Scientific Owners Manual Final Web 030123
Scientific Owners Manual Final Web 030123
Dryer
OWNER’S MANUAL
The Essential Guide For
Every Freeze Dryer Owner
Please contact Harvest Right with all inquiries, including
questions about setup, warranty, or repair. Do not contact
the retail location where you purchased your freeze dryer.
801-386-8960
CONTENTS
UNPACKING...........................................................................................................1
GENERAL INFORMATION……...…………………......................................................2
Important safeguards
Safety Information.................................................................................................3
Never Operate the Freeze Dryer if it Appears Damaged......................................4
Be Careful About What You Put in Your Freeze Dryer...........................................4
Vacuum Pump Runs Hot........................................................................................4
Recommended Operating Temperatures..............……..........................................4
freeze dryer assembly
Assembly Instructions.............……………………………………………...................…....5
Important Information About Your First Batch…………………….....................……...7
freeze dryer operation
Operation Instructions.............……………………………………………...................…....8
Using the “Customize” Settings……….…………………………….....................…..…...15
Recipe Customization……….……………………………....................................…..…..19
Standard Freeze Dryer Mode………..................................................................….25
A CLOSED SYSTEM
What is a Closed System?...........…………..………………………....................…..…..30
Possible Leak Points on the Vacuum Pump..…..………………....................….…..30
Possible Leak Points on the Freeze Dryer.......…..………………....................……...30
OIL PUMP MAINTENANCE
Premier Oil Pump Maintenance & Filtration..........………………........................…..31
Filtration FAQs................................................…..………………....................….…..32
Standard Oil Pump Maintenance & Filtration............................…..............….…..33
care and cleaning
Cleaning the Interior and Exterior of Your Freeze Dryer............................….…..35
Cleaning Cautions / Moving or Long Absences.........................................……..35
troubleshooting
Frequently Asked Questions......................…..……………….......................…........36
Vacuum Pump Isn’t Turning On During The Dry Cycle...................................…..37
Oil-Free Vacuum Pump Setup .................................................................38
LOADING AND PACKAGING FOOD ...................................................................39
warranty.....................................................................................................40
Returns......................................................…..………………..............................….42
safe use of freeze dryers & vacuum pumps......................................43
U.S. Patent 9,459,044 801.386.8960 HarvestRight.com
UNPACKING
UNPACKING Your Freeze Dryer
You should have taken the box off the freeze dryer and inspected for damage
at the time you received your unit, before you signed the Shipper’s Bill. Do not
accept a damaged unit.
You should have received the following items:
• Harvest Right Freeze Dryer
• Vacuum Pump
• Power Cord
• Vacuum Hose
• Vacuum Pump Oil (not included with oil-free pump)
• Shelving Unit
• Trays
• Owner’s Manual
• Oil Filter (not included with oil-free pump)
• Other materials, not listed here, may have been included
1. Remove Harvest Right Freeze Dryer, vacuum pump, vacuum hose, and
power cord from packaging.
2. Inspect all items.
3. Remove the vacuum pump from its packaging and place it beside or
behind the freeze dryer.
4. If there is a problem, call Harvest Right Customer Support at
801-386-8960.
CAUTION: Do not lift the freeze dryer from the bottom of the
door. Doing this may cause misalignment and inability to achieve
proper vacuum, and voids the warranty. Always lift the freeze
dryer from the base.
WARNING:
• Electrical shock can cause personal injury or death.
• This device is designed for indoor installation only.
• Do not allow the device to become clogged with dust or other debris.
1 | Unpacking
GENERAL INFORMATION
MAJOR COMPONENTS
Harvest Right Freeze Dryer
Power Switch: Located on the back of the freeze dryer (“0” is off, “I” is on).
Vacuum Chamber: This circular chamber includes a shelving unit for the trays.
The orange heating pads on the shelving unit should face down.
Trays: These hold the material to be freeze dried. Do not overload trays or batch
times will be extra long.
Power and Display: The freeze dryer is powered by plugging the power cord into
the back of the freeze dryer (one receptacle is for the power cord and one is for
powering the vacuum pump) and a functioning 110 volt power outlet. A dedicated
20 amp circuit is required for large freeze dryers.
Vacuum Pump: Connect the vacuum hose to the connection on the side of the
freeze dryer and to the appropriate fitting on the vacuum pump. The vacuum
hose should be tight. Be sure to hand tighten both ends of the vacuum hose to
properly connect the freeze dryer to the vacuum pump. Plug the vacuum pump
power cord into the receptacle on the back panel of the freeze dryer. Make sure to
add the right amount of oil to the vacuum pump as specified in the manufacturer’s
instructions (Figure 1, page 5). Make sure the vacuum pump “on/off” switch is set
to the “ON” position (“O” is off, “I” is on). It will not receive power until the freeze
dryer completes the circuit at the appropriate time in the freeze drying process.
Oil Demister: The black cylinder attached to the top of the vacuum pumps that
use oil.
Drain Line: This is a clear tube, located on the side, toward the bottom-back of
the freeze dryer. This tube should be placed in a drain or a 5-gallon bucket (or
similar container) to collect the water removed during freeze drying (collects as
ice on the sides of the vacuum chamber). Don’t open the drain valve with the
open end of the clear hose in water or the water will be sucked into the freeze
dryer.
Before you start a freeze drying cycle make sure the valve on the drain tube is
closed. The small handle on the valve should be perpendicular to the tube
(Figure 3, page 6).
General Information | 2
IMPORTANT SAFEGUARDS
Safety INFORMATION
Read all instructions carefully before using your Harvest Right Freeze Dryer.
Following these instructions will help prevent injuries, damage to the freeze dryer,
and will ensure that you have the best possible experience with your freeze dryer.
Save these instructions.
When using this appliance always exercise basic safety precautions, including the
following:
• Use this product only for its intended purpose as instructed in this Owner’s
Manual.
WARNING Do not use an extension cord when plugging your freeze dryer
into your power source. Most extension cords cannot handle a sufficient
draw of power and may melt or deform causing a fire or other damage.
• Do not use surge protectors or plug your freeze dryer into a GFI outlet.
These sources are very sensitive and may cause your freeze dryer to
unnecessarily trip the power breaker.
• Do not allow children to climb, stand on the freeze dryer, or hang on the
door or shelves. They could damage the freeze dryer and injure themselves.
• After your freeze dryer is in operation, do not touch the cold surfaces during
the freezing cycle, particularly when hands are damp or wet. Skin may
adhere to these extremely cold surfaces.
• Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of the freeze dryer.
• Keep fingers out of “pinch point areas”. Clearances between the doors and
closing mechanism are necessarily small. Be careful closing doors when
children are in the area.
• Unplug your freeze dryer before cleaning or making repairs. We strongly
advise that service be done by a qualified individual.
• Refrigerants: All refrigeration products contain refrigerants, which under
federal law must be removed prior to product disposal. If you choose to
dispose of an old refrigeration product, check with the company handling
the disposal about what to do.
• This appliance is not intended for use by small children or infirm persons
without capable, adult supervision. Children should be supervised when
using the appliance.
3 | Important Safeguards
• Do not use a wet or damp cloth when cleaning the plug at the end of the
power cord. Remove any dust or foreign matter from the power plug pins.
A dirty power plug can increase the risk of fire.
• Do not block vent air holes. If the air holes are blocked, the freeze dryer could
overheat. Keep vents clean.
• Never unplug your freeze dryer by pulling on the power cord. Always grip the
power plug firmly and pull straight out from the outlet. Pulling on the power
cord could cause a fire and/or electric shock. A damaged power cord must be
replaced by the manufacturer, a certified service agent or qualified certified
service personnel.
• Use caution when putting your hands under the appliance. Any sharp edges
may cause personal injury.
• Do not insert the power plug with wet hands. It may cause electric shock. In
general, power consumption will average between 9-11 amps of power and
spike near 16 amps. Usage of a dedicated 20 amp circuit will prevent power
outages and allow for proper freeze drying.
• Do not defrost your freeze dryer with a blow dryer or other heating device.
There is a thermal cutoff that protects the machine and the material inside the
chamber from overheating. If the thermal cutoff gets too hot, it will eliminate all
power to your shelf heaters and will need to be replaced with appropriate parts.
NEVER OPERATE THE FREEZE DRYER IF IT APPEARS DAMAGED
If it is dropped or damaged in any way, call Harvest Right Customer Support
immediately at 801-386-8960 for examination, repair, electrical or mechanical
adjustment, or possible replacement of parts.
BE CAREFUL ABOUT WHAT YOU PUT IN YOUR FREEZE DRYER
The freeze dryer is designed to freeze dry materials or products that contain water.
Freeze drying other materials may void the warranty and could damage the freeze dryer.
VACUUM PUMP RUNS HOT
Use caution when running your freeze dryer as the external vacuum pump can
reach 160˚F during operation. Keep your vacuum pump out of the reach of children
as it may cause injury if touched. Your vacuum pump is built to run hot. Use care
and caution in order to prevent injury.
RECOMMENDED OPERATING TEMPERATURES
Your Harvest Right freeze dryer is designed to work in a wide variety of environmental
temperatures, but extreme heat and cold will affect performance. The recommended
temperature range for operation is 35-90°F. The most efficient range is between
45-75°F. Although safe, operating your freeze dryer in temperatures above 90˚F
will increase batch times and may have an adverse effect on the condensing unit
(freezer). As the temperature rises where your freeze dryer operates, so does
the length of time it takes to finish. This happens because with hotter operating
temperatures it is harder to reach the extreme cold required for freeze drying.
Important Safeguards | 4
When running your freeze dryer in temperatures higher than 90˚F, place a small fan in
a location where it can blow air on the vacuum pump. This will help the pump run more
efficiently and may increase the life of the vacuum pump.
For example: a batch that normally takes 24 hours to finish in a 75°F environment
could take over 40 hours to complete in hot temperatures.
14. The Scientific freeze dryer has two operational modes: Harvest Right Standard
Process, and Harvest Right Recipe Drying that is completely customizable.
You can switch between the modes using the Setup Configuration screen or
Functional Testing screen.
16. You can now open the drain valve, this will release the pressure and allow the
door to be opened.
17. If 400 mTorr or lower was not reached, check for air leaks and repeat the test.
1. Door must be properly closed.
2. Hose connecting the vacuum pump to the freeze dryer should be securely
tightened on both ends.
3. Drain valve must be closed.
If you are unable to successfully complete this test because the vacuum
pressure won’t go below 400 mTorr, please visit harvestright.com/support
and submit a ticket.
18. You are now ready to start your first batch.
New freeze dryers need to have a one batch burn in period. That means,
you should fill the freeze dryer with moist bread slices and freeze dry it. After
the bread is finished, test it for dryness and throw it away. This way you can
make sure your freeze dryer is working properly and it will help remove any
manufacturing “new car” type smell.
1. From the startup, press START. The first time you use your freeze dryer, the
next screen prompts you to choose which type of vacuum pump you are
using. Select Standard Oil Pump, Premier Oil Pump, or Oil-Free Pump.
2. Once selected, press SAVE to continue. If you ever need to change the type of
vacuum pump, see “Change Pump” on page 19.
5. Press CONTINUE. From here, everything is automatic. The unit will begin
running the current recipe starting on Step 1. A default recipe is preloaded on
the freeze dryer. The following is based on this default recipe. Customizing
the recipe is described on page 19. Unless you get an error screen during the
freeze drying process, it is safe to assume that the freeze dryer is working
properly and operating as normal.
6. After pressing CONTINUE, the first Recipe step will now be displayed
on screen. It will only show one step at a time, starting with Step 1. The
parameters shown are dependent on the “step type”. The layout of each
“step type” screen is essentially the same. The current step and step type
are shown at the top of the screen. The current batch run time is shown to
the right of the step type. To the right of the current run time is a button that
shows the next step type and is used to move to the next step if needed. Note
that moving to the next step can potentially ruin the product or damage the
vacuum pump depending on the type of step. To move to the next step, tap
the button. The button will turn yellow, and a countdown will begin. Tap the
button again within the countdown to move to the next step. On Step 2 and
onward, a button appears on the top left of the screen showing the previous
step type. The recipe can also be moved back to the previous step in the
same way as moving forward a step.
7. Step 1 in this default recipe is Freeze. A typical recipe should have Freeze
as Step 1.
During this step, the Freezer is ON, and Vacuum and Heater are OFF. The text
in the brown font color are the parameters required for the current step. The
column between the two brown font color columns is the current step run time
and the current shelf temperature.
For the Freeze step, the step will “Complete” when it runs for a “Min. Run-
Time” of 1:00:00 (HH:MM:SS) and the “Target Temperature” of -10F is reached.
If it runs for 1:00:00 and the temperature has not reached -10F, it will continue
until -10F is reached and then move on to the next step.
During any step of the recipe, the full recipe can be viewed and edited by
tapping the RECIPE button. The current and past steps cannot be edited,
but all following steps can be edited during a batch if needed (see Recipe
Customization, page 19). If changes to the recipe were made, press SAVE to
save changes and return to the previous screen. If changes were made, but
don’t want to be saved, press CANCEL to return to the previous screen.
9. Step 3 in this default recipe is the Dry Process. During this step, the Freezer
and Vacuum remain ON, and the Heater turns ON. This step will “Complete”
when it runs for a “Min. Run-Time” of 1:00:00 and the “Target Temperature” of
70F is reached and the “End Below Target mT” pressure of 400 is reached.
11. The final step in any recipe will be Recipe End. In this default recipe, Step 5
is Recipe End. On the left side of the screen, it shows that the Freezer and
Heater are ON at the Target Temperature while the Vacuum is OFF. Now is
the time to check if the product is completely freeze dried. Open the drain
valve to vent the vacuum but, before doing so, pull the drain hose out of the
bucket and/or check to ensure bucket is completely empty of any water. If you
open the drain valve while the hose is in water, it will suck the water into the
chamber and ruin the material that was freeze dried.
Opening the drain valve vents the vacuum and allows air to enter the
chamber. Then the door may be opened, and the trays removed.
If you find that there is still moisture in the material, place food/material
back in the freeze dryer, latch the door, and close the drain valve. Press the
“Manual Advance” button at the top left of the screen, then again once yellow,
to return to a previous step (in this example, either Dry Process or Dry Final) to
continue drying the material.
When the process is complete, the condenser will continue to run, which
will keep your material dry, even with the pump off. This will preserve your
material until you are ready to unload the freeze dryer.
13. If the material is now completely dry, you will need to select “NO DEFROST” or
“DEFROST”.
NO DEFROST: Allows ambient air to melt the ice over time. You may choose to
leave the door open during this time.
DEFROST: Turns on the heaters in the shelving unit and accelerates melting
the ice.
If you have an OIL PUMP, the following screen appears after pressing
NO DEFROST or DEFROST. Press CONTINUE for the defrost process to begin.
During this time the pump will run for 5 minutes to purge any water that may
have gotten in during the DRYING process. (This process must not run if you
have an oil pump, as it will cause oil in the pump to discharge). It is important
to know that you selected the correct style of pump the first time you run a
batch and to upgrade that setting if you switch pumps. (See “Change Pump”,
page 19).
When the 5 minutes of venting have finished, and when the DEFROST process
is complete, the screen will show “Defrost Completed”.
14. If there is still ice in the freeze dryer, press DEFROST. When the freeze dryer is
finished with the DEFROST cycle, make sure all of the ice and water are now
removed from the vacuum chamber and press DONE. The freeze dryer will
return to the startup screen. You can now start a new batch.
Press - System Name - to customize the name of your freeze dryer, then
follow on-screen instructions.
-System Name -
Setup Configuration:
15 | Customize Settings
Tap the VIEW button to view batch data. The product description can be
changed by tapping the Product button in the upper right corner. When
“Select Drying Process” is set to “Standard”, the batch data can be viewed
during a batch by tapping on the process name, for example, FREEZING,
DRYING, etc. The product description can be changed this way as well.
Customize Settings | 16
Standard Mode
If you want to change the amount of extra dry time that is added to the end
of the DRYING process, do the following: On the startup screen, press the
CUSTOMIZE button. Go to the bottom of the screen where it states, “Extra
Drying Time”. Press the up arrow until it shows the amount of extra time you
wish to add.
The “Shelf Heater Off Temp” may be adjusted by pressing the up and down
arrows. Increasing drying temperatures may cause some material to scorch
and decreasing the temperature will cause longer batches. The standard
drying temperature is 125°F.
The RESET button can be pressed to set all dryness values back to the
factory default values.
If the Dryness Monitoring Process is set to TIME, the below screen will appear.
To get back the original setting to SENSE dryness (rather than timed drying),
press the Dryness Monitoring Process” button until it displays “Sense”.
17 | Customize Settings
The PREVIOUS button can be pressed to view and change more controls. The
first screen (after pressing PREVIOUS) states, “Initial Freeze Temp: -10F”. This
can be increased or decreased.
The previous screen allows you to change that cycle. Instead of 500 mT to
600 mT, you might change it to be 500 mT to 550 mT, or something that works
best for the product you are drying.
Finally, the line that states, “When Process Completes: Vacuum Off” allows
the user to choose whether or not the vacuum pump remains on at the end
of a batch. Factory setting is “Vacuum-Off”. It is not necessary to have the
vacuum pump running at the end of the batch.
Customize Settings | 18
Change Pump
If you ever need to change the type of pump you are using, press the Harvest
Right logo on the startup screen to see the selected pump. Press “Pump:” to
change pump style.
Recipe Customization
When the freeze dryer is set to “Recipe Drying Mode” in the Setup
Configuration menu (“Select Drying Process: Recipe”), the RECIPES button will
be available. To edit a Recipe, tap the RECIPES button at the bottom left of the
startup screen. All aspects of the recipe are shown here. The “Recipe Name”
is shown at the top. There are 6 columns.
19 | Customize Settings
• The Step column shows each step number.
• The Process column shows each step type for each step.
• The Time column shows time requirements, if applicable, for step
completion.
• The Temp column shows target temperature requirements, if applicable, for
step completion.
• The Tgt mT column shows target pressure requirements in mTorr, if
applicable, for step completion.
• The Control column shows other requirements, if applicable, for step
completion.
The recipe name can be changed by tapping on “Recipe Name”. The Steps
can be added, removed, or step types changed.
The Recipe Card screen can be accessed in both Setup and Run modes.
When a Recipe is running, the Recipe Step screen displays the process that
is running. You may press the RECIPE button without interrupting the current
process. When you press the RECIPE button, the Recipe Card screen displays
the process status of the current and previous Steps as well as subsequent
steps to be processed. You may add, change and delete the Steps that have
not yet processed. Press the SAVE button to save any changes or press
the CANCEL button to discard any changes and return back to the current
Recipe Step screen. When the Recipe Step screen is displayed and the recipe
is running, you may also manually advance through the recipe steps, both
<backwards and forwards> by pressing the blue colored buttons in the upper
left and right corners. Press CANCEL to cancel the current running process.
As a safety feature, after pressing one of these buttons, the firmware will
require you press the same button a second time within 10 seconds to
confirm your action before advancing or cancelling the process.
WARNING: Depending upon the condition of the product in the freeze dryer
and the system status, manually advancing steps may ruin your product and
damage the pump.
Recipe Customization | 20
There are slide buttons located at the upper left and right side of the screen.
If the left button displays “Add”, all buttons left of the Step column will be
“Add”. If the slide button is tapped, it changes to RMV, for remove, and all the
same buttons will change to RMV and be red in color. The “Edit” slide button
at the upper right side of the screen will cause all the buttons to the right of
the Control column to display EDIT and be blue in color. Tapping the “Edit”
slide button will change it to “Relay” and display whether the two additional
accessory relays are turned on or off for that step.
If changes to a step were made, press the SAVE button to save the changes
and return the full Recipe Card. If changes were made, but don’t want to be
saved, press CANCEL to cancel the changes and return to the full Recipe Card.
If changes were made to the Recipe, press SAVE on the full Recipe Card to save
the changes and return to the startup screen. Press CANCEL to return to the
startup screen and not save changes if changes were made. Press RESET to reset
the Recipe Card back to the default settings. When editing a Step, you can cycle
between steps by pressing the blue buttons at the top left and right of the screen.
Pressing the blue buttons will “Save and Advance” to different steps.
21 | Recipe Customization
Step Types
Freeze:
This is the step type used to freeze the product before the vacuum pump is
turned on. Each parameter can be customized here.
A “Post Step Add Time” feature is located toward the bottom. It’s used to add
additional time after all the parameter requirements are met. The yellow End
Step button changes how the step completion requirements are determined.
For example, in the image below, the step will Complete when it runs for a
Min. Run-Time of 1:00:00 (HH:MM:SS) And the Target Temperature of -10F
is reached. This can be changed so that the “And Target Temperature” is
removed and the only requirement is Min. Run-Time.
VacFreeze:
This is the step type used to further lower the temperature of the core of
the product by reducing pressure to ensure that it’s frozen enough before
heat is applied to the shelving unit. Each parameter can be adjusted here.
A Post Step Add Time is also included here as well. The yellow End Step
button changes the completion requirements between multiple variations of
requirements.
Recipe Customization | 22
Dry RampUp:
In this step type, the temperature is ramped up at different rates to reach the
Target Temperature. Shelf temperature is regulated by the vacuum pressure.
The RampUp Adjust Level changes the speed at which the Heater ramps up.
The lower the number, the slower the rate. Each parameter can be adjusted
here. A Post Step Add Time is also included here as well. The yellow End Step
button changes the completion requirements between multiple variations of
requirements.
Dry Process:
In this step type, shelf temperature is regulated by the vacuum pressure. A
Target Temperature and a pressure range is set. Once the vacuum pressure
drops to the Target mT Pressure, the Heater will turn on. The Heat Off mT
Pressure is the pressure at which the Heater will turn off. This regulates the
vacuum pressure rise due to sublimation. The Heater tries to maintain the
Target Temperature while the pressure is below the Heat Off mT Pressure.
Each parameter can be adjusted here. A Post Step Add Time is also
included here as well. The yellow End Step button changes the completion
requirements between multiple variations of requirements.
23 | Recipe
HarvestRight.com Customization
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Dry Final:
This is a secondary drying step that its main objective is to measure the
rate at which the pressure changes in order to determine if the product is
completely freeze dried. Each parameter can be adjusted here. A Post Step
Add Time is also included here as well. The yellow End Step button changes
the completion requirements between multiple variations of requirements.
Heat Cycle:
This step type is used
if precise control of the
heaters is needed. The
Heater can be set to be on
for a set time and off for a
set time. Use Heater-On
(MM:SS) to set how long
the Heater is on for. Use
Heater-Off (MM:SS) to set
how long the Heater is off
for. The Temperature Limit
is set so that the Heater doesn’t exceed the set temperature. The number of
cycles can be set by adjusting the Heater On/Off Cycles setting. Heat Off mT
Pressure regulates the vacuum pressure due to sublimation.
Man Control:
This step type is for manual
control. The Freeze remains
on, but the Vacuum and
Heater can be either on or
off. A Min. Run-Time and a
Target Temperature is set.
Recipe Customization | 24
STANDARD FREEZE DRYER
When the freeze dryer is set to “Standard” in the Setup Configuration menu
(“Select Drying Process: Standard”), the freeze dryer will operate using the
Harvest Right patented automated process. There are two heating modes that
can be selected in the Functional Testing screen (see images on page 18). SSR
Mode can either be ON or OFF in “Standard Mode”. SSR Mode ON allows for more
precise control of the heaters by adjusting the percentage of power supplied.
SSR Mode OFF causes the heaters to cycle, with full power, on and off, which is
identical to the Home Freeze Dryer.
2. Place trays in the shelving unit, close the acrylic door, and turn the door latch
clockwise as far as it will go, compressing the door against the rubber gasket.
Visually check to make sure the door is sealed properly to the gasket. If the
door is not latched tight, there may be a vacuum leak.
3. Press CONTINUE. The unit will begin freezing the material in the freeze dryer.
From here, everything is automatic. Unless you get an error screen during the
freeze drying process, it is safe to assume that the freeze dryer is working
properly and operating as normal.
5. When the food is cold enough, and adequate vacuum is achieved, the DRYING
process will begin, as shown. As the DRYING process continues, you will see
an orange status bar:
6. When the DRYING process is nearly complete, the system will begin to
countdown extra drying time. The EXTRA DRY TIME of 2 hours is pre-set, as
shown on the following screen. This time can be also be adjusted to
coordinate with your schedule and to ensure that product is completely dry.
You can increase or decrease extra dry time, as desired. Extra dry time may
not be required. The pre-set EXTRA DRY TIME of 2 hours can be permanently
adjusted (see “Extra Dry Time”, page 17).
WARM TRAYS: The freeze drying process includes warming the trays. Trays will
be warm immediately after the batch ends. If you are unable to remove trays
immediately after a batch ends, the unit will cool and freeze the material that
was freeze dried. This safely preserves your food until you are ready to remove
it. The extremely cold trays can be uncomfortable to remove with bare hands.
To avoid this, you may use gloves, hot pads, or, simply warm the trays. Push the
WARM TRAYS option on the screen and wait 5-10 minutes before unloading.
8. Check the material thoroughly to make sure it is completely dry. (If just a few
pieces are not dry, when you package the food/material they will spoil the
whole batch; everything in the bag will turn soft.)
If you find that there is still moisture in the material, place food/material back
in the freeze dryer and latch door. Press MORE DRY TIME to allow the freeze
dryer to finish drying. The screen will prompt you to close the drain valve.
After drain valve is closed, press CONTINUE.
When MORE DRY TIME is finished, the PROCESS COMPLETE screen will again
appear.
NO DEFROST: Allows ambient air to melt the ice over time. You may choose to
leave the door open during this time.
DEFROST: Turns on the heaters in the shelving unit and accelerates melting
the ice.
If you have an OIL PUMP, the following screen appears after pressing
NO DEFROST or DEFROST. Press CONTINUE for the defrost process to begin.
If you have an OIL-FREE PUMP, the following screen appears after pressing
the DEFROST or NO DEFROST button. Press CONTINUE and the vent process
will begin as shown on the next screen:
During this time the pump will run for 5 minutes to purge any water that may
have gotten in during the DRYING process. (This process must not run if you
have an oil pump, as it will cause oil in the pump to discharge). It is important
to know that you selected the correct style of pump the first time you run a
batch and to upgrade that setting if you switch pumps. (See “Change Pump”,
page 19).
10. If there is still ice in the freeze dryer, press DEFROST. When the freeze dryer is
finished with the DEFROST cycle, make sure all of the ice and water are now
removed from the vacuum chamber and press DONE. The freeze dryer will
return to the startup screen. You can now start a new batch.
WARNING: You may think there is not an air leak in your machine because the
door will not open (a sign that you are pulling a vacuum). However, it is possible to
achieve less than suitable vacuum pressure, yet have enough vacuum to hold the
door closed. Within 10-15 minutes you should see that the pressure noted on the
screen has decreased significantly. Drying can occur when the vacuum pressure
descends to 500 mTorr (also displayed). If after 30 minutes, 500 mTorr has not
been reached, checking for leaks is a logical next step. Make sure the drain valve
is closed and the door gasket is sealing properly (clean gasket with warm water,
let dry, and reinstall–do not wipe dry because lint may prevent a good seal).
While every precaution has been make to ensure that there are no leak points
in your vacuum system, a situation could arise where there is a leak point. It is
important to check the following possible leak spots in order to achieve optimal
freeze drying.
A Closed System | 30
PREMIER OIL PUMP MAINTENANCE
PREMIER OIL PUMP MAINTENANCE
Oil Filtration
In a properly maintained Premier Pump, an oil change will only need to take place
every 20-30 batches if the oil remains clear. If the oil gets cloudy, or looks dirty,
change it immediately. (See “Filtering FAQs on page 32.)
The system will display a reminder on the home screen after every 20th batch
that says, “Premier vacuum pump owners, it is time to change oil.” The on-screen
notification will go away after you start a new batch.
BEFORE OPERATING YOUR PREMIER PUMP, PLEASE NOTE:
• Gas Ballast Must Always Be Open In Order For Pump To Work Properly.
When you use this pump, please be sure that the gas ballast switch is open*
(Figures 5 & 6, page 32). If the pump is used incorrectly, with the gas ballast
closed, you will ruin it.
* If you do not open the gas ballast the oil is only good for 4 to 5 batches, then it needs
to be replaced.
• Pump Must Always Be Kept Level. Do Not Tilt While Carrying Or Draining
Oil As That Will Cause Oil To Fill The Oil Demister.
If the demister becomes saturated with oil when the pump is running, it may
cause an oil mist cloud to fill the room. A saturated demister and will need to be
cleaned. Refer to your Premier Pump Owner’s Manual for instructions on cleaning
the demister filter.
Oil Change
1. To ensure that the pump and oil are warm, run pump for approximately one
minute prior to changing oil. Do not run longer than this, as it may be possible to
damage the pump.
2. Turn off pump. Open the oil drain plug, and drain
used oil into an appropriate vessel and filter or
dispose of properly.
3. As oil stops draining, tip the pump to drain any
remaining oil in the bottom of the pump. Do not
over-tilt the pump. It will fill the demister with oil.
5. Close oil drain valve.
6. Unscrew and set aside oil demister. (Figure 7, page OIL DRAINS OUT FROM HERE
32). Pour in new oil and fill your pump slightly above the center of the
sight glass (Figure 8, page 32).
7. When finished, replace the oil demister.
FIGURE 5: Premier Oil Pump showing gas FIGURE 6: Gas ballast shown
ballast switch location and oil demister in “open” position
filtration FAQS
How do I know that my filtered oil is clean for use?
The best indications for cleanliness are as follows:
• Oil has clarity (color may be yellow or amber and still be clear)
• Your vacuum pump achieves a pressure (mTorr) suitable for freeze drying
How do I know when I need to replace my oil filter?
• Oil won’t drain through filter (happens over time as debris builds up)
• Oil isn’t cleaning well
To order replacement cartridges or a new filter set, please contact Harvest Right
at 801-386-8960 or visit www.harvestright.com.
CLEAN OIL CLOUDY OIL - NEEDS CHANGING OIL IS TOO DIRTY: don’t allow
Oil filter cartridge may be used approximately 20-30 batches (but may need to
be changed sooner if the oil looks very dirty). See images above.
Filtration FAQs | 32
STANDARD OIL PUMP MAINTENANCE
STANDARD OIL PUMP MAINTENANCE
We recommend you change and filter your oil every 4-5 batches (or sooner if the
oil is cloudy) in order to ensure high vacuum performance and to increase the life
of your vacuum pump.
The system will display a reminder on the home screen after every 4th batch that
says, “Standard vacuum pump owners, it is time to change oil.” The on-screen
notification will go away after you start a new batch.
For optimum performance of your vacuum pump do not bypass the freezing
cycle of your freeze dryer. For shorter freezing cycles you may pre-freeze the
products until they are frozen solid before placing them in the freeze dryer but still
do not bypass the freezing cycle. The unit is intelligent. It will only freeze to the
temperature it needs in order to adequately dry a batch. Freeze drying products
that have even a little non-solid moisture in them will reduce the performance and
the life of the vacuum pump.
DO NOT overload the trays in the freeze dryer. Too much product will produce too
much evaporated moisture which may exceed the ice capacity inside the vacuum
chamber and cause the vacuum pump to suck in the excess moisture. This may
affect the performance and shorten the life of the vacuum pump.
Oil Change
1. Turn off vacuum pump.
2. Locate the drain valve for the oil reservoir
located at the bottom, front of the pump
(Figure 4). Make sure it extends past
the edge of the table or cart.
3. Place your oil filter beneath the drain
valve to collect the oil. FIGURE 4
4. Open the valve.
5. Drain the oil from the vacuum pump into your filter.
6. Elevate the back of the pump and drain the remaining oil from the drain
valve. Once all the oil is drained, close the drain valve.
7. Using new or filtered oil, refill the oil reservoir to the appropriate level.
8. Turn the vacuum pump switch back on.
3. Wait for the oil to filter through your filtration system (this could take a
couple of hours).
4. Remove the water from the oil by pouring off the oil and discarding the
water. Do not pour the water back into the vacuum pump.
5. Pour the filtered (or new) oil into your vacuum pump.
Oil Filtration | 34
CARE AND CLEANING
CLEANING THE INTERIOR AND EXTERIOR OF YOUR FREEZE DRYER
Interior: First unplug your freeze dryer from the wall. Clean the vacuum chamber
and shelves with a mild detergent and then wipe dry with a soft cloth. Remove
shelves for a thorough cleaning. In order to remove the shelves, you will need to
take off the black rubber gasket that the door seals against. Gently pull out the
shelf. Then disconnect the cable. Once the red tab is unlocked, press the black
tab down and pull the two pieces apart. When finished cleaning, ensure that the
shelves and chamber are dry. Next, reconnect the power line to the shelving unit.
Using a dishwasher to wash shelves will void the freeze dryer warranty.
Exterior: The outer door, handle, and cabinet surfaces should be cleaned with
warm water and a mild detergent and then wiped dry with a soft cloth.
CLEANING CAUTIONS
Do not use stiff bristled brushes or abrasive cloths/pads to clean the freeze dryer,
interior or exterior, as this will dull or scratch the surface.
Do not use Benzene, Thinner, or Clorox for cleaning. They may damage the
surface of the appliance and may even cause fires.
4. The freeze dryer is working properly if during the drying portion of the
freeze dry cycle, the vacuum is reading between 100-900 mTorr.
After my freeze dry cycle finished and I released the drain valve, water came
rushing into my vacuum chamber. What happened?
Make sure to empty the container that your freeze dryer drains into. If the drain
hose is sitting in water when the vacuum is released by opening the drain valve,
water will suck through the drain hose and into the freeze dryer vacuum chamber
like a giant straw.
We had oil spray out of our vacuum pump, what is happening?
1. It is likely that air is leaking into your freeze dryer chamber (or the vacuum
pump is over-filled). This can happen if the drain valve is accidentally left open,
the door isn’t clean/aligned properly, the door seal isn’t clean, or the vacuum
Troubleshooting | 36
hose is not completely tight on both ends. It can also occur if all of the caps/
fittings on the pump aren’t tight. These are the most common reasons for an
oil spray.
2. The oil level is too high. It may have been over-filled or because of water vapor
coming through the vacuum hose and condensing as liquid into the oil (it is
important to drain this water out of your vacuum pump and discard it so that
you can preserve the life of your oil as well as prevent an oil spray).
When the process is complete, sometimes the shelves are warm and
sometimes they are cold. Why?
When the process is finished, the “Process Complete” screen will appear. The
shelf heaters and the vacuum pump turn off. The refrigeration unit will continue
freezing until you stop the process or press “Defrost”.
If you remove the food/material immediately after the process finishes, the trays
will be warm. If you wait for an hour or longer, they will be very cold. Hot pads or
gloves should be worn to remove these cold trays.
Test that the product is completely dry by breaking the thickest piece to check for
ice. If it is cold or wet in the middle, there may be a bit of moisture remaining. If
this is the case, add “More Dry Time”.
I packaged my food and it was very dry when it came out, but now it is not
dry. Why?
37 | Troubleshooting
OIL-FREE PUMP SETUP
Oil-Free Vacuum Pump set up
1. Connect the vacuum hose to the vacuum pump and
to the freeze dryer, and tighten (Figure 9). Do
not add any additional Teflon tape, or any type of
adhesive, when installing the vacuum hose. Doing
this almost always creates a vacuum leak.
2. Plug the vacuum pump power cord into
the receptacle on the back of the freeze dryer.
3. Make sure the power switch on the vacuum pump is
switched on.
After each batch has completed, the system will run a
5-minute venting process. This will remove water and
particulates that may have accumulated in the pump
during the batch. Allowing this process to run is very FIGURE 9
important in extending the life of the oil-free vacuum
pump.
For optimum performance of your vacuum pump, do not bypass the freezing
cycle of your freeze dryer. For shorter freezing cycles, you may pre-freeze the
products until they are frozen solid before placing them in the freeze dryer but
still do not bypass the freezing cycle. Freeze drying products that have even a
little non-solid moisture in them will reduce the performance and the life of the
vacuum pump.
DO NOT overload the trays in the freeze dryer. Too much product will produce too
much evaporated moisture which may exceed the ice capacity inside the vacuum
chamber and cause the vacuum pump to suck in the excess moisture. This may
affect the performance and shorten the life of the vacuum pump.
Warranty Information | 40
Normal Responsibilities of the Consumer:
This warranty applies only to freeze dryers used in clean environments and
when operated in accordance with Harvest Right instructions. The consumer is
responsible for the following items:
1. Proper use of the appliance in accordance with the instructions provided with
the product.
4. The appliance must be operated in a clean open area that has plenty of airflow
and is not above 95°F (35°C) or below 35°F (2°C).
5. Damages to the appliance during or after installation. Do not lift the unit by
holding onto the door.
6. Properly maintaining and operating the freeze dryer and vacuum pump.
8. Ensuring proper, durable containers are used. Containers, once sealed, must
not allow water or air to penetrate them.
Exclusions:
41 | Warranty Information
4. Damages caused by services performed by persons other than authorized by
Harvest Right.
5. Parts other than Harvest Right repair parts or parts obtained from suppliers
other than Harvest Right personnel.
6. External causes such as abuse, misuse, inadequate power supply, or
acts of God.
7. Products with original serial numbers that have been removed or altered and
cannot be readily determined.
8. Using an extension cord instead of direct line connection to available power
supply.
9. Claims for personal injuries, incidental or consequential damages, or economic
loss (profit or revenue), however caused.
10. If you are not the original owner of the freeze dryer, the warranty no longer
applies.
Service:
Since it is the responsibility of the consumer to establish the warranty period by
verifying the original purchase date, keep your delivery slip or purchase receipt or
some other appropriate payment record. This written warranty gives you specific
legal rights. You may have other rights that vary from state to state. Service under
this warranty must be obtained by contacting Harvest Right directly:
Harvest Right
2320 N 2200 W
Salt Lake City, UT 84116
USA
801-386-8960
Returns
Within 30 days of ship date, customers may return their freeze dryers for a refund
less shipping costs and less a restocking fee of 15%.
Inquiries
Please contact Harvest Right with all inquiries, including questions about setup,
warranty, or repair. Do not contact the retail location where you purchased your
freeze dryer.
Warranty Information | 42
SAFE USE OF FREEZE DRYERS & PUMPS
1. Harvest Right oil-sealed vacuum pumps and oil-free pumps are only to be used
with foods and organic materials that are not harmful when swallowed or when
vapors coming from those materials are also not harmful when inhaled.
a. Harvest Right expressly warns users of its freeze dryers and vacuum
pumps to not use them for any purposes other than freeze drying food
or other healthy, non toxic materials. Harvest Right accepts no
responsibility for such acts whether intentional or not.
b. If someone uses the pump for freeze drying anything with harmful
chemicals in it, the freeze dryer and vacuum pump warranties are
breached and no longer valid. Harvest Right accepts no liability for
these acts and it is understood by both the customer and
Harvest Right the customer knowingly performs these acts at the risk
of their own health and wellbeing; and that the customer accepts
responsibility for all such acts.
2. Harvest Right freeze dryers, in conjunction with their vacuum pumps, must be
used in well ventilated rooms. When using an oil pump, vaporization of oil
is not expected at ambient temperatures. The oil is not expected to cause
inhalation-related disorders under anticipated conditions of use.
3. Harvest Right freeze dryers and vacuum pumps must be operated correctly as
described in Harvest Right’s instruction documents and user manuals. When in
use, drain valves must be closed, doors latched securely (with no obstructions
between the doors and the door gaskets), hoses connecting pumps to freeze
dryer must be connected properly. The users of the freeze dryers have the
responsibility of ensuring that there are no leaks in the system whatsoever.
4. All Harvest Right instructions for operating the freeze dryer are to be explicitly
followed by the user/customer. Harvest Right accepts no responsibility for acts
that breach its instructions.
a. If there are leaks in the system, the freeze dryer(s) will report that
there is a vacuum error. Users of Harvest Right freeze dryers
understand that they should respond quickly and responsibly to these
messages.
5. When draining oil from vacuum pumps that use oil, the user must not tilt the
vacuum pump so far forward that oil pours into and/or fills the oil demister/filter.
Doing this can cause some oil to be in the demister that could then cause oil
vapor to come out of the filter while operating. It should be noted that the oil
demister used on Harvest Right’s Premier Oil Pump has a drain in it that allows
oil to drain back into the vacuum pump. However, if the white filter inside the
oil demister becomes saturated with oil, it is important to wash and clean it with
warm soapy water and then allow it to dry before using it again.
6. Freeze dryers should be allowed to run automatically. Those customers who
take shortcuts and skip standard cycles such as “Freezing,” “Vacuum Freeze,”
11. On the back of the freeze dryer there is an electrical outlet for the vacuum
pump to connect to. Do not plug anything else into that outlet.
12. Do not run the freeze dryer with the side panels removed. This may be an
electrical hazard.
14. Do not overfill oil vacuum pumps with oil and be sure to follow oil changing
guidelines explicitly.
15. Keep the interior of the vacuum chamber and the shelves clean. Wash with
warm soapy water. Do not place the shelf unit in a dishwasher. Wash it and
rinse it by hand.
16. It is important to regularly pour a safe cleaning agent down the drain line to
keep it clean and prevent mold and bacteria from growing inside it.
17. Make sure the drain hose is out of the water bucket before venting the
vacuum chamber.
19. Food with animal fat may go rancid. Always freeze dry completely. Make
sure a good oxygen absorber is in the package and that the Mylar bag
is well sealed. Once opened, this food should be refrigerated or used
immediately.
20. Harvest Right is not responsible for your use of the freeze dryer. Harvest
Right is not responsible for food that has gone “bad” for any reason
including lack of dryness, improper food storage techniques and materials.
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