Parts Manual 20kva DSE 7310
Parts Manual 20kva DSE 7310
Generator Set
V2403−M−E3BG Engine with PC1.1, DSE7310, and
ComAp MRS16 Controls
C20D5R
English
Original Instructions 9-2019 A050N368 (Issue 2)
Publication A050N368 Parts Manual
Issue 2 − 9-2019 Model: C20D5R
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Service Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Coolant Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Oil Pump − Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Alternator Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Excitation Boost Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Skid Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Enclosure Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
I/O Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Ground Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Safety Precautions
The following symbols are used in Cummins manuals to alert users to the potentially dangerous conditions
relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Model Identification
This manual covers generator set models produced under the Cummins brand name.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your generator set information in the spaces below.
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
MR Mains Returned
CAN Controlled Area Network
MST Mains Sensing Transformer
CB Circuit Breaker
MSU Mains Sensing Unit
CCA Cold Cranking Amps
MV Medium Voltage
CHP Combined Heat and Power
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current OD Outside Diameter
Deg Degree oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
PF Power Factor
ECM Engine Control Module Ph Phase
EFC Electronic Fuel Control PFC Power Factor Controller
EIT External/Internal Tooth PLC Programmable Logic Controller
EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator
EMF Electromotive Force PRP Prime Power Rating
EPROM Erasable Programmable Read PSU Power Supply Unit
Only Memory PT/CT Potential Transformer/Current
EPU Engine Protection Unit Transformer
ET External Tooth PTC Power Transfer Control
FAE Full Authority Engine QCC Quadrature Current Control
FSS First Start Sensor
RFI Radio Frequency Interference
GCP Generator Control Panel RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
HMI Human/Machine Interface RTD Resistance Temperature Detector
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With
Labels
2
1 24
3
4 5
6 7
8
9
10
11 12 13
14
15 21
16 17
20
23
18 19
22
26
25
27
28 29 30 31
N L1 L2 L3
Labels
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Service Consumables
Ref.
Page No. Part No. Description Qty
23 A050B234 Filter, Air 1
23 0140−4046 Element, Replacement 1
Engine
Accessories
5
2
1
4
7 6
Engine Accessories
Coolant Heater
6
11
13
7
3
12
5
10
4 1
2
15
8
14
Coolant Heater
Oil Pump
10
7
14
13
11 4
12 3
5
6
2
Oil Pump
5
3
7
1
8
4
9 10
Alternator
P1 − 1 Bearing
15
16
17
14
18
13
19 2
20
1
8 18
5
7 4
6
3
9
10
22
25
12
23
24 11
Alternator − P1 − 1 Bearing
Continued...
Alternator − P1 − 1 Bearing
Alternator Fasteners
1
2
3
Air Filter
7 6
Fuel System
20
16
23
6
22
14
15
17 9 21
18
25
24
1
5
19
10
13
3 2 11 12
8
Fuel System
Fuel System
Bund Sensor
Fuel Filter
9
5
7
8
10 2 1 3
Fuel Filter
Cooling System
32 16 24 22 21 30 10
17
11
29
13
21
18
20
14 30
25 31
19 26
12 23 28
9
15
1 34 5 27 33 2 3 4 28
Cooling System
Skid
7
6
5
9 3
8
4
12
1
10
11
Skid Base
5 3
4 8
14
1 10
12
13
2
11
7
9
15
Fuel Tank
6 9
8
7 4 5
11
10
3
2
12
13
Battery
Enclosure
4
6
5
Enclosure Assembly
39
7 34
39 39
33 10
39 18
22
12
32
43
3
39
34
35
36
25
4
39
34 26
1 9 11
35 39
36 34 34
35 41 35
40 16
36
11 17 29 31
36 20 37
39 13 6
5
14
26
11
8
24
42 28
39
34
35
36
11
11 27 26
39 2
26 34 23 46
46 29 19
35 38 11
15 36 44 26 21
Enclosure Assembly
Insulation
13
17
4
18
14 3
16
10
12
15
20
1
19
11
Harness Installation
1
3
1
2 7 6 17 5
8 18 12 13 19 20 15 14
22
9 21 16
23
10 24
11
25
7
11
19 8
3
11
19
1
11
5 19
11
4 19
11
19
2 6
11 11
10 9 11 19 19
12
13
20
14
16
15
18 17
Control Box
8 1 4 5
10 10 10 10
3
2
10
9
13
11
12
7
6 10
10
Control Panel
1
2 7 6 5
27 28
29
17
30
31
4
19 20
12 13 14 16 15
26
21
18
8 22
23
9 24
10
25
11
Control Panel
Control Box
8 1 4 5
10 10 10 10
3
2
10
9
13
11
12
7
6 10
10
11 12 13 28 29 30 15 14
7
19 18
20 17
8 21
10
22
28
4
27
26
2
27
26
6
27
26
5
7 27
27 26
3 26
27
26
Control Box
7 1 9 3 4
10 2 10 10 10 10
13
12 11 10 10
5 6
Receptacle
1
10
2 7
8
6
9
3
8
6
9
4
9
5
Battery Charger
1
I/O Card
4
3
2
Ground Strap
(Illustration #1)
3
4
5
3
2 4
5
3
4
5
6
7
2
3
4
5
1
1
4
5
6
7
1
View F
3
2
Circuit Breaker
12 16
13 12
9
16
7
11 16
8
1
10
14
15
3 6
4 5
Lead
1
2
3
4
7
5
7 10
11 2
8
9
2
1
6
11
8
4
13 4
12
Oil Pan
7 1
5
4
3
6 2
4
3
Cylinder Head
2
7
3
1
4
7
3
7
Gear Case
14
6 12
13
17 3 3
16
15
19
18
10
11 9
5
4
8
7 1
2
2
8
Head Cover
8 5
1 4
6
8
3 7
2 9
5
10
11
12
Oil Filter
2
3
Oil Pump
3
1
2
7 9
5
6
4
8
1
17
14 18 3
17
16
15 18
14
11 13 19
10 15
12
19
19
10
8 11
9
3
3 1
5
6
4
1
18 4 2 21
8
6 9
3
4 4
6 16
5
7 16
10
17
7
15 17
15
11 20 16 3
14 13 17
12 Fig. on Page 81
12
15
Flywheel
7 8
5
6
4
2 8
1
3
7
2
4
5
11
7
10
9
Idle Apparatus
7 5
3
1
2
4
Injection Pump
1
6
6 2
4
3
5
Governor
3
7
5
4
6
16
12 15
7
14
6 16
10 11
8
5
9
1 3
13
2
4
7 8 13
6 12
11
10
15
5 14
2
3
4
Fuel Filter
20
18
16 3 6 19
23 2
5
4
15 7
17 12
14 22
13
10 21
9 20
2 11
1
23
8
22
1 3
4
8
6 7
10
9 4
5
3
24
14
2 19
1 20
15
17
16
21
22 12
19
18
25
13
11
23
Plug
12 1 2
14 16
13
15 16
3
10
2
11
9
8
4
7
5
Water Pump
7 11
Radiator
5 3
4
2
1
4
12
10
8
11
7
10
9
Water Pipe
3
1
Fan
Reserve Tank
2 2
3 1
6
5
7
6 4
11
4 13 9
13 5
6 12
7 13 10
13 5
13 13
6
6
13
13 14
2 1
12 10
5
8 3
9
11
Inlet Manifold
2
1
Exhaust Manifold
3
4
Oil Cooler
1
3
4 5
1 2
Label
Topical Index
A E
Adapter, Oil Drain, 15 Element, Replacement, 23
Alarm, Audible, 47 , 51 Enclosure, Genset, 36
Alternator − UC274 − 1 Bearing, 4 Pole, 19 , 20 Engine, 11
Engine − Complete, 11
B Engine Accessories, 11
Battery, 35 , 45 , 51 , 63 , 65 , 66
Block, Terminal, 55 F
Box, Auxiliary, 16
Fasteners, Alternator, 21 , 22
Box, Connection, 69
Box, Contro, 55 Filter, Air, 23
Index (Continued)
I Pump, Sump, 15
Insulation, Enclosure, 41
Insulation, Exhaust, 36 R
Isolator, Vibration, 32 Radiator, 31
Rail, Terminal, 47 , 57
K Relay, 55 , 57
Relay, Ground Fault, 55
Kit, Exhaust, 39
Kit, Insulation, 39
S
L Sensor, Fluid Level, 11 , 31
Sensor, Magnetic Pickup, 11
Labels, 7
Service Consumables, 8
Latch, 49 , 52 , 58
Skid, Base, 32
Lead, Power, 70 , 71 , 72
Strap, Electrical, 63 , 65 , 66
Support, Cable, 47 , 57
M Support, Engine, 31
Module, Control, 51 Support, Frame, 69
Module, Regulation Control, 42 Switch, Bund, 26
Module, Suppression, 42 Switch, Emergency Stop, 59
Mount, Anitvibration, 69 Switch, Float, 34
Mount, Antivibration, 31 Switch, Selector, 47 , 51
P T
Paint and Thread Sealant, 8 Tank, Fuel, 32 , 34
Panel, Enclosure, 39 Transformer, Current, 45 , 51 , 55
Panel, Output Box, 59 Trunking, Cable, 47 , 57
Pipe, Exhaust, 39
Plate, Control Back, 49 , 52
Pump, Electric, 16
V
Pump, Fuel, 11 , 25 Valve, Shutoff, 13
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page