Parts Manual

Cat.# 90-883273003

Revised 09-12-2020
 TABLE OF CONTENTS

Cat.# 90-883273003
Service and Support Material 1
Instrument Panel 3
Instrument Panel Kit Components Full 5
Service Kit - Partial Engine Assembly 7
Service Kit - Gasket Set ENGINE OVERHAUL 9
Service Kit - Gasket Set CYLINDER HEAD OVERHAUL 11
Starter and Alternator 13
Alternator 15
Starter Motor 17
Wiring Harness and Clips 19
Throttle Linkage 21
Fuel Filter and Bracket 23
Fuel Injection System 25
Intake Manifold 29
Turbocharger System 31
Air Cooler 35
Cylinder Head Cover 37
Cylinder Head 39
Glow Plug System 41
Camshaft and Valves 43
Timing Cover and Flywheel Housing (STERNDRIVE) 47
Timing Cover and Flywheel Housing (INBOARD) 49
Cylinder Block 53
Crankshaft PISTONS, AND FLYWHEEL 55
Oil Pan and Level Gauge 59
Oil Pump and Strainer 61
Oil Cooler and Oil Filter 63
Oil and Vacuum Hoses 65
Heat Exchanger 67
Thermostat and Housing 69
Water Pump 73
Engine Mounts 75
Exhaust Components 77
Seawater Pump (INBOARD) 79
Power Steering Components 81
Shift Bracket (DESIGN I-With Cotter Pins) 85
Shift Bracket (DESIGN II-With Hairpin Clips or 4 Cotter Pins) 87
Drive Lubricant Monitor 89

PAGE i
 TABLE OF CONTENTS

Transmission and Related Parts 91

Jackshaft Components 93
Special Tools 97

PAGE ii
 Cat.# 90-883273003

Service and Support Material

1 3

12889

Service and Support Material

v7043466 PARTS MANUAL

PAGE 1
Cat.# 90-883273003

Service and Support Material

Ref # Part Part Number Description Comments Qty Note
Class
NS 0090 883273003 PARTS MANUAL 1
CUMMINS/MERCRUISER DIESEL
1.7L-120 Parts ( D1.7L DTI )
NS 0090 863016 MANUAL Service ( D1.7L DTI ) 1
NS 0090 863136050 MANUAL Owners (STERNDRIVE) 1
NS 0090 865237050 MANUAL Owners (INBOARD)
1 0000 863868A1 TIE BAR KIT AR
2 0032 863642 HOSE Oil Pump Adapter AR
3 0000 889504A01 GLOW PLUG KIT With Indicator Design-I 1
Light
N.S. 0000 889504A02 GLOW PLUG KIT Wait to Start- Design-II
Continuious On
N.S. 0087 19674Q2 SWITCH/LANYARD KIT 1
N.S. 0084 860615 HARNESS ASSEMBLY (13 Feet) AR
Extension
N.S. 0084 860616002 HARNESS ASSEMBLY (23 Feet) AR
Extension
N.S. 0037 863241A02 DECAL SET 1
N.S. 0000 864186A3 POWER STEERING KIT 1
N.S. 0000 863914A02 JACKSHAFT KIT Without Shaft and ((10 cm), (4 Inch) Stainless 1
Exhaust Pipe Exhaust Pipe)
N.S. 0000 863914A04 JACKSHAFT KIT Without Shaft and (Cast Aluminum Exhaust 1
Exhaust Pipe Pipe)
N.S. 0022 806837A2 HEATER KIT Hot Water AR
N.S. 0046 891800 REPAIR KIT Seawater Pump 1
Service
N.S. 0047 891801 REPAIR KIT Seawater Pump 1
Impeller
N.S. 0000 891802 REPAIR KIT Seawater Pump Cover 1

Service and Support Material

v7043466 PARTS MANUAL

PAGE 2
 Cat.# 90-883273003

Instrument Panel

3
4

1 2
12888

Instrument Panel

v9074107 PARTS MANUAL

PAGE 3
Cat.# 90-883273003

Instrument Panel
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 881800A1 INSTRUMENT PANEL KIT Basic AR
2 0000 881801A1 INSTRUMENT PANEL KIT Full (STERNDRIVE) AR
2 0000 881802A1 INSTRUMENT PANEL KIT Full (INBOARD) AR
3 0000 850764A5 GAUGE KIT Primary Station (ADMIRAL) 1
3 0079 859701A2 GAUGE KIT Primary Station, Black (FLAGSHIP) 1
3 0079 859701A12 GAUGE KIT Primary Station, White (FLAGSHIP) 1
4 0000 850767A4 GAUGE KIT Secondary Station (QSI) 1
4 0000 850767A5 GAUGE KIT Secondary Station (ADMIRAL) 1
4 0079 859707A1 GAUGE KIT Secondary Station, (FLAGSHIP) 1
Black
4 0079 859707A11 GAUGE KIT Second Station (FLAGSHIP)
Secondary Station, White
0084 860615002 HARNESS ASSEMBLY (13 Feet)
With Deutsch Connectors
0084 860616002 HARNESS ASSEMBLY (23 Feet)
With Deutsch Connectors
0084 860617002 HARNESS ASSEMBLY With
Deutsch Connectors
0084 860618 HARNESS ASSEMBLY Instrument
With Deutsch Connectors

Instrument Panel

v9074107 PARTS MANUAL

PAGE 4
 Cat.# 90-883273003

Instrument Panel Kit Components Full

4
3
2

5 10
3
4

1 5
0
7
6 1

8 9
11 17
12
13
14
15
16

34417

Instrument Panel Kit Components Full

v20488231 PARTS MANUAL

PAGE 5
Cat.# 90-883273003

Instrument Panel Kit Components Full

Ref # Part Part Number Description Comments Qty Note
Class
- 0000 881801A1 INSTRUMENT PANEL KIT Full 1
1 0000 889044 PANEL 1
2 0079 882848 TACHOMETER 1
3 0079 882853 OIL PRESSURE GAUGE 1
4 0079 882854 COOLANT TEMPERATURE 1
GAUGE
5 0079 882851 TRIM GAUGE 1
6 0079 882852 VOLTAGE GAUGE 1
7 0087 805678 KEY SWITCH 1
8 0087 889037 SWITCH Toggle 1
9 0000 889039 COVER Switch 1
10 0000 816492A1 ALARM ASSEMBLY Audio Warning 1
11 0088 860608 FUSE 20 Ampere 1
12 0000 889032 COVER Water in Fuel 1
13 0000 889033 COVER Water Temperature 1
14 0000 889034 COVER Glow Plug 1
15 0000 889035 COVER Oil Pressure 1
16 0000 889036 COVER Battery Volt 1
17 0000 889043 RELAY 1
NS 0088 889026 BULB (12V 3W) 5
NS 0000 889027 BULB SOCKET 5
NS 0084 881745 DIODE 1
NS 0084 889045 HARNESS ASSEMBLY 1
NS NSS NOT SOLD SEPARATE Light 5
Body
NS 0000 889031 COVER Base 5
NS 0087 889038 SWITCH Push Button 1
NS 0000 889040 COVER Switch 1
NS 0000 889041 COVER Switch 1

Instrument Panel Kit Components Full

v20488231 PARTS MANUAL

PAGE 6
 Cat.# 90-883273003

Service Kit - Partial Engine Assembly

12160

Service Kit - Partial Engine Assembly

v7043656 PARTS MANUAL

PAGE 7
Cat.# 90-883273003

Service Kit - Partial Engine Assembly

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882533 ENGINE ASSEMBLY Partial 1

Service Kit - Partial Engine Assembly

v7043656 PARTS MANUAL

PAGE 8
 Cat.# 90-883273003

Service Kit - Gasket Set ENGINE OVERHAUL

12162

Service Kit - Gasket Set ENGINE OVERHAUL

v7043669 PARTS MANUAL

PAGE 9
Cat.# 90-883273003

Service Kit - Gasket Set ENGINE OVERHAUL

Ref # Part Part Number Description Comments Qty Note
Class
1 0027 882668 GASKET SET Engine Overhaul (Head Gasket T=1.45 AR
Without Notch)(See Sevice
Manual)
1 0027 882669 GASKET SET Engine Overhaul (Head Gasket T=1.50 With AR
1-Notch)(See Service
Manual)
1 0027 882670 GASKET SET Engine Overhaul (Head Gasket T=1.55 With AR
2-Notch)(See Service
Manual)

Service Kit - Gasket Set ENGINE OVERHAUL

v7043669 PARTS MANUAL

PAGE 10
 Cat.# 90-883273003

Service Kit - Gasket Set CYLINDER HEAD OVERHAUL

12164

Service Kit - Gasket Set CYLINDER HEAD OVERHAUL

v7043696 PARTS MANUAL

PAGE 11
Cat.# 90-883273003

Service Kit - Gasket Set CYLINDER HEAD OVERHAUL

Ref # Part Part Number Description Comments Qty Note
Class
1 0027 882671 GASKET SET Head Overhaul (Head Gasket T=1.45 AR [1]
Without Notch)(See Service
Manual)
1 0027 882672 GASKET SET Head Overhaul (Head Gasket T=1.50 - 1 AR [1]
Notch)(See Service
Manual)
1 0027 882673 GASKET SET Head Overhaul (Head Gasket T=1.55 - 2 AR [1]
Notchs)(See Service
Manual)
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Service Kit - Gasket Set CYLINDER HEAD OVERHAUL

v7043696 PARTS MANUAL

PAGE 12
 Cat.# 90-883273003

Starter and Alternator

3
7
13 1
12 3
11 7
2
5
9 8

6 4
32
10

28

27
29 17

18
15 16

31
23 21
22
26

25 20

19 14

30

12165

Starter and Alternator

v7043724 PARTS MANUAL

PAGE 13
Cat.# 90-883273003

Starter and Alternator

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882481 STARTER MOTOR ASSEMBLY 1
2 0012 882744 WASHER 1
3 0011 882340 NUT (M8) 2
4 0016 882525 STUD 1
5 0087 882395 RELAY Starter 1
6 0000 882454 SENSOR Tach 1
7 0013 882342 LOCKWASHER 2
8 0010 882708 SCREW 1
9 0010 882290 SCREW (M6 x 10) 2
10 0010 882313 SCREW (M6 x 16) 1
11 0010 882622 SCREW (M12 x 55) 1
12 0013 882637 LOCKWASHER 1
13 0012 882344 WASHER 1
14 0000 882571 ALTERNATOR ASSEMBLY 1
15 0012 882642 WASHER 1
16 0013 882636 LOCKWASHER 1
17 0000 882520 BRACKET With Tensioner Alternator 1
18 0011 882633 NUT (M10) 1
19 0010 882307 SCREW (M10 x 130) 1
20 0010 882327 SCREW (M8 x 35) With Plain and 1
Lockwasher
21 0010 882316 SCREW (M14 x 35) 1
22 0010 882317 SCREW (M10 x 40) 3
22 0010 889900 SCREW (M10 x 35) 3
23 0010 882417 SCREW (M5 x 12) 1
24 0013 882634 LOCKWASHER 1
25 0000 882746 PROTECTOR 1
26 0011 882339 NUT 1
27 0054 882351 CLIP Harness 1
28 0000 882561 BRACKET 1
29 0010 882323 SCREW (M10 x 22) With 4
Lockwasher
30 0057 882531 BELT Alternator Drive 1
31 0000 882466 PULLEY Idler (Included with 1
Reference 17)
32 0012 889902 WASHER 1

Starter and Alternator

v7043724 PARTS MANUAL

PAGE 14
 Cat.# 90-883273003

Alternator

12

14

13
11

6 10
9
7 8

5 4

1 12167

Alternator

v7043945 PARTS MANUAL

PAGE 15
Cat.# 90-883273003

Alternator
Ref # Part Part Number Description Comments Qty Note
Class
- 0000 882571 ALTERNATOR ASSEMBLY 1
Complete
1 0000 882703 COVER ASSEMBLY Alternator, 1
Rear
2 0011 882682 NUT 1
3 0000 882677 RECTIFIER 1
4 0000 882706 REGULATOR ASSEMBLY 1
Voltage
5 0000 882707 BRUSH 1
6 0000 882701 ROTOR Alternator 1
7 0030 882679 BEARING Rotor, Alternator 1
8 0030 882678 BEARING Rotor, Alternator 1
9 0000 882704 STATOR 1
10 0000 879194020 COVER ASSY Alternator Front 1
11 0010 882676 SCREW 1
12 0010 882681 SCREW 1
13 0000 882705 PULLEY Alternator 1
14 0000 882680 NUT 1

Alternator

v7043945 PARTS MANUAL

PAGE 16
 Cat.# 90-883273003

Starter Motor

NSS

NSS 3

2
7
2
7
NSS 2

NSS

NSS
NSS

NSS

NSS

NSS 1 NSS
NSS
1
4

6
6
6

5
7 6
7 6

NSS

12168

Starter Motor

v7044048 PARTS MANUAL

PAGE 17
Cat.# 90-883273003

Starter Motor
Ref # Part Part Number Description Comments Qty Note
Class
- 0000 882481 STARTER MOTOR ASSEMBLY 1
Complete
1 0000 882448 BRACKET Center 1
2 0000 882446 HOLDER Brush 1
3 0010 882389 SCREW 2
4 0087 889903 SOLENOID ASSEMBLY 3 Stud Mount 1
4 0087 889903001 SOLENOID Starter 2 Bolt Mount 1
5 0000 882522 GEAR Starter Pinion 1
6 0012 882605 WASHER KIT Starter 1
7 0000 882606 METAL KIT Starter 1
8 0011 889904 NUT 3

Starter Motor

v7044048 PARTS MANUAL

PAGE 18
 Cat.# 90-883273003

Wiring Harness and Clips

3
2 4

1
5 6

2615

Wiring Harness and Clips

v7044115 PARTS MANUAL

PAGE 19
Cat.# 90-883273003

Wiring Harness and Clips

Ref # Part Part Number Description Comments Qty Note
Class
1 0084 882570 HARNESS ASSEMBLY Wiring, 1
Engine
2 0054 882748 CLIP 1
3 0010 883865 SCREW (M6 x 14) With Lock and 1
Plain Washers
4 0054 882750 CLIP 1
5 0054 882749 CLIP 1
6 0054 883864 CLIP 1
7 0084 863782A1 HARNESS ASSEMBLY Wiring, 1
Tach Lead
8 0000 884833A2 TACH MODULE 1
9 0084 891799 HARNESS ASSEMBLY (Inboard) 1
Transmission Temperature/Neutral
Saftey

Wiring Harness and Clips

v7044115 PARTS MANUAL

PAGE 20
 Cat.# 90-883273003

Throttle Linkage

11
14
14

15
13 7
6

5
18
17
12
16

5
11
4

3
8

9
10

2
12170

Throttle Linkage

v7044181 PARTS MANUAL

PAGE 21
Cat.# 90-883273003

Throttle Linkage
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 877473T BRACKET Linkage 1
2 0011 815088 NUT (M8) 1
3 0010 801329200 SCREW Special 1
4 0013 811460 LOCKWASHER 1
5 0023 801256320 BUSHING 2
6 0013 809932646 LOCKWASHER 1
7 0053 809932852 E CLIP 1
8 0000 801333856 ROD KIT Link 1
9 0012 809931036 WASHER 1
10 0011 809922410 NUT 1
11 0011 35888 NUT (.250-28) Stainless Steel 2
12 0000 863610T LEVER Throttle 1
13 0016 96112 STUD (.250-28 x 2.00) Throttle 1
Cable Anchor
14 0012 24664 WASHER (M4 x 20) 3
15 0000 863191A03 BRACKET ASSEMBLY Throttle 1
16 0011 826709109 NUT (.250-28) Stainless Steel 2
17 0012 24664 WASHER (M4 x 20) 1
18 0016 38525 STUD 1

Throttle Linkage

v7044181 PARTS MANUAL

PAGE 22
 Cat.# 90-883273003

Fuel Filter and Bracket

9
1

10

5
4

9 11

6 2

12172

Fuel Filter and Bracket

v7044301 PARTS MANUAL

PAGE 23
Cat.# 90-883273003

Fuel Filter and Bracket

Ref # Part Part Number Description Comments Qty Note
Class
1 0035 882584 FILTER ASSEMBLY Fuel 1
2 0035 882376 ELEMENT KIT Fuel Filter 1
3 0000 882599 SENSOR ASSEMBLY Fuel Filter 1
4 0010 882372 SCREW 1
5 0027 882373 GASKET Fuel Filter 1
6 0032 882284 HOSE Fuel, Cut to (12 Inch) 1
7 0054 882424 CLIP Fuel 2
8 0027 882421 GASKET Sensor to Case 1
9 0010 882321 SCREW (M8 x 25) With Lockwasher 4
10 0010 882326 SCREW (M8 x 30) With Lock and 2
Plain Washers
11 0000 882595 BRACKET 1

Fuel Filter and Bracket

v7044301 PARTS MANUAL

PAGE 24
 Cat.# 90-883273003

Fuel Injection System

42

43
41

10
18 11 10

35
34
37
34 31 17
33
30

13 40
6 44
33 39
14 7
34 38
8
21
14 40
34 9

32
12 1
20

15
12 32 3
36 2
16

4
25
5
46
45 24
47
23
27 29
26
22

12173

Fuel Injection System

v7044382 PARTS MANUAL

PAGE 25
Cat.# 90-883273003

Fuel Injection System

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882554 PUMP ASSEMBLY Fuel Injection With Power Steering 1
[88141948] & Below
1 0000 898149 PUMP ASSEMBLY Fuel Injection With Power Steering 1
[88142000] & Up
1 0000 882554 PUMP ASSEMBLY Fuel Injection Without Power Steering 1
[88130146] & Below
1 0000 898149 PUMP ASSEMBLY Fuel Injection Without Power Steering 1
[88130150] & Up
1 0000 882554 PUMP ASSEMBLY Fuel Injection Inboard [88121062] & 1
Below
1 0000 898149 PUMP ASSEMBLY Fuel Injection Inboard [88121100] & Up 1
2 0013 882641 LOCKWASHER 2
3 0012 882645 WASHER 2
4 0000 889906 BRACKET Injection Pump 1
5 0000 882618 BRACKET Injection Pump 1
6 0032 882733 PIPE Injection 1
7 0032 882734 PIPE Injection 1
8 0032 882735 PIPE Injection 1
9 0032 882736 PIPE Injection 1
10 0054 882660 CLIP Hose 2
11 0032 882600 HOSE Rubber, Fuel Leak 1
12 0000 882555 NOZZLE ASSEMBLY Inection 4
13 0010 882498 SCREW 4
14 0027 882497 GASKET Leak Off Pipe 8 [1]
15 0027 882488 GASKET Injection Nozzle 4 [2]
16 0027 882418 GASKET Injection Nozzle 4 [2]
17 0000 882437 PIPE Fuel, Nozzle Leak Off 1
18 0000 882568 PIPE Fuel, Nozzle Leak Off 1
20 0054 882738 CLIP Injection Pipe 2
21 0054 882738 CLIP Injection Pipe 4
22 0010 882309 SCREW (M10 x 16) With 2
Lockwasher
23 0010 882320 SCREW (M8 x 18) With Lockwasher 2
24 0010 882333 BOLT AND LOCKWASHER (M10 x 1
16)
25 0010 882621 SCREW (M10 x 50) 2
26 0010 882624 SCREW (M10 x 28) 1
27 0012 882646 WASHER 2
29 0010 882319 SCREW (M8 x 16) With Lockwasher 2
30 0000 882438 BRACKET Injection Nozzle 2
31 0012 882345 WASHER 2
32 0010 882434 SCREW (M5 x 22) 2
33 0010 882659 SCREW 2
34 0027 882651 GASKET Leak Off Pipe 4 [2]
35 0010 882290 SCREW (M6 x 10) Flange 1
36 0011 882632 NUT (M8) 2
37 0011 882633 NUT (M10) 2
38 0017 882740 PIN 1

Fuel Injection System

v7044382 PARTS MANUAL

PAGE 26
 Cat.# 90-883273003

Fuel Injection System

42

43
41

10
18 11 10

35
34
37
34 31 17
33
30

13 40
6 44
33 39
14 7
34 38
8
21
14 40
34 9

32
12 1
20

15
12 32 3
36 2
16

4
25
5
46
45 24
47
23
27 29
26
22

12173

Fuel Injection System

v7044382 PARTS MANUAL

PAGE 27
Cat.# 90-883273003

Fuel Injection System

Ref # Part Part Number Description Comments Qty Note
Class
39 0032 882577 HOSE Boost 1
40 0054 882660 CLIP Hose 2
41 0054 882352 CLIP Fuel Pipe 1
42 0010 882306 SCREW (M10 x 12) 1
43 0012 882642 WASHER 1
44 0010 882629 SCREW (M6 x 20) Flange 2
45 0000 811406 VALVE Fuel Shut Off Fuel Shut-Off 1
46 0011 809922038 NUT 1
47 0012 811407 WASHER 1
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)
[2] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)
Component of Cylinder Head Gasket Set (Refer to Service Kit-Gasket Set, Cylinder Head Overhaul)

Fuel Injection System

v7044382 PARTS MANUAL

PAGE 28
 Cat.# 90-883273003

Intake Manifold

18 12
11 11
8
16
7 14
14
12

5
6
2

19
9
10
12
13

15

7
8
17
1

3 2

6
5

12174

Intake Manifold

v7044719 PARTS MANUAL

PAGE 29
Cat.# 90-883273003

Intake Manifold
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882553 MANIFOLD Intake 1
2 0027 882513 GASKET Intake Manifold 1
3 0010 882304 SCREW (M8 x 70) Intake Manifold 4
4 0010 882315 SCREW (M8 x 20) Intake Maifold 3
5 0011 882338 NUT 2
6 0016 882628 STUD Intake Manifold 2
7 0027 882514 GASKET 2
8 0010 882325 SCREW (M8 x 25) With Lockwasher 4
9 0054 882357 CLAMP Hose 2
10 0010 882319 SCREW (M8 x 16) With Lockwasher 2
11 0010 882320 SCREW (M8 x 18) With Lockwasher 4
12 0010 882322 SCREW (M10 x 20) With 3
Lockwasher
13 0000 882583 BRACKET 1
14 0000 882609 BRACKET 2
15 0000 882551 DUCT Air (Lower) 1
16 0000 882552 DUCT Air (Upper) 1
17 0017 882728 PIN 1
18 0022 882347 FITTING (NPT .125) Plug 1
19 0032 882337 HOSE 1
NS 0010 882298 SCREW (M8 x 12) Flange 1

Intake Manifold

v7044719 PARTS MANUAL

PAGE 30
 Cat.# 90-883273003

Turbocharger System

31 29
33
31
25
32
26 27

10 34
30 12
32
11
22 19
19

35

20
1 6
5
3

4 23
2 21
7
24

17
37
9
15
16 8
16
18 9
28
36

14
12175
13

Turbocharger System

v7044860 PARTS MANUAL

PAGE 31
Cat.# 90-883273003

Turbocharger System
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882562 TURBOCHARGER ASSEMBLY With Power Steering 1
[88141948] & Below
1 0000 898148 TURBOCHARGER ASSEMBLY With Power Steering 1
[88142000] & Up
1 0000 882562 TURBOCHARGER ASSEMBLY Without Power Steering 1
[88130146] & Below
1 0000 898148 TURBOCHARGER ASSEMBLY Without Power Steering 1
[88130150] & Up
1 0000 882562 TURBOCHARGER ASSEMBLY Inboard [88121062] & 1
Below
1 0000 898148 TURBOCHARGER ASSEMBLY Inboard [88121100] & Up 1
2 0027 882564 GASKET Turbocharger to Exhaust 1 [1]
Manifold
3 0000 882563 PIPE Exhaust,Turbocharger 1
4 0011 882341 NUT (M10) 6
5 0016 882336 STUD 3
6 0016 882432 STUD 4
7 0013 882346 LOCKWASHER 4
8 0032 882337 HOSE 1
9 0054 882357 CLAMP 2
10 0000 882559 BRACKET Intake Pipe 1
11 0032 882578 HOSE Intake 1
12 0010 882674 SCREW (M8 x 75) 2
13 0010 882325 SCREW (M8 x 25) With Lockwasher 2
14 0027 882514 GASKET Inlet Pipe 1
15 0010 882299 SCREW (M8 x 16) Flange 2
16 0027 882653 GASKET Water Pipe 2 [2]
17 0022 882731 ADAPTER Water 1
18 0010 882349 SCREW (M12 x 24) 1
19 0054 882357 CLAMP Inlet Hose 2
20 0027 882565 GASKET Turbocharger to Adaptor 1
21 0012 882343 WASHER 4
22 0000 882586 DUCT Air, Turbocharger 1
23 0022 882647 FITTING Taper 1
24 0011 882338 NUT Flange 4
25 0010 882320 SCREW (M8 x 18) With Lockwasher 8
26 0010 882732 SCREW (M8 x 22) With Lockwasher 2
27 0000 882377 SILENCER ASSEMBLY 1
Turbocharger
28 0000 882558 DUCT Intake, Turbo 1
29 0032 882574 HOSE 1
30 0032 882575 HOSE 1
31 0054 882425 CLIP PVC 2
32 0054 882453 CLIP PVC 2
33 0000 882545 SEPERATOR Oil 1
34 0010 882320 SCREW (M8 x 18) With Lockwasher 2
35 0000 889340 SHIELD Heat ( Turbo ) 1
36 0032 882550 PIPE Water Drain 1

Turbocharger System

v7044860 PARTS MANUAL

PAGE 32
 Cat.# 90-883273003

Turbocharger System

31 29
33
31
25
32
26 27

10 34
30 12
32
11
22 19
19

35

20
1 6
5
3

4 23
2 21
7
24

17
37
9
15
16 8
16
18 9
28
36

14
12175
13

Turbocharger System

v7044860 PARTS MANUAL

PAGE 33
Cat.# 90-883273003

Turbocharger System
Ref # Part Part Number Description Comments Qty Note
Class
37 0032 863239 HOSE Transom To Intercooler (Sterndrive) 1
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)
Component of Cylinder Head Gasket Set (Refer to Service Kit-Gasket Set, Cylinder Head Overhaul)
[2] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Turbocharger System

v7044860 PARTS MANUAL

PAGE 34
 Cat.# 90-883273003

Air Cooler

15
19
15

2
15

18
15 5
2

15 15 9 12
1

14 11

13
9
7
8

10
3 6
10
3 8

16 17 10

3 12176

Air Cooler

v7045122 PARTS MANUAL

PAGE 35
Cat.# 90-883273003

Air Cooler
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882566 COOLER ASSEMBLY Air 1
2 0010 882323 SCREW (M10 x 22) With 4
Lockwasher
3 0010 882324 BOLT 3
4 0000 882560 BRACKET Air Cooler 1
5 0000 882561 BRACKET Air Cooler 1
6 0010 882419 SCREW (M10 x 40) 1
7 0010 882623 SCREW (M10 x 25) 1
8 0010 882625 SCREW (M10 x 30) 2
9 0000 882283 BAR Zinc 2
10 0013 882640 LOCKWASHER 4
11 0000 882656 FITTING 1
12 0000 882558 DUCT Intake, Turbo 1
13 0010 882674 SCREW (M8 x 75) 2
14 0032 882573 HOSE (Without Power Steering) 1
15 0054 815504220 CLAMP Worm Gear Hose 2
16 0000 882551 DUCT Air 1
17 0010 882325 SCREW (M8 x 25) With Lockwasher 2
18 0032 863819 HOSE Fluid Cooler to Heat 1
Exchanger
19 0032 863047 HOSE Air Cooler to Fluid Cooler 1

Air Cooler

v7045122 PARTS MANUAL

PAGE 36
 Cat.# 90-883273003

Cylinder Head Cover

1 4
3

12177
7

Cylinder Head Cover

v7045262 PARTS MANUAL

PAGE 37
Cat.# 90-883273003

Cylinder Head Cover

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882460 COVER Cylinder Head 1
2 0000 882365 CAP Oil Filler 1
3 0027 882366 GASKET Oil Filler Cap 1 [1]
4 0010 882314 SCREW (M6 x 25) Flange 10
5 0010 882515 SCREW (M6 x 16 / M6 x 20) Double 1
Ended
6 0027 882461 GASKET Cylinder Head Cover 1 [1]
7 0027 882462 GASKET Cylinder Head Cover 1 [1]
8 0010 882291 SCREW (M6 x 12) Flange 8
9 0000 882478 COVER Nozzle Seal 4
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)
Component of Cylinder Head Gasket Set (Refer to Service Kit-Gasket Set, Cylinder Head Overhaul)

Cylinder Head Cover

v7045262 PARTS MANUAL

PAGE 38
 Cat.# 90-883273003

Cylinder Head

18

17

13 15 7
8 19
8
16

11
6
2
5
20
3

12 3
1

10 14
21

4 21

12178
9

Cylinder Head

v7045340 PARTS MANUAL

PAGE 39
Cat.# 90-883273003

Cylinder Head
Ref # Part Part Number Description Comments Qty Note
Class
1 0938 882457 CYLINDER HEAD ASSEMBLY 1
Cylinder
2 0000 882712 GUIDE Valve 16
3 0000 882467 SEAT Valve Insert (Intake) 8
3 0000 882468 SEAT Valve Insert (Exhaust) 8
4 0000 882393 CUP Cylinder Head Sealing 1
5 0000 882474 SLEEVE Injector 4
6 0027 882649 GASKET Injector Sleeve 8
7 0000 882456 BRACKET Lifting 1
8 0010 882299 SCREW (M8 x 16) Flange 2
9 0027 882439 GASKET (T=1.45 Without Notch) AR [1]
Cylinder Head
9 0027 882440001 GASKET (T=1.5 / 1 Notch) Cylinder AR [1]
Head
9 0027 882441 GASKET (T=1.55 / 2 Notch) AR [1]
Cylinder Head
10 0010 882400 SCREW (M12 x 102) With Washer 10
11 0025 882364 SEAL Oil, Valve Guide 16
12 0000 889504A01 GLOW PLUG KIT With Controller (STERNDRIVE) 1
and Components
12 0033 891831 GLOW PLUG (STERNDRIVE) 4
12 0033 882572 FITTING Plug Glow Plug Port (STERNDRIVE) 4
13 0000 882455 BRACKET Engine Lifting 1
14 0017 882700 PIN Dowel (15.25 Outside Diameter) 2
Cylinder Head
15 0000 882449 CARRIER ASSEMBLY Camshaft 1
16 0016 882369 STUD 10
17 0011 882658 NUT (M8) Flange 10
18 0010 882719 NUT (M10) Flange 3
19 0010 882302 SCREW (M8 x 45) Flange 12
20 0027 882465 GASKET Camshaft Carrier 1
21 0016 882720 STUD Injector Nozzle Bracket 2
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)
Component of Cylinder Head Gasket Set (Refer to Service Kit-Gasket Set, Cylinder Head Overhaul)

Cylinder Head

v7045340 PARTS MANUAL

PAGE 40
 Cat.# 90-883273003

Glow Plug System

10

9
6

16151

Glow Plug System

v9091977 PARTS MANUAL

PAGE 41
Cat.# 90-883273003

Glow Plug System

Ref # Part Part Number Description Comments Qty Note
Class
- 0000 889504A01 GLOW PLUG KIT With Indicator Design-I 1
Light
- 0000 889504A02 GLOW PLUG KIT Wait to Start- Design-II 1
Continuious On
1 0011 882330 NUT (M8) 1
2 0000 891827 CONTROLLER With Indicator Design-I 1
Light
2 0000 891827001 CONTROLLER Wait to Start- Design-II 1
Continuious On
3 0084 891828 HARNESS ASSEMBLY Extension 1
4 0084 891829 HARNESS ASSEMBLY Main 1
5 0000 891830 SENSOR Water Temperature 1
6 0033 891831 GLOW PLUG 4
7 0000 891832 BRACKET Controller 1
8 0054 891833 CLIP 1
9 0010 891834 SCREW 2
10 0010 891835 SCREW 1

Glow Plug System

v9091977 PARTS MANUAL

PAGE 42
 Cat.# 90-883273003

Camshaft and Valves

34

1
30 2
3
33

12
27
11 10
8 7

19 9 13
28 31
32
6
17
29 37 18
14
21 38 36
24 16
35
15
20 23
25 22 17 16
26
18
33 14 14

16 5

30 15
28
EXH
16

19
4
21 12179
26 22
INT

Camshaft and Valves

v7045532 PARTS MANUAL

PAGE 43
Cat.# 90-883273003

Camshaft and Valves

Ref # Part Part Number Description Comments Qty Note
Class
1 0431 882443 CAMSHAFT (Intake) 1
2 0431 882675 CAMSHAFT (Exhaust) 1
3 0000 882485 PIN Camshaft (Exhaust Only) 1
4 0000 882477 VALVE Intake 8
5 0000 882473 VALVE Exhaust 8
6 0012 882362 WASHER 1
7 0043 882480 GEAR Camshaft 1
8 0000 882486 PIN Gear Set 1
9 0010 882427 SCREW (M12 x 47) Cam Pulley 1
10 0025 882367 SEAL Oil Camshaft, Front 1
11 0010 882626 SCREW (M4 x 8) Flange With 3
Washer
12 0000 882445 FLANGE Cam Pulley 1
13 0012 882450 WASHER Gear Cam 1
14 0000 882483 COLLAR Split 32
15 0024 882490 SPRING Valve 16
16 0000 882482 SEAT Spring (Upper) 16
16 0000 882487 SEAT Spring (Lower) 16
17 0000 882252 SHIM (T=2.70) Valve Gap 16
17 0000 882253 SHIM (T=2.72) Valve Gap 16
17 0000 882254 SHIM (T=2.74) Valve Gap 16
17 0000 882255 SHIM (T=2.76) Valve Gap 16
17 0000 882256 SHIM (T=2.78) Valve Gap 16
17 0000 882257 SHIM (T=2.80) Valve Gap 16
17 0000 882258 SHIM (T=2.82) Valve Gap 16
17 0000 882259 SHIM (T=2.84) Valve Gap 16
17 0000 882260 SHIM (T=2.86) Valve Gap 16
17 0000 882261 SHIM (T=2.88) Valve Gap 16
17 0000 882262 SHIM (T=2.90) Valve Gap 16
17 0000 882263 SHIM (T=2.92) Valve Gap 16
17 0000 882264 SHIM (T=2.94) Valve Gap 16
17 0000 882265 SHIM (T=2.96) Valve Gap 16
17 0000 882266 SHIM (T=2.98) Valve Gap 16
17 0000 882267 SHIM (T=3.00) Valve Gap 16
17 0000 882268 SHIM (T=3.02) Valve Gap 16
17 0000 882269 SHIM (T=3.04) Valve Gap 16
17 0000 882270 SHIM (T=3.06) Valve Gap 16
17 0000 882271 SHIM (T=3.08) Valve Gap 16
17 0000 882272 SHIM (T=3.10) Valve Gap 16
17 0000 882273 SHIM (T=3.12) Valve Gap 16
17 0000 882274 SHIM (T=3.14) Valve Gap 16
17 0000 882275 SHIM (T=3.16) Valve Gap 16
17 0000 882276 SHIM (T=3.18) Valve Gap 16
17 0000 882277 SHIM (T=3.20) Valve Gap 16
17 0000 882278 SHIM (T=3.22) Valve Gap 16
17 0000 882279 SHIM (T=3.24) Valve Gap 16

Camshaft and Valves

v7045532 PARTS MANUAL

PAGE 44
 Cat.# 90-883273003

Camshaft and Valves

34

1
30 2
3
33

12
27
11 10
8 7

19 9 13
28 31
32
6
17
29 37 18
14
21 38 36
24 16
35
15
20 23
25 22 17 16
26
18
33 14 14

16 5

30 15
28
EXH
16

19
4
21 12179
26 22
INT

Camshaft and Valves

v7045532 PARTS MANUAL

PAGE 45
Cat.# 90-883273003

Camshaft and Valves

Ref # Part Part Number Description Comments Qty Note
Class
17 0000 882280 SHIM (T=3.26) Valve Gap 16
17 0000 882281 SHIM (T=3.30) Valve Gap 16
17 0000 882282 SHIM (T=3.32) Valve Gap 16
18 0000 882471 TAPPET Valve 16
19 0000 882593 PULLEY Timing, Injector Pump 1
20 0010 882308 BOLT Idler Pulley 1
21 0000 891722 PULLEY Idle, Timing 1
22 0000 882503 PULLEY Timing, Crankshaft 1
23 0017 882630 PIN Knock, Pulley 1
24 0000 882387 PLATE Guide, Timing Belt 1
25 0011 882331 NUT (M10) Pulley, Flange 1
26 0000 882469001 PULLEY Timing, Oil Pump 1
27 0024 882433 SPRING Tensioner 1
28 0000 882507 PULLEY Tensioner ( Design I ) 1
29 0010 882404 SCREW (M10 x 45) With Washer ( Design I ) 1
30 0057 882509 BELT Timing 1
31 0000 882713 RING Snap 1
32 0000 882452 PLATE Cam End 1
33 0000 882511 PULLEY Timing, Cam 1
34 0024 882484 SPRING Gear 1
35 0011 882368 NUT (M14) Pulley, Flange 1
36 0000 888744 PULLEY Timing Belt ( Design II ) 1
37 0016 889901 STUD ( Design II ) 1
38 0010 888745 BOLT ( Design II ) 1

Camshaft and Valves

v7045532 PARTS MANUAL

PAGE 46
 Cat.# 90-883273003

Timing Cover and Flywheel Housing (STERNDRIVE)

17 19 11
16 18
14
8
1
4 1 12
13
9

1 15

5
6
5
2
3
7
10
4

35
32

31 25
23
28 24
20
34 22
33

29
21
23 33
27 39
30 22 4140
26 38
36
37

12181

Timing Cover and Flywheel Housing (STERNDRIVE)

v7046002 PARTS MANUAL

PAGE 47
Cat.# 90-883273003

Timing Cover and Flywheel Housing (STERNDRIVE)

Ref # Part Part Number Description Comments Qty Note
Class
1 0010 882313 SCREW (M6 x 16) Cover 4
2 0025 882714 SEAL Oil, Crankshaft, Front 1
3 0000 882458 COVER Timing, Lower 1
4 0010 882292 SCREW (M6 x 18) Flange, Timing 1
Cover
5 0010 882374 SCREW (M6 x 40) Timing Cover 2
6 0010 882296 SCREW (M6 x 45) Flange, Timing 1
Cover
7 0016 882715 STUD 2
8 0000 882459 COVER Timing, Upper 1
9 0027 882382001 GASKET Oil Pump 1 [1]
10 0000 882370 POINTER Timing 1
11 0000 882602 RETAINER Crankshaft 1
12 0000 882394 PIN Dowel 2
13 0025 882402 SEAL Oil, Crankshaft 1
14 0010 882379 SCREW (M6 x 22) Flange 5
15 0010 882629 SCREW (M6 x 20) Allen 2
16 0010 882291 SCREW (M6 x 12) Flange 1
17 0010 882313 SCREW (M6 x 16) Flange 1
18 0000 882512 COVER Dust 1
19 0000 882444 BRACKET Tension Spring 1
20 0012 882344 WASHER 5
21 0012 882643 WASHER 2
22 0013 882636 LOCKWASHER 2
23 0013 882637 LOCKWASHER 4
24 0011 882725 NUT (M10) 2
25 0011 882664 NUT (M12) 3
26 0010 882665 SCREW (M10 x 60) 1
27 0010 882328 SCREW (M10 x 30) 1
28 0010 882726 SCREW (M12 x 55) 2
29 0010 882622 SCREW (M12 x 55) 1
30 0010 882622 SCREW (M12 x 55) 2
31 0010 882666 SCREW (M12 x 35) With 1
Lockwasher
32 0012 882344 WASHER 1
33 0010 882624 SCREW (M10 x 28) 2
34 0013 882637 LOCKWASHER 3
35 0000 865889T02 HOUSING Flywheel 1
36 0023 99322 SPACER 2
37 0000 865329A02 MOUNT KIT Rubber 2
38 0000 865933 PLATE Block Off 1
39 0010 853466 SCREW (M8 x 20) 2
40 0012 4002317 WASHER (8.90 X 17.0 X 1.9SS) 2
41 0013 400257 LOCKWASHER (M8) 2
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Timing Cover and Flywheel Housing (STERNDRIVE)

v7046002 PARTS MANUAL

PAGE 48
 Cat.# 90-883273003

Timing Cover and Flywheel Housing (INBOARD)

17 19 11

16 18
14
8
1
4
1 12
13
9

1 15

5
6
5
2
3
7
10
4

35

32

31 25
23
28 24
34 20 22
33
36 38
37
29 39
21 40
49
23 33 48
27 47
30 22 41 46
42 45
26 44
43

2616

Timing Cover and Flywheel Housing (INBOARD)

v7046266 PARTS MANUAL

PAGE 49
Cat.# 90-883273003

Timing Cover and Flywheel Housing (INBOARD)

Ref # Part Part Number Description Comments Qty Note
Class
1 0010 882313 SCREW (M6 x 16) Cover 4
2 0025 882714 SEAL Oil, Crankshaft, Front 1
3 0000 882458 COVER Timing, Lower 1
4 0010 882292 SCREW (M6 x 18) Flange, Timing 1
Cover
5 0010 882374 SCREW (M6 x 40) Timing Cover 2
6 0010 882296 SCREW (M6 x 45) Flange, Timing 1
Cover
7 0016 882715 STUD 2
8 0000 882459 COVER Timing, Upper 1
9 0027 882382 GASKET Oil Pump 1 [1]
10 0000 882370 POINTER Timing 1
11 0000 882602 RETAINER Crankshaft 1
12 0000 882394 PIN Dowel 2
13 0025 882402 SEAL Oil, Crankshaft 1
14 0010 882379 SCREW (M6 x 22) Flange 5
15 0010 882629 SCREW (M6 x 20) Allen 2
16 0010 882291 SCREW (M6 x 12) Flange 1
17 0010 882313 SCREW (M6 x 16) Flange 1
18 0000 882512 COVER Dust 1
19 0000 882444 BRACKET Tensioner Spring 1
20 0012 882344 WASHER 5
21 0012 882643 WASHER 2
22 0013 882636 LOCKWASHER 2
23 0013 882637 LOCKWASHER 4
24 0011 882725 NUT (M10) 2
25 0011 882664 NUT (M12) 3
26 0010 882665 SCREW (M10 x 60) 1
27 0010 882328 SCREW (M10 x 30) 1
28 0010 882726 SCREW (M12 x 55) 2
29 0010 882622 SCREW (M12 x 55) 1
30 0010 882622 SCREW (M12 x 55) 2
31 0010 882666 SCREW (M12 x 35) With 1
Lockwasher
32 0012 882344 WASHER 1
33 0010 882624 SCREW (M10 x 28) 2
34 0013 882637 LOCKWASHER 3
35 0000 891784T HOUSING Flywheel (Inboard) 1
36 0000 52158A20 BRACKET Rear Mount Assembly 2
37 0010 40001197 SCREW (M10 x 35) 4
38 0013 400258 LOCKWASHER (M10) Stainless 4
Steel
39 0011 29553 NUT (.437-14) 2
40 0013 32993 LOCKWASHER (.437) 2
41 0054 47528 CLAMP 4
42 0010 47724 SCREW (.437-14 x 3.00) 2

Timing Cover and Flywheel Housing (INBOARD)

v7046266 PARTS MANUAL

PAGE 50
 Cat.# 90-883273003

Timing Cover and Flywheel Housing (INBOARD)

17 19 11

16 18
14
8
1
4
1 12
13
9

1 15

5
6
5
2
3
7
10
4

35

32

31 25
23
28 24
34 20 22
33
36 38
37
29 39
21 40
49
23 33 48
27 47
30 22 41 46
42 45
26 44
43

2616

Timing Cover and Flywheel Housing (INBOARD)

v7046266 PARTS MANUAL

PAGE 51
Cat.# 90-883273003

Timing Cover and Flywheel Housing (INBOARD)

Ref # Part Part Number Description Comments Qty Note
Class
43 0000 98323A6 BASE ASSEMBLY Flywheel 2
Housing
44 0016 816327 STUD (.750-16 x Special) 2
45 0011 20739 NUT (.750-16) 2
46 0014 66658 TAB WASHER Tab 2
47 0000 66166A4 TRUNNION 2
48 0013 68102 LOCKWASHER (.750) 2
49 0011 20739 NUT (.750-16) 2
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Timing Cover and Flywheel Housing (INBOARD)

v7046266 PARTS MANUAL

PAGE 52
 Cat.# 90-883273003

Cylinder Block

18
8 6
3

15
10

16
13

4
4
2
17 7 20 4 24

9 23
NSS

5
4

19
12
11

1 14

2 21
22 25
19
12182

Cylinder Block

v7046605 PARTS MANUAL

PAGE 53
Cat.# 90-883273003

Cylinder Block
Ref # Part Part Number Description Comments Qty Note
Class
1 0019 882360 PLUG (18 Outside Diameter) 2
2 0019 882361 PLUG (14 Outside Diameter) 2
3 0019 882375 PLUG (19 Outside Diameter) 4
4 0019 882388 PLUG (35 Outside Diameter) 6
5 0010 882371 SCREW (M11 x 73) 10
6 0017 882700 PIN Dowel (15.25 Outside Diameter) 2
7 0022 882347 FITTING (NPT .125) Oil Galley 1
8 0000 882384 CUP Sealing, Oil Galley 1
9 0000 882526 PIPE Oil, Jet 4
10 0000 882534 PIPE Oil Return, Turbocharger to 1
Body
11 0000 882380 VALVE Check, Oil 1
12 0025 882422 GASKET 1
13 0013 882639 WASHER Lock 2
14 0000 882397 PIPE Oil Drain 1
15 0016 882722 STUD 2
16 0012 882644 WASHER 2
17 0000 882442 GUIDE Galley 1
18 0000 882518 ORIFICE 1
19 0000 882401 DOWEL Flywheel Housing 2
20 0022 882721 FITTING Water Drain 1
21 0000 884833A2 TACH MODULE 1
NS 0000 806762A1 VELCRO KIT 1
22 0000 882454 SENSOR Tach 1
23 0000 805267T SENDER Oil Pressure 1
23 0000 805268 SENDER Oil Pressure (Dual 1
Station)
24 0087 805605A1 SWITCH ASSEMBLY Oil Pressure 1
25 0010 882313 SCREW (M6 x 16) 1

Cylinder Block

v7046605 PARTS MANUAL

PAGE 54
 Cat.# 90-883273003

Crankshaft PISTONS, AND FLYWHEEL

29

STERNDRIVE COUPLER
22
28
15

23
17
23 9
14 4
8
19 5

20 18

INBOARD COUPLER
16 25 30
24 31
32
21
3
10 2
10

11
1
12
7
13 27
6 26

2617

Crankshaft PISTONS, AND FLYWHEEL

v7046794 PARTS MANUAL

PAGE 55
Cat.# 90-883273003

Crankshaft PISTONS, AND FLYWHEEL

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 891723001 CRANKSHAFT 1
2 0000 882717 PIN Crankshaft 1
3 0023 882411 BEARING SET Green 5
3 0023 882412 BEARING SET Brown 5
3 0023 882413001 BEARING SET Black 5
3 0023 882414 BEARING SET Blue 5
4 0222 882539 FLYWHEEL ASSEMBLY 1
5 0043 882363 GEAR Ring, Flywheel 1
6 0010 882663 SCREW (M16 x 35) Pulley to 1
Crankshaft
7 0010 882318 SCREW (M8 x 14) 1
8 0012 882429 WASHER Flywheel 1
9 0010 882723 SCREW Flywheel 8
10 0000 888746001 WASHER Thrust, Crankshaft [88121100] & Up 2
11 0028 882386 KEY Woodruff, Crankshaft 1
12 0000 882724 PULLEY Crankshaft Damper 1
13 0012 882396 WAHSER Crankshaft Pulley 1
14 0795 882692001 PISTON (Grade A) 4
14 0795 882693001 PISTON (Grade B) 4
14 0795 882694001 PISTON (Grade C) 4
15 0039 882416 RING SET Piston 4
16 0023 882504 BEARING SET Brown Connencting Design-1 Locating Tab 4
Rod
16 0023 882505 BEARING SET Black Connencting Design-1 Locating Tab 4
Rod
16 0023 882506 BEARING SET Blue Connencting Design-1 Locating Tab 4
Rod
16 0023 8M0079336 BEARING SET Yellow Connencting Design-2 Locating Tab 4
Rod
16 0023 8M0079337 BEARING SET Black Connencting Design-2 Locating Tab 4
Rod
16 0023 8M0079338 BEARING SET Pink Connencting Design-2 Locating Tab 4
Rod
17 0000 882406 PIN Piston 4
18 0000 882527 ROD ASSEMBLY Connecting Design-1 Locating Tab 4
18 0600 8M0079335 ROD ASSEMBLY Connecting Design-2 Locating Tab 4
19 0023 882495 BUSHING Connencting Rod 4
20 0010 882409 BOLT (.375-24) Connencting Rod 8
21 0011 882410 NUT (.375-24 UNF) Connecting 8
Rod
22 0010 882667 SCREW (M10 x 25) With 6
Lockwasher
23 0000 882407 RING Snap, Piston Pin 8
24 0000 882472 ROTOR Crankshaft Sensor 1
25 0010 882510 SCREW Rotor 3
26 0000 882503 PULLEY Crankshaft 1
27 0000 882387 PLATE Guide, Timing Belt 1
28 0000 861839A3 COUPLER 1

Crankshaft PISTONS, AND FLYWHEEL

v7046794 PARTS MANUAL

PAGE 56
 Cat.# 90-883273003

Crankshaft PISTONS, AND FLYWHEEL

29

STERNDRIVE COUPLER
22
28
15

23
17
23 9
14 4
8
19 5

20 18

INBOARD COUPLER
16 25 30
24 31
32
21
3
10 2
10

11
1
12
7
13 27
6 26

2617

Crankshaft PISTONS, AND FLYWHEEL

v7046794 PARTS MANUAL

PAGE 57
Cat.# 90-883273003

Crankshaft PISTONS, AND FLYWHEEL

Ref # Part Part Number Description Comments Qty Note
Class
29 0022 74036 FITTING Grease 1
30 0000 891783T FLYWHEEL Inboard 1
31 0010 864917 SCREW (M7 x 30) 6
32 0013 864918 LOCKWASHER 6

Crankshaft PISTONS, AND FLYWHEEL

v7046794 PARTS MANUAL

PAGE 58
 Cat.# 90-883273003

Oil Pan and Level Gauge

11

16
3 10
5
19 1
6

4
12
18

19

13
8 2
17 14
10

15 15
7 12183

Oil Pan and Level Gauge

v7047063 PARTS MANUAL

PAGE 59
Cat.# 90-883273003

Oil Pan and Level Gauge

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882603 PAN ASSEMBLY Oil (UPPER) 1
2 0000 882476001 PAN ASSEMBLY Oil (LOWER) 1
3 0000 882479 GAUGE Oil Level 1
4 0000 882543 TUBE Oil Level Gauge 1
5 0027 882650001 GASKET (19-8 Inside Diameter) Oil 1 [1]
Level Gauge Tube
6 0010 882319 SCREW (M8 x 16) With Lockwasher 1
7 0010 882350 SCREW (M14 x 27) Flange 1
8 0054 882354 CLIP Oil Level Tube 1
9 0000 882470 PLATE Crankcase Baffle 1
10 0010 882319 SCREW (M8 x 16) With Lockwasher 5
11 0010 882291 SCREW (M6 x 12) Flange 17
12 0010 882294 SCREW (M6 x 25) Flange 10
13 0010 882297 SCREW (M6 x 50) Flange 4
14 0011 882329 NUT (M6) Flange 2
15 0027 882654 GASKET Oil Level Tube 2
16 0000 882582 COVER Oil Pan 1
17 0010 882318 SCREW (M8 x 14) 1
18 0032 882579 HOSE Oil Tube 1
19 NSS NOT SOLD SEPARATE CLAMP 2
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Oil Pan and Level Gauge

v7047063 PARTS MANUAL

PAGE 60
 Cat.# 90-883273003

Oil Pump and Strainer

10

6
5
9

12184

Oil Pump and Strainer

v7047203 PARTS MANUAL

PAGE 61
Cat.# 90-883273003

Oil Pump and Strainer

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882528001 PUMP ASSEMBLY Oil [88121100] & Up 1
2 0025 882499 SEAL Oil, Oil Pump 1
3 0000 882500 DOWEL Oil Pump 2
4 0000 882532 ROTOR Oil Pump 1
5 0010 882295 SCREW (M6 x 30) Flange 1
6 0010 882293 SCREW (M6 x 20) Flange 8
7 0000 882475 STRAINER AND PIPE ASSEMBLY 1
Oil
8 0010 882403 SCREW 1
9 0032 882430 HOSE Rubber, Oil Strainer 1
10 0027 882382 GASKET 1

Oil Pump and Strainer

v7047203 PARTS MANUAL

PAGE 62
 Cat.# 90-883273003

Oil Cooler and Oil Filter

15 20
14 18
16 2
17

23
22
21 3
19
23
9 1

23
11
24
7 4
23

6 5
8 10
12 11

13

12185

Oil Cooler and Oil Filter

v7047278 PARTS MANUAL

PAGE 63
Cat.# 90-883273003

Oil Cooler and Oil Filter

Ref # Part Part Number Description Comments Qty Note
Class
1 0035 882592 FILTER/COOLER ASSEMBLY Oil 1
2 0000 882688 ELEMENT AND CAP ASSEMBLY 1
Oil Filter
3 0035 882687 ELEMENT Oil Filter 1
4 0027 882689 GASKET Center Screw 1
5 0010 882685 SCREW 1
6 0000 882709 COOLER ASSEMBLY Oil 1
7 0027 882686 GASKET Cooler to Bracket 2
8 0010 882683 SCREW Oil Cooler 4
9 0027 882684 GASKET Oil Filter to Cylinder Block 1
10 0032 889905 HOSE Oil Drain 1
11 0054 882453 CLIP Hose, Drain 2
12 0054 882741 CLIP Oil Pipe 1
13 0054 882742 CLIP Oil Pipe 1
14 0000 888748 NIPPLE Oil Cooler 1
15 0027 882655 GASKET Valve, Oil Cooler 1
16 0000 882544 STOPPER 1
17 0010 882309 SCREW (M10 x 16) Flange, With 2
Lockwasher
18 0000 882415 VALVE ASSEMBLY Relief 1
19 0000 882436 VALVE ASSEMBLY Relief 1
20 0027 882383 GASKET Relief Valve 1
21 0000 882397 PIPE Oil Return 1
22 0032 882587 HOSE Thermo Valve to Oil Cooler 1
23 0054 882453 CLIP Hose 2
24 0032 882576 HOSE Oil Cooler to Water Pipe 1

Oil Cooler and Oil Filter

v7047278 PARTS MANUAL

PAGE 64
 Cat.# 90-883273003

Oil and Vacuum Hoses

2
5 7 8

6 9
9

9
9
11

14 10
15 15

12
17

12 3
4 16
13
4

18

12186

Oil and Vacuum Hoses

v7047456 PARTS MANUAL

PAGE 65
Cat.# 90-883273003

Oil and Vacuum Hoses

Ref # Part Part Number Description Comments Qty Note
Class
1 0010 882508 SCREW 2
2 0010 882291 SCREW (M6 x 12) Flange 1
3 0010 882428 SCREW (M8 x 23) 1
4 0027 882651 GASKET Oil Pipe 2 [1]
5 0054 882648 CLIP Oil Pipe 1
6 0000 882540 PIPE Oil, Turbocharger Feed 1
7 0010 882378 SCREW 1
8 0010 882494 SCREW 1
9 0027 882652 GASKET Oil Pipe, Turbocharger 4 [1]
10 0000 882541 PIPE ASSEMBLY Oil, Turbocharger 1
11 0027 882405 GASKET Oil Pipe to Turbocharger 1 [2]
12 0027 882653 GASKET Rocker Oil Feed Pipe 2 [2]
13 0010 882349 SCREW (M12 x 24) 1
14 0032 882589 HOSE Rubber, Turbocharger 1
Return
15 0054 882453 CLIP Hose, Turbocharger Return 2
16 0000 882619 BRACKET Oil Pipe 1
17 0000 882542 PIPE Oil, Cylinder Block to Vacuum 1
Pump
18 0010 882322 SCREW (M10 x 20) With 2
Lockwasher
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)
Component of Cylinder Head Gasket Set (Refer to Service Kit-Gasket Set, Cylinder Head Overhaul)
[2] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Oil and Vacuum Hoses

v7047456 PARTS MANUAL

PAGE 66
 Cat.# 90-883273003

Heat Exchanger

28
26
25
25
1
27 17
24 16
15 10
15

29 23

5 21
7
22
14
20
19
23 7 18

10
9 6

11
8 2
4 4 3
12

13
12187

Heat Exchanger

v7047594 PARTS MANUAL

PAGE 67
Cat.# 90-883273003

Heat Exchanger
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882408 TANK Surge, Radiator 1
2 0000 882435 BRACKET Reserve Tank 1
3 0010 882747 SCREW (M8 x 12) Flange 2
4 0000 882656 FITTING 2
- 0000 882716 EXCHANGER ASSEMBLY Heat 1
5 0000 882537 CASE Heat Exchanger 1
6 0000 882535 CORE Heat Exchanger 1
7 0027 882613 GASKET Cover to Case 2
8 0000 882536 COVER Heat Exchanger 1
9 0010 882615 SCREW 4
10 0013 882617 LOCKWASHER 8
11 0027 882538 GASKET Heat Exchanger to 1
Exhaust Manifold
12 0000 882695 COVER Heat Exchanger 1
13 0010 882616 SCREW (M6 x 12) Flange 16
14 0022 882612 FITTING Taper 7
15 0026 882348 SEAL Cover to Case 2
16 0000 882581 COVER Heat Exchanger 1
17 0010 882614 SCREW 4
18 0010 882358 SCREW (M8 x 138) 7
19 0013 882635 LOCKWASHER 7
20 0012 882645 WASHER 7
21 0016 882359 STUD 2
22 0011 882330 NUT (M8) Flange 2
23 0000 882283 BAR Zinc 2
24 0032 882285 HOSE Rubber, Reserve to Heat 1
Exchanger, Cut to (12 Inch)
25 0054 882391 CLIP Rubber Hose 2
26 0000 888749 CAP 1
27 0027 882610 GASKET Heat Exchanger to 1
Exhaust Manifold
28 0010 882291 SCREW (M6 x 12) 4
29 0027 882517 GASKET Exhaust Manifold to 1
Cylinder Head

Heat Exchanger

v7047594 PARTS MANUAL

PAGE 68
 Cat.# 90-883273003

Thermostat and Housing

39
40
41 40
43 43
42
43 45
43 38
37
36 44

35
34

32

29 33
40
28
31
40
30
30

26 47
27
46
21
25 47
24 22
24 13
23 20

12
23
4 19
14
8
6 14
17
7
10 18 15
2 17 16
16
1 3
5 11
9 12188

Thermostat and Housing

v7047801 PARTS MANUAL

PAGE 69
Cat.# 90-883273003

Thermostat and Housing

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882601 HOUSING Thermostat 1
2 0000 882381 FITTING Bypass 1
3 0022 882398 FITTING 1
4 0027 882585 GASKET Thermostat Housing 1 [1]
5 0000 882604 THERMOSTAT 1
6 0027 882546 GASKET Cover, Thermostat 1
Housing
7 0000 882598 COVER Thermostat Housing 1
8 0016 882657 STUD (M10x85 L=100) 2
9 0011 882330 NUT (M8) Flange 2
10 0010 882305 SCREW (M8 x 80) 4
11 0032 882607 PIPE ASSEMBLY Water 1
12 0032 882547 PIPE ASSEMBLY Water 1
13 0000 882656 FITTING 1
14 0027 882594 GASKET 2
15 0000 882656 FITTING Drain 1
16 0010 882300 SCREW (M8 x 20) Flange 4
17 0054 882453 CLIP Hose 2
18 0032 882431 HOSE Bypass 1
19 0054 882353 CLIP Water Pipe 1
20 0010 882299 SCREW (M8 x 16) Flange 1
21 0032 882550 PIPE Water Drain 1
22 0010 882299 SCREW (M8 x 16) Flange 2
23 0010 882349 SCREW (M12 x 24) Eye 1
24 0027 882653 GASKET Water Pipe 2 [1]
25 0022 882731 ADAPTER 1
26 0000 882597 ADAPTER Water Fitting 1
27 0010 882315 SCREW (M8 x 20) Flange 2
28 0032 882287 HOSE Water (Cut to 2-3/8 Inch) 1
29 0032 882608 HOSE 1
30 0054 882453 CLIP Hose 4
31 0010 882309 SCREW (M10 x 16) Flange, With 1
Lockwasher
32 0012 882645 WASHER 1
33 0032 882549 PIPE Water 1
34 0010 882747 SCREW (M8 x 12) Flange 1
34 0010 882319 SCREW (M8 x 16) With Lockwasher 1
35 0000 882548 ADAPTER Water Fitting 1
36 0027 882463 GASKET Adaptor Fitting 1
37 0022 882347 FITTING (NPT .125) Rubber 1
37 0000 891830 SENSOR Water Temp (Glow Plug) 1
38 0010 882303 SCREW (M8 x 60) Flange 2
39 0032 882588 HOSE Water 1
40 0054 815504220 CLAMP Worm Gear Hose 4
41 0032 882576 HOSE Oil Cooler to Water Pipe 1
42 0032 882587 HOSE Thermo Valve to Oil Cooler 1

Thermostat and Housing

v7047801 PARTS MANUAL

PAGE 70
 Cat.# 90-883273003

Thermostat and Housing

39
40
41 40
43 43
42
43 45
43 38
37
36 44

35
34

32

29 33
40
28
31
40
30
30

26 47
27
46
21
25 47
24 22
24 13
23 20

12
23
4 19
14
8
6 14
17
7
10 18 15
2 17 16
16
1 3
5 11
9 12188

Thermostat and Housing

v7047801 PARTS MANUAL

PAGE 71
Cat.# 90-883273003

Thermostat and Housing

Ref # Part Part Number Description Comments Qty Note
Class
43 0054 882453 CLIP Hose 4
44 0000 806490T SENDER 1
44 0000 49734 SENDER (Dual Station) 1
45 0087 863639 SWITCH Water Temperature 1
46 0032 863196 HOSE 1
47 0054 815504220 CLAMP Worm Gear 2
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Thermostat and Housing

v7047801 PARTS MANUAL

PAGE 72
 Cat.# 90-883273003

Water Pump

12189
5 3

Water Pump

v7048157 PARTS MANUAL

PAGE 73
Cat.# 90-883273003

Water Pump
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 882710 PUMP ASSEMBLY Water 1
2 0027 882464 GASKET Water Pump 1 [1]
3 0000 882580 PULLEY Water Pump (Without Power Steering) 1
3 0000 864254 PULLEY Water Pump (With Power Steering) 1
4 0010 882301 SCREW (M8 x 30) Flange 5
5 0010 882291 SCREW (M6 x 12) Flange 3
PART NOTES:
[1] - Component of Engine Gasket Set (Refer to Service Kit-Gasket Set, Engine Overhaul)

Water Pump

v7048157 PARTS MANUAL

PAGE 74
 Cat.# 90-883273003

Engine Mounts

6
3

4
5

6
3

9
13 4
5
12
11
9

10

9
8

7
12190

Engine Mounts

v7048205 PARTS MANUAL

PAGE 75
Cat.# 90-883273003

Engine Mounts
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 888747 FOOT Engine 1
2 0010 882311 SCREW (M10 x 60) 3
3 0013 882636 LOCKWASHER 4
4 0012 882642 WASHER 4
5 0010 882310 SCREW (M10 x 50) 2
6 0011 882725 NUT (M10) 2
7 0000 98323A6 BASE ASSEMBLY 2
8 0012 33171 WASHER (.6406 x 1.750 x .125) 2
9 0011 20739 NUT (.750-16) 8
10 0016 816327 STUD (.750-16 x Special) 2
11 0014 66658 TAB WASHER Tab 2
12 0000 66166A4 TRUNNION 2
13 0013 68102 LOCKWASHER (.750) 2

Engine Mounts

v7048205 PARTS MANUAL

PAGE 76
 Cat.# 90-883273003

Exhaust Components

1
2

15
3

4 6

11
15

7 12
14
13

15

9
15 10

52067
8

Exhaust Components

v7048295 PARTS MANUAL

PAGE 77
Cat.# 90-883273003

Exhaust Components
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 863008A2 ELBOW Exhaust 1
2 0022 428611 FITTING Pipe - Brass (.750-14) 1
3 0054 864148 CLAMP 1
4 0011 864290 NUT 1
5 0022 45084 FITTING Straight Hose 1
6 0000 53821T BELLOWS Exhaust 2
7 0000 863011T1 PIPE Exhaust ( Intermediate) 1
8 0000 863012T1 PIPE Exhaust ( Bull Horn ) 1
9 0010 58640 SCREW (.375-16 x 1.25) 4
10 0013 41471 LOCKWASHER (.375) 4
11 0027 817089 GASKET Exhaust Elbow 1
12 0000 861776A2 PLATE KIT 1
13 0010 98794 SCREW (.375-16 x 1.00) 4
14 0013 41471 LOCKWASHER (.375) 4
15 0054 815504256 CLAMP Worm Gear 8

Exhaust Components

v7048295 PARTS MANUAL

PAGE 78
 Cat.# 90-883273003

Seawater Pump (INBOARD)

12

22 20
19

13
11
14
21 10
17 9
18
15
16

2
6 8
3
7
4

6
26

24

25
26

25

23

2618

Seawater Pump (INBOARD)

v7048372 PARTS MANUAL

PAGE 79
Cat.# 90-883273003

Seawater Pump (INBOARD)

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 891793 PUMP ASSEMBLY Seawater (INBOARD) 1
2 NSS NOT SOLD SEPARATE (Component Only) 1 [1]
3 NSS NOT SOLD SEPARATE Impeller (Component Only) (Order 1 [2]
891801 Repair Kit)
4 NSS NOT SOLD SEPARATE Gasket 1 [2]
5 NSS NOT SOLD SEPARATE Cover (Component Only) (Order 1 [3]
Plate 891802 Repair Kit)
6 NSS NOT SOLD SEPARATE Screw (Component Only) 1 [4]
7 0010 4000354 SCREW (M8 x 30) Seawater Pump 2
Flange
8 0013 400257 LOCKWASHER (M8) 2
9 0011 400213 NUT (M8) Stainless Steel 2
10 0011 400213 NUT (M8) Stainless Steel 2
11 0016 891794 STUD Seawater Pump Flange 2
12 0000 891795 BRACKET Seawater Pump 1
13 0000 891797 MOUNT Seawater Pump Bracket 1
14 0000 891796 BRACKET 1
15 0012 4002316 WASHER (6.60 X 17.0 X 1.5SS) 1
16 0011 401386 NUT (M6) Stainless Steel 1
17 0010 4000351 SCREW (M8 x 16) 1
18 0013 400257 LOCKWASHER (M8) 1
19 0012 4002316 WASHER (6.60 X 17.0 X 1.5SS) 1
20 0011 401386 NUT (M6) Stainless Steel 1
21 0010 4000383 SCREW (M10 x 70) 2
22 0013 400258 LOCKWASHER (M10) Stainless 2
Steel
23 0032 891798 HOSE Pump to Intercooler 1
24 0054 816398 CLIP Hose 2
25 0010 40001188 SCREW (M10 x 20) 2
26 0054 815504224 CLAMP Worm Gear Hose 2
NS 0046 891800 REPAIR KIT Seawater Pump 1
Service
NS 0047 891801 REPAIR KIT Seawater Pump 1
Impeller
NS 0000 891802 REPAIR KIT Seawater Pump Cover 1
PART NOTES:
[1] - Component of Seawater Pump Service Kit891800
[2] - Component of Seawater Pump Service Kit891800
Component of Seawater Pump Impeller Kit891801
[3] - Component of Seawater Pump Cover Kit891802
[4] - Component of Seawater Pump Service Kit891800
Component of Seawater Pump Impeller Kit891801
Component of Seawater Pump Cover Kit891802

Seawater Pump (INBOARD)

v7048372 PARTS MANUAL

PAGE 80
 Cat.# 90-883273003

Power Steering Components

32
31
32

32
34
20 33
30
18
32
34
11

10
9 4 34
8 5
7 1
5 6 3
4
9
19
33 13 21
5 23
4
22

2
23

24
35
28 25
29 2627
17 42

PUMP BRACKET
DESIGN 1 16
12 9 39
10
12 36 40
38
9 12 14
10 10 9
109
15 41
10 37
10 9
9 15
3 15
12413

Power Steering Components

v7048593 PARTS MANUAL

PAGE 81
Cat.# 90-883273003

Power Steering Components

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 864255T PUMP Power Steering 1
2 0000 864253T PULLEY Power Steering 1
3 0000 863399T BRACKET Pump Pump (Design 1) 1
3 0000 863761T BRACKET Pump (Design 2) 1
4 0010 40001134 SCREW (M8 x 25) 3
5 0013 400247 LOCKWASHER (M8) 3
6 0023 864181 SPACER 1
7 0000 863401 BRACKET Pump Tension Design 1) 1
7 0000 864341 BRACKET Pump Tension (Design 2) 1
8 0010 40001197 SCREW (M10 x 35) 1
9 0013 400248 LOCKWASHER (M10) 6
10 0012 25909 WASHER (.406 x .812 x .065) 6
11 0023 863400 SPACER 1
12 0010 4000383 SCREW (M10 x 70) 3
13 0010 81516265 BOLT (M10 x 65) 3
14 0000 863749 BRACKET Reservoir 1
15 0010 40001192 SCREW (M10 x 25) 2
16 0000 862752T1 RESERVOIR ASSEMBLY Power 1
Steering Fluid
17 0000 806216 CAP Power Steering Reservoir 1
18 0000 863939T COOLER Power Steering 1
19 0032 86280833 HOSE Power Steering Reservoir to 1
Pump
20 0032 5251914 HOSE (53.00 Inches Bulk) Power 1
Steering Cooler to Reservoir
21 0032 80622136 HOSE Power Steering Cylinder to 1
Cooler
21 0032 865390068 HOSE Return Power Steering (With Quick Connect) 1
Cylinder to Cooler
22 0032 80622216 HOSE Power Steering Pump to 1
Steering Cylinder
22 0032 866690 HOSE Pressure Power Steering (With Quick Connect) 1
Pump to Steering Cylinder
23 0025 89879 O-RING (.301 x .064) 1
24 0025 806232 O-RING (.239 x .064) 1
25 0000 864254T PULLEY Water Pump 1
26 0010 4000331 SCREW (M6 x 30) 3
27 0013 400256 LOCKWASHER (M6) 3
28 0012 4002316 WASHER (6.60 X 17.0 X 1.5SS) 3
29 0057 862054Q BELT Power Steering Pump 1
30 0032 863819 HOSE 1
31 0032 863047 HOSE 1
32 0054 815504220 CLAMP Worm Gear Hose 4
33 0054 815504210 CLAMP Worm Gear Hose 2
34 0054 815504105 CLAMP Worm Gear (11-18 mm) 3
Hose
35 0000 865264A05 RESERVOIR ASSEMBLY 1
36 0000 865767 BRACKET Power Steering 1

Power Steering Components

v7048593 PARTS MANUAL

PAGE 82
 Cat.# 90-883273003

Power Steering Components

32
31
32

32
34
20 33
30
18
32
34
11

10
9 4 34
8 5
7 1
5 6 3
4
9
19
33 13 21
5 23
4
22

2
23

24
35
28 25
29 2627
17 42

PUMP BRACKET
DESIGN 1 16
12 9 39
10
12 36 40
38
9 12 14
10 10 9
109
15 41
10 37
10 9
9 15
3 15
12413

Power Steering Components

v7048593 PARTS MANUAL

PAGE 83
Cat.# 90-883273003

Power Steering Components

Ref # Part Part Number Description Comments Qty Note
Class
37 0010 4000351 SCREW (M8 x 16) 2
38 0013 400257 LOCKWASHER (M8) 2
39 0000 865264A02 RESERVOIR KIT 1
40 0000 865262A01 BRACKET ASSEMBLY 1
40 0010 82130025 SCREW (M6 x 25) 1
41 0010 4010720 SCREW (M8 x 20) 2
42 0019 865263 CAP Oil Reservoir - Brown 1

Power Steering Components

v7048593 PARTS MANUAL

PAGE 84
 Cat.# 90-883273003

Shift Bracket (DESIGN I-With Cotter Pins)

22
23 18

19

3
8 9
10
11
21
7

17 4
16 6
1
13
12 5
2 11
9 20
14
15
12191

Shift Bracket (DESIGN I-With Cotter Pins)

v7048836 PARTS MANUAL

PAGE 85
Cat.# 90-883273003

Shift Bracket (DESIGN I-With Cotter Pins)

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 863009T BRACKET Shift 1
2 0000 807962A15 BRACKET ASSEMBLY 1
3 0016 8140021 STUD (.250 x 2.870) 1
4 0000 865433A02 LEVER ASSEMBLY Actuating - 1
Shift Cable
5 0024 862850 SPRING 1
6 0010 53167 SCREW (.312-18 x .880) 1
7 0018 328571 COTTER PIN 1
8 0024 98880 SPRING 1
9 0012 35462 WASHER (.2656 x .625 x .0625) 4
Stainless Steel
10 0012 56720 WASHER (.330 x .750 x .060) 2
Stainless Steel
11 0011 8267119 NUT (.250-28) 2
12 0016 865393A02 STUD KIT (.250-28 x 1.90) Special 1
13 0011 63341 TEE NUT 1
14 0000 13898 LEVER SHIFT CABLE 1
15 0010 13743 SCREW (.312-18 x 1.843) Shoulder 1
16 0017 814001 PIN Clevis 1
17 0018 210711 COTTER PIN 1
18 0088 806950 BREAKER Circuit - 50 Ampere 1
19 0010 57583 SCREW (#8-32 x .375) 2
20 0000 813995A1 GUIDE ASSEMBLY Spring 1
21 0010 816928 SCREW (M6 x 16) 3
22 0011 45076 NUT (#10-32) Brass 2
23 0013 69432 LOCKWASHER External (#10) 1

Shift Bracket (DESIGN I-With Cotter Pins)

v7048836 PARTS MANUAL

PAGE 86
 Cat.# 90-883273003

Shift Bracket (DESIGN II-With Hairpin Clips or 4 Cotter Pins)

24
25
22

23
1

21

4 3 2
20 7
8
18 12 6
14
16 15 5
10
9
13 10
11 12 19
17

2619

Shift Bracket (DESIGN II-With Hairpin Clips or 4 Cotter Pins)

v7048988 PARTS MANUAL

PAGE 87
Cat.# 90-883273003

Shift Bracket (DESIGN II-With Hairpin Clips or 4 Cotter Pins)

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 807962A15 BRACKET ASSEMBLY Shift 1
2 0000 865149A02 STUD (With Clip) 1
3 0000 865433A02 LEVER ASSEMBLY Actuator (With 1
Clip)
4 0024 864907 SPRING 1
5 0010 13743 SCREW (.312-18 x 1.843) 1
6 0018 328571 COTTER PIN 1
7 0024 98880 SPRING 1
8 0012 56720 WASHER (.330 x .750 x .060) 1
Stainless Steel
9 0012 35462 WASHER (.2656 x .625 x .0625) 1
Stainless Steel
10 0018 210711 COTTER PIN 2
11 0000 13898A06 LEVER ASSEMBLY Shift 1
12 0012 35462 WASHER (.2656 x .625 x .0625) 3
Stainless Steel
13 0016 865393A02 STUD KIT (.250-28 x 1.90) (With 1
Clip)
14 0011 63341 TEE NUT Tee 1
15 0017 68402 PIN (.250 x 1.13) Clevis 1
16 0018 210711 COTTER PIN 1
17 0010 13743 SCREW (.312-18 x 1.843) 1
18 0000 863009T BRACKET Shift Shift Plate 1
Assembly
19 0000 813995A1 GUIDE ASSEMBLY Spring 1
20 0023 98828 SPACER 1
21 0010 816928 SCREW (M6 x 16) 3
22 0088 806950 BREAKER Circuit - 50 Ampere 1
23 0010 57583 SCREW (#8-32 x .375) 2
24 0011 45076 NUT (#10-32) Brass 2
25 0013 69432 LOCKWASHER External (#10) 1

Shift Bracket (DESIGN II-With Hairpin Clips or 4 Cotter Pins)

v7048988 PARTS MANUAL

PAGE 88
 Cat.# 90-883273003

Drive Lubricant Monitor

12192
4

Drive Lubricant Monitor

v7049165 PARTS MANUAL

PAGE 89
Cat.# 90-883273003

Drive Lubricant Monitor

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 806193A34 LUBE BOTTLE Drive Lube Monitor 1
2 0036 8067271 CAP Drive Lube Monitor Drive 1
Lube Monitor Bottle
3 0000 882619 BRACKET Drive Lube Monitor 1
4 0000 808023T STRAP Bracket - Retaining 1

Drive Lubricant Monitor

v7049165 PARTS MANUAL

PAGE 90
 Cat.# 90-883273003

Transmission and Related Parts

12 16
13
16

15
17
16
8
9 14

16
9

5
6
10 11
4

17 8

3
1

2620

Transmission and Related Parts

v7049199 PARTS MANUAL

PAGE 91
Cat.# 90-883273003

Transmission and Related Parts

Ref # Part Part Number Description Comments Qty Note
Class
1 0000 891787 TRANSMISSION (1.6:1 Ratio) 1
1 0000 891788 TRANSMISSION (1.9:1 Ratio) 1
1 0000 891789 TRANSMISSION (2.2:1 Ratio) 1
1 0000 891790 TRANSMISSION (2.7:1 Ratio) 1
2 0087 88031 SWITCH ASSEMBLY Temperature 1
3 0087 813300 SWITCH Neutral Safety 1
4 0000 806238 BRACKET Shift Linkage 1
5 0010 40001124 SCREW (M8 x 14) 2
6 0013 400247 LOCKWASHER (M8) 2
7 0016 97477A3 STUD KIT 2
8 0022 47629 ELBOW 90 Degree 2
9 0032 8126998 HOSE ASSEMBLY (37.00 Inches) 2
Cooler to Transmission
10 0010 891785 SCREW (M10 x 30) 6
11 0013 891786 WASHER 6
12 0084 891799 HARNESS ASSEMBLY 1
Transmission Sensors
13 0032 863047 HOSE Air Cooler to Transmission 1
Cooler
14 0032 863819 HOSE Transmission Cooler to Heat 1
Exchanger
15 0000 891791T COOLER Transmission Oil 1
16 0054 815504220 CLAMP Worm Gear Hose 4
17 0022 35580 FITTING 2
N.S. 0035 815419 FLUID FILTER KIT Transmission 1
Oil

Transmission and Related Parts

v7049199 PARTS MANUAL

PAGE 92
 Cat.# 90-883273003

Jackshaft Components

14 57

15 3
16 4
10 11 13
6
1 8
12 2 9 7
10 6 40 41
58 5 39
32 35
33
59
45 38
40 36
3
37 60

44
32
33 42
31 34
30 43
29 36
21 36 47 46
23 DESIGN I
29 22 DESIGN II 50
28 54
50
17 34 61
18 27 26
19 64 67
66 53
20 63
24 62
25 50 55
56 65 50
51

50 50
49 52
50 50
48
61 51

50
61 49
50
48 2521

Jackshaft Components

v7049351 PARTS MANUAL

PAGE 93
Cat.# 90-883273003

Jackshaft Components
Ref # Part Part Number Description Comments Qty Note
Class
1 0000 863914T HOUSING Flywheel 1
2 0000 52158A20 BRACKET Rear Mount 2
3 0013 400248 LOCKWASHER (M10) 8
4 0010 40001197 SCREW (M10 x 35) 4
5 0000 864912A1 MOUNT Rear 2
6 0011 20739 NUT (.750-16) 2
7 0014 66658 TAB WASHER Tab 1
8 0013 68102 LOCKWASHER (.750) 1
9 0000 66166A4 TRUNNION 1
10 0054 47528 CLAMP 4
11 0013 32993 LOCKWASHER (.437) 2
12 0010 47724 SCREW (.437-14 x 3.00) 2
13 0011 29553 NUT (.437-14) 2
14 0000 864890T DRIVEPLATE ASSEMBLY Centa 1
15 0013 864918 LOCKWASHER 6
16 0010 864917 SCREW (M7 x 30) 6
17 0000 817416A4 HOUSING ASSEMBLY Complete 1
18 0030 93944A2 BEARING SET Ball (Includes Item 20) 1
19 0023 817417T SPACER Bearing 1
20 0030 93944A2 BEARING SET Ball Ball (Includes Item 18) 1
21 0026 93924 SEAL Grease 1
22 0000 817415T SHAFT Input 1
23 0019 93921 EXPANSION PLUG 1
24 0053 93914 RING Retaining 1
25 0053 93915 RING Retaining 1
26 0010 76926 SCREW (.375-16 x .875) 3
27 0000 93918A1 SHIELD Lower Lower 1
28 0010 57053 SCREW (.500-20 x 4.500) 2
29 0012 42307 WASHER 4
30 0012 35777 WASHER (.5156 x 1.375 x .125) 2
Aluminum
31 0011 82670817 NUT (.500-20) 2
32 0000 93919A1 SHIELD Upper Upper 2
33 0010 76926 SCREW (.375-16 x .875) 8
34 0011 82670912 NUT (.375-16) Stainless Steel 8
35 0000 864519T01 ADAPTER Double Bearing 1
36 0022 74036 FITTING Grease (Use with greased bearing) 1
36 0010 8M2015913 PLUG (.250-28 x .320) (Use with non-greased 1
bearing)
37 0000 807317T SHAFT Tailstock 1
38 0025 29845 O-RING (.924 x .103) 4
39 0030 62780T BEARING Ball 2
40 0053 94104 RING Retaining 2
41 0053 841897T RING Retaining 1
42 0010 40001188 SCREW (M10 x 20) 3
43 0000 93918A1 SHIELD Lower 1

Jackshaft Components

v7049351 PARTS MANUAL

PAGE 94
 Cat.# 90-883273003

Jackshaft Components

14 57

15 3
16 4
10 11 13
6
1 8
12 2 9 7
10 6 40 41
58 5 39
32 35
33
59
45 38
40 36
3
37 60

44
32
33 42
31 34
30 43
29 36
21 36 47 46
23 DESIGN I
29 22 DESIGN II 50
28 54
50
17 34 61
18 27 26
19 64 67
66 53
20 63
24 62
25 50 55
56 65 50
51

50 50
49 52
50 50
48
61 51

50
61 49
50
48 2521

Jackshaft Components

v7049351 PARTS MANUAL

PAGE 95
Cat.# 90-883273003

Jackshaft Components
Ref # Part Part Number Description Comments Qty Note
Class
44 0000 862772A28 DRIVESHAFT ASSEMBLY (28.00 1
Inches)
44 0000 862772A31 DRIVESHAFT ASSEMBLY (31.00 1
Inches)
45 0000 880800A1 UNIVERSAL JOINT 1
46 0010 805159 SCREW (.437-20 x 1.500) 8
47 0011 82670815 NUT (.437-20) 8
48 0000 862268T1 TUBE Exhaust 1
49 0032 44348T TUBE Exhaust 1
50 0054 815504272 CLAMP Worm Gear 11
51 0000 864957 TUBE Exhaust (Fits Driveshafts UP to (31 1
Inch) Long)
52 0032 486598 TUBE Exhaust 1
53 0000 865157T PIPE Exhaust 1
54 0000 70981A3 BELLOWS ASSEMBLY Exhaust 1
55 0000 865160 BRACKET Exhaust 1
56 0032 862877 HOSE Transom to Cooler 1
57 0084 864663 HARNESS ASSEMBLY Extension 1
58 0032 80622142 HOSE ASSEMBLY (84.00 Inches 1
Bulk) Return - Power Steering
59 0032 80622232 HOSE Power Steering 1
60 0010 40001195 SCREW (M10 x 30) 4
61 0000 41802 SEAL Rubber Exhaust 2
62 0000 78458A1 TUBE Exhaust 1
63 0054 815504348 CLAMP Worm Gear 1
64 0000 862268T2 TUBE Exhaust 1
65 0094 92272 SCREW (.375-24 x 1.750) 3
66 0012 8M0027716 WASHER (.390 x .600 x .032) 3
Stainless Steel
67 0011 82671013 NUT (.375-24) Stainless Steel 3

Jackshaft Components

v7049351 PARTS MANUAL

PAGE 96
 Cat.# 90-883273003

Special Tools

1 8

2 9 15

16

11 17
4

12
5
18

6 13 19

14

7 20

12193

Special Tools

v7049830 PARTS MANUAL

PAGE 97
Cat.# 90-883273003

Special Tools
Ref # Part Part Number Description Comments Qty Note
Class
1 0091 883848 TOOL Installer-Crankshaft Oil Seal 1
Crankshaft Oil Seal (Crankshaft
Installed)
2 0091 883847 TOOL Installer-Crankshaft Oil Seal 1
Crankshaft Oil Seal (Crankshaft
Removed)
3 0091 883844 PULLER Injection Pump Drive 1
Pulley
4 0091 883846 INSTALLER Valve Guide 1
5 0091 35547 WRENCH Engine Coupler 1
6 0091 883845 ADAPTER Valve Spring 1
Compressor
7 0091 883855 INSTALLER Camshaft Oil Seal 1
8 0091 883856 REMOVER Injection Nozzle Sleeve 1
9 0091 883857 INSTALLER Injection Nozzle 1
Sleeve
11 0091 883859 ALIGNMENT TOOL Cylinder Block / 1
Oil Pan
12 0091 883860 INSTALLER Oil Jet Pipe 1
13 0091 883849 INSTALLER Oil Pump Seal 1
14 0091 883850 COMPRESSOR SET Valve 1
15 0091 883852 ADAPTER Compression Gauge 1
16 0091 883853 LOCKING TOOL Cam Shaft 1
17 0091 883854 INSTALLER Valve Stem Seal 1
18 0091 24697 EXPANDER TOOL Piston Ring 1
19 NSS NOT SOLD SEPARATE Tool-Puller 1
20 0091 883861 LOCKING TOOL Flywheel 1

Special Tools

v7049830 PARTS MANUAL

PAGE 98
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
13743 SCREW (.312-18 x 1.843) Shoulder 86 15 13743 SCREW (.312-18 x 1.843) 88 5
13743 SCREW (.312-18 x 1.843) 88 17 13898 LEVER SHIFT CABLE 86 14
13898A06 LEVER ASSEMBLY Shift 88 11 19674Q2 SWITCH/LANYARD KIT 2 N.S.
20739 NUT (.750-16) 52 45 20739 NUT (.750-16) 52 49
20739 NUT (.750-16) 76 9 20739 NUT (.750-16) 94 6
210711 COTTER PIN 86 17 210711 COTTER PIN 88 10
210711 COTTER PIN 88 16 24664 WASHER (M4 x 20) 22 14
24664 WASHER (M4 x 20) 22 17 24697 EXPANDER TOOL Piston Ring 98 18
25909 WASHER (.406 x .812 x .065) 82 10 29553 NUT (.437-14) 50 39
29553 NUT (.437-14) 94 13 29845 O-RING (.924 x .103) 94 38
328571 COTTER PIN 86 7 328571 COTTER PIN 88 6
32993 LOCKWASHER (.437) 50 40 32993 LOCKWASHER (.437) 94 11
33171 WASHER (.6406 x 1.750 x .125) 76 8 35462 WASHER (.2656 x .625 x .0625) Stainless Steel 86 9
35462 WASHER (.2656 x .625 x .0625) Stainless Steel 88 9 35462 WASHER (.2656 x .625 x .0625) Stainless Steel 88 12
35547 WRENCH Engine Coupler 98 5 35580 FITTING 92 17
35777 WASHER (.5156 x 1.375 x .125) Aluminum 94 30 35888 NUT (.250-28) Stainless Steel 22 11
38525 STUD 22 18 40001124 SCREW (M8 x 14) 92 5
40001134 SCREW (M8 x 25) 82 4 40001188 SCREW (M10 x 20) 80 25
40001188 SCREW (M10 x 20) 94 42 40001192 SCREW (M10 x 25) 82 15
40001195 SCREW (M10 x 30) 96 60 40001197 SCREW (M10 x 35) 50 37
40001197 SCREW (M10 x 35) 82 8 40001197 SCREW (M10 x 35) 94 4
4000331 SCREW (M6 x 30) 82 26 4000351 SCREW (M8 x 16) 80 17
4000351 SCREW (M8 x 16) 84 37 4000354 SCREW (M8 x 30) Seawater Pump Flange 80 7
4000383 SCREW (M10 x 70) 80 21 4000383 SCREW (M10 x 70) 82 12
400213 NUT (M8) Stainless Steel 80 9 400213 NUT (M8) Stainless Steel 80 10
4002316 WASHER (6.60 X 17.0 X 1.5SS) 80 15 4002316 WASHER (6.60 X 17.0 X 1.5SS) 80 19
4002316 WASHER (6.60 X 17.0 X 1.5SS) 82 28 4002317 WASHER (8.90 X 17.0 X 1.9SS) 48 40
400247 LOCKWASHER (M8) 82 5 400247 LOCKWASHER (M8) 92 6
400248 LOCKWASHER (M10) 82 9 400248 LOCKWASHER (M10) 94 3
400256 LOCKWASHER (M6) 82 27 400257 LOCKWASHER (M8) 48 41
400257 LOCKWASHER (M8) 80 8 400257 LOCKWASHER (M8) 80 18
400257 LOCKWASHER (M8) 84 38 400258 LOCKWASHER (M10) Stainless Steel 50 38
400258 LOCKWASHER (M10) Stainless Steel 80 22 4010720 SCREW (M8 x 20) 84 41
401386 NUT (M6) Stainless Steel 80 16 401386 NUT (M6) Stainless Steel 80 20
41471 LOCKWASHER (.375) 78 10 41471 LOCKWASHER (.375) 78 14
41802 SEAL Rubber Exhaust 96 61 42307 WASHER 94 29
428611 FITTING Pipe - Brass (.750-14) 78 2 44348T TUBE Exhaust 96 49
45076 NUT (#10-32) Brass 86 22 45076 NUT (#10-32) Brass 88 24
45084 FITTING Straight Hose 78 5 47528 CLAMP 50 41
47528 CLAMP 94 10 47629 ELBOW 90 Degree 92 8
47724 SCREW (.437-14 x 3.00) 50 42 47724 SCREW (.437-14 x 3.00) 94 12
486598 TUBE Exhaust 96 52 49734 SENDER (Dual Station) 72 44
52158A20 BRACKET Rear Mount Assembly 50 36 52158A20 BRACKET Rear Mount 94 2
5251914 HOSE (53.00 Inches Bulk) Power Steering Cooler 82 20 53167 SCREW (.312-18 x .880) 86 6
to Reservoir
53821T BELLOWS Exhaust 78 6 56720 WASHER (.330 x .750 x .060) Stainless Steel 86 10
56720 WASHER (.330 x .750 x .060) Stainless Steel 88 8 57053 SCREW (.500-20 x 4.500) 94 28
57583 SCREW (#8-32 x .375) 86 19 57583 SCREW (#8-32 x .375) 88 23
58640 SCREW (.375-16 x 1.25) 78 9 62780T BEARING Ball 94 39
63341 TEE NUT 86 13 63341 TEE NUT Tee 88 14
66166A4 TRUNNION 52 47 66166A4 TRUNNION 76 12
66166A4 TRUNNION 94 9 66658 TAB WASHER Tab 52 46
66658 TAB WASHER Tab 76 11 66658 TAB WASHER Tab 94 7
68102 LOCKWASHER (.750) 52 48 68102 LOCKWASHER (.750) 76 13
68102 LOCKWASHER (.750) 94 8 68402 PIN (.250 x 1.13) Clevis 88 15
69432 LOCKWASHER External (#10) 86 23 69432 LOCKWASHER External (#10) 88 25
70981A3 BELLOWS ASSEMBLY Exhaust 96 54 74036 FITTING Grease 58 29
74036 FITTING Grease 94 36 76926 SCREW (.375-16 x .875) 94 26
76926 SCREW (.375-16 x .875) 94 33 78458A1 TUBE Exhaust 96 62
801256320 BUSHING 22 5 801329200 SCREW Special 22 3
801333856 ROD KIT Link 22 8 805159 SCREW (.437-20 x 1.500) 96 46

PARTS MANUAL
PAGE 99
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
805267T SENDER Oil Pressure 54 23 805268 SENDER Oil Pressure (Dual Station) 54 23
805605A1 SWITCH ASSEMBLY Oil Pressure 54 24 805678 KEY SWITCH 6 7
806193A34 LUBE BOTTLE Drive Lube Monitor 90 1 806216 CAP Power Steering Reservoir 82 17
80622136 HOSE Power Steering Cylinder to Cooler 82 21 80622142 HOSE ASSEMBLY (84.00 Inches Bulk) Return - 96 58
Power Steering
80622216 HOSE Power Steering Pump to Steering Cylinder 82 22 80622232 HOSE Power Steering 96 59
806232 O-RING (.239 x .064) 82 24 806238 BRACKET Shift Linkage 92 4
806490T SENDER 72 44 8067271 CAP Drive Lube Monitor Drive Lube Monitor Bottle 90 2
806762A1 VELCRO KIT 54 NS 806837A2 HEATER KIT Hot Water 2 N.S.
806950 BREAKER Circuit - 50 Ampere 86 18 806950 BREAKER Circuit - 50 Ampere 88 22
807317T SHAFT Tailstock 94 37 807962A15 BRACKET ASSEMBLY 86 2
807962A15 BRACKET ASSEMBLY Shift 88 1 808023T STRAP Bracket - Retaining 90 4
809922038 NUT 28 46 809922410 NUT 22 10
809931036 WASHER 22 9 809932646 LOCKWASHER 22 6
809932852 E CLIP 22 7 811406 VALVE Fuel Shut Off Fuel Shut-Off 28 45
811407 WASHER 28 47 811460 LOCKWASHER 22 4
8126998 HOSE ASSEMBLY (37.00 Inches) Cooler to 92 9 813300 SWITCH Neutral Safety 92 3
Transmission
813995A1 GUIDE ASSEMBLY Spring 86 20 813995A1 GUIDE ASSEMBLY Spring 88 19
814001 PIN Clevis 86 16 8140021 STUD (.250 x 2.870) 86 3
815088 NUT (M8) 22 2 81516265 BOLT (M10 x 65) 82 13
815419 FLUID FILTER KIT Transmission Oil 92 N.S. 815504105 CLAMP Worm Gear (11-18 mm) Hose 82 34
815504210 CLAMP Worm Gear Hose 82 33 815504220 CLAMP Worm Gear Hose 36 15
815504220 CLAMP Worm Gear Hose 70 40 815504220 CLAMP Worm Gear 72 47
815504220 CLAMP Worm Gear Hose 82 32 815504220 CLAMP Worm Gear Hose 92 16
815504224 CLAMP Worm Gear Hose 80 26 815504256 CLAMP Worm Gear 78 15
815504272 CLAMP Worm Gear 96 50 815504348 CLAMP Worm Gear 96 63
816327 STUD (.750-16 x Special) 52 44 816327 STUD (.750-16 x Special) 76 10
816398 CLIP Hose 80 24 816492A1 ALARM ASSEMBLY Audio Warning 6 10
816928 SCREW (M6 x 16) 86 21 816928 SCREW (M6 x 16) 88 21
817089 GASKET Exhaust Elbow 78 11 817415T SHAFT Input 94 22
817416A4 HOUSING ASSEMBLY Complete 94 17 817417T SPACER Bearing 94 19
82130025 SCREW (M6 x 25) 84 40 82670815 NUT (.437-20) 96 47
82670817 NUT (.500-20) 94 31 826709109 NUT (.250-28) Stainless Steel 22 16
82670912 NUT (.375-16) Stainless Steel 94 34 82671013 NUT (.375-24) Stainless Steel 96 67
8267119 NUT (.250-28) 86 11 841897T RING Retaining 94 41
850764A5 GAUGE KIT Primary Station 4 3 850767A4 GAUGE KIT Secondary Station 4 4
850767A5 GAUGE KIT Secondary Station 4 4 853466 SCREW (M8 x 20) 48 39
859701A12 GAUGE KIT Primary Station, White 4 3 859701A2 GAUGE KIT Primary Station, Black 4 3
859707A1 GAUGE KIT Secondary Station, Black 4 4 859707A11 GAUGE KIT Second Station Secondary Station, 4 4
White
860608 FUSE 20 Ampere 6 11 860615 HARNESS ASSEMBLY (13 Feet) Extension 2 N.S.
860615002 HARNESS ASSEMBLY (13 Feet) With Deutsch 4 860616002 HARNESS ASSEMBLY (23 Feet) Extension 2 N.S.
Connectors
860616002 HARNESS ASSEMBLY (23 Feet) With Deutsch 4 860617002 HARNESS ASSEMBLY With Deutsch Connectors 4
Connectors
860618 HARNESS ASSEMBLY Instrument With Deutsch 4 861776A2 PLATE KIT 78 12
Connectors
861839A3 COUPLER 56 28 862054Q BELT Power Steering Pump 82 29
862268T1 TUBE Exhaust 96 48 862268T2 TUBE Exhaust 96 64
862752T1 RESERVOIR ASSEMBLY Power Steering Fluid 82 16 862772A28 DRIVESHAFT ASSEMBLY (28.00 Inches) 96 44
862772A31 DRIVESHAFT ASSEMBLY (31.00 Inches) 96 44 86280833 HOSE Power Steering Reservoir to Pump 82 19
862850 SPRING 86 5 862877 HOSE Transom to Cooler 96 56
863008A2 ELBOW Exhaust 78 1 863009T BRACKET Shift 86 1
863009T BRACKET Shift Shift Plate Assembly 88 18 863011T1 PIPE Exhaust ( Intermediate) 78 7
863012T1 PIPE Exhaust ( Bull Horn ) 78 8 863016 MANUAL Service ( D1.7L DTI ) 2 NS
863047 HOSE Air Cooler to Fluid Cooler 36 19 863047 HOSE 82 31
863047 HOSE Air Cooler to Transmission Cooler 92 13 863136050 MANUAL Owners 2 NS
863191A03 BRACKET ASSEMBLY Throttle 22 15 863196 HOSE 72 46
863239 HOSE Transom To Intercooler 34 37 863241A02 DECAL SET 2 N.S.
863399T BRACKET Pump Pump 82 3 863400 SPACER 82 11
863401 BRACKET Pump Tension 82 7 863610T LEVER Throttle 22 12
863639 SWITCH Water Temperature 72 45 863642 HOSE Oil Pump Adapter 2 2

PARTS MANUAL
PAGE 100
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
863749 BRACKET Reservoir 82 14 863761T BRACKET Pump 82 3
863782A1 HARNESS ASSEMBLY Wiring, Tach Lead 20 7 863819 HOSE Fluid Cooler to Heat Exchanger 36 18
863819 HOSE 82 30 863819 HOSE Transmission Cooler to Heat Exchanger 92 14
863868A1 TIE BAR KIT 2 1 863914A02 JACKSHAFT KIT Without Shaft and Exhaust Pipe 2 N.S.
863914A04 JACKSHAFT KIT Without Shaft and Exhaust Pipe 2 N.S. 863914T HOUSING Flywheel 94 1
863939T COOLER Power Steering 82 18 864148 CLAMP 78 3
864181 SPACER 82 6 864186A3 POWER STEERING KIT 2 N.S.
864253T PULLEY Power Steering 82 2 864254 PULLEY Water Pump 74 3
864254T PULLEY Water Pump 82 25 864255T PUMP Power Steering 82 1
864290 NUT 78 4 864341 BRACKET Pump Tension 82 7
864519T01 ADAPTER Double Bearing 94 35 864663 HARNESS ASSEMBLY Extension 96 57
864890T DRIVEPLATE ASSEMBLY Centa 94 14 864907 SPRING 88 4
864912A1 MOUNT Rear 94 5 864917 SCREW (M7 x 30) 58 31
864917 SCREW (M7 x 30) 94 16 864918 LOCKWASHER 58 32
864918 LOCKWASHER 94 15 864957 TUBE Exhaust 96 51
865149A02 STUD (With Clip) 88 2 865157T PIPE Exhaust 96 53
865160 BRACKET Exhaust 96 55 865237050 MANUAL Owners 2 NS
865262A01 BRACKET ASSEMBLY 84 40 865263 CAP Oil Reservoir - Brown 84 42
865264A02 RESERVOIR KIT 84 39 865264A05 RESERVOIR ASSEMBLY 82 35
865329A02 MOUNT KIT Rubber 48 37 865390068 HOSE Return Power Steering Cylinder to Cooler 82 21
865393A02 STUD KIT (.250-28 x 1.90) Special 86 12 865393A02 STUD KIT (.250-28 x 1.90) (With Clip) 88 13
865433A02 LEVER ASSEMBLY Actuating - Shift Cable 86 4 865433A02 LEVER ASSEMBLY Actuator (With Clip) 88 3
865767 BRACKET Power Steering 82 36 865889T02 HOUSING Flywheel 48 35
865933 PLATE Block Off 48 38 866690 HOSE Pressure Power Steering Pump to Steering 82 22
Cylinder
877473T BRACKET Linkage 22 1 879194020 COVER ASSY Alternator Front 16 10
88031 SWITCH ASSEMBLY Temperature 92 2 880800A1 UNIVERSAL JOINT 96 45
881745 DIODE 6 NS 881800A1 INSTRUMENT PANEL KIT Basic 4 1
881801A1 INSTRUMENT PANEL KIT Full 4 2 881801A1 INSTRUMENT PANEL KIT Full 6 -
881802A1 INSTRUMENT PANEL KIT Full 4 2 882252 SHIM (T=2.70) Valve Gap 44 17
882253 SHIM (T=2.72) Valve Gap 44 17 882254 SHIM (T=2.74) Valve Gap 44 17
882255 SHIM (T=2.76) Valve Gap 44 17 882256 SHIM (T=2.78) Valve Gap 44 17
882257 SHIM (T=2.80) Valve Gap 44 17 882258 SHIM (T=2.82) Valve Gap 44 17
882259 SHIM (T=2.84) Valve Gap 44 17 882260 SHIM (T=2.86) Valve Gap 44 17
882261 SHIM (T=2.88) Valve Gap 44 17 882262 SHIM (T=2.90) Valve Gap 44 17
882263 SHIM (T=2.92) Valve Gap 44 17 882264 SHIM (T=2.94) Valve Gap 44 17
882265 SHIM (T=2.96) Valve Gap 44 17 882266 SHIM (T=2.98) Valve Gap 44 17
882267 SHIM (T=3.00) Valve Gap 44 17 882268 SHIM (T=3.02) Valve Gap 44 17
882269 SHIM (T=3.04) Valve Gap 44 17 882270 SHIM (T=3.06) Valve Gap 44 17
882271 SHIM (T=3.08) Valve Gap 44 17 882272 SHIM (T=3.10) Valve Gap 44 17
882273 SHIM (T=3.12) Valve Gap 44 17 882274 SHIM (T=3.14) Valve Gap 44 17
882275 SHIM (T=3.16) Valve Gap 44 17 882276 SHIM (T=3.18) Valve Gap 44 17
882277 SHIM (T=3.20) Valve Gap 44 17 882278 SHIM (T=3.22) Valve Gap 44 17
882279 SHIM (T=3.24) Valve Gap 44 17 882280 SHIM (T=3.26) Valve Gap 46 17
882281 SHIM (T=3.30) Valve Gap 46 17 882282 SHIM (T=3.32) Valve Gap 46 17
882283 BAR Zinc 36 9 882283 BAR Zinc 68 23
882284 HOSE Fuel, Cut to (12 Inch) 24 6 882285 HOSE Rubber, Reserve to Heat Exchanger, Cut to 68 24
(12 Inch)
882287 HOSE Water 70 28 882290 SCREW (M6 x 10) 14 9
882290 SCREW (M6 x 10) Flange 26 35 882291 SCREW (M6 x 12) Flange 38 8
882291 SCREW (M6 x 12) Flange 48 16 882291 SCREW (M6 x 12) Flange 50 16
882291 SCREW (M6 x 12) Flange 60 11 882291 SCREW (M6 x 12) Flange 66 2
882291 SCREW (M6 x 12) 68 28 882291 SCREW (M6 x 12) Flange 74 5
882292 SCREW (M6 x 18) Flange, Timing Cover 48 4 882292 SCREW (M6 x 18) Flange, Timing Cover 50 4
882293 SCREW (M6 x 20) Flange 62 6 882294 SCREW (M6 x 25) Flange 60 12
882295 SCREW (M6 x 30) Flange 62 5 882296 SCREW (M6 x 45) Flange, Timing Cover 48 6
882296 SCREW (M6 x 45) Flange, Timing Cover 50 6 882297 SCREW (M6 x 50) Flange 60 13
882298 SCREW (M8 x 12) Flange 30 NS 882299 SCREW (M8 x 16) Flange 32 15
882299 SCREW (M8 x 16) Flange 40 8 882299 SCREW (M8 x 16) Flange 70 20
882299 SCREW (M8 x 16) Flange 70 22 882300 SCREW (M8 x 20) Flange 70 16
882301 SCREW (M8 x 30) Flange 74 4 882302 SCREW (M8 x 45) Flange 40 19

PARTS MANUAL
PAGE 101
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
882303 SCREW (M8 x 60) Flange 70 38 882304 SCREW (M8 x 70) Intake Manifold 30 3
882305 SCREW (M8 x 80) 70 10 882306 SCREW (M10 x 12) 28 42
882307 SCREW (M10 x 130) 14 19 882308 BOLT Idler Pulley 46 20
882309 SCREW (M10 x 16) With Lockwasher 26 22 882309 SCREW (M10 x 16) Flange, With Lockwasher 64 17
882309 SCREW (M10 x 16) Flange, With Lockwasher 70 31 882310 SCREW (M10 x 50) 76 5
882311 SCREW (M10 x 60) 76 2 882313 SCREW (M6 x 16) 14 10
882313 SCREW (M6 x 16) Cover 48 1 882313 SCREW (M6 x 16) Flange 48 17
882313 SCREW (M6 x 16) Cover 50 1 882313 SCREW (M6 x 16) Flange 50 17
882313 SCREW (M6 x 16) 54 25 882314 SCREW (M6 x 25) Flange 38 4
882315 SCREW (M8 x 20) Intake Maifold 30 4 882315 SCREW (M8 x 20) Flange 70 27
882316 SCREW (M14 x 35) 14 21 882317 SCREW (M10 x 40) 14 22
882318 SCREW (M8 x 14) 56 7 882318 SCREW (M8 x 14) 60 17
882319 SCREW (M8 x 16) With Lockwasher 26 29 882319 SCREW (M8 x 16) With Lockwasher 30 10
882319 SCREW (M8 x 16) With Lockwasher 60 6 882319 SCREW (M8 x 16) With Lockwasher 60 10
882319 SCREW (M8 x 16) With Lockwasher 70 34 882320 SCREW (M8 x 18) With Lockwasher 26 23
882320 SCREW (M8 x 18) With Lockwasher 30 11 882320 SCREW (M8 x 18) With Lockwasher 32 25
882320 SCREW (M8 x 18) With Lockwasher 32 34 882321 SCREW (M8 x 25) With Lockwasher 24 9
882322 SCREW (M10 x 20) With Lockwasher 30 12 882322 SCREW (M10 x 20) With Lockwasher 66 18
882323 SCREW (M10 x 22) With Lockwasher 14 29 882323 SCREW (M10 x 22) With Lockwasher 36 2
882324 BOLT 36 3 882325 SCREW (M8 x 25) With Lockwasher 30 8
882325 SCREW (M8 x 25) With Lockwasher 32 13 882325 SCREW (M8 x 25) With Lockwasher 36 17
882326 SCREW (M8 x 30) With Lock and Plain Washers 24 10 882327 SCREW (M8 x 35) With Plain and Lockwasher 14 20
882328 SCREW (M10 x 30) 48 27 882328 SCREW (M10 x 30) 50 27
882329 NUT (M6) Flange 60 14 882330 NUT (M8) 42 1
882330 NUT (M8) Flange 68 22 882330 NUT (M8) Flange 70 9
882331 NUT (M10) Pulley, Flange 46 25 882333 BOLT AND LOCKWASHER (M10 x 16) 26 24
882336 STUD 32 5 882337 HOSE 30 19
882337 HOSE 32 8 882338 NUT 30 5
882338 NUT Flange 32 24 882339 NUT 14 26
882340 NUT (M8) 14 3 882341 NUT (M10) 32 4
882342 LOCKWASHER 14 7 882343 WASHER 32 21
882344 WASHER 14 13 882344 WASHER 48 20
882344 WASHER 48 32 882344 WASHER 50 20
882344 WASHER 50 32 882345 WASHER 26 31
882346 LOCKWASHER 32 7 882347 FITTING (NPT .125) Plug 30 18
882347 FITTING (NPT .125) Oil Galley 54 7 882347 FITTING (NPT .125) Rubber 70 37
882348 SEAL Cover to Case 68 15 882349 SCREW (M12 x 24) 32 18
882349 SCREW (M12 x 24) 66 13 882349 SCREW (M12 x 24) Eye 70 23
882350 SCREW (M14 x 27) Flange 60 7 882351 CLIP Harness 14 27
882352 CLIP Fuel Pipe 28 41 882353 CLIP Water Pipe 70 19
882354 CLIP Oil Level Tube 60 8 882357 CLAMP Hose 30 9
882357 CLAMP 32 9 882357 CLAMP Inlet Hose 32 19
882358 SCREW (M8 x 138) 68 18 882359 STUD 68 21
882360 PLUG (18 Outside Diameter) 54 1 882361 PLUG (14 Outside Diameter) 54 2
882362 WASHER 44 6 882363 GEAR Ring, Flywheel 56 5
882364 SEAL Oil, Valve Guide 40 11 882365 CAP Oil Filler 38 2
882366 GASKET Oil Filler Cap 38 3 882367 SEAL Oil Camshaft, Front 44 10
882368 NUT (M14) Pulley, Flange 46 35 882369 STUD 40 16
882370 POINTER Timing 48 10 882370 POINTER Timing 50 10
882371 SCREW (M11 x 73) 54 5 882372 SCREW 24 4
882373 GASKET Fuel Filter 24 5 882374 SCREW (M6 x 40) Timing Cover 48 5
882374 SCREW (M6 x 40) Timing Cover 50 5 882375 PLUG (19 Outside Diameter) 54 3
882376 ELEMENT KIT Fuel Filter 24 2 882377 SILENCER ASSEMBLY Turbocharger 32 27
882378 SCREW 66 7 882379 SCREW (M6 x 22) Flange 48 14
882379 SCREW (M6 x 22) Flange 50 14 882380 VALVE Check, Oil 54 11
882381 FITTING Bypass 70 2 882382 GASKET Oil Pump 50 9
882382 GASKET 62 10 882382001 GASKET Oil Pump 48 9
882383 GASKET Relief Valve 64 20 882384 CUP Sealing, Oil Galley 54 8
882386 KEY Woodruff, Crankshaft 56 11 882387 PLATE Guide, Timing Belt 46 24
882387 PLATE Guide, Timing Belt 56 27 882388 PLUG (35 Outside Diameter) 54 4
882389 SCREW 18 3 882391 CLIP Rubber Hose 68 25

PARTS MANUAL
PAGE 102
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
882393 CUP Cylinder Head Sealing 40 4 882394 PIN Dowel 48 12
882394 PIN Dowel 50 12 882395 RELAY Starter 14 5
882396 WAHSER Crankshaft Pulley 56 13 882397 PIPE Oil Drain 54 14
882397 PIPE Oil Return 64 21 882398 FITTING 70 3
882400 SCREW (M12 x 102) With Washer 40 10 882401 DOWEL Flywheel Housing 54 19
882402 SEAL Oil, Crankshaft 48 13 882402 SEAL Oil, Crankshaft 50 13
882403 SCREW 62 8 882404 SCREW (M10 x 45) With Washer 46 29
882405 GASKET Oil Pipe to Turbocharger 66 11 882406 PIN Piston 56 17
882407 RING Snap, Piston Pin 56 23 882408 TANK Surge, Radiator 68 1
882409 BOLT (.375-24) Connencting Rod 56 20 882410 NUT (.375-24 UNF) Connecting Rod 56 21
882411 BEARING SET Green 56 3 882412 BEARING SET Brown 56 3
882413001 BEARING SET Black 56 3 882414 BEARING SET Blue 56 3
882415 VALVE ASSEMBLY Relief 64 18 882416 RING SET Piston 56 15
882417 SCREW (M5 x 12) 14 23 882418 GASKET Injection Nozzle 26 16
882419 SCREW (M10 x 40) 36 6 882421 GASKET Sensor to Case 24 8
882422 GASKET 54 12 882424 CLIP Fuel 24 7
882425 CLIP PVC 32 31 882427 SCREW (M12 x 47) Cam Pulley 44 9
882428 SCREW (M8 x 23) 66 3 882429 WASHER Flywheel 56 8
882430 HOSE Rubber, Oil Strainer 62 9 882431 HOSE Bypass 70 18
882432 STUD 32 6 882433 SPRING Tensioner 46 27
882434 SCREW (M5 x 22) 26 32 882435 BRACKET Reserve Tank 68 2
882436 VALVE ASSEMBLY Relief 64 19 882437 PIPE Fuel, Nozzle Leak Off 26 17
882438 BRACKET Injection Nozzle 26 30 882439 GASKET (T=1.45 Without Notch) Cylinder Head 40 9
882440001 GASKET (T=1.5 / 1 Notch) Cylinder Head 40 9 882441 GASKET (T=1.55 / 2 Notch) Cylinder Head 40 9
882442 GUIDE Galley 54 17 882443 CAMSHAFT 44 1
882444 BRACKET Tension Spring 48 19 882444 BRACKET Tensioner Spring 50 19
882445 FLANGE Cam Pulley 44 12 882446 HOLDER Brush 18 2
882448 BRACKET Center 18 1 882449 CARRIER ASSEMBLY Camshaft 40 15
882450 WASHER Gear Cam 44 13 882452 PLATE Cam End 46 32
882453 CLIP PVC 32 32 882453 CLIP Hose, Drain 64 11
882453 CLIP Hose 64 23 882453 CLIP Hose, Turbocharger Return 66 15
882453 CLIP Hose 70 17 882453 CLIP Hose 70 30
882453 CLIP Hose 72 43 882454 SENSOR Tach 14 6
882454 SENSOR Tach 54 22 882455 BRACKET Engine Lifting 40 13
882456 BRACKET Lifting 40 7 882457 CYLINDER HEAD ASSEMBLY Cylinder 40 1
882458 COVER Timing, Lower 48 3 882458 COVER Timing, Lower 50 3
882459 COVER Timing, Upper 48 8 882459 COVER Timing, Upper 50 8
882460 COVER Cylinder Head 38 1 882461 GASKET Cylinder Head Cover 38 6
882462 GASKET Cylinder Head Cover 38 7 882463 GASKET Adaptor Fitting 70 36
882464 GASKET Water Pump 74 2 882465 GASKET Camshaft Carrier 40 20
882466 PULLEY Idler (Included with Reference 17) 14 31 882467 SEAT Valve Insert 40 3
882468 SEAT Valve Insert 40 3 882469001 PULLEY Timing, Oil Pump 46 26
882470 PLATE Crankcase Baffle 60 9 882471 TAPPET Valve 46 18
882472 ROTOR Crankshaft Sensor 56 24 882473 VALVE Exhaust 44 5
882474 SLEEVE Injector 40 5 882475 STRAINER AND PIPE ASSEMBLY Oil 62 7
882476001 PAN ASSEMBLY Oil 60 2 882477 VALVE Intake 44 4
882478 COVER Nozzle Seal 38 9 882479 GAUGE Oil Level 60 3
882480 GEAR Camshaft 44 7 882481 STARTER MOTOR ASSEMBLY 14 1
882481 STARTER MOTOR ASSEMBLY Complete 18 - 882482 SEAT Spring 44 16
882483 COLLAR Split 44 14 882484 SPRING Gear 46 34
882485 PIN Camshaft (Exhaust Only) 44 3 882486 PIN Gear Set 44 8
882487 SEAT Spring 44 16 882488 GASKET Injection Nozzle 26 15
882490 SPRING Valve 44 15 882494 SCREW 66 8
882495 BUSHING Connencting Rod 56 19 882497 GASKET Leak Off Pipe 26 14
882498 SCREW 26 13 882499 SEAL Oil, Oil Pump 62 2
882500 DOWEL Oil Pump 62 3 882503 PULLEY Timing, Crankshaft 46 22
882503 PULLEY Crankshaft 56 26 882504 BEARING SET Brown Connencting Rod 56 16
882505 BEARING SET Black Connencting Rod 56 16 882506 BEARING SET Blue Connencting Rod 56 16
882507 PULLEY Tensioner 46 28 882508 SCREW 66 1
882509 BELT Timing 46 30 882510 SCREW Rotor 56 25
882511 PULLEY Timing, Cam 46 33 882512 COVER Dust 48 18

PARTS MANUAL
PAGE 103
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
882512 COVER Dust 50 18 882513 GASKET Intake Manifold 30 2
882514 GASKET 30 7 882514 GASKET Inlet Pipe 32 14
882515 SCREW (M6 x 16 / M6 x 20) Double Ended 38 5 882517 GASKET Exhaust Manifold to Cylinder Head 68 29
882518 ORIFICE 54 18 882520 BRACKET With Tensioner Alternator 14 17
882522 GEAR Starter Pinion 18 5 882525 STUD 14 4
882526 PIPE Oil, Jet 54 9 882527 ROD ASSEMBLY Connecting 56 18
882528001 PUMP ASSEMBLY Oil 62 1 882531 BELT Alternator Drive 14 30
882532 ROTOR Oil Pump 62 4 882533 ENGINE ASSEMBLY Partial 8 1
882534 PIPE Oil Return, Turbocharger to Body 54 10 882535 CORE Heat Exchanger 68 6
882536 COVER Heat Exchanger 68 8 882537 CASE Heat Exchanger 68 5
882538 GASKET Heat Exchanger to Exhaust Manifold 68 11 882539 FLYWHEEL ASSEMBLY 56 4
882540 PIPE Oil, Turbocharger Feed 66 6 882541 PIPE ASSEMBLY Oil, Turbocharger 66 10
882542 PIPE Oil, Cylinder Block to Vacuum Pump 66 17 882543 TUBE Oil Level Gauge 60 4
882544 STOPPER 64 16 882545 SEPERATOR Oil 32 33
882546 GASKET Cover, Thermostat Housing 70 6 882547 PIPE ASSEMBLY Water 70 12
882548 ADAPTER Water Fitting 70 35 882549 PIPE Water 70 33
882550 PIPE Water Drain 32 36 882550 PIPE Water Drain 70 21
882551 DUCT Air 30 15 882551 DUCT Air 36 16
882552 DUCT Air 30 16 882553 MANIFOLD Intake 30 1
882554 PUMP ASSEMBLY Fuel Injection 26 1 882554 PUMP ASSEMBLY Fuel Injection 26 1
882554 PUMP ASSEMBLY Fuel Injection 26 1 882555 NOZZLE ASSEMBLY Inection 26 12
882558 DUCT Intake, Turbo 32 28 882558 DUCT Intake, Turbo 36 12
882559 BRACKET Intake Pipe 32 10 882560 BRACKET Air Cooler 36 4
882561 BRACKET 14 28 882561 BRACKET Air Cooler 36 5
882562 TURBOCHARGER ASSEMBLY 32 1 882562 TURBOCHARGER ASSEMBLY 32 1
882562 TURBOCHARGER ASSEMBLY 32 1 882563 PIPE Exhaust,Turbocharger 32 3
882564 GASKET Turbocharger to Exhaust Manifold 32 2 882565 GASKET Turbocharger to Adaptor 32 20
882566 COOLER ASSEMBLY Air 36 1 882568 PIPE Fuel, Nozzle Leak Off 26 18
882570 HARNESS ASSEMBLY Wiring, Engine 20 1 882571 ALTERNATOR ASSEMBLY 14 14
882571 ALTERNATOR ASSEMBLY Complete 16 - 882572 FITTING Plug Glow Plug Port 40 12
882573 HOSE 36 14 882574 HOSE 32 29
882575 HOSE 32 30 882576 HOSE Oil Cooler to Water Pipe 64 24
882576 HOSE Oil Cooler to Water Pipe 70 41 882577 HOSE Boost 28 39
882578 HOSE Intake 32 11 882579 HOSE Oil Tube 60 18
882580 PULLEY Water Pump 74 3 882581 COVER Heat Exchanger 68 16
882582 COVER Oil Pan 60 16 882583 BRACKET 30 13
882584 FILTER ASSEMBLY Fuel 24 1 882585 GASKET Thermostat Housing 70 4
882586 DUCT Air, Turbocharger 32 22 882587 HOSE Thermo Valve to Oil Cooler 64 22
882587 HOSE Thermo Valve to Oil Cooler 70 42 882588 HOSE Water 70 39
882589 HOSE Rubber, Turbocharger Return 66 14 882592 FILTER/COOLER ASSEMBLY Oil 64 1
882593 PULLEY Timing, Injector Pump 46 19 882594 GASKET 70 14
882595 BRACKET 24 11 882597 ADAPTER Water Fitting 70 26
882598 COVER Thermostat Housing 70 7 882599 SENSOR ASSEMBLY Fuel Filter 24 3
882600 HOSE Rubber, Fuel Leak 26 11 882601 HOUSING Thermostat 70 1
882602 RETAINER Crankshaft 48 11 882602 RETAINER Crankshaft 50 11
882603 PAN ASSEMBLY Oil 60 1 882604 THERMOSTAT 70 5
882605 WASHER KIT Starter 18 6 882606 METAL KIT Starter 18 7
882607 PIPE ASSEMBLY Water 70 11 882608 HOSE 70 29
882609 BRACKET 30 14 882610 GASKET Heat Exchanger to Exhaust Manifold 68 27
882612 FITTING Taper 68 14 882613 GASKET Cover to Case 68 7
882614 SCREW 68 17 882615 SCREW 68 9
882616 SCREW (M6 x 12) Flange 68 13 882617 LOCKWASHER 68 10
882618 BRACKET Injection Pump 26 5 882619 BRACKET Oil Pipe 66 16
882619 BRACKET Drive Lube Monitor 90 3 882621 SCREW (M10 x 50) 26 25
882622 SCREW (M12 x 55) 14 11 882622 SCREW (M12 x 55) 48 29
882622 SCREW (M12 x 55) 48 30 882622 SCREW (M12 x 55) 50 29
882622 SCREW (M12 x 55) 50 30 882623 SCREW (M10 x 25) 36 7
882624 SCREW (M10 x 28) 26 26 882624 SCREW (M10 x 28) 48 33
882624 SCREW (M10 x 28) 50 33 882625 SCREW (M10 x 30) 36 8
882626 SCREW (M4 x 8) Flange With Washer 44 11 882628 STUD Intake Manifold 30 6
882629 SCREW (M6 x 20) Flange 28 44 882629 SCREW (M6 x 20) Allen 48 15

PARTS MANUAL
PAGE 104
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
882629 SCREW (M6 x 20) Allen 50 15 882630 PIN Knock, Pulley 46 23
882632 NUT (M8) 26 36 882633 NUT (M10) 14 18
882633 NUT (M10) 26 37 882634 LOCKWASHER 14 24
882635 LOCKWASHER 68 19 882636 LOCKWASHER 14 16
882636 LOCKWASHER 48 22 882636 LOCKWASHER 50 22
882636 LOCKWASHER 76 3 882637 LOCKWASHER 14 12
882637 LOCKWASHER 48 23 882637 LOCKWASHER 48 34
882637 LOCKWASHER 50 23 882637 LOCKWASHER 50 34
882639 WASHER Lock 54 13 882640 LOCKWASHER 36 10
882641 LOCKWASHER 26 2 882642 WASHER 14 15
882642 WASHER 28 43 882642 WASHER 76 4
882643 WASHER 48 21 882643 WASHER 50 21
882644 WASHER 54 16 882645 WASHER 26 3
882645 WASHER 68 20 882645 WASHER 70 32
882646 WASHER 26 27 882647 FITTING Taper 32 23
882648 CLIP Oil Pipe 66 5 882649 GASKET Injector Sleeve 40 6
882650001 GASKET (19-8 Inside Diameter) Oil Level Gauge 60 5 882651 GASKET Leak Off Pipe 26 34
Tube
882651 GASKET Oil Pipe 66 4 882652 GASKET Oil Pipe, Turbocharger 66 9
882653 GASKET Water Pipe 32 16 882653 GASKET Rocker Oil Feed Pipe 66 12
882653 GASKET Water Pipe 70 24 882654 GASKET Oil Level Tube 60 15
882655 GASKET Valve, Oil Cooler 64 15 882656 FITTING 36 11
882656 FITTING 68 4 882656 FITTING 70 13
882656 FITTING Drain 70 15 882657 STUD (M10x85 L=100) 70 8
882658 NUT (M8) Flange 40 17 882659 SCREW 26 33
882660 CLIP Hose 26 10 882660 CLIP Hose 28 40
882663 SCREW (M16 x 35) Pulley to Crankshaft 56 6 882664 NUT (M12) 48 25
882664 NUT (M12) 50 25 882665 SCREW (M10 x 60) 48 26
882665 SCREW (M10 x 60) 50 26 882666 SCREW (M12 x 35) With Lockwasher 48 31
882666 SCREW (M12 x 35) With Lockwasher 50 31 882667 SCREW (M10 x 25) With Lockwasher 56 22
882668 GASKET SET Engine Overhaul 10 1 882669 GASKET SET Engine Overhaul 10 1
882670 GASKET SET Engine Overhaul 10 1 882671 GASKET SET Head Overhaul 12 1
882672 GASKET SET Head Overhaul 12 1 882673 GASKET SET Head Overhaul 12 1
882674 SCREW (M8 x 75) 32 12 882674 SCREW (M8 x 75) 36 13
882675 CAMSHAFT 44 2 882676 SCREW 16 11
882677 RECTIFIER 16 3 882678 BEARING Rotor, Alternator 16 8
882679 BEARING Rotor, Alternator 16 7 882680 NUT 16 14
882681 SCREW 16 12 882682 NUT 16 2
882683 SCREW Oil Cooler 64 8 882684 GASKET Oil Filter to Cylinder Block 64 9
882685 SCREW 64 5 882686 GASKET Cooler to Bracket 64 7
882687 ELEMENT Oil Filter 64 3 882688 ELEMENT AND CAP ASSEMBLY Oil Filter 64 2
882689 GASKET Center Screw 64 4 882692001 PISTON (Grade A) 56 14
882693001 PISTON (Grade B) 56 14 882694001 PISTON (Grade C) 56 14
882695 COVER Heat Exchanger 68 12 882700 PIN Dowel (15.25 Outside Diameter) Cylinder Head 40 14
882700 PIN Dowel (15.25 Outside Diameter) 54 6 882701 ROTOR Alternator 16 6
882703 COVER ASSEMBLY Alternator, Rear 16 1 882704 STATOR 16 9
882705 PULLEY Alternator 16 13 882706 REGULATOR ASSEMBLY Voltage 16 4
882707 BRUSH 16 5 882708 SCREW 14 8
882709 COOLER ASSEMBLY Oil 64 6 882710 PUMP ASSEMBLY Water 74 1
882712 GUIDE Valve 40 2 882713 RING Snap 46 31
882714 SEAL Oil, Crankshaft, Front 48 2 882714 SEAL Oil, Crankshaft, Front 50 2
882715 STUD 48 7 882715 STUD 50 7
882716 EXCHANGER ASSEMBLY Heat 68 - 882717 PIN Crankshaft 56 2
882719 NUT (M10) Flange 40 18 882720 STUD Injector Nozzle Bracket 40 21
882721 FITTING Water Drain 54 20 882722 STUD 54 15
882723 SCREW Flywheel 56 9 882724 PULLEY Crankshaft Damper 56 12
882725 NUT (M10) 48 24 882725 NUT (M10) 50 24
882725 NUT (M10) 76 6 882726 SCREW (M12 x 55) 48 28
882726 SCREW (M12 x 55) 50 28 882728 PIN 30 17
882731 ADAPTER Water 32 17 882731 ADAPTER 70 25
882732 SCREW (M8 x 22) With Lockwasher 32 26 882733 PIPE Injection 26 6

PARTS MANUAL
PAGE 105
PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
882734 PIPE Injection 26 7 882735 PIPE Injection 26 8
882736 PIPE Injection 26 9 882738 CLIP Injection Pipe 26 20
882738 CLIP Injection Pipe 26 21 882740 PIN 26 38
882741 CLIP Oil Pipe 64 12 882742 CLIP Oil Pipe 64 13
882744 WASHER 14 2 882746 PROTECTOR 14 25
882747 SCREW (M8 x 12) Flange 68 3 882747 SCREW (M8 x 12) Flange 70 34
882748 CLIP 20 2 882749 CLIP 20 5
882750 CLIP 20 4 882848 TACHOMETER 6 2
882851 TRIM GAUGE 6 5 882852 VOLTAGE GAUGE 6 6
882853 OIL PRESSURE GAUGE 6 3 882854 COOLANT TEMPERATURE GAUGE 6 4
883273003 PARTS MANUAL CUMMINS/MERCRUISER 2 NS 883844 PULLER Injection Pump Drive Pulley 98 3
DIESEL 1.7L-120 Parts ( D1.7L DTI )
883845 ADAPTER Valve Spring Compressor 98 6 883846 INSTALLER Valve Guide 98 4
883847 TOOL Installer-Crankshaft Oil Seal Crankshaft Oil 98 2 883848 TOOL Installer-Crankshaft Oil Seal Crankshaft Oil 98 1
Seal (Crankshaft Removed) Seal (Crankshaft Installed)
883849 INSTALLER Oil Pump Seal 98 13 883850 COMPRESSOR SET Valve 98 14
883852 ADAPTER Compression Gauge 98 15 883853 LOCKING TOOL Cam Shaft 98 16
883854 INSTALLER Valve Stem Seal 98 17 883855 INSTALLER Camshaft Oil Seal 98 7
883856 REMOVER Injection Nozzle Sleeve 98 8 883857 INSTALLER Injection Nozzle Sleeve 98 9
883859 ALIGNMENT TOOL Cylinder Block / Oil Pan 98 11 883860 INSTALLER Oil Jet Pipe 98 12
883861 LOCKING TOOL Flywheel 98 20 883864 CLIP 20 6
883865 SCREW (M6 x 14) With Lock and Plain Washers 20 3 884833A2 TACH MODULE 20 8
884833A2 TACH MODULE 54 21 888744 PULLEY Timing Belt 46 36
888745 BOLT 46 38 888746001 WASHER Thrust, Crankshaft 56 10
888747 FOOT Engine 76 1 888748 NIPPLE Oil Cooler 64 14
888749 CAP 68 26 889026 BULB (12V 3W) 6 NS
889027 BULB SOCKET 6 NS 889031 COVER Base 6 NS
889032 COVER Water in Fuel 6 12 889033 COVER Water Temperature 6 13
889034 COVER Glow Plug 6 14 889035 COVER Oil Pressure 6 15
889036 COVER Battery Volt 6 16 889037 SWITCH Toggle 6 8
889038 SWITCH Push Button 6 NS 889039 COVER Switch 6 9
889040 COVER Switch 6 NS 889041 COVER Switch 6 NS
889043 RELAY 6 17 889044 PANEL 6 1
889045 HARNESS ASSEMBLY 6 NS 889340 SHIELD Heat ( Turbo ) 32 35
889504A01 GLOW PLUG KIT With Indicator Light 2 3 889504A01 GLOW PLUG KIT With Controller and Components 40 12
889504A01 GLOW PLUG KIT With Indicator Light 42 - 889504A02 GLOW PLUG KIT Wait to Start-Continuious On 2 N.S.
889504A02 GLOW PLUG KIT Wait to Start-Continuious On 42 - 889900 SCREW (M10 x 35) 14 22
889901 STUD 46 37 889902 WASHER 14 32
889903 SOLENOID ASSEMBLY 18 4 889903001 SOLENOID Starter 18 4
889904 NUT 18 8 889905 HOSE Oil Drain 64 10
889906 BRACKET Injection Pump 26 4 891722 PULLEY Idle, Timing 46 21
891723001 CRANKSHAFT 56 1 891783T FLYWHEEL Inboard 58 30
891784T HOUSING Flywheel 50 35 891785 SCREW (M10 x 30) 92 10
891786 WASHER 92 11 891787 TRANSMISSION (1.6:1 Ratio) 92 1
891788 TRANSMISSION (1.9:1 Ratio) 92 1 891789 TRANSMISSION (2.2:1 Ratio) 92 1
891790 TRANSMISSION (2.7:1 Ratio) 92 1 891791T COOLER Transmission Oil 92 15
891793 PUMP ASSEMBLY Seawater 80 1 891794 STUD Seawater Pump Flange 80 11
891795 BRACKET Seawater Pump 80 12 891796 BRACKET 80 14
891797 MOUNT Seawater Pump Bracket 80 13 891798 HOSE Pump to Intercooler 80 23
891799 HARNESS ASSEMBLY Transmission 20 9 891799 HARNESS ASSEMBLY Transmission Sensors 92 12
Temperature/Neutral Saftey
891800 REPAIR KIT Seawater Pump Service 2 N.S. 891800 REPAIR KIT Seawater Pump Service 80 NS
891801 REPAIR KIT Seawater Pump Impeller 2 N.S. 891801 REPAIR KIT Seawater Pump Impeller 80 NS
891802 REPAIR KIT Seawater Pump Cover 2 N.S. 891802 REPAIR KIT Seawater Pump Cover 80 NS
891827 CONTROLLER With Indicator Light 42 2 891827001 CONTROLLER Wait to Start-Continuious On 42 2
891828 HARNESS ASSEMBLY Extension 42 3 891829 HARNESS ASSEMBLY Main 42 4
891830 SENSOR Water Temperature 42 5 891830 SENSOR Water Temp (Glow Plug) 70 37
891831 GLOW PLUG 40 12 891831 GLOW PLUG 42 6
891832 BRACKET Controller 42 7 891833 CLIP 42 8
891834 SCREW 42 9 891835 SCREW 42 10
898148 TURBOCHARGER ASSEMBLY 32 1 898148 TURBOCHARGER ASSEMBLY 32 1
898148 TURBOCHARGER ASSEMBLY 32 1 898149 PUMP ASSEMBLY Fuel Injection 26 1

PARTS MANUAL
PAGE 106
 PARTS INDEX
Part No. Description Pg. Ref.no Part No. Description Pg. Ref.no
898149 PUMP ASSEMBLY Fuel Injection 26 1 898149 PUMP ASSEMBLY Fuel Injection 26 1
89879 O-RING (.301 x .064) 82 23 8M0027716 WASHER (.390 x .600 x .032) Stainless Steel 96 66
8M0079335 ROD ASSEMBLY Connecting 56 18 8M0079336 BEARING SET Yellow Connencting Rod 56 16
8M0079337 BEARING SET Black Connencting Rod 56 16 8M0079338 BEARING SET Pink Connencting Rod 56 16
8M2015913 PLUG (.250-28 x .320) 94 36 92272 SCREW (.375-24 x 1.750) 96 65
93914 RING Retaining 94 24 93915 RING Retaining 94 25
93918A1 SHIELD Lower Lower 94 27 93918A1 SHIELD Lower 94 43
93919A1 SHIELD Upper Upper 94 32 93921 EXPANSION PLUG 94 23
93924 SEAL Grease 94 21 93944A2 BEARING SET Ball 94 18
93944A2 BEARING SET Ball Ball 94 20 94104 RING Retaining 94 40
96112 STUD (.250-28 x 2.00) Throttle Cable Anchor 22 13 97477A3 STUD KIT 92 7
98323A6 BASE ASSEMBLY Flywheel Housing 52 43 98323A6 BASE ASSEMBLY 76 7
98794 SCREW (.375-16 x 1.00) 78 13 98828 SPACER 88 20
98880 SPRING 86 8 98880 SPRING 88 7
99322 SPACER 48 36 NSS NOT SOLD SEPARATE Light Body 6 NS
NSS NOT SOLD SEPARATE CLAMP 60 19 NSS NOT SOLD SEPARATE 80 2
NSS NOT SOLD SEPARATE Impeller 80 3 NSS NOT SOLD SEPARATE Gasket 80 4
NSS NOT SOLD SEPARATE Cover Plate 80 5 NSS NOT SOLD SEPARATE Screw 80 6
NSS NOT SOLD SEPARATE Tool-Puller 98 19

PARTS MANUAL
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