MT3255 AND MT3270 SERIES

CONVEYOR OVEN
SERVICE AND REPAIR MANUAL

BLODGETT OVEN COMPANY

www.blodgettcorp.com
50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA Telephone (802) 658Ć6600 Fax: (802)864Ć0183

PN M8561 Rev B (6/01)

 1999 - G.S. Blodgett Corporation All rights reserved.
Duplication of the information in this manual is prohibited without the consent of the Blodgett Service Department.
 TABLE OF CONTENTS

1. INTRODUCTION
Oven Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Ventilation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Gas Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Illustrated Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

2. ASSEMBLY
Oven Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Return Air Diverters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Air Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Conveyor Belt Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Wire Conveyor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
End Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Crumb Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Window Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

3. OPERATION
Standard Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
U.E. Temperature Controller with Open Loop DC Drive System . . . . . . . . . . . . . . . . . . . . . 3-1
U.E. Temperature Controller with Closed Loop DC Drive System . . . . . . . . . . . . . . . . . . . . 3-2
Athena Temperature Controller with Open Loop DC Drive System . . . . . . . . . . . . . . . . . . . 3-3
Athena Temperature Controller with Closed Loop DC Drive System . . . . . . . . . . . . . . . . . 3-4
Computer Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
MTĆ70ĆPH Domestic - M2468 Rev E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
MTĆ70ĆPH General Export - M2501 Rev D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
MT3270 with Standard Controls - 21575 Rev E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
MT3270 Twin Belt with Remote Controls - M4410 Rev A . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
MT3270 with Closed Loop - M4206 Rev B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
MT3255E - M4289 Rev B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
MT3270 CE - M8296 Rev A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Oven Adjustments for Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Conveyor Speed Time vs. Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Air Flow Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

4. CALIBRATION AND ADJUSTMENT

Convection Blower Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Regulated Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Standard Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

i
TABLE OF CONTENTS

Belt Speed Calibration - Closed Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Belt Speed Calibration - Open Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Temperature Calibration - United Electric Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Temperature Calibration - Athena Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Computer Controller Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Computer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Temperature Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Belt Speed Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Motor Control Board Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Rerating the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Checking the Firing Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

5. TROUBLESHOOTING
DC Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Convection System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Heating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Computer Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6. TECHNICAL APPENDIX
Intermittent Ignition System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Cooking Computer - Temperature vs Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Thermoelectric Voltage in Absoluter Millivolts - Type J Thermocouple . . . . . . . . . . . . . . . . . . 6-5
Conversion Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Pressure Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

ii
 CHAPTER 1

INTRODUCTION
MT3255 and MT3270
OVEN SPECIFICATIONS

VENTILATION REQUIREMENTS ELECTRICAL SPECIFICATIONS

The hood should completely cover the unit with an NOTE: Three Phase hookup is not permitted on
overhang of at least 6" (15 cm) on all sides not adjaĆ gas models.
cent to a wall. The distance from the floor to the
WARNING: DO NOT INSTALL A HIGH LEG" TO
lower edge of the hood should not exceed 7' (2.1
ANY CONVEYOR OVEN!
m). The ventilation system should replace 80% of
the exhaust volume with fresh make up air. Installations within the U.S.
TABLE 1 should be used as a guideline.
The MT3255 and MT3270 require a 15 Amp, 60HZ,
Single Double Triple 1F, 208Ć240VAC, 4 wire service consisting of L1,
L2, neutral and ground. See FIGURE 1. Use 90C
CFM 1200Ć1650 2400Ć3300 3600Ć5000 wire and size to National Electric or local codes.
M3/min 34 Ć 47 68Ć93 102Ć142 Installations outside the U.S.
The MT3255G and MT3270 require a 15 Amp,
TABLE 1
50Hz, 1F, 230 VAC, 3 wire service consisting of L1,
neutral and ground. See FIGURE 1. Use 90C wire
and size wire according to local codes.
The MT3255E is available in two voltage options.
The 380/220 VAC oven requires a 52 Amp, 50Hz,
3F, 4 wire service consisting of L1, L2 neutral and
ground. The 415/240 oven requires a 48 Amp,
50Hz, 3F, 3 wire service consisting of L1, neutral
and ground. See FIGURE 1. Use 90C wire and
size wire according to local codes.

L1 L1
N 120 220Ć230
Supply N Oven
208Ć240
Supply L2 120 Oven

U.S. Installations Export Installations - Gas Models

L1
L1
N 110
380/220 N 415/240
Supply L2 110 Oven Supply Oven

Export Installations - MT3255E Export Installations - MT3255E

FIGURE 1

1-1
 INTRODUCTION
CE approved installations NOTE: The burner control unit is phase sensitive.
If the phase and neutral are switched the
Connect the oven to a separate group 230V, 50 hz
control locks out.
with rigid connection and circuit breaker. The cirĆ
cuit breaker should disconnect all poles, including Connect exhaust fan connector 1 and 2. See
neutral with a contact separation of at least 3 mm. FIGURE 2. Connect phase + neutral + ground.
See FIGURE 2. Use 90C wire and size according
to local codes.

ÉÉ
L3
L2
ÉÉ 2Ć4Ć92

L1
N

ÉÉ
Blodgett N A1
Connector 2 s
L
1
Connector A2
2
Relay A
Fan 1

L1
N 230
Supply Oven
2 Air Pressure Regulator
1 Burner Control Solenoid

MT1828G CE Approved Installations

FIGURE 2

1-2
MT3255 and MT3270
GAS SPECIFICATIONS
GAS CONNECTIONS GAS REQUIREMENTS
Domestic and General Export installations The firing rate for the MT3255 and MT3270 is
150,000 BTU/Hr. (43.9 kW/Hr.)
The gas line should be large enough to accommoĆ
date the peak demand of all the gas appliances. NOTE: For natural gas meter sizing, consult your
TABLE 2 reflects a straight line, 50 foot run with no local gas company to ensure that your meĆ
coupling restrictions and no other appliances ter will provide the proper supply.
drawing service. Gas line installations MUST conĆ
Installations within the U.S.
form to National Fuel Gas Code NFPA 54/ANSI
Z223.1 Sec. 1.4 (Latest Edition). TABLE 2 should 1. Add the total BTU's/hr of all the gas
be used as a guideline only. appliances.
NOTE: For any pipe runs over 50 feet (15 m), conĆ 2. Convert BTU's to cubic ft/hr using the formula
sult the factory. Cu Ft/Hr = 1000 BTU/Hr for natural gas.
CE approved installations 3. Size the meter accordingly.
1. Connect the oven to the gas line with the propĆ Installations outside the U.S.
er type of gas according to Local and National
1. Add the total M3/min of all the appliances.
Installation Standards. See TABLE 2.
2. Size the meter accordingly.

DOMESTIC AND GENERAL EXPORT

Natural Gas Propane Gas

Gas Line Sizing
Single 3/4" line 3/4" line
Double 1Ć1/4" line 1 line
Triple 1Ć1/4" line 1Ć1/4" line
Orifice Size #1 #29
Incoming Gas Pressure W.C. kPa mbar W.C. kPa mbar
Static 7" 1.74 17.4 12.5" 3.11 31.1
Operational 5.5" 1.36 13.7 11" 2.73 27.4

CE APPROVED UNITS

Type of Inlet Burner Pressure Injector Air Pilot Standard

Gas Pressure mbars Diameter Opening Injector Delivery
mbars mm mm mm Value kW (HS)
G25 25 12 5,80 16 2 x 0,63 46 Nat. Gas
G20 20 8 5,80 16 2 x 0,63 46 Nat. Gas
G20/G25 20/25 Totally Inscrewed 5,15 16 2 x 0,63 46 Nat. Gas
Pressure Regulator
G31 30/37/50 24 3,48 16 2 x 0,30 46 Propane

TABLE 2

1-3
 INTRODUCTION
ILLUSTRATED PARTS LISTS
CONVEYOR COMPONENTS
NOTE:  = ASAP Distributor Required Stocking Parts
*ą= Item too large for UPS

Ref. Part Ref. Part

No. No. Description No. No. Description
21926 Belt, Wire S/S 32" SB (Per  M2378 Motor, Conv. Drive, Bodine
Foot) (Total Length MT3270 18 130V (After 9/90)
FT, MT3255 16 FT)  M2500 Brush Set, Bodine
23112 Belt, Wire S/S 15.75" TB (Per  21152 Chain, Drive Single Belt (2.33
Foot) (Total Length MT3270 18 FT)
FT, MT3255 16 FT)
M0391 Chain, Drive Twin Belt (Specify
 M2379 Speed Control Board, Bodine 5.50 FT & Order M0112)
(After 9/90)
 M0112 Masterlink, Drive Chain
 M3142 Speed Control Board, Minarik
(Before 9/90) M2156 Cover, Drive Chain
 21170 Speed Control Kit, Dart to MiĆ * M1730 Conveyor Assy., Drive SB
narik MT3270 (Before 5/3/95)
M0705 Speed Control Board, KBIC w/ * M6144 Conveyor Assy., Drive SB
Pot. MT3270 (After 5/3/95)
 M2254 Fuse, Line, Bodine Board, 5 * M1731 Conveyor Assy., Idle SB
AMP, 125V MT3270 (Before 5/3/95)
 M2316 Fuse, Armature, Bodine Board, * M6145 Conveyor Assy., Idle SB
200 MA, 250V MT3270 (After 5/3/95)
 M3145 Potentiometer, Bodine, 10 K * M1686 Conveyor Assy., Drive TB
MT3270 (Before 5/3/95)
 M3143 Potentiometer, Minarik, 5 K
* M6147 Conveyor Assy., Drive TB
 M3144 Potentiometer, Dart, 10 K MT3270 (After 5/3/95)
21169 Knob, Speed Control PotenĆ * M1688 Conveyor Assy., Idle TB
tiometer MT3270 (Before 5/3/95)
 M0200 Lock, Speed Control PotenĆ * M6148 Conveyor Assy., Idle TB
tiometer MT3270 (After 5/3/95)
 M0201 Dial, Speed Control PotentiomĆ * M1941 Conveyor Assy., Drive MT3255
eter
* M1946 Conveyor Assy., Idle MT3255
 M3146 Time Display, Digital
 M0109 Sprocket, Motor Drive, 12 Tooth
 M3147 Pick-Up, PV-10 (for M3146) (1 Per Motor)
M3393 Speed Control, Dart Micro-  M0110 Sprocket, Conveyor Drive, 15
Drive Tooth (Qty 1)
 M0984 Pick-Up, PV-2 (for M3393) M1865 Sprocket, Conveyor Drive, 15
M5770 Conversion Kit, Digital Time Tooth (TB Qty 1)
(Open Loop) to MicroĆDrive  M0108 Sprocket, Conveyor Belt, 11
(Closed Loop) Tooth (Qty 14 SB) (Qty 16 TB)
 M3127 Motor, Conv. Drive, Bodine 90V 21301 Sprocket, High Speed (Large)
(Before 9/90)
 M0122 Bearing, Conveyor Drive

1-4
MT3255 and MT3270
TEMPERATURE CONTROLS
NOTE:  = ASAP Distributor Required Stocking Parts

COMPUTER CONTROLS

Ref. Part Ref. Part

No. No. Description No. No. Description

 M6474 Computer Control Kit, Closed M7236 Board, Relay/Transformer

Loop SB  22672 Relay
 FW525 Computer Control Kit, Closed  M3352 Transformer, 120V to 24V
Loop SB (Reconditioned)
 M3295 Thermostat, High Limit (Manual
M5635 Computer Control Kit, Open Reset)
Loop TB
 M0152 Contact, Emergency Stop
M3175 Decal, Lexan Control SB Switch
M4400 Decal, Lexan Control TB M3296 Activator, Emergency Stop
 M7427 Probe, Temperature RTD, 500 Switch (Mushroom Shape)
OHMS M3297 Nameplate, Emergency Stop
M7202 Conversion Kit, Open Loop to  M3136 Breaker, 7 AMP Circuit
Closed Loop
 M2772 Breaker, 4 AMP Circuit
 M3347 Cable, Computer Control, 25
Pin, 10'
 M3348 Cable, Computer Control, 9 SOLID STATE CONTROLS
Pin, 10'
M3490 Cable, Computer Control, 25 Ref. Part
Pin, 50' No. No. Description
M3491 Cable, Computer Control, 9
M7982 Controller, Analog Temperature
Pin, 50'
(Before Mid 1986)
 M3349 Harness, Inter-Connecting DC
 M3149 Controller, Digital Temperature
Drive, 3ĆWire (For 9 Pin)
(After Mid 1986)
M3353 Harness, Relay Board (Open
 M3439 Relay, Digital Temp. Controller,
Loop) (For 25 Pin) (Before
10 AMP, 250V
9/15/95)
 M3150 Control Board, Temperature Hi-
M7237 Harness, Relay Board (Closed
Lo Limit
Loop) (For 25 Pin) (After
9/15/95)  M3151 Thermocouple, Dual Lead (BeĆ
fore 9/90)
M3314 Bracket, Computer Wall
 M3152 Thermocouple, Single Lead (AfĆ
M5661 Bracket Assy., Cable Clamp
ter 9/90)
 M0984 Pick-Up, PV-2

1-5
 INTRODUCTION
ELECTRICAL COMPONENTS

NOTE:  = ASAP Distributor Required Stocking Parts

Ref. Part Ref. Part

No. No. Description No. No. Description
 M2316 Fuse, Armature, Bodine Board,  M0708 Contactor, 3 Pole, 120V Coil
200 MA, 250V (Convection)
 M2254 Fuse, Line, Bodine Board, 5  M0595 Switch, Air Pressure SPDT
AMP, 125V 21124 Fan Kit, Axial (Old)
 M0156 Fuse, Convection Motor  21134 Fan, Axial 30 CFM 3-1/2"
FNM-10 (Qty 8)
 M2469 Fan, Axial 110 CFM 4-1/2"
M0702 Fuse Block
M0571 Guard & Hardware, Fan 4" (Qty
 M1821 Fuse, Control SC-4 (Qty 3) 3)
(Before...)
 M0572 Cord, Axial Fan 30" Power
 M0158 Fuse Holder (Qty 3) (Before...)
 M0152 Selector Switch, Heat & ConveyĆ
 M3389 Fuse, Ceramic MDA-4 (Qty 3) or
(After...)
 M0153 Selector Switch, Blower
 M3390 Fuse Holder (Qty 3) (After...)
 M0151 Knob, Selector Switch (Heat,
 M1362 Snap Disc, L140/20F, 2 Pole Conveyor or Blower)
SPST
M1694 Cord Set & Plug Assy., 10 Foot
 M0635 Snap Disc, F110/20F, 2 Pole
SPST M0772 Receptacle, Twist Lock
 M2453 Snap Disc, L140/20F, 3 Pole  16998 Relay, Interlock Hood System
SPDT (PH) SPST, 120V (PH)
M0593 Terminal Block, 2 Pole 16241 Relay, Alarm 3PDT, 120V (PH)
 M0791 Indicator Light (PH)

CONVECTION COMPONENTS AIR PLATES

Ref. Part Ref. Part

No. No. Description No. No. Description

 M4224 Motor & Blower Assy., CW M3905 Plate Assy., Air RH (R-L or L-R)
 M4225 Motor & Blower Assy., CCW MT3270 Generic

 M5722 Insulation Kit for Blowers M3906 Plate Assy., Air LH (R-L or L-R)
MT3270 MT3270 Generic

M7992 Insulation Kit for Blowers 21399 Plate Assy., Air RH (R-L or L-R)
MT3255 MT3255 Generic

M5131 Nozzle Assy. w/ Diverter 21400 Plate Assy., Air LH (R-L or L-R)
MT3270/MT3255 MT3255 Generic

21161 Diverter, Return Air RH 24613 Hook, Air Pan

MT3270/MT3255 22117 Plate Assy., Block Off
21162 Diverter, Return Air LH MT3270/MT3255 Generic
MT3270/MT3255

1-6
MT3255 and MT3270
GAS BURNER COMPONENTS

NOTE:  = ASAP Distributor Required Stocking Parts

Ref. Part Ref. Part

No. No. Description No. No. Description
22132 Burner Assy., Complete (Specify 597 Ell, Black 90 Degree
Model & Gas Type) M0590 Nipple, Pipe 1/2 x 2-1/2
 M0767 Blower Motor, Combustion w/ 17874 Ell, Black 1/2 x 3/4
Control Box
 23007 Spring, Solenoid Valve, LP to
 M2383 Blower Motor, Combustion Natural
 M2381 Transformer, 120V to 24V  18612 Spring, Solenoid Valve, Natural
 M2382 Relay, Time Delay to LP
M0454 Orifice, Main Burner, LP MT3270 23114 Conversion Kit, LP to Natural
M0455 Orifice, Main Burner, Natural MT3270
MT3270 23113 Conversion Kit, Natural to LP
M0579 Orifice, Main Burner, LP MT3255 (Before 5/89) MT3270

M0580 Orifice, Main Burner, Natural  21389 Conversion Kit, Natural to LP (AfĆ
MT3255 ter 5/89) MT3270

 M2727 Pilot Burner & Igniter Assy., LP M5259 Conversion Kit, LP to Natural
MT3255
 M2726 Pilot Burner & Igniter Assy., NatĆ
ural M5290 Conversion Kit, Natural to LP
MT3255
M6378 Shield, Pilot Burner
 M5495 Dual Solenoid/Pressure RegulaĆ
 M0415 Flame Sensor tor, Nat. 24V
 M2690 Orifice, Pilot LP  22190 Dual Solenoid/Pressure RegulaĆ
 M0697 Orifice, Pilot Natural tor, LP 24V
M0248 Tube, Pilot Aluminum 1/4"  20287 Valve, Single Solenoid 110/120V
M0959 Fitting, Compression 1/4"  M0282 Valve, Manual Gas
M2799 Union, Compression  M1054 Spark Box, 24V
21225 Fitting, Elbow 21242 Connector Kit, Gas Flex 48"
M0279 Union, 1/2 Inch Black 21826 Connector Kit, Gas Flex 36"
1949 Nipple, Pipe 1/2 x 1-3/16 Close M7249 Flame Tube Assy., MT3270
M0317 Elbow, 1/2 Inch Street 90 Deg. M6435 Flame Tube Assy., MT3255

1-7
 INTRODUCTION
EXTERIOR COMPONENTS

NOTE:  = Doors are not returnable

Ref. Part Ref. Part

No. No. Description No. No. Description
M3979 Decal, Control Lexan MT3270 21293 End Plug, Top
(One Piece) M5610 End Plug, Bottom
M3959 Decal, Control Lexan MT3255  21172 Door, Pull Down Conversion Kit
(One Piece) (Before 7/89) MT3270
M4607 Crumb Pan, Idle (Solid) (Before  M1963 Door, Pull Down (After 7/89)
5/3/95) MT3270
M6164 Crumb Pan, Idle (Solid) (After M2229 Handle, Pull Down 34" MT3270
5/3/95)
 21888 Door, Pull Down MT3255
M2456 Crumb Pan, Idle (w/ Holes)
(Before 5/3/95) M2189 Handle, Door Pull Down 22"
MT3255
M6166 Crumb Pan, Idle (w/ Holes) (AfĆ
ter 5/3/95) 21935 Latch Conversion, Pull Down
Door
M4606 Crumb Pan, Drive (Solid) (BeĆ
fore 5/3/95) M1872 Plate, RH Pivot Slotted
M6163 Crumb Pan, Drive (Solid) (After M1871 Plate, LH Pivot Slotted
5/3/95) 16470 Nameplate, Blodgett 10"
M2458 Crumb Pan, Drive (w/ Holes) 22229 Stacking Assy., Double
(Before 5/3/95)
22067 Triple Base w/ Casters
M6165 Crumb Pan, Drive (w/ Holes)
21390 Legs, 17-1/4" w/ Casters
(After 5/3/95)
(Double) (Set of 4)
NOTE: Note: Crumb pans with holes are used
21391 Legs, 23-1/4" w/ Casters
on middle & topsections only. The solid
(Single) (Set of 4)
crumb pans are used on the bottom secĆ
tion. 14444 Casters, Cradle (Triple)
(Set of 4)
M2875 Stop, Product
M5032 Chimney Kit, Single
M4304 Extension Assy., Product 15"
MT3270/MT3255
M4303 Extension Assy., Product 20"
M7160 Chimney Kit, Double
M4222 Extension Assy., Product 30" MT3270/MT3255
M4609 15" Product Extension & M7200 Chimney Kit, Triple
Crumb Pan, Idle MT3270/MT3255
M4608 15" Product Extension & M2472 Body Back, MT3270 S/S
Crumb Pan, Drive
22109 Body Back, MT3255 S/S
M4611 20" Product Extension &
M5020 Panel Assy., Control Box
Crumb Pan, Idle
M4610 20" Product Extension &
Crumb Pan, Drive

1-8
MT3255 and MT3270
EXCLUSIVE TO EXPORT 50 HZ

NOTE:  = ASAP Distributor Required Stocking Parts

Ref. Part Ref. Part

No. No. Description No. No. Description
M2245 Valve, Solenoid M7334 Pilot Burner & Ignitor Assy.,
M2276 Burner Assy., Complete (SpeciĆ Natural (CE)
fy Gas Type) M3237 Burner Assy. (CE)
M0706 Orifice, Main Burner (Specify M2497 Switch, Push Button (CE)
MTD) M2498 Switch, Contact (CE)
M4597 Motor & Blower Assy., CW  M0595 Switch, Air Pressure SPDT (CE)
M4598 Motor & Blower Assy., CCW M3172 Timer, Fixed, 2 Second (CE)
M3153 Digital Speed Control Board, M3173 Timer, Fixed, 10 Second (CE)
Bodine
 R1530 Contactor, Mercury, 240V Coil
M3154 Time Display, Digital (CE)
M3128 Motor, Straight Shaft, 180V M3166 Fuse, GDA-4A (CE)
 23034 Fan, Axial 110 CFM 4-1/2" M3167 Fuse Holder (CE)
240V
M2549 Strip, Terminal (CE)
 21430 Fan, Axial 34 CFM 3-1/2" 240V
M3168 Spark Box, 240V (Landis &
M5282 Element Assy., 220V MT3255E Gyr) (CE)
M5281 Element Assy., 240V MT3255E R1586 Terminal Block, Power (CE)
M6897 Element, Individual, 220V R0166 Terminal Block, Ground (CE)
MT3255E
R1580 Stop, End (CE)
M6898 Element, Individual, 240V
MT3255E  16037 Indicator Light, 250V, Red,
Round (CE & Australia)
M2247 Contactor, 240V, 50 HZ
90250 Relay, 240V 3PDT (CE)
M2384 Transformer
16775 Relay, SPST, 240V, 30 AMP
M2385 Relay (CE)
M2386 Blower Motor, Combustion M6000 Dual Solenoid/Pressure ReguĆ
M2630 Fuse, Line & Armature, Bodine lator, Nat. (CE)
Board, 5 AMP 250V M6001 Dual Solenoid/Pressure ReguĆ
M3155 Digital Temperature Controller lator, LP (CE)
C M3330 Switch, Air Pressure Differential
M7880 Computer Control Kit, Closed (mbr) (CE)
Loop SB (CE)
M7333 Pilot Burner & Ignitor Assy., LP
(CE)

1-9
 INTRODUCTION

MT3255E GENERAL EXPORT CONTROL BOX

(Control Plate not shown)

1-10
MT3255 and MT3270

MT3255G AND MT3270 DOMESTIC & GENERAL EXPORT CONTROL BOX

(Control Plate and/or Gas Burner Components not Shown)

1-11
 INTRODUCTION

MT3255 AND MT3270 CE CONTROL BOX

(Control Plate and/or Gas Burner Components not Shown)

1-12
MT3255 and MT3270

MT3255 AND MT3270 DOMESTIC GAS BURNER COMĆ

PONENTS
(Control Box not Shown)

1-13
 INTRODUCTION

MT3255 AND MT3270 CE GAS BURNER COMPONENTS

(Control Box not Shown)

1-14
MT3255 and MT3270

MT3255 AND MT3270 DOMESTIC & GENERAL EXPORT SB CONTROL

PLATE ASSY

1-15
 INTRODUCTION

MT3255 AND MT3270 CE SB CONTROL PLATE ASSY

1-16
MT3255 and MT3270

MT3255 AND MT3270 EXTERIOR OVEN VIEW

1-17
 CHAPTER 2

ASSEMBLY
MT3255 and MT3270
OVEN ASSEMBLY PROCEDURES

RETURN AIR DIVERTERS CONVEYOR BELT SUPPORTS

1. Slide the return air diverters into the oven. The 1. Slide the left conveyor belt support (with the
edge of the diverter should be 3" (7.6 cm) from sprocket on the end of the shaft) into the supĆ
the outside edge of the oven cavity. port tracks. The sprocket must be located inĆ
side the control panel after being pushed into
the oven.
2. Fasten the 1/4Ć20 hex head screw from the
control box into the belt support.
3. Older Oven Models - install the washer beĆ
tween the control box and the tracks.
Left Hand
Diverter Later Oven Models - use a formed metal
dimple in place of the washer.
4. Slide the right conveyor belt support into the
support tracks until it touches the left support.
Make sure that the rack sides do not overlap.

WIRE CONVEYOR BELT

NOTE: The conveyor belt has loops on both sides.
The belt must be installed so the loops travĆ
Right Hand el as shown in FIGURE 2.
Diverter
1. Thread the wire belt from the right side of the
oven, lower level first.
2. After pushing the belt through on the lower levĆ
el, leave about 12" (30.5 cm) hanging out on
the left side.
IMPORTANT: 3. Take the remainder of the belt, loop it around
Note Orientation Of Return Air Diverters!
the right shaft, and push it through on the upĆ
per level. The two ends of the belt should be
approximately 6Ć9" (15Ć22 cm) past the left
FIGURE 1
shaft (right shaft if right to left travel is required)
on the upper level of the belt support.

AIR NOZZLES
Side Belt Loops
1. Install the nozzles from the center of the oven
working toward the ends. Make sure the botĆ
tom of the nozzle fits into the slot of the nozzle
support located at the front of the oven.
2. Secure the nozzle holdĆdown strip across the
inside front of the oven using the existing
screws on the wall. Direction of
Travel

FIGURE 2

2-1
 ASSEMBLY
4. Install the inner and outer master links as Unless otherwise specified, the conveyor travel is
shown in FIGURE 3. factory set for leftĆtoĆright operation when facing
the drop down door. If a direction change is reĆ
quired, the polarity of the drive motor must be reĆ
versed. To change the polarity of the drive motor,
disconnect the oven from the power source and inĆ
terchange the black and white motor leads at the
Master
Link D.C. Controller Board located within the control
box. If the polarity of the motor is changed to
rightĆtoĆleft belt travel, the conveyor belt must
be installed from the left side of the oven inĆ
stead of the right side.
Direction of NOTE: Reconfigure the air plates whenever the
Travel
conveyor belt direction of travel is
changed. See FIGURE 4.

FIGURE 3

DIRECTION OF TRAVEL
7 holes
Burner Side

Slots Slots
Closed Closed

Air Hole
BlockĆoff

Front Of Oven

DIRECTION OF TRAVEL
7 holes
Burner Side

Slots Slots
Closed Closed

Air Hole
BlockĆoff

Front Of Oven

FIGURE 4

2-2
MT3255 and MT3270
DRIVE CHAIN END PLUGS
1. Install the drive chain around the drive motor 1. Install the upper and lower end plugs at both
and then around the sprocket on the conveyor ends of the oven.
belt support.
2. Push the conveyor motor back to tighten the CRUMB PANS
drive chain.
1. Install the crumb pans under each end of the
3. Lock the motor into position by tightening the conveyor.
four 1/4Ć20 hex head screws and dimples
NOTE: On stacked ovens, either use perfoĆ
(washers on older models) between the conĆ
rated crumb pans or install the pans on
veyor motor and the control box.
the lower oven only.
NOTE: Twin belt models have a double
sprocket, chain and motor.
WINDOW HANDLE
1. Install the window handle.

2-3
 CHAPTER 3

OPERATION
MT3255 and MT3270
STANDARD CONTROL OPTIONS

U.E. TEMPERATURE CONTROLLER WITH OPEN LOOP DC DRIVE SYSTEM

1 2 3 4 5 6

ON OFF ON OFF

HEAT BLOWER
COOK TIME

ON OFF
TEMPERATURE
7
CONVEYOR

FIGURE 1

CONTROL DESCRIPTION NOTE: If the oven fails to ignite after the thirty
(30) second purge, turn the HEAT
1. COOK TIME DISPLAY - Displays the belt SWITCH (5) to OFF and wait 5 minutes
speed. before turning back to ON.
2. CONVEYOR ADJUSTMENT KNOB - Turn to
adjust the conveyor speed. 5. Turn the CONVEYOR SWITCH (7) to ON. The
conveyor belt starts to travel through the oven.
3. TEMPERATURE CONTROL KNOB - Turn to This circuit is independent and can be turned
set cook temperature. on or off without affecting any other operaĆ
4. HEAT LIGHT - Indicates the control is calling tions. Adjust the conveyor speed as follows:
for heat.
Turn the ADJUSTMENT KNOB (2) clockwise to
5. HEAT SWITCH - Controls power to the burner. increase speed, counterĆclockwise to deĆ
6. BLOWER SWITCH - Controls power to the crease speed. Turn the knobĆlock behind the
blowers. control knob to hold the desired belt speed
7. CONVEYOR SWITCH - Controls power to the 6. Turn the BLOWER (6), CONVEYOR (7) and
conveyor motor. HEAT (8) SWITCHES to OFF. The Cool Down
CONTROL OPERATION circuit is energized. The blower motor(s) conĆ
tinue to run until the oven temperature is beĆ
1. Turn the manual gas valve to the OPEN posiĆ tween 135-170F (57-77C). The digital
tion. This is only necessary on initial startĆup. temperature display remains lit until the cool
down circuit deĆenergizes.
2. Turn the BLOWER SWITCH (6) to ON.
The oven will hold these parameters daily and will
3. Push and turn the TEMPERATURE CONTROL require no further adjustments unless a different
KNOB (3) clockwise to the desired setting. product is placed in the oven.
4. Turn the HEAT SWITCH (5) to ON. The burner NOTE: Each oven contains different components
purge timer will be energized. After approxiĆ and must be adjusted individually.
mately thirty (30) seconds, a spark ignites the
burner. Initial start may require longer due to air
in the gas line.

3-1
 OPERATION
U.E. TEMPERATURE CONTROLLER WITH CLOSED LOOP DC DRIVE SYSTEM

1 2 3 4 5 6

ON OFF ON OFF

HEAT BLOWER
COOK TIME

ON OFF
TEMPERATURE
7
CONVEYOR

FIGURE 2

CONTROL DESCRIPTION burner. Initial start may require longer due to air
in the gas line.
1. COOK TIME DISPLAY - Displays the belt
speed. NOTE: If the oven fails to ignite after the thirty
2. CONVEYOR ADJUSTMENT KEYS - Press to (30) second purge, turn the HEAT
adjust the conveyor speed. SWITCH (5) to OFF and wait 5 minutes
before turning back to ON.
3. TEMPERATURE CONTROL KNOB - Turn to
set cook temperature. 5. Turn the CONVEYOR SWITCH (7) to ON. The
4. HEAT LIGHT - Indicates the control is calling conveyor belt starts to travel through the oven.
for heat. This circuit is independent and can be turned
on or off without affecting any other operaĆ
5. HEAT SWITCH - Controls power to the burner. tions. Adjust the conveyor speed as follows:
6. BLOWER SWITCH - Controls power to the
blowers. Press the UP ARROW (2) to increase the conĆ
veyor speed and the DOWN ARROW (2) to deĆ
7. CONVEYOR SWITCH - Controls power to the crease the conveyor speed.
conveyor motor.
6. Turn the BLOWER (6), CONVEYOR (7) and
CONTROL OPERATION HEAT (8) SWITCHES to OFF. The Cool Down
circuit is energized. The blower motor(s) conĆ
1. Turn the manual gas valve to the OPEN posiĆ tinue to run until the oven temperature is beĆ
tion. This is only necessary on initial startĆup. tween 135-170F (57-77C). The digital
2. Turn the BLOWER SWITCH (6) to ON. temperature display remains lit until the cool
down circuit deĆenergizes.
3. Push and turn the TEMPERATURE CONTROL
KNOB (3) clockwise to the desired setting. The oven will hold these parameters daily and will
require no further adjustments unless a different
4. Turn the HEAT SWITCH (5) to ON. The burner product is placed in the oven.
purge timer will be energized. After approxiĆ
mately thirty (30) seconds, a spark ignites the NOTE: Each oven contains different components
and must be adjusted individually.

3-2
MT3255 and MT3270
ATHENA TEMPERATURE CONTROLLER WITH OPEN LOOP DC DRIVE SYSTEM

1 2 3 4 5 6 7 8 9

ON OFF ON OFF

HEAT BLOWER
COOK TIME ACTUAL SETPOINT HEAT

ON OFF
TEMPERATURE
10
CONVEYOR

FIGURE 3

CONTROL DESCRIPTION NOTE: If the oven fails to ignite after the thirty
(30) second purge, turn the blower
1. COOK TIME DISPLAY - Gives the belt speed. switch OFF and wait 5 minutes before
2. CONVEYOR ADJUSTMENT KNOB - Turn to turning back ON.
adjust the conveyor speed.
5. Press the ACTUAL TEMPERATURE KEY (3). If
3. ACTUAL TEMPERATURE KEY - Press to disĆ the actual temperature matches the setpoint
play the actual oven temperature. the oven is ready to cook.
4. ACTUAL TEMPERATURE LIGHT - When lit inĆ
dicates the control is displaying the actual NOTE: The display will flash until the actual
oven temperature. temperature is within the preset deviĆ
ation alarm band. The default setting is
5. SETPOINT LIGHT - When lit indicates control  20F of the setpoint.
is displaying desired cook temperature.
6. HEAT LIGHT - When lit indicates that the conĆ 6. Turn the CONVEYOR SWITCH (10) to ON. The
trol is calling for heat. conveyor belt starts to move. Turn the CONĆ
VEYOR ADJUSTMENT KNOB (2) clockwise to
7. UP and DOWN ARROW KEYS - Used to inĆ increase speed, counterĆclockwise to deĆ
crease/decrease desired cook temperature. crease speed. Turn the knobĆlock behind the
8. HEAT SWITCH - Controls power to the burner. control knob to hold the desired belt speed
9. BLOWER SWITCH - Controls power to the 7. Turn the BLOWER (6), CONVEYOR (7) and
blowers. HEAT (8) SWITCHES to OFF. The Cool Down
10. CONVEYOR SWITCH - Controls power to the circuit is energized. The blower motor(s) conĆ
conveyor motor. tinue to run until the oven temperature is beĆ
tween 135-170F (57-77C). The digital
CONTROL OPERATION temperature display remains lit until the cool
1. Turn the manual gas valve to the OPEN posiĆ down circuit deĆenergizes.
tion. This is only necessary on initial startĆup. The oven will hold these parameters daily and will
2. Turn the BLOWER SWITCH (9) to ON. require no further adjustments unless a different
product is placed in the oven.
3. Press the UP or DOWN ARROW keys (7) to enĆ
ter the desired cook temperature. NOTE: Each oven contains different components
and must be adjusted individually.
4. Turn the HEAT SWITCH (8) to ON.

3-3
 OPERATION
ATHENA TEMPERATURE CONTROLLER WITH CLOSED LOOP DC DRIVE SYSTEM

1 2 3 4 5 6 7 8 9

ON OFF ON OFF

HEAT BLOWER
COOK TIME
ACTUAL SETPOINT HEAT

ON OFF
TEMPERATURE
10
CONVEYOR

FIGURE 4

CONTROL DESCRIPTION 4. Turn the HEAT SWITCH (8) to ON.

1. COOK TIME DISPLAY - Gives the belt speed. NOTE: If the oven fails to ignite after the thirty
2. ACTUAL TEMPERATURE KEY - Press to disĆ (30) second purge, turn the blower
play the actual oven temperature. switch OFF and wait 5 minutes before
turning back ON.
3. CONVEYOR ADJUSTMENT KEYS - Press to
adjust the conveyor speed. 5. Press the ACTUAL TEMPERATURE KEY (3). If
4. ACTUAL TEMPERATURE LIGHT - When lit inĆ the actual temperature matches the setpoint
dicates the control is displaying the actual the oven is ready to cook.
oven temperature. NOTE: The display will flash until the actual
5. SETPOINT LIGHT - When lit indicates control temperature is within the preset deviĆ
is displaying desired cook temperature. ation alarm band. The default setting is
6. HEAT LIGHT - When lit indicates that the conĆ  20F of the setpoint.
trol is calling for heat. 6. Press the UP ARROW (2) to increase the conĆ
7. UP and DOWN ARROW KEYS - Used to inĆ veyor speed and the DOWN ARROW (2) deĆ
crease/decrease desired cook temperature. creases the conveyor speed.
8. HEAT SWITCH - Controls power to the burner. 7. Turn the BLOWER (6), CONVEYOR (7) and
9. BLOWER SWITCH - Controls power to the HEAT (8) SWITCHES to OFF. The Cool Down
blowers. circuit is energized. The blower motor(s) conĆ
10. CONVEYOR SWITCH - Controls power to the tinue to run until the oven temperature is beĆ
conveyor motor. tween 135-170F (57-77C). The digital
temperature display remains lit until the cool
11. CONVEYOR ADJUSTMENT KNOB - Turn to down circuit deĆenergizes.
adjust the conveyor speed.
The oven will hold these parameters daily and will
CONTROL OPERATION require no further adjustments unless a different
product is placed in the oven.
1. Turn the manual gas valve to the OPEN posiĆ
tion. This is only necessary on initial startĆup. NOTE: Each oven contains different components
and must be adjusted individually.
2. Turn the BLOWER SWITCH (9) to ON.
3. Press the UP or DOWN ARROW keys (7) to enĆ
ter the desired cook temperature.

3-4
MT3255 and MT3270
COMPUTER CONTROLLER

2
9
3

8 7 6 5 4

FIGURE 5

CONTROL DESCRIPTION CONTROL OPERATION

1. DIGITAL DISPLAY - Displays the time, temĆ To turn the oven on:
perature and controller related information. 1. Press and hold the ON/OFF key (2). The disĆ
2. OVEN ON/OFF - Controls power to the oven. play reads OFF when the oven is idle.
3. NUMERIC KEYS - Used to enter numerical 2. The display flashes WAIT  LOW  SET  TIME.
data in the programming mode. 3. The FAN and HEAT status lamps (9) light. The
fans begin to run. The heat rises to the proĆ
4. CLEAR KEY - Used to clear the display if an grammed temperature. The conveyor belt
error is made in the programming mode. travels at the programmed speed.
5. SET TEMP KEY - Used to view or program the To view the cook time setting:
temperature setpoint.
1. Press the TIME key (7). The LED on the key
6. ACT TEMP KEY - Used to view the current lights and the display flashes SET  TIME.
oven temperature.
To display the actual oven temperature:
7. TIME KEY - Used to view or program the cook 1. Press the ACT TEMP key (6). The LED on the
time. key lights and the display reads ACTUAL  F.
8. PROG/ENTER KEY - Used to enter and exit To view the temperature set point:
the programming mode. Also used to lock in
programmed settings. 1. Press the SET TEMP key (5). The LED on the
key lights and the display flashes SET  TEMP
9. STATUS LAMPS - When lit indicate that the  F.
fan or burners are operating.
To turn the oven off:
1. Press the ON/OFF key (2). The blower moĆ
This oven, supplied with remote control, is tor(s) continue to run regardless of the controlĆ
equipped with an emergency shut down ler status until the temperature drops below
switch. Should you need to stop the belt, 180F (82C).
fans, or heat press the emergency switch.
Do not use the emergency switch as a
GENERAL on/off switch!

3-5
 OPERATION
PROGRAMMING PROCEDURES DISPLAY INFORMATION

Programming the Cook Time:  WAIT  LOW - indicates that the present oven
temperature is lower than the set point temperĆ
1. Press the PROGRAM/ENTER key (8).
ature. When the oven reaches the set point
2. Press the TIME key (7). The display reads temperature the display changes to READY.
PROGĆ?  SET  TIMEĆ?  _ _ _ _.
 READY - indicates that the oven is ready to acĆ
3. Use the NUMERIC keys (3) to enter the desired cept product.
cook time. The display will read the numbers
 SET  TEMP  mmss - indicates the current
as they are entered. If an error is made, press
cook time setting.
the CLEAR key (4) and reĆenter the number.
 HIGH  TIME - indicates that the temperature
4. Press the PROGRAM/ENTER key (8) a second
is well above the set point. This usually occurs
time to lockĆin the new time. The new cook time
when moving from a higher tā o a lower temperaĆ
will be stored in the computer's memory.
ture. Wait until the display reads ready before
Programming the Temperature: loading product.
1. Press the PROGRAM/ENTER key (8).  HIGH  TEMP  LIMIT - indicates that the oven
temperature exceeds the high limit from the
2. Press the SET TEMP key (5). The display reads
2nd level program. The Over Temperature
PROGĆ?  SET  TEMPĆ?  _ _ _ _F.
Alarm buzzer will sound. Shut the oven off and
3. Use the NUMERIC keys (3) to enter the desired wait for the unit to cool down.
temperature set point. The control displays the
 HIGH  TEMP  PANEL - indicates that the conĆ
numbers as they are entered. If an error is
trol area reaches an excessive temperature.
made, press the CLEAR key (4) and reĆenter
Shut the oven off and wait for the unit to cool
the number.
down. Error code generally means loose
4. Press the PROGRAM/ENTER key (8) a second ground wire.
time to lockĆin the new temperature. The new
 PROBE  OPEN  PROBE  SHORT - indicates
temperature setpoint will be stored in the comĆ
that the temperature sensor has failed. The
puter's memory.
Alarm buzzer sounds. Shut the oven off and
Operation at the Programmed Settings: contact a service representative.
1. Press and hold the ON/OFF key (2).
2. The FAN and HEAT status lamps (9) light. The
fans begin to run. The heat rises to the temperĆ
ature setting stored in the computer's memory.
The conveyor belt begins to travel at the timed
speed stored in memory.
3. The display will flash WAIT  LOW  SET  TIME
until the programmed bake temperature is
reached. The HEAT lamp (9) will remain lit until
the oven reaches the temperature set point.
4. The display reads READY and the HEAT lamp
(9) goes out.
5. The oven is now ready to accept product.
6. Press and hold the ON/OFF key (2) to turn the
oven off. The fans continue to run while the
oven cools to a safe temperature.

3-6
MT3255 and MT3270
SEQUENCE OF OPERATION
NOTE: The following instructions represent the most common configurations. For questions regarding othĆ
er options call the Blodgett Service Department at (800)331Ć5842.
MTĆ70ĆPH DOMESTIC - M2468 REV E
NOTE: The following is also applicable to the OPERATION
MT3255 with 3 blower motors.
1. Turn the blower switch (1) to ON. The N.O. conĆ
COMPONENT REFERENCE tacts close, the N.C. contacts open. 115 VAC
runs to L1 of the temperature controller (2),
NOTE: Refer to FIGURE 6 page 3-21 for compoĆ both coils of the motor contactors (4) and terĆ
nent locations. minal #7 of the hi/lo limit board (7). Terminal
1. BLOWER SWITCH (M0153) #7 is an output. It remains powered after the
oven is shut down to keep the convection fans
2. TEMPERATURE CONTROLLER (M3149)
(5) operating until the unit reaches 135-170F
3. SPST RELAY (16988) (57-77C) as sensed by the thermocouples
4. MOTOR CONTACTORS A & B (M0708) (6).
5. CONVECTION FANS (Clockwise - M4224, NOTE: Two thermocouples are located beĆ
CounterĆclockwise - M4225) tween the middle convection fans in
6. THERMOCOUPLES (Dual lead - M3151, the rear of the oven. One thermocouple
Single - M3152) provides DC millivolts to the Hi/Lo limit
7. HI/LO LIMIT BOARD (M3150) board. The other provides DC milivolts
to the temperature controller. Check
8. HEAT SWITCH (M0152)
thermocouples with a millivolt meter.
9. SPDT THERMAL SWITCH (M2453)
2. Turn the heat switch (8) to ON. Power goes to
10. SINGLE SOLENOID GAS VALVE (20287)
the common terminal of the temperature conĆ
11. PRESSURE SWITCH (M0595) troller (2) and terminal #5 of the Hi/Lo limit
12. 220/24 VAC TRANSFORMER (M2381) board (7). A switch is made between terminals
13. PURGE RELAY (M2385) #5 and #6 of the Hi/Lo limit board. This switch
opens if the oven cavity temperature exceeds
14. COMBUSTION MOTOR (M0767)
600F (316C). Terminal #6 of the Hi/Lo board
15. CENTRIFUGAL SWITCH is an output and sends power to a pressure
16. IGNITION CONTROL (M1054) switch (11). The switch reacts from a vacuum
17. PILOT VALVE (LP - 22190, Natural - M5495) created by the convection fans. If the switch is
closed, power runs to the primary side of a
18. MAIN VALVE (LP - 22190, Natural - M5495)
115/24 VAC transformer (12) and a contact on
19. SPDT THERMAL SWITCH (M2453) the purge relay (13).
20. COOLING FANS (4Ć1/2" - M2469,
NOTE: These components are located in a
3Ć1/5" - 21134)
box mounted on top of the combustion
21. MOMENTARY SWITCH (M2497) motor.
22. 120 VOLT RELAY (16241)
When 24 VAC is applied to this relay, the conĆ
23. BUZZER tacts close sending 115 VAC to start the comĆ
24. CONVEYOR SWITCH (M0152) bustion motor (14). When the combustion moĆ
25. 10kW POTENTIOMETER (M3145) tor reaches full speed, a centrifugal switch (15)
closes sending 24 VAC to the ignition module
26. #10 PICKUP (M3147)
(16). After the module's self diagnostics are
27. TIME DISPLAY (M3146) complete, the pilot valve (17) opens. When a
28. D.C. MOTOR (M2378) proof of flame is established, the main burner
29. D.C. SPEED CONTROL BOARD (M2379) valve (18) opens.
30. INDICATOR LIGHT (M0791) 3. Output from the temperature controller (2)
goes from N.O. terminal to the common termiĆ

3-7
 OPERATION
nal of a SPDT thermal switch (9). The switch 6. The conveyor is driven by an open loop D.C.
toggles if the temperature passing its face exĆ control system consisting of a conveyor switch
ceeds the rating on the back of the switch. (23), time display (26), 10kW potentiometer
(24), D.C. speed control board (28), 130 VDC
NOTE: The switch is located in the front conĆ
motor (27) and #10 Hall effect pickup (25). ReĆ
trol compartment. It protects the other
fer to page 5-1 for pickup troubleshooting. AfĆ
components from hi ambient heat.
ter the conveyor switch is turned on, the time
If this switch is cold, it should be made beĆ display illuminates. The D.C. control board
tween common and N.C. terminals sending powers up. The output voltage measured on
power to the single solenoid gas valve (10). terminals A1 and A2 of the board to the motor
varies from 20 to130 VDC based on the posiĆ
4. When power is applied to the coils of both moĆ
tion of the potentiometer. The speed of the moĆ
tor contactors (4) the contacts close sending
tor should also vary. The time display varies deĆ
power to the four convection fans (5) located
pending on the speed of the Hall effect pickup.
in the back of the oven. Power is also applied
The pickup sends an R.P.M value to the disĆ
to the coil of the SPST relay (3).
play. The display converts this value to minĆ
NOTE: The SPST relay acts as a hood interĆ utes:seconds.
lock and is sometimes used as a
NOTE: This type of system does not sense the
means of starting the hood.
weight of the product and will slow
5. The oven has six cooling fans (19). Two on the down slightly if the belt is fully loaded.
front control panel keep the panel below 140F
7. If the thermal switch (9) in the control panel
(60C). The fan's airflow is from left to right for
toggles due to high heat, the single solenoid
flow through ventilation. The other four, in the
valve (10) closes. Power runs through a moĆ
rear of the oven, keep the convection fans from
mentary switch (20) to the coil of a 115 volt
overheating. The cooling fans start when the
relay (21). When this relay closes, a buzzer (22)
motor contactor powers up and closes beĆ
sounds and an indicator lamp (29) lights, indiĆ
tween terminals #13 and #14. Power goes to
cating a control compartment high temperaĆ
the N.C. terminal of a SPDT thermal switch
ture. Pressing the momentary switch disenĆ
(18). The switch toggles if the temperature
gages the relay, silencing the buzzer. The
passing its face exceeds the rating on the back
indicator lamp remains lit until the temperature
of the switch and may start the fans even if the
drops 20F across the face of the thermal
oven is off. If this switch is cold, it should be
switch, allowing the burner to refire.
made between common and N.C. terminals
sending power to the cooling fans.
NOTE: The switch is located on the ceiling of
the convection fan compartment.

3-8
MT3255 and MT3270
MTĆ70ĆPH GENERAL EXPORT - M2501 REV D
NOTE: The following is also applicable to the OPERATION
MT3255 with 3 blower motors.
1. Turn the blower switch (1) to ON. The N.O. conĆ
COMPONENT REFERENCE tacts close, the N.C. contacts open. 220 or 240
VAC runs to terminal #3 of the temperature
NOTE: Refer to FIGURE 7 page 3-22 for compoĆ controller (2), both coils of the motor contacĆ
nent locations. tors (4) and terminal #7 of the hi/lo limit board
1. BLOWER SWITCH (M0153) (7). Terminal #7 is an output. It remains powĆ
ered after the oven is shut down to keep the
2. TEMPERATURE CONTROLLER (M3155)
convection fans (5) operating until the unit
3. SPST RELAY (16988) reaches 135-170F (57-77C) as sensed by
4. MOTOR CONTACTORS A & B (M0708) the thermocouples (6).
5. CONVECTION FANS (Clockwise - M4597, NOTE: Two thermocouples are located beĆ
CounterĆclockwise - M4598) tween the middle convection fans in
6. THERMOCOUPLES (Dual lead - M3151, the rear of the oven. One thermocouple
Single - M3152) provides DC millivolts to the Hi/Lo limit
7. HI/LO LIMIT BOARD (M3150) board. The other provides DC milivolts
to the temperature controller. Check
8. HEAT SWITCH (M0152)
thermocouples with a millivolt meter.
9. SPDT THERMAL SWITCH (M2453)
2. Turn the heat switch (8) to ON. Power goes to
10. SINGLE SOLENOID GAS VALVE (M2245)
terminal #6 of the temperature controller (2)
11. PRESSURE SWITCH (M0595) and terminal #5 of the Hi/Lo limit board (7). A
12. 220/24 VAC TRANSFORMER (M2384) switch is made between terminals #5 and #6
13. PURGE RELAY (M2385) of the Hi/Lo limit board. This switch opens if the
oven cavity temperature exceeds 600F
14. COMBUSTION MOTOR (M2276)
(316C). Terminal #6 of the Hi/Lo board is an
15. IGNITION CONTROL (M1054) output and sends power to a pressure switch
16. PILOT VALVE (LP - 22190, Natural - M5495) (11). The switch reacts from a vacuum created
17. MAIN VALVE (LP - 22190, Natural - M5495) by the convection fans. If the switch is closed,
power runs to the primary side of a 220/24 VAC
18. SPDT THERMAL SWITCH (M2453)
transformer (12) and a contact on the purge
19. COOLING FANS (4Ć1/2" - 23034, relay (13).
3Ć1/5" - 21430)
NOTE: These components are located in a
20. MOMENTARY SWITCH (M2497)
box mounted on top of the combustion
21. 240 VOLT RELAY (90250) motor.
22. BUZZER
When 24 VAC is applied to this relay, the conĆ
23. CONVEYOR SWITCH (M0152) tacts close sending 220 VAC to start the comĆ
24. 10kW POTENTIOMETER (M3145) bustion motor (14). The relay also sends powĆ
25. #10 PICKUP (M3147) er to terminal #2 of the ignition control system
(15). After the module's self diagnostics are
26. TIME DISPLAY (M3154)
complete, the pilot valve (16) opens. When a
27. D.C. MOTOR (M3128) proof of flame is established, the main burner
28. D.C. SPEED CONTROL BOARD (M3153) valve (17) opens.
29. INDICATOR LIGHT (16037) 3. Output from the temperature controller (2)
goes from terminal #4 to the common terminal
of a SPDT thermal switch (9). The switch
toggles if the temperature passing its face exĆ
ceeds the rating on the back of the switch.

3-9
 OPERATION
NOTE: The switch is located in the front conĆ 6. The conveyor is driven by an open loop D.C.
trol compartment. It protects the other control system consisting of a conveyor switch
components from hi ambient heat. (23), time display (26), potentiometer (24),
D.C. speed control board (28), 180 VDC motor
If this switch is cold, it should be made beĆ
(27) and #10 Hall effect pickup (25). Refer to
tween common and N.C. terminals sending
page 5-1 for pickup troubleshooting. After the
power to the single solenoid gas valve (10).
conveyor switch is turned on, the time display
4. When power is applied to the coils of both moĆ illuminates. The D.C. control board powers up.
tor contactors (4) the contacts close sending The output voltage measured on the A1 and A2
power to the four convection fans (5) located of the board to the motor varies from 20 to180
in the back of the oven. Power is also applied VDC based on the position of the potentiomeĆ
to the coil of the SPST relay (3). ter. The speed of the motor should also vary.
The time display varies depending on the
NOTE: The SPST relay acts as a hood interĆ
speed of the Hall effect pickup. The pickup
lock and is sometimes used as a
sends an R.P.M value to the display. The disĆ
means of starting the hood.
play converts this value to minutes:seconds.
5. The oven has six cooling fans (19). Two on the
NOTE: This type of system does not sense the
front control panel keep the panel below 140F
weight of the product and will slow
(60C). The fan's airflow is from left to right for
down slightly if the belt is fully loaded.
flow through ventilation. The other four, in the
rear of the oven, keep the convection fans from 7. If the thermal switch (9) in the control panel
overheating. The cooling fans start when the toggles due to high heat, the single solenoid
motor contactor powers up and closes beĆ valve (10) closes. Power runs through a moĆ
tween terminals #5 and #6. Power goes to the mentary switch (20) to the coil of a 240 volt
N.C. terminal of a SPDT thermal switch (18). relay (21). When this relay closes, a buzzer (22)
The switch toggles if the temperature passing sounds and an indicator lamp (29) lights, indiĆ
its face exceeds the rating on the back of the cating a control compartment high temperaĆ
switch and may start the fans even if the oven ture. Pressing the momentary switch disenĆ
is off. If this switch is cold, it should be made gages the relay, silencing the buzzer. The
between common and N.C. terminals sending indicator lamp remains lit until the temperature
power to the cooling fans. drops 20F across the face of the thermal
switch, allowing the burner to refire.
NOTE: The switch is located on the ceiling of
the convection fan compartment.

3-10
MT3255 and MT3270
MT3270 WITH STANDARD CONTROLS - 21575 REV E
NOTE: The following is also applicable to the OPERATION
MT3255 with 3 blower motors.
1. Turn the blower switch (1) to ON. The N.O. conĆ
COMPONENT REFERENCE tacts close, the N.C. contacts open. 115 VAC
runs to terminal #1 of the temperature controlĆ
NOTE: Refer to FIGURE 8 page 3-23 for compoĆ ler (2), both coils of the motor contactors (3)
nent locations. and terminal #7 of the hi/lo limit board (5). TerĆ
1. BLOWER SWITCH (M0153) minal #7 is an output. It remains powered after
the oven is shut down to keep the convection
2. TEMPERATURE CONTROLLER (M3149)
fans (6) operating until the unit reaches
3. MOTOR CONTACTOR A & B (M0708) 135-170F (57-77C) as sensed by the therĆ
4. THERMOCOUPLES (Dual lead - M3151, mocouples (4).
Single - M3152)
NOTE: Two thermocouples are located beĆ
5. HI/LO LIMIT BOARD (M3150) tween the middle convection fans in
6. CONVECTION FANS (Clockwise - M4224, the rear of the oven. One thermocouple
CounterĆclockwise - M4225) provides DC millivolts to the Hi/Lo limit
7. HEAT SWITCH (M0152) board. The other provides DC milivolts
to the temperature controller. Check
8. COMBUSTION MOTOR (22132)
thermocouples with a millivolt meter.
9. PRESSURE SWITCH (M0595)
2. Turn the heat switch (7) to ON. Power goes to
10. 110/24 VAC TRANSFORMER (M2381)
terminal #6 of the temperature controller (2)
11. PURGE RELAY (M2382) and terminal #5 of the Hi/Lo limit board (5). A
12. CENTRIFUGAL SWITCH circuit is made between terminals #5 and #6
13. IGNITION MODULE (M1054) of the Hi/Lo limit board. This switch opens if the
oven cavity temperature exceeds 600F
14. PILOT VALVE (LP - 22190, Natural - M5495)
(316C) as sensed by the thermocouples. TerĆ
15. MAIN VALVE (LP - 22190, Natural - M5495) minal #6 of the Hi/Lo board is an output and
16. SPST THERMAL SWITCH (M1362) sends power to a pressure switch (9). The
17. SINGLE SOLENOID GAS VALVE (20287) switch reacts from a vacuum created by the
convection fans. If the switch is closed, power
18. COOLING FANS (4Ć1/2" - M2469,
runs to the primary side of a 115/24 VAC transĆ
3Ć1/5" - 21134)
former (10) and a contact on the purge relay
19. SPST THERMAL SWITCH (M0635) (11).
20. CONVEYOR SWITCH (M0152)
NOTE: These components are located in a
21. TIME DISPLAY (M3146) box mounted on top of the combustion
22. 10KW POTENTIOMETER (M3145) motor.
23. D.C. SPEED CONTROL BOARD (M2379) When 24 VAC is applied to this relay, the conĆ
24. 130 VDC MOTOR (M2378) tacts close sending 115 VAC to start the comĆ
25. #10 PICK UP (M3147) bustion motor (8). When the combustion moĆ
tor reaches full speed, a centrifugal switch (12)
closes sending 24 VAC to the ignition module
(13). After the module's self diagnostics are
complete, the pilot valve (14) opens. When a
proof of flame is established, the main burner
valve (15) opens.
3. Output from the temperature controller (2)
goes from terminal #4 to a terminal of a SPDT
thermal switch (16). The switch toggles if the
temperature passing its face exceeds the ratĆ
ing on the back of the switch.

3-11
 OPERATION
NOTE: The switch is located in the front conĆ 6. The conveyor is driven by an open loop D.C.
trol compartment. It protects the other control system consisting of a conveyor switch
components from hi ambient heat. (20), time display (21), 10kW potentiometer
(22), D.C. speed control board (23), 130 VDC
If this switch is cold, it should be closed sendĆ
motor (24) and #10 Hall effect pickup (25). ReĆ
ing power to the single solenoid gas valve (17).
fer to page 5-1 for pickup troubleshooting. AfĆ
4. When power is applied to the coils of both moĆ ter the conveyor switch is turned on, the time
tor contactors (3) the contacts close sending display illuminates. The D.C. control board
power to the four convection fans (6) located powers up. The output voltage measured at A1
in the back of the oven. and A2 of the board to the motor varies from 20
to130 VDC based on the position of the potenĆ
5. The oven has six cooling fans (18). Two on the
tiometer. The speed of the motor should also
front control panel keep the panel below 140F
vary. The time display varies depending on the
(60C). The fan's airflow is from left to right for
speed of the Hall effect pickup. The pickup
flow through ventilation. The other four, in the
sends an R.P.M value to the display. The disĆ
rear of the oven, keep the convection fans from
play converts this value to minutes:seconds.
overheating. The cooling fans start when the
SPST thermal switch (19) closes. The switch NOTE: This type of system does not sense the
toggles if the temperature passing its face exĆ weight of the product and will slow
ceeds the rating on the back of the switch. down slightly if the belt is fully loaded.
NOTE: The switch is located on the ceiling of
the convection fan compartment.

3-12
MT3255 and MT3270
MT3270 TWIN BELT WITH REMOTE CONTROLS - M4410 REV A
COMPONENT REFERENCE OPERATION

NOTE: Refer to FIGURE 9 page 3-24 for compoĆ 1. Apply power to the oven. Program the time and
nent locations. temperature into the computer (1). The burner
1. COMPUTER (FW525) valve relay (4), blower relay (2) and main conĆ
trol relay (3) energize powering up the oven.
2. BLOWER RELAY (22672)
3. MAIN CONTROL RELAY (22672) 2. The main control relay (3) sends power to the
front and rear speed control boards (5) and the
4. BURNER VALVE RELAY (22672) SPST thermal switch (6). The switch toggles if
5. SPEED CONTROL BOARDS A & B (M2379) the temperature passing its face exceeds the
6. SPST THERMAL SWITCH (M1362) rating on the back of the switch. If the thermal
7. MANUAL RESETABLE HI LIMIT (M3295) switch is closed, power is supplied to the
manual reset high limit switch (7). The high limĆ
8. PRESSURE SWITCH (M0595) it switch is a bulb and capillary style switch. It
9. 115/24 VAC TRANSFORMER (M2381) reacts when the oven cavity temperature exĆ
10. PURGE RELAY (M2382) ceeds the high limit programmed into the
11. COMBUSTION MOTOR (22132) cooking computer.
12. CENTRIFUGAL SWITCH If the high limit switch is closed power flows to
13. IGNITION CONTROL SYSTEM (M1054) the convection fan pressure switch (8). The
switch reacts from a vacuum created by the
14. PILOT VALVE (LP - 22190, Natural - M5495) convection fans.
15. MAIN VALVE (LP - 22190, Natural - M5495)
If the pressure switch is closed, power runs to
16. MOTOR CONTACTOR (M0708) the primary side of a 115/24 VAC transformer
17. CONVECTION FANS (Clockwise - M4224, (9) and a contact on the purge relay (10).
CounterĆclockwise - M4225) These components are located in a box
18. COOLING FANS (4Ć1/2" - M2469, mounted on top of the combustion motor.
3Ć1/5" - 21134) When 24 VAC are applied to the purge relay,
19. SPDT THERMAL SWITCH (M2453) the contacts close sending 115 VAC to start
20. D.C. MOTOR (M2378) the combustion motor (11). When the combusĆ
21. RTD PROBE (M7427) tion motor reaches full speed, a centrifugal
switch (12) closes sending 24 VAC to the igniĆ
22. EMERGENCY SHUTDOWN SWITCH (M0152) tion module (13). After the module's self diagĆ
nostics are complete, the pilot valve (14)
opens. When a proof of flame is established,
the ignition control module (13) sends 24 VAC
to terminal #6 of the burner valve relay (4). If
this relay is closed on a call for heat, as sensed
by an RTD probe, a circuit is completed beĆ
tween terminal #6 and #5 sending 24 VAC to
the main valve (15).
NOTE: The RTD probe is located between the
two middle convection fans in the rear
of the oven. Check the probe with an
ohm meter.
3. The blower relay (2) sends 115 volts to the coil
of the motor contactor (16) starting the four
convection fans (18) in the rear of the oven.
This contactor also supplies power to the N.C.
terminal of a SPDT thermal switch (19). The
switch toggles if the temperature passing its

3-13
 OPERATION
face exceeds the rating on the back of the board or the time programmed into the comĆ
switch and may start the fans even if the oven puter.
is off. If this switch is cold, it should be made
NOTE: The DAC receives 20 VDC from the
between common and N.C. terminals sending
speed control boards. The DAC reĆ
power to the cooling fans (18).
turns a portion of the voltage (between
NOTE: The SPDT thermal switch is located in .47 and 4.7 VDC). The amount of voltĆ
the ceiling of the convection fan age is dependent on the time proĆ
compartment. grammed into the computer.
4. The conveyors are driven by an open loop DC NOTE: This type of system does not sense the
control system consisting of two DC speed weight of the product and will slow
control boards (5), two 130 VDC motors (20) down slightly if the belt is fully loaded.
and the DAC located in the cooking computer
NOTE: This oven, supplied with remote conĆ
(1). If a time is programmed into the cooking
trol, is equipped with an emergency
computer, a voltage ranging between .47 and
shut down switch. Should you need to
4.7 is applied to the DC speed control boards.
stop the belt, fans, or heat press the
The output voltage measured at A1 and A2 of
emergency switch. Do not use the
the boards to the motors varies from 20 to130
emergency switch as a GENERAL
VDC based on the DAC voltage applied to the
on/off switch!

3-14
MT3255 and MT3270
MT3270 WITH CLOSED LOOP - M4206 REV B
NOTE: The following is also applicable to the OPERATION
MT3255 with 3 blower motors.
1. Turn the blower switch (1) to ON. The N.O. conĆ
COMPONENT REFERENCE tacts close, the N.C. contacts open. 115 VAC
runs to terminal #1 of the temperature controlĆ
NOTE: Refer to FIGURE 10 page 3-25 for compoĆ ler (2), both coils of the motor contactors (3)
nent locations. and terminal #7 of the hi/lo limit board (4). TerĆ
1. BLOWER SWITCH (M0153) minal #7 is an output. It remains powered after
the oven is shut down to keep the convection
2. TEMPERATURE CONTROL (M3149)
fans (5) operating until the unit reaches
3. MOTOR CONTACTORS A & B (M0708) 135-170F (57-77C) as sensed by the therĆ
4. HI/LO LIMIT BOARD (M3150) mocouples (6).
5. CONVECTION FANS (Clockwise - M4224, NOTE: Two thermocouples are located beĆ
CounterĆclockwise - M4225) tween the middle convection fans in
6. THERMOCOUPLES (Dual lead - M3151, the rear of the oven. One thermocouple
Single - M3152) provides DC millivolts to the Hi/Lo limit
7. HEAT SWITCH (M0152) board. The other provides DC milivolts
to the temperature controller. Check
8. COMBUSTION MOTOR (22132)
thermocouples with a millivolt meter.
9. PRESSURE SWITCH (M0595)
2. Turn the heat switch (7) to ON. Power goes to
10. 115/24 TRANSFORMER (M2381)
terminal #6 of the temperature controller (2)
11. PURGE RELAY (M2382) and terminal #5 of the Hi/Lo limit board (4). A
12. CENTRIFUGAL SWITCH circuit is made between terminals #5 and #6
13. IGNITION CONTROL MODULE (M1054) of the Hi/Lo limit board. This switch opens if the
oven cavity temperature exceeds 600F
14. PILOT VALVE (LP - 22190, Natural - M5495)
(316C) as sensed by the thermocouples. TerĆ
15. MAIN VALVE (LP - 22190, Natural - M5495) minal #6 of the Hi/Lo board is an output and
16. SPST THERMAL SWITCH (M1362) sends power to a pressure switch (9). The
17. SINGLE SOLENOID GAS VALVE (20287) switch reacts from a vacuum created by the
convection fans. If the switch is closed, power
18. COOLING FANS (4Ć1/2" - M2469,
runs to the primary side of a 115/24 VAC transĆ
3Ć1/5" - 21134)
former (10) and a contact on the purge relay
19. SPDT THERMAL SWITCH (M2453) (11).
20. CONVEYOR SWITCH (M0152)
NOTE: These components are located in a
21. D.C. MOTOR (M2378) box mounted on top of the combustion
22. TIME DISPLAY/MOTOR DRIVE (M3393) motor.
23. #2 HALL EFFECT PICKUP (M0984) When 24 VAC is applied to this relay, the conĆ
tacts close sending 115 VAC to start the comĆ
bustion motor (8). When the combustion moĆ
tor reaches full speed, a centrifugal switch (12)
closes sending 24 VAC to the ignition module
(13). After the module's self diagnostics are
complete, the pilot valve (14) opens. When a
proof of flame is established, the main burner
valve (15) opens.
3. Output from the temperature controller (2)
goes from terminal #4 to a terminal of a SPST
thermal switch (16). The switch toggles if the
temperature passing its face exceeds the ratĆ
ing on the back of the switch.

3-15
 OPERATION
NOTE: The switch is located in the front conĆ 6. The conveyor belt is driven by a closed loop
trol compartment. It protects the other D.C. drive system consisting of a conveyor
components from hi ambient heat. switch (20), 130 VDC motor (21), time display
and motor drive (22) and a #2 Hall effect pickĆ
If this switch is cold, it should be closed sendĆ
up (23). Refer to page 5-1 for pickup troubleĆ
ing power to the single solenoid gas valve (17).
shooting. The motor speed varies based on
4. When power is applied to the coils of both moĆ the time programmed into the digital time disĆ
tor contactors (3) the contacts close sending play. To slow the belt down, press the down arĆ
power to the four convection fans (5) located row key. To increase belt speed, press the up
in the back of the oven. arrow key.
5. The oven has six cooling fans (18). Two on the NOTE: When this component is replaced it
front control panel keep the panel below 140F must be reprogrammed for the apĆ
(60C). The fan's airflow is from left to right for propriate tunnel length. Reference
flow through ventilation. The other four, in the Calibration section page 4-4.
rear of the oven, keep the convection fans from
NOTE: This system senses the weight of the
overheating. The cooling fans start when the
product and compensates by increasĆ
motor contactor powers up and closes beĆ
ing the voltage output.
tween terminals #13 and #14. Power goes to
the N.C. terminal of a SPDT thermal switch
(19). The switch toggles if the temperature
passing its face exceeds the rating on the back
of the switch and may start the fans even if the
oven is off. If this switch is cold, it should be
made between common and N.C. terminals
sending power to the cooling fans.
NOTE: The switch is located on the ceiling of
the convection fan compartment.

3-16
MT3255 and MT3270
MT3255E - M4289 REV B
COMPONENT REFERENCE OPERATION

NOTE: Refer to FIGURE 11 page 3-26 for compoĆ 1. Turn the blower switch (1) to ON. The N.O. conĆ
nent locations. tacts close, the N.C. contacts open. 115 VAC
1. BLOWER SWITCH (M0153) runs to L1 of the temperature controller (2),
both coils of the motor contactors (3) and terĆ
2. TEMPERATURE CONTROLLER (M3155) minal #7 of the hi/lo limit board (4). Terminal
3. MOTOR CONTACTORS (M0708) #7 is an output. It remains powered after the
4. HI/LO LIMIT BOARD (M3150) oven is shut down to keep the convection fans
5. CONVECTION FANS (Clockwise - M4597, (5) operating until the unit reaches 135-170F
CounterĆclockwise - M4598) (57-77C) as sensed by the thermocouples
(6).
6. THERMOCOUPLES (Dual lead - M3151,
Single - M3152) NOTE: Two thermocouples are located beĆ
7. HEAT SWITCH (M0152) tween two of the convection fans in the
rear of the oven. One thermocouple
8. SPST THERMAL SWITCH (M1362) provides DC millivolts to the Hi/Lo limit
9. ELEMENT CONTACTORS (M2247) board. The other provides DC milivolts
10. HEATING ELEMENTS (220 - M5282, to the temperature controller. Check
240 - M5281) thermocouples with a millivolt meter.
11. COOLING FANS (4Ć1/2" - 23034, 2. Turn the heat switch (7) to ON. Power goes to
3Ć1/2" - 21430) the N.O. terminal of the temperature controller
12. SPDT THERMAL SWITCH (M2453) (2). On a call for heat the temperature controlĆ
13. CONVEYOR SWITCH (M0152) ler closes a switch between the N.O. and comĆ
mon terminals. Power is sent to one side of a
14. D.C. MOTOR (M2378) SPST thermal switch (8). The switch toggles if
15. TIME DISPLAY/MOTOR DRIVE (M3393) the temperature passing its face exceeds the
16. #2 HALL EFFECT PICKUP (M0984) rating on the back of the switch.
NOTE: The switch is located in the front conĆ
trol compartment. It protects the other
components from hi ambient heat.
If this switch is cold it should be closed, sendĆ
ing power to terminal #5 of the hi/lo limit board.
A switch is made between terminals #5 and
#6 of the Hi/Lo limit board. This switch opens
if the oven cavity temperature exceeds 600F
(316C). Terminal #6 of the Hi/Lo board is an
output and sends power to the coil of the eleĆ
ment contactor. When the element contactor
closes it sends power to the heating elements.
3. The oven has six cooling fans (11). Two on the
front control panel keep the panel below 140F
(60C). The fan's airflow is from left to right for
flow through ventilation. The other four, in the
rear of the oven, keep the convection fans (5)
from overheating. The cooling fans start when
the motor contactor powers up and closes beĆ
tween terminals #5 and #6. Power goes to the
N.C. terminal of a SPDT thermal switch (12).
The switch toggles if the temperature passing
its face exceeds the rating on the back of the

3-17
 OPERATION
switch and may start the fans even if the oven the time programmed into the digital time disĆ
is off. If this switch is cold, it should be made play. To slow the belt down, press the down arĆ
between common and N.C. terminals sending row key. To increase belt speed, press the up
power to the cooling fans. arrow key.
NOTE: The switch is located on the ceiling of NOTE: When this component is replaced it
the convection fan compartment. must be reprogrammed for the apĆ
propriate tunnel length. Reference
4. The conveyor belt is driven by a closed loop
Calibration section page 4-4.
D.C. drive system consisting of a conveyor
switch (13), 130 VDC motor (14), time display NOTE: This system senses the weight of the
and motor drive (15) and a #2 Hall effect pickĆ product and compensates by increasĆ
up (16). Refer to page 5-1 for pickup troubleĆ ing the voltage output.
shooting. The motor speed varies based on

3-18
MT3255 and MT3270
MT3270 CE - M8296 REV A
NOTE: The following is also applicable to the OPERATION
MT3255 with 3 blower motors.
1. Turn the blower switch (1) to ON. The N.O. conĆ
COMPONENT REFERENCE tacts close, the N.C. contacts open. 220 or 240
VAC runs to terminal #3 of the temperature
NOTE: Refer to FIGURE 12 page 3-27 for compoĆ controller (2), both coils of the motor contacĆ
nent locations. tors (3) and terminal #7 of the hi/lo limit board
1. BLOWER SWITCH (M0153) (5). Terminal #7 is an output. It remains powĆ
ered after the oven is shut down to keep the
2. TEMPERATURE CONTROLLER (M3155)
convection fans (6) operating until the unit
3. MOTOR CONTACTOR (M2247) reaches 135-170F (57-77C) as sensed by
4. SPST RELAY/HOOD INTERLOCK(16998) the thermocouples (7).
5. HI/LO LIMIT BOARD (M3150) NOTE: Two thermocouples are located beĆ
6. CONVECTION FANS (Clockwise - M4597, tween the middle convection fans in
CounterĆclockwise - M4598) the rear of the oven. One thermocouple
7. THERMOCOUPLES (Dual lead - M3151, provides DC millivolts to the Hi/Lo limit
Single - M3152) board. The other provides DC milivolts
to the temperature controller. Check
8. HEAT SWITCH (M0152)
thermocouples with a millivolt meter.
9. CONVECTION PRESSURE SWITCH (M0595)
2. Turn the heat switch (8) to ON. Power goes to
10. COMBUSTION MOTOR (M2386)
terminal #6 of the temperature controller (2)
11. BURNER PRESSURE SWITCH (M3330) and terminal #5 of the Hi/Lo limit board (5). A
12. TPDT RELAY/LATCHING RELAY (M6519) switch is made between terminals #5 and #6
13. 10 SECOND PURGE TIMER (M3173) of the Hi/Lo board. This switch opens if the
oven cavity temperature exceeds 600F
14. SPST RELAY (16775)
(316C). Terminal #6 of the Hi/Lo board is an
15. SPDT THERMAL SWITCH (M2453) output and sends power to a convection presĆ
16. IGNITION CONTROL MODULE/ sure switch (9). The switch reacts from a vacuĆ
LANDIS & GYR (M3168) um created by the convection fans. If the
17. 2 SECOND PURGE TIMER (M3172) switch is closed, power runs to the combustion
motor (10), the common terminal of the burner
18. PILOT VALVE (LP - M6001, Natural - M6000)
pressure switch (11), and terminal #7 of a
19. MAIN VALVE (LP - M6001, Natural - M6000) TPDT relay (12).
20. IGNITION ALARM LIGHT (16037)
NOTE: This relay acts as a latching relay and
21. COOLING FANS (4Ć1/2" - 23034, remains powered up even after the
3Ć1/2" - 21430) burner pressure switch changes state.
22. SPDT THERMAL SWITCH (M2453)
The burner pressure switch should be made
23. CONVEYOR SWITCH (M0152) between common and N.C., sending power to
24. TIME DISPLAY (M3154) terminal #4 and the coil of the latching relay.
25. 10KW POTENTIOMETER (M3145) 3. When the combustion motor (10) reaches full
26. D.C. SPEED CONTROL BOARD (M3153) speed, the burner pressure switch (11) toggles
27. 180 VDC MOTOR (M3128) between common and N.C. to common and
N.O. Power goes to terminal #9 of the latching
28. #10 HALL EFFECT PICKUP (M3147)
relay (12). This relay is latched due to voltage
29. MOMENTARY SWITCH (M2497) passing from terminal #7 through a set of
30. BUZZER closed contacts to terminal #4 to its coil. A set
31. INDICATOR LAMP (16037) of contacts are also closed between terminals
#9 and #6 of the same relay, sending power
32. TPDT RELAY (90250)
to a 10 second purge timer (13). When the timĆ

3-19
 OPERATION
er times out, power goes to the coil of a SPST overheating. The cooling fans start when the
relay (14), allowing its contacts to close. motor contactor powers up and closes beĆ
tween terminals #3 and #4. Power goes to the
4. On a call for heat from the temperature controlĆ
N.C. terminal of a SPDT thermal switch (22).
ler (2), as sensed by the thermocouples, a set
The switch toggles if the temperature passing
of contacts closes sending power out of termiĆ
its face exceeds the rating on the back of the
nal #4 of the temperature controller to the
switch and may start the fans even if the oven
common terminal of the SPDT thermal switch
is off. If this switch is cold, it should be made
(15). The switch toggles if the temperature
between common and N.C. terminals sending
passing its face exceeds the rating on the back
power to the cooling fans.
of the switch.
NOTE: The switch is located on the ceiling of
NOTE: The switch is located in the front conĆ
the convection fan compartment.
trol compartment. It protects the other
components from hi ambient heat. 7. The conveyor is driven by an open loop D.C.
control system consisting of a conveyor switch
If this switch is cold, it should be made beĆ
(23), time display (24), 10kW potentiometer
tween common and N.C. terminals sending
(25), D.C. speed control board (26), 180 VDC
power to one side of the SPST relay (14). This
motor (27) and #10 Hall effect pickup (28). ReĆ
relay was closed shortly after the 10 second
fer to page 5-1 for pickup troubleshooting. AfĆ
purge timer (13) timed out. Power is sent to terĆ
ter the conveyor switch is turned on, the time
minal #1 of the Landis and Gyr ignition control
display illuminates. The D.C. control board
system (16). Terminal #8 of the ignition control
powers up. The output voltage measured on
module is an output. It sends power to a 2 secĆ
terminals A1 and A2 of the board to the motor
ond purge timer (17) and the pilot valve (18).
varies from 20 to180 VDC based on the posiĆ
The main valve (19) opens when the 2 second
tion of the potentiometer. The speed of the moĆ
purge timer times out. If the ignition control
tor should also vary. The time display varies deĆ
senses a flame the system remains energized.
pending on the speed of the Hall effect pickup.
If not, the control locks out within 1 to 3 secĆ
The pickup sends an R.P.M value to the disĆ
onds. The ignition alarm light (20) illuminates.
play. The display converts this value to minĆ
NOTE: This system is polarity specific. If the utes:seconds.
unit locks out repeatedly and the D.C.
NOTE: This type of system does not sense the
microamps are within the acceptable
weight of the product and will slow
range, check for proper polarity.
down slightly if the belt is fully loaded.
5. When power is applied to the coils of both moĆ
8. If the thermal switch (15) in the control panel
tor contactors (3) the contacts close sending
toggles due to high heat power is interrupted
power to the four convection fans (6) located
to the ignition control system. Power runs
in the back of the oven. Power is also applied
through a momentary switch (29) to the coil of
to the coil of the SPST relay (4).
a 220 or 240 volt relay (32). When this relay
NOTE: The SPST relay acts as a hood interĆ closes, a buzzer (30) sounds and an indicator
lock and is sometimes used as a lamp (31) lights, indicating a control compartĆ
means of starting the hood. ment high temperature. Pressing the momenĆ
tary switch disengages the relay, silencing the
6. The oven has six cooling fans (21). Two on the
buzzer. The indicator lamp remains lit until the
front control panel keep the panel below 140F
temperature drops 20F (11C) across the
(60C). The fan's airflow is from left to right for
face of the thermal switch, allowing the burner
flow through ventilation. The other four, in the
to refire.
rear of the oven, keep the convection fans from

3-20
 27 22 30 21 20 20
2
6

7 10
9 13
11 12

25
MT3255 and MT3270

23 24 1 15
18
14
29 8
17
16

3-21
FIGURE 6
26

28

19 4B 5
20 20

5 5 5
20 20 4A
 21
29 20 19 19
26
2
6

7
9 10
13
11 12

24 1

8
22 23
17
14
28
16
15

25

3-22
FIGURE 7
27

3
4A 4B

18
19 19

5 5 5 5

19 19
OPERATION
 21
18 18
2 4

5 17
11
9 10
16
22
MT3255 and MT3270

20
12
1
15
8
23 7
13 14

3-23
FIGURE 8
24

25

19

3B 6
18 18

3B 6 6 6
18 18
 5A
4
7

10
6

3 8
19 9

21 5B
12
15 11

14
13

22
20

3-24
1

FIGURE 9
19
17

18

16
18

17 17 17
18 18
OPERATION
 21 17 17
2

4
16
9
8 10
15
MT3255 and MT3270

19

20 1
22 11
7
6
12

3-25
FIGURE 10
18 3B 5
17 17

5 5 5
17 17 3A
 15 11 11
2
6

10
8

13 1
16

7
9

14

3-26
FIGURE 11
3B
12
11 11

5 5 5
3A
11 11
OPERATION
 33 32
24 21 21
30
2 7
5

12
11
15

25
14
MT3255 and MT3270

9
31 23 17
19
1 13

26
8 16 18
10

20
28

3-27
27

FIGURE 12
4

22

21 21 3

6 6 6 6

21 21
 OPERATION
OVEN ADJUSTMENTS FOR COOKING

TEMPERATURE ing the screws and wing nuts provided, (one

strip covers one group of holes). Locate the Air
The internal temperature of your product is very imĆ Flow Plate into the track, sliding it back into the
portant; and should be taken as soon as the prodĆ oven. Replace the End Plug.
uct completely exits the cooking chamber. This
Here are some suggestions for setting up the air
reading will give a general indication of whether or
flow. Keep in mind that the first half of the oven is
not the product is fully cooked. A multiple topping
used for the initial baking of the product and the
pizza, for example, will be cooked if the internal
last half is used for browning. We will use pizza as
temperature is over 160Ć165F (64Ć67C). For a
an example.
single topping, such as cheese, the temperature
should be greater than 170Ć180F (69Ć74C). EXAMPLE:
A good bake time and temperature have been esĆ
CONVEYOR SPEED TIME VS. tablished, but more browning on top of the pie is
TEMPERATURE desired. Relocate one of the blockĆoff plates"
above the belt to open a few rows of holes toward
Typically, as the temperature increases, the time the exit end of the oven. This will allow more of the
decreases. Conversely, as the temperature deĆ superheated air to brown the top just prior to exitĆ
creases, the time increases. To find a good bake ing the oven.
time and temperature, one or the other should reĆ EXAMPLE:
main constant. For example, if the temperature is
set at 480F (224C) and the belt speed is set at 7 The bottom of the pie is golden brown, but the top
minutes 30 seconds, but the pizza is not as brown is a little too dark. Closing off some of the air flow
as desired, keep the time setting the same and inĆ from the top at the exit end of the oven will cure this
crease the temperature to 500F (234C). problem. Leave the time and temperature at the
same settings.
AIR FLOW ADJUSTMENTS EXAMPLE:
The top of the pie is too dark, but either the bottom
Since a variety of products can be cooked in this
is not done enough, the center of the pie is doughy,
oven, special settings for air flow must be made for
or the ingredients are not fully cooked. Open some
your product. Unless otherwise specified, Blodgett
of the rows of holes above the conveyor at the entry
Mastertherm  conveyor ovens are shipped from
half of the oven and close off the holes at the exit.
the factory with only partial air flow above the conĆ
This will allow the superheated air to penetrate the
veyor. This means that most of the air flow holes are
pie from the top and bottom (at the beginning of the
blockedĆoff" via steel strips which stop the heated
cooking cycle) quicker. As a result the center of the
air from reaching the item being cooked. These
crust and/or ingredients will be cooked before the
strips or blockĆoff plates" can be easily relocated
pie starts the browning stage. Leave the time and
to regulate the amount of air for your particular
temperature at the same settings.
needs. The area below the belt has all air flow holes
open.
1. Remove the End Plug from the side of the oven WARNING!!
that needs adjusting.
In the event of a power failure, all
2. Using the handle supplied with the oven, pull switches should be turned off, and no atĆ
out the Air Flow Plate. On occasion, it may be tempt should be made to operate the
necessary to bang" the air plate from underĆ appliance until power is restored.
neath to pop" it from it's air seals.
In the event of a shut-down of any kind,
3. Notice the Air Flow BlockĆoff" Plates. After the allow a five (5) minute shut off period beĆ
amount of air flow required has been deterĆ fore attempting to restart the oven.
mined, either remove or relocate the plate usĆ

3-28
MT3255 and MT3270

This page intentionally left blank.

3-29
 CHAPTER 4

CALIBRATION AND
ADJUSTMENT
MT3255 and MT3270
CONVECTION BLOWER MOTORS
TO CHECK MOTOR ROTATION TO CHECK LOWĆLIMIT

1. Remove the back of the oven body and verify 1. Turn the oven on and let it heat up to approxiĆ
proper motor rotation. (See FIGURE 1) mately 200F (93C).
For motor placement, the direction of rotation is 2. Shut the oven off. The blowers should come
viewed left to right from the oven's rear. Typically back on in several seconds.
the motor direction is referenced to the end of the
3. When the blowers shut off, turn the oven on.
shaft (EOS). However due to the vertical positionĆ
ing of the motors in Mastertherm ovens, it is more If computer controlled press the ACT TEMP"
instructive to reference the end of the motor (EOM) key to verify that the blowers shut off between
as looking from the rear of the oven. In FIGURE 1 135F (57C) and 170F (77C). If the blowers
all directions are taken from EOM. The correct rotaĆ do not shut off refer to the Troubleshooting
tion amperage draw is approximately 1 amp. If the section page 5-3.
measured amperage is less than .5, check for
For standard controls, turn the blower switch
proper motor rotation direction.
to on to record the temperature. Adjust the hi/
lo board if necessary. See page 4-6 for temĆ
perature calibration procedure.

Slinger
Blower Cooling Blade
Motor

MT3270 BLOWER WHEEL ROTATION MT3255 BLOWER WHEEL ROTATION

Control Control
Box Box

Motor Motor Motor Motor Motor Motor Motor

#1 #2 #3 #4 #1 #2 #3
(Side view) (Side view)

Control Control
Box Box

Motor #1 Motor #2 Motor #3 Motor #4 Motor #1 Motor #2 Motor #3

(CW) (CCW) (CW) (CCW) (CW) (CCW) (CCW)
(Top view) (Top view)

FIGURE 1

4-1
 CALIBRATION AND ADJUSTMENT
REGULATED GAS PRESSURE
1. Let the oven run up to 510F (266C). You may If pressure adjustments are needed, turn the adĆ
now verify the operational and regulated gas justing screw located under a screw cap of the dual
pressures. regulated valve. Adjust the gas pressure by turning
the screw clockwise to raise the gas pressure and
Incoming static gas pressure to the unit, with all the
counterĆclockwise to lower the gas pressure. Be
gas appliances drawing from the supply, should be
sure to reinstall the screw cap; should the diaĆ
a minimum of 5.5" W.C. (13.7 mbar) for natural gas
phragm rupture this cap acts as a flow limiter
and 11" W.C. (28 mbar) for propane gas. The manĆ
ifold pressure, if measured after the regulator loĆ The air shutter disc on the burner blower motor, loĆ
cated inside the control box, must be 3.5" W.C. (9 cated inside the control box at the top of the asĆ
mbar) for natural gas and 10" W.C. (25 mbar) for sembly, is factory adjusted to provide the most effiĆ
propane gas. For CE pressures reference TABLE 2 cient blue flame possible at sea level. Visually
on page 1-3 of the Introduction. examine the flame to verify it's quality. Should it
need adjustment, increase or decrease the air mixĆ
The pressure can be checked at the tap on the dual
ture to attain the best flame quality.
regulated gas valve or at the tap on the tee valve.

Inlet
Pressure Tap

Regulator
Cap
Pressure Outlet
Tap Pressure
Tap
Regulator
Regulator Cap Adjustment

Regulator
Adjustment

Pressure Regulator (U.S. models) Pressure Regulator (Some export models)

FIGURE 2

Setting Equipment for Other Types of Gas - CE Models

1. Shut off the gas valve and turn off the operating
switch. Gas Pressure
Adjustment
2. Dismantle the gas block by means of couĆ
plings.
3. Dismantle the main burner and replace the inĆ
jector.
Pressure
4. Replace pilot injector. Tap

5. Install the burner and gas block.

6. Check for leakage and possible loose electriĆ
cal connections. Pressure Regulator (CE models)

7. Adjust gas pressure if necessary, See

FIGURE 3. FIGURE 3

4-2
MT3255 and MT3270
STANDARD CONTROLLER CONFIGURATION
BELT SPEED CALIBRATION - CLOSED LOOP
DART MICRODRIVE MDP

1. Remove the top cover from the unit. The interĆ

nal dip switch is located next to the transformĆ
er. See FIGURE 4.

Cover Slides
Out

Increase Time Dip Switch Detail

(Slow Down Belt) O
1 2 3 4 5 6 7 8 N
Display Decrease Time
(Speed Up Belt)

FIGURE 4

DIP SWITCH FUNCTION TABLE

Switch 1 Program Constant
Switch 2 Program Minimum Setting
Switch 3 Program Maximum Setting
Switch 4 Rate/Time Mode and Decimal Decimal Point 0 thru 4 = Rate/Follower
Select Decimal 5 = Time Mode/Colon
Switch 5 Master/Follower Select OFF=MasterąON=Follower
Switch 6 DO NOT USE - SET TO OFF
Switch 7 Program/Run Select OFF=RunąON=Program
Switch 8 DO NOT USE - SET TO OFF

TABLE 1

4-3
 CALIBRATION AND ADJUSTMENT
FIELD PROGRAMMING MDP CONTROLS Program Minimum Setting

While in Programming Modes, set decimal place/ 1. Flip DIP switch 2 (Program Minimum Setting)
mode variable to the proper position (0 thru 4 = ON.
Rate 5 = Time). This allows settings to be made in 2. Present value for Lower Limit will appear in the
the proper units. Only set the variables that you display.
wish to change. You can change any variable
WITHOUT having to reset the others. 3. Use Up and Down buttons to change.
4. When finished flip DIP switch 2 OFF.
SETTING UP CUSTOM VALUES
5. The display reads PROG.
To Enter Programming Mode (Motor Will Stop)
Program Maximum Setting
1. Make sure DIP switches 1, 2, 3, 4, 5, 6 and 8
are OFF. Flip DIP switch 7 ON. 1. Flip DIP switch 3 (Program Maximum Setting)
ON.
2. Display reads PROG (in rate mode the current
decimal point is also displayed. 2. Present value for Upper Limit will appear in the
display.
3. Use the following instructions to view and/or
edit any variable. 3. Use Up and Down buttons to change.

Displayed Decimal Place, Rate or Time Mode 4. When finished flip DIP switch 3 OFF.
Select 5. The display reads PROG.
1. Flip DIP switch 4 (Rate-Time Mode/Program To Exit Programming Mode
Decimal Place) to ON.
1. Make sure DIP switch 5 (Master/Follower
2. Present decimal point (if any) will be lit, as well Mode select) is in the desired position (ON =
as the current value of the decimal place variĆ Follower; OFF= Master).
able.
NOTE: In most cases DIP switch 5 should be
3. Use Up and Down buttons to change. Use a set to the master position (OFF).
value of 5 for Time Mode.
2. Make sure DIP switches 1, 2, 3, 4, 6 and 8 are
4. When finished, flip DIP switch 4 to OFF. OFF.
5. The display reads PROG. 3. If satisfied with programming values, set DIP
The Constant switch 7 to OFF.

1. Calculate the constant for your application. For 4. The control begins to operate, using the values
ovens with a 70 inch tunnel, 130 Volt DC or 90 and modes you have programmed.
VDC motor and #2 pickĆup, the constant is Check the Belt Speed Calibration
5:20. For ovens with a 55 inch tunnel, 130 Volt
DC or 90 VDC motor and #2 pickĆup, the conĆ To check the belt speed calibration place a pan on
stant is 4:08. the belt and start the conveyor.

2. Flip DIP switch 1 (Program Constant) ON. 1. Begin timing the belt's speed when the trailing
edge of the pan enters the oven.
3. Present value for constant will appear in the
display. 2. End the timing cycle when the trailing edge of
the pan exits the oven.
4. Use Up and Down buttons to change.
3. If the displayed time differs from the actual
5. When finished, flip DIP switch 1 OFF. more than 5 seconds, reprogram the K"
6. The display reads PROG. constant. If the measured time is lower than 5
seconds, raise the K" constant in increments
NOTE: If you change the constant, the display setĆ of 05. If the measured time is higher than 5 secĆ
ting will be set to the slowest speed when onds, lower the K" constant in increments of
you exit the Programming Mode. 05.

4-4
MT3255 and MT3270
BELT SPEED CALIBRATION - OPEN LOOP
NOTE: The following procedures must be perĆ Set The Belt Speed DIP Switches.
formed after dc voltage levels have been
Set the DIP switches using the data from the table
set and are known to be accurate.
below.
The cooking time digital display should be adĆ
justed when changing any of the system compoĆ Pickup DIP Switch Setting
nents. Prior to adjusting the display, determine the
following two specifications: MT3255 - 60 Hz Motors

1. The number of pulses per spindle revoluĆ Single 7, 6, 5, 4, 3 ,2 , 1 - set to OFF

tion generated by the Hall effect pickup. 5 Pulse 7 - set to OFF
Move the plastic endĆcaps on the pickup loĆ
MT3270 - 60 Hz Motors
cated on the DC motor. If the pickup is marked
with the number 2, it is a single pulse per revoĆ Single 8, 6, 2 - set to OFF
lution pickup. If the pickup is marked with the
number 10 (Standard After 6Ć1Ć91) it is a five 5 Pulse 7, 5, 1 - set to OFF
pulse per revolution pickup. Replace the endĆ MT3255 - 50 Hz Motors
caps. Refer to page 5-1 for pickup troubleĆ
shooting. Single 8, 5, 3, 2 - set to OFF
2. The manufacturer and the voltage rating of 5 Pulse 7, 4, 2, 1 - set to OFF
the DC drive motor.
MT3270 - 50 Hz Motors
This information is embossed on the nameĆ
plate located on the motor's case. Single 8, 6, 5, 4, 3, 2, 1 - set to OFF
Once the above specifications have been deterĆ 5 Pulse 7, 5, 4, 3, 2, 1 - set to OFF
mined, perform the following calibration proceĆ
dures. TABLE 2
1. Remove the screws securing the cooking time
display lens cover. Remove the lens cover. If a
Rear Of Switch Number
5 pulse pickup is used, verify that the multiplier
Control 8 7 6 5 4 3 2 1
potentiometer is set to the x10 position (refer
to FIGURE 5 for the potentiometer location). OFF

Belt speed DIP switch located

behind cooking time digital display
128 64 32 16 8 4 2 1
Cooking Time Switch Value

FIGURE 6

INCREASE DECREASE

X10 Multiplier potentiometer located behind

cooking time digital display
X1 For 5 pulse pickups set to x10

FIGURE 5

4-5
 CALIBRATION AND ADJUSTMENT
TEMPERATURE CALIBRATION - UNITED ELECTRIC CONTROLLER
NOTE: Th U.E. and Zytron boards get input from eiĆ lowers the display reading and raises the temĆ
ther single or dual lead thermocouples. perature. A counterĆclockwise rotation raises
the reading and decreases the temperature.
LOW LIMIT ADJUSTMENT Check the oven set point. Adjustment of the
potentiometer may affect this reading. Bring
1. Bring the oven to 200F (93C). the oven up to 525F (274C). Verify the caliĆ
2. Turn both the blower and the heat switches to bration.
OFF. The blower should continue to run. 4. Set Point Adjustment Ć Adjust the Coarse ManĆ
3. Monitor the digital temperature control display. ual so the controller calls for heat at 522F
The blower motors should shut off within the (272C) and shutĆoffs at 525F (274C). A
range of 170Ć135Fāā(77Ć57C). clockwise rotation raises the temperature,
counterĆclockwise lowers it.
4. To adjust the temperature, turn the lowĆlimit
potentiometer. A clockwise rotation increases HIGH LIMIT ADJUSTMENT
the setting, counterĆclockwise decreases it.
See FIGURE 7. 1. Turn both the blower and the heat switches to
ON.
TEMPERATURE CALIBRATION
2. Set the temperature to 620F (327C). When
1. With the conveyor turned off, place a pyromeĆ the display reads 600F (316C), the burner
ter in the center of the oven cavity. blower motor should shut off. If the temperaĆ
ture rises above 600F (316C), adjust the hiĆ
2. Adjust the set point for 500F (260C). Monitor limit pot (See FIGURE 7) so the burner shuts
the Indicator Lamp. See FIGURE 7. When the off at 600F (316C). A clockwise rotation of
lamp goes out, compare the pyrometer with the highĆlimit pot increases the temperature,
the temperature of the display. If the display difĆ counterĆclockwise decreases it.
fers by +/Ć5F (3C), open the access panel
on the temperature controller and continue NOTE: Repeat Low Limit Adjustment STEPS 1Ć3 to
with STEPS 3 and 4. verify new settings.
3. Adjust the Meter High Set so the display
matches the pyrometer. A clockwise rotation

Lamp

P2 P1 P3
INCREASE INCREASE
9 T/C 10
RED +

Panel
DECREASE DECREASE Set Point
DECREASE INCREASE
LOW LIMIT HI LIMIT Flips Down
T1

INCREASE DECREASE
HI LIMIT LOW LIMIT

ZYTRON Coarse Meter Band Cycle

SERIES 300 Manual High Set Width Time

1 3 2 6 5 4 7 8 Set Fully Set Fully

1 2 3 4 5 6 7 8 115 NO C NC NO C
CCW CW
230 115 NC C NO NO C 230 OUTPUT 1 OUTPUT 2

United Electric Board Zytron Board Temperature Control Board

FIGURE 7

4-6
MT3255 and MT3270
TEMPERATURE CALIBRATION - ATHENA CONTROLLER
THE CONFIGURATION MENUS Setting the Deviation Band Alarm

1. Press and hold the actual temperature key for The deviation band alarm causes the display to
approximately 10 seconds. When the menu flash when the actual temperature varies (in either
system has been accessed, the display direction) from the setpoint. The deviation band
toggles between and either or . alarm is adjustable to off or values from 1F to
252F (1C to 740C).
Setting the Default Display
1. Use the arrow keys to select the desired deviĆ
The default display determines whether the conĆ ation band alarm.
troller displays the actual or the setpoint temperaĆ
ture. 2. Press the actual temperature key to enter the
selected alarm value.
1. Use the arrow keys to select the desired disĆ
play default. To exit the Configuration Menus

NOTE: We recommend using the setpoint disĆ 1. Push and hold the actual temperature key for
play default. approximately 3 seconds.

2. Press the actual temperature key to enter the NOTE: The unit exits the configuration menus if the
selected display default. The display will controller is not touched for 1 minute at any
toggle between and a numerical value. time during the programming process.

Setting the Control Hysteresis SETTING THE DISPLAY UNITS

The control hysteresis, or the burner cycle is used 1. Disconnect the power from the control. ReĆ
to prevent rapid cycling around the setpoint. The move all wires and the back of the control.
hysteresis is adjustable from 2F to 252F (0C to
140C). 2. Locate the black jumper on the microcontroller
board next to the thermocouple connection.
1. Use the arrow keys to select the desired conĆ Install the jumper on both pins.
trol hysteresis.
3. Reconnect the power to the control.
NOTE: We recommend using the 5F initially.
4. Press and hold the actual temperature key for
2. Press the actual temperature key to enter the approximately 10 seconds until the display
selected hysteresis value. The display will reads and flashes or . Press the up or
toggle between and a numerical value. down arrow key to toggle between F and C.
Setting the Display Offset 5. Press and hold the actual temperature key unĆ
The display offset is used to provide a limited adĆ til the control exits the programming mode.
justment of the displayed temperature as a comĆ NOTE: DO NOT disconnect power and move the
pensation for offsets between the actual temperaĆ jumper back to single pin until the control
ture and the temperature seen by the has returned to normal operation.
thermocouple. The display offset is adjustable
from Ć126F to +126F (Ć70C to 70C). LOW LIMIT ADJUSTMENT
1. Use the arrow keys to select the desired disĆ
1. Bring the oven to 200F (93C).
play offset.
2. Turn both the blower and the heat switches to
2. Press the actual temperature key to enter the
OFF. The blower should continue to run.
selected offset value. The display will toggle
between and a numerical value. 3. Monitor the digital temperature control display.
The blower motors should shut off within the
range of 170Ć135Fāā(77Ć57C).
4. To adjust the temperature, turn the lowĆlimit
potentiometer. A clockwise rotation increases

4-7
 CALIBRATION AND ADJUSTMENT
the setting, counterĆclockwise decreases it. the heat circuit. This enables the oven to heat
See FIGURE 8. above the highest temperature allowed by the
controller.
HIGH LIMIT ADJUSTMENT
2. When the display reads 600F (316C), the
NOTE: Refer to the wiring diagram located on the burner blower motor should shut off. If the temĆ
oven or on page 3-21 of the Operation perature rises above 600F (316C), adjust
section. For additional assistance call the the hiĆlimit pot (FIGURE 8) so the burner shuts
Blodgett Service department. off at 600F (316C). A clockwise rotation of
the highĆlimit pot increases the temperature,
1. Remove the wires from the common and N.O. counterĆclockwise decreases it.
terminals. Touch the wires together to energize

P2 P1 P3
INCREASE INCREASE
9 T/C 10
RED +

DECREASE DECREASE
DECREASE INCREASE
LOW LIMIT HI LIMIT
T1
ACTUAL SETPOINT HEAT

INCREASE DECREASE
HI LIMIT LOW LIMIT

ZYTRON
SERIES 300
Athena Temperature Controller
1 3 2 6 5 4 7 8
1 2 3 4 5 6 7 8 115 NO C NC NO C
230 115 NC C NO NO C 230 OUTPUT 1 OUTPUT 2

United Electric Board Zytron Board

FIGURE 8

4-8
MT3255 and MT3270
COMPUTER CONTROLLER CONFIGURATION

COMPUTER CONTROLS
INITIATING ACCESS MODE CONFIGURATION

The Cooking Computer provides a special Access When the controller is in the ACCESS" mode,
Mode for setting and displaying certain computer press the following buttons: CLEAR 1 1 1 ENTER.
special functions. To initiate the Access Mode With the exception of the positive and negative offĆ
place the control in the OFF state, (OFF is shown sets, to be addressed later, all display data should
in the display when power is first applied to the correspond to the entries in the chart below. If the
control). Press the following sequence of keys to data does not match the chart, it should be
set the control to Access Mode: CLEAR 1 2 3 4 5 changed accordingly. When the correct data is disĆ
6 ENTER. The display reads ACCESS. played press the PROG/ENTER key, the display
will cycle on to the next screen. If a step is missed,
press the CLEAR button to backup.

DISPLAY ACTION DISPLAY ACTION TAKEN

TAKEN

F/CMODE? Press PROG T F(C) Press PROG again or hit any number and
ENTER ENTER
it will change.

POS OFFSET? Press PROG 0(0) Press PROG

ENTER ENTER

NEG OFFSET? Press PROG 0(0) Press PROG

ENTER ENTER

MAXĆT ENTRY? Press PROG 600(315) Press PROG or change then

ENTER ENTER
press again.

MAXĆT LIMIT? Press PROG 625(330) Press PROG

ENTER ENTER

READY BAND? Press PROG 10 Press PROG

ENTER ENTER

MINĆHT ON? Press PROG 60 Press PROG

ENTER ENTER

DISPLAY INTEG? Press PROG 30 Press PROG

ENTER ENTER

TĆCTRL INTEG? Press PROG 10 Press PROG

ENTER ENTER

TABLE 3

NOTE: Press the CLEAR key to back up one paĆ

rameter.

4-9
 CALIBRATION AND ADJUSTMENT
Boost Option - (versions 2.00 or 3.00)
When the controller is in the ACCESS" mode,
press the following buttons: CLEAR 2 1 2 ENTER
to enter the boost option.
DISPLAY ACTION DISPLAY ACTION TAKEN
TAKEN
BOOST / MODEĆ? Press PROG OPTĆ1 or Press any numeric key to toggle between
ENTER
(Flash alternately) OPTĆ2 OPTĆ1 and OPTĆ2
Select OPTĆ1 to turn off boost mode.

OPTĆ1 Press PROG DONE Press PROG

ENTER ENTER
SAVE
EXIT

TABLE 4

EXITING THE ACCESS MODE

After pressing PROG/ENTER the last time, the disĆ Firmware Model Version Display
play will show EXIT" then beep and return to the
Password: CLEAR 1 2 3 ENTER
ACCESS" mode. Pressing and holding the ON/
OFF key will turn the oven on. A new time and temĆ MODEL Ć Computer Model Number - 6028
perature must be entered upon exiting the ACĆ (Blodgett Conveyor Oven With Speed Control)
CESS" mode since the oven will automatically
SWĆVER Ć Firmware version number. VĆxxyy xx =
default to 0. The oven will not fire until both time and
major version, yy = minor version
temperature are entered.
DATEĆ? ĆFirmware release date
CHKSUM Ć ROM checksum stored in PROM. xxxx
Ć Value is display in hexadecimal format.

4-10
MT3255 and MT3270
TEMPERATURE CALIBRATION
TO ENTER THE CALIBRATION MODE 1. Press PROG/ENTER followed by ACT_TEMP.
The display flashes either POS * OFFSET or
1. Press the ON/OFF key until OFF is displayed. NEG * OFFSET
2. Press CLEAR 1 2 3 4 5 6 ENTER to enter the NOTE: POS OFFSET is displayed if a value has
access mode. The display reads ACCESS. been programmed in for a positive offĆ
3. Press CLEAR ACT_TEMP ACT_TEMP set. NEG OFFSET is displayed if a valĆ
ACT_TEMP ENTER to access the Temperature ue has been programmed for a negaĆ
Calibration mode. tive offset. The only time both will be
displayed is if a value of 0 has been enĆ
4. Disconnect the white wire from the D.C. motor. tered for both.
Secure so the wire will not ground against any
part of the oven. This will disable the conveyor. 2. Enter a value for the desired offset. The display
flashes DISPLAY * INTEG?.
NOTE: Disregard the controller display. The only
numbers of concern are the pyrometer 3. Press the PROG/ENTER key. The default value
reading and the temperature set point. of 30 will be displayed.
4. Press the PROG/ENTER key. The display will
TO CALIBRATE THE OVEN TEMPERATURE flash TĆCTRL * INTEG?.
During operation, the temperature control is based 5. Press the PROG/ENTER key. The default value
on the measured temperature and the temperaĆ of 10 will be displayed.
ture offset which is programmed into the control. If
the temperature measured in the center of the 6. Press the PROG/ENTER key.
oven is below the oven setpoint a positive offset is The control will now resume using the new paramĆ
needed. If the temperature measured in the center eters.
of the oven is above the oven setpoint a negative
offset is needed. Verify the temperature calibration once the unit has
cycled for 5 minutes with the new settings. Repeat
NOTE: In the calibration mode the display gives calibration using a new offset value if necessary.
the current measured temperature only.
TO EXIT THE CALIBRATION MODE
To view the current temperature setpoint:
1. Press the SET_TEMP, key. 1. Press the CLEAR key twice.

To change the temperature setpoint : 2. The display flashes REBOOT then displays the
set time and temperature. You must reĆenter a
1. Press PROG/ENTER SET_TEMP. temperature for the oven to start heating again.
2. Enter the desired setpoint. A.) Press PROG/ENTER SET_TEMP
3. Press the PROG/ENTER key. B.) Enter the desired temperature.
To program the temperature offset: C.) Press the PROG/ENTER key. The heat
To change the temperature calibration an offset, light turns on and the burner begins to
positive or negative, must be programmed. cycle at set point.

4-11
 CALIBRATION AND ADJUSTMENT
BELT SPEED CALIBRATION
To enter the calibration mode: The belt will travel very slowly during this part
of the calibration procedure. To minimize the
1. Press the ON/OFF key until OFF is displayed.
time spent on STEP-2, measure off 10" on the
2. Press CLEAR FRONT BELT, FRONT BELT, conveyor support. Place an object on the belt
FRONT BELT, PROG/ENTER to enter the AcĆ and note the travel time for the 10" measured
cess mode. The display flashes ACCESS. distance.
3. The display reads ACTIVE BELT-?. Press front A.) The display reads STEP-2 TIME-?. Enter
belt for Front Belt Calibration the measured travel time for STEP-2. Min:
0 Max: 59:59 (min:sec). Press the PROG/
4. The display reads FRONT-INIT-F.
ENTER key.
Belt speed calibration:
B.) The display reads STEP-2 DIST-?. Enter
1. The display reads BELT SIZE-?. Enter the 10". Press the PROG/ENTER key.
length of the conveyor belt for your model. See
4. The display reads MIN-TM ENTRY? (the fastĆ
TABLE 5. Press the PROG/ENTER key.
est belt speed). Limits of this value are deterĆ
2. The display reads STEP-1. The controller is in mined by the Step-1 and Step-2 calibration
Step 1 of the calibration procedure: maximum values. See TABLE 5 for correct entry for this
belt speed. The motor control is automatically model. Press the PROG/ENTER key.
set to its maximum output. Place an object on
5. The display reads MAX-TM ENTRY? (slowest
the belt and note the time from entrance to exit.
belt speed). Limits of this value are determined
NOTE: Be certain to measure either the leadĆ by the Step 1 and Step 2 calibration values.
ing edge in and out or the trailing edge Use 1600 (16 min). Press the PROG/ENTER
in and out. Do not use the leading edge key.
in and the trailing edge out.
6. The display flashes DONE and SAVE.
A.) The display reads STEP-1TIME-?. Enter
Repeat the procedure for the rear belt by pressing,
the time measured in STEP-1. Min: 0
CLEAR, REAR BELT, REAR BELT, REAR BELT,
Max: 59:59 (min:sec). Press the PROG/
PROG/ENTER.
ENTER key.
NOTE: During these adjustments, pressing the
B.) The display reads STEP-1DIST-?. Enter
clear button will abort all entries and reĆ
the belt length for your model. See
quire reprogramming of belt time mode.
NO TAG. Press the PROG/ENTER key.
When exiting the Belt Speed Calibration
3. The display reads STEP-2. The controller is in Mode, enter a time. Otherwise the time deĆ
Step 2 of the calibration procedure: minimum faults to zero and the oven will not heat, and
belt speed. The motor control is automatically the belt will not move.
set to its minimum output.

Oven Belt Length/ Minimum Oven Belt Length/ Minimum

Type Distance Oven Entry Type Distance Oven Entry
MT1828 28 330 (3 min, 30 sec) MT3270 70 330 (3 min, 30 sec)
MT2136 36 200 (2 min) MT3855 55 330 (3 min, 30 sec)
MT3240 40 300 (3 min, 00 sec) MT3870 70 330 (3 min, 30 sec)
MT3255 55 300 (3 min, 00 sec)

TABLE 5

4-12
MT3255 and MT3270
MOTOR CONTROL BOARD ADJUSTMENT
NOTE: This procedure does not apply to Dart MiĆ
COMPUTERIZED OVENS
crodrive systems.
High/low speed motor control board adjustĆ 130 Volt System 180 Volt System
ment for 180 and 130 volt DC motors Model Low High Low High
NOTE: The motor control board is located on the MT1828 20 130 26 180
slide out control panel.
MT2136 20 130 26 180
High Speed Motor Adjustment:
Follow Belt Speed Calibration through STEP 2 (see MT3240 20 130 26 180
page 4-12).
MT3270 26 130 26 180
1. With the motor connected (make no open cirĆ
cuit voltage readings) measure the voltage at MT3855 26 130 26 180
the motor leads (A1 & A2 in FIGURE 9) on the
MT3870 26 130 26 130
DC control board. If the voltage is not within 3
VDC of the specified voltage continue with NONĆCOMPUTERIZED OVENS
step 3.
MT2136 20 130 26 180
2. Turn the MAX trim pot counterĆclockwise to
lower and clockwise to raise the voltage until MT3255 26 130 26 180
it is within 3VDC of the specified voltage.
MT3270 26 130 26 180
NOTE: For computerized closed loop sysĆ
tems this adjustment must be made MG3270 26 130
quickly.
24 VDC SYSTEM
Low Speed Motor Adjustment:
Continue Belt Speed Calibration through STEP 3 MT1820 3.0 21
(see page 4-12).
TABLE 6
1. With the motor connected (make no open cirĆ
cuit voltage readings) measure the voltage at
the motor leads on the DC control board (A1 &
A2 in FIGURE 9). If the voltage is not 26VDC
+/Ć 1 VDC, continue with step 3.
2. Turn the MIN SPEED pot clockwise to lower the
voltage and counterĆclockwise to raise the voltĆ
age.
NOTE: If any voltage adjustments were made hit
the CLEAR key to abort the calibration
mode. Reenter the calibration mode to
verify that voltage is locked in.

4-13
 CALIBRATION AND ADJUSTMENT

Minimum Speed Torque (current) limiting adjustment

(DO NOT ADJUST)
Maximum Speed
Acceleration Adjustment

Switches 2,4,5,6,7 ON
ACC MAX MIN TORQ
Yellow or Violet (pin 12)

Orange or Gray (pin 10) DIP Switch on

TP1
Test early models only
Blue (pin 8) Points TP2

Socket J1 REG
Violet

Regulation
Gray
Blue

Adjustment

FL Armature
Line Fuse Fuse
TB1

Speed Pot FA
L N A1 A2

NOTE: Colors may vary

between early ovens. +

PM Motor
Line Hot (VAC) Armature Barrier Terminal Block TB1

Line Neutral (VAC) Power Line and Motor Ground

REMOVE RED PLUG FROM TOP OF DC MOTOR PRIOR TO OPERATING!

Warning: Circuit components are not at ground potential! Use only a nonĆmetallic or
insulated adjustment tool. Shock hazards may occur with conducting tools!

FIGURE 9

4-14
MT3255 and MT3270
RERATING THE APPLIANCE
Due to the lack of oxygen at higher elevations, the Use the following formulas to calculate the correct
unit may need to be rerated. (The orifice size may orifice:
need to be adjusted to accommodate different air
Firing rate
pressures at higher elevations.) If not rerated, inĆ 1. =ąBTU per burner
complete combustion may occur releasing AldeĆ # of burners
hydes and CO or Carbon Monoxide. Any of these
BTU per burner
are unacceptable and may be hazardous to the 2. =ąCuFt/hr
health of the operator. Heating value of Gas
To choose the correct orifice for different altitudes CuFt/Hr
several factors must be known: 3. =ąEquiv. CuFt/hr
Specific Gravity Multiplier
1. Altitude
4. Use TABLE FĆ1 from the National Fuel Gas
2. BTUs per burner Code Handbook to determine the proper oriĆ
3. Manifold pressure fice size at sea level.

4. Correct orifice size at sea level NOTE: The sea level orifice size is needed to
determine the proper orifice at any
5. BTU value of the gas elevation.
The following are generally accepted heating 5. Use TABLE FĆ4 from the National Fuel Gas
values: Code Handbook to determine the correct oriĆ
A.) Natural Gas - 1000 BTU/Cu Ft fice for the applicable elevation.

B.) Propane - 2550 BTU/Cu Ft 6. Use TABLE FĆ3 from the National Fuel Gas
Code Handbook to determine the specific
C.) Butane - 3000 BTU/Cu Ft gravity multiplier.
6. Specific gravity EXAMPLE
The following are generally accepted values Known factors:
(Air = 1.0):
1. Altitude = 5000 ft.
A.) Natural Gas - 0.63
2. BTUs per appliance = 55,000
B.) Propane - 1.50
3. Number of burners = 2
C.) Butane - 2.00
4. BTU value of the gas = 900
NOTE: For other gases contact your local gas supĆ
plier for values. 5. Specific gravity = .50
Calculations:
55,000
1. =ą27,500 BTU per burner
2
27,500
2. =ą30.55 CuFt/hr
900
30.55
3. =ą27.77 Equiv. CuFt/hr
1.10
Using the tables in the National Fuel Gas Code
Handbook we can determine that:
1. Correct orifice size at sea level = #40
2. Correct orifice size at 5000 ft = #42

4-15
 CALIBRATION AND ADJUSTMENT
CHECKING THE FIRING RATE
Method #1 Locate the time observed in STEP 2. Move
across the table to either the 1/2 cu. ft. or the
1. Turn off all other appliances on the line. Turn on
2 cu. ft. column to find the gas input to the
the appliance to be measured.
burner.
2. Using either the 1/2 cu. ft. or the 2 cu. ft. dials
located on the gas meter, note the time it takes
the indicator to complete one revolution. See
0 0 0 0
FIGURE 10. 1 9 1 9 1 9 1 9
2 8 2 8 2 8 2 8
3 7 3 7 3 7 3 7
3. Use the following formula to determine the firĆ 4 6 4 6 4 6 4 6
ing rate of the meter. 5 5 5 5

1 MILLION 100 THOUSAND 10 THOUSAND 1 THOUSAND

3600 x size of test dial x 1000
=ĂBTU/burner HALF TWO
# of seconds per revolution
Example: FOOT FEET

A.) 3600 x 2 = 7200 CUBIC FEET

7200
B.) =Ă120 Cu. Ft./Hr TYPICAL DOMESTIC GAS METER INDEX
60
C.) To convert to BTU/Hr, multiply by one of the
FIGURE 10
following generally accepted heating valĆ
ues:
Method #2
Natural Gas - 1000 x 120 = 120,000 BTU
Propane - 2550 x 120 = 306,000 BTU You may also determine the firing rate by sizing the
Butane - 3000 x 120 = 360,000 BTU main burner orifice and measuring manifold gas
pressure. Either way is accurate, however method
NOTE: You may also use TABLE XII from the #1 is faster.
National Fuel Gas Code Handbook to
aid in determining the firing rate of the
appliance. This table eliminates the
use of the formulas above.

4-16
MT3255 and MT3270

This page intentionally left blank.

4-17
 CHAPTER 5

TROUBLESHOOTING
MT3255 and MT3270
DC DRIVE SYSTEM

POSSIBLE CAUSE(S) SUGGESTED REMEDY

Symptom #1 - Belt does not move (standard controls)

 Conveyor switch is turned off.  Turn switch to on.

 Armature fuse on Bodine board is blown.  Ohm this fuse out to determine if blown. If necesĆ
sary, replace with 250 milliamp fuse. Determine
the amp draw of the motor.
 Line fuse on Bodine board is blown.  Replace with 5 amp fuse.
 DC motor is leaking oil.  Replace motor.
 Motor ohms out higher then 162W.  Replace motor.
 Motor ohms out lower then 100W.  Replace motor.
 Brushes worn.  Replace brushes.
 Control fuses blown.  Check wiring going from the front control panel
to the burner compartment for damage.
 Potentiometer does not ohm out correctly, 10kW.  Replace potentiometer.

Symptom #2- Belt does not move (closed loop systems)

 Conveyor switch is turned off.  Turn switch to on.

 DC motor is leaking oil.  Replace motor.
 Motor ohms out higher than 162W.  Replace motor.
 Motor ohms out lower than 100W.  Replace motor.
 Brushes worn.  Replace brushes.
 Control fuses blown.  Check wiring going from the front control panel
to the burner compartment for damage.
 Dart microdrive not programmed.  See page 4-4 for programming.
 Hall effect pickup defective.  To check the pickup, run the belt as slow as posĆ
sible. Connect the leads of the meter to the termiĆ
nals with the black and red wires. The meter
should read 5VDC. (The meter should have an
anolog bar in it for the remainder of the test.) ConĆ
nect the leads of the meter to the terminals with
the white and red wires. The bar should pulse.
Connect the leads to the white and black wires.
The bar should pulse, if not replace pickup.

5-1
 TROUBLESHOOTING

POSSIBLE CAUSE(S) SUGGESTED REMEDY

Symptom #3 - Belt does not move (computer controls)

 Oven in OFF mode.  Turn to ON position.

 Loose computer controller cord connection.  Adjust and retighten cables and set screws.
 Time not programmed into computer.  Program in a cook time. See Operation Section
(page 3-6).
 Emergency stop switch on OFF.  Pull switch out to ON.
 Control circuit breaker tripped.  Reset breaker.
 Belt hooked on something in oven.  Turn oven OFF, unhook and repair problem.
 5 amp line fuse blown.  Replace fuse. Determine amp draw.
 200 milliamp armature fuse blown.  Replace fuse. Determine amp draw.
 Hall Effect Pickup not connected. (Closed loop  Verify the unit is set for a single pulse pickup. If
systems only) not, reset for a single pulse pickup. If yes reattach
the pickup.
 Motor brushes worn out.  Replace brushes.
 Defective conveyor drive motor.  Replace conveyor drive motor.
 Defective conveyor drive motor controller.  Replace conveyor drive motor controller.
 Wire from pickup open or misplaced.  Repair or replace wire.
 DAC defective.  Replace computer.
 9 or 25 pin cable defective.  Replace cables.
 Belt speed relay defective.  Replace relay.

Symptom #4 - Computer error code MOTOR Ć SPEED Ć ERROR

 Belt speed needs calibration.  See Calibration and Adjustments (page 4-12).
 Voltage from Bodine controller to DAC not presĆ  Replace the drive motor controller.
ent. The DAC (Digital Analog Control) is a nonĆreĆ
pairable component of the computer. There
should be approximately 20 VDC between the
red and green wires on the 3 pin connection of
the DC drive board.
 DAC voltage is present but not regulated beĆ  Replace the computer.
tween 4.7 and .47 VDC when different times are
programmed into the cooking computer. MeaĆ
sure the voltage between the green and blue
wires of the 3 pin connection.

5-2
MT3255 and MT3270
CONVECTION SYSTEM

POSSIBLE CAUSE(S) SUGGESTED REMEDY

Symptom #1 - Blower motor(s) not running

 Blower switch off.  Turn switch to on position.

 No power to the oven.  Verify power to the oven. If there is no power deĆ
termine cause.
 Motor fuse blown.  Replace fuse. Determine the amp draw.
 Faulty start capacitor.  Replace capacitor.
 Motor burned out.  Check draw (3 amps or greater).
 Thermal overload tripped.  Determine if the cooling blower (or fans) are operĆ
ating. If not, verify voltage to the cooling blower.
If voltage is present, replace the cooling blower
motor. If voltage is not present, verify voltage
through the thermal switch. If no voltage is presĆ
ent, replace the thermal switch.
 No voltage at the motor contactor coil.  Check for blown fuse or bad blower switch.
 Faulty motor contactor.  Replace motor contactor.

Symptom #2 - Blower motor(s) do not shut off

 Faulty motor contactor.  Replace contactor.

 Faulty thermocouple on Hi/Lo board.  Refer to the chart on page 6-5 of the Technical
Appendix. If the readings do not match replace
the thermocouple.
 Faulty Hi/Lo board.  Determine if 115 VAC is coming out of #7 with the
adjustable potentiometer turned completely
counterĆclockwise. If voltage is still present, reĆ
place the board.
 Hi/Lo board is not adjusted properly.  Check and readjust Hi/Lo board. Refer to page
4-6 of Calibration and Adjustment.

Symptom #3 - Blower motor running backward

 Motor off by thermal overload (other fans forcing  Determine if the cooling blower (or fans) are operĆ
blower to spin). ating. If not, verify voltage to the cooling blower.
If voltage is present, replace the cooling blower
motor. If voltage is not present, verify voltage
through the thermal switch. If no voltage is presĆ
ent, replace the thermal switch.
 Faulty capacitor.  Replace capacitor.

5-3
 TROUBLESHOOTING
HEATING SYSTEM

POSSIBLE CAUSE(S) SUGGESTED REMEDY

Symptom #1 - Burner will not fire (standard controls)

 Oven in off mode.  Turn the oven on.

 No power to the oven.  Determine if the circuit breaker is tripped.
 Fuse blown on the control panel.  Replace the fuse.
 Determine if the controller setpoint is above actuĆ  If the setpoint is not above the actual, reset acĆ
al. cordingly.
 Intermittent Ignition Device (IID) system locked  Reference Technical Appendix (page 6-1
out. through 6-3).
 Air pressure switch may be open.  Check convection blower for proper operation.
 Blower motor(s) not running.  Verify voltage to motor. If voltage is present, reĆ
place the motor or start capacitor.
 High limit in front panel open.  Verify that the temperature in the front panel is
lower than 140F (60C).
 Hi limit on Hi/Lo limit board has been hit.  Verify that the oven temperature exceeded 600F
(316C).
 Verify that the pilot goes out when unit is shut  If pilot does not extinguish, replace the pilot valve.
down.
 Verify that combustion motor is spinning and that  If the motor is not spinning, check the transformĆ
the centrifugal switch is closed. er and time delay relay in the control box on the
top of the combustion motor. If one or both are
bad, replace. If the motor is spinning and there
are not 24 volts to the ignition control box, the
centrifugal switch is bad. Replace the combusĆ
tion motor.
 Temperature not programmed into cooking comĆ  Program cook temperature into the computer.
puter.
 Time not programmed into cooking computer.  Programm cook time into the computer.
 Heat relay defective (computer controlled  Replace relay.
ovens).
 Gas pressure to oven too high.  Lower to specified gas pressure.
 Gas pressure to oven too low.  Raise to specified gas pressure.

5-4
MT3255 and MT3270

POSSIBLE CAUSE(S) SUGGESTED REMEDY

Symptom #2 - Burner will not fire (computer controls)

 Oven in OFF mode.  Turn to ON position.

 Emergency stop switch on OFF.  Pull switch out to ON.
 Control circuit breaker tripped.  Reset breaker.
 Combustion motor not running.  Check transformer for primary and secondary
voltage.
 Check main control and burner valve relays to
see if closed.
 Check relay in combustion burner box. If bad reĆ
place relay.
 Main Temperature Controller not set above ambiĆ  Set to desired temperature.
ent temperature.
 Manual gas valve closed.  Open valve.
 Intermittent Ignition Device (IID) system locked  Reference Technical Appendix (page 6-1
out. through 6-3).
 Air pressure switch may be open.  Check convection blower for proper operation.
 Blower motor(s) not running.  Verify voltage to motor. If voltage is present, reĆ
place the motor or start capacitor.
 High Limit control tripped.  Verify that 625F (330C) high limit is proĆ
grammed into the controller. If so reset the high
limit. Set the computer to 500F (260C). Use a
pyrometer to verify the oven temperature. If the
oven climbs significantly above the setpoint, use
the chart in the Technical Appendix (page 6-4)
to check the probe. If the probe is alright the comĆ
puter may need replacement.
 Thermal switch in control compartment tripped.  Check hood system.
 Excessive intake air temperature.  Check hood system.
 If pilot fails to go out when the unit is shut down,  Replace valve.
the solenoid valve is bad.

5-5
 TROUBLESHOOTING
COMPUTER CONTROL SYSTEM

POSSIBLE CAUSE(S) SUGGESTED REMEDY

Symptom #1 - Computer controller displays: PROBE Ć OPEN Ć PROBE Ć SHORT and

alarm buzzer sounds

 Internal problem with computer controller.  Verify display integ. in the 2nd level programĆ
ming. If the controller has been programmed the
computer may need to be replaced.
 Loose connections at computer controller.  Tighten connections.
 Shorted or open RTD probe.  Use the chart in the Technical Appendix (page
6-4) to determine if probe is bad. Replace if necĆ
essary.

Symptom #2 - Computer controller displays: ERROR Ć HIGH Ć TEMP Ć LIMIT

 Actual temperature exceeds programmed limit  Faulty burner valve relay. Replace relay.
value. Default 605F (319C).
 Internal problem with computer controller.  Verify display integ. in the 2nd level programĆ
ming. If the controller has been programmed the
computer may need to be replaced.

Symptom #3 - Oven will not reach desired temperature

 Gas pressure to oven is too low.  Contact local gas representatives.

 Top air plates missing or not adjustable.  Install/adjust air plates.
 Faulty RTD probe.  Use the chart in the Technical Appendix (page
6-4) to determine if probe is bad. Replace if necĆ
essary.
 Blower motor(s) running backward.  Verify voltage to motor. If voltage is present, reĆ
place the motor or start capacitor.
 Controller out of calibration.  Recalibrate the controller. See Calibration secĆ
tion (page 4-11).
 Excessive food/debris accumulation blocking  The inside of the oven should be cleaned to reĆ
the airflow. move any materials that could have dropped off
the conveyor belt and possibly blocked some of
the air flow holes. This would include the removal
of the conveyor belt, conveyor belt supports, and
the nozzles. The oven interior and all parts reĆ
moved should then be cleaned with an appropriĆ
ate oven cleaner safe for aluminum.

5-6
MT3255 and MT3270

Symptom #4 - Burner operates sporadically

 Air pressure switch may be open.  Check convection blower (or 4 convection fans)
for proper operation.
 Thermal switch tripped.  Determine the ambient temperature in the conĆ
trol compartment. If above 140F (60C) check
the cooling fan operation.
 Faulty RTD probe.  Use the chart in the Technical Appendix (page
6-4) to determine if probe is bad. Replace if necĆ
essary.
 Excessive food/debris accumulation blocking  The inside of the oven should be cleaned to reĆ
the airflow. move any materials that could have dropped off
the conveyor belt and possibly blocked some of
the air flow holes. This would include the removal
of the conveyor belt, conveyor belt supports, and
the nozzles. The oven interior and all parts reĆ
moved should then be cleaned with an appropriĆ
ate oven cleaner safe for aluminum.

5-7
 CHAPTER 6

TECHNICAL APPENDIX
MT3255 and MT3270
INTERMITTENT IGNITION SYSTEM

PRINCIPLES OF OPERATION In the IID system the probes exposed to the pilot
flame are the Flame Sensor and the Pilot Burner
Pilot flame sensing is a very important aspect of the Hood. Since the surface area of the pilot hood is
ignition controls operation. Three zones are needĆ larger than the flame sensor, the current rectificaĆ
ed to give the proper airĆgas ratio to produce a blue tion process takes place. Current is conducted
pilot flame. from terminal 4 at the control through the flame
sensor cable to the flame sensor. As the current is
Zone 1 - an inner cone that will not burn because
conducted through the flame to the pilot hood, it is
excess fuel is present.
rectified from AC to DC because of the difference
Zone 2 - around the inner, fuel rich cone is a blue in surface area. The pilot hood is grounded back
envelope. This zone contains a mixture of vapor to the control, thereby completing the circuit.
from the fuel rich inner cone and the secondary or
Flame Sensing Circuit Current
surrounding air. This is where combustion occurs,
and is the area of highest importance for proper For the ignition control to function properly, a miniĆ
flame sensor location. mum amount of current must flow through the
flame sensing circuit.
Zone 3 - Outside the blue envelope is third zone
that contains an excessive quantity of air. As the pilot flame is established and current begins
to flow in the flame sensing circuit, the current enĆ
FLAME RECTIFICATION ergizes a relay. A minimum amount of current is reĆ
quired to pullĆin the relay. When the relay pulls in,
To identify a current conducted by the flame, we
one set of contacts opens which shuts off the high
use flame rectification. Place two probes in Zone 2
energy spark. Another set of contacts closes, puttĆ
of the pilot flame. When the surface area of one
ing 24 volts on terminal 3 which opens the main
probe is larger than the other, current tends to flow
gas valve.
more in one direction. DC current flows in only one
direction, as opposed to AC current, which alterĆ Current vs. Voltage
nates its direction. The current is rectified from AC
In normal operation an AC voltage will be present
to DC by increasing the surface area of one probe
from terminal 4 to ground and a current will be
and decreasing the surface area of the other. present in the flame sensing circuit.
Even though an AC voltage is present, flame rectifiĆ
cation occurs and a DC current flows in the sensing
Flame
Positive circuit.
Probe Negative
Probe For service checkout purposes, measuring these
voltages and currents can provide useful informaĆ
DC + - tion regarding the integrity of the ignition control.
+ Current Ground
DC Measuring the current flow rather than voltage is
Current
the preferred procedure. Due to the internal circuitĆ
AC DC
+ Voltage Current ry of the ignition control and varying input impedĆ
- ance of voltmeters, the measured voltage will vary
AC Voltage depending on type and model of voltmeter being
used. However, measuring the current provides a
Transformer
more precise evaluation of the ignition control and
flame sensing circuit.
A proper reading not only indicates a functional
FIGURE 1 control, but also verifies all components of the cirĆ
cuit such as flame sensor, cable and ground.

6-1
 TECHNICAL APPENDIX
SERVICE PROCEDURES To Measure DC Flame Sensing Current:
1. Turn off the power supply to the ignition conĆ
Service the IID system as follows:
trol.
1. Make certain the thermostat contacts are
2. Disconnect the flame sensor cable from termiĆ
open.
nal #4 on Johnson units or terminal #15 on
2. Check for proper supply voltage at primary Landis & Gyr units.
and secondary of system transformer.
3. Set the selector switch on the meter to microĆ
3. Close thermostat contacts and observe sysĆ amp scale. Connect the positive (red) lead to
tem. terminal #4 and the negative (black) lead to
the sensor cable.
4. Determine which system condition exists:
4. Disconnect the main valve lead from terminal
A.) No spark, system does not function
#3. This will prevent the main burner from ignitĆ
B.) Spark present but pilot will not light ing. A proper measurement of flame sensing
current is taken with the pilot light only.
C.) Pilot lights but main valve will not open
5. Turn the power back on and close the thermoĆ
5. Follow the appropriate service checkout proĆ
stat contacts. Read the current at the meter.
cedure to troubleshoot and repair the system.
NOTE: The minimum current required for the
6. Observe the system through several complete
Johnson G770 is 0.15DCmA. The miniĆ
operating cycles.
mum current required for the Landis &
VOLTAGE AND CURRENT MEASUREMENTS Gyr is 2.0DCmA. (This unit is polarity
specific.)
When servicing the electronic ignition control there
6. Turn the power off to disconnect the meter and
are several times when voltages and currents must
reconnect terminal #3 and #4.
be measured or observed.
To Measure DC Flame Sensing Current Using
NOTE: All voltages measured will be AC voltage
the Johnson Y99AUĆ3 Signal Transducer:
and all current measured will be DC curĆ
rent. 1. Set the function selector switch to the DC voltĆ
age position.
Terminal Terminal Use 2. Turn off the supply voltage to the control.
1 Pilot valve connection between terĆ 3. Disconnect the flame sensor cable from termiĆ
minal #1 and ground nal #4 on the ignition control.
2 Wire from thermostat 4. Connect the male 1/4" spade connector (-) to
3 Main valve connection between terĆ the flame sensor cable. Connect the female
minal #3 and ground 1/4" spade connector (+) to terminal #4.
4 Flame sensor 5. Disconnect the main valve lead from terminal
#3 on the ignition control.
TABLE 1
6. Turn the supply voltage on and close the therĆ
mostat contacts to cycle the system.
To Measure AC Voltages:
7. When the pilot lights, read the current on the
1. Set the selector switch on the voltmeter to the meter display.
AC voltage position.
NOTE: The conversion factor is 1DC volt - 1
2. Connect the meter leads in parallel with the DC microamp.
voltage to be measured.
3. Read the voltage at the meter.

6-2
MT3255 and MT3270
REPAIRING THE ELECTRONIC IGNITION 5. Install the Y75 sensing probe into the pilot
SYSTEM burner. Reconnect the sensing probe cable.
The connections to the sensing probe and
Flame Sensing Current Maintenance: control terminal must be secure.
The flame sensor is made of carbon steel and subĆ 6. Restore the power and the gas supply to the
ject to contamination and oxidation buildup. Any appliance.
buildup on the sensor can add enough resistance
to drop the signal below the required minimum. 7. IMPORTANT: Using a microammeter, check
Carbon and oxidation can also build up on the pilot the signal passing through the sensing probe.
hood. The pilot hood is part of the circuit and must 8. If the microamp signal is marginal, trim the
be kept as clean as the flame sensor. flame sensing probe in increments of 1/8". Be
1. Clean the flame sensor with steel wool or an sure that there is still proper flame impingeĆ
emery cloth. ment on the flame sensing probe.

2. Clean the pilot hood with a small wire brush to Flame must surround sensing probe tip for
remove any carbon or oxidation buildup. approximately 1/2".

Flame Sensor Replacement: 9. Observe at least three complete operating

cycles to see that all components are functionĆ
If the ceramic portion of the flame sensor is broken ing correctly.
or if the contamination is extensive, the flame senĆ
sor may have to be replaced. Ground Connection
Another important requirement for proper operaĆ
tion is the existence of a good electrical ground beĆ
CAUTION!
tween the pilot assembly and the ignition control.
Shut off all gas to the appliance by closing This ground provides the path for sensing current
the shutoff valve in the supply line to that to return to the control, thereby completing the
appliance. Disconnect the power supply sensing circuit.
to prevent electrical shock or possible
In most systems we assume the pilot burner is
damage to the equipment.
grounded back to the control through the pilot tubĆ
ing and gas valve. The gas valve would be
1. Disconnect the sensing probe cable from the grounded to the ignition control when the control
old sensing probe. is mounted on the valve. Controls that are not
mounted to a gas valve require a separate groundĆ
2. Remove the old sensing probe from the pilot
ing wire connecting the control to the pilot assemĆ
burner.
bly.
3. Check the length of dimension B to be sure the
In some instances this ground can become weak
correct replacement probe is being used. See
and cause a low sensing current signal. To assure
FIGURE 2.
that a proper ground exists between the control
4. Compare the sensing probe rod lengths, diĆ and pilot, a wire can be installed from one of the
mension A. If required, trim the length of the ground terminals to the pilot bracket. This will asĆ
Y75 rod being installed to the same length as sure a strong ground and maintain a proper sensĆ
the sensing rod being replaced. ing current signal.
Using a 1/4" female spade connector, connect one
end of the new wire to the ground strip on the igniĆ
A B tion control. Attach the other end of the wire to a
bolt or screw on the pilot burner bracket. Be sure
to use a wire with a high temperature rated insulaĆ
tion.

FIGURE 2

6-3
 TECHNICAL APPENDIX
COOKING COMPUTER - TEMPERATURE VS RESISTANCE

T/F Res/Ohms T/F Res/Ohms T/F Res/Ohms T/F Res/Ohms

70 541.12 230 711.43 390 877.15 550 1038.293
75 546.51 235 716.68 395 882.26 555 1043.255
80 551.9 240 721.92 400 887.36 560 1048.212
85 557.28 245 727.16 405 892.46 565 1053.165
90 562.66 250 732.4 410 897.55 570 1058.113
95 568.04 255 737.63 415 902.63 575 1063.057
100 573.4 260 742.85 420 907.72 580 1067.997
105 578.77 265 748.05 425 912.8 585 1072.931
110 584.13 270 753.29 430 917.87 590 1077.862
115 589.48 275 758.5 435 922.94 600 1087.709
120 594.84 280 763.71 440 928.002 605 1092.626
125 600.18 285 768.91 445 933.062 610 1097.539
130 605.53 290 774.11 450 938.118 615 1102.447
135 610.86 295 779.31 455 943.17 620 1107.35
140 616.2 300 784.5 460 948.216 625 1112.249
145 621.52 305 789.68 465 953.259 630 1117.1
150 626.85 310 794.87 470 958.296 635 1122
155 632.17 315 800.04 475 963.33 640 1126.9
160 637.48 320 805.21 480 968.359 645 1131.8
165 642.8 325 810.38 485 973.383 650 1136.7
170 648.1 330 815.54 490 978.403 655 1141.6
175 653.4 335 820.7 495 983.419 660 1146.4
180 658.7 340 825.86 500 988.43 665 1151.3
185 663.99 345 831.01 505 993.436 670 1156.1
190 669.28 350 836.15 510 998.438 675 1161
195 674.57 355 841.29 515 1003.436 680 1165.8
200 679.85 360 846.43 520 1008.429 685 1170.7
205 685.12 365 851.56 525 1013.417 690 1175.5
210 690.39 370 856.69 530 1018.402 695 1180.4
215 695.66 375 861.81 535 1023.381 700 1185.2
220 700.92 380 866.93 540 1028.356
225 706.18 385 872.04 545 1033.327

TABLE 2

6-4
MT3255 and MT3270
THERMOELECTRIC VOLTAGE IN ABSOLUTER MILLIVOLTS -
TYPE J THERMOCOUPLE

F Reading +5F F Reading +5F

10 -0.611 -0.473 360 9.790 9.944
20 -0.334 -0.195 370 10.098 10.252
30 -0.056 0.084 380 10.407 10.561
40 0.224 0.365 390 10.715 10.869
50 0.507 0.648 400 11.023 11.177
60 0.791 0.933 410 11.332 11.486
70 1.076 1.220 420 11.640 11.794
80 1.363 1.507 430 11.949 12.103
90 1.652 1.797 440 12.257 12.411
100 1.942 2.088 450 12.566 12.720
110 2.233 2.380 460 12.874 12.029
120 2.526 2.673 470 13.183 13.337
130 2.820 2.967 480 13.491 13.645
140 3.115 3.263 490 13.800 13.954
150 3.411 3.560 500 14.108 14.262
160 3.708 3.857 510 14.416 14.570
170 4.006 4.156 520 14.724 14.878
180 4.305 4.455 530 15.032 15.186
190 4.605 4.755 540 15.340 15.494
200 4.906 5.057 550 15.648 15.802
210 5.207 5.358 560 15.956 16.110
220 5.509 5.661 570 16.264 16.417
230 5.812 5.964 580 16.571 16.725
240 6.116 6.268 590 16.879 17.032
250 6.420 6.572 600 17.186 17.339
260 6.724 6.877 610 17.493 17.646
270 7.029 7.182 620 17.800 17.953
280 7.335 7.488 630 18.107 18.260
290 7.641 7.794 640 18.414 18.567
300 7.947 8.100 650 18.721 18.874
310 8.253 8.407 660 19.027 19.180
320 8.560 8.714 670 19.334 19.487
330 8.867 9.021 680 19.640 19.793
340 9.175 9.329 690 19.947 20.100
350 9.483 9.636
TABLE 3

6-5
 TECHNICAL APPENDIX
CONVERSION FACTORS

COMMON CONVERSION FACTORS PRESSURE CONVERSIONS FACTORS

Multiply By To Get Multiply By To Get

BTU/hr .001054804 MJ/hr in/H2O 0.0361 P.S.I.

.0002931 kW 25.41 mm/H2O

.29285 W 1.868 mm/Hg

BTU/Ft 3 .0372589 MJ/m3 .0025 kg/cm 2

8.905102 kcal/m 3 .0025 bar

MJ/hr 948.0434279 BTU/hr 2.489 mbar

Mj/m 3 26,839225 BTU/ft 3 248.9 Pa

kW 3414.71732 BTU/hr .2489 kPa

ft3 .02832 m3 P.S.I 27.71 in. H2O

ft2 .09290304 m2 2.036 in. Hg

inches 25.40005 mm 703.1 mm/H2O

feet .3048 meters 51.75 mm/Hg

meters 3.281 feet .0703 kg/cm 2

pounds .4536 kg .0689 bar

inches W.C. .249082 kPa 68.95 mbar

2.49082 mbar 6895 Pa

kPa 4.01885 inches W.C. 6.895 kPa

10 mbar TABLE 5

mbar 0.401474 inches W.C.

UNIT CONVERSIONS
kW 3.6 Mj/hr
1F = .5556C
kcal/m3 .1122952 BTU/ft 3
1C = 1.8F
Kwh/m 3 96.65 BTU/ft 3
TABLE 6
TABLE 4

6-6
MT3255 and MT3270
PRESSURE CONVERSION

PRESSURE CONVERSION CHART

in/H2O P.S.I in/Hg mm/H2O mm/Hg kg/cm2 bar mbar Pa kPa

1 .0361 .0735 25.41 1.868 .0025 .0025 2.489 248.9 .2489

2 .0722 .1470 50.81 3.736 .0051 .0050 4.978 497.8 .4978

3 .1083 .2205 76.22 5.604 .0076 .0075 7.467 746.7 .7467

4 .1444 .2940 101.62 7.472 .0102 .0099 9.956 995.6 .9956

5 .1804 .3673 127.0 9.335 .0127 .0124 12.44 1244 1.244

6 .2165 .4408 152.4 11.203 .0152 .0149 14.93 1493 1.493

7 .2526 .5143 177.8 13.072 .0178 .0174 17.42 1742 1.742

8 .2887 .5878 203.2 14.940 .0203 .0199 19.90 1990 1.990

9 .3248 .6613 228.6 16.808 .0228 .0224 22.39 2239 2.239

10 .3609 .7348 254.0 18.676 .0254 .0249 24.88 2488 2.488

11 .3970 .8083 279.4 20.544 .0279 .0274 27.37 2737 2.737

12 .4331 .8818 304.8 22.412 .0304 .0299 29.86 2986 2.986

13 .4692 .9553 330.2 24.280 .0330 .0324 32.35 3235 3.235

14 .5053 1.029 355.6 26.148 .0355 .0348 34.84 3484 3.484

15 .5414 1.102 381.0 28.016 .0381 .0373 37.33 3733 3.733

16 .5774 1.176 406.4 29.879 .0406 .0398 39.81 3981 3.981

17 .6136 1.249 431.8 31.752 .0431 .0423 42.31 4231 4.231

18 .6496 1.322 457.2 33.616 .0457 .0448 44.79 4479 4.479

19 .6857 1.396 482.6 35.484 .0482 .0473 47.28 4728 4.728

20 .7218 1.470 508.0 37.352 .0507 .0498 49.77 4977 4.977

21 .7579 1.543 533.4 39.22 .0533 .0523 52.26 5226 5.226

22 .7940 1.616 558.8 41.09 .0558 .0547 54.74 5474 5.474

23 .8301 1.690 584.2 42.96 .0584 .0572 57.23 5723 5.723

24 .8662 1.764 609.6 44.82 .0609 .0597 59.72 5972 5.972

25 .9023 1.837 635.0 46.69 .0634 .0622 62.21 6221 6.221

26 .9384 1.910 660.4 48.56 .0660 .0647 64.70 6470 6.470

27 .9745 1.984 685.8 50.43 .0685 .0672 67.19 6719 6.719

6-7
 TECHNICAL APPENDIX

in/H2O P.S.I in/Hg mm/H2O mm/Hg kg/cm2 bar mbar Pa kPa

28 1.010 2.056 710.8 52.26 .0710 .0696 69.64 6964 6.964

29 1.047 2.132 736.8 54.18 .0736 .0722 72.19 7219 7.219

30 1.083 2.205 762.2 56.04 .0761 .0747 74.67 7467 7.467

31 1.119 2.278 787.5 57.91 .0787 .0772 77.15 7715 7.715

32 1.155 2.352 812.8 59.77 .0812 .0796 79.63 7963 7.963

33 1.191 2.425 838.2 61.63 .0837 .0821 82.12 8212 8.212

34 1.227 2.498 863.5 63.49 .0862 .0846 84.60 8460 8.460

35 1.263 2.571 888.9 65.36 .0888 .0871 87.08 8708 8.708

36 1.299 2.645 914.2 67.22 .0913 .0896 89.56 8956 8.956

37 1.335 2.718 939.5 69.08 .0938 .0920 92.04 9204 9.204

38 1.371 2.791 964.9 70.95 .0964 .0945 94.53 9453 9.453

39 1.408 2.867 990.9 72.86 .0990 .0971 97.08 9708 9.708

40 1.444 2.940 1016 74.72 .1015 .0996 99.56 9956 9.956

41 1.480 3.013 1042 76.59 .1040 .1020 102.0 10204 10.20

42 1.516 3.086 1067 78.45 .1066 .1045 104.5 10452 10.45

43 1.552 3.160 1092 80.31 .1091 .1070 107.0 10701 10.70

44 1.588 3.233 1118 82.18 .1116 .1095 109.5 10949 10.95

45 1.624 3.306 1143 84.04 .1142 .1120 112.0 11197 11.20

46 1.660 3.378 1168 85.90 .1167 .1144 114.5 11445 11.44

47 1.696 3.453 1194 87.76 .1192 .1169 116.9 11694 11.69

48 1.732 3.526 1219 89.63 .1218 .1194 119.4 11942 11.94

49 1.768 3.600 1244 91.49 .1243 .1219 121.9 12190 12.19

50 1.804 3.673 1270 93.35 .1268 .1244 124.4 12438 12.44

51 1.841 3.748 1296 95.27 .1294 .1269 126.9 12693 12.69

52 1.877 3.822 1321 97.13 .1320 .1294 129.4 12941 12.94

53 1.913 3.895 1346 98.99 .1345 .1319 131.9 13190 13.19

54 1.949 3.968 1372 100.8 .1370 .1344 134.4 13438 13.44

55 1.985 4.041 1397 102.7 .1395 .1369 136.9 13686 13.69

56 2.021 4.115 1422 104.6 .1421 .1393 139.3 13934 13.93

TABLE 7

6-8