Page 1 of 2
F-QC-18
ACAST FOUNDRY PRIVATE LIMITED CONTROL PLAN 01/01.01.2025
Prototype Pre-Launce Production
Control Plan No.: CP-01 Date (Org.): 01.01.2025 Date (Rev.): 00/01.01.2025
Item Description: Raw-process material Receiving inspection Core Team:
Drawing Number: - Rev.No.: - Amit Lakakd, Vivek Kamani, Umesh Sakhareliya, Nanji Gautar
Characteristics Method Reaction Plan
Machines,
Process Name Special
Process Equipment, Jigs,
/ Operation Char. Evaluation/ Sample
No. Fixtures, Tools etc Specification/Toler
Name No. Product Process Class Measurement Control Method Action Owner / Resposibility
for testing/Mfg. ance
Technique Size Frequency
Chemical Optical emission 3 to 5 Recheck and
Spectrometer 1 SPEC-LAB-02 Lot F-LAB-06 Lab Assi.
Metal Scrap composition analysis Nos. Reject
100
Testing radiation survey Radio active 0.014mR/hr
2 Manually 100% Lot F-LAB-06 Reject Lab Assi.
meter contamination Max.
Ferro Alloy Chemical Supplier TC
200 1 SPEC-LAB-03 100% Lot Supplier MTC Reject Lab Assi.
Chemical composition Review
Recheck and
Sand Siever 1 AFS SPEC-LAB-05 Sieve Analysis 1 Nos Lot F-LAB-01 Lab Assi.
Reject
Fresh Sand Recheck and
300 Sand Washer 1 Clay Content SPEC-LAB-05 Washing 1 Nos Lot F-LAB-01 Lab Assi.
Testing Reject
Acid Pot 1 Acid Wash SPEC-LAB-05 Visual 1 Nos Lot F-LAB-01 Reject Lab Assi.
Supplier TC Inhouse recheck
Mould Point 1 Baume SPEC-LAB-05 100% Lot Supplier MTC Lab Assi.
Review & reject
400 / Coating
Properties Supplier TC Inhouse recheck
2 Specific Gravity SPEC-LAB-05 100% Lot Supplier MTC Lab Assi.
Review & reject
Sodium
Baume Recheck and
500 Silicate 1 Baume SPEC-LAB-05 Manually 1 Nos Lot F-LAB-04 Lab Assi.
hydrometer Reject
properties
Exothermic
600 1 Surface Quality SPEC-LAB-05 Visual 100% Lot ---- Reject Moulder
Sleeve
700 Refrectory 1 Surface Quality SPEC-LAB-05 Visual 100% Lot ---- Reject Moulder
Compression
1 Strength after 1 SPEC-LAB-05 1 Batch Supplier MTC Reject Lab Assi.
Resin Hrs.
Compression
Supplier TC
800 (Binder) 2 Strength after 4 SPEC-LAB-05 1 Batch Supplier MTC Reject Lab Assi.
Review
Properties Hrs.
Compression
3 Strength after 24 SPEC-LAB-05 1 Batch Supplier MTC Reject Lab Assi.
Hrs.
Compression
1 Strength after 1 SPEC-LAB-05 1 Batch Supplier MTC reject Lab Assi.
Hardner Hrs.
Page 2 of 2
F-QC-18
ACAST FOUNDRY PRIVATE LIMITED CONTROL PLAN 01/01.01.2025
Prototype Pre-Launce Production
Control Plan No.: CP-01 Date (Org.): 01.01.2025 Date (Rev.): 00/01.01.2025
Item Description: Raw-process material Receiving inspection Core Team:
Drawing Number: - Rev.No.: - Amit Lakakd, Vivek Kamani, Umesh Sakhareliya, Nanji Gautar
Characteristics Method Reaction Plan
Machines,
Process Name Special
Process Equipment, Jigs,
/ Operation Char. Evaluation/ Sample
No. Fixtures, Tools etc Specification/Toler
Name No. Product Process Class Measurement Control Method Action Owner / Resposibility
for testing/Mfg. ance
Technique Size Frequency
Hardner Compression
Supplier TC
900 (catalyst) 2 Strength after 4 SPEC-LAB-05 1 Batch Supplier MTC Reject Lab Assi.
Review
Properties Hrs.
Compression
3 Strength after 24 SPEC-LAB-05 1 Batch Supplier MTC Reject Lab Assi.
Hrs.
Chemical As per ASME
Welding 1 1 Batch Supplier MTC Reject Lab Assi.
composition Sec-II C Supplier TC
1000 Electrode
Mechanical As per ASME Review
properties 2 1 Batch Supplier MTC Reject Lab Assi.
Properties Sec-II C
DP Material Chloride and Supplier TC
1100 1 SPEC-LAB-05 1 Batch Supplier MTC Reject QC Incharge
Properties Sulfur Ions Review
MPI powder Chloride, Sulfur Supplier TC
1200 1 SPEC-LAB-05 1 Batch Supplier MTC Reject QC Incharge
Properties and Fluoride Ions Review
