Parts VM05EL Parts Manual Manual No: 510005120002-EN

Manual
Manual Version: A
August 2024

产品说明书 Translated version

PRODU CT MAN UAL

VM05EL (VM05EL/VM160EL) From 1000500100 to present
GTJZ 0608E (2132E)
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates and lead, which are
known to the State of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure
and avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your hands
frequently when servicing. For more information, go to:
www.P65warnings.ca.gov.

For disposal, please comply with local regulations.

 All of the above are registered trademarks of Hunan Sinoboom
Intelligent Equipment Co., Ltd.

Contact us:
Website:www.sinoboom.com.cn (China) / www.sinoboom.com (except China)
Sales Tel:400-601-5828 (China) / 0086-0731-87116222 (except China)
Service Tel:400-608-1289 (China) / 0086-0731-87116333 (except China)
E-mail:[email protected] (China) / [email protected] (except China)
Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Postal code:410600
Copyright©Hunan Sinoboom Intelligent Equipment Co., Ltd.

Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
 TO USERS
Thank you for choosing and using the machine of Hunan Sinoboom
Intelligent Equipment Co., Ltd.
This manual is intended to provide users with necessary parts
information. This manual covers the basic configuration information of one
or more models. Please refer to the information applicable to your
machine model. When replacement parts are required, Hunan Sinoboom
Intelligent Equipment Co., Ltd recommends that only the original or
recommended parts be used. When ordering replacement parts, the
complete part number and description should be used to ensure proper
identification and delivery of the desired item. This complete identification
should also be used when requesting equipment information.
Due to continuous improvement and upgrading of product design and
different product models covered, some charts and texts in the manual
may be not applicable to your machine. Our company reserves the right to
revise the manual due to technical improvement, and the manual is
subject to change without further notice. Please contact Sinoboom or its
authorized agent for the latest manual.
Please go to www. sinoboom. com to download your desired Operation
Manual, Maintenance Manual and Parts Manual. Consider this manual as
a part of the machine, and always keep the manual with the machine.
Without the written permission of Sinoboom, do not copy, spread, sell or
alter the manual.
If you have any questions, contact Hunan Sinoboom Intelligent
Equipment Co., Ltd.
Manual Revision History:
REV DATE DESCRIPTION
A August 2024 Original issue
 APPLICABLE MODELS
The manual applies to the following models and serial numbers:

Metric Trade Imperial Trade

Model Serial No.
Name Name
VM05EL VM05EL VM160EL From 1000500100 to present

Note:
• Check the machine model and serial number on the machine nameplate, and whose
position can be found in the Decals Diagram section of the Parts Manual
• Product model numbers are indicated on the nameplates to distinguish products with
different main technical parameters.
• Product trade identification is indicated on marketing materials and machine decals for
distinction of products with different main parameters, and can be classified as metric type
and imperial type: the metric trade identification is applicable to the machines for
countries/regions using metric system or as specially required by customers; the imperial
trade identification is applicable to the machines for countries/regions using imperial
system or as specially required by customers.
 NOTE
1. The special meanings expressed in the illustrations and tables in this
manual are explained as follows:

4-1b 4-2b 序号 编号 数量 说明
1 215020000110 4 螺钉 M5×12-A2-70 GB/T 81
4-1c 4-2c
2 215040000003 4 垫圈 5-A2-70 GB/T 93
4-2d 3 203990000003 4 防护罩
4-1d 1 2 4 101053063017 水平开关安装选配
4-2a
4-1a 4-1a 203150000066 1 水平开关
4-1b 215010000049 3 螺栓 M6×12-A2-70 GB/T 5783
4-1c 215040000004 3 垫圈 6-A2-70 GB/T 93
4-1d 215040000033 3 垫圈 6-A2 GB/T 97.1
4-2a 203060000076 1 水平开关
4-2b 215010000050 3 螺栓 M6×16-A2-70 GB/T 5783
4-2c 215040000004 3 垫圈 6-A2-70 GB/T 93
1
4-2d 215040000033 3 垫圈 6-A2 GB/T 97.1
2
B 5 203050000038 2 LED频闪灯
3 6 201990003005 2 尼龙防水接头 1 2
5
7 203060000055 2 行程开关
8 215040000003 2 垫圈 5-A2-70 GB/T 93
B
9 215020000215 2 螺钉 M5×40-A2-70 GB/T 818
10 203080000173 1 充电插头线
A 11 203080000343 1 品字公母对插线
12 101032030115 1 保护套

3 9 8 7

10 12
11

Add “-1, -2, -3……” after the number to represents an option (one multiple choice), such as
1 choose 3-1 and 3-2 according to specific needs.
Add “lowercase a, b, c……” after the number to indicate a variety of components, such as 1a
2 and 1b to make up 1.
“A, B, C……” in figure indicates the same parts in many positions, and the same position is
3 indicated by the same symbol.

4 The diagram indicated by the lead is a local enlargement or a local illustration.

2. The optional parts are not interchangeable by default, unless otherwise

specified in special circumstances.
3. In the remarks of the parts list (e.g., SC:100XXXX), the 7-digit number
following "SC:" represents the supplier information for the part, which can
be found on the corresponding part (usually on the part nameplate or at
the steel stamp location). With this information, you can then identify the
required part number from multiple optional parts.
 Nameplate Illustration Sample

PN: 20204000XXXX

SN: 6460AB0A

PD: DD/MM/YY

SC: 100XXXX

4. If you require a specific spare part color, please note the Sinoboom
code when placing your order. The corresponding Sinoboom codes for
different colors can be found in the table below:
Color Description Code Color Description Code Color Description Code
RAL2002 01 RAL7039 15 RAL4010 24
RAL7024 02 RAL1021 16 XB0003G 26
RAL7015 03 RAL7016 17 RAL9003 29
RAL5012 04 RAL110-M 19 RAL7035 30
RAL9017 07 RAL1028 20 RAL9005 31
RAL2020 08 RAL1004 21 PANTONE 2728C 32
RAL5002 12 XB0001G 22 RAL3024 33
RAL3002 14 XB0002G 23 XB0006B 34
 CONTENTS
1 Chassis Assembly ................................................................. 3
1.1 Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Steer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Rear Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Pothole Protection Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5 Spring support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.6 Left Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.7 Right Door Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.8 Counterweight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.9 Chassis Accessory Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2 Boom Assembly .................................................................. 19

2.1 Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2 Lift cylinder (PN.110005050016) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3 Platform Assembly ............................................................... 27

3.1 Platform Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 Foot pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3 Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4 Hydraulic System................................................................. 33
4.1 Power Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2 Power Unit (PN.202010000051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.3 Hydraulic Tubes Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5 Electrical System ................................................................. 39

5.1 Chassis Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.1.1 Chassis Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1.2 GPS Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.1.3 Charger Plug Cord Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.1.4 LED Flashlight options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.1.5 Level Sensor Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.1.6 Charger Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

© August 2024 I VM05EL Parts Manual

 5.1.7 Batteries Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2 Platform Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.2.1 Platform Electrical Components Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.2.2 Platform Control Box Installation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.2.3 Weighing Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.3 Electrical Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3.1 Chassis Harness (PN.110005060005) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.3.2 Ground To Platform Harness (PN.110005060004) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.3.3 Platform Harness (PN.110005060006). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5.3.4 Electrical Power Wiring Layout (PN.110002060025). . . . . . . . . . . . . . . . . . . . . . . . . . . 61

6 Schematic Diagram .............................................................. 63

7 Decals Diagram ................................................................... 67

VM05EL Parts Manual II © August 2024

 1 CHASSIS ASSEMBLY

VM05EL Parts Manual 3 © August 2024

CHASSIS ASSEMBLY

1.1 DRIVE INSTALLATION

2 7

10 1
5
12

8 6
11

13

© August 2024 4 VM05EL Parts Manual

 CHASSIS ASSEMBLY

No. Part No. Qty. Description

1 101040030102 2 Special bolt

2 214030000004 2 Self-lubricating bearing

3 101032030084 2 Shim
4 101040033005 2 Plug

5 215040000035 2 Washer 10-200HV-ZnD GB/T 97.1

6 215010000233 4 Bolt M8×12-8.8-ZnD GB/T 5789
7 110002030041 1 VM04E Carrier, wheel (L)[G]

8 110005030014 2 Options, Drive reducer, DC

8-1 204020003081 1 Travel reducer

8-1a 203010003151 1 Travel motor
9 110002030082 2 Bumper plate

10 110002030043 1 VM04E Carrier, wheel (R)[G]

11 215010000267 12 Bolt M10×25-10.9-DKL GB/T 5789

12 215020000061 12 Screw M10×55-10.9-DKL GB/T 70.1
13 204080003073 2 Solid tyre

VM05EL Parts Manual 5 © August 2024

CHASSIS ASSEMBLY

1.2 STEER INSTALLATION

17

10

12

11 6

3
15
5 14
4

13
6

11
1
7

8
1
2 16
3
2

© August 2024 6 VM05EL Parts Manual

 CHASSIS ASSEMBLY

No. Part No. Qty. Description

1 215040000041 5 Washer 20-200HV-ZnD GB/T 97.1

2 215040000083 5 Retaining ring 20-DKL GB/T 894.1

3 101012010070 6 Keeper pin Φ6-38

4 215010000051 6 Bolt M6×20-A2-70 GB/T 5783

5 110001030031 2 Link
6 215040000004 6 Washer 6-A2-70 GB/T 93
7 110002030029 1 Steer linkage

8 110002050002 1 Steer cylinder(A)

8a-1 207990003535 1 Seal kit, cylinder(SC:1000026)

8a-2 207990004201 1 Seal kit, cylinder(SC:1000792)

9 214030000080 2 Self-lubricating bearing

10 101012010044 1 Keeper pin

11 110001030062 5 Pin XGΦ20-63

12 110001030004 1 Pin XGΦ25-192
13 214010000029 5 Bearing 20×24-20

14 110002030066 2 Pad
15 216020000027 2 Screw clamp

16 110001030020 1 Pin XGΦ20-63

17 215010000234 1 Bolt M8×20-8.8-ZnD GB/T 5789

VM05EL Parts Manual 7 © August 2024

CHASSIS ASSEMBLY

1.3 REAR WHEEL INSTALLATION

10

8
3
4
6
7
11
2

12
5

© August 2024 8 VM05EL Parts Manual

 CHASSIS ASSEMBLY

No. Part No. Qty. Description

1 101040033030 1 Dust cover

2 215030000100 1 Nut M20×2-8-ZnD GB/T 9457
3 207070000006 1 Framework oil seal
4 101040030059 1 Retaining Ring

5 204080000033 1 Solid tire (front)

6 214010000018 1 Bearing 30306 GB/T 297

7 214010000030 1 Bearing 33005 GB/T 297

8 101040030055 1 Bearing Block,Hub

9 101040030086 1 Washer
10 215060000007 1 Pin 4×32-ZnD GB/T 91
11 101040030009 1 Bearing Block

12 215010000267 6 Bolt M10×25-10.9-DKL GB/T 5789

VM05EL Parts Manual 9 © August 2024

CHASSIS ASSEMBLY

1.4 POTHOLE PROTECTION INSTALLATION

14

16

9
13

15
12 13

16
9 4 2
3

10

5 11
15
6

13

13
12

17
1
17

© August 2024 10 VM05EL Parts Manual

 CHASSIS ASSEMBLY

No. Part No. Qty. Description

1 215060000064 2 Clevis pin B16×50-ZnD GB/T 882

2 101014030007 2 Roller
3 101040030005 2 Link
4 215040000034 4 Washer 8-200HV-ZnD GB/T 97.1
5 110001030046 2 Link
6 110001030040 1 Pothole protection plate, Left

7 110001030039 1 Pothole protection plate, Right

8 210010000075 2 Gas strut

9 215040000033 4 Washer 6-A2 GB/T 97.1
10 214030000024 4 Bearing 20×23×16.5 SF-1F

11 215040000041 2 Washer 20-200HV-ZnD GB/T 97.1

12 215060000039 8 Clevis pin B15×55-ZnD GB/T 882

13 215060000066 12 Pin 4×25-ZnD GB/T 91

14 110001030028 2 Spring support

15 101014030008 4 Pin XJΦ8-34

16 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
17 215040000039 10 Washer 16-200HV-ZnD GB/T 97.1

VM05EL Parts Manual 11 © August 2024

CHASSIS ASSEMBLY

1.5 SPRING SUPPORT

No. Part No. Qty. Description

1 110002030079 1 Pin XJФ27.5-220 [Z]

2 215040000124 1 Ring, retaining 35-DKL JB/ZQ 4342

3 215020000190 1 Screw M8×12-45H GB/T 79

4 101028030054 1 Steel cylinder

5 210070000008 1 Spring

6 101040030098 1 Pad, buffer

© August 2024 12 VM05EL Parts Manual

 CHASSIS ASSEMBLY

1.6 LEFT DOOR ASSEMBLY

No. Part No. Qty. Description

1 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

2 110002030023 1 Weldment, left door
3 209050000034 1 Panel lock MS866-27-2

VM05EL Parts Manual 13 © August 2024

CHASSIS ASSEMBLY

1.7 RIGHT DOOR ASSEMBLY

No. Part No. Qty. Description

1 209050000034 1 Panel lock MS866-27-2

2 215030000025 4 Nut M6-8-A2-70 GB/T 889.1
3 110002030022 1 Box WELD, chassis (R)

© August 2024 14 VM05EL Parts Manual

 CHASSIS ASSEMBLY

1.8 COUNTERWEIGHT INSTALLATION

No. Part No. Qty. Description

1 215010000235 8 Bolt M8×25-8.8-ZnD GB/T 5789

2 110005030003 1 Counterweight

3 110005030004 1 Counterweight

VM05EL Parts Manual 15 © August 2024

CHASSIS ASSEMBLY

1.9 CHASSIS ACCESSORY INSTALLATION

15

16

29
1

2 25

2 35

35
23

37
24 20
21
18
20
19
31 34
27
7
10

28 26
3 12
11
14 22

5
4 36
13
32
6 8
30
17
33
9

© August 2024 16 VM05EL Parts Manual

 CHASSIS ASSEMBLY

No. Part No. Qty. Description

1 215010000118 2 Bolt M16×60-10.9-DKL GB/T 5783

2 215030000019 4 Nut M16-04-ZnD GB/T 6172.1
3 110001030070 1 Channel plate

4 110001030059 1 Gear lever

5 101054033012 2 Bumper plate

6 215020000021 4 Screw M8×12-8.8-ZnD GB/T 70.1

7 110002030038 1 Folded plate

8 110002030037 1 Plate, folded

9 215010000269 8 Bolt M10×40-10.9-DKL GB/T 5789
10 215010000282 4 Bolt M6×30-8.8-ZnD GB/T 5789
11 215060000004 4 Pin 3.2×25-ZnD GB/T 91
12 215010000234 3 Bolt M8×20-8.8-ZnD GB/T 5789
13 110005030002 1 Plate
14 110005030001 4 Shim
15 215010000233 6 Bolt M8×12-8.8-ZnD GB/T 5789
16 110002030080 1 Cover
17 215030000027 8 Nut M10-8-ZnD GB/T 6184
18 215020000011 3 Screw M6×16-A2-70 GB/T 70.1
19 215040000004 3 Washer 6-A2-70 GB/T 93
20 215010000286 6 Bolt M8×16-8.8-ZnD GB/T 5789
21 102004030245 1 Rubber grommet

22 110002030065 2 Pad
23 110002030069 1 Safety arm

24 215010000257 2 Bolt M8×45-8.8-ZnD GB/T 5789

25 216040000008 2 Shock pad

26 110002030064 1 Pad
27 215010000243 2 Bolt M12×30-8.8-ZnD GB/T 5789
28 215060000081 4 Clevis pin B12×45-ZnD GB/T 882

29 110005030005 1 Chassis WELD, body [Z]

30 101014030107 2 Bracket
31 204100003003 1 Emergency lowering shaft

32 215010000230 4 Bolt M6×16-8.8-ZnD GB/T 5789

33 215040000035 8 Washer 10-200HV-ZnD GB/T 97.1
34 110002030047 1 Anti-slip plate

35 215040000125 4 Washer 10-100HV-ZnD GB/T 5287

36 115003033336 1 Rubber grommet

37 209020003003 1 Safety pin

VM05EL Parts Manual 17 © August 2024

CHASSIS ASSEMBLY

This Page Intentionally Left Blank

© August 2024 18 VM05EL Parts Manual

 2 BOOM ASSEMBLY

VM05EL Parts Manual 19 © August 2024

BOOM ASSEMBLY

2.1 BOOM ASSEMBLY

16

8
14
13
8
16

1 7

4
25
43
18 24 32 6 4
15

22

8
15
13 8
16

5
8
20

40 27 18 16
41
30
16

38
36 2 18

37
3
29 23

© August 2024 20 VM05EL Parts Manual

 BOOM ASSEMBLY

16

16
8
13
4

12 8 16

31
28
8
8
16
16

41
8
16
16 8
8
6

28

16 8
10

31

VM05EL Parts Manual 21 © August 2024

BOOM ASSEMBLY

16

8
7
13

8 16

13

16 8
28 31

41
8

8 17
16
16
16 8
6 28

10 31

© August 2024 22 VM05EL Parts Manual

 BOOM ASSEMBLY

33

26

39
20
42 43

32 19
21
11
21

5 34

43 11

16 43
35
8
16

8
10
28
31

VM05EL Parts Manual 23 © August 2024

BOOM ASSEMBLY

No. Part No. Qty. Description

1 215030000027 2 Nut M10-8-ZnD GB/T 6184

2 110005010009 1 Plate,folded
3 110005010008 1 Pulley seat

4 110003010026 12 Wear pad assembly

5 110005010003 2 Nylon block

6 215020000316 3 Screw M5×50-A2-70 GB/T 70.1

7 110003010030 6 Plate
8 215040000032 99 Washer 5-A2 GB/T 97.1
9 110005050016 1 Lift cylinder(B)

10 110003010029 6 Plate
11 215020000076 8 Screw M12×35-8.8-ZnD GB/T 70.1
12 110003010015 1 Boom section, 3th [G]

13 110003010031 12 Plate
14 110005010021 2 Bolt, special

15 215030000003 2 Nut M5-A2-70 GB/T 6170

16 215010000041 98 Bolt M5×12-A2-70 GB/T 5783
17 110003010009 1 Boom section, 2th [G]

18 215010000229 8 Bolt M6×10-8.8-ZnD GB/T 5789

19 215030000029 6 Nut M12-8-ZnD GB/T 6184
20 110005010002 2 Nylon block

21 215040000037 8 Washer 12-200HV-ZnD GB/T 97.1

22 215010000230 4 Bolt M6×16-8.8-ZnD GB/T 5789
23 215010000353 2 Bolt M5×10-8.8-ZnD GB/T 5789
24 109002043001 1 Channel plate

25 101013040012 1 Folded plate

26 110002010251 4 Pad
27 216070000001 1 Manual storage container

28 110003010032 12 Plate
29 110005010014 1 Plate,cover
30 110003010022 1 Boom section, 4th [G]

31 110003010028 12 Wear pad assembly

32 215020000231 4 Screw M6×30-A2-70 GB/T 70.3

33 215020000013 4 Screw M6×25-A2-70 GB/T 70.1
34 110002010263 1 Folded plate

35 215010000233 1 Bolt M8×12-8.8-ZnD GB/T 5789

36 110005010019 1 Clevis pin

37 110005010015 1 Roller assembly

38 215060000098 1 Pin 1.2×10-ZnD GB/T 91

39 110003010004 1 Base boom[G]

© August 2024 24 VM05EL Parts Manual

 BOOM ASSEMBLY

No. Part No. Qty. Description

40 110005010001 1 Folded plate

41 215030000091 3 Nut M5-A2-70 GB/T 6184

42 110003010023 1 Plate,folded
43 215010000279 8 Bolt M5×12-8.8-ZnD GB/T 5789

VM05EL Parts Manual 25 © August 2024

BOOM ASSEMBLY

2.2 LIFT CYLINDER (PN.110005050016)

No. Part No. Qty. Description

1 202990003843 1 Electro proportional valve

2 202990003844 1 Coil
3 207990004148 1 Seal kit, cylinder(Not shown)

© August 2024 26 VM05EL Parts Manual

 3 PLATFORM ASSEMBLY

VM05EL Parts Manual 27 © August 2024

PLATFORM ASSEMBLY

3.1 PLATFORM ASSEMBLY

17

16

19
3

2
21
21
1

28

23
21
7

13
25

4
5

5
12
15

15

4
14

21

13
22

23
9
11
15
27

20
22
22
18

10

24
26
6

© August 2024 28 VM05EL Parts Manual

 PLATFORM ASSEMBLY

No. Part No. Qty. Description

1 215050000012 1 Blind rivet 4×8-ZnD GB/T 12618.2

2 110005040020 1 Platform, fixed [Z]

3 215050000007 8 Blind rivet 6×10-ZnD GB/T 12618.2

4 101039040024 4 Pulley bracket

5 215020000226 16 Screw M8×20-8.8-ZnD GB/T 70.3

6 110002010304 2 Pin XJФ6-71
7 110005040032 1 Platform, extending [Z]

8 101079043057 1 Pedaling device

9 110005040057 1 Door
10 110002010305 2 Nylon sleeve

11 110005040059 1 Door
12 209050003031 4 Hinge

13 101093040029 4 Pulley

14 110005040060 4 Block
15 215030000107 28 Nut M6-8-ZnD GB/T 6183.1
16 110005040041 4 Sleeve
17 110002040033 1 Bracket
18 213060003026 4 Square pipe plug

19 110005040048 4 Pad, wear

20 215050000002 4 Blind rivet 3×10-ZnD GB/T 12618.2
21 101014043005 22 Rubber choke plug

22 215010000283 28 Bolt M6×50-8.8-ZnD GB/T 5789

23 101016040136 4 Slider block
24 110002040042 2 Nylon sleeve

25 215010000237 2 Bolt M10×20-8.8-ZnD GB/T 5789

26 110002040041 2 Pin XJФ6-31
27 110005040049 2 Stop block

28 209030003013 1 Bolt M8 with chain

VM05EL Parts Manual 29 © August 2024

PLATFORM ASSEMBLY

3.2 FOOT PEDAL

No. Part No. Qty. Description

1 101079043036 1 Mount
2 215060000003 1 Pin 3.2×16-ZnD GB/T 91
3 101079043038 1 Plate, bending

4 215030000027 1 Nut M10-8-ZnD GB/T 6184

5 101079043043 1 Cotter pin

6 215040000035 1 Washer 10-200HV-ZnD GB/T 97.1

7 101079043117 1 Pin
8 101079043044 1 Spring, compression

© August 2024 30 VM05EL Parts Manual

 PLATFORM ASSEMBLY

3.3 HINGE

3 1

2
5

1
6

No. Part No. Qty. Description

1 215040000034 2 Washer 8-200HV-ZnD GB/T 97.1

2 209050003032 1 Hinge

3 209050003022 1 Spring

4 209050003025 1 Pin Φ7
5 209050003030 1 Hinge

6 209990003005 1 Retainer ring

VM05EL Parts Manual 31 © August 2024

PLATFORM ASSEMBLY

This Page Intentionally Left Blank

© August 2024 32 VM05EL Parts Manual

 4 HYDRAULIC SYSTEM

VM05EL Parts Manual 33 © August 2024

HYDRAULIC SYSTEM

4.1 POWER UNIT INSTALLATION

1
2

No. Part No. Qty. Description

1 202010000051 1 Power unit

2 215020000274 2 Screw M10×20-8.8-ZnD GB/T 70.3

© August 2024 34 VM05EL Parts Manual

 HYDRAULIC SYSTEM

4.2 POWER UNIT (PN.202010000051)

7 12 16 3 6

11

1 8 13 2 15 14 4 5 9 10

17

No. Part No. Qty. Description

1 203010003043 1 DC motor
1a 203990003016 1 Carbon brush
2 202990003113 1 Gear pump

4 202080003005 1 Filter screen

5 202990003133 1 Return filter, in-tank
6 202070003019 1 Air filter
7 201990003021 1 Solenoid directional valve, 3-position 4-way

8 202990003785 1 Check valve

9 202990003076 1 2-position 2-way solenoid valve

10 202990003784 1 Relief valve, direct-acting

VM05EL Parts Manual 35 © August 2024

HYDRAULIC SYSTEM

4.3 HYDRAULIC TUBES LAYOUT

© August 2024 36 VM05EL Parts Manual

 HYDRAULIC SYSTEM

No. Part No. Qty. Description

1 213050003270 1 Hose
2 213010000012 2 Coupler

3 213050013914 2 Hose
4 213010000024 2 Coupler

5 213010000007 4 Fitting

6 213010000010 1 Coupler

VM05EL Parts Manual 37 © August 2024

HYDRAULIC SYSTEM

This Page Intentionally Left Blank

© August 2024 38 VM05EL Parts Manual

 5 ELECTRICAL SYSTEM

VM05EL Parts Manual 39 © August 2024

ELECTRICAL SYSTEM

5.1 CHASSIS ELECTRICAL SYSTEM

© August 2024 40 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.1.1 CHASSIS ELECTRICAL COMPONENTS INSTALLATION

18
1 38

20

10

15

43

27 31

2
44 30
3
23
37
39 21 29
13
14 34
14
14 13 9
13
19
35
41 33 12
17 7 24
25 36
5
14 40
18 20
33
22
4
8 16
13 6 33
24

11
8
28 26
19
42

VM05EL Parts Manual 41 © August 2024

ELECTRICAL SYSTEM

No. Part No. Qty. Description

1 110002060032 Motor controller Options

1-1 203020003230 1 Motor controller

2 110002060031 Main controller Options

2-1 203020003200 1 Main controller

3 101092030110 1 Plate
4 203070000043 1 Fuse holder (with 275A fuse)

5 203160000004 1 Rubber conductive band

6 215020000111 2 Screw M5×16-A2-70 GB/T 818
7 110002060035 Power switch options

10 203080000571 5 PVC sheath

11 203050000012 1 Electrical horn
12 215020000112 2 Screw M5×20-A2-70 GB/T 818
13 215040000002 10 Washer 4-A2-70 GB/T 93
14 215040000031 10 Washer 4-A2 GB/T 97.1
15 203080000572 3 PVC sheath
16 203030000014 1 Travel circuit protector

17 101062063037 2 OPT, light (strobe)

18 215040000033 12 Washer 6-A2 GB/T 97.1

19 215020000106 2 Screw M4×16-A2-70 GB/T 818
20 215020000117 8 Screw M6×20-A2-70 GB/T 818
21 101046063050 GPS options

22 215030000025 4 Nut M6-8-A2-70 GB/T 889.1

23 110005060017 OPT, light (overload alarm)

23-1 203050003091 1 Lamp,indicator(red)(With weighing system)

23-2 105045060004 1 Controller plug(Without weighing system)

24 215040000032 4 Washer 5-A2 GB/T 97.1

25 110005060011 Reverse buzzer options

25-1 203050000002 1 Reverse buzzer(90 decibels)

25-2 203050003087 1 Reverse buzzer(65 decibels)

26 101055063023 Charger cord and plug options

27 203080003741 1 Plug with cable

28 215020000107 2 Screw M4×20-A2-70 GB/T 818

29 203060000142 1 Switch, emergency stop

30 203160003001 1 Self-resetting fuse

31 203060000011 1 Proximity switch

32 110005060016 1 Surface film(Not shown)

33 215040000003 6 Washer 5-A2-70 GB/T 93

34 101077063019 Key switch, options

© August 2024 42 VM05EL Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

34-1 203060000066 1 Key switch( SC:1000651)

34-2 203060003139 1 Key switch(SC:1001186)

35 101058063003 Options, Limit switch, Pothole protection

35-1 203060003030 2 Travel switch(Integrated plug)

35-2 203060003031 2 Travel switch(Connecting plug)

36 203080000004 4 PVC sheath

37 215020000212 4 Screw M4×35-A2-70 GB/T 818
38 215040000004 4 Washer 6-A2-70 GB/T 93
39 101040063172 Contactor selection
39-1 203040000023 1 Contactor(SC:1000077)

39-2 203040003016 1 Contactor(SC:1000254)

7-1 203060000024 1 Power switch(SC:1000110)

7-2 203060000124 1 Power switch(SC:1000077)

8 215010000233 2 Bolt M8×12-8.8-ZnD GB/T 5789

9 215020000211 2 Screw M4×30-A2-70 GB/T 818
40 215020000110 2 Screw M5×12-A2-70 GB/T 818
41 203040000001 1 Relay

42 101077063045 Options, Level sensor installation

43 101077063066 Charger ,options

44 110002060013 Battery options

44-1 110002060012 1 Battery pack

VM05EL Parts Manual 43 © August 2024

ELECTRICAL SYSTEM

5.1.2 GPS OPTIONS

3a
1d 3d 3e
2c 3c
1b 2a
2b
1c
1a 3b

No. Part No. Qty. Description

1 101042063006 1 GPS installation(Sinoboom)

1a 215020000105 2 Screw M4×12-A2-70 GB/T 818

1b 215040000031 2 Washer 4-A2 GB/T 97.1
1c 215040000002 2 Washer 4-A2-70 GB/T 93
1d 203020003040 1 GPS module（4G）
1e 203150003022 1 GPS/LTE antenna(Not shown)

2 101014063060 1 GPS installation(Hornet Rentals)

2a 215040000032 2 Washer 5-A2 GB/T 97.1

2b 215020000112 2 Screw M5×20-A2-70 GB/T 818
2c 203150003042 1 T-BOX
3 109002063014 1 GPS installation(Boyun car Union)

3a 101038033017 1 Guard
3b 203020003017 1 Patch GPS terminal
3c 215020000006 2 Screw M5×12-A2-70 GB/T 70.1
3d 215040000003 2 Washer 5-A2-70 GB/T 93
3e 215040000032 2 Washer 5-A2 GB/T 97.1

© August 2024 44 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.1.3 CHARGER PLUG CORD OPTIONS

No. Part No. Qty. Description

1 203080000173 1 Charger plug cable(Type M,Macao specs)

2 203080000174 1 Charger plug cable(Type J, Swiss specs)

3 203080000175 1 Charger plug cable(Type I, China and Australian specs, L=2.5)

4 203080000176 1 Charger plug cable(Type B, America and South America specs, L=2.5)

5 203080000177 1 Charger plug cable(Type E+F , European and Brazilian specs, L=2.5)

6 203080000178 1 Charger plug cable(Type G,HongKong and Middle East specs)

7 203080000319 1 Charger plug cable(Type L, South America specs)

8 203080000630 1 Charger plug cable(Type B, America and South America specs, L=4)

9 203080003527 1 Charger plug cable(93309381（PSE）)

10 203080003528 1 Charger plug cable(UK)

11 203080003847 1 Charger plug cable(Type E+F , European and Brazilian specs, L=4)

12 203080004070 1 Cable, plug (charger)(Type I, China and Australian specs, L=3.5)

13 203080004071 1 Cable, plug (charger)(Type I, China and Australian specs, L=4.5)

14 203080004132 1 Cable,plug(charger)(Type N)

15 203080004160 1 Cable,plug(charger)(Type I, Argentina)

16 203080004161 1 Cable,plug(charger)(Type H, Israel)

VM05EL Parts Manual 45 © August 2024

ELECTRICAL SYSTEM

5.1.4 LED FLASHLIGHT OPTIONS

1-1、 1-2

No. Part No. Qty. Description

1-1 203050000038 1 LED strobe light(Yellow warning light)

1-2 203050003081 1 LED strobe light(Red warning light)

2 203990000003 1 Dust cover

3 215020000111 2 Screw M5×16-A2-70 GB/T 818
4 215040000003 2 Washer 5-A2-70 GB/T 93

© August 2024 46 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.1.5 LEVEL SENSOR OPTIONS

1-1, 1-2

No. Part No. Qty. Description

1-1 203060003157 1 Level switch(SC:1000658)

1-2 203060003158 1 Level switch(SC:1001176)

2 215010000049 3 Bolt M6×12-A2-70 GB/T 5783

3 215040000004 3 Washer 6-A2-70 GB/T 93
4 215040000139 3 Washer 6-200HV-304 GB/T 97.1

VM05EL Parts Manual 47 © August 2024

ELECTRICAL SYSTEM

5.1.6 CHARGER OPTIONS

1
2

3 4

No. Part No. Qty. Description

1 203100003059 1 Charger(SC:1000170, Lithium)

2 203100003078 1 Charger(SC:1000799, Lead-acid)

3 203100003064 1 Charger(SC:1000170, Lead-acid)

4 203190003019 1 Charger(SC:1000853, Lithium)

© August 2024 48 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.1.7 BATTERIES INSTALLATION

3

No. Part No. Qty. Description

1 203100000048 2 Battery

2 215080000007 4 Hexagon flange nut 5/16-18UNC-GR8-DKL ASME B18.2.2

3 203080000004 4 PVC sheath

VM05EL Parts Manual 49 © August 2024

ELECTRICAL SYSTEM

5.2 PLATFORM ELECTRICAL SYSTEM

© August 2024 50 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.2.1 PLATFORM ELECTRICAL COMPONENTS INSTALLATION

8 1
2
4
6
7

5
9

No. Part No. Qty. Description

1 215020000017 2 Screw M6×45-A2-70 GB/T 70.1

2 216010003013 1 Clamp

3 203080004012 1 Plug with cable(Not shown)

4 215040000032 4 Washer 5-A2 GB/T 97.1

5 110005060015 Platform Controller Installation options

6 110005060009 OPT, sensor (length)

6-1 203150003154 1 Length sensor(SC:1000707)

7 215010000256 4 Bolt M5×20-8.8-ZnD GB/T 5789

8 215030000091 4 Nut M5-A2-70 GB/T 6184
9 110005060010 Load cell installation options

9-1 110005060012 1 Load cell installation(Pin-type)

VM05EL Parts Manual 51 © August 2024

ELECTRICAL SYSTEM

5.2.2 PLATFORM CONTROL BOX INSTALLATION OPTIONS

4
1-1
3
2

No. Part No. Qty. Description

1-1 203020003248 1 Platform controller

2 215020000116 4 Screw M6×16-A2-70 GB/T 818
3 215040000004 4 Washer 6-A2-70 GB/T 93
4 215040000033 4 Washer 6-A2 GB/T 97.1

© August 2024 52 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.2.3 WEIGHING SENSOR INSTALLATION

4
3

2 5
1

No. Part No. Qty. Description

1 215030000107 2 Nut M6-8-ZnD GB/T 6183.1

2 110005040044 2 Keeper pin Φ6.5-50

3 203150003149 1 shaft pin type load cell

4 203150003150 1 Shaft pin type load cell

5 215010000232 2 Bolt M6×25-8.8-ZnD GB/T 5789

VM05EL Parts Manual 53 © August 2024

ELECTRICAL SYSTEM

5.3 ELECTRICAL HARNESS ASSEMBLY

© August 2024 54 VM05EL Parts Manual

 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
motor controller

1 24
13
07
2
401 25
14
3 26
15
4 27
16
5 28
17 ECU

VM05EL Parts Manual

6 29 1 24
402 18 13
CANL
7 GND1 30 CANH
2 25
19 14 07
8 31 09
418 3 26
20 15
320
9 32 Emergency stop Switch 00
4 27
Level Switch 21 16
320 UT1.5-3 07
C 10 33 DJ211-4A
Overload light 03 05 5 28
00 22 50 50 07 17
11 34 50 1.5mm2
00 6 29
A 07 213 B
23 306 18
12 35
CAN1H CAN1L 50 7 30
DJ221-4A 19 302
50 150 8 301 31
2.5mm2
20
02 70 9 308 32
50 120 21 304
Fuse
10 212 33
70 305
03 1.5mm2 22 303
100 11 211 21334
23
12
Flashlight 07 210 35
2 1 50 120 250 50
00 07 Bat+ Keyswitch
DJ431-8B
DJ431-5B 50
01
B- 50 250 3 1
2.5mm2
DJ431-6B 00
05X
06
50 130
4 2
Left braking 05X
Communications plug
06 09 2 1
2 1
L- L+ CAN1L CAN1H 280
50 ECU
Power relay
1 10
327 86 6
150
1.5mm2 DJ221-4A 150
2 11

55
07 87 87a 03 30 7
Flashlight 326 219
2 1 150 50 70 12
2 1 GPS Control power up 280 50 3
00 07 08 85 GND1 418 8 220
70 100 4 307 13
327
Left Motor Sensor CAN1H 9
50 150 Device power on narmally DJ211-4A
5 14
01 70 CAN1L
00
5.3.1 CHASSIS HARNESS (PN.110005060005)

DJ221-4A
400 150 250 FU3 1A 400 2 1 300 50 100 150
right braking R- R+ GPS Model
35
DT06-08
1 2 3 4
07 50 100 110 50 300 600 140 160 340 100 80 50 100 35 CAN1H 07
212 00 CAN1L
8 7 6 5
250
Ground alarm
DJ7021-6.3-21/95-G
100 250 260 50 200 50 50 200 300 300

JCANH J00
50 3 2
211 BB 50 450 2 1
2 1 50 JCANL J06 J08
05X 05 1 2 1
4 1 2 5 4 3 1 2 3 4 5 6
00 302 Power and Communication 00 07 06 35 00
Power and Communication GPS Model
Charger switch Expansion detection CAN1L CAN1H
CANH 00 DTM06-12SA
400 right 150 Light 12 11
210 10 9 326 8 7
2 1
80 80 80
CANL 06 08
2.5mm2 50 5 4 3
3 2 07 L- L+ 303
6 5 4 3 2 1
00 308 BB 07 07 JCANL J06 J08 JCANH J00 100 100 2 1
02 50
00 307 Down R+ 305
Horn 4 1
304 00 R-
11
DJ431-8B
CAN1H7 CAN1L8 9 00 10219220
401 402 12 120
contactor Expansion detection DT04-12P Braking
2 1
UP-down communication 100 00 307 200 50 2 1
00 301
50
50
B A turn left
00 07
500
250
210
C 50 50
2 1
Down Limit 00 307 2 1
DT06-3S 00 306

Down Raise

63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29

© August 2024
ELECTRICAL SYSTEM
ELECTRICAL SYSTEM

No. Part No. Qty. Description

110005060005 Chassis harness

1 203080000335 1 Sheath
2 203080000200 2 Terminal
3 203080000024 12 Sheath
4 203080000016 12 Lock
5 203040000038 1 Relay mount

6 203080000336 4 Terminal
7 203080000012 2 Sheath
8 203080000032 2 Lock
9 203080000041 39 Female connector
10 203070003007 1 Fuse box(for harness)

11 203080000018 2 Ring tongue terminal

12 203080000030 1 Heat shrink tube

13 203080000011 2 Sheath
14 203080000021 2 Lock
15 203080000033 15 Male connector
16 203080000133 1 Terminal, blade-hole type

17 203080000430 2 AMP Connector (35-pin)

18 203080000433 32 Terminal
19 203080000295 52 Plastic Stopper

20 203080000130 6 Terminal
21 203080000129 6 Jacket, flexible
22 203080000134 5 Terminal,blade-hole type

23 203080000036 2 Cold-pressed terminal

24 203080000474 2 Waterproof cover

25 203080000431 1 AMP connector(14-pin)

26 203080000100 1 Connector
27 203080000112 1 Lock
28 203080003219 1 Waterproof cover

29 203080003532 1 Sheath
30 203080003533 1 Lock
31 203060000085 7 #20 female terminal
32 203080000085 5 Blind plug

33 203080000259 1 MOLEX Connector

34 203080000584 9 Terminal
35 203080000348 1 Connector
36 203080000355 5 Socket
37 203080000354 1 Cover
38 203080000350 2 Connector

© August 2024 56 VM05EL Parts Manual

 ELECTRICAL SYSTEM

No. Part No. Qty. Description

39 203080003050 1 5-pin cable

40 203080003857 3 Terminal
41 203080003856 3 Sheath
42 203080003220 2 Terminal
43 203080003221 2 Sheath
44 203080000349 1 Connector
45 203080000351 5 Pin
46 203080000353 1 Cover
47 203240000033 1 Dual wall heat shrink tube
48 203080000156 1 Sheath
49 203080000157 1 Lock
50 203080000020 2 Lock
51 203080000044 2 Sheath
52 203080000068 8 Blind plug

53 203080000029 1 Cable
54 203080000047 3 Cable
55 203080000248 77 Cable
56 203080000308 25 Cable
57 203080000196 1 Cable
58 203080000528 2 Wire
59 203080000135 1 Corrugated pipe (Black)

60 203080000037 2 Corrugated pipe

61 203080000006 6 Corrugated pipe

62 203080000031 11 Corrugated pipe

63 203080000188 1 Corrugated pipe

VM05EL Parts Manual 57 © August 2024

ELECTRICAL SYSTEM

5.3.2 GROUND TO PLATFORM HARNESS (PN.110005060004)

2 1

1 2 3 4 5 6 6 5 4 3 2 1
J00 JCANH J08 J06 JCANL 07 07 JCANL J06 J08 JCANH J00
2201121910 00
12 9 8
CAN1L CAN1H
7
CAN1H7 CAN1L8 9
00 10219220
11 12

UP-down communication UP-down communication

No. Part No. Qty. Description

110005060004 Ground to Platform Harness

1 203080003854 1 Spiral line

2 203990003136 1 Spiral guide line

© August 2024 58 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.3.3 PLATFORM HARNESS (PN.110005060006)

1 2 3 4 5 6 7 8 9 10 11 12 13 14

UP-down communication
DT06-12S
1 2 3 4 5 6
00 CANH 08 06 CANL 07
00 CAN1L CAN1H
12 11 10 9 8 7

450

A
CAN1H 300 CANH 00
CAN resistance CAN1L
C 2 1 Power and Communication
B CANL 06 08
5 4 3
400

100

250 150
3 2
900
CAN1L CAN1H
00
Weighing sensor 1
4
07 1
150 150

3 2 3 2
CAN1H 00 CAN1L CAN1H
CAN1L 07 1 00 07 1
4 4

Length sensor Weighing sensor 2

20 19 18 17 16 15

VM05EL Parts Manual 59 © August 2024

ELECTRICAL SYSTEM

No. Part No. Qty. Description

110005060006 Wiring harness, platform

1 203080000043 1 Sheath
2 203080000046 1 Lock
3 203080000033 2 Male connector
4 203080000086 1 Connector
5 203080000085 4 Blind plug

6 203080000155 1 Connector
7 203080000159 1 Lock
8 203080000041 21 Female connector
9 203080000348 1 Connector
10 203080000355 5 Socket
11 203080000354 1 Cover
12 203080000350 1 Connector
13 203080003050 1 5-pin cable

14 203240000033 1 Dual wall heat shrink tube

15 203080000020 3 Lock
16 203080000044 3 Sheath
17 203080000248 8 Cable
18 203080000308 8 Cable
19 203080000037 1 Corrugated pipe

20 203080000006 4 Corrugated pipe

© August 2024 60 VM05EL Parts Manual

 ELECTRICAL SYSTEM

5.3.4 ELECTRICAL POWER WIRING LAYOUT (PN.110002060025)

Left Travel Motor In front of the vehicle Right Travel Motor

W W

V U

MC B+~MP-
MC B+~MP+

W V U
Lift Motor
OT25-8 OT25-8 OT25-8 KM1~MC B+
MC P- 8 - +
B+
B- 7 KM1
- + QF1~KM1
OT25-8 OT25-8 OT25-8
OT25-8
4 OT25-8
Bat-~MC B- 9
6 3
Bat1+~Bat2-
OT25-8 OT25-8 OT25-8
- - FU1+~QF1
QF
OT25-8

Batter
5 Batter
2
+ +
OT25-8
OT25-8

1 OT25-8 OT25-8

FU1（275A）

Bat+~FU1

VM05EL Parts Manual 61 © August 2024

ELECTRICAL SYSTEM

No. Part No. Qty. Description

110002060025 Electrical power wiring layout

1 203230003249 1 Power line

2 203230001037 1 Power line
3 203230001038 1 Power line
4 203230003248 1 Power line
5 203230001040 1 Power line
6 203230001041 1 Power line
7 203230001042 1 Power line
8 203230001043 1 Power line
9 203080003048 3 Corrugated pipe

© August 2024 62 VM05EL Parts Manual

 6 SCHEMATIC DIAGRAM

VM05EL Parts Manual 63 © August 2024

SCHEMATIC DIAGRAM

Hydraulic Schematic Diagram

Lift cylinder assembly

40/30-3*1426

Steer
S305
50/25-76 cylinder

A B A1 B1

DT303
DT304

DT305
140bar（2031 psi）
M

Power unit
M

110005050002,A

© August 2024 64 VM05EL Parts Manual

VM05EL Parts Manual
power-off
switch

F1（275A）
Bat+

1 12V+
2 12V- CH1
Weighing + CANH
Pothole Foot Collision Level Height Weighing Length 3
Charger Batter Manul Switch Emergency Switch Key Switch Lower Switch Flash Light CAN GPS PCU 4 CANL Charger
guard switch Alarm Switch Switch Switch limit walk sensor 1 sensor 2 sensor
BMS

- 1 24V+
Option Option Option 08
2 CANH
120Ω 3 CANL
CAN1H
+
25mm2 2.5mm2 1.5mm2 1mm2 0.75mm2 CAN1L

B 3 06 06 06 -
F1（275A） F2（10A） 1 09 06
01 02 03 05 05X
4 08 08
B1 PCBA
CANH Bat-
2 06 1mm208
CANH
Bat+ CANL CANL
+
00 00 00
24V - 25mm2 K2 07 07 07
Bat-
SQ6
SQ3
07
+ -
25mm2 8mm2
1 SQ5
K1 SQ2 SQ7 SQ10
CH1
S0 CAN1H CAN1L
B A U7 +V -V +V -V +V -V
Charger 2 - +- + black red TM201 TM202 S201
RMP LMP

65
white C SQ4 SQ8 CANH CANL CANH CANL CANH CANL
MP 4 3
red
black
K1 white
1 01 01
SQ9

210 326 06 210

10 13 401 402 07 F3（1A） F3（1A）
210 07 07 07 09 07 211 212 219 220 213 217 CANH CANL CAN1H CAN1L CAN1H CAN1L 07
35 35 CAN1H CAN1L
+BATT +BF -P U V W T13 T6 T1
MCU A-35 A-4 A-5 A-25 A-14 A-23 A-22 A-21 B-11 B-12 A-34 A-1 A-13 A-24 A-4 A-5 1 3 6 4 3 9 2 11 7 8
120Ω
(VCC+) (CANH) (CANL) (ACC)
-BATT T17 T8 T18 T9 T16 T33 T22 A-7 T23 T35 GPS Model(overseas)
ECU GPS Model
418 GND1
(GND) (DI) (GND)
00 A-19 A-30 A-10 A-32 A-33 A-6 B-8 A-20 A-15 8 7 5 2 4 12 5 10
RT 301
Electrical Schematic Diagram

08
302 305 304 303 306 307 308 00
t° CAN1H 120Ω CAN1L
07 07
2K/2W 2K/2W
25mm2 2.5mm2 85
86 K2

DT303 DT304 L+ R+ DT301 DT302

327
L- R-

326

220V~ 00 00
1mm2
Option

Generator Temperature
Light Relay Steer Left Steer Right Raised Lower Horn

110005060003，A

© August 2024
SCHEMATIC DIAGRAM
SCHEMATIC DIAGRAM

This Page Intentionally Left Blank

© August 2024 66 VM05EL Parts Manual

 7 DECALS DIAGRAM

VM05EL Parts Manual 67 © August 2024

DECALS DIAGRAM

1 1

2 2
32

3 3
4

1 2 5 6-1、6-2 7 8 9 10 11 12 13 14 15 7 16 17
A

33 32

32

5 7 34 35、42 14 41 9 8 7 36 16 37 17 2 1

38 39 40
18-1
6-1
18-1、18-2 28

19
27
15 26

41 25 41

11
20 20
29
30

21 24

41 41 F

22

23 31 31

CE only

© August 2024 68 VM05EL Parts Manual

 DECALS DIAGRAM

No. ANSI&CSA CE-Imperial CE-Metric Note Qty.

110005100012 110005100010 110005100011 General diagram of decals positions 1

Yellow & black hazard warning stripe tape
1 216060000004 216060000004 216060000004 (50mm wide) 2

2 101079103010 101079103010 101079103010 Decal-Lifting point and lashing point 4

3 110002100010 110002100010 110002100010 Decal-Release braking 2

4 110001100003 110001100003 110001100003 Decal-Emergency lowering 1

5 101040103021 101040103021 101040103021 LOGO-SINOBOOM 2

6–1 / 104011100016 104011100016 Decal-Emergency stop button 2

6–2 104011100016 / / Decal-Emergency stop button 1

7 110002100020 110002100013 110002100013 Decal-Tire-to-ground load 4

8 101038100008 101038100008 101038100008 Decal-No smoking or fire 2

9 101014100013 101014100013 101014100013 Decal-Crushing hazard 2

10 101038100002 101038100002 101038100002 Decal-High pressure hazard 1

12 101040100002 101040100002 101040100002 Decal-Read manuals 1

13 110001100008 110001100008 110001100008 Decal-Lifting points 1

14 101012100008 101012100008 101012100008 Decal-Tipping hazard 2

15 110002100026 110001100010 110001100010 Decal-Electrocution hazard 2

16 103010103017 / / Decal-Lead acid battery 2

17 110005100002 110005100002 110005100001 Decal-Trade ID 2
18–1 / 101040100005 101040100005 Decal-Read manuals 2
18–2 101040100005 / / Decal-Read manuals 1

19 110005100005 110005100003 110005100003 Decal-Requirements of use 1

20 110005100009 110005100009 110005100009 Decal-Crushing hazard 2

21 110005100006 110005100004 110005100004 Decal-Requirements of use 1

22 215050000012 215050000012 215050000012 Blind rivet 4×8-ZnD GB/T 12618.2 4

23 110002100017 110002100025 110002100025 Nameplate 1

24 101040103015 / / Decal-Annual inspection date 1

25 110002100024 110002100024 110002100024 Decal-Tipping hazard 2

26 110002100023 / / Decal-Operation instructions 1

27 103010103014 / / Decal-Non-insulated 1

28 101040100009 101040100009 101040100009 Decal-Tipping hazard 1

29 101040103014 / / Decal-Detachable joystick bracket 1

30 101055103015 / / Decal-Emergency stop button 1

31 103006103014 103006103014 103006103014 Decal-Anchor point 4

32 101014100032 101014100032 101014100032 Decal-Serial number 2

33 110002100014 110002100014 110002100014 Decal-Platform power plug 1

34 101040103023 101040103023 101040103023 Decal-Large logo in white 1

VM05EL Parts Manual 69 © August 2024

DECALS DIAGRAM

No. ANSI&CSA CE-Imperial CE-Metric Note Qty.

35 101040103020 / / Decal-Tipping hazard 1

36 101038100007 101038100007 101038100007 Decal-Electrocution hazard 1

37 110005100008 110005100007 110005100007 Decal-Charging voltage 1

38 104011100003 104011100003 104011100003 Decal-Hydraulic oil level 1

39 104011100010 104011100010 104011100010 Decal-Hydraulic oil level 1

40 101014100022 101014100022 101014100022 Decal-Hydraulic oil filler 1

41 / 101089100019 101089100019 Decal-Hand-hold position 4

42 / 101040103018 101040103018 Decal-Battery weight 160kg (1212E) 1

© August 2024 70 VM05EL Parts Manual

 Always for Better Access Solutions

Hunan Sinoboom Intelligent Equipment Co., Ltd.

长沙市宁乡高新技术产业园区金洲大道东 AS/NZS128 Industrial
No.128, East Jinzhou Avenue, Ningxiang High-tech
市宁乡高新技术产业园区金洲大道东 128 号
号 Park, Changsha, Hunan, China
0086-0731-87116222
金洲大道东 128 号 (Sales) & 0086-0731-87116333
. com. cn ww (Service)
w.sinoboom. com. cn
[email protected]
. com. cn ww w.sinoboom. com. cn
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
m North American Subsidiary Europe Subsidiary Korea Subsidiary
长沙市宁乡高新技术产业园区金洲大道东 128 号
Sinoboom North America LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
0731-87116111 hr@sinoboom . com. cn ww w.sinoboom. com. cn
105 W Riley Road Nikkelstraat 26, NL-2984 AM Ridderkerk, Tel: 010–8310–8026
Houston, Texas 77047 The Netherlands E-mail: [email protected]
Tel: +1 (800)867-2552 E-mail: [email protected]
E-mail: [email protected]

Australia Subsidiary Singapore Subsidiary Poland Subsidiary

Sinoboom Intelligent Equipment Pty Ltd. Star Access Solutions Pte. Ltd. Sinoboom Poland sp. z o.o.
32-34 Marni Street E-mail: [email protected] UI. Boleslawa Krzwoustego 74A, 61-144
Danenong South, Vic 3175 Poznan. Poland
E-mail: [email protected] 61-144 Poznań, Poland

Middle East Subsidiary Brazil Subsidiary

Sinoboom Middle East FZE SINOBOOM Brasil LTDA
Q4-085，SAIF-Zone, Sharjah, U.A.E. Av. Antonieta Piva Barranqueiros, 62 –
E-mail: [email protected] Unidade 1 - Distrito Industrial, Jundiaí - SP
Brazil
E-mail: [email protected]