WATER SYSTEM

PIPE SPEC - API5L / ASTM A

NB Unit Weight of Unit Mass of Total unit weight of

Schedule OD Thickness ID
empty Pipe Volume filled water water filled pipe
No. (mm) (mm) (mm)
(mm) (Kg/m) (m3 per m) (Kg/m) (Kg/m)
1000 - 1016.0 6.00 1004 149.37 0.79201 792.01 941.39
800 - 813.0 9.53 793.94 188.74 0.49527 495.27 684.01
700 10 711.0 7.92 695.16 137.26 0.37969 379.69 516.95
650 10 660.0 7.92 644.16 127.30 0.32603 326.03 453.33
600 - 610.0 12.00 586 176.88 0.26981 269.81 446.69
550 - 559.0 7.92 543.16 107.58 0.23180 231.80 339.39
500 20 508.0 9.53 488.94 117.09 0.18783 187.83 304.93
450 20 457.0 12.00 433 131.63 0.14731 147.31 278.94
400 20 406.4 12.7 381 123.24 0.11406 114.06 237.30
350 20 355.6 7.92 339.76 67.87 0.09070 90.70 158.57
300 20 323.8 10.31 303.18 79.67 0.07222 72.22 151.89
250 20 273.0 6.35 260.3 41.74 0.05324 53.24 94.97
200 20 219.1 9.20 200.7 47.60 0.03165 31.65 79.25
150 40 168.3 7.11 154.08 28.25 0.01865 18.65 46.90
125 40 141.3 6.55 128.2 21.76 0.01291 12.91 34.67
100 40 114.3 6.02 102.26 16.07 0.00822 8.22 24.28
80 40 88.9 5.49 77.92 11.29 0.00477 4.77 16.06
65 40 73.0 5.16 62.68 8.63 0.00309 3.09 11.72
50 40 60.3 3.91 52.48 5.43 0.00216 2.16 7.60
40 40 48.3 3.68 40.94 4.05 0.00132 1.32 5.36
32 40 42.2 3.56 35.08 3.39 0.00097 0.97 4.36
25 40 33.4 3.38 26.64 2.50 0.00056 0.56 3.06
20 40 26.7 2.87 20.96 1.69 0.00035 0.35 2.03
15 40 21.3 2.77 15.76 1.27 0.00020 0.20 1.46
 Sec 9-9

Considering insulation density = 260 kg/m3

Pipes at + 15.8 m

Insulation
insulation Total
dia(mm) Nos wt (kg/m) thickness
wt (kg/m) wt(kg/m)
(m)

1 250 1 #N/A 0 #N/A

2 400 1 237.30 0.055 20.700 258.000
3 300 1 151.89 0.075 24.431 176.320
4 350 1 158.57 0.25 123.685 282.259

Tot #N/A
Pipes at + 11.8 m

Insulation
thickness insulation Total
dia(mm) Nos wt (kg/m) (m) wt (kg/m) wt(kg/m)

1 250 2 94.97 0.025 6.103 202.152

2 100 1 24.28 0 24.284
3 50 1 7.60 0 7.599
4 400 2 237.30 0 474.600
5 150 1 46.90 0.05 8.899 55.801
6 200 1 79.25 0 79.248
7 150 3 46.90 0 140.708

tot 984.391

Pipe load for 2 tiers = #N/A kg/m

C/C distance between frames = 5.5 m

Total load of pipes for 5.5 m span = #N/A Kg

= #N/A KN
 3 CALCULATION OF WIND LOAD ON TRANSVERSE FRAME

p1+p3 p2 + p3
Design wind pressure for 10 to 15 m = 107 Kg/m 2
4 m

a i.) Wind load along X-direction (on pipes) p1 and p2

C/C distance between frames = 6.5 m
Total pipe dia at 15.8 m level = 2.2 m p3 p3 11.8 m
Total pipe dia at 11.8 m level = 2.4 m

Wind load on pipes(incl. insulation) at windward side

(p1) = 791 Kg/m 4.5 m X ( 6.5 ) m
Wind load on pipes(incl. insulation) at leeward side (p2)
= 396 Kg/m

a ii) Wind load along X-direction (on structure) p3

Solidity ratio(Sr) = 1
Force coefficient (Cf) = 2 (Table 31, IS 875-P3)
Taking sectionNPB 600 X 220 X 122.45 (column section)
b = 0.25 m b
Wind load on structure (p3)= pd x C f x b wind
Location Wind load (Kg/m) (KN/m) 5.5

0 to 15.8 m 107x0.25x2 = 53.5 0.54

Total load from 11.8 to 15.8m a= 4.5 m

windward side (p1+p3) = 844.6 Kg/m = 8.4 KN/m
leeward side (p2+p3) = 449.1 Kg/m = 4.5 KN/m
 Wind load along Z-direction
b i) Calculation of Wind load on structure
Solidity ratio(Sr) = 1
Force coefficient from 10 to 15.8 m = 2 (Table 31, IS 875-P3)
Taking section NPB 600 X 220 X 122.45 (column section)
b = 0.6 m
Wind load = pd x C f x b

Description Member section Length (m) width (m) Nos wind load (kg)

1 col NPB 600 X 220 X 122.45 15.8 0.6 2 4057.4

2 beam ISMB 500 4.5 0.5 2 963.0

3 bracing 2 L 100x100 x8 13 0.15 2 834.6
Total = 5855.0
58.55 KN
Load on each of 4 nodes per frame = 14.64 KN

b ii)Calculation of Drag Force on Pipes (Clause: 7.4.1 IS 875- part 3 , 2015)

h= 15.8 m C'f = 0.01

b= 4.5 m (h>b)
d= 22 m

F' = C'f (d-4b) b pd + C'f (d-4b) 2h pd = 154.508 Kg

Drag force for two tier pipes = 309.016 Kg
Total no. of transverse frames = 5
Load on each tranverse frame = = 61.80 Kg
= 0.61803 KN
Load on each of 4 nodes per frame = 0.15451 KN

Load on each of 4 nodes (structure + drag) = 14.8 KN

4. Seismic Load
The structure shall be designed for seismic forces in accordance with 24P04-RPT-C-01-Civil Design Basis Report

Zone factor = 0.1 (Zone II)

Importance factor ,I = 1.5
Response reduction factor = 3
Damping factor = 5%
Soil type = Type II, Medium Soil

Ah = ZI x Sa/g = 0.1x1.5 x Sa/g

2R 2x3
= 0.025 x Sa/g

Height of structure = 16 m
Base dimension of the frame = 4.5 m
The Natural time period (T) = T = 0.09 * h / √(d).
= 0.68 sec

For Type II, Medium Soil (As per IS 1893, part 1, 2002) clause :6.4.5
Sa/g = 2.5

Ah = 0.06
Mass calculation per transverse frame
C/C distance between frame = 5.5 m
Mass of structure (from staad)= 107 KN
Mass of pipes = #N/A KN
Total mass (W) = #N/A KN

Base shear per frame (Vb = Ah x W) #N/A KN

Base shear due to wind per frame = 64.37 KN #N/A #N/A KN

Since Shear due to wind is higher than Seismic, only wind force and no seismic force is considered in Staad Analysis
 Sec 9-9

Considering insulation density = 260 kg/m3

Pipes at + 15.8 m

Insulation
insulation Total
dia(mm) Nos wt (kg/m) thickness
wt (kg/m) wt(kg/m)
(m)

1 250 1 #N/A 0 #N/A

2 400 1 237.30 0.055 20.700 258.000
3 300 1 151.89 0.075 24.431 176.320
4 350 1 158.57 0.25 123.685 282.259

Tot #N/A
Pipes at + 11.8 m

Insulation
thickness insulation Total
dia(mm) Nos wt (kg/m) (m) wt (kg/m) wt(kg/m)

1 250 2 94.97 0.025 6.103 202.152

2 100 1 24.28 0 24.284
3 50 1 7.60 0 7.599
4 400 2 237.30 0 474.600
5 150 1 46.90 0.05 8.899 55.801
6 200 1 79.25 0 79.248
7 150 3 46.90 0 140.708

tot 984.391

Pipe load for 2 tiers = #N/A kg/m

C/C distance between frames = 2 m

Total load of pipes for 2 m span = #N/A Kg

= #N/A KN