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022 - AC Fire Pump Commission Test Report

The document is a commissioning test report for AC fire pumps, detailing various checks and tests for electric and diesel standby pumps, as well as jockey pumps. It includes sections for pre-start checks, running tests, and system tests, with specific parameters to be verified and recorded. The report is structured to ensure all components are functioning correctly before the system is put into operation.

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Faraz A Khan
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
19 views7 pages

022 - AC Fire Pump Commission Test Report

The document is a commissioning test report for AC fire pumps, detailing various checks and tests for electric and diesel standby pumps, as well as jockey pumps. It includes sections for pre-start checks, running tests, and system tests, with specific parameters to be verified and recorded. The report is structured to ensure all components are functioning correctly before the system is put into operation.

Uploaded by

Faraz A Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

AC Fire Pump 022 – 01

Commissioning Test
Report Page 1 of 7

Customer:- Contractor:-
Address:- Site Address:-

Pump Type:- Site Contact:-


Tel.No:-
Order No:- Date:-
Serial Nos:- Issue No:-
Report Ref:-

MAIN PUMP – ELECTRIC

Type:- Pump No.-


Make:- Prime Mover:-
Frame:- Serial No:-
Power:- F/L Current:-
Controller:- Controller Serial No:-
Pump Name Plate:-

MAIN PUMP – DIESEL STANDBY

Type: Pump No.


Make: Prime Mover
Model: Serial No:
Power: Starting:
Controller: Controller Serial No:
Pump Name Plate:-

JOCKEY PUMP

Type:- Pump No.-


Make:- Prime Mover:-
Frame:- Serial No:-
Power:- F/L Current:-
Controller: Controller Serial No:

1
AC Fire Pump 022 – 01
Commissioning Test
Report Page 2 of 7

TESTING/CHECK LIST

1.0 Pre Start Checks Remarks

1.1 Visual check of pipe work and fittings Yes/No


1.2 Check fittings and anchorage is secure Yes/No
1.3 Check panel connections Yes/No
1.4 Check motor connections Yes/No
1.5 Check pressure switch connection Yes/No
1.6 Check incoming supply 1 phase & neutral Yes/No
1.7 Check pumps for free rotation Yes/No
1.8 Check system and pumps are primed Yes/No
1.9 Check charge pressure of diaphragm tank Yes/No

2.0 Jockey Pump No: S Remarks

2.1 Visual check connections water/pipe Yes/No


2.2 Check connections electrical/panel Yes/No
2.3 Check connections electrical /motor Yes/No
2.4 Check connections pressure switch Yes/No
2.5 Check earth connections Yes/No
2.6 Overload Settings Amps
2.7 Incoming supply L1-L2 Volts
2.8 L1-L3 Volts
2.9 L2-L3 Volts
L1-N Volts
Running Test
2.11 Pump rotation Yes/No
L1 Amps
L2 Amps
L3 Amps
2.12 Incoming supply L1-L2 Volts
L1-L3 Volts
L2-L3 Volts
L1-N Volts
2.13 Pump cut-in pressure Bar
2.14 Pump cut-out pressure Bar
2.15 Run on time Yes/No
2.17 Closed valve pressure Bar
2.18 Load at duty point Amps
2.19 Load at maximum flow Amps
Remote Alarm Panel (if fitted) Type AC/DC .
2.20 Where installed
2
AC Fire Pump 022 – 01
Commissioning Test
Report Page 3 of 7

2.21 AC Supply Indication


2.22 Reset
2.23 Mute
2.24 Channels connected.
2.25 Jockey Set left on line Yes/No

4.0 ELECTRIC PUMPS Pump No Remarks


S
4.1 Visual check connections water/pipe Yes/No
4.2 Check oil level bearing bracket Yes/No
4.3 Check coupling alignment Yes/No Parll Vert
4.4 Check connections electrical/panel Yes/No
4.5 Check connections electrical/motor Yes/No
4.6 Check connections pressure switch Yes/No
4.7 Check earth connections Yes/No
4.8 Overload settings Yes/No
4.9 S/D time Yes/No
4.10 Incoming supply L1-L2
4.11 L1-L3
4.12 L2-L3
4.13 L1-N
4.14 Remote Alarm Contacts
4.15 AC phase failure Yes/No
4.16 Auto Test
4.17 Pump rotation ( ) Yes/No
4.18 S/D time SECS
4.19 Full load amps L1
4.20 L2
4.21 L3
4.22 Supply healthy indication Yes/No
4.23 Remove alarm contacts
4.24 Demand (open) Yes/No
4.25 Running (open) Yes/No
4.26 AC phase failure (closed) Yes/No
4.27 Incoming supply L1-L2
4.28 L1-L3
4.29 L2-L3
4.30 L1-N
4.31 Manual stop/reset Yes/No
4.32 Emergency start Yes/No
4.33 Pump cut-in pressure BAR
4.34 Duty point at pump
3
AC Fire Pump 022 – 01
Commissioning Test
Report Page 4 of 7

4.35 Closed valve pressure BAR


4.36 Load at duty point L1 AMPS
4.37 Load at maximum flow L1 AMPS
4.38
4.39 Bearing temperature Normal
4.40 Relief valve setting BAR
4.41 Relief valve flow L/Min
4.42 Duty change-over Yes/No
4.43 Set left on line Yes/No
4.44
Notes.

4.0 Diesel Pumps Pump No Remarks


S
4.1 Visual check connections water/pipe Yes/No
4.2 Check oil level bearing bracket Yes/No
4.3 Check coupling alignment Yes/No
4.4 Check oil level in engine Yes/No
4.5 Exhaust system connection Yes/No
4.6 Battery system 24v/12v Lead Acid/Ni-Cad
4.7 Batt system conn/filled with electrolyte Yes/No
4.8 Fuel system connections Yes/No
4.9 Engine cooling system connections Yes/No
4.10 Check connections electrical/panel Yes/No
4.11 Check connections pressure switch Yes/No
4.12 Check earth connections Yes/No
4.13 Battery “A” Pos.start solenoid Yes/No
4.14 Battery “B” Neg.Frame Yes/No
4.15 Battery “B” Pos. start solenoid Yes/No
4.16 Battery “B” Neg.Frame Yes/No
4.17 Battery “A” Pos. Yes/No
4.18 Battery “A” Neg. Yes/No
4.19 Battery “A” connection links Yes/No
4.20 Battery “B” Pos. Yes/No
4.21 Battery “B” Neg Yes/No
4.22 Battery “B” connection links Yes/No
Pre – start Checks
Battery Connected AC "OFF"
4.23 Battery "A" Healthy Yes/No
4.24 Battery "B" Healthy Yes/No

4
AC Fire Pump 022 – 01
Commissioning Test
Report Page 5 of 7

4.25 Charger "A" Fail Yes/No


4.26 Charger "B" Fail Yes/No
4.27 Common Fault Yes/No
4.28 Fault contacts open Yes/No
4.29 Audible alarm Yes/No
AC “ON” no demand
4.30 "A" Healthy Yes/No
4.31 "B" Healthy Yes/No
4.32 AC "on" indicator Yes/No
4.33 Charger "A" Amp
4.34 Charger "B" Amp
Remote Alarm Contacts “Closed”
4.35 Demand Yes/No
4.36 Run Yes/No
4.37 Fault Yes/No
Auto start (Batt “A”) (Batt “B”)
4.38 Demand indicator Yes/No
4.39 Engine run indicator Yes/No
4.40 Tachometer indicator Yes/No
4.41 Hours run indicator Yes/No
4.42 “Demand” contact open Yes/No

4.0 Diesel Pumps Pump No Remarks


S
4.43 "Running" contact open Yes/No
4.44 Engine manual stop Yes/No
4.45 Test start indicator Yes/No
4.46 Test start button Yes/No
Failed to start simulation (stop lever held on
stop/solenoid link removed)
4.47 Demand indicator Yes/No
4.48 Crank on Yes/No
4.49 Crank dwell Yes/No
4.50 Six attempts Yes/No
4.51 Battery Fail Yes/No
4.52 Common fault Yes/No
4.53 Audible alarm Yes/No
4.54 Fault open Yes/No
4.55 Fail to start indicator Yes/No

5
AC Fire Pump 022 – 01
Commissioning Test
Report Page 6 of 7

Yes/No

4.58 Emergency start button Yes/No


4.59 High water temperature indicator Yes/No
4.60 Alarm contacts engine "fault" open Yes/No
4.61 Audible alarm Yes/No
4.62 Reset Yes/No
4.63 Low oil pressure indicator Yes/No
4.64 Fault open Yes/No
4.65 Audible alarm Yes/No
4.66 Reset Yes/No
4.67 Fuel indicator Yes/No
4.69 Check cooling line filters Yes/No
4.70 Cut-in pressure Bar
4.71 Duty point at pump
4.72 Test Run Yes/No Minute duration
4.73 Closed valve pressure Bar
4.74 Engine speed at duty point RPM
4.75 Engine speed at closed valve RPM
4.76 Bearing temperature Normal
4.77 Engine cooling flow LPM
4.78 Engine start inhibited. CB on AC on Yes/No

System Test (all pressure switches connected system pressure high)


4.79 Jockey cut in Bar
4.80 Main electric cut in Bar
4.81 Main diesel cut in Bar
4.82 Jockey minim run time Min
4.83 Main electric run time Min
4.84 Main diesel run time Min
4.85 Low water cut off YES/No
4.86 Low water indicator YES/No
4.87 Low water volt free YES/No
4.88 Phase failure volt free YES/No
4.89 Spares checked Yes/No
Notes

6
AC Fire Pump 022 – 01
Commissioning Test
Report Page 7 of 7

ENGINEER:- CHECKED:- DATE:-

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