prevent movement.

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3.2 Wiring Harness Installation
Allow adequate space for installation of cables and connectors. The installer shall supply and fabricate all
of the cables. All electrical connections are made through a 15-pin D subminiature connector. Section 4
defines the electrical characteristics of all input and output signals. Required connectors and associated
hardware are supplied with the connector kit.
See Appendix C for examples of interconnect wiring diagrams. Construct the actual harnesses in
accordance with the aircraft manufacturer authorized interconnect standards.

Table 3-1. Pin Contact Part Numbers

15 pin D-Subminiature connector (P4751)

Manufacturer
(Note 1) 18-20 AWG
22-28 AWG
(Power Only)
Garmin P/N 336-00044-00 336-00021-00
Military P/N N/A M39029/58-360

Table 3-2. Recommended Crimp Tools

18-20 AWG 22-28 AWG

Manufacturer Hand Insertion/ Insertion/
(Note 1) Crimping Tool Positioner
Extraction Tool Positioner Extraction
(Note 3)
(Note 2) Tool
Military P/N M22520/2-01 N/A M81969/1-04 M22520/2-09 M81969/1-04
Positronic 9507 9502-11 M81969/1-04 9502-3 M81969/1-04
AMP 601966-1 N/A 91067-1 601966-6 91067-1
Daniels AFM8 K774 M81969/1-04 K42 M81969/1-04
Astro 615717 N/A M81969/1-04 615725 M81969/1-04

1. Non-Garmin part numbers shown are not maintained by Garmin and consequently are subject to change
without notice.
2. Extracting the #18 and #20 contacts requires that the expanded wire barrel be cut off from the contact. It
may also be necessary to push the pin out from the face of the connector when using an extractor due to
the absence of the wire. A new contact must be used when reassembling the connector.

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3.3 Backshell Assembly
The GCU 47X connector kit includes one Garmin backshell assembly. Garmin’s backshell gives the
installer the ability to easily terminate shield grounds at the backshell housing using the Shield Block
grounding kit. To assemble the GCU 475 and 476 backshell, refer to instructions provided in the Shield
Block Installation Instructions, Garmin part number 190-00313-09. To assemble the GCU 275, 477, 478,
479, and 485 backshell, refer to instructions provided in the Jackscrew Backshell Installation Instructions,
Garmin part number 190-00313-11.
3.4 Unit Installation
3.4.1 GCU 275, 475, 477, and 478
The GCU 475, 477, and 478 are installed by holding the unit flush with the instrument panel. The locking
studs should be orientated with the alignment marks in the vertical position for installation. A 3/32" hex
drive tool is then used to turn each of the four locking sockets ¼ turn clockwise. When locked, the
alignment marks are in the horizontal position.

NOTE
The GCU 275 uses captive screws and do not have alignment marks. The same
3 32” hex drive tool is used to turn each of the four captive screws clockwise until tight
(20 +/-2 in-lbs).

Figure 3-1. GCU 475, 477, and 478 ¼ Turn Fastener

3.4.2 GCU 476

The GCU 476 is installed by gently pushing the unit into the rack. A 3/32" hex drive tool is then used to
turn the jack screw clockwise until it is firmly seated into the rack, ensuring jack screw is not
over-tightened.

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3.4.3 GCU 479 and GCU 485
1. Ensure the pawl latch fasteners are fully retracted and in the horizontal position.
2. Hold the unit flush with the instrument panel.
3. Using a 3/32” hex drive tool turn each of the two pawl latches clockwise unit tightened to
20 +/-2 in-lbs. When tightened, the pawl latches are in the vertical position.

CAUTION
To remove the GCU 479 or the GCU 485 from the instrument panel turn each of the two
pawl latches counterclockwise, not exceeding 15 in-lbs of torque.

Figure 3-2. GCU 479 and GCU 485 Pawl Latch

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3.5 Post Installation Configuration & Checkout

NOTE
The GCU 275/47X/485 does not provide valid outputs until the aircraft post installation
configuration procedures are completed.

The GCU 275/47X/485 must be installed with a Garmin Integrated Flight Deck and have FAA approved
configuration data. The GCU 275/47X/485 serves as the user interface for the installer configuring the
Garmin Integrated Flight Deck. For actual aircraft installation/checkout, use only aircraft manufacturer
approved checkout procedures.
3.6 Continued Airworthiness
Maintenance of the GCU 275/47X/485 is “on condition” only. For regulatory periodic functional checks,
refer to approved aircraft maintenance manuals or manual supplements for actual aircraft maintenance
requirements.
3.6.1 Electrical Bonding
There are regulatory requirements, at the aircraft level, that specify continued airworthiness for HIRF and
lightning protection ref, 14CFR 2X.1529, AC20-136A section 8, AC20-158 section 11. Therefore aircraft
maintenance and inspection must take into account that the HIRF and lightning protection continues to be
effective throughout the service of the aircraft. The following should be considered for the aircraft
maintenance and inspection requirements to maintain HIRF/lightning protection and general EMC for
Garmin Integrated Aviations System installations. The inspection interval should be decided by the OEM
based on their processes and methods to achieve the protection. Intervals coinciding with other scheduled
maintenance will have the least impact.
For a typical metallic aircraft, the electrical bonding maintenance requirement for the GCU 47X is
40 milliohms (5.0 milliohms for the GCU 275, GCU 479, and GCU 485). This value may be different for
aircraft constructed of composite material.
1. Conduct a visual inspection (look for signs of wear, deterioration, and damage) to check that
grounding and shielding integrity is maintained. Check for:
a) Integrity of shield terminations, wiring, wire attachments, grounding mechanism (terminal
lugs, ground studs, ground blocks, etc.), connectors, and backshells
b) Signs of corrosion on equipment, racks, aircraft structure relied upon for ground, and
connectors, backshell, and wire attachment
2. Electrical bonding may deteriorate over time with environmental conditions like vibration,
humidity, etc. and may not be visually evident. In order to maintain installation HIRF and
lightning immunity requirements, verify the integrity of the electrical bond by performing
electrical bonding test for each appliance, per Section 2.5. If the resistance is higher, re-work
equipment racks/appliance and complete electrical bonding test based on installation
requirements. Interfacing equipment should also be checked for the appropriate electrical bond.

Any appliances that are intentionally isolated for protection should be checked to ensure this isolation is
maintained.

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4 SYSTEM INTERCONNECTS
4.1 Pin Function List
4.1.1 J4751

Figure 4-1. View of J4751 connector from the back of unit

Table 4-1. J4751 Pin List

Pin Pin Name I/O

1 RS-232 OUT 1 Out
2 RS-232 IN 1 In
3 RS-232 OUT 2 Out
4 RS-232 IN 2 In
5 POWER GROUND --
6 SIGNAL GROUND --
7 AIRCRAFT POWER 1 In
8 SIGNAL GROUND --
9 AIRCRAFT POWER 2 In
CONTROL UNIT REMOTE POWER OFF (GCU 475/476/477/478/479 Only) In
10
RESERVED (GCU 275 and GCU 485) --
11 LIGHTING BUS HI In
12 LIGHTING BUS LO In
13 RESERVED --
14 RESERVED --
15 POWER GROUND --

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4.2 Power
4.2.1 Power Functions
This section covers the power input requirements.

Table 4-2. Aircraft Power

Pin Name Connector Pin I/O

AIRCRAFT POWER 1 J4751 7 In
AIRCRAFT POWER 2 J4751 9 In
POWER GROUND J4751 5 --
POWER GROUND J4751 15 --

AIRCRAFT POWER 1 and AIRCRAFT POWER 2 are “diode ORed” to provide power redundancy.

Table 4-3. Remote Power Off (GCU 475/476/477/478/479 Only)

Pin Name Connector Pin I/O

CONTROL UNIT REMOTE POWER OFF J4751 10 In

This input is used to power down the GCU 47X, by a remote source. An input voltage between 6.5 Vdc
and 33 Vdc will power-off the GCU 47X. An input voltage of 3.5 Vdc or less will allow the GCU 47X to
power on.

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4.3 Serial Data
4.3.1 Serial Data Electrical Connections

Table 4-4. RS-232

Pin Name Connector Pin I/O

RS-232 OUT 1 J4751 1 Out
RS-232 IN 1 J4751 2 In
RS-232 OUT 2 J4751 3 Out
RS-232 IN 2 J4751 4 In
SIGNAL GROUND J4751 6 --
SIGNAL GROUND J4751 8 --

The RS-232 outputs conform to EIA Standard RS-232C with an output voltage swing of at least ±5V when
driving a standard RS-232 load.
4.4 Lighting

Table 4-5. Lighting Bus

Pin Name Connector Pin I/O

LIGHTING BUS HI J4751 11 In
LIGHTING BUS LO* J4751 12 In

* Only required for AC lighting bus installations.

The GCU 275/47X/485 can be configured to track a 28 Vdc, 14 Vdc, 5 Vdc, or 5 Vac lighting bus using
these inputs. The GCU 275/47X/485 can also automatically adjust for ambient lighting conditions based
on photocell input. GCU 475, GCU 476, GCU 479, and GCU 485 units with software version 3.00 and
later can be configured to adjust the lighting based on a 10 Hz periodic lighting message from the GDU
units. GCU 275, GCU 477, and GCU 478 units with software version 2.00 and later can be configured to
adjust the lighting based on a 10 Hz periodic lighting message from the GDU units.

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APPENDIX A GCU 475 (011-01054-X0 ONLY) AND 476 (011-01237-X0
ONLY) BOOT BLOCK UPLOADING INSTRUCTIONS

NOTE
This appendix only applies to the GCU 475 part numbers 011-01054-X0 and GCU 476
part numbers 011-01237-X0).
A.1 Introduction
This appendix contains instructions on how to upgrade boot block software for the GCU 475 and 476. Boot
block version 3.01 is required for GCU 475 Software Version 3.00 or later. Boot block version 3.01 is
required for GCU 476 Software Version 3.01 or later.
A.2 Determining Current Boot Block
1. Ensure the Garmin Integrated Flight Deck is powered off.
2. Insert the airframe specific approved software loader card (containing GCU software version 3.00
or later for the GCU 475, or 3.01 or later for the GCU 476) into the top slot of the PFD.
3. While holding the ENT key on the PFD, restore power to the PFD.
4. When the words appear in the upper left corner of the
PFD, release the ENT key.
5. Press the CLR key at the “DO YOU WANT TO UPDATE SYSTEM FILES?” prompt.
6. Repeat step 3 and 4 for the MFD.
7. Restore power to all remaining LRUs.
8. On the MFD use the FMS knob to highlight ‘GCU’ on the System Status page.

Figure A-1. System Status

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 9. On the PFD use the FMS knob to turn to the Software Upload page.
10. Use the FMS knob to highlight GCU software.

Figure A-2. GCU Software

11. Press the LRU softkey and highlight ‘GCU-PFD1’.

12. Press the ENT key to begin loading software.
13. The boot block version should now appear on the MFD.
14. If the GCU boot block version is 3.00 or earlier press the CANCEL softkey on the PFD and select
‘YES’ at the prompt. Continue to Section A.3 for instructions on loading GCU boot block version
3.01.

NOTE
If the GCU boot block version is 3.01, do not cancel the software upload.

A.3 Loading Boot Block Version 3.01

1. Remove power from the PFD only.
2. Insert the GCU boot block version 3.01 loader card into the top slot of the PFD.
3. While holding the ENT key on the PFD, restore power to the PFD.
4. When the words appear in the upper left corner of the
PFD, release the ENT key.
5. Use the FMS knob to turn to the Software Upload page on the PFD.
6. Verify ‘GCU Boot Block 3.01’ appears in the File List.
7. Verify ‘GCU’ appears in the LRU window.
8. Press the FMS knob to highlight ‘GCU Boot Block 3.01’.
9. Press the LOAD softkey.
10. Press the ENT key at the “BEGIN FILE UPLOAD?” prompt.

CAUTION
Do not turn power off or cancel the software upload while the boot block is
loading.

11. Confirm update completion and press the ENT key.

12. On the MFD use the FMS knob to turn to the System Status page.

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 13. Highlight ‘GCU’.
14. Verify ‘G1000 GMC710/GCU 475’ or ‘G1000 GCU 476’ is being reported in the description field.
15. Power down the Garmin Integrated Flight Deck.
16. Remove the GCU boot block version 3.01 loader card form the PFD.
17. Continue to Section A.4.
A.4 Loading GCU Software (only if GCU software was cancelled in Section A.2)
1. Insert the airframe specific approved software loader card (containing GCU 475 software
version 3.00 or later, or GCU 476 software version 3.01 or later) into the top slot of the PFD.
2. While holding the ENT key on the PFD, restore power to the PFD.
3. When the words appear in the upper left corner of the
PFD, release the ENT key.
4. Press the CLR key at the “DO YOU WANT TO UPDATE SYSTEM FILES?” prompt.
5. Repeat step 2 and 3 for the MFD.
6. Restore power to all remaining LRUs.
7. On the PFD use the FMS knob to turn to the Software Upload page.
8. Use the FMS knob to highlight GCU software.

Figure A-3. GCU Software

9. Press the LOAD softkey.

10. Press the ENT key at the “BEGIN FILE UPLOAD?” prompt.
11. Confirm update completion and press the ENT key.

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-1 GCU 275 (011-01983-01 and 011-01983-2X) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-2 GCU 475 (011-01054-X0, 011-04475-00) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-3 GCU 476 (011-01237-X0, 011-04476-00) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-4 GCU 477 (011-01428-X0) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-5 GCU 478 (011-01757-X0) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-6 GCU 479 (011-04048-00) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-7 GCU 485 (011-03582-XX) Cutout Drawing (Not To Scale)

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-8 GCU 275 (011-01983-01 and 011-01983-2X) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-9 GCU 475 (011-01054-X0 only) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

4.01 101.9
.45 11.3

2.31 58.8

1.27 32.3 NOTES:

1. DIMENSIONS: INCHES[mm]
2. DIMENSIONS ARE SHOWN FOR REFERENCE ONLY.

.20 5.1

FRONT SURFACE
OF PANEL

2.45 62.2
4.90 124.5
2.37 60.2
.06 1.5

1.93 48.9
1.52 38.5
1.60 40.6

3.75 95.3

1.53 38.7

.40 10.2 .10 2.5

.34 8.6
1.39 35.2

Figure B-10 GCU 475 (011-04475-00 only) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-11 GCU 476 (011-01237-X0, 011-04476-00) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-12 GCU 477 (011-01428-X0) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-13 GCU 478 (011-01757-X0) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-14 GCU 479 (011-04048-00) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-15 GCU 485 (011-03582-XX) Outline Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-16 GCU 275 (011-01983-01 and 011-01983-2X) Installation Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-17 GCU 475 (011-01054-X0, 011-04475-00) Installation Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-18 GCU 476 (011-01237-X0, 011-04476-00) Installation Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-19 GCU 477 (011-01428-X0) Installation Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-20 GCU 478 (011-01757-X0) Installation Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-21 GCU 479 (011-01757-X0) Installation Drawing

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APPENDIX B OUTLINE AND INSTALLATION DRAWINGS

Figure B-22 GCU 485 (011-03582-XX) Installation Drawing

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APPENDIX C INTERCONNECT EXAMPLE

Figure C-1 GCU 275/47X/485 Example Interconnect

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