Central unit with transmitter Transmitter unit Central unit Receiver unit
Receiver unit
Must be provided by the customer.
Must be provided by the customer.
Not a part of the GasEye system.
Not a part of the GasEye system.
Configuration
Cables for
industrial
Cables for protocols1
industrial
protocols1 Laser cables
Loop cable
Customer
Customer
with plug
Loop cable Ethernet cable
cable
cable
Ethernet cable
1
GasEyeTM Cross Duct SG - GasEyeTM Cross Duct MG - GasEyeTM Cross Duct MG MP
Single gauge analyzer Multi gauge analyzer Multi gauge multi point
T R ANS MIT TE R R E CE I VER CE N T RA L U N I T
DIMENSIONS w x h x l [mm]: 330 x 230 x 350 160 x 160 x 330 330 x 230 x 110
WEIGHT [kg]: 15 13 16
EQUIPMENT: display with status indicators, 1 cable gland, purging fittings
power indicator,4 cable
glands, Ethernet socket,
purging fittings
MAT ERI ALS
HOUSINGS: protection IP 66, coated aluminium, RAL 5010 (optional RAL 7040)
stainless steel 316 with quartz or sapphire window, standard flanges DN50PN16, DN65PN10
PROCESS INTERFACE:
easy to clean or 2”150 lbs. Optional other DN, ANSI, JIS sizes available.
inside diameter: 38 mm, length: 400mm (optional other dimensions),
PURGING TUBES:
stainless steel 316 (optional PFA coating)
PROCESS GASKETS: reinforced graphite
GasEyeTM
Webserver
Remote access
capability
No special software requirements – works on any device – just plug in IP66 rated Ethernet
cable (included in the delivery) to the device.
Perfect tool for remote diagnostics/remote commissioning/remote service
Easy access to parameters, measurements and spectra
3 access levels (password protected)
ANA LYT I C AL P E RF O R M A N CE
LIMIT OF DETECTION (LOD) from 0.01 ppmv*m
PRECISION LOD or 1% of the measured value, whichever is larger
ACCURACY LOD or 2% of the measured value, whichever is larger
CALIBRATION up to 50 g/Nm3 depending on the process
ZERO DRIFT AND SPAN DRIFT negligible
DYN A M I C PE RFORM A N CE
MEA SURE M E N T C O N D I T I O N S WARM-UP TIME: approx. 5 minutes
MINIMUM RESPONSE
PROCESS GAS TEMPERATURE 0 ºC to 1500 ºC TIME (T90) 100 milliseconds
0.7 - 2.0 barA up to 40 barg
PROCESS GAS PRESSURE special application
E LE CT RI CA L CHA RA CT E RI ST I CS
MAXIMUM PATH LENGTH up to 25 meters
24 VDC NOMINAL
POWER INPUT
(19 – 30 VDC)
POWER CONSUMPTION < 15VA (< 25VA IF ATEX)
CLIMATIC CONDITIONS
AMBIENT TEMPERATURE -30ºC to +60ºC PROCE SS PU RG I N G ( I F N E CE SSA RY)
AMBIENT PRESSURE 800 – 1200 hPa PURGING GAS instrument air or N2
PROCESS PURGE
AMBIENT HUMIDITY RH < 99%, non-condensing 5 – 50 l/min
FLOW RATES
SENSOR PURGE 0.2 – 7 l/min
FLOW RATES
TEC HNI C AL S P E C I FI CA T I O N
4 x analog output 4 – 20 mA (gas concentration, process transmission, 2 x AUX) – easy user
selection via DIP switch between active/passive mode
OUTPUTS
8 x digital output
4 x analog input 4 – 20 mA (process temperature and pressure, 2 x AUX) – easy user
selection via DIP switch between active/passive mode
INPUTS 1 x RTD (PT100/PT1000) – easy user selection via DIP switch between PT100/PT1000
and 2-/3-/4-wires
8 x digital input
Human Machine Interface (HMI) – LCD backlight display located on the transmitter housing lid
Ethernet port:
LOCAL USER INTERFACE
a) WebServer – system configuration and data acquisition via web browser
b) Windows based program – GasEye logger for real-time data acquisition
c) remote service and diagnostics
OPTIONAL Modbus (TCP/IP), Modbus RTU, Profinet, Profibus
A DDITION AL BUI LD - I N FEA T U R ES
AUTOMATIC GAIN AGC ensures correct gas measurement even at high dust loads resulting in loss of optical transmission down to
0.5%. AGC operates fully automatic with no need for manual adjustment of the signal gain under any process conditions.
CONTROL (AGC)
SELF-CALIBRATION FEATURES internal reference gas compartment is used for closed loop control of the zero and span drift
S AFETY
PN-EN 60825-1:2014-11 – Safety of laser products – Part 1:
LOW VOLTAGE DIRECTIVE Equipment classification and requirements
(LVD) 2014/35/EU PN-EN 61010-1:2011 – Safety requirements for electrical equipment
for measurement, control and laboratory use – Part 1: General
requirements
ELECTROMAGNETIC Emission: EN 55016-2-1:2014+A1:2017, EN 55016-2-3:2017+A1:2019
COMPATIBILITY DIRECTIVE Immunity: EN 61000-4-2:2009, EN 61000-4-3:2006 + A1:2008 +
M U LT I COM PONENTS
A2:2010, EN 61000-4-4:2012, EN 61000-4-5:2014 + A1:2017,
(EMC) 2014/30/UE EN 61000-4-6:2014, EN 61000-4-29:2000
Explosion protection (optional version):
CO + O2
QPS CERTIFICATION Class I, Div 2, Groups ABCD T6/T4
CO + CO2
Class I, Zone 2, AEx op is op pr pzc IIC T6/T4 Gc Ex op is op pr pzc IIC
Certificate No. LR3167-1 T6/T4 Gc CO + CH4
Class II, Div 2, Groups FG T85°C/T135°C
Zone 22, AEx op is op pr pzc IIIB T85°C/T135°C Dc Ex op is op pr pzc H2S + O2
IIIB T85°C/T135°C Dc
CSA 60079-0-19: 4th Ed., CSA 60079-2-16: 2nd Ed., HCHO + H2O
CSA 60079-28-16: 1st Ed., UL 60079-0: 7th Ed., UL 60079-2: 6th Ed.
UL 60079-28: 2nd Ed. HCOOH + CO
• T6/T85°C: -30°C ≤ Tamb ≤ 59°C (remote purge system location)
• T6/T85°C: -30°C ≤ Tamb ≤ 40°C (local purge system location)
HCL + H2O
• T4/T135°C: -30°C ≤ Tamb ≤ 59°C (local purge system location) NH3 + H2O
Explosion protection - ATEX Zone 1/21 (optional version):
ATEX DIRECTIVE 2014/34/EU NO + NH3
GasEye Cross Duct Ex1:
II 1/2G Ex pxb op is IIC T6 Ga/Gb NO + NO2
Certificate No. KDB 20ATEX0003X II 1/2D Ex pxb op is IIIC T85°C Da/Db
GasEye Cross Duct Ex1 IS: CO + CH4 + O2
II 1/2G Ex pxb ia op is IIC T6 Ga/Gb
CO + O2 + H2O + CH4 C2H2
II 1/2D Ex pxb ia op is IIIC T85°C Da/Db
GasEye Cross Duct Ex1 ET and GasEye Cross Duct Ex1 ET IS: + C2H4 + C2H6
II 1/2G Ex db eb h ia ib op is pxb q IIC T4 Ga/Gb
II 1/2D Ex h ia ib op is pxb q tb IIIC T135°C Da/Db
SO2 + HCL + NH3 + H2O SO2
EN IEC 60079-0:2018, EN 60079-2:2014, EN 60079-11:2012, EN + HCL + NO + H2O
60079-26:2015, EN 60079-28:2015
SO2 + HCL + CO + H2O
IECEX CERTIFICATION Explosion protection - IECEx Zone 2/22
CUSTOM – MULTI COMPONENTS
Ex op is pzc IIC T6 Gc
Ex op is pzc IIIC T85°C Dc
IEC 60079-0:2017
Certificate No. IECEx KDB 19.0004X IEC 60079-2:2014
IEC 60079-28:2015
COMPO N E NT LOW RANGE LI M I T OF DE T E CT I ON HIGH RANGE
ACETYLENE – C2H2 0 – 1/10 ppmv 0.01 ppmv*m 0 – 100 vol%
AMMONIA – NH3 0 – 5/50 ppmv 0.1 ppmv*m 0 – 100 vol%
CARBON DIOXIDE – CO2 0 – 1/10 ppmv 0.0005 ppmv*m 0 – 100 vol%
CARBON MONOXIDE – CO 0 – 1/10 ppmv 0.02 ppmv*m 0 – 100 vol%
ETHANE – C2H6 0 – 1/10 ppmv 0.01 ppmv*m 0 – 100 vol%
ETHANOL – C2H5OH 0 – 10 / 1000 ppmv 0.1 ppmv*m 0 – 1000 ppmv
ETHYLENE – C2H4 0 – 1 / 10 ppmv 0.01 ppmv*m 0 – 100 vol%
FORMALDEHYDE – HCHO 0 – 1 / 10 ppmv 0.005 ppmv*m 0 – 1000 ppmv
FORMIC ACID – HCOOH 0 – 100 / 1000 ppmv 0.1 ppmv*m 0 – 10 vol%
HYDROGEN – H2 0 – 10 vol% 1 vol%*m 0 – 100 vol%
HYDROGEN CHLORIDE – HCL 0 – 1 / 10 ppmv 0.01 ppmv*m 0 – 10 vol%
HYDROGEN CYANIDE – HCN 0 – 1/ 10 ppmv 0.01 ppmv*m 0 – 1000 ppmv
HYDROGEN FLUORIDE – HF 0 – 1/ 10 ppmv 0.01 ppmv*m 0 – 1000 ppmv
HYDROGEN SULPHIDE – H2S 0 – 200 ppmv/ 2 ppmv*m 0 – 50 vol%
ISO-BUTANE – C4H10 0 – 10 / 1000ppmv 0.1 ppmv*m 0 – 100 vol%
ISO-PENTANE – C5H12 0 – 10 / 1000ppmv 0.1 ppmv*m 0 – 100 vol%
METHANE – CH4 0 – 1/ 10 ppmv 0.005 ppmv*m 0 – 100 vol%
N-BUTANE – C4H10 0 – 10 / 1000 ppmv 0.1 ppmv*m 0 – 100 vol%
NITRIC OXIDE – NO 0 – 10 / 5000 ppmv 0.01 ppmv*m 0 – 50 vo%
NITROGEN DIOXIDE – NO2 0 – 50 / 5000 ppmv 1 ppmv*m 0 – 50 vol%
OXYGEN – O2 0 – 1 vol% 100 ppmv*m 0 – 100 vol%
PROPANE – C3H8 0 – 1 / 1000 ppmv 0.01 ppmv*m 0 – 100 vol%
SULPHUR DIOXIDE – SO2 0 – 100/5000 ppmv 1 ppmv*m 0 – 50 vol%
SULFUR TRIOXIDE – SO3 0 – 100 / 5000 ppmv 2 ppmv*m 0 – 50 vol%
WATER – H2O 0 – 1 ppmv 0.05 ppmv*m 0 – 100 vol%
CUSTOM COMPONENT xxx ppmv xxx ppmv*m xxx vol%
GasEyeTM
Cross Duct
GasEyeTM Cross Duct is a single or multi-laser analyzer that utilizes tunable diode laser (TDL) absorption spectroscopy.
The central unit sends a laser light through the process which is detected by the receiver unit mounted on the opposite side
of the process. When a gas of interest is present in this process, it will absorb the laser light. The optical power detected
in the receiver unit will depend on the concentration of the gas, temperature, pressure, and optical pathlength according to
Beer-Lambert law. In the GasEyeTM Cross Duct analyzer, the laser wavelength is specifically chosen to match the fingerprint
region of the particular gas of interest and is being continuously scanned over the absorption line(s). Since full spectral
information is recovered with very high spectral resolution the analyzer remains immune to foreign gas broadening and
is immune to cross-interferences from dust and any other gas constituents in the process. GasEyeTM Cross Duct by design can
operate in several wavelength regions from Near-Infrared to Mid-Infrared.
Calibration
Each GasEyeTM analyzer is equipped as standard with auto-calibration features for real time monitoring of system status.
The reference signal from a reference gas always present is the measurement path ensures correct measurement even
in most demanding conditions. This feature removes necessity to perform calibration on-site and keeps your overall
maintenance effort low. Proven-in-use: verified in several millions of operating hours with failure rates fulfilling SIL2.
Features
Multigas capability: lasers with different wavelengths in the NIR
and MIR range can be combined into one measuring head
enabling the measurement of several gases with one analyzer.
Real time sensing: response time below 0.1 second
High selectivity: automatic compensation for interference effect from other constituents in the gas sample
High sensitivity: detection limit below 0.1 ppmv per meter
In-situ monitoring: direct in the process, no sample preparation
Maintenance free: equipped with a self-calibrating feature, no field calibration necessary
Robustness: IP66 enclosure, suitable for outdoor and indoor installations and harsh environments
Insensitive to dust and smoke in the measured process: up to 50 g/m3
ATEX, IECEx, cQPSUS version available
Application
fields
PRODUCTION/ STORAGE/
POWER/CEMENT/ REFINERY &
TRANSPORTATION CHEMICAL PLANTS
INCINERATION PLANTS PETROCHEMICAL
OF NG, LNG, H2
Combustion optimization H2 /HC/CO2/H2O/H2S Hydrogen recycle Acid plant SO3/SO2
CO/O2/CH4/H2O PSA HCOOH/HCHO/NH3 Acetylene converter Chlorine dryer H2O in chlorine
DENOX (SCNR + SCR ) CO/CO2/CH4 Catalytic reforming Fertilizers plant
NO/NO2/NOx/NH3/H2O H2O/H2S + CO/H2 Cracking, flaring NO/NO2/NH3
DESOX (WET + SEMI DRY) Ethylene production Coke production
SO2/HCL/HF/O2/H2O Sulfur recovery unit HCN/C6H6/NH3/SO2/H2S/O2
Olefins
GasEyeTM GasEyeTM Extractive wall
GasEyeTM Open Path
Extractive 19” rack mounted cabinet IP66
Other products
Airoptic Sp. z o.o.
ul. Rubiez 46B | 61-612 Poznan, Poland
Sales:
[email protected]Support:
[email protected]T: +48 61 627 21 28
www.airoptic.pl
GasEyeTM analyzer
looks deeply
into your process
GasEyeTM single and multigas
cross duct analyzer
TDLS - Tunable Diode Laser Spectometer