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Fox ESS AEB 7.3kW&11&22 KW-EV-Charger User Manual - English - V1.0 - 20250702

This user manual provides comprehensive instructions for the assembly, installation, operation, and maintenance of various models of 7.3kW, 11kW, and 22kW AC EV chargers. It emphasizes the importance of qualified electricians for installation and safety precautions to prevent hazards. The manual includes technical specifications, packing lists, and detailed installation procedures for both wall-mounted and column-mounted setups.

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Daniel Zgierski
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© © All Rights Reserved
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0% found this document useful (0 votes)
186 views33 pages

Fox ESS AEB 7.3kW&11&22 KW-EV-Charger User Manual - English - V1.0 - 20250702

This user manual provides comprehensive instructions for the assembly, installation, operation, and maintenance of various models of 7.3kW, 11kW, and 22kW AC EV chargers. It emphasizes the importance of qualified electricians for installation and safety precautions to prevent hazards. The manual includes technical specifications, packing lists, and detailed installation procedures for both wall-mounted and column-mounted setups.

Uploaded by

Daniel Zgierski
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 33

USER MANUAL

7.3kW&11kW&22kW AC EV Charger
A7300P1-E-B A7300S1-E-B A7300S-T2S-B
A011KP1-E-B A011KS1-E-B A011KS-T2S-B
A022KP1-E-B A022KS1-E-B A022KS-T2S-B

V1.0
Table of Contents
1. Notes on This Manual 1
1.1 Scope of Validity 1
1.2 Target Group 1
1.3 Symbols Used 1

2. Safety 3

3. Packing List 4

4. Introduction 5

5. Technical Data 6

6. Installation 8
6.1 Loading & Unloading of Products 8
6.2 Check before Installation 8
6.3 Installation 8

7. Operation 27

8. Maintenance 29

9. Decommissioning 30
9.1 Dismantling the Charger 30
9.2 Packaging 30
9.3 Storage and Transportation 30
1 Notes on this Manual

1.1 Scope of Validity


This manual describes the assembly, installation, commissioning, maintenance
and troubleshooting of the following model (s) of products:

A7300P1-E-B
A7300S1-E-B
A7300S-T2S-B
A011KP1-E-B
A011KS1-E-B
A011KS-T2S-B
A022KP1-E-B
A022KS1-E-B
A022KS-T2S-B

1.2 Target Group


This manual is for qualified electricians. The tasks described in this manual
can only be performed by qualified electricians.

1.3 Symbols used


The meanings of the symbols appearing in this manual are explained below:

“Warning”indicates a hazardous situation which, if not avoided, could


WARNING result in death or serious injury.

Note “Note”provides important tips and guidance.

It means the operation on the product is correct.

1
Notes on This Manual

Symbols on the EV Charger


Symbol Explanation

CE mark.
The charger complies with the requirements of the applicable
CE guidelines.

Beware of hot surface.


The charger can become hot during operation. Avoid contact
during operation.

Danger of high voltage.


Danger to life due to the high voltage in the charger!

UKCA mark.
The charger complies with the requirements of the applicable
UKCA guidelines.

Please read the user manual carefully.

The charger can not be disposed together with the household


waste.

RCM mark.
The charger complies with the requirements of the applicable
RCM guidelines.

2
2 Safety
EV chargers are designed and tested in accordance with international safety
requirements. However, certain safety precautions must be taken when
installing and operating this. The installer must read and follow all instructions,
cautions and warnings in this installation manual.

- All operations including transport, installation, start-up and maintenance, must


be carried out by qualified, trained personnel.
- The electrical installation & maintenance of the charger shall be conducted
by a licensed electrician and shall comply with local wiring rules and
regulations.
- Before installation, check the unit to ensure it is free of any transport or
handling.
- Unauthorized removal of necessary protections, improper use, incorrect
installation and operation may lead to serious safety and shock hazards or
equipment damage.
- Do not install the equipment in adverse environmental conditions such as in
close proximity to flammable or explosive substances; in a corrosive or desert
environment; where there is exposure to extreme high or low temperatures;
or where humidity is high.
- Do not use the equipment when the safety devices do not work or are
disabled.
- Use personal protective equipment, including gloves and safety goggles
during the installation.
- Inform the manufacturer about non-standard installation conditions.
- Do not use the equipment in case of any operation anomalies. Avoid
temporary repairs.
- All repairs should be carried out using only approved spare parts, which must
be installed in accordance with their intended use and by a licensed contractor
or authorized service partner.
- Liabilities arising from commercial components are delegated to their
respective manufacturers.

3
3 Packing List

or RFID Card

A B C D

E F G H I

J K L M

No. Name Quantity


A EV Charger (Plug or Socket Version) 1
B Mounting Backplate 1
C Mounting Bracket 1
D RFID Card 2
E Expansion Pipe 8*40 4
F Expansion ScrewST6*40 4
G Tubular Terminal EVN10-12 5
H Tubular Terminal EVN6012 5
I Tubular Terminal EVN0508 7
J Screw Assembly M4*10 2
K Self-tapping Screw ST4.2*9.5 2
L RJ45 Connectors 1
M Quick Installation Guide 1

4
4 Introduction

Meaning of lights
•Green breathing light - standby status
•Blue steady - EV Plug inserted status
•Blue breathing light - charging start status/pause
•Blue running light - charging status
•Green steady - charging end status
•Red steady - charger fault, shutdown protection
•Yellow steady - locked status
Socket or Plug
RJ45 Communication wire
RS485 Communication wire
Incoming cable
Stop button
Mounting Bracket
Mounting Backplate
Side cover

5
5 Technical Data

FOX ESS 7.3kW&11kW&22kW AC-CHARGER SPEC


A7300S1-E-B A011KS1-E-B A022KS1-E-B
Model A7300P1-E-B A011KP1-E-B
A011KS-T2S-B
A022KP1-E-B
A022KS-T2S-B
A7300S1-T2S-B
Input
Wiring Scheme L/N/PE 3L/N/PE
Rated voltage 230Vac, ±20% 400Vac, ±20%
Rated current 32A 16A 32A
Rated frequency 50/60Hz
Standby Power Consumption ≤10W
Output
Output voltage 230Vac, ±20% 400Vac, ±20%
Maximum output current 32A 16A 32A
Rated power 7.3kW 11kW 22kW
Power Accuracy ≤2%
Interaction method
Connector Type IEC 62196 Ty pe 2 Cable, Type 2 Socket, Type 2 Socket With Shutter
Start-up mode APP/RFID Card/Plug&Charge
Communication method
Operating Frequency Band:13.56MHz
RFID
Maximum output power:51.74dBµV/m@3m
Operating Frequency Band: 2402~2480 MHz (TX/RX)
Bluetooth
Maximum output power:17.72dBm
Operating Frequency Band: 2412-2472MHz (TX/RX);
2422-2462MHz (TX/RX)
WiFi(2.4GHz)
Maximum output power: 19.28dBm
Operating Frequency Band:
GSM 900: 880-915MHz (Uplink), 925-960MHz (Downlink)
DCS 1800: 1710-1785MHz (Uplink), 1805-1880MHz (Downlink)
LTE Band 1: 1920-1980MHz (Uplink), 2110-2170MHz (Downlink)
LTE Band 3: 1710-1785MHz (Uplink), 1805-1880MHz (Downlink)
LTE Band 7: 2500-2570MHz (Uplink), 2620-2690MHz (Downlink)
4G LTE LTE Band 8: 880-915MHz (Uplink), 925-960MHz (Downlink)
LTE Band 20: 832-862MHz (Uplink), 791-821MHz (Downlink)
LTE Band 28: 703-748 MHz (Uplink), Downlink: 758-803 MHz (Downlink)
LTE Band 38: 2570-2620 MHz (Uplink), Downlink: 2570-2620 MHz (Downlink)
LTE Band 40: 2300-2400 MHz (Uplink), Downlink: 2300-2400 MHz (Downlink)
Maximum output power:
GSM: ≤35dBm (GSM 900); ≤32dBm (GSM 1800) LTE: ≤25dBm
Ethernet (Rj45) Yes
OCPP 1.6J or 2.0.1
Communication with the
ISO 15118 hardware ready
vehicle
Environment
Installation method Wall mounting/column mounting
Working temperature -30°C~50°C
Working humidity 5%~95% no condensation
Altitude ≤2000m

6
Technical Data

Size and weight


Size 320*190*130 mm (Plug),320*190*144 mm (Socket)
Weight ≤6.3kg (Plug),≤3.2kg(Socket)
Safety
Waterproof rating Body-IP65, Socket-lP55
Anti-collision grade IK08
Residual current detection* 6mA DC / 30mA AC
Over/Under Voltage Protection, Overcurrent Protection,
Leakage Current, Ground Protection, Surge Protection,
Protection function
Overtemperature Protection, Tamper Protection,
PEN Salt-mist-resistant, UV-resistant Treatment
Certification CE/UKCA/CB/RCM
Certification standard EN/IEC 61851-1: 2019, EN/IEC 61851-21-2: 2021

*Internal RCD-DD meets the trip time characteristics specified in IEC 62955
*External RCCB is required
*Select Type A or Type B according to local regulations

7
6 Installation
6.1 Loading & Unloading of Products
To ensure safety, the following points should be paid attention to:
- All accessories are placed separately during transportation or handling.
- Avoid violent shock and impact, and take it lightly.
- Avoid inversion.

6.2 Check before Installation


- Open the EV Charger packaging, and check the accessories according
to the packing list.
- Check whether the EV Charger is damaged during transportation. If there is
any damage or missing parts, do not boot up the charger and inform the carrier
and dealer immediately. Determine if this machine is the model that you want
to purchase.
Note
Please keep the packing boxes and packaging materials for future handling.

6.3 Installation
■ Pre-installation preparation
The following tools are required for the installation:
Cross screwdriver, special plum screwdriver, stripping pliers, pressing pliers.

■ Installation precautions
Please strictly follow the wiring requirements and correct access.
Please confirm that all fasteners are locked to secure the EV Charger.
■ Installation environment and location

- The area where the charger will be placed must be well ventilated, far away
from water, combustible gas and corrosive agent.
- Ensure that the ground or installation platform can withstand the weight of the
charger.
- If the charger is disassembled and used in the low temperature environment,
water droplets condensation phenomenon may occur. Ensure that the charger
is thoroughly dry before installation or use, avoiding the danger of electric shock.
- Please place the charger near the mains input so that installers or users can
disconnect the mains input switch and cut off the power supply timely in case
of emergency.

Note
The installation needs to comply with local installation requirements and
safety regulations.

8
Installation

Ensure that the wall or column is vertical or tilted 15 ° backward before installation.

90° 75°

Vertical Tilt Backward Tilt Forward WARNING


Level WARNING

■ Wall-mounted installation method


Step 1:
1. Mark 4 holes according to the installation positioning card on the wall.
2. Use an 8mm drill bit to drill holes. The holes should be at least 50mm deep.
3. Clean the hole position.

8, 50mm deep

Step 2:
Insert the expansion pipe (E) into the hole and fix it tightly with a rubber
hammer.

9
Installation

Step 3:
Fix the Mounting backplate (B) to the wall with screws (F).

Step 4:
Fix the Mounting bracket (C) onto the EV Charger with screws (K).

Step 5:
1. Hang the EV Charger into the Mounting backplate.
2. Tighten the screws (J) to complete the installation.

10
Installation

■ Floor type / Vertical installation method


Column packing list:

S/N Name Quantity


Column 1
Expansion Anchor BoltM8*60 4
Machine ScrewM5*20 14

Note
Column products need to be purchased additionally.

Step 1:
1. Drill four 60 mm deep holes spaced 170*120 mm apart using a 12 mm drill bit.
2. Drill one 60mm outlet hole in the center.
3. Clean the hole position.

12, 60mm deep 60mm

Step 2:
Install the expansion anchor bolt ( ) and fix them with a wrench.

11
Installation

Step 3:
Router the input wire into the column hole through the bottom of the column.

Step 4:
Fix the Mounting backplate (B) to the column with screws ( ).

Step 5:
Fix the Mounting backet (C) onto the EV Charger with screws (K).

12
Installation

Step 6:
1. Hang the EV Charger into the Mounting backplate.
2. Tighten the screws (J) to complete the installation.

13
Installation

Wiring Introduction
Open the side cover.

Single phase(7.3kW) Three phase(11kW&22kW)

Single phase(7.3kW)
Electrical connections.
Communication wiring connections
Load curtailment connections.
CT sensor connections.

Three phase(11kW&22kW)
Electrical Connections.
Communication wiring connections.
Load curtailment connections.

14
Installation

Electrical Connections
The EV Charger is equipped with built-in 30 mA AC leakage current detection and
6 mA DC leakage current monitoring, offering protection equivalent to a Type B
Residual Current Device (RCD) and complying with the IEC-61851 international standard.
Note that regulations in certain countries or regions may require additional external
protection devices. Users are advised to select compatible equipment based on the
following recommendations or local standards
Recommended External Protection Configuration
7.3 kW model: 30 mA Type A RCBO (230 V/40 A)
11 kW model: 30 mA Type A RCBO (400 V/20 A)
22 kW model: 30 mA Type A RCBO (400 V/40 A)
During installation, local electrical safety regulations must take precedence.
Supplemental protective measures, such as a combined RCD+MCB or an
integrated RCBO, may be applied as needed.

It is recommended to use wire diameter 6-10mm² cable.


Trim all cables to 50mm (as shown in the figure) and peel off the insulation sheath to
expose the conductor by about 10mm.

Single phase(7.3kW)

L: Brown/red/green or yellow wire


L
13~18mm

6-10mm²

6-10mm² N N: Blue/black wire

6-10mm² PE
10mm PE: Yellow-green wire
50mm

Three phase(11kW&22kW)

6-10mm² L1
16~22.5mm

L1/L2/L3: Brown/red/green or yellow wire


6-10mm² L2
6-10mm² L3 N: Blue/black wire
6-10mm² N
PE: Yellow-green wire
6-10mm² PE
10mm
50mm

Note
Please refer to the local cable model and color during actual installation.

15
Installation

Step 1:
Use crimping pliers to crimp the tubular terminal (G) or (H) and cable.
G or H
G or H

Single phase(7.3kW) Three phase(11kW&22kW)

Step 2:
Unscrew the gland nut and puncture the wire-through hole.

Step 3:
Open the side cover and install the cable (wire diameter φ13-18mm).

Step 4:
Install the cable into the terminal block and fix it, and tighten the gland nut.

PE PE
N N
L L1
L2
L3

Single phase(7.3kW) Three phase(11kW&22kW)

16
Installation

Communication wiring connections


Trim all cables (wire diameter 0.2mm²) to 15mm (as shown in the figure), peel

3~5mm
0.2mm² 485A 485A: Brown/red/green or yellow wire

0.2mm² 485B 485B: Blue/black wire


8mm
15mm

Note
Please refer to the local regulations on the cable model and color during installation.

The RS485 Communication function needs to be realised in conjunction with a meter,


and the wiring diagram of the meter can be referred to the following figure.

L
N

single phase meter

Main Switch
L

N
PE Meter 485A
Grid Meter 485B
Single phase(7.3kW)

L1
L2
L3
N

Three phase meter

Main Switch
L1 L2 L3

N
PE Meter 485A
Grid
Meter 485B

Three phase(11kW&22kW)

17
Installation

Step 1:
Use crimping pliers to crimp the tubular terminal ( I ) and cable.

Step 2:
Install the communication cable (wire diameter φ3~5mm) from the communication
port.

Step 3:
Install the cable into the signal terminal, tighten the screw and compress the
tubular terminal.

To 485A

To 485B

Step 4:
Fix the male and female ends of the signal terminal by connecting them.

RS485

18
Installation

■ Load curtailment connections (wiring for the EV charger side)


Trim all cables (wire diameter 0.2mm²) to 20mm (as shown in the figure), peel

0.2mm² GND

3~5mm
0.2mm² DI2

0.2mm² DI1
8mm
20mm

Note
-Please refer to the local regulations on the cable model and color during installation.
-See the third party's instructions on receiver for details of the wiring of the other end.

Step 1:
Use crimping pliers to crimp the tubular terminal ( I ) and cable.

Step 2:
Install the communication cable (wire diameter φ3~5mm) from the communication
port.

19
Installation

Step 3:
Install the cable into the signal terminal, tighten the screw and compress the
tubular terminal.

To GND To D I 2 To D I 1

Step 4:
Fix the male and female ends of the signal terminal by connecting them.

LC

Single phase(7.3kW)

LC

Three phase(11kW&22kW)

20
Installation

■ CT sensor connections (Only Single phase 7.3kW)

The CT should be clamped on the main live line of the grid side. The arrow on
the CT should be pointing towards the EV charger. lf the CT is fitted in the wrong
orientation, anti-backflow function will fail.

CT

Main Switch

N
PE
CT-

Grid CT+

Note
The availability of network connectivity is dependent on the model variant.

Step 1 :
1. Use crimping pliers to crimp the tubular terminal ( I ) and cable.
2.Take out the CT Sensor.

Step 2:
Install the communication cable from the communication port.

21
Installation

Step 3:
Install the cable into the signal terminal, tighten the screw and compress the
tubular terminal.

To CT- White-black

To CT+ White

Step 4:
Fix the male and female ends of the signal terminal by connecting them.

CT

Step 5:
Lock the side cover and complete the installation.

22
Installation

Network connection
- For Ethernet:

The network cable interfaces of the charging pile are as follows:

PIN1 PIN8

PIN 1 2 3 4 5 6 7 8
Color White/Orange Orange White/Green Blue White/Blue Green White/Brown Brown

Note
Please refer to the local regulations on the cable model and color during installation.
The availability of network connectivity is dependent on the model variant.

Step 1:
Pass the network cable through connector (L) and connect the network cable
to the RJ45 connector.

Step 2:
1. Unscrew the dust cover.
2. Insert the RJ45 communication connector on which the network cable is
installed into the Ethernet port.

23
Installation

Step 3:
Tighten the connector nut to complete the installation.

24
Installation

- For 4G:

Note
The availability of network connectivity is dependent on the model variant.

Step 1:
1. Using a flathead screwdriver, push in the tabs connecting the face cover
to the charging unit. There are 10 tabs in total, located in the positions
marked in the following picture.
2. Open the face cover.

25
Installation

Step 2:
Open the SIM card cover and insert the SIM card (When inserting the SIM
Card, please make sure the direction must be the same as the picture
shown below).

SIM Card
Step 3:
Close the SIM card cover, install the face cover, and complete the installation.

26
7 Operation
Charging mode and Operation
There are three charging modes which can be set on the corresponding
interface of the APP: plug and charge, controlled, locked .

A. Plug and Charge mode


Charging will start automatically after EV plugged in. If you want to stop the
charging, just press the stop button on the side of the charger.

■ Start Charging:
1. Set the charger to the plug and charge mode
2. Insert the charging plug into the EV.
3. Charging session started.
■ Stop Charging:
Press the stop button on the side of the charger.

B. Controlled mode
Initiate or cease charging on the APP or by swiping RFID card on this mode.
You can also use APP for Reservations.

27
Operation

Controlled mode with RFID card


■ Start Charging:
1. Set the charger to the controlled mode.
2. Insert the charging plug into the EV.
3. Swipe card.
4. Charging session started.

■ Stop Charging:
1. Swipe card.
2.Charging session end.

Controlled mode with APP


■ Start Charging:
1. Set the charger to the controlled mode.
2. Insert the charging plug into the EV.
3. Click to start the charge on the APP.
4. Charging session started.

■ Stop Charging:
1. Click to stop the charge on the APP.
2.Charging session end.

C. Locked mode
On this mode, the charger is locked and can not work.

28
8 Maintenance
If fault occurs, users can check the fault information on the APP.

No. Fault code on app Solution

1 Electronic lock fault Set the electronic lock status to the correct position.
Or seek help from the installers/distributors.

Reset the emergency stop button.


2 Emergency stop fault Or seek help from the installers/distributors.

3 Abnormal CP voltage Seek help from the installers/distributors.

4 Abnormal AC output contactor Seek help from the installers/distributors.

5 Over current Seek help from the installers/distributors.

Wait for the grid voltage to return to normal.


6 Over voltage
Or seek help from the installers/distributors.

Wait for the grid voltage to return to normal.


7 Under voltage
Or seek help from the installers/distributors.

8 Electric leakage Seek help from the installers/distributors.

9 Reverse connection of lin N Seek help from the installers/distributors.

Wait for the grid frequency to return to normal.


10 Abnormal frequency
Or seek help from the installers/distributors.
Wait for the temperature of charging interface to
11 Over temperature of charging interface return to normal.
Or seek help from the installers/distributors.

29
9 Decommissioning
9.1 Dismantling the charger
-Disconnect the charger from AC input and AC output.
-Disconnect communication and optional connection wirings. Remove the
charger from the bracket.
-Remove the bracket if necessary.

9.2 Packaging
If possible, please pack the charger with the original packaging. If it is no
longer available, you can also use an equivalent box that meets the following
requirements.
-Suitable for loads more than 30 kg.
-Contains a handle.
-Can be fully closed.

9.3 Storage and Transportation


Store the charger in dry place where ambient temperatures are always
between -40°C - + 70°C. Take care of the charger during the storage and
transportation; keep less than 4 cartons in one stack. When the charger or
other related components need to be disposed of, please ensure it is carried
out according to local waste handling regulations. Please be sure to deliver
any charger that needs to be disposed from sites that are appropriate for the
disposal in accordance with local regulations.

30
Address: FOXESS CO., LTD. No. 939, Jinhai 3rd Road, Longwan District, Wenzhou, Zhejiang, China
Tel: +86(510) 68092998(General) +86(510) 68101679 (Sales)
Website: www.fox-ess.com

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