INS-PKJ-WSA-3204-01 Supplier Manual Weilton SA
INS-PKJ-WSA-3204-01 Supplier Manual Weilton SA
Wielton SA INS-PKJ-WSA-3204-01
Typ dokumentu: Obszar: Odpowiedzialny:
INS PKJ WSA
Nazwa pliku: Ilość stron:
INS-PKJ-WSA-3204-01 Supplier Manual 14
Utworzone przez: Sprawdził: Zatwierdził:
2021-05-20 Bartłomiej Salamon 2021-10-04 Paweł Duniecki 2021-10-05 Tomasz Kudzia
Tytuł:
Supplier Manual
Rewizja
Numer Data Opis zmiany
01 25.11.2021 Dodano pkt. 2.2 Sustainability expectations oraz załącznik Supplier Audit template Wielton
SUPPLIER
MANUAL
The information in this manual is provided for convenience of our suppliers and may be subjected to change from time to
time without prior notification. This manual may be used as a guide but not as a substitute to WIELTON SA Procedures,
Work Instructions or Quality Management System.
CONTENT
1.0 Quality Expectations Scope ............................................................................................................... 4
2.0 Quality & Sustainability Expectations General .................................................................................. 4
2.1 Quality Management System ........................................................................................................ 4
2.2 Sustainability expectations ............................................................................................................ 4
3.0 Supplier Assessment Survey (SAS) .................................................................................................... 4
3.1 Supplier Assessment Survey .......................................................................................................... 4
4.0 Supplier Part Submission Applicability .............................................................................................. 5
4.1 Supplier Part Submission - Introduction........................................................................................ 5
4.2 Supplier Part Submission Applicability .......................................................................................... 5
4.3 Supplier Part Submission Process.................................................................................................. 5
4.4 Annual Validation Requirement .................................................................................................... 8
4.5 Configuration Control & Lot Traceability ...................................................................................... 8
5.0 Quality Performance - Reporting ...................................................................................................... 8
5.1 Key Process Indicators ................................................................................................................... 8
6.0 Quality Deliveries .............................................................................................................................. 9
6.1 Parts Per Million (PPM) - Introduction .......................................................................................... 9
6.2 Parts Per Million - Expectations .................................................................................................... 9
6.3 Sorting – Escalation ..................................................................................................................... 10
6.4 Sorting - Expectations.................................................................................................................. 10
7.0 Supplier Complaint Report and Supplier Charge Back .................................................................... 11
7.1 Supplier Complaint Report .......................................................................................................... 11
7.2 Supplier Complaint Report - Expectations .................................................................................. 11
7.3 Supplier Chargeback .................................................................................................................... 11
8.0 Problem Solving Documentation..................................................................................................... 12
8.1 Problem Solving Expectations ..................................................................................................... 12
9.0 Supplier Management Quality Review ............................................................................................ 12
9.1 Supplier Management Quality Review - Introduction................................................................. 12
9.2 Supplier Management Quality Review & New Business Hold Criteria:....................................... 12
9.3 Supplier Management Quality Review - Send MQR Notice / Conduct MQR Review.................. 13
9.4 Supplier Management Quality Review - Corrective Actions ....................................................... 13
10.0 Supplier Request for Change ......................................................................................................... 14
10.1 Supplier Request for Change ..................................................................................................... 14
Attachements: ....................................................................................................................................... 14
PURPOSE
• WIELTON S.A. expects this manual to provide the foundation for our working
relationship with our Suppliers. We will strive for excellence through continuous
improvement in the products and services we receive through close working
relationships with our suppliers.
Abbreviations
8D 8 Disciplines
AIAG Automotive Industry Action Group
APQP Advanced Product Quality Process, as defined by AIAG
C-OTD Confirmed on Time Delivery
CoQ/CoPQ Cost of Quality / Cost of Poor Quality
CTP Critical to Process
CTQ Critical to Quality
DFMEA Design Failure Mode Effects Analysis
FPCR Frozen Process Change Request
KPI Key Performance Indicator
MSA Measurement System Analysis
NCM Non-Conforming Material
NCR Non-Conformity Report
PFMEA Process Failure Mode Effects Analysis
PPAP Production Part Approval Process, as defined by AIAG
PPM Problems per Million
PTR Production Trial Run
QN Quality Notification
RoHS Restriction of Hazardous Substances
SPC Statistical Process Control
SQE Supplier Quality Engineer
SQPA Supplier Quality Process Assessment
Forms
Retention/Submission Requirements
Level Level Level Level Level Description
Requirement
1 2 3 4 5
1. Design Record R S S * R Drawing identifying CTQ's / CTP's.
- For proprietary These CTQ's / CTP's define the MSA,
components/ R R R * R Process Study & some Control Plan
details items. Also loaded here is the supplier
- For all other drawing.
components/ R S S * R
details
Capture all ECN's during the PPAP
Engineering Change process. Highlight those ECN's that are
2. R S S * R
Documents, if any not compete & implemented at the
time of PPAP submission.
Document which is used for
Customer
communication and change approval
3. Engineering R R S * R
process during PPAP between Wielton
approval, if required
and Supplier.
Mechanism to assign risk (Severity,
Occurrence, Detection) from R&D and
part’s design perspective. It should be
4. Design FMEA R R S * R
prepared before production, based on
documentation, drawings, theoretical
knowledge of engineers.
Outlines the manufacturing process,
including incoming inspection,
Process Flow machining, assembly, final assembly,
5. R R S * R
Diagrams quality inspection stations, final test,
rework, shipping, etc. Also captured
here is any outsourced activities.
Mechanism to assign risk (Severity,
Occurrence, Detection) for each work
station. This is a living document,
6. Process FMEA R R S * R capturing all new failure modes, risk-
reduction progress & lessons learned.
High RPN's during PPAP shall be
actively worked.
Identifies all inspection stations,
including incoming inspection, on-line
tests, quality inspection & final test.
Inspection should be a result of the risk
7. Control Plan R R S * R identified in the PFMEA, & should link
to the Process Flow Diagram. Control
Plan shall have approval & revision. All
CTQ's shall be shown on the Control
Plan.
Measurement system Documented proof of conducted
8. Analysis Studies R R S * R MSA's. A full MSA is required for each
(MSA) CTQ's / CTP's.
Full GD&T (Geometrical Dimensioning
& Tolerancing) dimensional lay-out of
the part. 100% of the of dimensions
called out on dwg are measured,
recorded, & must be in-spec. And
9. Dimensional Results R S S * R
excluded dimension shall be justified &
approved by WIELTON. Any out-of-spec
dimensions should have been
addressed & resolved prior to PPAP
submission (ie: drawings revised.)
Reports demonstrating that the
Material, product meets all tests & specifications
10. Performance Test R S S * R outlined by WIELTON. Defined test
Results location (supplier, 3rd Party, WIELTON
Lab.)
Each CTQ / CTP requires a process
capability study to determine process
capability. Initial capability more than
1.67, process capability shall be higher
11. Initial Process Studies R R S * R
than 1.33. When capability value is
lower, then action is required (ie:
increased inspection as defined on the
Control Plan).
Qualified Laboratory Capture here certifications or proof of
12. R S S * R
Documentation capability for any lab (dimensional,
test, etc.) involved in PPAP or
forthcoming serial production. External
labs or test facilities should be ISO/IEC
17025 certified, or equivalent national
standard. internal lab should list key
testers, & calibration certificate shall be
provided.
Appearance Approval According to Wielton requirements.
13. Report (AAR), If R S S * R The report includes color, textures as
applicable well as fit (gaps between parts), etc.
Document here if it is desired or
14. Sample Product R S S * R required to maintain original parts at
either the supplier site or WIELTON's.
According to Wielton requirements.
A part that has been inspected and
signed off by the WIELTON. This is a
15. Master Sample R R R * R
'golden part' or boundary sample,
typically used to train operators on
appearance, notice, etc.
A detailed list of all the tools used to
inspect, test, or measure parts.
16. Checking Aids R R R * R Reference the part, describe the tool
and document the calibration schedule
for the tool.
Records of According to Wielton requirements.
Compliance With
17. R R S * R
Customer Specific
Requirements
A summary of the entire PPAP
submission. This is signed by the
Part Submission
18. S S S S R supplier at the time of completion of
Warrant (PSW)
PPAP. Final step is to sign and approve
by WIelton.
S = The organization shall submit to the customer and retain a copy of records or documentation items at appropriate locations.
R = The organization shall retain at appropriate locations and make available to the customer upon request.
# = The organisation shall retain at appropriate locations and submit to the customer upon request.
Warrant only (and for designated appearance items, an Appearance Approval Report)
Level 1 submitted to the customer.
Level 2 Warrant with product samples and limited supporting data submitted to the customer.
Level 3 Warrant with product samples and complete supporting data submitted to the customer.
Warrant with product samples and complete supporting data reviewed at the
Level 5
organization’s manufacturing location.
If the submission package is rejected, the designated quality representative works with the
supplier to resolve any discrepancies and to establish timing for a revised submission.
Production shipments cannot begin until part submission approval is received. WIELTON S.
A. may choose to issue a Deviation Authorization (DA) if it is necessary to utilize the parts
prior to full part submission approval. In such cases, the supplier is required to develop a
corrective action plan to address any nonconformance’s and resubmit the package for
approval prior to the DA expiration date. Suppliers are responsible for implementing
additional containment measures that protect the customer during period in which the DA is
effective.
Key Process Indicators (KPIs) are used by WIELTON S. A. to measure the effectiveness of
internal processes. WIELTON S. A. requires all suppliers to define KPIs that are relative to
their operation, set targets for these parameters, measure them relative to the established
targets, report on the findings and develop improvement plans based on the results. KPIs are
to be regularly reviewed by management and communicated to all team members. Examples
of KPIs that are relevant to a manufacturing facility may include (but are not limited to):
Quality Measurable
• Customer PPM
• Supplier PPM
• Internal PPM
• 8D Submission Timing
• Nonconforming Part Incidents
Manufacturing Efficiencies
• Scrap
• Downtime
• Production relative to Plan (i.e., First Time Right, Output vs. Plan, etc.)
Shipping
• On-Time Delivery
• Premium Freight
Safety
• Lost-Time Accidents
• Recordable Accidents
• Days without a Lost-Time Accident
9.2 Supplier Management Quality Review & New Business Hold Criteria:
MQR / New Business Hold Criteria MQR1 MQR2 MQR3 HOLD
Chronic documented problems in the area of quality,
delivery or logistics, including prototype, pre- X
production, or production issues.
Production suspended at WIELTON S. A. plant due to a
supplier's product quality, parts shortage, or logistical X
issue.
Supplier has an unresolved Quality Complaint,
containment issue, or unacceptable response regarding X
an issue.
Chronic documented unresolved MQR problems or
unacceptable response from the supplier indicating that
X
no progress has been made to resolve similar MQR1
issues at other locations.
Discovery that a supplier has not notified WIELTON S. A.
personnel and supplier didn’t release PPAP for a product
/ process change (i.e. tool move to different location /
X
sub-supplier, material / part change, process controls
changed from the last approved PPAP, homologation
number change, etc.)
Chronic documented unresolved MQR2 problems or
unacceptable response from the supplier indicating that
X X
no progress has been made to resolve similar MQR2
issues at other locations.
Continued customer dissatisfaction on a supplier's
product quality, delivery or logistical issue including a
X X
customer mandate to change suppliers to a known
capable supplier
Supplier inability or unwillingness to work with
WIELTON S. A. to make fundamental quality, delivery or X X
logistical improvements.
9.3 Supplier Management Quality Review - Send MQR Notice / Conduct MQR Review
An MQR1 or MQR2 is initiated by sending the MQR Meeting Notice form to the supplier.
The formal agenda must include:
• Issues to be discussed (chronic issues, quality issues, delivery issues, service and
documentation Issues);
• A review of the existing containment activities, data and progress toward exit Criteria
(if applicable);
• Supplier 8Ds, including evidence of all actions implemented to contain / close the
issue(s).
The MQR meeting is an opportunity to review and discuss important issues / concerns to
WIELTON S. A. . Focus must be placed on plans and actions for both WIELTON S. A. and
the supplier. Both should determine and agree upon steps to resolve the quality, logistics, and
environmental, etc. issues. All quality, logistical, and environmental concerns are to be
supported with the appropriate data as outlined on the formal agenda provided to the supplier.
The supplier is expected to bring a permanent corrective action for all of the items listed on
the agenda.
1. Submit a completed PSW / Cover Sheet to the WIELTON Supplier Quality Engineer.
2. Supplier receives an official WIELTON S. A. response.
3. Supplier part submission package submitted by the supplier to the WIELTON S. A.
Quality Engineer.
4. Supplier part submission package are approved by the WIELTON S. A. Quality
Engineer.
5. Supplier proceeds with the change.
6. The first shipment after approval must be tagged / identified to reference the submitted
PSW / Cover Sheet.
Attachements:
Supplier Audit
template Wielton.xlsx