0% found this document useful (0 votes)
48 views6 pages

963 Wiring Schematic: NON AHC Machines ONLY

The document is a wiring schematic for non-AHC machines, detailing connections and color codes for various components. It includes information on connectors, sensors, and electrical systems, with a focus on European lighting. The schematic is intended for dealer use and is not for resale.

Uploaded by

rsminvestments
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
48 views6 pages

963 Wiring Schematic: NON AHC Machines ONLY

The document is a wiring schematic for non-AHC machines, detailing connections and color codes for various components. It includes information on connectors, sensors, and electrical systems, with a focus on European lighting. The schematic is intended for dealer use and is not for resale.

Uploaded by

rsminvestments
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

963 WIRING SCHEMATIC SEE FUSE/RELA

CENTER
(EUROPEAN
LIGHTING)
NON AHC Machines ONLY WIRES CONNECT BY
LETTER ACROSS
THIS PAGE

C407
CONNECTORS
S/N 562216000-16025 A B
B A
A

(PRINTED APRIL 2001) SOME CONNECTOR


BODIES NOT SHOWN
V-0090 FOR DRAWING CLARITY
RED = RED
RNG = ORANGE
BLK = BLACK
LBL = LIGHT BLUE
DBL = DARK BLUE BATTERY FEED 1000-1999 RED, RED/WHT, RNG
LGN = LIGHT GREEN GROUND 2000-2999 BLK
DGN = DARK GREEN MONITORING 3000-3999 LBL
YEL = YELLOW HYDRAULIC 4000-4999 LGN
PNK = PINK ATTACHMENT CONTROLS 5000-5999 YEL
2530 WHT = WHITE LIGHTS 6000-6999 PNK
GROUNDS BRN = BROWN ACCESSORIES 7000-7999 WHT
2480 TAN = TAN ENGINE 8000-8999 TAN
PUR = PURPLE COMMUNICATION 9000-9999 PUR
2460
GRY = GRAY
2450
2440 2400
2430
2340
2330
2520

C406

Dealer Copy -- Not for Resale


2100 FUEL SENDER A A 3100 3100
30-270 ohm
2490 B B 3110

2420
2410

C405
2380 2390 AIR FILTER A A 3700 3700
SWITCH B B 3710 3010
2370
2200
+
A
A A 3400 3400

C105
2000 HYDRAULIC CHARGE
C
PRESSURE SENDER - C C 3420 3420
2240 0.5 - 7.5 V B
B B 3410
HYDRAULIC
2800

C108
TEMPERATURE
A A 3300 3300
3610 SENDER
2300 500-3000 ohm B B 3310
3510
2600
3430 3430
HYDRAULIC OIL FILTER
2110 (DIFFERENTIAL) SWITCH SEE LEFT
HANDLE C 4640
2740 CONNECTOR
+ THIS PAGE
2730 A
2120 ENGINE OIL A A 3500 3500
C107

2720 PRESSURE C
- C C 3520 3520
2710 SENDER
0.5-7.5 V B 3510
B B
2350
C106

SPEED A A 3600 3600


SENSOR B B 3610
ENGINE t
C104

COOLANT A A 3200 3200


SENDER
500-3000 ohm B B 3210

COLD START
TEMPERATURE
SWITCH

8600

2800
8100

FUEL SHUTOFF SOLENOID


ALTERNATOR
COLD START SOLENOID
S
8610 8620
1020
1015 L
B 1800
STARTER
E
2015
M R
8250
BATTERY CABLE
B S
8200
C446

A 4650
TAILGATE / WORKLIGHTS 6716419 B 4660
F F
FAN CONNECTOR
2600 B B 2600 (Two Speed Hydraulic Coil)
RIGHT
1 of 6 WORKLIGHT
2620 6200 6200 H H 6200
103

6210 6310 A A 6310


LEFT
LEFT RIGHT LEFT PANEL
FRONT
WORKLIGHTS 2910 G GROUND
7.7 o
9340 D HEADLIGHTS PW
B A A B 1210 E PROTECTED POWER
EE FUSE/RELAY LIFT ARM
C434 C435 1910 F COMPUTER POWER
CENTER SEE CONTROL RELEASE B A A B
(EUROPEAN SEE THIS PAGE 9110 H SYSTEM Tx 7.7 o
FUSE/RELAY SWITCH PW

2750
6110

6120
2760
LIGHTING) 9210 K SYSTEM Rx
THIS PAGE
CENTER THIS PAGE H 4030 H H 4030
9300 A CLOCK/LATCH
C407

G 1340 J J 1340
9310 B DATA
A 6100 A A 6100
9330 J START
2900 M M 2900
9320 C BUZZER
9340 C C 9340
9200 D D 9200
9320 +
9100 E E 9100 BUZZER
-

C408
SEE CONTROL 2930 9.7
MODULE J4
B 4500 F F 4500 1930 RIGHT PANEL 1
BRAKE
THIS PAGE 2740 S S 2740 2770
SWITCH 9330 J START
1900 P P 1900
9310 B DATA
1200 R R 1200
9300 A CLOCK/LATCH
9350 B B 9350
C
9220 K SYSTEM Rx
3900 L L 3900
B SEAT BAR 9120 H SYSTEM Tx
3920 G G 3920
SENSOR 1920 F COMPUTER POWER
3910 K K A
3910 3.3 o
1220 E PROTECTED POWER
PW
N N
2910 9350 D RUN/ENTER SWITCH
2900
9340
9200
9100
1900
1200
9350
3900
3920
3910

2900 2920
2930 2920 G GROUND
MAIN
2770 CAB 2000
FRAME C OPEN
2750 2740
2760 3.3 o
CAB 6727178 PW
B3
D3

D2
D1

A1
A2
A3
C3
C2
C1

B2
B1
E3

E1

E2
F2

F3

F1

J2 WHITE

Dealer Copy -- Not for Resale


3100 B1 PROTECTED
POWER
COMPUTER
POWER
SYSTEM Tx OPEN OPEN
SEATBAR SENSOR
SUPPLY

F1 F1 E1
D C
B1 A1
1 1
F3 1200 1900 9100 3900

K3

K2
KEY/ENTER SEATBAR
OPEN SYSTEM Rx OPEN OPEN
SWITCH SENSOR SIGNAL

D J2 C
F2 E2 WHITE B2 A2
2 2
E2

REAR AUX
3700

RELIEF
4470
9350 9200 3910

4450
J3

J2
HEADLIGHT SEATBAR SENSOR
GROUND OPEN OPEN OPEN
3010 F2 SWITCH GROUND

D C
F3 E3 B3 A3
3 3

TWO SPEED
2900 9340 3920

4350

4420
H3

H2
3400 C1
3420 C2

TRACTION HOLD
4200

4430
D3
RESERVED

G3

G2
GROUNDS
DIGITAL 2

SENSOR
3010
SPARE

(hall)
F3

F2

F1

CONTROL MODULE

SPOOL LOCK
3300 B3
FILTER SIGNAL
HYD CHARGE

4360
ENG SPEED

4330
AIR FILTER

F3

F2
3700

SIGNAL

3600

SIGNAL
3430
E3

E2

E1
PRESS SIGNAL

PRESSURE +

WHITE
ENG OIL
ENG OIL
3520

3430 E3
3500
OPEN
D3

D2

D1
J1 BLACK

PWM SIGNAL
A3

4310
4320
4640

E3

E2
BLACK
J1

EHC OUTPUT
PRESS SIGNAL

D1
HYD CHARGE ENG COOLANT

HYD CHARGE

3500
PRESSURE +
RESERVED
(AC INPUT)

9410

4840
3420

3400

D3

D2
C3

C2

C1

3520 D2
FUEL SENDER

EHC INPUT
HYDRAULIC

SPARE ACCESSORY UNSWITCHED

9400
3300

3100

SIGNAL

4830
3200

C3

C2
CAN HIGH OPEN OPEN STARTER FEEDBACK
STARTER RELAY FUEL HOLD
TEMP
TEMP
B3

B2

B1

OUTPUT 2 RELAY OUTPUT OPEN BATTERY IN (1)

K1 J1 H1 G1 F1 E1 D1 C1 B1 A1
3600 E1 8800
9500 8000 8250 8210 1110

BRAKE SW
ANALOG 2

ANALOG 1
HANDLE
4640

ATTACHMENT REAR WKLT BRAKE PULL BRAKE PULL UNSWITCHED


SPARE

SPARE
FLOAT

4820
1400

OUT
C3

B3

B2
CAN LOW OPEN FUEL PULL RELAY GROUND
A3

A2

A1

KEY INPUT RELAY FEEDBACK RELAY BATTERY IN (2)

J3
K2 J2 H2 G2 F2 BLACK E2 D2 C2 B2 A2
3200 B2 9600 9800 6210 4150 4110 8110 2110 1120

BRAKE SW
4500

4810
TWO SPEED TRAVEL MARKER LT GLOW PLUG GLOW PLUG FUEL PULL UNSWITCHED

A3

A2
IN
CAN SELECT OPEN GROUND
MAKE-UP CONTROL RELAY FEEDBACK RELAY FEEDBACK BATTERY IN (3)

K3 J3 H3 G3 F3 E3 D3 C3 B3 A3
9700 4730 6320 8550 8510 8150 2100 1130
J3
BLAC
K
H3
H1

D3

D1

C1
C3
C2

B2
B3

D2

A3
A2
A1

H2
K1
K2
K3
E3

E1

E2
F3

F2

F1
J1
J2
4730

9450
8000

6320

4650

6210

8250
8210

8150
8110

2110
2100

9450

1130
1120
1110

9800
9500
9600
9700

2 of 6
TILT SPOOL LOCK
(NOT Used With AHC and ACS)

C421
A A 4370
7.7 ohm
PWM B B 2370

WER LIFT SPOOL LOCK


WER (NOT Used With AHC and ACS)
SEE CAB CONNECTOR
C422
7.7 ohm A A 4380 H
PWM
THIS PAGE
B B 2380

4010 1 FOR
FUTURE
FOR
2210 2 USE
A 4560
FUTURE
USE B 2560
FRONT ROD
FOR
C420

A A 4410 4020 1
9.7 ohm FUTURE
L 12V B B 2410 2220 2 USE

4405 A FOR
FUTURE
FOR A 4570 2450 B USE
FUTURE
USE B 2570

FRONT ROD
WER 44125 A FOR
C418

3.3 ohm A A 4330 FUTURE


WER
PWM 2415 B USE
B B 2330
TCH

FRONT BASE DIVERTER


C419

3.3 ohm A A 4340

C416
PWM 4450 A A 7.5 ohm
B B 2340
YELLOW TIE STRAP 2450 B B 12V

Dealer Copy -- Not for Resale


F1 4340
REAR AUX RELIEF
F2 4330

C417
4480 A A 9.8 ohm
H1 4410
K3

K2

K1

GREEN TIE STRAP


2480 B B 12V
K3 4570
900 LOAD SENSE
HIGH FLOW /
REAR AUX

DIVERTER

K2 4560
RELIEF

4460
4470

4450
J3

J2

J1

F3 4360 TWO SPEED


C441

G2 4350 A A
TWO SPEED

SOLENOID
HYD LOCK
POSITION

7.5 ohm
BUCKET
4350

4420

4410
H3

H2

H1

G1 2350 B 12V
B
J2 4450
TRACTION HOLD

REAR BASE
REAR ROD
4200

4440
4430

J3
G3

G2

G1

4480 BUCKET POSITIONING


C423

J1 4420 A A 9.8 ohm


12V
SPOOL LOCK

FRONT BASE
FRONT ROD

H3 4350 2420 B B
J4 WHITE
4360

4330

4340
F3

F2

F1

H2 4420
D2 4840
WHITE
J4

C2 4830
B2 4820
PWM SIGNAL

PWM +
4300
PWM -
4310
4320

A2 4810
E3

E2

E1

B3 1400
SEE CAB CONNECTOR
EHC OUTPUT

RH SKI UP
LH SKI UP

A3 4500 B
9410

4840

4940
D3

D2

D1

THIS PAGE SEE


D1 4940
CONTROL
C1
RH SKI DOWN

4930
LH SKI DOWN
EHC INPUT

MODULE
9400

4930
4830
C3

C2

C1

B1 4920
J1 THIS
A1 4910 PAGE
LH AUX LEFT
BRAKE SW

RH FRONT
DETENT
4820

4920
1400

OUT

E2
B3

B2

B1

4310
C
E3 4320
RH TWO SPEED
LH AUX RIGHT
BRAKE SW

E1 4300
4500

4810

4910
A3

A2

A1
IN

K1
C3 9400
D3
2520
4240

4810
4820
4830
4840

4640
1480
4940
4300
4320
4310
4230
4910
4920
2530

1490
4930

G3 4200
G1
G2
G3

B1
F1

J3

B D C G F E K J H A E H J A F G B C K D

C409 C410
B D C G F E K J H A E H J A F G B C K D
WHT/LGN

YEL/RED
YEL/LGN
WHT/RED
WHT/BLK

DBL
DGN

WHT
RNG

RNG
YEL
LGN
WHT

PWM
TWO SKI SIDE SKI
SPD CTRL
DETENT SHIFT CTRL
FLOW

RIGHT HANDLE LEFT HANDLE

HORN
3 of 6 TURN SIGNAL

TRACTION LOCK
F
FAN CONNECTOR
2600 B B 2600 (Two Speed Hydraulic Coil)
RIGHT
2620 6200 6200 H H 6200
WORKLIGHT

C103
6210 6310 A A 6310
LEFT
2630 6210 E E 6400
WORKLIGHT
D D 6500
RIGHT
2610 6320 G G 6600
TAILLIGHT

C404
BACKUP 7100 C C 7100 A TO OPTIONS
LEFT ALARM B (BACKUP
2640 6330 2650
TAILLIGHT ALARM SWITCH)

2650 J 2730

2640 P 6600

2630 2600 M 6500

2620 L 6400

2610 F 4730
D 4235
N 6300

C488
C 4275
E 4550
S 1700
A 1140

H 1150
R
B
G
K (A
TO OPTIONS 1800
(ACCESSORY CONNECTOR)

1700

C489
B 2720
A 1720 1720

TO OPTIONS (ATTAC
(ACCESSORY F

Dealer Copy -- Not for Resale


CONNECTOR)
1710

MAINFRAME HARNESS - 6809286 114

RELAY GROU
ARE CONNEC

FUSE 5 FUSE 1 FUSE 9


HEATER UNSWITCHED
FRONT &
30A 25A REAR SWITCH 25A
MARKER
FUSE 6 FUSE 2 LIGHT POWER FUSE 10
LIGHT
FUEL PULL FR & MK LT ATTCHMNT

30A 15A 25A


FUSE 7 FUSE 3 FUSE 11
LIFT ARM REAR LT ALT & KITS

15A 15A FUEL 25A


STARTER
FUSE 8 FUSE 4 PULL FUSE 12
COMPUTER ACS

25A 25A - +
100A
1010

Printed in U.S.A.
BATTERY

4 of 6
SEE CAB
CONNECTOR
THIS PAGE
C407
A

6000

(ALTERNATOR
& KITS) TO
1800 SEE CAB
FUSE 11 CONNECTOR
CON
25A THIS PAGE
8000

6300
6000

6320

6200
6210

8200
8210

8100
8150
8110

1130
1120
1110
6310

1700 1055 42
G
42
SWITCHED MARKER REAR FUEL
LIGHT LIGHT STARTER

(COMPUTER)
1720 POWER PULL

1340

FUSE 4
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86

25A
(ATTACHMENT)
FUSE 10 45
30 85 30 85 30 85 30 85 30 85
FUSE 7

Dealer Copy -- Not for Resale


25A 972
1710 15A
1050
2000
2010

1330
2020
2030

1320
2010
2020

1350
2040
2050
1030
2030
2040
962
(HEATER 120
) 1 FUSE 2 OHM
FUSE FUSE 3 FUSE 6 RESISTOR
25A 15A 15A 30A
1140 F
952
1150 1160
1070 22
LAY GROUNDS 2000-2060 FUSE 9 174
E CONNECTED IN SERIES 25A 25A

FUSE / RELAY CENTER (UNSWITCHED


POWER) (ACS)
FUSE 12
117

1040

1160
1730
9800
9510
9610
9710
2710
1050
1300 F E D A B C G
TO OPTIO
1010 1030
C426 (ATTACHM
CONTROL
1310 F E D A B C G
ACD &
1040 START CO
2090

120
OHM
RESISTOR

5 of 6
HORN
TURN SIGNAL

TRACTION LOCK

C425
4200 A A
2200 B B

RNG/WHT
RNG/DBL
BRN
DGN
YEL
E B A D D B A

C411 C412
TO OPTIONS TO OPTIONS
(ACCESSORY (ACCESSORY
CONNECTOR) CONNECTOR)

TO OPTIONS
(ACS
CONNECTOR)

4220 M M
4275 L L
P P
N N
4550 K K

Dealer Copy -- Not for Resale


9720 E E
D D
9620 9620
NON-AHC JUMPER
C492

120
HM R R
120
ISTOR S S OHM
RESISTOR
HARNESS - 6810192
F J J
9520 C C 9520
G G
2240 H H
1740 B B
25A
1170 A A
(ACS) F F
FUSE 12

TO OPTIONS
(ATTACHMENT
CONTROL)
ACD & REMOTE
START CONNECTOR
V-0090 (4-10-01)

6 of 6

You might also like