Shandong Kerui Petroleum Equipment Co.

,Ltd
PC: 257067, No.233 Nan Er Road Dongying City Shandong PRC
Tel: +86-546-8179682 E-mail: [email protected]
Fax: +86-546-8179681 http: //www.keruigroup.com

Complete List Sheet of ZJ40D(1000HP) Onshore Drilling Rig (Revised on 2012-7-30)

Item Name Model Technical description Qty. Unit Remarks
Section 1 Norminal drilling depth: 4000m*( 4-1/2"DP);
Mast & Accessories Max. mast load: 3150KN 5*6 strand ;
Effective height: 45m ;
Height of racking platform:24.5m 25.5m 26.5m ;
Top span(front x side): 2m×2m;
Bottom span front:9m ;
The allowed wind speed of mast: In accordance
1 mast JJ315/45-K 1 set
Operating mode(Full stand and full hook load):16.5m/s 32knots with API 4F .
Working condition(Full hook load and full rotary beam load
):16.5m/s 32knots
Unexpectable condition(Full rotary beam load and full stand):
30.7m/s 60knots
Expectable condition(Full rotary beam load ):38.6m/s 75knots
Install condition:16.5m/s 32knots
Max. load capacity: 3150KN;
Sheave OD. : Ø1270mm(50") ; In accordance
2 Crown block TC-315 1 set
Sheave No. 7pcs; with API 4F .
Wireline Dia.Ø35mm
3 Crown—O-matic 1 set
4 Fastline Stablizer 1 set
5 Deadline protector 1 set
Max. deadline pulling force: 340KN;
6 Deadline anchor JZG34 1 set
10 lines load capacity: 4080KN;
Rated inlet pressure0.8MPa
Air winch on racking
7 JQH-5X48 Max. hoisting power of lines on the first layer 5KN 1 set
board
Line capacity 100m , wireline diameter Ø8mm(5/16")
Hydraulic buffer including 4pcs hydraulic cylinderHSGK01-160/110E-5221-
8 1 set
device 550×905,for mast and substructure
Escape unit on
9 1 set
racking board
10 Anti-drop unit 1 set
mast transportion
11 1 set
device
12 hosting line 1 set
Max. griping Dia. : 5"~20",
Max. lifting height: 5m
13 Casing stabbing unit YFZ20/5 Lifting weight : 200Kg, 1 set
Rated flow rate: 14L/min;
Rated pressure: 16Mpa;

Section 2 Drill floor height:9m;

Substructure & Drill floor area:13.3m×11.66m ;
In accordance
Accessories Clear height(rotary beam to ground): 7.6m;
1 Substructure DZ315/9 1 set with API 4F .
Rotary beam load :3150kN;
Setback rated capacity :1600KN;
Setback capacity 4-1/2″28 m stand 4000m;
2 Dog House 11.5×2.8×2.885m 1 set
3 Toolkit House 11.5×2.8×2.886m 1 set
4 Catwalk 2section 17000×2000×1070mm,2 section 1 set
5 Pipe rack 8500×1230×1070mm 8 pcs
6 BOP handling unit FY-40Y 2×200KN 1 set
Rated inlet pressure0.8MPa
7 Air winch XJFH5/35 Max. hoisting power of lines on the first layer 50KN 3 pcs
Line capacity 100m , wireline diameter Ø20mm(3/4")
8 Rat&mouse hole 9-5/8"-11m,9-5/8"-14m 1 set

Section 3 Rated input power : 1100KW;

Drawworks & Max.fastline pulling force: 340KN;
accessries 1 Drawworks JC50D Wireline Dia.:Ø35mm 1 set
Shift: 4 forward 4 reverse;
Drum size : Ø685×1428mm;
Main brake
PS165/3150D 1 set
(disk brake)
Rated flow of single pump 15 L/min
Oil tank capacity 90 L
2 Electric motor power 2 x 3 kW
Disc brake hydraulic
Input voltage of electric motor 460 V 1 set
station
Output frequency of electric motor 60 Hz
Power accumulator 4x6.3 L
Power of electric heater 1 kW
Driller control
3 3×2.4×2.6m 1 set
container
Max. braking torque : 60000N.m;
electro-magnetic eddy DW50 5
5 Excition power: 12KW; 1 set
auxiliary brake
Excition current: 40A
Rated power : 800KW
6 DC motor YZ08 DC 1 pc
Rated rotating speed : 970rpm
7 Automatic driller Motor power: 45KW 1 set
 Shandong Kerui Petroleum Equipment Co.,Ltd
PC: 257067, No.233 Nan Er Road Dongying City Shandong PRC
Tel: +86-546-8179682 E-mail: [email protected]
Fax: +86-546-8179681 http: //www.keruigroup.com

Complete List Sheet of ZJ40D(1000HP) Onshore Drilling Rig (Revised on 2012-7-30)

Item Name Model Technical description Qty. Unit Remarks
Circulating water- Input power source: 460V/60Hz
4 40m3 1 set
cooling system Total power of electric motor: 24KW

Section 4 Max.hook load : 3150KN;

Hoisting Sheave No.:6; In accordance
1 Traveling Block YC-315 1 set
Equipments Sheave OD.: Ø1270mm(50") with API 8A .
Wireline Dia.:Ø35mm
Max.hook capacity: 3150KN;
In accordance
2 Hook DG-315 Opening size of hook mouth: 220mm; 1 set
with API 8A .
Main hook mouth Dia.: 180mm;
Max.static load: 4500KN;
Max. working pressure: 35MPa;
In accordance
3 Swivel XSL450 Central pipe Dia.: 75mm; 1 set
with API 8A .
Connector thread : connecting 6-5/8"REG-LH with Kelly;
Max. rotating speed: 300rpm;
4 Drilling Wireline Ø35mm 1000 m
Max. output torque: 7500N.M;
5 Electric drill spooler DDS-14/5-Y Max. load-bearing capacity : 14T; 1 pc
Motor power : 7.5KW;
6 Elevator Link DH350 Rated hook load : 3150KN, L=3300mm 1 pair
Rated Load: 350ton
Rated Power: 500hp
7 Top Drive (BPM) DQ50BC Max. Working Torque: 29500 ft-lbs 1 set
Break Out Torque: 44300 ft-lbs
Max. Rotating Speed: 180 rpm

Section 5 Rated static load: 5850KN;

Rotary Table & Max.rotating speed: 300rpm;
In accordance
Accesories 1 Rotary Table ZP375 Max.service torque: 32362N.m; 1 pc
with API 7K.
Opening Dia. : 37-1/2";
Gear ratio: 3.56;
Transmission box of
2 Including reducer,cardan shaft,etc. 1 set
rotary table
Rated power : 800KW
3 AC motor YZ08 DC 1 pc
Rated rotating speed : 970rpm
Split Bushing In accordance
6 No.3 2 3/8"-8 5/8" 1 set
(insert bowl) with API 7K.
Split Bushing In accordance
7 No.2 9-5/8"-10-3/4" 1 set
(insert bowl) with API 8K.
Split Bushing In accordance
8 No.1 11-3/4"-13-3/8" 1 set
(insert bowl) with API 9K.
10 Bushing lifting hook 2 hooks and 4 hooks ,1each 1 set
11 Bit breaker 5 7/8″,8 1/2″,12 1/4″,17 1/2″ 4 pcs

Section 6 Main diesel generating set: CAT3512B

Generator set, SCR Engine rating = 1476 bhp (1101 bkW) @ 1200 rpm w/o fan rating
Main diesel generator
room, Motor 1 CAT3512B Generator oversized rating = 1750kVA, 0.7PF, 60 HZ, 600V, 3 3 pcs
set
control center and phase
power distribution Genset rated rating=980EKW, 0.7PF, 60HZ,600V
system Auxiliary generator Auxiliary generating set, type: CAT C15, Rated power:
2 CAT C15 50HZ 1 pc
unit 410kW,480V/60Hz,1800RPM
3 Generator room 10800x2950x3300mm 4 sets
Using three control cabinets to control
synchronization operation of three sets of diesel
generator sets for outputting alternating current
with 600VAC, 3-phase, 60HZ to AV busbar. three
sets of SCR cabinets are used to change
600VAC to 0-750VDC which is constant and
Electric-drive control can be regulated. Using contactor switch to
4 SCR-MCC 1 set
system achieve change. One on two control way is
adopted to drive 6 sets of series DC
motor(one DC motors for one drawworks, one
DC motor for one rotary table, 4 DC motors for
two sets of mud pumps), Drag performance
can meet transmission requirement of
drawworks, rotary table and mud pump.

Section 7 SULLAIR Rated exhaust pressure: 145psi(1MPa);

1 Screw air compressor 2 pcs
Air source system LS12-50HH Norminal displacement: 5.6m3 /min;
2 Air dryer SRC-240 6.6m3/min 1 pc
3 Air tank 2m3*2+2.5m3 3 pcs
Cold start air Volume flow rate: 1m3/min;
4 HV-1.0/10 1 pc
compressor Exhaust pressure: 1MPa;

Section 8 Rated voltage: 460V/110V( 3 phase four-wire system);

WellSite Ex-proof
WellSite Lighting 1 Rated frequency: 60Hz; 1 set
circuit and Lighting
/Earthing System Explosive-proof grade: available to use d BT4 area;
 Shandong Kerui Petroleum Equipment Co.,Ltd
PC: 257067, No.233 Nan Er Road Dongying City Shandong PRC
Tel: +86-546-8179682 E-mail: [email protected]
Fax: +86-546-8179681 http: //www.keruigroup.com

Complete List Sheet of ZJ40D(1000HP) Onshore Drilling Rig (Revised on 2012-7-30)

Item Name Model Technical description Qty. Unit Remarks
Section 9 Rated power rate: 1300HP;
Mud Pumps & Rated stroke: 120Spm;
Accesories Max. working pressure: 5000Psi ;
1 Mud Pump F-1300 2 pcs
Max. liner diameter: 180mm;
Min. liner diameter: 130mm;
Suction inlet12" flange, discharge outlet 5" flange ;
Rated power: 800KW;
2 DC motor YZ08 DC 4 pcs
Rated rotating speed : 970rpm;
Motor power: 55KW;
3 Charging pump HCP8×6 2 pcs
Displacement : 240m3/h;
4 Peripheral facilities Including the bigger skid, the smaller skid, belts and enclosure etc. 2 set

Section 10 Mud Manifold Norminal bore : 4";

1 1 set
Stand pipes and (dual stand pipe) Working pressure : 35Mpa;
rotary hose 2 rotary hose 4",35Mpa 65ft/75ft each1 pcs

Section 11 1 Mud Tank Total capacity: 168m3; 4 pcs

Mud Circulating 2 Pill tank 8m3 1 pc
System & Solid 3 Trip tank 6m3 1 pc
Control Equipments Motor power: 2×3Kw;
Frequency: 24.3HZ;
Explosion proof rate: d BT4
4 Shale shaker HS280-3P Screen spec.: 3×833×1150mm; 80-140 Mesh; 2 pcs
Vibration strength: 7.2g;
Amplitude: 5.8mm;
Inclination range: -2°~+6°;
Cyclone norminal diameter: 12"×2;
Displacement: 240m3/h;
Desander
5 HD-300×2 Screen size: 1240×585mm; 1 pc
Screen spec.: 150~200 mesh; Motor
power: 0.5Kw;
Displacement: 280~320m3/h; Vaccum
6 Vaccum degasser HV-1200 degree: 380~500mmHg ; 1 pc
Motor power of vaccum pump: 4KW;
Cyclone norminal diameter: 4"×12;
Displacement: 160~180m3/h ;
Desilter
7 HM-100×12 Screen size: 1240×585mm; 1 pc
Screen spec.: 150~200 mesh; Motor
power: 0.5Kw;
Max. treatment capacity : 60m³/h;
Min. seperation point: 5-7µm;
8 Mid-speed centrifuge LW600-945N Main drive eletric motor power: 37kw,60HZ; 1 pc
Auxiliary drive eletric motro power: 7.5KW,60HZ;
Fluid supply pump power: 7.5KW,60HZ;
9 Sand Pump HCP8×6 Motor power: 75KW, displacement: 240m3/h; 4 pcs
10 Mixing pump HCP8×6 Motor power: 75KW, displacement: 240m3/h; 2 pcs
11 Shearing pump HSP6×5 Motor power: 55KW, displacement: 120m3/h; 1 pc
12 Mud agitator HA15 Motor power: 15KW, impeller diameter: 800mm; 9 pcs
14 Mud agitator HA5.5 Motor power: 5.5KW, impeller diameter: 600mm; 1 pc
15 Mixing hopper HJM-200 \200m3/h,bore of inlet,outlet: 6" 3 pcs
Pipeline,valve, mud
16 gun,connecting 1 set
piece,etc.
Rock cutting box and
17 6000X1500X1500mm 1 set
spiral conveyor
Separate cartridge Dia.: 1200mm,pressure: 1MPa,displacement:
18 Liquid-gas seperator HLGS-1200 320m3/h, liquid inlet: 5" , liquid discharge outlet 10", air discharge 1 set
outlet: 8"

Section 12 1 Diesel Tank 40m3 2 pc

Fuel & Water supply 2 Industrial water tank 50m3 1 pc
System and Stores Maintenance container
Including bench drill,small duty lathe,grinder,bench
& shops 3 for mechanic and 8500x2920x2800 1 set
vice,platform,etc.
electric

Section 13 1 Diverter 29 1/2”-3.5MPa Bore: 29 1/2”,pressure : 500psi,studded top, flanged bottom 1 set
Well control system 2 Diverter spool 29 1/2”-3.5MPa Bore: 29 1/2”,pressure : 500psi,studded top, flanged bottom 1 set
3 Hydraulic ball valve 10“ 10"distribution piping 45m 2 pc
Bore: 13-5/8", pressure : 5000Psi, studded top, flanged
4 Annular BOP FH35-35 1 set
bottom,pressure grade 5000PSi
5 Double ram BOP 2FZ35-35 Bore: 13-5/8", pressure : 5000Psi, studded top, flanged bottom 1 set
6 Single ram BOP FZ35-35 Bore: 13-5/8", pressure : 5000Psi, studded top, flanged bottom 1 set
7 F35-35ram 5", 7",9-5/8",blind ram each 2 pairs
Bore: 13-5/8";
8 Spool FS35-35 1 pc
Pressure: 5000Psi;
Bore: 103mm(4-1/16");
9 Kill pipeline GX103-35*6m 2 pcs
Pressure: 5000Psi;
 Shandong Kerui Petroleum Equipment Co.,Ltd
PC: 257067, No.233 Nan Er Road Dongying City Shandong PRC
Tel: +86-546-8179682 E-mail: [email protected]
Fax: +86-546-8179681 http: //www.keruigroup.com

Complete List Sheet of ZJ40D(1000HP) Onshore Drilling Rig (Revised on 2012-7-30)

Item Name Model Technical description Qty. Unit Remarks
Bore: 103mm(4-1/16");
10 Choke pipeline GX103-35*6m 2 pcs
Pressure: 5000Psi;
Main bore: 103mm(4-1/16");
11 Choke manifold JG103-65/35 1 set
Pressure: 5000Psi;
Main bore: 103mm(4-1/16");
12 Kill manifold YG103-65/35 1 set
Pressure: 5000Psi;
Main bore: 103mm(4-1/16");
13 Hydraulic valve PFFY35/103 2 pcs
Pressure: 5000Psi;
Main bore: 103mm(4-1/16");
14 Manual valve PFF35/103 2 pcs
Pressure: 5000Psi;
Remote control Total capacity of accumulator:40L*16; available fluid volume: 320L,
15 FKQ640-6 1 set
system 6 control points;
high pressure fire-
16 1″×5000psi, including self-contained connector; 360 m
resistance hose

Section 14 Weight on bit, hook weigh, standpipe pressure, tong torque, rotary
Drilling instrument 1 Drilling instrument M/D TOTCO table torque, rotary table rotating speed, pump stroke, mud 1 set
return,mud level.

Section 15 Applicable pipe diameter : 3-1/2"coupling~8"body;

Hydraulic power Hydraulic drill pipe Rating working pressure of hydraulic system: 16.6MPa;
1 ZQ203-100 1 set
tools power tong Rated flow rate: 114L/min;
Max. torque: 100KN.m;
Applicable pipe diameter : 4-1/2"~13-3/8" ;
Hydraulic casing Rating working pressure of hydraulic system: 18MPa;
2 TQ340-35 1 set
power tong Rated flow rate: 110~160L/min;
Max. torque(low shift): 32~40KN.m;
B type manual tong for Pipe diameter range: 13-3/8"-20";
3 Q13-3/8"-20"/35 2 pcs
casing Max.torque: 35KN.m;
Pipe diameter range: 13-3/8"-12-3/4";
4 B type manual tong Q3-3/8"-12-3/4"/75 2 pcs
Max.torque: 75KN.m;
Rated working pressure: 16Mpa;
Hydraulic power Rated flow rate: 120L/min;
5 YM-16 2 pcs
cathead Wireline pulling force: 160KN;
Effective stroke: 1620mm;
Oil tank capacity 900L
Air cooling hydraulic Rated working pressure: 20Mpa;
6 YZBF-120LD/2-4 1 set
power station Rated flow rate: 114L/min;
Drive power: 37X2KW;

Section 16 General assembly

1 1 set
Assembling Parts parts
and Other Tools Hydraulic wireline Max. cutting diameter : 48mm;
2 YB-48 1 set
cutter Max.shearing force: 20T;
3 Jack YQ-30 30т 1 pc
4 Jack YQ-50 50т 1 pc
5 Wireline stringing unit Ø35mm 6 sets
Complete set of
6 1 set
standard tool
7 Complete set of slings 1 set
Cable tray for oil,air
8 1 set
and water pipeline
9 Drip pan 1 pc
10 Anti-spraying box FP-5 For 5",3-1/2"DP 1 set
Electric welding, gas
11 1 set
cutting unit
12 High pressure washer 1 set

Section17 Rain protection put Rain protection canopies on mud pump, electric motor and
1 1 set
Equipments added canopies drawworks
Hydraulic cylinder , 5pcs, including control cabinet ,pipeline and
guide rail ; There is two row wells and 6 wells in one row,and the
2 Rig stepping system 1 set
well spacing is 15m, the distance between the two row wells is
30m;

Section 18 Installation and

1 1
Installation, commission in China
commission and 2 Package 1
package
Section 19 1 3
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