Servo Motors and Industrial Control Theory 1st Edition by Riazollah Firoozian ISBN 1441946659 9781441946652 No Waiting Time
Servo Motors and Industrial Control Theory 1st Edition by Riazollah Firoozian ISBN 1441946659 9781441946652 No Waiting Time
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Mechanical Engineering Series
Frederick F. Ling
Editor-in-Chief
Mechanical Engineering Series
Mechanical Engineering
Series
13
Riazollah Firoozian
Firoozian Electronics
  and Electro Technique Co
Tehran, Iran
[email protected]
springer.com
Mechanical Engineering Series
Frederick F. Ling
Editor-in-Chief
In recent years, there has been an increased activity in the field of automation,
as manufacturers demand increased performance requirements from servo feed
drive control systems and acceleration input. The selection of a servo system has
become a technology of its own right. This book investigates the performance,
characteristics, and design of various types of servo control systems, including
electrical, DC, AC, Stepping, and Electrohydraulic servo motors. It is hoped
that the topics discussed in this book will help designers achieve optimum
performance for the required applications.
   When designing servo control systems, several key parameters must be
considered, including the effect of input signal (such as steady state error),
the following error, and the effect of disturbance (such as external load).
Several parameters will be introduced for each servo control system discussed
in the book, so that the designer can easily compare several servo control
systems.
   A chapter is dedicated to Electro-rheological fluid-based servo control sys-
tems. These fluids have become commercially available and several parameters
have been established for designing such systems, which are discussed in this
book. Electro-rheological fluids are fluids that become solids when a voltage is
placed across two plates with the gap of 0.5 to 1 mm. In this form, they can be
used as valves, clutches, and catches. The design parameters for clutches and
torque control are discussed.
   The types of servo motors available in the market for high performance
applications can be classified in two versions: electric and hydraulic. In the
hydraulic category, the performance of the axial motor is considered.
These motors are controlled with electrohydraulic servo valve. In the
electric category, stepping, AC, and DC motors are discussed. For the
stepping motors, the hybrid design is most suitable for high performance
applications. These motors are controlled by transistor controlled switch-
ing devices.
   In the DC motors’ category, normal design, brushless, and moving coil
motors will be discussed, as well as the four versions of controllers: Thyristor
controlled with current frequencies of 50, 100, and 150 Hz, and the Pulse Width
Modulated drive system, which has superior performance.
                                                                              vii
viii                                                                         Preface
   There has been an increase in the development of high power transistors and
thyristors, thereby offering a method of controlling high current. Electric
motors now can compete with electrohydraulic servo motors, which still have
a wide range of applications, specifically in mining and heavy equipments, due
to their high power to mass ratios. AC motors are still the first choice for
constant speeds. DC motors, now at small to medium power requirements,
are available for speed and position control. The invention of invertors allow
AC motors to compete with DC motors.
   As it was discussed earlier, the choice of a servo motor feed-drive for a
specific application requires careful investigation at the design stage. This
book analyzes the performance of each type of servo motor and estab-
lishes models of different complexity. For each type of velocity, feedback,
and lead-lag network will be studied with the view of practical
difficulties.
   The mathematical model for all servo motors is similar and certain para-
meters will influence the design. This is discussed in detail for each type of servo
motor. The mathematical model for a simple system will be considered first,
however, as the required performance increases, the complexity of the mathe-
matical model also increases, and computer programs are, therefore, developed
for each type of servo system.
   The root locus method will be considered for each servo motor with various
mathematical complexities. The governing differential equations are then
solved for step, velocity, and acceleration input. In this way, the steady state
and following error will be calculated. The effect of disturbance such as external
torque will also be calculated. In this way, various servo motors can be
compared.
   The first and second chapters of this book are dedicated to the modern
control theory relevant to servo motors, so that prior knowledge of control
theory is not required for understanding the book. Only feedback and state
variable feedback control theory techniques are discussed. For digital control,
the reader is referred to the relevant digital control books. Due to the wide-
spread use of personal computers and software which makes detailed calcula-
tions simple, tedious graphical methods have been omitted.
   The third chapter is dedicated to multivariable control theory. Servo control
systems are inherently two input variable control systems, that is, input signal
and external torque/force input. Chapter 4 is dedicated to electrical DC servo
motors. The application of state variable feedback control strategy to high
performance servo motors are discussed in detail in this chapter.
   In Chapter 5, the characteristic behavior of stepping motors are investigated.
In Chapter 6, the properties of AC motors controlled by variable frequency
converters are discussed. The dynamic and static behavior of electrohydraulic
servo motors are discussed in Chapter 7. The applications of Electrorheological
fluids to servo motor applications are discussed in Chapter 8, while Chapter 9
gives a comparison of various types of servo motors and a design strategy for
selecting a servo motor is discussed.
Preface                                                                        ix
   This book is the result of PhD work undertaken by the author at the
University of Aston in Birmingham and several years of research and teaching
work at the University of Liverpool and The University of Sheffield, UK, and
Sharif University of Technology, Iran. This book is meant to serve as a practical
guide for students or engineers, and includes an appendix with appropriate
problems.
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