C3.
3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 1 of 8
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Product: GENERATOR SET
Model: C3.3 GENERATOR SET N3C
Configuration: C3.3 Generator Set N3C00001-UP
Disassembly and Assembly
C3.3 and C4.4 Generator Sets
Media Number -RENR9703-03 Publication Date -01/03/2014 Date Updated -04/03/2014
i05323800
Cylinder Head - Install - Three Cylinder Engines
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
Guide Bolt
A - 2
M16 by 115mm
B - Straight Edge 1
C 8T-3052 Degree Wheel 1
D 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block. Do not
damage the mating surfaces of the cylinder head or the cylinder block. Ensure that no debris
enters the cylinder bores, the coolant passages, or the lubricant passages.
2. Inspect the mating surface of the cylinder head for distortion. Refer to Specifications,
"Cylinder Head" for more information.
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 2 of 8
Illustration 1 g01400124
Typical example
3. Inspect dowels (10) for damage. If necessary, replace the dowels in the cylinder block.
4. Install Tooling (A) to the cylinder block. Refer to Illustration 1.
5. Align cylinder head gasket (11) with Tooling (A) and with dowels (10). Install the cylinder
head gasket onto the cylinder block.
Illustration 2 g01400010
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 3 of 8
Typical example
6. Use a suitable lifting device to lift the cylinder head. The weight of the cylinder head is
approximately 56 kg (124 lb).
7. Use Tooling (A) to align cylinder head (9) with the cylinder block. Install the cylinder head
to the cylinder block.
Note: Ensure that the cylinder head is correctly positioned onto the dowels.
Illustration 3 g01420845
8. Clean bolts (8). Follow Steps 8.a and 8.b for the procedure to inspect the bolts.
a. Check the length of the bolts.
b. Use Tooling (B) in order to check the threads of the bolts. Refer to Illustration 3.
Replace any bolts that show visual reduction in the diameter of the thread over Length
(Y) .
9. Lubricate the threads and the shoulder of bolts (8) with clean engine oil.
10. Remove Tooling (A) .
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 4 of 8
Illustration 4 g01399934
11. Install bolts (8) to cylinder head (9) .
Note: There are two different lengths of bolts (8) for cylinder head (9). Install longer bolts
in Position (X) in the cylinder head.
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 5 of 8
Illustration 5 g01399935
Sequence for tightening the bolts for cylinder head
12. Tighten bolts (8) to a torque of 50 N·m (37 lb ft) in the sequence that is shown in
Illustration 5.
13. Tighten bolts (8) to a torque of 100 N·m (74 lb ft) in the sequence that is shown in
Illustration 5.
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 6 of 8
Illustration 6 g01352369
(A) Short bolts
(B) Long bolts
14. Use Tooling (C) to turn bolts (8) through an additional angle in the sequence that is shown
in Illustration 5.
Turn the long bolts through 270 degrees.
Turn the short bolts through 225 degrees.
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 7 of 8
Illustration 7 g01420416
Typical example
15. Install new O-ring seal (4) and O-ring seal (5) to bypass tube (2). Use Tooling (D) in order
to lubricate the O-ring seal (4). Install the bypass tube to the cylinder head. Install bolts (1).
Tighten the bolts to a torque of 22 N·m (16 lb ft).
16. Install hose to bypass tube (2) and securely tighten hose clamp (6). Position the clip for the
hose onto the cylinder head. Install bolt (7). Tighten the bolts to a torque of 22 N·m (16 lb
ft).
17. Connect the harness assembly to sensor (3) .
18. If the alternator bracket is mounted on the cylinder head, Install the alternator. Refer to
Disassembly and Assembly, " Alternator - Remove".
19. If the fuel priming pump and the fuel filter base are mounted on the cylinder head, install
the fuel priming pump and the fuel filter base. Refer to Disassembly and Assembly, "Fuel
Priming Pump and Fuel Filter Base - Remove and Install".
20. If necessary, install the water temperature regulator housing to the cylinder head. Refer to
Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install".
21. Connect the upper radiator hose to the water temperature regulator housing .
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C3.3 Generator Set N3C00001-UP(SEBP4335 - 14) - Systems & Components Page 8 of 8
22. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant - Change" for the correct filling procedure.
23. If necessary, fill the engine oil pan to the correct level. Refer to Operation and Maintenance
Manual, "Engine Oil Level - Check".
24. If necessary, install the air hose to the inlet connection.
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the rocker shaft assembly and the pushrods. Refer to this Disassembly and Assembly
Manual, "Rocker Shaft and Pushrod - Install".
c. Install the glow plugs. Refer to Disassembly and Assembly, "Glow Plugs - Remove and
Install".
d. Install the injectors. Refer to Disassembly and Assembly, "Injector - Install".
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