USER & OPERATING MANUAL

SOLAR
No.1 PCU from 10 Years

SOLAR INVERTER
(ALFA PRO PCU ) rMPPT
TM

Rating : 3.75 & 5kVA

▪ DSPic based Pure Sine Wave Design.
▪ Inbuilt in rMPPT charge controller (30% more efficient).
▪ Maximum preference to Solar Power.
▪ 30 days data logs inbuilt and AC& DC energy meter inbuilt.
▪ GSM/GPRS based remote monitoring & controlling (Optional).
▪ Comply with IEC 61683 and IEC 60068-2-(1,2,14,30) standards.
▪ Robust design-20 yrs product life, 2-5 yrs of warranty.
▪ Reverse AC Voltage Protection.
▪ User friendly & Easily accessible LCD Display with all AC & DC Parameter Configurable
by Display Switchs & Digital LCD (20X4).
▪ User Friendly Control :- Output Voltage, Chg. Voltage - SPV/Grid, Chg. Current - SPV/Grid,
Grid Reconnect, Batt. Low.
▪ Priority based working modes - Smart/PCU/Hybrid (for saving energy & money).
▪ Grid Charging, IT Load - Enable/Disable by LCD.

Application - Petrol Pumps, Hospitals, Banks, Industries, Schools & Home etc.

Rev-03
 Safety
General
Safety Warnings
Installation
Receipt of System
Positioning & Installation
Electrical Connection
Storage
Alfa Pro PCU Configurable Chart
LCD Panel Details 6
7
8
7 9
8 ALFA Pro PCU Flow Chart (Smart Mode) 10
9 ALFA Pro Flow Chart (PCU Mode) 11
10 ALFA Pro Flow Chart (Hybrid Mode) 12
11 PCU System Description 13
PCU System Detail
Priority
12 ALFA Pro PCU Specification 14
13 Operating Instruction 15
14 Preventive Maintenance 16
15 Troubleshooting 17
16 Warranty Card 18
1. SAFETY
1.1 General

1.2 Safety Warning

1.2.1 Environment
Inverter Packing must be recycled in compliance with regulation.
Battery Contains Lead and is Dangerous Substance for the Environment hence
some shall be Dispose ob by Govt. Approved agency only.

1.2.2 Safety for Persons

1.2.3 Safety for Product

page : 1
Place the Inverter in a room with proper ventilation and safe distance. All
ventilation apertures must be kept free and clean. Refer to manual to Perform
Installation.

Routine preventive check shall be done..

Store the Solar Inverter in its original Packing. Ensure the arrow on the box is
pointing vertically upward direction.
Store it in dry location. Storage temperature must be between -10 to 70°C.
Suitable handling equipment shall be used for handling of inverter.
The route / passage up to the installation site and the actual foundation location
must be capable of supporting the weight of the Solar Inverter and itsaccessories.

The interior of the Solar Inverter cubical, after it is installed has

hazardous AC & DC voltages on exposed terminals and printed
circuit boards. This condition prevails even when all the switches
are OFF.

2. INSTALLATION
2.1 Receipt of System
When the INVERTER is received, please carry out visual check for any damage
during transport.
Please immediately contact Service person, Dealer or Transport
agency for following conditions occur:
- any damage observed, either external or internal.
- any accessory is missing or damaged.

2.2 Positioning and Installation

The system must be installed in a dry & clean room. To have proper ventilation,
the user must ensure enough air exchange in the room.
Never install the equipment near liquids or in an excessively damp environment.
Never block the ventilation grates.
We are suggesting the distances require to be Solar Inverter:
● Minimum distance from the rear wall = 500 mm
● Minimum distance from the top = 500 mm
● Minimum distance from the front wall = 500 mm

page : 2
2.3 Electrical Connection
Keep the Battery,Panel,Grid Input & Output MCBs in "OFF" position during
installation.
Connect Grid Input, Array & Battery supply to PCU.
Ensure the correctness of the battery & Solar Panel Array supply polarity.
Ensure proper earthing of the equipment.
Connect load cables.
For Array readily accessible disconnection device (MCB/MCCB) shall be
incorporated in the distribution.
After complete installation to power up system switch ON the Batt. MCB,
for battery voltage ≥96V Press push to ON switch for 10sec to charge the
capacitor before switch on the battery MCB
Switch ON the SPV MCB, after 30 sec. Solar Charging will be start.
Press the Reset Switch to Inverter ON. After switch ON the Output MCB
Load will be run on Inverter Output
After Connecting Mains Supply switch ON the GRID MCB
2.4 STORAGE
When the System is not installed immediately, it must be stored carefully in vertical
position, as indicated on the packing and conserved in a dry and sheltered room.
Cover it with an envelope so that it is protected from dust.
If the period of Inverter installation is over 6 months, be sure to charge batteries for
at least 8 hours before the first use.

page : 3
3. Alfa Pro PCU Configurable Chart

PRESS

_ _ _ KWH
_ _ _ KWH
_ _ _ KWH
_ _ _ KWH
_ _ _ KWH
VIEW LOG

SOLAR 15:31:57
250V 10.0A SET DATE TIME : 10:01:50
2500W
& TIME DATE : XX-XX-XXXX
0.8 KWH

15:31:50
96.0V CHG
+5.0A 0.09KWH SELECT
-0.0A 0.5KWH RESET

OUTPUT 15:31:57
220V 10.0A 50.0Hz
2200W
1.9KWH SETTING

RESET ALL PRESS ENTER FOR YES

GRID 15:31:57 ENERGY PRESS BACK FOR NO
220V 15.0A 50.0Hz
3300W
0.9KWH
GRID ENABLE*
15:31:57 CHARGER
GRID CHG. ON PCU USER
INVERTER ON SETTING
SOLAR CHG. ON ENABLE

SYS Info 15:31:57 DISABLE*

IT LOAD - DN CHG - EN
SOURCE - GRID PCU
OPERATION MODE - SMT OPERATION
MODE SMART*

HYBRID

GRID*
INPUT
SOURCE
GENSET

VERSION PAD- (PROGRAM NO)

INFO PAC- (PROGRAM NO)

Note:- Press A and C switch in same time to enter in Control Calibration

Press B switch once to start and stop LCD Display Scroll
Press D Switch to Enter in View Logs and Setting

page : 4
3.1 Alfa Pro PCU Configurable Chart

A ******** BATTERY********
BATTERY VOLTAGE 99.9V
A +0.0A - 99.9A
B D
C ******** PANEL********
PANEL VOLTAGE = 99.9V
CURRENT = 99.9A

******** INV. OUTPUT********

OUTPUT VOLTAGE = 99.9V
CURRENT = 99.9A
DISPLAY
CALIBERATION

******** GRID********
GRID VOLTAGE = 99.9V
CURRENT = 99.9A

RESET

-14.2*

GRID CHG. CURRENT (6A - 15A) -10*

CONTROL -14.5*
CALIBERATION
(12 - 60)-18*

-11*

15.0 - 16.0 -15.5*

-280*
GRID
-120*
For RNS CONTROLLER
-220* CONTROL
ENTER PASSWORD A

INV.
CALIBERATION --------------------------- B C D
-255* PUSH UP-DOWN TO EXIT
OUTPUT
A
-185* **CALIBRATION MENU**
Hold For
B D 10 Sec
DSPLY CALIBRATION
GRID C CNTRL CALIBRATION
RECONNECT -11.5*
Press UP & Down switch Simultaneously and
0 Hold for 10 Sec and GSM Enable then repeat
same pattern for disable
RESET RESET
ALL

Note:- Press A and C switch in same time to enter in Control Calibration

Press B switch once to start and stop LCD Display Scroll
Press D Switch to Enter in View Logs and Setting

page : 5
4. LCD Panel Detail
The LCD Panel Provides all the Information relating to Operating Status,
Electrical Measurement, access to controls and Configuration Parameters.

Protection

Indication & Display System ON, Inverter ON, SPV Charging,

Grid Charging, Battery Low/high Over Load,
Over Heat, Mains low/high/Freq. Out, Fault,
MPPT Overheat.
Display Parameter Solar - Volt, Current, Cumulative Power, Instantaneous
Power.
Battery - Volt, Chg/Dischg current, Cumulative Chg/
Dischg, Battery graphical status.
Input - Volt, Current, Cumulative power Instantaneous
power.
Output - Volt, Current, Cumulative power, Instantaneous
power.

page : 6
5. LED INDICATIONS

page : 7
6. Scrolling LCD Display

BATTERY 15:31:50
57.9V DISCHG
View - 1 +0.0A 0.09KWH
-1.0A 0.5KWH

OUTPUT 15:31:57
View - 2 220V 0.0A 50Hz
100W
1.9KWH

GRID 15:31:57
View - 3 220V 0.0A 50Hz
0.0W
0.9KWH

SOLAR 15:31:57
View - 4 140V 0.0W 0.0A
0.8 KWH

STATUS 15:31:57
View - 5 GRD CHRGR OF - MAINS_L
INVERTER OFF
SOL CHRGR OFF - PV LO

page : 8
7. PCU Block Diagram

SOLAR PCU LOAD/

PANEL DC TO DC DC TO AC OUTPUT

GRID
BATTERY

page : 9
 page : 10
PV OFF LOAD ON
GRID OFF BATTERY
NO
BATT.
PV OFF LOAD ON GRID IF YES GRID CHG. OFF
VOLT. = GRID CHG. REF.
GRID ON & BATT. CHG. BY GRID WITH @ 20% CURRENT LOAD ON GRID
YES LOAD ON PV
BATT. CHG. BY PV
PV ON PV POWER >
START GRID OFF LOAD POWER
NO
LOAD ON PV + BATT.
8. Alfa Pro PCU Flow Chart (Smart Mode)

YES LOAD ON PV
BATT. CHG. BY PV
YES PV POWER >
LOAD POWER
NO
LOAD ON PV + BATT.
BATT. VOLT.>14.5V
IF
PV ON OR
GRID ON BATT.
13.5V WITH 100% CURR.
VOLT. = 11.5 with 5SEC
YES
NO LOAD ON GRID
BATT. CHG. BY PV
YES LOAD ON GRID BATT.
CHG. BY PV
NO BATT. VOLT. > 11.2V
NO LOAD ON GRID
BATT. CHG. BY GRID+PV
 PV OFF LOAD ON
GRID OFF BATTERY
YES YES
BATT. VOLT. > 11.5V LOAD ON BATT.
PV OFF IF BATT. CHG. NO YES
GRID ON CYCLE COMPLETED LOAD ON GRID
NO NO
BATT. VOLT. > 11.2V
NO LOAD ON GRID & BATT. IF BATT.
CHG. BY GRID VOLT. = GRID CHG. REF.
WITH @ 20% CURRENT
YES LOAD ON PV
BATT. CHG. BY PV YES
START
PV ON PV POWER >
GRID OFF LOAD POWER GRID CHG. OFF NO
NO LOAD ON GRID
LOAD ON PV + BATT.
9. Alfa Pro PCU Flow Chart (PCU Mode)

YES LOAD ON PV
BATT. CHG. BY PV
YES PV POWER >
LOAD POWER
NO
LOAD ON PV + BATT.
PV ON BATT. VOLT.>14.5V
OR IF BATT.
GRID ON 13.5V WITH 100% CURR.
VOLT. = 11.5 with 5SEC
YES
NO LOAD ON GRID
BATT. CHG. BY PV
YES LOAD ON GRID BATT.
CHG. BY PV
NO BATT. VOLT. > 11.2V

page : 11
NO LOAD ON GRID
BATT. CHG. BY GRID+PV
10. Alfa Pro PCU Flow Chart (Hybrid Mode)

PV OFF
Load On Batt
GRID OFF

PV OFF Load on Grid

GRID ON CHG. on Grid

START PV ON CHG. ON PV
GRID OFF Load on Batt.+PV

PV ON Load on Grid
GRID ON CHG. on PV/PV+Grid

page : 12
11. PCU System Description

11.1 System Details

11.2 Priority

page : 13
12. ALFA Pro PCU Specification
Parameters Units Rating
System Rating KVA 3.75 5
Operating DC Voltage V 48
Photovoltaic Input
Input Voltage Range (Min-Max) VDC 80-160
Maximum PV Power Recom. KW 3.75 5.0
Solar Charge Controller Rating A 72 100
MPPT Based Charging Controller
Switching Element IGBT
Controller DSP
Type of Charger MPPT
Efficiency % 95
Parameter Configurable Default Value
Battery Low Buzzer V Batt. Low Cut +0.2 11.2
Battery Low Cut** V 10-11.7 11.0
SPV Present-SPV CHG. REF +1V for 15Sec, SPV CHG. REF +1.5V for 2Sec 16
Battery High Cut (INV.) V
SPV Absent-SPV CHG. REF for 15Sec, SPV CHG. REF +0.2V for 2Sec 14.7
Battery Charging Voltage by SPV V 12.8-16 14.5
Battery Charging Current by SPV A 12-60 18
Battery Charging Voltage by Grid V 12.5-15.5 14
Battery Charging Current by Grid A 6-15 10
Grid Low Cut Voltage (IT Mode/ V NA/120-200 175/120
Grid High Cut Voltage Normal) V NA/245-280 260/280
Grid Charging Enable/Disable Enable
IT Load Enable/Disable Disable

Operating Mode Smart/PCU/Hybrid Smart

Output Voltage Low V 170-190 185
Output Voltage High V 250-260 255
Input Source Grid/Genset Grid
Battery
Grid Disconnect (Solar Available)
@14.5/Battery for 2minutes or 13.5/Battery-100% Current
PCU/SMART
Grid Reconnect V
(PCU Mode/ Smart Mode) 11-12 11.5

Inverter
Switching Element Mosfet
Control PWM
Nominal Output Voltage VAC 220
Output Supply Phase 1Phase, 3Wire
Output Waveform Pure Sine Wave
Nominal Frequency Hz 50.0
Load Current A 13.5 18
Voltage Regulation % 1
Output Voltage Distortion with
% <3
100% Linear Load
Overload Capacity 100-120(2time auto reset) : 60sec 200-300 : 1sec
(IT LOAD DISABLE) 120-150(2time auto reset) : 30sec 300-400 : 250ms
150-200 : 2sec >400 : 20ms
Overload Capacity % 100-110 : 10 Min 150-200 : 2Sec >400 : 20ms
(IT LOAD ENABLE) 110-120 : 2 Min 200-300 : 1Sec
120-150 : 30sec 300-400 : 250ms
Peak Efficiency % >88
Noise @ 1meter dB 50
Cooling Temp Controlled, Fan
Overload, Battery Low, Battery High, Output Low, Output High, Output Short Ckt., Overheat,
Protections Under Frequency, Over Frequency, Solar Panel Reverse
Battery Voltage, Charging Current, Discharging Current, Charging KWH, Discharging KWH, Solar Voltage,
Solar Current, Instantaneous Power, Cumulative Power, Grid Voltage, Grid Current, Grid Frequency,
Display Parameters
Output Voltage, Output Current, Output Frequency
IT Load En/Dn Grid Charger En/Dn, Operating Mode PCU/SMT/HYD
Switches Reset for System ON/OFF, UP, DOWN, BACK, ENTER (for LCD Configuration)
System ON, Inverter ON, SPV Charging, Grid Charging, Battery Low/High, Overload, Overheat, Mains Low,
Indications Mains High, Under Frequency, Over Frequency, Fault
Environment
Operating Temperature C 0-50
Max Relative Humidity
% 95
@25*C(non condensing)
Degree of Protection
Data Loggin 30 Day Data Storage
Dimension (LxWxH) Inch 11.7 X 11 X 23.2
Weight (Approx) Kg. 38 42

**Once Battery Get Full Charged then Batt Low cut as per specification otherwise battery low buzzer 11.55V Per Batt. & Batt low cut 11.50V Per Batt.

page : 14
13. Operating Instructions

Switch ON Battery MCB, for battery voltage ≥96V Press push to ON

switch for 10sec to charge the capacitor before switch on the battery MCB.

page : 15
14. Preventive Maintenance

Maintenance consists of accurate functional checks on electronic and

mechanical parts with replacement of parts subject to wear if necessary
(typically batteries, fans and capacitors).
Following are the guidelines for the same.
1. Ensure the ventilation and the cleanliness surrounding the System.
2. We recommend to keep Battery Room Temperature at about 30 C (± 5 C) for
the better life cycle of the batteries.
Checkpoints:-
Check points Quarterly Yearly
Check Electrical power connections for tightness on
terminals.
Battery inter cell connectors for tightness and corrosion
on terminals.
Verify Display parameters with actual readings.

Cleaning of dust filter ( In case of IP4X).

Power transformer cable tightness.
Fan Operation.
Physical verification of AC and DC power capacitors.
Cleaning of total system by removing side covers.

page : 16
15. Troubleshooting
PROBLEM POSSIBLE CAUSE RESOLUTION
In day Hours with good i) Array voltage absent i) Check array supply
solar radiation, Solar ii) Array is at extremely ii) Check Array supply low/high voltage
Inverter is running on low / high voltage condition Condition
battery
i) Solar Inverter Overload i) Check load condition
ii) Battery deteriorated ii) Check battery status
Low battery iii) Battery is not fully charged iii) Contact Our Service Center.
backup iv) Battery charger fail iv) Contact Our Service Center.
v) Battery path fuse fail v) Contact Our Service Center.
vi) High ambient Temp. vi) Maintain ambient temp. as per spec
Output i) Check load.
Under/Over i) Output short circuit ii) To reset the fault press reset switch on
Voltage ii) Control board failed iii) front LCD display. If fault repeats
Contact Our Service Center
i) High ambient Temp. i) Check Solar Inverter room ventilation is
ii) Output overload. proper
Inverter Over iii) Inverter cooling fan failed ii) Reduce the load
temperature iv) Temp . sensor failed iii) Contact Our Service Center.
v) Control board failed. iv) Contact Our Service Center.
vi) Ventilation input is blocked v) Contact Our Service Center.
vi) Clean ventilation input by blower fan
For proper operation of the system, please use wires according to the wiring
details given below.

Installation Cable/Wire Details

ALFA PRO PCU MODELS

3.75kVA/48V 12 sq.mm 10 sq.mm 4. sq.mm 4 sq.mm 4 sq.mm

5kVA/48V 16 sq.mm 12 sq.mm 6. sq.mm 4 sq.mm 4 sq.mm

page : 17
page : 18
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Corporate Office :-
53A/4,6 Rama Road Ind. Area, Near Sat Guru Ram Singh Marg Metro Station, Near NDPL Grid Office, Delhi - 110015.
Manufacturing Unit :-
Unit 1 : Village Naryal, Near Sec-4 Barrier, Parwanoo, H.P. - 173220
Unit 2 : Plot No 51-52, Sector - Ecotech 1 Extension 1, Greater Noida, Distt-Gautam Budh Nagar, U.P. - 210310
Unit 3 : Sector 6 Industrial Estate, Plot/Shed No. 5 & 14, IMT BAWAL, Phase 1, Bawal, Rewari, Haryana-123501

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