PAGE

SECTION 1: IMPORTANT INFORMATION 1-1

SECTION 2: SPECIFICATIONS/COMPONENT IDENTIFICATION 2-1

A. TECHNICAL SPECIFICATION 2-2

SECTION 3: INSTALLATION PROCEDURES 3-1

A. DIMENSION CLEARANCES 3-1

B. MACHINE FOUNDATION 3-2
C. MOUNTING BOLT INSTALLATION 3-2
D. DRAIN CONNECTION 3-4
E. ELECTRICAL INSTALLATION 3-5
F. WATER CONNECTION 3-6
G. STEAM CONNECTION 3-7
H. EXTERNAL CHEMICAL SUPPLIES 3-7
I. ELECTRICAL CONNECTIONS 3-8
J. CONTROL FUNCTION TEST 3-9
K. THEORY OF OPERATION 3-9

SECTION 4: OPERATING INSTRUCTIONS 4-1

SECTION 5: MAINTENANCE 5-1

SECTION 6: DECOMMISSIONING 6-1

SECTION 7: TROUBLE SHOOTING 7-1

SECTION 8: PARTS LIST

 Anyone operation or servicing this machine must follow the safety rules in this manual.
Particular attention must be paid to the DANGER, WARNING, and CAUTION blocks which
appear throughout the manual

The lightening flash and arrowhead within the triangle is a warning sign alerting
you of the presence of dangerous.

The exclamation point within the triangle is a warning sign alerting you of
important instructions concerning the machine.

This warning symbol alerts you to the presence of possible dangerous drive
mechanisms within the machine. Guards should always be in place when the
machine is in operation.

This warning symbol indicated the presence of possibly dangerous chemicals.

Proper precautions should be taken when handling corrosive or caustic material.

This warning symbol indicated the presence of hot surfaces that could cause serious
burns. Stainless steel and steam lines can become extremely got and should not be
touched.

This warning symbol indicates the presence of possible dangerous pinch – points.
Moving mechanical parts can crush and / or sever body parts.

Before servicing any equipment, make certain it is disconnected from the electrical
power source. Never allow operation of the machine when any safety device is
malfunctioning. Never bypass safety devices.
IMPORTANT INFORMATION

SECTION 1
IMPORTANT INFORMATION
The SOFTMOUNT line is the professional fixed mount washer – extractor series of
machines. It is an open pocket washer – extractor with a large and unloading. It has been developed
for the in premise market, and is suitable for commercial laundries, hotel and other places where
laundry might be processed.
The design allows for top performance at lowest possible operation cost and investment.
The flexible electronic control center ensures that maximum productivity is obtained.
The SOFTMOUNT Series utilizes high quality material, such as 304 (18/8) stainless steel in
vital parts in contact with the wash solution. It has a stainless steel cabinet for long life with easily
removable panels.
The key advantages of this series are the simplicity of the microprocessor and the electronic
AC drive system, which utilizes only one motor. The system allows for washing and extraction at
suit any textile fiber used today and tomorrow. The high speed final extraction saves time and
energy in the finishing operation.
A multi compartment supply dispenser for powder and liquid detergents is standard and
machine is designed to accept the connection of 4 chemical lines and pumps.

SAFETY CHECK LIST

Before Initial start up of a washer – extractor perform the following safety check:
A. Make sure all electrical and plumbing connections have been made in accordance with
applicable codes and regulations.
B. Make sure the machine is grounded electrically.
C. Make sure the machine has flexible water fill and drain connections of the correct size, length
and type, with no kinks, and that they are securely attached and/or clamped.
Before machine is placed in operation, the door safety interlock must be checked for proper
operation as follows:
A. When the washer is energized electrically and in operation, the loading door must be locked in
the closed position. Verify this by attempting to open the loading door when the machine is
operating. If necessary, check the door safety interlock and sensors for proper operation.
Consult the service manual, or call a qualified service technician if necessary.
B. When the washers loading door is open, it should not be possible to start the machine. Verify
this by attempting to start the washer with the door open. Also, close the door without locking
it and verify. That it is not possible to start the machine with the door not locked. If necessary,
check the door lock sensors for proper operation. Consult the service manual, or call a qualified
service technician. If additional information is required, contact your local distributor or call
the manufacturer of the machine

1-1
IMPORTANT INFORMATION

Before servicing any equipment, make certain it is disconnected from the

electrical power source. Never allow operation of the machine when any safety
device is malfunctioning. Never bypass safety devices.

Never insert hands or objects into basket until it has completely stopped. Doing
so could result in serious injury.

To provide personal safety and keep the machine in proper working order, follow all
maintenance and safety procedures presented in this manual. If questions regarding safety arise
contact the factory immediately.
Use factory authorized spare parts to avoid safety hazards.

OPERATOR SAFETY

To ensure the safety of machine operators the following maintenance checks must be
performed daily.
1. Prior to operating the machine, verify that all warning signs are present and legible. Missing or
illegible signs must be replaced immediately. Make certain that spares are available.
2. Check door interlock before starting operation of the machine, see safety checklist.
3. Do not attempt to operate the machine if any of the flowing conditions are present.
a. The door does not remain securely locked during the entire cycle.
b. Excessively high water level is evident.
c. Machine is not connected to a properly grounded circuit.

Do not bypass any safety devices in the machine.

Never operate the machine with a bypassed or disconnected out – of – balance

switch. Operating the machine with severe out – of – balance loads could result
in personal injury and serious equipment damage.
Do not place volatile or flammable fluids in any machine. Do not clean the
machine with volatile or flammable fluids such as acetone, lacquer thinners,
enamel reducers, carbon tetrachloride, gasoline, benzene, naphtha, etc. Doing so
could result in serious personal injury and/or damage to the machine.

Safe Operation Environment

Safe Operation Environment Safe operation requires an appropriate operating environment
for both the operator and the machine. If questions regarding safety arise, contact the factory.

Environmental Conditions
1. Ambient temperature.
Water in the machine will freeze at temperatures of 32 °F (0 °C) or below. Temperatures above
120 °F (50 °C) will result in more frequent motor overheating and, in some cases, malfunction

1-2
IMPORTANT INFORMATION

or premature damage to solid state devices that are used in the machines. Special cooling
devices may be necessary.
2. Humidity.
Relative humidity above 90% may cause the machine’s electronics or motors to malfunction or
may trip the ground fault interrupter. Corrosion problems may occur on some metal
components. If the relative humidity is below 30% belts and rubber hose leaks, with adjacent
electrical equipment.
3. Ventilation.
The need for make – up air openings for such laundry room accessories as dryers, ironers,
water heaters, etc. must be evaluated periodically. Louvers, screens, or other separating
devices may reduce the available air opening significantly.
4. Radio Frequency Emissions.
A filter is available for machines in installations where floor space is shared with equipment
sensitive to radio frequency emissions. All machined that are shipped to CE countries are
equipped with this filter and comply with the EMI regulations.
5. Elevation.
If the machine is to be operated at elevations over 3280 feet (100 meter) above sea level, pay
special attention to water levels and electronic settings (particularly temperature) or desired
result may not be achieved.
6. Chemicals.
Keep stainless steel surfaces free of chemical residues to avoid corrosion.
7. Water damage.
Do not spray the machine with water. Short circuiting and serious damage may result. Repair
immediately all seepage due to faulty gaskets, etc.

Replace all panels that are removed to perform service to perform service and
maintenance procedures. Do not operate the machine with missing guards or with
broken or missing parts. Do not bypass any safety devices.

Machine Location
1. Foundation. The concrete floor must be of sufficient strength and thickness to handle the floor
loads generated by the machine at high extract speeds.
2. Service/Maintenance Space. Provide sufficient space to allow comfortable performance of
service procedures and routine maintenance. This is especially important in connection with
machine equipped with AC inverter driver. Consult installation instructions for specific details.

Input and output services

1. Water pressure.
Best performance will be realized if water or provided at a pressure of 30 – 87 psi (2 – 6 bar).
Although the machine will function properly at lower pressure, increased fill time will occur.
Water pressure higher than 120 psi (8.0 bar) may result in damage to machine plumbing.
Components failure (s) and personal injuries.

1-3
IMPORTANT INFORMATION

2. Optional Steam heating pressure.

Best performance will be realized if steam pressure is provided at a pressure of 30 – 80 psi (2 –
5.5 bar). Steam pressure higher than 125 psi (8.6 bar) may result in steam components and may
cause personal injuries. For machines equipped with optional steam heat, install piping in
accordance with approved commercial steam
3. Drainage System.
Provide drain lines or trough large enough to accommodate the total quantity of water that
could be dumped if all machines on the site drained at the same time from the highest attainable
level. If drain troughs are used, they should be covered to support light foot traffic.
4. Power.
For personal safety and for proper operation, the machine must be grounded in accordance with
state and local codes. The ground connection must be to a proven earth ground, not to conduits
or water popes. An easy access disconnect switch should be provided

Ensure that a ground wire from a proven earth ground is connected to the ground lag in the
electrical junction box on this machine. Without proper grounding personal injury form electrical
shock could occur and machine malfunctions may be evident. Computer controlled machines must
have a proper ground to prevent computer malfunctions.

Always disconnect power and water supplies before a service technician performs
any service procedure. Where applicable, steam and/or compressed air supplies
should also be disconnected before service is performed

AC Inverter Drive
Machines equipped with AC drives require special attention with regard to the operating
environment.
1. An especially dusty or linty environment will require more frequent cleaning of the AC drive
cooling fan filter and of the AC drive itself.
2. Power line fluctuations from sources such as an interruptible power supplies (UPS) can
adversely affect machines equipped with the AC drive. Proper suppression devices should be
utilized on the incoming power to the machine to avoid problems.
3. A clean power supply free from voltage spikes and surges is absolutely essential for machines
equipped with the AC drive. Nonlinear inconsistencies (peaks and valleys) in the power can
cause the AC drive to generate nuisance errors. If voltage is above 230V for 200V installations
or above 440V for 400V installations, a buck/boost transformer is recommended. If voltage is
above 240V or 480V, a buck/boost transformer is required unless the factory advises
differently.
4. Sufficient space to perform service procedures and routine preventive maintenance is especially
important for machines equipped with AC drives.

Machinery Misuse
Even though this machine is an atmospheric vessel, never use it for any purpose other than
washing fabrics.
1. Never wash petroleum – soaked rags in the machine. This could result in an explosion.

1-4
IMPORTANT INFORMATION

2. Never wash machine parts or automotive parts in the machine. This could result in serious
damage to the basket.
3. Never stone wash in the machine. It could wear the basket and serious damage might occur to
the machine.
4. Never use the machine for dying and with harsh chemicals that can cause corrosion and other
health hazards.
5. Never allow children to play on or around this machine become trapped in the machine. Do not
leave children unattended while the machine door is open. These cautions apply to animals as
well.

In case of deterioration products (ISO14001)

1. The defective products or parts can be sold to increase the financial value.
2. The defective products able to separate into parts and bring the materials which can convert
into new functional products.
3. The defective products can be reused by repairing and making the products is in good
condition.

1-5
SPECIFICATION/COMPONENT IDENTIFICATION

SECTION 2
SPECIFICATIONS / COMPONENT IDENTIFICATION
DELIVERY INSPECTION
Upon delivery, visually inspect crate, protective cover, and unit for any visible shipping
damage. If the crate, protective cover, or unit are damaged or signs of possible damage are evident,
have the carrier note the condition on the shipping document before the shipping receipt is signed,
or advise the carrier of the conditions as soon as it is discovered.
Remove the crate and protective cover as soon after delivery as possible. If any damages
discovered upon removal of the crate and/or protective cover, advise the carrier and file a written
claim immediately.
A record of each machine is on file with the manufacturer. The serial number decal is
located at the rear of the machine. Always provide the machine’s serial number and model number
when ordering part or when seeking technical assistance.

NOTE: Keep the manuals, installation instruction and the wiring diagrams which
accompany the machine in a safe place for ready reference. They have been
included with the machine at no charge. Additional copies are available at a
nominal charge.

2-1
SPECIFICATION/COMPONENT IDENTIFICATION

A. TECHNICAL SPECIFICATION

Model Metric US 125 lbs.

Maximum capacity: kg. lbs. 56.7 (125)
OVERALL DIMENSIONS:
A – Machine Width mm. inch 1203 (47.4”)
B – Machine Depth mm. inch 1394 (54.9”)
C – Machine Height mm. inch 1812 (71.3”)
CYLINDER INFORMATION:
Basket Diameter mm. inch 920 (36.2”)
Basket Depth mm. inch 718 (28.3”)
Basket Volume cu.m. cu.ft. 0.45 (16.04)
DOOR OPENING AND HEIGHT:
Door Opening Diameter mm. inch 510 (20.1”)
Height Of Door Bottom Above Floor mm. inch 740 (29.1”)
DRIVE INFORMATION:
Number of Motors Number 1
Size of Motor kW HP 7.5 (10)
CYLINDER SPEEDS (PROGRAMMABLE):
Wash RPM G-Force 39 (0.8)
Distribution RPM G-Force 62 (2)
Extract 1 RPM G-Force 309 (50)
Extract 2 RPM G-Force 817 (350)
WATER INLETS AND CONSUMPTION:
Hot water size 1”
Cold water size NPT 1”
Additional water Inlet 1”
Average HOT water consumption/cycle liters gal 60 (16)
Average COLD water consumption/cycle liters gal 172 (46)
DRAIN OUTLETS AND CAPACITY:
Number of drains Standard Optional 1 (2)
Drain size mm inch 76.2 (3”)
Drain capacity liters/min gal/min 916 (242)
STEAM INLETS AND CONSUMPTION:
Steam Inlet Connection NPT 1/2”
Steam Pressure bar psi 8 (125)
Steam Consumption kg/hr lb/hr 149 (328)
Compressed Air System:
Air Inlet Connection NPT N/A
Air Pressure bar psi N/A
POWER OF ELECTRICAL HEATING :
Electrical Power kW 36
WEIGHT AND SHIPPING INFORMATION :
Net Weight kg. lbs. 1003 (2211.2)
Domestic Shipping Weight kg. lbs. 1037 (2286.2)

2-2
SPECIFICATION/COMPONENT IDENTIFICATION

2-3
INSTALLATION PROCEDURES

SECTION 3
INSTALLATION PROCEDURES

A. DIMENSIONL CLEARANCES

When installing the washer – extractor, it is important to allow adequate clearance on all
sides of the machine. When multiple machines are installed, it is important to allow for the specified
minimum clearances between machines. The following table shows recommended minimum
clearances for the various freestanding models.

NOTE: The dimensions are approximate and subject to normal manufacturing tolerances.
If exact dimensions are required for construction purposes, request certified
drawings from the factory. We reserve the right to make changes at any time
without notice.

UNTIS UNITS SP Series

Detail
Metric US Recommended Minimum
(A) Minimum rear clearance mm in 760 30 305 12
(B) Minimum clearance between machine and
mm in 455 18 25 1
wall
(C) Minimum clearance between machines mm in 455 18 25 1
(D) Minimum font clearance mm in 850 33 838 33

Figure 3-1 Dimensions for construction

3-1
INSTALLATION PROCEDURES

B. MACHINE FOUNDATION

Thoroughness of details must be stressed with all foundation work to insure a stable unit
installation, eliminating possibilities of excessive vibrations during extraction.
The machine must be anchored to a smooth level surface so that the entire base of the
machine is supported and rest on the mounting surface. Note! Do not support the machine on only
four points.

NOTE: High Spin soft-mount machine has to be levelling and bolting according to the
installation instruction.

Special care must be taken when machines are installed on an upper floor. Make sure that
the floors are designed to carry the static and dynamic loads of the machines.
Further vibrations should be taken into consideration so that the machine does not create
vibrations in the building. Static and dynamic loads on the floor or foundation are shown in the
table below. This table can be used as reference when designing floors and foundations. See figure
for mounting bolt layout measurement and pattern.

Ensure that the machine is installed on a level floor of sufficient strength and that
the recommended clearances for inspection and maintenance are provided. Never
allow the inspection and maintenance space to be blocked.

Table 3-1 Machine foundation

Static floor Dynamic floor Max dynamic Dynamic Dynamic

Static pressure
load load load pressure Frequency

kN lbs kN/m2 Lbs-ft2 kN lbs kN lbs kN/m2 Lbs-ft2 Hz

125 lbs. 9.3 2100 5.9 123.7 2.3 525 2.3 525 1.46 30.9 13.75

C. MOUNTION BOLT TNSTALLATION

All washers – extractors must be secured by the use of machinery anchor bolts. High
strength machinery anchors should be embedded in 3500 psi (24000 N/m2) reinforced concrete.
For detailed information regarding the machine anchor bolt, see the instructions included with the
anchor bolts themselves. The following information is just an example. After the concrete has
cured, proceed as follows:

3-2
INSTALLATION PROCEDURES

Select a carbide drill Clean hole or continue Drive the anchor into Expand bolt by
bit with a diameter drilling to the hole through tightening the anchor
equal to the anchor accommodate drill material being fastened 3 to 5 turns, or to the
diameter. fines (concrete dust). until washer is flush specified torque
Drill hole to any depth Please wear eye with material. requirements.
exceeding the desired protection.
embedment.
Figure 3-2 Mounting bolt installation

Place the machine adjacent to the foundation. Do not attempt to move it by pushing on the
sides.

1. Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the
machine.
2. Carefully place the machine over the anchor bolts. Raise and level it 1/2 inch above the floor on
four points, using spacers that can be removed.
3. Fill the spaces between the machine base and floor with machinery grout. Grout completely
under all frame members. Remove front panel and rear panel to gain access to all frame
members. Force grout under the machine base until all voids are filled.
4. Remove the spacers carefully, allowing the machine to settle into the wet grout.
5. Attached the mounting bolt washers and lock nuts to the anchor bolts after the grout has
hardened. Tighten the lock nuts by even increments one after the other until all are tightened
evenly and the machine is fastened securely to the floor. The nuts should be tightened in a
diagonal fashion, which will help ensure equal tension at all anchor points.

3-3
INSTALLATION PROCEDURES

Figure 3-3 Mounting bolt installation

Mounting Bolt installation

Washer – extractors 125 lbs. uses M 20 bolts. Embed the bolts in 3500 psi reinforced
concrete with a minimum of 12” thickness. The threaded end of the bolt should extend 2 inches
from the surface of the floor. As an option, a welded bolt locating fixture is available (rebar frame).
This rigid welded assembly is made of reinforcing rod (rebar) and is designed to be encased in
concrete.
Remove bolt front and rear transportation brackets, as well as the bracket located on the
lower inside right of the machine. Failure to remove shipping brackets before operation of the SP
series will void your warranty.

D. DRAIN CONNECTION

A drain system of adequate capacity is essential to the machine performance. Ideally the
water should empty through a 4 inch vented pipe directly into a sump or floor drain. See figure 3-4.
A flexible connection must be made to a vented drain system to prevent an airlock or siphon
effect. If proper drain size is not available or practical, a surge tank is required. A surge tank in
conjunction with a sump pump should be used when gravity drainage is not possible, such as in
below – ground – level installations.
Before any deviation from specified installation procedures is attempted, the customer or
installer should contact the manufacturer. Increasing the drain hose length, installing elbows, or
causing bends will decrease drain flow rate and increase drain time, impairing machine
performance. If the drain arrangement is inadequate, the machine will not extract and will not
discharge water properly. See table below for specific drain information.
Table 3-2 Drain sizing

Units
125 lbs.
Metric US
Drain connection Size mm. in 76 3
Drain flow capacity liters/min gpm 581 150
Minimum drain it size liters gal 388 100

3-4
INSTALLATION PROCEDURES

Rear of machine
Rear of machine
Vent
Drain pipe
Drain pipe
Steel grate

Drain trough Waste line tub

Waste line
Strainer
Waste line

Figure 3-4 Drain installation

E. ELECTRICAL INSTALLATION

The AC drive requires a clean power supply free from voltage spikes and surges. A voltage
monitor should be sued to check incoming power. The customer’s local power company may
provide such a monitor.
The AC drive provides for an internal circuit breaker. A separate circuit breaker governs the
control circuit.
If input voltage measures above 230V for a 200V drive, or above 440V for a 400V drive,
either ask the power company if their representative can lower the voltage or install a step-down
transformer kit available from the manufacturer. Voltages above 250V and 490V require additional
measures. Contact the distributor or the manufacturer for assistance.

This machine must be installed, adjusted, and serviced by qualified electrical

maintenance personnel familiar with the construction and operation of this type
of machinery. They must also be familiar with the potential hazards involved. If
this warning is not observed, personal injury or equipment damage resulting in
voiding the warranty may result.
When controlling the AC drive with a parameter unit, the machine’s computer
and its safety features are bypassed. This would allow the basket to rotate at high
speeds with the door open. When using a parameter unit to control the AC drive,
a large sign should be placed on the front of the machine warning people of the
imminent danger
Never touch terminals or components of theca drive unless power is
disconnected and the “CHARGE” indicator LED is off. The AC drive retains
potential deadly voltage for some time after the power is disconnected. There are
no user serviceable parts inside the AC drive. Tampering with the drive will void
the warranty.

3-5
INSTALLATION PROCEDURES

Dangerous voltages are present in the electrical control boxes and at the motor
terminals. Only qualified personnel familiar with electrical test procedures test
equipment, and safety precautions should attempt adjustments and
troubleshooting. Disconnect power from form the machine before removing the
control box cover, and before attempting any service procedures.

Table 3-3 Electrical Service Requirements

200-240V 380-480V
Machine
Max Amps Breaker Wire Size Max Amps Breaker Wire Size
125 lbs. 25 30 10ga / 4 mm 12 15 14ga / 2.5mm

NOTE: Wire sizes shown are for copper, THHN, 90 conductor per NEC article 310
(USA).

The machine should be connected to an individual branch circuit not shared with lighting or
other equipment.
The connection should be shielded in a liquid tight or approved flexible conduit with proper
conductor of correct size installed in accordance with National Electric Code (USA) or other
applicable codes. The connection must the wiring diagram provided with the machine. See the
Electrical Connection data Chart for correct wire sizes.
Use wire sizes indicated in the chart for runs up to 50 feet (15m). Use next larger size for
runs of 50 to 100 feet (15-30m). Use 2 sizes larger for runs greater than 100 feet (30m).
For personal safety and for proper operation, the machine must be grounded in accordance
with state and local codes and in the USA in accordance with the National Electric Code, article
250-96.
The ground connection must be to a proven earth ground, not to conduit or water pipes. Do
not connect the system is used, the neutral (N) leg at the terminal strip.
If a DELTA supply system is used, the high leg may be connected to L1, L2 or L3, as the
machines are equipped with control transformer.

F. WATER CONNECTION

Individual hot and cold plumbing lines with individual shut-off valves must be available to
the machine. Hot water should be of 160°F (70°C). If lower temperature water is used the machine
should be equipped for steam heating to heat the wash solution to desired temperature. Best
performance will be realized if water is provided at a pressure of 30 – 87 psi (2 – 6Bar). Although
the machine will function properly at lower pressures, increased fill times will occur.
Flush the water system for at least two minutes prior or initial use.
Use flexible hoses and install separate screen filters in the lines to keep rust and other
foreign particles out of the solenoid valves. Hang the hoses in a large loop. Do not allow the hoses
to link. The water connections to the machine should be supplied by a hot and cold water line of
least the sizes shown in the table below. Installation of additional machines will require
proportional larger water lines, see table.
To avoid eventual water hammer in the water line, suitable devices to reduce the water
hammer should be installed.

3-6
INSTALLATION PROCEDURES

Table 3-4 Water Connection Detail

Pipe Size
NUMBER OF MACHINES
SP Series
DN Inch
1 25 1
2 25 1
3 40 1-1/2
4 40 1-1/2
5 50 2
6 50 2

G. STEAM CONNECTION

Never touch internal or external steam pipes, connections, or components. These

surfaces can be extremely hot and will cause severe burns. The steam must be
turned off and the pipe, connections, and components allowed to cool before the
pope can be touched

For machines equipped with optional steam heat, install piping in accordance with approved
commercial steam practices. Steam requirements are shown in the table below. Failure to install the
supplied steam filter may void the warranty.

MODEL 125 lbs.

UNITS
STEAM INLET and CONSUMPTION:
Steam inlet size DN In 13 ½
Required steam to heat bath 10F (5.55C) LOW kg lbs 6.4 14
Required steam to heat bath 10F (5.55C) HIGH kg lbs 7.3 16
Average Steam consumption per cycle kg/hr BHP 60 3.8

H. EXTERNAL CHEMICAL SUPPLIES

Wear Eye and hand protection when handling chemicals. Always avoid direct
contact with raw chemicals. Read the manufacturer's directions for accidental
contact before handling chemicals. Ensure that an eye-rinse facility and an
emergency shower are within easy reach. Check at regular intervals for chemical
leaks.

The following procedures must be observed when connecting any chemical injector to the
washer-extractor. See the figure for a typical supply injection system setup. Undiluted chemicals
dripping can damage the machine. Therefore, all chemicals supply dispenser pumps should be
mounted below the washer's injection point. All dispensers tubing should also run below the
injection point. Loops do not prevent drips if these instructions are not followed. Failure to follow
these instructions could damage the machine and void the warranty.

3-7
INSTALLATION PROCEDURES

PVC Pipe

Figure 3-5 External chemical supply

The supply compartment on the SP models is located on the front of the machine. Supply
cups can be accessed by opening the dispenser lid. The supply cups can be removed and filled as
desired. Supply compartments are numbered 1, 2, 3 and 4 from the left of the machine to the right
for the optional 5 cup system.
External supply connections for the SP washer-extractors are located on rear of the machine.
Hose connections should be made via the threaded connectors. See figure.
1. Remove plug from base. See figure. Plug is assembled inside the tubing ring.
2. Install strain relief, included in the seal nut.
3. Insert tubes into the adapter. For the plastic supply box, you must drill the nipples prior to use
(max 1/4” bit). A 1/2 NPT connection is also provided for flushing systems.

I. ELECTRICAL CONNECTIONS

Connection terminals are located in the rear control box for output signals to the chemical
injection supply pump.
Terminals SUPPLY 1 through SUPPLY 4 provide contact closings for external chemical
supply pumps. The contact rating is maximum 3 amps at 24-220V 50/60Hz.
Do not attempt to increase fuse rating as this cause damage to the washer-extractor circuitry.
Any injection system pump, which requires 24-220V AC, must be powered by a separate
external power source.

Attempting to obtain power from the machine terminals may damage the machine
circuit and/or the chemical injection system. Consult the chemical injection
supply system instructions for operational details.

3-8
INSTALLATION PROCEDURES

J. CONTROL FUNCTION TEST

The machine should be cleaned after the installation is complete. A function test should
then be executed on the unloaded machine as follows:
1. Check the proper supply for such characteristics as correct voltage, phase, and cycles to be
certain they are correct for the machine.
2. Open manual shut-off water valves to the machine.
3. Press Emergency Stop button.
4. Apply power to the machine.
5. Release the Emergency button.
6. Check the door interlock before starting the machine.
a. Attempt to start the machine with the door open. The machine should not start with the
door open.
b. Close the door without locking it and attempt to start the machine. The washer should not
start with the door unlocked.
c. Close and lock the door and start a cycle. Attempt to open the door while the cycle is in
progress. The door should not open. If the door lock and interlock are not functioning
properly, call a service technician.
7. For standard processing, select program 30 by pressing key 3 and key 0 on the keypad. Then
press enter and the Start key. Run the complete program, checking operation of water inlet
valves, drain, and extract functions. Program 30 is a test program that goes through most
machine functions.
8. Cylinder rotation must be counter clockwise in the extract step. If rotation is not correct,
disconnect the power to the machine. A qualified technician must reverse any two leads
between the AC drive and the motor. See figure.

K. THEORY OF OPERATION

The SP models use a single-speed motor to drive the cylinder is supported via V-belts in all
speeds. The cylinder is supported by two spherical roller bearings located in a bearing housing
made of cast iron.
The motor is controlled by the computer control located in the front and the AC inverter
drive located in the rear panel. Any speed can be programmed for any wash cycle. Some speed
ranges are blocked out for programming due to safety reasons. This speed range is not important
and normally speeds for wash or extraction are not selected within this range. Any wash speed in
the range of 10-50 RPM and extraction speeds 150-Maximum RPM can be programmed. Further
any reversing action can be programmed. Normal reversing action is 18 seconds forward, pause for
3 seconds, and 18 seconds reverse. Any temperature between 70F to 200F (20-95C) can be
programmed. Any water level in the range of the machine parameters can be programmed is
centimeters. The computers will automatically provide safety levels for steam injection and door
operations.
Water entry into the machine is through electromagnetic water valves controlled by the
computer. The computer also controls the drain, supply dispenser, any external liquid supplied,

3-9
INSTALLATION PROCEDURES

steam injection and any other vital functions of the wash program. The computers can even record
cycles and data of importance that could be used for maintenance purpose.
The steam, if installed is injected in the bottom of the shell via a steam injector. The steam
is controlled by a steam valve that is programmed by the micro computer.
The cylinder is perforated, allowing water to pass through and drain from within during
drain and extract steps. Lifting ribs inside the cylinder lift the load from the wash solution and allow
the load to tumble and falling back into the solution when the load from the wash solution and allow
the load to tumble and falling back into the solution when the load reaches the approximate 10-1
o’clock or 1-2 o’clock positions. This mechanical action removes soil from the fabric.
Furthermore, the lifters are perforated on the top so that water can cascade over the goods and wet
them quickly. This reduces water consumption as water is picked up at the cylinder’s lowest point
and lifted and splashed over the goods at the highest point as the cylinder rotates.
A stainless steel door is provided for loading and unloading. A door lock system prevents
operation of the machine when the door is open. The door is locked during operation utilizing an air
cylinder and a manual latch for safety reasons. The door lock is provided with magnetic sensor to
indicate that the machine is locked and provide for start of the machine when the door is closed and
locked.
The AC drive, contractor, circuit overload protectors, input power supply connections,
external supply connection, and control transformer are behind a cover of the rear of the machine.
The supply dispenser is mounted on the front of the machine and is accessed by unlatching
the cover door. Supplies, both liquid and powder; may be added by pulling the dispenser cups out
and placing the appropriate supply in each. Supplies are flushed into the machine at the proper time
in the cycle, controlled by the microcomputer.
Holes are provided at the rear of the machine for connection to an external, central liquid
supply unit. Electrical connections are provided for the liquid supply unit on a terminal strip inside
the rear control module.

3-10
OPERATING INSTRUCTIONS

SECTION 4

OPERATING INSTRUCTIONS

WQ 02T CONTROLLER
BOOTING SCREEN
The screen will be start when open the machine. The screen will show logo, version detail
with setting default to main mode for using in next step.

DEFAULT MAIN SCREEN

1. When boot the machine, the screen will show 3 functions for operation include operation,
quick run and report. The screen will show current date and time, current user login and
button for login system.
2. Operation for run cycle program that programmed in system.
3. 6 Quick run programs for washing.
4. Report for check and record data of machine.

4-1
OPERATING INSTRUCTIONS

OPERATION SCREEN
- Selection of washing program by press Start button for run selected program.

- Running Screen: The screen will show washer running.

- Real-Time #1 Screen: The screen will show working result in real time for wash output,
drain, water and motor.

- Real-Time #2 Screen: The screen will show working result in real time for Supply 1-8.

4-2
OPERATING INSTRUCTIONS

- Real-Time #3 Screen: The screen will show working result in real time for Output status:
Door, Heat, Aux and Flush.

- Real-Time #4 Screen: The screen will show working result in real time for Output status:
Balance Checking, Break Motor, DrainB and External Buzzer.

- Real-Time #5 Screen: The screen will show working result in real time for Alarm input:
Motion, Overload and Pressure.

PAUSE SCREEN
You can pause the machine while washing by press pause button at left-top of washer
picture.

4-3
OPERATING INSTRUCTIONS

EDIT SCREEN
You can edit setting value while washing by press time icon. Then the arrow icon will
appear for edit value.

SKIP FUCNTION
You can press SKIP button in order to next step.

QUICK RUN SCREEN

Quick run have 6 modes and running immediately when press at any icon.

4-4
OPERATING INSTRUCTIONS

REPORT SCREEN
You can check working backward which record time and program operation.

LOGIN SCREEN
Press MENU button for login by selection 3 users and input password. The initial passwords
are 1233.

MENU SCREEN
This screen will show menu for setting machine.

DATE-TIME SETTING SCREEN

- This screen will show set date and time setting of system.

4-5
OPERATING INSTRUCTIONS

- This screen will show hour setting.

- This screen will show minute setting.

- This screen will show day setting.

- This screen will show month setting.

4-6
OPERATING INSTRUCTIONS

- This screen will show date setting.

- This screen will show year setting.

USER SETTING SCREEN

Edit user password Change user password

MANUAL SCREEN
1. Testing Manual Unload 2. Testing Manual Supply

3. Testing Manual feature

4-7
OPERATING INSTRUCTIONS

SYSTEM CONFIG SCREEN

- 10 levels for setting screen brightness.
- Set timeout to main operation when login fail.
- “MORE” (top-right) is the button for more setting.

- Setting system language

- Setting Loadcell operation consist of Loadcell calibrate, Loadcell Max Ref and Loadcell
set zero.
- Setting USB Flash operation
- Setting Temperature unit
- Setting Loadcell Unit

- Setting operation with tilt

- Setting Operation of output J43
- Setting function of loadcell that affect with water level

4-8
OPERATING INSTRUCTIONS

PROGRAM SETTING SCREEN

- Setting operation of washing program to edit operation cycle
- The program can set quick run (QR) 6 modes
- Change the at Title button

- Display show edit title name of program.

- Setting operation of each washing program whether it’s Edit, Insert and Delete.

4-9
OPERATING INSTRUCTIONS

- Setting operation program of changing cycle

- Setting operation program of changing step

CYCLE SETTING SCREEN

- Press “Cycle Set” button to setting operation program of cycle in Program Setting
Screen and select cycle to adjustment.

- Select number of cycle in order to edit and set the program operation.

4-10
OPERATING INSTRUCTIONS

- Setting operations of step program by choose the number of Step and press “Edit”
button.

STEP CONFIG SCREEN

You can edit data of any step as you needed.

COMMUNICATION SCREEN
For programming Value with computer and IWS software, the machine will show
this screen and into communication mode. After that, computer that connected will show
communication device.

4-11
OPERATING INSTRUCTIONS

ALARM SETTING SCREEN

- Setting alarm system

TEST SCREEN
Test screen all input-output that connect with machine by system administrator only.

LOGOUT SCREEN
When pressing arrow up button at bottom right of Main Operation screen, system
will logout the user as login to User guest at the same.

4-12
MAINTENANCE

SECTION 5
MAINTENANCE
Routine Maintenance
Routine maintenance maximizes operating efficiency and minimizes downtime. The
maintenance procedures described below will prolong the life of the machine and help prevent
accidents.
Daily, weekly, monthly, and quarterly checklists are provided at the end of this section.
Laminate the checklists to preserve them for repeated copying. Operators and technicians are
encouraged to add checks specific to their machine’s particular application. When possible, space is
provided on the checklists for this purpose.
The following maintenance procedures must be performed regularly at the required intervals.

The following maintenance procedures must be performed regularly at the

required intervals. Install all panels that are removed to perform service and
maintenance procedures. Do not operate the machine with missing guards or
with broken or missing parts. Do not bypass any safety devices!

Daily
Beginning of the day
1. Inspect water inlet valve hose connections on the back of the machine for leaks.
2. Inspect steam hose connections for leaks, where applicable.
3. Verify that insulation is intact on all external wires and that all connections are secured. If
bare wire is evident, call a service technician.
4. Check door interlock before starting operation:
a. Attempt to start the washer with the door open. The washer should not be start with the
door open.
b. Close the door without locking it and attempt to start the machine. The machine should
not be start with the door open.
c. Close and lock the door and start a cycle. Attempt to open the door while the cycle is in
progress. The door should not be open. If manual latch is moved out of position the
machine should stop.
NOTE: If the door lock and interlock are not functioning properly, call a service technician.

End of the day

1. Clean the door gasket of residual detergent and foreign matters.
2. Clean the automatic supply dispenser and the lid inside and out with mild detergent. Rinse
with clean water.
3. Clean the washer top, front and side panels with mild detergent. Rinse with clean water.
4. Leave loading door open at the end of each day to allow moisture to evaporate.

5-1
MAINTENANCE

NOTE: Leave loading door open at end of each complete cycle to allow moisture to
evaporate. Unload the machine promptly after each completed cycle to prevent
moisture build up.

Weekly
1. Check the machine for leaks.
a. Start an unloaded cycle to fill the machine.
b. Verify that door and door gaskets do not leak.
c. Verify that the drain valve is operating. If water does not leak or during the pre – wash
segment, drain valve is closed and functioning properly.

Monthly

NOTE: Disconnect power to the machine at its source before performing the monthly
maintenance procedures.

1. Each month or after every 200 hours of operation, lubricate bearing and seals. See
instructions on the machine.
a. Use premium grade lithium complex grease. Never mix two types of grease, such as
petroleum and silicone.
b. Pump the grease gun slowly, permitting only the following number of strokes:
- Bearing grease fitting, 2 strokes.
- Seal grease fitting, 1 stroke.

Do not pump the grease gun if grease comes out of the bearing housing. This can result in
over lubrication, causing damage to bearings and seals.

2. If the machine is provided with automatic lubricators, check that they are injecting grease.
Normally they last for approximately one year. Mark new lubricators with installation date.
3. Clean the AC drive fins:
a. Remove the AC drive box cover.
b. Blow the fins clean using compressed air at a pressure of 60 – 90 psi (4 – 6 bar) or by
using canned compressed air. Use care to avoid damaging cooling fan or other
components.

NOTE: No amount of visible foreign matter should be allowed to accumulate on fins or

the finger guard.

4. Use the following procedures to determine if V – belts require replacement or adjustment.

Call a qualified service technician in either case.
a. Check V – belts for uneven wear and frayed edges.
b. After disconnecting power to the machine and removing all panels necessary for access
to the drive belts, use the following method to verify that the V – belts are properly
tensioned. Belt tensioning is straightforward and accomplished by loosening the tension
adjusting bolts and adjusting the belts to the proper tension. Then the bolts should be
tightened.

5-2
MAINTENANCE

c. Verify that V – belts are properly aligned by checking pulley alignment. Place a
straightedge across both pulley faces. The straight edge should make contact with the
pulleys in four places.

Figure 5-1 Proper Pulley Alignment

Figure 5-2 Belt Tensioning Bolt

Quarterly

NOTE: Disconnect power to the machine before performing the quarterly maintenance
procedures.

1. Tighten door hinges and fasteners, if necessary.

2. Tighten anchor bolts, if necessary.
3. Check all painted surfaces for bare metal (matching paint is available from the manufacturer.)
a. If bare metal is showing, paint with primer or solvent – based paint.
b. If rust appears, remove it with sandpaper or chemical means. Then paint with primer or
solvent – based paint.
4. Clean steam filter, where applicable. See picture of steam filter.
a. Turn off steam supply and allow time for the valve to cool.
b. Unscrew nut on filter.
c. Remove filter element and clean.
d. Replace element and nut, if necessary.

5-3
MAINTENANCE

5. Remove back panel and check overflow hose and drain hose for leaks.
6. Remove top cover and check the supply dispenser hoses and hose connections.
7. Clean inlet hose filter screen:
a. Turn water off and allow valve to cool, if necessary.
b. Unscrew inlet hose and remove filter screen.
c. Clean with compressed air and reinstall. Replace if worn or damage.
8. Tighten motor mounting bolts and bearing housing bolts, if necessary.
9. Use compressed air to clean lint from motor.
10. Clean external water and steam filters

Care of stainless steel

Maintain the natural beauty of stainless steel and prolong its service lift by following these
steps.
1. Ordinary deposits if dirt and grease can be remove with detergent and water. The metal
should be thoroughly rinsed and dried after washing. Periodic cleaning will help to maintain
the bright surface appearance and prevent corrosion.
2. Contact with dissimilar metal should be avoided whenever possible. This will help prevent
galvanic corrosion when salty or acidic solutions are present.
3. Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel. They
may cause corrosion. Ensure that the stainless steel is wiped clean of acidic solution residues.
4. Deposits that adhere to the stainless steel should be removed, especially from crevices and
corners. When using abrasive cleaners, always rub in the direction of the polish lines or grain
of the stainless steel to avoid scratch marks. Never use ordinary steel wool or steel brushes on
the stainless steel. Use stainless steel wool or soft non – metal bristle brushes.
5. If the stainless appears to be rusting the source of the rust may actually be an iron or steel part
not made of stainless steel, such as a nail or screw. One remedy is to paint all carbon steel
parts with a heavy protective coating. Stainless steel fasteners should be used when possible.
6. Discoloration or heat tint from overheating may be removed by scouring with powder or by
employing special chemical solutions.
7. Sanitizes or sterilizing solution should not be left in stainless steel equipment for prolonged
periods of time. They often contain chlorine, which may cause corrosion. The stainless steel
should be cleaned and rinsed thoroughly of any solution containing chlorine.

5-4
MAINTENANCE

8. When an external chemical supply system is used, make certain that no siphoning of
chemicals occurs when the washer – extractor is not in use. Highly concentrated chemicals
can cause severe damage to stainless steel and other components within the machine.
Damage of this kind is not covered by the manufacturer warranty. Locate the pump below the
washer’s injection point to prevent siphoning of chemicals into the machine.

5-5
DECOMMISSIONING

SECTION 6
DECOMMISSIONING
In the event that the machine must be decommissioned, follow the following steps:

1. Remove the chemical injection supply system, if applicable.

a. Have a qualified electrician disconnect power to the chemical infection supply system and
the re – circulation pump at their source.
b. Using the manufacturer’s instructions, carefully remove the chemical injection supply
system from the machine. Make certain that no chemicals come in contact with or clothing.
2. Clean interior of machine, both basket and shell.
a. Flush supply dispenser with water.
b. Run a short rinse cycle to clean chemical residues from the interior of the machine.
3. Disconnect electrical power.
a. Shut off main power supply at the breaker box or main control panel.
b. Do not attempt to disconnect power supply wires from power supply. Have a qualified
electrician disconnect power to machine at is source.
4. Disconnect hoses.
a. Disconnect drain hose from sump. Gutter or drain. Turn off water supply.
b. Disconnect individual hot and cold water inlet hoses from the machine.
c. Disconnect the compressed air supply to the machine.
d. Allow time for residual water in the machine to drain. Then disconnect drain hoses from
the machine.
e. Disconnect necessary plumbing on the re-circulation system, if applicable.
5. Disconnect steam hoses, if applicable.
a. Turn off steam supply and allow time for the valve to cool.
b. Disconnect steam hose from machine.
6. Remove the machine from its foundation pad.
a. Keep all panels in place to provide stability when moving the machine.
b. Verify that door is closed and secure.
c. Loosen and remove anchor bolts holding the machine base to the floor.
d. Break the grout seal at each corner of the machine, using a crowbar.
e. Place the machine on skid and bolt the frame to the skid. This will facilitate the removal of
the machine, on to a truck.
7. Recycle.
The manufacturer uses the highest quality material in their products so that those
materials may be recycled at the end of the product’s service life.

6-1
TROUBLE SHOOTING

SECTION 7
TROUBLE SHOOTING
Before proceeding with Troubleshooting

WARNING! If any of the protective functions have been activated, first remove the cause.
Then, after checking that the all run commands are set to off, reset the alarm. Note
that if the alarm is reset while any run commands are set to on, the inverter any
supply the power to the motor which may cause the motor to rotate.
Injury may occur.
- Even though the inverter has interrupted power to the motor, if the voltage is
applied to the main circuit power input terminals L1/R, L2/S and L2/T (L1/L
and L2/N for single – phase voltage input), voltage may be output to inverter
output terminals U, V, and W.
- Some electric charge may remain in the DC bus capacitor even after the
power is turned off. Therefore, it may take some time until the DC link circuit
voltage reaches a safe level. Before touching the circuit, wait for at least five
minutes after the power has been turned off and check that the DC voltage
between main circuit terminals P (+) and N(-) is less than +25 VDC using a
multi – meter.
Electric shock may occur.

Follow the procedure below to solve problems.

1. First, check that the inverter is correctly wired, referring “Wiring for Main Circuit Terminals
and Grounding Terminals”
2. Check whether an alarm code is displayed on the LED monitor. If no alarm code appears on
the LED monitor

If any problems persist after the above recovery procedure, contact the shop where
you bought the inverter or your local Fuji branch office.

7-1
TROUBLE SHOOTING

Quick reference table of alarm codes

Alarm code Name Refer to

OC1
OC2 Over current protection P.7-8
OC3
OU1
OU2 Over voltage protection P.7-9
OU3
LU Under voltage protection P.7-10
L in Input phase loss protection P.7-11
OPL Output phase loss protection P.7-11
OH1 Overheat protection for heat sink P.7-11
OH2 External alarm input P.7-12
OH4 PTC thermistor for motor protection P.7-12
dbH Overheat protection for braking resistor P.7-13
OL1 Electronic thermal overload relay P.7-14
OLU Overload protection P.7-14
Er1 Memory error P.7-15
Er2 Remote keypad communications error P.7-15
Er3 CPU error P.7-16
Er6 Operation protection P.7-16
Er8 RS485 communications error P.7-16
ErF Data save error during under voltage P.7-17

7-2
TROUBLE SHOOTING

If No Alarm Code Appears on the LED Monitor

Motor is running abnormally
1. The motor does not rotate.
Possible Causes What to Check and Suggested Measures
Check the input voltage, output voltage and inter phase voltage
unbalance.
→ Turn on a molded case circuit breaker, an earth leakage circuit
1. No power supplied to
breaker (with the exception of those exclusively designed for
the inverter.
protection from ground faults) or a magnetic contactor.
→ Check for voltage drop, phase loss, poor connections, or poor
contacts, and fix them if necessary.
Check the input status of the forward/reverse command with menu#4
2. No forward/reverse “I/O checking” using the keypad.
operation command → Input a run command.
was inputted, or both
→ Set either the forward or reverse operation command to off if
the commands were
both commands are being inputted.
inputted
simultaneously → Correct the assignment of commands (FWD) and (REV) to
(external signal function codes E98 and E99.
operation). → Connect the external circuit wires to control circuit terminals
(FWD) and (REV) correctly.
Check the input status of the forward/reverse rotation direction
3. No indication of command with Menu#4 “I/O Checking” using the keypad.
rotation direction
(keypad operation). → Input the rotation direction (F02=0), or select the keypad
operation with which the rotation direction is fixed (F02=2 or 3)
4. The inverter could not
accept any run Check which operation mode the inverter is in, using the keypad.
commands from the
keypad since it was → Shift the operation mode to Running mode.
not in Running mode.
5. A run command with While referring to the block diagram of the drive command generator
higher priority than the check the higher priority run command with Menu#2 “Data checking:
one attempted was and Menu#4 “I/O checking” using the keypad.
active, and the run Refer to the FRENIC-Mini User’s Manual (MEH446),
command was → Correct any incorrect function code data settings ( e.g. cancel the
stopped. higher priority run command).
Check that a frequency command has been entered, with Menu#4
“I/O checking” using the keypad.
→ Set her value of the set frequency to the same of higher than that
6. The set frequency was of the starting or stop frequency (F23 of F25).
set to the same or
→ Reconsider the starting and stop frequencies (F23 and F25), and if
lower than the value of
necessary, change them to lower values.
the starting or stop
frequency. → Inspect the frequency command devices, signal converters,
switches or relay contacts. Replace any ones that are faulty.
→ Connect the external circuit wires correctly to terminals (13),
(12), (11) and (C1).

7-3
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check the higher priority run command with Menu#2 “Data
7. A frequency command checking” and Menu#4 “I/O checking” using the keypad, referring to
with higher priority the block diagram of the drive command generator.
than the one attempted Refer the FRENIC-Mini User’s Manual (MEH446),
was active. → Correct any incorrect function code data settings (e.g. cancel the
higher priority run command).
8. The peak and bottom Check the data of function codes F15 and F16.
frequencies for the
→ Change the peak and bottom frequencies (F15 and F16) the
frequency limiters
correct ones.
were set incorrectly.
Check the data of function codes E01, E02, E03, E98 and E99 with
9. The coast-to-stop Menu#2 “Data Checking” and the input signal status with Menu#4
command was “I/O checking” using the keypad.
effective.
→ Release the coast-to-stop command setting.
10. Broken wire, incorrect
connection or poor Check if the output current and connection are correct.
contact with the → Repair the wires to the motor, or replace them.
motor.
Check that the output current is not too large.
11. Overload
→ Lighten the load (e.g. operate the mechanical brake correctly).
Check that the motor starts running if the value of torque boost (F09)
12. Torque generated by is increased.
the motor was → Increase the value of torque boost (F09) and try to run the motor
insufficient. Check the data of function codes F04, F05, H50, and H51.
→ Change the V/f pattern to match the motor’s characteristics.

7-4
TROUBLE SHOOTING

2. The motor rotates, but the speed does not increase.

Possible Causes What to Check and Suggested Measures
1. The maximum Check the data of function code F03.
frequency was set to too
→ Correct the data of the maximum frequency (F03).
low a value.
2. The peak frequency of Check the data of function code F15.
the frequency limiter
→ Correct the data of the peak frequency of the frequency limiter
was set to too low a
(F15).
value.
Check the signals for the set frequency from the control circuit
terminals with Menu#4 “I/O checking” using the keypad.
→ Increase the set frequency.
3. The set frequency was → If an external potentiometer for fre3quency command, signal
set to too low a value. converter, switches, or relay contacts are malfunctioning, replace
them.
→ Connect the external circuit wires to terminals (13), (12), (11),
and (C1) correctly.
4. A frequency command
with higher priority
than the one attempted Check the higher priority run command with Menu#2 “Data
(e.g. multistep checking” and Menu#4 “I/O checking” using the keypad, referring to
frequency, the block diagram of the drive command generator.
communications or Refer to the FRENIC-Mini User’s Manual (MEH446)
jogging operation, etc.) → Correct any incorrect function code data settings (e.g. cancel the
was active and the set higher priority run command, etc).
frequency was set to too
low a value.
5. The Check the data of function code F07, F08, E10, E11 and H54.
acceleration/deceleratio
→ Change the acceleration/deceleration time to match the load.
n time was too long.
Measure the output current.
6. Overload
→ Lighten the load (e.g. operate the mechanical brake correctly).
Check whether current limiting is active or not with Menu#3 “Drive
monitoring” and check the current limiting level (F44) using the
keypad.
7. The current limiting → Change the level of the current limiting (F44) to an appropriate
operation did not value.
increase the output Decrease the value of torque boost (F09), then turn the power off and
frequency. back on again and check if the speed increases.
→
Check the data of function codes F18, C50, C32, C34, C37 and C39
→ Change the bias and gain to correct values.
8. Bias and grain set Check the data of function codes F18, C50, C32, C34, C37 and C39
incorrectly. → Change the bias and gain to correct values.

7-5
TROUBLE SHOOTING

3. The motor runs in the opposite direction to the command.

Possible Causes What to Check and Suggested Measures
1. Wiring had been Check the wiring to the motor.
connected to the motor → Connect terminals U, V, and W of the inverter to the respective U,
incorrectly V, and W terminals of the motor.
2. Incorrect connection
and settings for run Check the data of function codes E98 and E99 and the connection to
commands and terminals (FWD) and (REV).
rotation direction
→ Correct the data of the function codes and the connection.
command (FWD) and
(REV)
3. The setting for the Check the data of function code F02.
rotation direction via
→ Change the data of function code F02 to 2 (forward rotation) or 3
keypad operation is
(reverse rotation).
incorrect.

4. If the speed variation and current vibration (such as hunting) occur at the regular speed.
Possible Causes What to Check and Suggested Measures
Check the signals for the frequency command with Menu#4 “I/O
1. The frequency checking” using the keypad.
command fluctuated. → Increase the filter constants (C33 and C38) for the frequency
command.
Check that there is no noise in the control signal wires from external
2. The external sources.
frequency command → Isolate the control signal wires from the main circuit wires as far
device was used. as possible.
→ Use shielded or twisted wires for the control signal.
Check that the motor vibration is absorbed if the slip compensation
3. The slip compensation (P09) is cancelled.
gain was too large.
→ Correct or cancel the slip compensation (P09) data.
Cancel the automatic control system (automatic torque boost, slip
compensation, energy saving operation, overload prevention control,
current limiting) and check that the motor vibration is suppressed
4. The vibration system (F37, P09, H70, and F43).
having low stiffness in → Cancel the functions causing the vibration.
a load caused hunting
→ Readjust the data of the oscillation suppression gain (H80)
or the current is
currently set.
irregular due to special
motor constants. Check that the motor vibration is Suppressed if you decrease the
carrier frequency (F26) or set the sound tune to level 0 (F27=0).
→ Decrease the carrier frequency (F26) or set the sound tune level 0
(F27=0).

7-6
TROUBLE SHOOTING

5. If grating sound can be heard from motor.

Possible Causes What to Check and Suggested Measures
Check the data of function codes F26 and F27.
1. The carrier frequency → Increase the carrier frequency (F26).
was set too low.
→ Select the optimal value to the selection function (F27).

6. The motor dose not accelerates and decelerates at the set time.
Possible Causes What to Check and Suggested Measures
1. The inverter ran the Check the data of function code H07.
motor by S-curve or
→ Select the linear pattern.
curvilinear pattern.
Check that current limiting is enabled with Menu#3 “Drive
2. The current limiting monitoring” and check the current limiting level (F44) using the
prevented the output keypad.
frequency from → Change the current limiting level (F44) to a correct value.
increasing. → Increase the acceleration and deceleration time (F07, F08, E10,
and E11).
3. The automatic Check the data of function code H69.
deceleration was → Consider the use of a braking resistor.
active. → Increase the deceleration time (F08 and E11).
Measure the output current.
4. Overload
→ Lighten the load.
5. Torque generated by Check that the motor starts running if the value of the torque boost
the motor was (F09) is increased.
insufficient. → Increase the value of the torque boost (F09).
Check that the there is no noise in the external signal wires.
6. An external frequency
→ Isolate the control signal wires from the main circuit wires as far
command device is
as possible.
being used.
→ Use shielded wire or twisted wire for the control signal wires.

7. Even if the power recovers after an instantaneous power failure, the motor does not
restart.
Possible Causes What to Check and Suggested Measures
1. The setting of function
code F14 did not make
the motor restart even Check if an under voltage trip occurs.
if the power recovered → Change the data of function code F14 to 4 or 5.
after an instantaneous
power failure.
Check the input signal with Menu#4 “I/O checking” using the keypad.
2. The run command
stayed off even after → Check the power recovery sequence with an external circuit. If
the power recovered. necessary, consider the use of a relay that can keep the run
command on.

7-7
TROUBLE SHOOTING

Problems with inverter settings

1. If the data of function codes cannot be changed
Possible Causes What to Check and Suggested Measures
1. An attempt was made Check if the inverter is running with Menu#3 “Drive monitoring”
to change function using the keypad and then confirm whether the data of the function
code data that cannot codes can be changed when the motor is running by referring to the
be changed when the function code tables.
inverter is running. → Stop the motor then change the data of the function cades.
2. The data of the Check the data of function code F00
function codes is
protected. → Disable data protection of function codes.
3. The WE – KP
command (“Enable
editing of function Check the data of function code E01, E02, E03, E98 and E99 and the
codes data from input signals with Menu#4 “I/O checking” using the keypad.
keypad”) is not input → Cancel data protection of the function codes or turn on the
though it has been “Enable editing of function codes data from keypad” command.
assigned to a digital
input terminal.
4. DC link circuit voltage Check the DC link circuit voltage with Menu #5 “Maintenance
was below the under information” and measure the input voltage using the keypad.
voltage detection → Supply power to match the inverter’s input rating and change the
level. data of the function codes.

2. The desired menu is not displayed.

Possible Causes What to Check and Suggested Measures
1. The limiting menus Check the data of function code E52.
function was not → Change the data of function code E52 to display the desired
selected appropriately. menu.

3. Nothing appears on the LED monitor.

Possible Causes What to Check and Suggested Measures
Check the input voltage, output voltage and inter phase voltage
unbalance.
→ Connect a molded case circuit breaker, an earth leakage circuit
1. No power supplied to
breaker (with the exception of those exclusively designed for
the inverter.
protection from ground faults) or a magnetic contactor.
→ Check for voltage drop, phase loss, poor connections, or poor
contacts, and fix them if necessary.
Check if the jumper bar has been removed between terminals P1 and
2. The power for the (+) or if there is poor contact between the jumper bar and the
control circuit did not terminals.
reach a high enough → Connect the jumper bar to terminals P1 and P (+) or tighten the
level. screws. Or connect a DC reactor.
→ Replace the inverter if it is malfunctioning.

7-8
TROUBLE SHOOTING

If an alarm code appears pm the LED monitor

1. “OCn” Over current protection
Problem The inverter output current momentarily exceeded the over current level.
OC1 Over current occurred during acceleration.
OC2 Over current occurred during deceleration.
OC3 Over current occurred when running at a constant speed.
Possible Causes What to Check and Suggested Measures
Remove the wires connected to the inverter output terminals
(U, V, and W) and measure the inter phase resistance. Check
1. The inverter output terminals if the resistance is too low.
were short circuited.
→ Remove the part that short-circuited (including
replacement of the wires, relay terminals and motor).
Remove the wires connected to the inverter output terminals
2. Ground faults occurred at the (U, V, and W) and perform a Mugger test.
inverter output terminals. → Remove the part that short-circuited (including
replacement of the wires, relay terminals and motor).
Measure the motor current with a measuring device, and to
trace the current trend. Therefore, use this information to
judge if the trend is over the calculated load value for your
system design.
→ If the load is too heavy, decrease it or raise the inverter
3. Loads were too heavy. capacity.
Trace the current trend and check if there are any sudden
changes in the current.
→ If there are any sudden changes, make the load variation
smaller or raise the inverter capacity.
→ Enable current limiting (H12)
Check that the output current decreases and that the motor
4. The value set for torque boost does not come to stall if you set a lower value than the current
(F09) was too large. F37 = 0, one for F09.
1, 3, or 4) → Lower the value for torque boost (F09) if the motor is not
going to stall.
Check that the motor generates enough torque required during
acceleration/deceleration. That torque is calculated from the
moment of inertia for the load and the acceleration /
5. The acceleration/deceleration deceleration time.
time was too short. → Increase the acceleration/deceleration time (F07, F08,
E10, E11, and H54).
→ Enable current limiting (F43).
→ Raise the inverter capacity.
Check if noise control measures are appropriate (e.g. correct
grounding and routing of control and main circuit wires).
6. Malfunction caused by noise.
→ Implement noise control measures.
→ Enable the auto-reset function (H04).

7-9
TROUBLE SHOOTING

2. “OUn” Over voltage protection

Problem The DC link circuit voltage was over the detection level of over voltage.
OU1 Over voltage occurs during the acceleration.
OU2 Over voltage occurs during the deceleration.
OU3 Over voltage occurs during running at constant speed.
Possible Causes What to Check and Suggested Measures
1. The power supply
voltage was over the Measure the input voltage.
range of the inverter’s → Decrease the voltage to within that of the specifications.
specifications.
Check if the over voltage alarm occurs after sudden acceleration.
2. The acceleration time → Increase the acceleration time (F07, E10, and H54).
was too short. → Select the S-curve pattern (H07).
→ Consider the use of a braking resistor.
Recalculate the deceleration torque from the moment of inertia for
load and the deceleration time.
→ Increase the deceleration time (F08, E11, and H54).
3. The deceleration time → Enable automatic deceleration (H69=1) so that when the DC link
was too short for the circuit voltage exceeds the over voltage suppression level, the
moment of inertia for inverter changes the deceleration time to three times longer than
load. the set value.
→ Set the rated voltage (at base frequency) (F05) to 0 to improve
braking ability.
→ Consider the use of a braking resistor.
Check if the alarm occurs when loads are suddenly removed.
4. Loads were suddenly → Check if the inverter operation suddenly changes from driving
removed. operation to braking operation.
→ Consider the use of a braking resistor.
Compare the braking torque of the load with that of the inverter.
5. Braking load was too → Set the rated voltage (at base frequency) (F05) to 0 to improve
heavy. braking ability.
→ Consider the use of a braking resistor.
Check if the DC link circuit voltage was below the protective level
6. Malfunction caused by when the alarm occurred.
noise. → Improve noise control.
→ Enable the auto-reset function (H04).

7-10
TROUBLE SHOOTING

3. “LU” Under voltage protection

Problem DC link circuit voltage was below the under voltage detection level.
Possible Causes What to Check and Suggested Measures
1. An instantaneous Reset the alarm.
power failure → If you want to restart running the motor without making the alarm
occurred. occur, set 4 or 5 to F14 depending on load.
Check that you switch the inverter on after the power for the control
2. The power inverter circuit had reached an appropriate level. This can be checked using
was switched back on the display on the LED monitor.
too soon (with F14=1) → Wait for a longer time than the last time before switching the
inverter on.
3. The power supply
voltage did not reach Measure the input voltage.
the range of the
inverter’s → Increase the voltage to within that of the specifications.
specifications.
4. Peripheral equipment Measure the input voltage to find where the peripheral equipment
for the power circuit malfunctioned or which connection is incorrect.
malfunctioned, or the
connection was → Replace any faulty peripheral equipment, or correct any incorrect
incorrect. connections.
5. Other loads were
connected to the same
power system and
required a large Measure the input voltage and check the voltage variation.
current to start running → Reconsider the power system configuration.
to the extent that it
caused a temporary
voltage drop.
6. Inrush current caused Check if the alarms occurs when you switch on a molded case circuit
the power voltage drop breaker, an earth leakage circuit breaker (with the exception of those
because power exclusively designed for protection from ground faults) or a magnetic
transformer capacity contactor.
was insufficient. → Reconsider the capacity of the power transformer.

4. “Lin” Input phase loss protection

Problem Input phase loss occurred, or interphase voltage unbalance rate was large.
Possible Causes What to Check and Suggested Measures
1. Main circuit power Measure the input voltage.
input wires broken. → Repair or replace the wires.
2. The terminal screws
for the main circuit Check if the terminal screws have become loose.
power input were not → Tighten the terminal screws to the recommended torque.
tight enough.

7-11
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

3. Inter – phase Measure the input voltage.
unbalance rate of three → Connect an AC reactor (ACR) or a DC reactor (DCR) to lower
phase voltage was too the rate.
large. → Raise the inverter capacity.
4. Overload cyclically Measure ripple wave of DC link circuit voltage.
occurred. → If the ripple is large, raise the inverter capacity.
5. Single – phase voltage
was inputted to the Check the inverter type.
inverter instead of
three – phase voltage → Change the inverter to one for single – phase voltage input.
input.

5. “OPL” Output phase loss protection

Problem Output phase loss occurred.
Possible Causes What to Check and Suggested Measures
1. Inverter output wires Measure the output current.
are broken → Replace the output wires.
2. Wire for motor Measure the output current.
winding are broken → Replace the motor.
3. The terminal screws Check if any terminal screws have become loose.
for inverter output
were not tight enough. → Tighten the terminal screws to the recommended torque.
4. A single-phase motor Single – phase motor cannot be used. Note that the FRENIC – Mini
has been connected only drives three – phase induction motors.

6. “OH1” Overheat protection for heat sink

Problem Temperature around heat sink rose.
Possible Causes What to Check and Suggested Measures
1. Temperature around Measure the temperature around the inverter.
the inverter exceeded → Lower the temperature around the inverter (e.g. ventilate the
that of inverter enclosure well).
specifications. → Lighten the load.
2. Accumulated running Check the accumulated running time (E52=2). Refer to “Reading
time of the cooling fan Maintenance Information”.
exceeded the standard → Replace the cooling fan.
period for
replacement, or the Visually check that the cooling fan rotates normally.
cooling fan → Replace the cooling fan.
malfunctioned

7-12
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Check if there is sufficient clearance around the inverter.
→ Increase the clearance.
3. Air vent is blocked.
→ Check if the heat sink is clogged.
→ Clean the heat sink.
Measure the output current.
→ Lighten the load (e.g. lighten the load before the overload
4. Load was too heavy. protection occurs using the overload early warning (E34).
→ Decrease the carrier frequency (F26).
→ Enable the overload protection control (H70).

7. “OH2” External alarm input

Problem External alarm was inputted (THR).
Possible Causes What to Check and Suggested Measures
1. An alarm function of Inspect external equipment operation.
the external equipment
was activated. → Remove the cause of the alarm that occurred.
Check if the wire for the external alarm signal is correctly connected
2. Connection ha been to the terminal to which the “Alarm from external equipment” has
performed incorrectly. been assigned.
→ Connect the wire for the alarm signal correctly.
Check if the “Alarm from external equipment” has been assigned to
3. Incorrect settings. an unassigned terminal.
→ Correct the assignment.

8. “OH4” PTC thermistor for motor protection

Problem Temperature of the motor rose abnormally.
Possible Causes What to Check and Suggested Measures
1. Temperature around Measure the temperature around the motor.
the motor exceeded
→ Decrease the temperature.
that of motor
specifications. → Lighten the load.
2. Cooling system for the Check if the cooling system is operating normally.
motor malfunctioned. → Repair or replace the cooling system.
Measure the output current.
→ Lighten the load (e.g. lighten the load before overload occurs
3. Load was too heavy. using the overload early warning (E34) function).
→ Decrease the temperature around the motor.
→ Increase the carrier frequency (F26).

7-13
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

4. The set activation
level (H27) of the PTC Check the thermistor specifications and recalculate the detection
thermistor for motor voltage.
overheat protection → Reconsider the data of function code H27.
was inadequate.
5. A PTC thermistor and
pull-up resistor were Check the connections and resistance.
connected incorrectly
or their resistance was → Correct the connections and resistance.
inadequate.
6. The value set for the Check the data of function code F09 and readjust the data so that the
torque boost (F09) was motor does not stall even if you set the data to a lower value.
too high. → Change the data of the function code.
Check if the base frequency (F04) and rated voltage (at base
7. The V/f pattern did not frequency) (F05) match the values on the nameplate on the motor.
match the motor. → Match the function code data to the values on the nameplate of
the motor.

9. “dbH” Overheat protection for barking resistor

Problem Thermal protection for braking resistor activated.
Possible Causes What to Check and Suggested Measures
Recalculate the relation between the braking load and braking
capacity.
1. Braking load was too → Lighten the braking load.
heavy. → Reconsider the braking resistor in order to improve braking
ability. Resetting the data of function codes F50 and F51 is also
required.
Recalculate the required deceleration torque and time from the
moment of inertia for the load and the deceleration time.
2. The deceleration time → Increase the deceleration time (F08, E11, and H54).
was too short. → Reconsider the braking resistor in order to improve the braking
ability. Resetting the data of function codes F50 and F51 is also
required.
3. Incorrect values have
been set for the data of Check the braking resistor specifications.
function codes F50 → Reconsider and change the data of function codes F50 and F51.
and F51.

NOTE: The inverter does not detect the overheating alarm of a braking resistor by
monitoring its surface temperature, but by monitoring its load magnitude.
Therefore, even if the surface temperature itself does not rise, the alarm may be
detected if the resistor is used more frequently than the set data of function codes
F50 and F51. If you use the resistor to the limit of its capacity, you must adjust
the data of function codes F50 and F51 while checking the surface temperature of
the resistor.

7-14
TROUBLE SHOOTING

10. “OL1” Electronic thermal overload relay

Problem Electronic thermal function for motor overload detection activated.
Possible Causes What to Check and Suggested Measures
Measure the output current.
1. Load was too heavy. → Lighten the load (e.g. lighten the load before overload occurs
using the overload early warning (E34).
Check that the motor generates enough torque for
2. The acceleration / acceleration/deceleration, This torque is calculated from the moment
deceleration time was of inertia for the load and the acceleration/deceleration time.
too short. → Increase the acceleration/deceleration time (F07, F08, E10, E11
and H54).
3. The characteristics of Check the motor characteristics.
electronic thermal did
→ Reconsider the data of function codes P99, F10 and F12.
not match those of the
motor overload. → Use an external thermal relay.
4. Activation level for Check the continuous allowable current of the motor.
the electronic thermal
relay was inadequate. → Reconsider and change the data of function code F11.

11. “OLU” Overload protection

Problem Temperature inside inverter rose abnormally.
Possible Causes What to Check and Suggested Measures
1. Temperature around Measure the temperature around the inverter.
the inverter exceeded
→ Lower the temperature (e.g. ventilate the enclosure well).
that of inverter
specifications. → Lighten the load.
Check the accumulated running time of cooling fan (E52=2).
2. The service life of the → Refer to “Reading Maintenance Information”.
cooling fan has
→ Replace the cooling fan.
expired or the cooling
fan malfunctioned. Visually check that the cooling fan rotates normally.
→ Replace the cooling fan.
Check if there is sufficient clearance around the inverter.
→ Increase the clearance.
3. Air vent is blocked.
Check if the heat sink is clogged.
→ Clean the heat sink.
Measure the output current.
→ Lighten the load (e.g. lighten the load before overload occurs
4. Load was too heavy. using the overload early warning (E34).
→ Decrease the carrier frequency (F26).
→ Enable overload protection control (H70).

7-15
TROUBLE SHOOTING

Possible Causes What to Check and Suggested Measures

Recalculate the required acceleration/deceleration torque and time
5. The acceleration / from the moment of inertia for the load and the deceleration time.
deceleration time was
too short. → Increase the acceleration/deceleration time (F07, F08, E10, E11
and H54).
6. The wires to the motor
are too long and Measure the leak current.
caused a large amount
of current to leak from → Connect an output circuit filter (OFL).
them.

12. “Er1” Memory error

Problem Error occurred in writing the data to the memory in the inverter.
Possible Causes What to Check and Suggested Measures
1. The power supply was
turned off when the
inverter was writing Check if pressing the PRG/RESET key resets the alarm after the
data (especially function code data are initialized by setting the data of H03 to 1.
initializing data), and
the remaining control → Return the initialized function code data to their previous settings,
circuit voltage was not and then restart the operation.
high enough to enable
writing of data.
2. A high intensity noise Check if appropriate noise control measures have been implemented
was given to the (e.g. correct grounding and routing of control and main circuit wires).
inverter while data Alternatively, perform the same check as described in (1) above.
(especially initializing → Improve noise control. Alternatively, return the initialized
data) was being function code data to their previous settings, and then restart the
written. operation.
Initialize the function code data by setting H03 to 1, and then reset the
alarm by pressing the PRG/RESET key and check that the alarm goes
3. The CPU did not on.
operate normally. → This problem was caused by a printed circuit board (PCB)
(including the CPU) malfunction, so it is necessary to replace the
PCB.

7-16
TROUBLE SHOOTING

13. “Er2” Remote keypad communications error

Problem a communications error occurred between the remote keypad and the inverter.
Possible Causes What to Check and Suggested Measures
1. Break in the Check continuity of the cable, contacts and connections.
communications cable
or poor contact. → Replace the cable.

→ Check if appropriate noise control measures have been

2. A high intensity noise implemented (e.g. correct grounding and routing of control and
was given to the main circuit wires).
inverter.
→ Improve noise control.
Check that alarm Er2 does not occur if you connect another remote
3. The remote keypad keypad to the inverter.
malfunctioned.
→ Replace the remote keypad.
4. The RS485 Check that alarm Er2 does not occur even if you connect another
communications card remote keypad to the inverter.
malfunctioned. → Replace the card.

14. “Er3” CPU error.

Problem a CPU error (e.g. erratic CPU operation) occurred.
Possible Causes What to Check and Suggested Measures
1. A high intensity noise Check if appropriate noise control measures have been implemented
was given to the (e.g. correct grounding and routing of control and main circuit wires).
inverter. → Improve noise control.
2. The printed control
circuit board in the
→ Replace the board.
inverter
malfunctioned.

15. “Er6” Operation protection

Problem an error occurred due to incorrect operation of the motor.
Possible Causes What to Check and Suggested Measures
1. The STOP key was → Change the setting for H96 so that the STOP key priority function
pressed when H96 = 1 is invalid to ensure that the inverter does not operate
or 3. unexpectedly.
Check that Er6 occurs when:
- The power is switched on
- An alarm is released (by pressing the PRG/RESET key or
turning reset alarm (RST) on).
2. The start check
- The link command (LE) has switched the inverter operations.
function was activated
→ Reconsider the running sequence to avoid input of the run
when H96 = 2 or 3.
command when Er6 has occurred.
→ Change the setting for H96 so that the STOP key priority
functions is invalid to ensure the inverter does not operate
unexpectedly. (To reset the alarm, turn the run command off.)

7-17
TROUBLE SHOOTING

16. “Er8” RS485 communications error

Problem a communications error occurred during RS485 communications.
Possible Causes What to Check and Suggested Measures
1. Host controllers (e.g.
PLCs and personal
computers) did not Check the controllers.
operate due to
incorrect settings → Remove the cause of the controller error.
and/or defective
software/hardware.
2. Relay converters (e.g.
RS232C/RS485
converter) did not Check the converter (e.g. check for poor contact).
operate due to → Change the various converter settings, reconnect the wires, or
incorrect connections replace hardware (such as recommended devices) as appropriate.
and settings, and
defective hardware.
3. Broken Check continuity of the cable, contacts and connections.
communications cable
or poor contact. → Replace the cable.
4. Even though no
response error Check the host controllers.
detection time (y08)
has been set, → Change the settings of host controller software, or make the no
communications did response error detection time invalid (y08=0).
not occur cyclically.
Check if appropriate noise control measures have been implemented
(e.g. correct grounding and routing of control and main circuit wires).
5. A high intensity noise → Improve noise control.
was given to the
inverter. → Improve measures against noise from host controllers.
→ Replace the relay converter with a recommended insulated
converter.
6. Conditions for Compare the settings of the y codes (y01to y10) with those of the host
communications differ controllers.
between the inverter
and host controllers. → Correct any settings which differ.
7. The RS485
communications card → Replace the card.
malfunctioned.

7-18
TROUBLE SHOOTING

17. “ErF” Data save error during under voltage

Problem The inverter was unable to save data such as the frequency commands, timer, and PID
process commands set through the keypad when the power was switched off.
Possible Causes What to Check and Suggested Measures
1. The control circuit
voltage dropped Check how long it takes for the DC link circuit voltage to drop to the
suddenly while the preset voltage when the power is turned off.
data was being saved → Remove whatever is causing the rapid discharge of the electric
when the power was charge. After pressing the PRG/RESET key and releasing the
turned off, because the alarm, reset the data (such as the frequency commands, timer, and
electric charge in the PID process commands) set with the keypad to the correct
DC bus capacitor was settings and then restart the motor.
rapidly discharged.
2. A high intensity noise Check if appropriate noise control measures have been implemented
was given to the (e.g. correct grounding and routing of control and main circuit wires).
inverter while data → Improve noise control. Press the PRG/RESET key to release the
was being written alarm, then reset the data (e.g. frequency commands, timer, and
when the power was PID process commands) set through the keypad to the correct
turned off. settings. Restart the motor.
Check if ErF occurs each time the power is switched off.
3. The CPU did not → This problem was caused by a printed circuit board (PCB)
operate normally. (including the CPU) malfunction, so it is necessary to replace the
PCB.

7-19
PARTS LIST

SECTION 8
PARTS LIST
ORDERING SPARE PARTS
In case spare parts are needed, please include the following information with your order:
1. Model and serial number of the equipment (located on the name plate).
2. Part number, part name, and quantity required. Use this manual to facilitate ordering.
3. When ordering electrical motors, please include complete name plate data, motor
manufacturer, and wiring diagram number.
Our service and spare parts department consists of specially trained personnel to assist you
with your needs. Please do not hesitate to call if we can be of any assistance to you.
Section 8 Part List : Front Side Machine Assembly Page 1

6 7
4
5

10

12
8 9
11
3

Item Part No. Qty. Description

A1-S101-053 1 Panel, Front top 1 Cup (SUS)
1
A1-S101-052 1 Panel, Front top 5 Cup (SUS)
2 A1-S101-002 1 Panel, Front middle (SUS)
3 A1-S101-003 1 Panel, Front lower (SUS)
4 A1-S101-004 1 Right panel assembly (SUS)
5 A1-S101-005 1 Left panel assembly (SUS)
6 A1-S101-074 1 Front column, Top-Right (SUS)
7 A1-S101-075 1 Front column, Top-Left (SUS)
8 A1-S101-072 1 Front column, Lower-Right (SUS)
9 A1-S101-073 1 Front column, Lower-Left (SUS)
10 A0-A078-650 32 Hexagon bolt
11 A0-A068-015 14 Screw
A0-A038-008 1 Base, Guard, Bumper
12
A0-A038-003 1 Insert, Guard, Bumper
Section 8 Part List : Microprocessor Panel Page 2

3 4
1

5 7 8 9
6

11

14
10

15 13
12

Item Part No. Qty. Description

1 A0-A090-131 1 Sticker Decal
2 A1-SSP2-068 1 Face Panel Control
A0-E032-022 1 Emergency stop button (Head)
3 A0-E032-023 1 Emergency stop contactor base
A0-E032-024 1 Emergency stop contactor
4 A0-A013-001 1 Lock + key
5 A0-E007-200 1 Set WQ 02T Washtrol T, Complete Set
6 A0-E007-201 1 WQ 02T Washtrol T, Display CPU Control Board
7 A0-E007-202 1 WQ 02T Washtrol T, Connector Cable
8 A0-E007-203 1 WQ 02T Washtrol T, IO Power Board, 24V
9 A0-E007-059 1 Temp Probe
10 A0-E015-026 1 Board PCB, Door lock
A0-A050-027 1 Electrical Control Box Upper
11
A0-A050-028 1 Plate Cover Electrical Control Box Upper
12 A0-E014-007 1 Switch, Magnet reed
13 A0-E009-017 2 Relay
14 A0-A036-001 1 Magnet (Actuator For Magnetic Reed Swicth)
15 A1-SSP2-039 1 Bracket for Motion Balance Switch
Section 8 Part List : Chemical Dispenser Page 3

Chemical Dispenser 1 Cup Chemical Dispenser 5 Cup

3 5

4 6

7 7

8 8

1 2

Item Part No. Qty. Description

1 A0-A178-003 1 Set Set Supply Chemical Dispenser 1 Compartment
2 A0-A178-005 1 Set Set Supply Chemical Dispenser 5 Compartment
3 A0-A095-061-02 1 Lid, Chemical dispenser 1 compartments
4 A0-A095-061-01 1 Body, Chemical dispenser 1 compartments
5 A0-A095-063-02 1 Lid, Chemical dispenser 5 compartments
6 A0-A095-063-01 1 Body, Chemical dispenser 5 compartments
7 A0-A030-006 1,5 Plastic cup
8 A0-A095-002 1,5 Nozzle, Chemical dispenser
Section 8 Part List : Main Door Assembly Page 4

13

2 12
9
11

1
10
8

6
7

Item Part No. Qty. Description

A1-SSP2-105 1 Glass retainer ring
1
A0-A001-042 1 Gasket, Door glass
2 A1-SSP2-108 1 Door tub
3 A1-S101-012 1 Front panel tub
4 A1-SSP2-112 1 Door hinge
5 A1-SSP2-109 1 Door hinge bracket
A0-A081-006 4 Cap nut
6
A0-A057-003 4 Bolt Studs Stainless
A0-A081-005 12 Cap Hex. nut
7
A0-A057-002 12 Bolt Studs Stainless
8 A0-A003-004 1 Door glass
9 A0-A001-004 1 Rim protection Gasket
10 A1-SSP2-005 2 Door hinge washer
11 A1-SSP2-118 2 Door hinge washer
12 A0-A033-002 2 Door hinge bushing
13 A0-A033-003 2 Bolt, Shoulder, Door Hinge
Section 8 Part List : Main Door Assembl Page 5

3
4
5
7
6
8

Item Part No. Qty. Description

1 A1-ST00-001 1 Set Door Handle and Brackets complete set
2 A1-ST00-001-03 1 Door Handle-B Grip
3 A1-ST00-001-01 1 Door Handle Upper hinge bracket-B
4 A0-TSA01-496 1 Door Handle Pivot Spring
5 A0-A033-005 1 Door Latch Shoulder Bolt
6 A0-A033-004 1 Door Handle latch Bush
7 A1-ST00-001-04 1 Door Handle- B body
8 A1-ST00-001-02 1 Door handle Lower hinge Bracket-B
9 A1-ST00-001-05 1 Door Lock Tongue (Square)
Section 8 Part List : Door Lock Assembly Page 6

2
3
5

8 4

7 9

11 8

10 12 13

Item Part No. Qty. Description

1 A1-SSP2-141 1 Set Door lock assembly complete set
2 A0-A237-001 1 Door lock Cover Plastic
3 A0-A001-014 1 Door gasket silicone orange
4 A1-S101-018 1 Basket stainless steel
5 A1-SSP2-078 1 Door lock block
6 A0-A036-001 1 Magnet (White)
7 A0-E015-052 1 Solenoid Door Lock Magnetic , Latching 1 Coil 24VDC. + Pin
8 A0-E014-015 2 Micro switch
9 A0-E014-007 1 Switch, Magnet reed
10 A1-SSP2-077 1 Plate, Reed Switch Shield
11 A1-ST00-002-01 1 Base box with Guides
12 A1-SSP2-071 1 Shaft basket support plate
13 A1-SSP2-070 1 Cover shaft basket
Section 8 Part List : Heating Panel Assembly-Electric Heating Type Page 7

2 4

5
7
6

Standard

Item Part No. Qty. Description

1 A0-E005-001 9 Heating Element 4000W
2 A0-E007-059 1 Temp Probe
3 A0-A018-090 1 Hose, Water level
4 A0-A018-070 - Drain Hose (STD=1 Qty.) (Option=2 Qty.)
5 A0-A001-034 1 Plug, Drain reuse
6 A0-A008-005-M 4 Spring
7 A0-A031-120 6 Medium Shock Absorber
8 A0-A122-001-M 8 Spring Guide
Section 8 Part List : Heating Panel Assembly-Steam Type Page 8

1
3

5
2
6

7
8

Standard

3 1

4
4
8
2
6

Option 2 Drains

Item Part No. Qty. Description

1 A0-A009-032 1 Elbow
2 A0-E007-059 1 Temp Probe
3 A0-A018-090 1 Hose, Water level
4 A0-A018-070 - Drain Hose (STD=1 Qty.) (Option=2 Qty.)
5 A0-A001-034 1 Plug, Drain reuse
6 A0-A008-005-M 4 Spring
7 A0-A031-120 6 Medium Shock Absorber
8 A0-A122-001-M 8 Spring Guide
9 A1-SSP2-037 1 Steam Injector Size 1"X1/2"(for Steam Type)
Section 8 Part List : Supply Dispenser Page 9

4 4
10
10
1A

3 2 1A
3 1A
2

7
7
6 6
6
6

Type 1 Type 2

4
10
1B 1C
3 3
2 2

5
5
6

6 6
7
7

Type 3 Type 4

8B

8A

Steam Type (Type 1) Steam Type (Type 2)

Item Part No. Qty. Description
1A A0-E040-084 - Solenoid Water Valve 1'' NC 24VAC. 50/60Hz. (Type 1=1 Qty.)(Type 2=2 Qty.)

A0-E040-008 1 Solenoid Water Valve 24VAC, 50/60HZ

1B
A0-E056-001 1 Plug Connector
1C A0-E040-073 1 Solenoid Water Valve Size 1" NC 24VAC. 60Hz.
2 A0-E040-090 1 Double Solenoid valve 3/4", 24 VAC, 50/60 Hz
3 A0-E040-091 1 3-Way Solenoid valve 3/4", 24 VAC, 50/60 Hz
4 A0-A127-003 1 Vacuum breaker plastic
5 A0-A018-013 - Hose, Water supply 1" (Type 1,Type3=1 Qty.)(Type 2=2 Qty.)
6 A0-A018-016 5 Hose, Water dispenser
7 A0-A018-030 1 Dispenser hose/air vent
A0-E047-005 1 Solenoid Steam Valve 1/2", 24VAC, 50/60HZ
8A
A0-E056-001 1 Plug Connector
A0-E047-110 1 Solenoid Steam Valve Size. 1/2" 24VAC, 50Hz.
8B
A0-E047-111 1 Solenoid Steam Valve Size. 1/2" 24VAC, 60Hz.
9 A0-A017-012 1 Flexible Pipe, 1/2" x 1800 mm. (for Steam Type)
10 A0-A237-002 1 Box Plastic Grease Fitting (Black)
Section 8 Part List : Rear Side Machine Assembly Page 10

11 1

8
2

7
9
10

Item Part No. Qty. Description

A1-SSP2-116 1 Cover, Inverter control
1
A1-SSP2-100 1 Cover, Inverter control(Plainted)
2 A1-S101-007 1 Rear panel assembly, Top
3 A1-S101-008 1 Rear panel assembly, Middle
4 A1-S101-009 1 Rear panel assembly, Lower
A1-S101-024 1 Top panel assembly, Front (SUS)
5
A1-S101-057 1 Top panel assembly, Rear (SUS)
A0-A024-002 3 Grease Fitting 1/4"
6
A0-A237-002 1 Box Plastic Grease Fitting
7 A0-A237-003 1 Electric Service Mounting Plate
8 A1-SSP2-072 2 Pipe, water inlet 1"
9 A1-SSP2-002 1 Pipe, Steam Inlet 1/2"
10 A0-A105-011 1 Plug PVC.
A0-E012-009 1 Filter for fan
11
A0-E012-026 1 Fan, Cooling
Section 8 Part List : Electrical Control Unit-Electric Heating Page 11

2
11
1 5

3 4

8 9

10

6 7

STD

Item Part No. Qty. Description

1 A0-E006-031 1 Transformer
A0-E001-339 1 Inverter 10HP. 230V. 3PH.
2
A0-E001-335 1 Inverter 10HP. 430V. 3PH.
3 A0-E004-071 3 Magnetic Contactor 24 VAC.
4 A0-E007-319 1 Power Supply 24VDC.
5 A0-E003-026 1 EMI Filter 240V. 1PH
6 A0-E021-039 1 Terminal block
A0-E010-031 1 Circuit breaker 1A
7 A0-E010-029 1 Circuit breaker 6A
A0-E010-035 2 Circuit breaker 2A
8 A0-E021-140 1 Terminal Block 4P
9 A0-E055-001 1 Connector, Ground Lug
A0-E055-051 1 Connector Housing Male 2 Pos
10
A0-E055-052 1 Connector Housing Femal 2 Pos
11 A1-SSP2-084 1 Electric enclosure, Rear
Section 8 Part List : Electrical Control Unit-Steam Heating Page 12

10
1 4
2

3 7
8

5
6

STD

Item Part No. Qty. Description

1 A0-E006-031 1 Transformer
A0-E001-339 1 Inverter 10HP. 230V. 3PH.
2
A0-E001-335 1 Inverter 10HP. 430V. 3PH.
3 A0-E007-319 1 Power Supply 24VDC.
4 A0-E003-026 1 EMI Filter 240V. 1PH
5 A0-E021-039 1 Terminal block
A0-E010-031 1 Circuit breaker 1A
6 A0-E010-029 1 Circuit breaker 6A
A0-E010-035 2 Circuit breaker 2A
A0-E021-031/1 1 Terminal Block 3 Pole
7
A0-E021-031/2 1 Terminal Block 4 Pole
8 A0-E055-001 1 Connector, Ground Lug
A0-E055-051 1 Connector Housing Male 2 Pos
9
A0-E055-052 1 Connector Housing Femal 2 Pos
10 A1-SSP2-084 1 Electric enclosure, Rear
Section 8 Part List : Housing Assembly Page 13

13
15

11

9
16
7

10 12
5 8
14
4
3
2
1

17

Item Part No. Qty. Description

1 A0-A005-148 2 Seal, O-Ring
2 A0-A005-003 1 Seal, V-ring
3 A0-A006-023 1 Collar Seal
4 A0-A005-016 2 Seal, Oil
5 A0-A004-058 1 Bearing
6 A0-M011-021 1 Basket Shaft
7 A0-A004-008 1 Bearing
8 A0-A006-014 1 Lock, Washer
9 A0-A006-015 1 Lock, Nut
10 A0-A005-102 1 Seal, V-Ring
11 A1-S101-043 1 Seal Plate, Front
12 A1-S101-045 1 Seal Plate, Flat Front
13 A0-P006-070 3 fitting
14 A0-A106-004 1 Hose Nipple
15 A0-A007-014 1 Housing
16 A1-S101-044 1 Seal Plate, Rear
17 A1-S101-051 1 Set Bearing Housing Complete set
Section 8 Part List : Main Drive Panel Page 14

7
1
2

4 3

8
9

10
11

12

13 5
6

15
14 16

Item Part No. Qty. Description

1 A1-S101-080 1 Assembly, Shell
2 A0-A074-558 8 Hex. Bolt Full Thread Zinc HT M20x50
3 A0-M008-120 1 Basket pulley
A0-M009-082 1 Basket pulley bushing
4
A0-A074-654 3 Hexagon bolt
5 A0-M008-123 1 Motor Pulley
6 A0-M009-091 1 Motor Pulley Bushing
7 A0-A018-066 1 Fill Hose
8 A0-A018-076 1 Overflow hose
9 A0-A002-174 2 V-Belt
10 A0-E008-883 1 Motor 10 HP./4 P/190/380V. 60Hz.
11 A1-S101-039 1 Plate, Motor Mounting
12 A0-E041-032 1 Drain Valve With Overflow 3", (Black)
13 A1-S101-082 1 Base machine
14 A0-A237-005 1 Set Cover Box + Mounting Box Drain Valve, Plastic Complete Set
15 A0-A237-005-02 1 Cover Box Drain Valve, Plastic
16 A0-A237-005-01 1 Mounting Box Drain Valve, Plastic