Manuel Technique Anglais BBPX
Manuel Technique Anglais BBPX
MANUAL
Indice de révision : -
GR.V. - September, 30 97
N° TAG : -
9133217
This page is intentionally left blank.
Technical manual
Page 2
TABLE OF CONTENTS
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Common rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Electrical diagram :
. Low voltage harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
. Wiring thermal breakers and line filter . . . . . . . . . . . . . . . . . . . 12
. Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Mechanical adjustments
. Setting of rollers pressure (spring) . . . . . . . . . . . . . . . . . . . . . .15
. Roller setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
. Servicing chain area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Electrical adjustments
. Transformer wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Technical manual
Page 3
This page is intentionally left blank.
Technical manual
Page 4
WARNINGS
Before installing :
Verify that your electrical supply corresponds to one of the following:
USA 120V AC +/- 10% - 60Hz
EUROPE 230V AC +/- 10% - 50Hz
JAPAN 230V AC +/- 10% - 60Hz
Working Environment
Temperature: 5 to 35°C / 41° F to 95° F
Relative Humidity: 10 to 85% RH
Technical manual
Page 5
This page is intentionally left blank.
Technical manual
Page 6
INTRODUCTION
The Bourg Book Press Xerox (BBP-X) is an accessory machine used to «crush» the
spine of the booklets made in an SBM stitcher - folder assembly. That feature makes
booklet stacking easier and reduces the volume of the stacks.
It is thus possible to adjust the crushing pressure depending on number and weight of
sheets in the booklet.
Technical manual
Page 7
This page is intentionally left blank.
Technical manual
Page 8
COMMON RULES
Diagram legend.
Technical manual
Page 9
This page is intentionally left blank.
Technical manual
Page 10
Logic trimmer
PWB
1 - 225 / BLK o
Page 11
2 - 226 / BRN
3 - 221 / RED
4 - 228 / BLU
5 - 229 / GRY J2 T
h 6 - 230 / WHT
7 - 237 / GRY
8 - 237 / GRY
9 - 231 / BLK
10 - 232 / BRN
Technical manual
11 - 233 / RED
P7
1 - 216 / RED
2 - 217 / BLU
S2 - 1 - 213 - WHT
3
223 / BLK
S2 - 2 - 212 - GRY
4
5 - 218 / GRY P3
6 - 219 / WHT
NO - 215 / BRN
NO - 213 / WHT
Low voltage harness : 9421248
7 - 220 / BLK
6 - 204 / BLU
7 - 203 / RED
9 - 202 / BRN
5 - 205 / GRY
4 - 206 / WHT
12 - 107 / VIO
8 - 221 / BRN
11 - 201 / BLK
witc
13 - 106 / ORA
9 224 / BRN
10
11 - 222 / RED
1 - 301 / ORA
J4
2 - 302 / BLK
6 - 231 / BLK
6 - 220 / BLK
9 - 228 / BLU
9 - 215 / BRN
2 - 233 / RED
5 - 232 / BRN
2 - 222 / RED
5 - 221 / RED
8 - 229 / GRY
8 - 218 / GRY
7 - 230 / WHT
7 - 219 / WHT
13 - 225 / BLK
12 - 243 / BLU
11 - 217 / BLU
10 - 221 / BRN
11 - 226 / BRN
12 - 242 / BRN
13 - 216 / RED
10 - 212 / GRY
J5
6 - 239 / VIO
4 - 102 / VIO
2 - 304 / BRN
5 - 238 / ORA
3 - 103 / ORA
2 - 101 / ORA
1 - 101 / ORA
P115 P114
ELECTRICAL DIAGRAM
2 - 241 / RED
1 - 240 / WHT
1 - 241 / RED 13 - 305 / WHT
P1 12 - 306 / ORA
11 - 240 / WHT
P131 13 - 239 / VIO 11 - 210 / VIO
3 - 210 / VIO
10 - 211 / GRY
4 - 211 / GRY
2 - 306 / ORA
1 - 305 / WHT
Input s 4 - 238 / ORA
P116
Page 12
Mains 1 - 002 / BLU 1 - 002 / BLU 1A - 002 / BLU 1A
2 - 013 / Y/G 2 - 013 / Y/G 2A
J13
P13
soc 3 - 001 / BRN 3 - 001 / BRN 4B - 001 / BRN
4B
Main
switch
Technical manual
5B
TH1 - 1 003 1
TH1
TH1 - 2 - 006/BRN 2
Wiring thermal breakers anf line filter.
J16
on Power
Line
filter
supply assy
J1 connector
2 N
on Power
3 - 008 / BLU FR2 - 008 BLU FRN - 005 / BLU
supply assy
TH3 - 1 - 004 1
P16 connector
TH3
TH3 - 2 - 005/ BLU 2
on Power
supply assy
J31 connector
Power suply 120V / 230V.
P131 connector
on low voltage P31 connector
J31
harness on TH4
J16 connector
P16
J131
on Line filter
1 - 011 / BLU
J6
2 - 015 / Y/G Drive Motor
3 - 012 / BRN
1 - 012 / BRN
P132 3 - 010 / BRN
4 - 011 / BLU
5 - 009 / BLU
P1 connector on
low voltage harness
J1
5 - 238 / ORA
J18
Counter assy
SLCT - 018 / BRN
0V - 009 / BLU
0V - 008 / BLU
6 - 239 / VIO
4 - 102 / VIO
1 - 101 / ORA
19V
24V
0V
-
0V - 016 / BLU
Technical manual
Page 13
This page is intentionally left blank.
Technical manual
Page 14
MECHANICAL ADJUSTMENTS
Setting of the rollers pressure (spring).
Tighten nut «B» until washer «A» do not rotate. Then tighten further half a turn.
Technical manual
Page 15
Roller setting.
Set thickness to «0», i.e., the lower rollers are in their highest position . The shafts of
the upper rollers must rest on the side walls (1) and you should be able to pass two
sheets of 80gsm paper (4024DP) (2) between the upper and lower rollers. 3 sheets can-
not pass. If required, adjust the gap by changing height of stop keys (A).
Make sure the eccentric shafts (B) are well tightened. Then adjust the upper pushers (3)
by means of eccentric shafts (B) until the contact surface between those 2 upper
pushers (3) is well tight (4) (the pushers need to be parallel) and the pushers need to
rest on the upper side of the upper roller shaft (5).
Technical manual
Page 16
Technical manual
Page 17
Servicing chain area rep. A.
Clean the external part of the chain with dry cloth then spray a thin layer of «Moldry»
(drylubricant).
Using any other lubricant may result in stains on documents passing thru BBP-X.
Technical manual
Page 18
Rollers
Rep. A
Input
Chain
tensioner
Main drive
Jam clearance
Technical manual
Page 19
This page is intentionally left blank.
Technical manual
Page 20
ELECTRICAL ADJUSTMENT.
Transformer Wiring.
If the Mains voltage is 230V +/- 10%, connect the wire SLCT 018 to the tap 220V.
If the Mains voltage is 120V +/- 10%, connect the wire SLCT 018 to the tap 110V
0V - 009 / BLU
0V - 008 / BLU
220V
200V
127V
110V
100V
0V
Transfo (TF)
240V
SEC
19V
24V
0V
-
0V - 016 / BLU
Technical manual
Page 21
FIRST AID KIT (9590889)
This kit, described below, consists in a set of wearing parts and fuses. It is recommen-
ded to have the kit avvailable at install time for supporting the BSR.
N° Description
Electrique / Electrical
9124084 Thermique 5A / Thermal breaker 5A
9124156 Thermique 3,5A / Thermal breaker 3.5A
9124157 Thermique 1,8A / Thermal breaker 1.8A
9146091 Interrupteur principal 120V / Main switch 120V
9421837 Ensemble compteur / Counter assy
9421872 Carte logique / Logic PWBA
9421973 Circuit imprimer clavier / Keyboard PWBA
9431558 Switch entrée / Input switch
Mécanique / Mechanical
0209331010 Rondelle ressort / Spring washer
6003006000 Pneu caoutchouc / Rubber tire
7008191000 Ressort verrouil. rouleau / Locking roller spring
7008197000 Courroie ronde / Round belt
7008206000 Courroie de transport inf. / Lower transport belt
9518013000 Raccord chaîne / Duplex chain link
9111002 Raccord chaîne 3/8" / Chain link 3/8"
9126257 Courroie entraînement sortie / Exit drive belt
9166246 Ressort de pinçage / Nip spring
9175027 Roulement / Ball bearing
9240206 Buselure en bronze / Bronze bushing
9260632 Rouleau noir en mousse / Black foam idler
9260985 Courroie motorisation / Drive belt
9412319 Ensemble capot plexi / Plexi cover assy
Technical manual
Page 22
This page is intentionally left blank.
Technical manual
Page 23
TAG MATRIX / CONFIGURATION CHEKING.
The Tag Matrix provides means to control machine configuration.
Changes brought to the product may lead to non compatibility of spares or product spe-
cification changes.
The Tag Matrix allows to know whether this or that important change is or not implemen-
ted in the machine.
When installing, after factory delivery, such a change, it is important to tick the appro-
priate box(es) on the Tag Matrix, according to the instructions.
When ordering spares, it may be important to specify what boxes are ticked on the Tag
Matrix.
R
ME
OR Y
SF AR
AN ND
TR CO
SE
INS
MA R)
(EU
INS
MA
R
ME
OR
SF RY
AN
TR IMA
PR
:R
EB
MU
N
LA
IR
ES
1 26 51 76 101 126 151 176 201 226 251 276 301 326 351 376 401 426
2 27 52 77 102 127 152 177 202 227 252 277 302 327 352 377 402 427
3 28 53 78 103 128 153 178 203 228 253 278 303 328 353 378 403 428
4 29 54 79 104 129 154 179 204 229 254 279 304 329 354 379 404 429
5 30 55 80 105 130 155 180 205 230 255 280 305 330 355 380 405 430
6 31 56 81 106 131 156 181 206 231 256 281 306 331 356 381 406 431
7 32 57 82 107 132 157 182 207 232 257 282 307 332 357 382 407 432
8 33 58 83 108 133 158 183 208 233 258 283 308 333 358 383 408 433
9 34 59 84 109 134 159 184 209 234 259 284 309 334 359 384 409 434
10 35 60 85 110 135 160 185 210 235 260 285 310 335 360 385 410 435
11 36 61 86 111 136 161 186 211 236 261 286 311 336 361 386 411 436
12 37 62 87 112 137 162 187 212 237 262 287 312 337 362 387 412 437
13 38 63 88 113 138 163 188 213 238 263 288 313 338 363 388 413 438
14 39 64 89 114 139 164 189 214 239 264 289 314 339 364 389 414 439
15 40 65 90 115 140 165 190 215 240 265 290 315 340 365 390 415 440
16 41 66 91 116 141 166 191 216 241 266 291 316 341 366 391 416 441
17 42 67 92 117 142 167 192 217 242 267 292 317 342 367 392 417 442
18 43 68 93 118 143 168 193 218 243 268 293 318 343 368 393 418 443
19 44 69 94 119 144 169 194 219 244 269 294 319 344 369 394 419 444
20 45 70 95 120 145 170 195 220 245 270 295 320 345 370 395 420 445
21 46 71 96 121 146 171 196 221 246 271 296 321 346 371 396 421 446
22 47 72 97 122 147 172 197 222 247 272 297 322 347 372 397 422 447
23 48 73 98 123 148 173 198 223 248 273 298 323 348 373 398 423 448
24 49 74 99 124 149 174 199 224 249 274 299 324 349 374 399 424 449
25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 425 450
SERIAL NUMBER :
Technical manual
Page 24
rue des Technologies, 22 rue Millewee, B.P. 85
B-1340 Ottignies (Belgium) L-7201 Walferdange (Luxembourg)
Tel.: + 32 (0) 10 / 62 22 11 Tel.: 352 / 332447
Fax: + 32 (0) 10 / 61 69 03 Fax: 352 / 331999
G.M.B.H. Inc.
Inc.
http: //www.cpbourg.com
ified b
er t
C
ISO 9001
Technical manual
Page 25
This page is intentionally left blank.
Technical manual
Page 26
SPARE PARTS
MANUAL
c.p. bourg S. A.
N. V.
is
ifi ed b
er t
C
Index
ER
RM Y
O
SF AR
AN ND
TR CO
SE
NS
AI )
M UR
(E
NS
AI
M
ER
RM
O Y
SF AR
AN IM
TR PR
7
5
A1 Assy
4 1
A4
6
B7
B7 A4
A4
A4
B7 B7
3 1
Assy
A20
A1
5 4
Not spared A1
A19 E3 6
A18 5
C6
B11
E3
8
2 6
2 1 A22 A9
4
2
3 7
2
C2 5
2
B2 2
A6
E1
C1 A5
E1 A10
A16
B10
A5
2 C3 B9
Bushing E2
3
A12 5
E2
B9
4
B6
A8
D1
B6
6 3
C1
B3 A11
5
B4
C5
11
10
0
89
20
94
9 7
5
8 1
5
1 2 3,
9420891
1 2 5
2 1,
8 4
ER
RM Y
O
SF AR
AN ND
TR CO
SE
6 ER
M
AI
NS
(E
NS
AI )
M UR
RM
O Y
SF AR
AN IM
TR PR
B1
B1 A3
A3
Spare Parts Initial Version : 09 / 12 / 97.
Page 5 - 8 Latest Revision :
INDEX