General Contents

4. After-sales service (Japanese market) 9

5. Scope of construction work and service 10

6. Preconditions 11
6.1 Effective area …………………………………………………… 11
6.2 Export control by the Foreign Exchange and Foreign Trade Control Law … 11
6.3 Re-export control by the U.S. Government ………………… 11
6.4 European region ……………………………………………… 11
6.5 Intellectual property right ……………………………………… 11
6.6 Industrial machine dedicated to indoor use ………………… 11
6.7 Improvement …………………………………………………… 11
6.8 Registered trademark ………………………………………… 11
6.9 Resale …………………………………………………………… 12
6.10 Relocation ……………………………………………………… 12
6.10 Reproduction of documents without permission …………… 12
6.11 Establishment date …………………………………………… 12

7. Preparations and installation 13

7.1 Responsible area when YAMAHA arranges the transportation
company. …………………………………………………………………… 13
7.1.1 Unloading the product …………………………………………………………… 13
7.1.2 Transportation within factory site ………………………………………………… 13
7.1.3 Securing a delivery route ………………………………………………………… 13
7.1.4 Dew condensation prevention …………………………………………………… 13
7.1.5 Collection of transportation tools and gears …………………………………… 13

7.2 Responsible area when the distributor or customer arranges the

transportation company. …………………………………………………………… 14

7.3 Preparations for power source and air supply source ……… 14
7.4 Securing environmental conditions …………………………… 14
7.5 Network ………………………………………………………… 15
7.6 Anti-virus measures …………………………………………… 15

8. Inspection and acceptance 16

8.1 Inspection before shipment …………………………………… 16
8.2 Inspection after installation …………………………………… 16
8.3 Acceptance ……………………………………………………… 16
9. Warranty 17
9.1 Warranty period ………………………………………………… 17
9.2 Warranty coverage and contents …………………………… 17
9.3 Exception to warranty ………………………………………… 18

10. Safety 19
10.1 Overview ………………………………………………………… 19
10.2 Ensuring the safety …………………………………………… 19
10.3 Warning labels ………………………………………………… 20
10.4 Warnings regarding strong magnetic fields ………………… 20
10.5 Cautions regarding equipment openings and gaps, etc. …… 21
10.6 Tape cutter warning …………………………………………… 22
10.7 CE marking ……………………………………………………… 22

11. Main Specs. 23

11.1 Outline dimensions …………………………………………… 23
11.2 Weight …………………………………………………………… 25
11.3 Air supply source ……………………………………………… 25
11.4 Air consumption flowrate ……………………………………… 25
11.5 Power supply …………………………………………………… 26
11.6 Noise level ……………………………………………………… 26
11.7 Ambient environment ………………………………………… 27

12. Basic Performance 28

12.1 Mounting capability …………………………………………… 28
12.2 Mounting accuracy …………………………………………… 28
12.3 Compatible components ……………………………………… 28
12.4 Component height & mounting restrictions … (at mounting and
loading processes) ………………………………………………………… 29
12.5 Component mounting pitch …………………………………… 30
12.6 Compatible board dimensions ………………………………… 31
12.7 Compatible board's "mounting not possible" range ………… 32
12.8 Compatible board thickness…………………………………… 32
12.9 Compatible board weight ……………………………………… 32
12.10 Recommended board material ……………………………… 32
12.11 Compatible board's permissible warp ……………………… 32
12.12 Board slits & holes ……………………………………………… 33
12.13 Compatible board's component restrictions ………………… 33
12.14 Board's conveyance speed …………………………………… 33
12.15 Board's conveyance height …………………………………… 33
12.16 Input data ……………………………………………………… 33
12.17 Minimum positioning setting resolution ……………………… 33
12.18 External interface ……………………………………………… 34
12.19 Internal memory ………………………………………………… 34
12.20 External memory ……………………………………………… 34

13. General Specifications 35

13.1 Safety design …………………………………………………… 35
13.2 Emergency stop system & error detection system ………… 35
13.3 Temporary stop (interlock) system & error detection system … 35
13.4 Machine status indicators ……………………………………… 36
13.5 Basic machine operation ……………………………………… 36
13.6 Operation screen & operation manual language …………… 36
13.7 Servo controlled axes configuration ………………………… 37
13.8 Conveyor motor configuration ………………………………… 37
13.9 Other motors configuration …………………………………… 37
13.10 Vision system (image recognition) …………………………… 38
13.10.1 Fiducial camera …………………………………………………………………… 38
13.10.2 Multi-camera (Front-side is standard / rear-side is optional) ………………… 38
13.10.3 Smart recognition (Option) ………………………………………………………… 39

13.11 Feeder bank configuration …………………………………… 40

13.12 Feeder lane configuration …………………………………… 42
13.13 Signal specifications …………………………………………… 43
13.13.1 Inter-device signal specifications ………………………………………………… 43
(Between this machine and the next-process machine) ……………………… 43
13.13.2 Inter-device signal specifications ………………………………………………… 45
(Between this machine the previous-process machine) ……………………… 45

13.14 ATS15 automatic change type tray supply unit (Model: KKL-000) 47

14. Reference & Details 49

4. After-sales service (Japanese market)
When the equipment is installed in Japan, six kinds of after-sales service plans that are conducted by
YAMAHA about one year after installation of the equipment are available as described below according to
the customer’s requests and the specifications of the target machine units.

Work schedule Discount

Availability Class Name Target Periodic after-sales call
at site right
YAMAHA’s One month/Two months/ One-year
Plan S Normal machine specifications Five days
machine is Three months inspection
installed for One month/Two months/ One-year
Plan Si IT option specifications Five days
the first time. Three months inspection
One month/Two months/ One-year
Plan A Normal machine specifications Three days
Three months inspection
YAMAHA’s One month/Two months/ One-year
Plan Ai IT option specifications (first time) Five days
machine has
already been IT option specifications (second or
Three months inspection
One month/Two months/ One-year
4
Plan Bi Four days
installed. subsequent time) Three months inspection
Normal machine specifications One month/Two months/ One-year

After-sales service
Plan C Two days
(cost reduction plan) Three months inspection

* The contents of the work schedule at site are that YAMAHA installs and adjusts the relevant machine and
follows up the customer’s production start-up.
* The after call (only Japan) will telephone from YAMAHA’s Service Engineering Gr.
* The one-year inspection(charged base) is announced from your distributor or special agent when ten
months have elapsed after installation of the machine.
When the customer requires the one-year inspection, the schedule is adjusted, the telephonic diagnosis is
conducted, and the one-year inspection is carried out in the 12th to 14th month after installation of the
machine. At this time, the basic work cost is specially discounted (limited time offer).
* The work beyond the scope of the one-year inspection is estimated separately.
* After the after-sales service shown above has been expired, YAMAHA will offer the periodic maintenance
service or individual after-sales service that is proposed separately.
5. Scope of construction work and service
The following table describes the work allocation between the customer and YAMAHA. Actually, this table
summarizes the scope of the construction work, service, and utility. So, the customer needs to check this
table.

No. Item YAMAHA Customer Remarks

01 Design and manufacture of machine units

02 Transportation of product

03 Unloading of product

04 Transportation inside work site

05 Dew condensation prevention

06 Securing of transportation route

Preparations for power source and air
07 Including connections to target products
supply source
08 Network Including anti-virus measures

09 Installation environment Including foundation construction work

Including preparations for materials when 5
10 Inspection before shipment YAMAHA’s standard attendance inspection is
conducted.

Scope of construction work and service

11 Installation and adjustment work
Including preparations for materials when
12 Inspection after installation YAMAHA’s standard attendance inspection is
conducted.
13 Operation training

14 Safety management

15 After-sales service

* If there are items other than YAMAHA’s standard items, such as changing of attendance inspection
conditions, they shall be informed beforehand and discussed separately.
6. Preconditions
6.1 Effective area
This specification assumes that YAMAHA MOTOR Co., Ltd. (hereafter referred to as “YAMAHA”) or an
association entrusted by YAMAHA is an interested party in Japan
In a foreign country outside Japan, the contract concluded by the overseas distributor and customer takes
precedence over this specification. So, the contents of this specification become the reference information.

6.2 Export control by the Foreign Exchange and Foreign Trade Control Law
Products and technologies described in this specification are applicable to the control defined in Japanese
Security Trade Control Laws, such as Foreign Exchange and Foreign Trade Control Law. So, such laws
should be observed strictly. Even when YAMAHA submits the Certificate of Non-Applicability (parameter
sheet) about the products and technologies described in this specification to your company, your company
shall be held responsible for judgement of the final non-applicability. Additionally, when the specifications
of the products and technologies described in this specification are changed or when the products or
technologies are built-into other products, this Certificate of Non-Applicability cannot be used.

6.3 Re-export control by the U.S. Government

The products, technologies, and software described in this specification may include U.S. origin products.
Therefore, the re-export control by the U.S. Government shall be observed strictly.

6.4 European region 6

To export the product to a European country, it is necessary that the product shall conform to the EC machine
directives and EMC directives (CE marking compliance).

Preconditions
For details, see “10.7 CE marking” described later.

6.5 Intellectual property right

The contents described in this specification explain the product specifications.
YAMAHA does not warrant or permit the operation of a third person’s intellectual property right or other
rights.

6.6 Industrial machine dedicated to indoor use

The product described in this specification is an industrial machine dedicated to indoor use. For operation of
the product, various detailed conditions that are described later shall be confirmed.
In particular, the descriptions regarding the safety shall be read thoroughly to strictly observe them.

6.7 Improvement
The contents described in this specification are subject to change without prior notice due to continual
improvement of the product or software.

6.8 Registered trademark

Microsoft, Windows, and Excel are registered trademarks of Microsoft Corporation in the United States and/
or other countries.
6.9 Resale
When the owner of the product is changed after relocating or reselling the product described in this
specification, the after-sales service and warranty contents become invalid afterwards. If the owner who has
taken over the product wants to continue the after-sales service, it is necessary to conclude the service
contract with YAMAHA.

6.10 Relocation
When the product operation or installation place is moved without changing the owner, this shall be
informed to YAMAHA or your local distributor beforehand.
Note that YAMAHA will always help to relocate the product.
If desiring a continuation of after-service in such cases, a new service contract must be made with the local
distributor.

6.10 Reproduction of documents without permission

No part of this specification may be reproduced (copied) without written permission of YAMAHA.

6.11 Establishment date

This specification describes the contents established as of May, 2011.

Preconditions
7. Preparations and installation
Cautions on arrangement of transportation company
Recently, the customer’s own arrangement of the transportation company is increasing.When the customer
arranges a transportation company, be sure to thoroughly understand the responsible area (conditions) and
make the judgement.

7.1 Responsible area when YAMAHA arranges the transportation company.

The transportation company designated by YAMAHA transports the product to the factory site designated by
the customer.

7.1.1 Unloading the product

To unload the product, the transportation company designated by YAMAHA unloads the product using heavy
machines, such as forklift, crane, and car gondola prepared by the customer.
If the customer is difficult to prepare heavy machines, contact YAMAHA at least one week before the
delivery date.

7.1.2 Transportation within factory site

To transport the product within the customer’s factory site, YAMAHA or the transportation company
designated by YAMAHA transports the product to the installation place at YAMAHA’s own risk. If the
customer unloads and transports the product for some reason, this shall be conducted at the customer’s own
risk.

7.1.3 Securing a delivery route

A delivery route necessary to transport the product is secured. In particular, securing of the opening width,
elimination of stepped portions, securing of the installation place, and relocation of other equipment are
conducted at the customer’s own risk. For details about the width of the opening, see [11. Major 7
specifications], 11.1"Outline dimensions" described later.

Preparations and installation

7.1.4 Dew condensation prevention
To transport the product from a cold environment (about 10°C or less) to a temperature regulated
environment, such as clean room (about 20°C or more), it is necessary to install the product while gradually
balancing the product temperature so as to prevent dew condensation.
In this case, a temporary placing space suitable for the temperature balancing work needs to be secured.
However, when a truck with the temperature regulation function is used, this temperature balancing work is
not needed. When the customer requests this type of truck, YAMAHA will arrange it.

7.1.5 Collection of transportation tools and gears

After the transportation has been completed, the transportation company designated by YAMAHA collects
the waste packing materials, hand lifters, and curing materials.
On the delivery date, the transportation company’s staffs wait until completion of the production line start-
up work (waiting at local site until 17:00).
The transportation company designated by YAMAHA always provides hand lifters, handspikes, simple
curing materials.
7.2 Responsible area when the distributor or customer arranges the transportation company.

The product is delivered to the customer at the shipping place of YAMAHA’s factory.
The transportation work from loading the product onto the truck to delivery at the local installation place is
the responsible area of the company that arranges the transportation company.

* The quantity check of the accessories shall be conducted before loading the product onto the truck (when
both parties’ responsible personnel attend).
YAMAHA shall not be held responsible for missing or damaged accessory during transportation.
* When suspending the machine by a crane, etc., always use a gondola.
(Attaching suspension wires/belts directly to the machine could cause machine damage.)

7.3 Preparations for power source and air supply source

The customer shall complete the air supply source and power source construction work before the delivery
work. The customer connects the air supply source and power source to the product at the customer’s own
risk. For details, see section 11. "Main Specs.".

7.4 Securing environmental conditions

For details about conditions required for the product installation environment, see [11. Major
specifications], 11.7"Ambient environment" described later. The customer needs to secure various
environmental conditions before the delivery work.

* There are various conditions, such as temperature, humidity, altitude, atmosphere, floor conditions,
ambient noise, ambient illumination, immunity (electro magnetic noise resistance), and emission (electro
magnetic noise emission).

Preparations and installation

7.5 Network
For operation of the product connected to the network, it is preconditioned that the product is operated in the
closed network environment that consists of only the product and offline PC prepared by the customer. When
connecting the product to the customer’s in-factory or an external network, the customer shall be held
responsible for such connection work.
YAMAHA shall not be held responsible for any defect arising from the network setting or network
connection if the product is connected to a network other than that consisting of only the product and offline
PC.

7.6 Anti-virus measures

The product uses embedded Microsoft Windows dedicated to industrial machines. On the other hand, it is
already known that there are many computer viruses that attempt invading Windows systems. From this
background, YAMAHA takes the following measures for the product.

According to the reasons shown below, YAMAHA does not take any anti-virus measures.
-1- Protection of system area by Write Filter
The system data of Windows is stored into an area protected by a function called “Write Filter”. Even if a computer virus invades
and writes the system data, this data is not saved and the system data is restored to that before computer virus infection when the
power is restarted. (This does not function if the Write Filter function is set disabled,.)

-2- Insensitivity to computer virus infection by originally developed data format (non-sensitized)
Normally, the computer virus infects a general format data file. So, it is thought that the infectivity becomes extremely low for
YAMAHA’s original data that is used for the product. Even if the data is infected, the data can be restored by reinstalling the
application programs and backup data.

-3- Virus check before shipment

The virus check of the product is performed in YAMAHA’s shipping inspection. When the virus infection is not detected and the
product is considered as correct, the “Checked” label is affixed to the USB port.

-4- Reminder not to use USB flash memory with computer virus infection risk
A virus-checked dedicated USB flash memory for data backup is supplied with the product. A generally available USB flash
memory, the virus infection of which has not been checked, shall not be used.
7
-5- Recommendations for operation in local network

Preparations and installation

YAMAHA warrants only the operation in the “closed network” that consists of the product and offline PC prepared by the customer.
This prevents virus infection unless the product is connected to the customer’s office LAN or an external internet.
When the customer connects the product to the office LAN at the customer’s own risk, it is recommended to take anti-virus
measures, such as installation of two LAN cards into offline PC and separation of the network system using different IP addresses,
installation of generally available anti-virus software and Microsoft’s patch programs, or stopping of Computer-Browser service.

-6- Correction patch programs disclosed by Microsoft do not apply to the product.
Since the product uses embedded Microsoft Windows dedicated to industrial machines, patch programs intended for general PC OS
that are disclosed by Microsoft do not apply to this product. Note that these patch programs can be installed into the customer’s
offline PC.

-7- Software other than that specified (application or system software) cannot be installed.
Software specified for the target product is only OS (operating system) that is a basic program for the machine and application
program that provides mounter functions. Any software other than that specified cannot be installed into the product. YAMAHA
shall not be held responsible for any defect arising from installation of other software.
8. Inspection and acceptance
8.1 Inspection before shipment
The product is inspected with the customer attended at YAMAHA’s factory before shipment. After this
attendance inspection is considered as accepted, the product is shipped to the factory site designated by the
customer.
The following describes the inspection items, inspection methods, and acceptance criteria.

-1- Inspection items

Units and quantities making up this equipment and other conditions stated in the delivery specification shall
be satisfied.
-2- Inspection methods
The mounting test is performed using the materials under the conditions described below.

Customer boards.
* If customer boards are to be used,
please send the boards and
Board for attendance inspection Yamaha test boards coordinate data (and the
components as well, in some
cases) to Yamaha at least 2
weeks prior to the inspection date.
Component securing method Two-sided adhesive tape.
As a general rule, the following components
shall be used for the witnessed inspection:
Standard Yamaha square components (0603,
1005, 1608, 2012, 3216; "mm" sizes), and
Witnessed inspection components mini-mold TR & SOP components.
In some cases, dummy SOP and dummy QFP
components may also be used.
* Unless otherwise specified, Yamaha shall
prepare the above components.
* Separate consultations shall be
Number of mountings Total of 2,500 or more components.
No component mounting errors shall occur in
required if the customer's
components or special components
8
the above inspection process (including
are to be used.
recovery operations).

Inspection and acceptance

* The components to be mounted in the witnessed
inspection may be changed depending on the
Acceptance criteria device specifications (cameras, nozzles, feeders,
etc.).
* When the 0402 square chip component ("mm"
size) is included in the inspections, separate
consultation is required regarding the component
supply method and evaluation standard.

8.2 Inspection after installation

After “8.1 Inspection before shipment” has been considered as accepted, the product is shipped to the factory
site designated by the customer and the delivery work is conducted. After the installation and adjustment
work have been completed at the installation site, the inspection with the same contents as described in “8.1
Inspection before shipment” is performed. This inspection is called “Inspection after installation”.

8.3 Acceptance
In the same manner as “8.1 Inspection before shipment” described above, when the results of “8.2 Inspection
after installation” satisfy the acceptance criteria, the product is considered as accepted.
9. Warranty
9.1 Warranty period
The warranty period of the product ends when any of the following applies (whichever comes first).

-1- One year elapses from the time of installation.

-2- 18 months elapse from the time of shipment from YAMAHA’s factory
-3- Total operation hours reach 5,000 hours.

9.2 Warranty coverage and contents

The following describes the warranty coverage and contents.

-1- The warranty coverage of the product is the portions that are described as normal contents of this
delivery specification, that is, the contents stated in “1. Machine configuration” and “3. Arrangements”.
The warranty coverage does not include the contents of “2. Custom-order specifications and specific
items”. The warranty coverage of the custom-order specifications and specific items shall be discussed
separately.
-2- If any defect or trouble due to YAMAHA’s design or workmanship is found in machine unit, software,
or genuine part, that has been delivered to the customer’s factory using proper procedures and
considered as accepted, during the warranty period, YAMAHA shall repair or replace the defective unit,
software, or genuine part free of charge.
-3- YAMAHA shall not accept the customer’s compensations for any incidental or consequential losses,
losses due to absence from work, faulty product production, cost losses, and sales opportunity losses
(lost earnings).
-4- If the customer receives a claim regarding compensations for losses due to infringement on patent right,
intellectual property right, or other right resulting from use of products that the customer has
manufactured using this equipment, software, and genuine parts from a third party, YAMAHA shall not
accept the customer’s compensations.
-5- The contents described in this specification explain the specifications of this equipment.
YAMAHA does not warrant or permit the operation of a third person’s patent right, intellectual property
right or other rights.

9
Warranty
9.3 Exception to warranty
The coverage of this warranty does not include the following terms even during the warranty period.

-01- Defects arising from earthquake, tsunami, lightning, wind or flood damage, or other natural disaster or
force majeure.
-02- Malfunctions and damages arising from fire, pollution, salt damage, dew condensation, or unusual
voltage.
-03- Defects arising from collision, fall, drop, or other accident.
-04- Deteriorations or defects arising from secular change.
Example: Paint or plated portion is discolored or rusted.
-05- Defects arising from worn-out consumable part during normal operation.
Example: Deterioration of consumable parts specified in separate manuals (user’s and maintenance
manuals, and component drawing and list).
-06- Sensuous symptoms, such as sound or vibration that do not adversely affect the quality and functions.
(Unusual noise or excessive vibration is handled separately.)
Example: Controller operation sound or motor rotation sound.
-07- Defects arising from environmental conditions.
Example: Defects arising from air supply source including impurity, oil mist, dew condensation, or dust
or dirt in the atmosphere.
-08- Defects arising from improper environmental conditions, or secular change or deterioration of
environmental conditions.
Example: Equipment vibration arising from installation floor surface with insufficient strength or
defects arising from inclination or deformation of installation floor surface.
-09- Defects arising from negligence, misuse, or mistake of correct operation procedures instructed in the
manuals.
-10- Defects arising from negligence, incomplete steps, mistake of inspection and maintenance procedures
instructed in the manuals.
-11- Problems which occur due to the use of non-Yamaha components (e.g., nozzles) and part supply units
(tape feeders, etc.).
-12- Defects arising from use of lubricants (oil and grease, etc) other than those specified.
-13- Defects arising from modification or specification change made by the customer.
-14- Defects arising from repair or maintenance work made by personnel other than YAMAHA’s engineers
or those specified by YAMAHA.
-15- Defects arising from careless storage at the customer’s factory or warehouse during the storage period.
-16- Defects arising from movement, relocation, or resale without prior notification to YAMAHA after 9
completion of the acceptance inspection.
-17- Defective parts that have been replaced free of charge are not returned to the place specified by Warranty
YAMAHA within 30 days.
* To locate the cause of the trouble, it is necessary to investigate the defective parts. So, please return
the replaced parts as soon as possible.
10. Safety
10.1 Overview
This equipment is an industrial machine dedicated to indoor use only.
To ensure that this equipment is operated safely and correctly, always comply with the instructions and rules
about safety described in separate manuals.
When delivering this equipment, YAMAHA installs and adjusts the equipment according to the safety
standards and conditions defined in each country.
Additionally, when operating this equipment, the customer shall be held responsible for strict observation of
the safety laws and regulations in relevant country.
It is extremely important that proper safety measures are always taken for operators and work personnel
handling this equipment to protect them and ensure the work safety.

10.2 Ensuring the safety

The following describes typical safety instructions, such as warnings and cautions to ensure the safety. For
details, check the manuals.

== Examples of warning massages ==

• Never allow any part of your body (hand or head, etc.) to enter within the machine movement range
during operation.
• Safety devices (safety interlocks) that stop machine operation should always be in good operating
condition.
• Always shut off the power and air supply before replacing parts or performing repairs.
• During teaching or when making machine adjustments, always keep alert so that you can stop the
machine whenever needed.

Pictorial symbol put down with warning messages

== Examples of caution messages ==

• The work person operating the machine must have been trained in correct machine operation and safety.
• If the component supply unit is installed without stopping the machine, this may cause a part of your
body to be entangled in the machine.

Pictorial symbol put down with caution messages

10
Safety
10.3 Warning labels
In this equipment, warning labels shown below are attached close to portions needing special caution so as
to ensure the safety.
Pay special attention to the instructions stated in the warning labels during operation. For details, check the
manuals.

10.4 Warnings regarding strong magnetic fields

The strong magnetic field generated around the head and Y-axis motor areas of this equipment could cause
injury or death in some cases, as well as equipment failures. Therefore, be sure to strictly observe the
following cautions:
* Persons wearing a pacemaker or other electronic medical devices should stay away from the head and
10
Y-axis motor areas at all times.
* Persons with implants of magnetic metal should stay away from the head and Y-axis motor areas at all
Safety

times.
* Keep all iron and steel items such as tools and screws, etc., away from strong magnetic field warning
areas.
* Keep items such as magnetic cards, etc., which could be damaged by magnetic forces away from the head
and Y-axis motor areas.
Strong magnetic field warning label
10.5 Cautions regarding equipment openings and gaps, etc.
Depending on the application and operating conditions, openings and gaps may occur at the equipment's
moving areas, posing a hazard to personnel hands, etc., which could possibly be inserted and trapped there.
As a safety measure for such hazards, the following optional equipment should be used.

Safety parts (fillers) for the gaps between feeders

Dummy feeder: Filler plate that fills an empty feeder lane.
㱺 See section 3. "Ordered Items / -2- Feeders] [B03511] Dummy feeder".

Safety part for opening when a feeder batch change carriage is removed.
One-stop cover: Panel which fills vacant feeder slots
㱺 See section 3. "Ordered Items / -1- Accessories", [B01321] One-stop cover

Safety part for board conveyor IN and OUT ports.

Muzzle plate: conveyor safety cover
㱺 See section 1. "Machine Configuration", [B01301] Muzzle plate

10
Safety

Broken line area indicates the muzzle

10.6 Tape cutter warning
Operating the built-in tape cutter (optional item) in an incorrect manner can be extremely hazardous.
Always observe the following rules:
* Do not connect the power or air supply when the safety cover for this area is detached.
* Maintenance for this area must be performed only by a Yamaha service person.
Tape cutter warning label

10.7 CE marking
This equipment conforms to the EU Machinery Directive 2006/42/EC (*1) and EMC Directive 2004/108/EC
(*2).
However, this equipment does not bear CE marking if a custom-order item (with the special specifications)
was installed.

Example of label to be attached when the equipment does not include any custom-order item and conforms to
the CE marking

*1 Cautions regarding the official language of EU countries when this equipment is installed in an EU
country.
Except for warning labels, the user’s manuals, CE declarations, and operation screen messages are written
in English only.
Warning labels only have pictograms or else include warning messages written in Chinese, Korean and
Japanese in addition to English. 10
*2 Description of EMC (Electro Magnetic Compatibility)
Safety

Immunity (Electro Magnetic Susceptibility)

This equipment complies with the test standards as specified by EN 61000-6-2.
Emission (Electro Magnetic Interference)
This equipment complies with the test standards for ISM category: Group 1, Class A, as specified by
EN 55011.
(Class A equipment is intended for use in industrial environments. If used in other environments, it
may become potentially difficult to ensure both the emission (electro magnetic interference) and
electromagnetic compatibility (EMC). Refer to EN 55011 standards for detailed information.)
11. Main Specs.
11
11.1 Outline dimensions
L1,254 x W1,440 x H1,445 mm (main unit only)

Main Specs.
* These dimensions do not include detachable protruding parts.
* See the drawing below for dimension details and dimensions with the various optional devices.
* The illustration below shows the system with all options (ATS15, etc.) installed.

L1,464 x W1,755 x H1,470 mm (With extended conveyor & ATS15 installed)

130 970 481

4-Φ160
1786(End of reel holder with large reels)
1698(End of reel holder)

1755
1440
1000

EL.POWER SUPPLY
(Conveyor)

AIR SUPPLY
451.5
220
16
346

Air

(1608(Ends of LCD))
1464(Extension Cv. model) (45)
1254(Normal Cv. model) (150)
1230 1440(Ends of cover)

Reel holder
(Option)
1470 (ATS15)
1850
1445

(Height of Cv.)
900±10

425
353

Air 62 158 EL. Pw. 224 EL. Pw.

L1,464 x W1,440 x H1,445 mm
Machine layouts #001/#002/#005/#011/#012/#015: With front 24-reel fixed bank (+ rear 60-reel fixed bank installed))

EL.POWER SUPPLY
11
316.5
346

256
AIR SUPPLY
160
4-

Main Specs.
388
2132
1440

1000
664 388

220
16
256

316.5
Air
346

1600
1464 (Extension Cv. model) 45
1254 (Normal Cv. model) 150
1230
405

Reel holder Reel holder

(OPTION) (OPTION)
1850

319
900 (Height of Cv).
1445

116
649

425
353

Air EL. Pw.

224 EL. Pw.
62 158

L1,464 x W1,755 x H1,470 mm

(Machine layouts #004/#014: With front 24-reel carriage + ATS15 installed)

EL.POWER SUPPLY
481

130 970
AIR SUPPLY
316.5

314.5

160
4-
388
1729 (Main unit and carriage)

1755 (Include ATS)

2613

1440

1000
664
2134

388

220
16
289

316.5

Air
377

1600
1464 (Extension Cv. model) 45 1100
1254 (Normal Cv. model) 150 772
1230 683
405

1470 (Height of ATS)

1850

319
900 (Height of Cv.)
1445

116
649

425
353

Air 62 158 EL. Pw. 224 EL. Pw.

L1,464 x W1,440 x H1,445 mm
(Machine layouts #006/#016: With front 24-reel carriage + rear 60-reel fixed bank installed)
130 970
11
EL.POWER SUPPLY
316.5
346

256
AIR SUPPLY

Main Specs.
160
4-
388
1729 (Main unit and carriage)
1440

1000
2163

388 664

220
16

316.5
289

Air
377

1600 1100
1464 (Extension Cv. model) 45 772
1254 (Normal Cv. model) 150 683
1230
405

Reel holder
(OPTION)
1850

900 (Height of Cv.)

319
1445

116
649

425
353

Air EL. Pw.

224 EL. Pw.
62 158

11.2 Weight
Approx. 1,250 kg (main unit only)
Approx. 1,370 kg (ATS15 installed)

11.3 Air supply source

0.45MPa or higher (4.5kgf/cm 2 or higher), clean and dry air
* Use an air supply hose with an inner diameter of 8mm or larger to ensure an adequate air flowrate.
* Install an air dryer and line filter in the air supply source line to ensure that good quality air is supplied.
(The purpose of the air filter inside this machine is only to protect the machine itself. It is important that
the air supplied from the customer's air source line also be kept clean and dry in order to ensure that the
functions and performance of this machine are maintained over a long period.)

11.4 Air consumption flowrate

1200L/min (ANR) (Average consumption amount for basic model under standard operating conditions)
* Installing the ATS15 adds approx. 10 L/min [ANR] to the air consumption flowrate.
* "ANR" is an acronym for the French term "Atmosphere Normal de Reference" (standard reference
atmospheric conditions). This condition is defined as a temperature of 20°C, relative humidity of 65%,
absolute pressure of 101.3kPa (1.03kgf/cm 2 or 760mmHg).
11.5 Power supply
-01- Compatible types: 3-phase 200VAC / 208VAC / 220VAC / 240VAC / 380VAC / 400VAC / 416VAC 11
±10%
-02- Frequency: 50Hz / 60Hz

Main Specs.
-03- Capacity: 4.9kVA (Note: EM0902013)
-04- Average power consumption:
1.0kW (under standard operating conditions) (Note: EM0902013)
-05- Power cable: Cross-sectional area of each phase conductor: 2.5mm 2 or larger
* Diameter of each phase conductor is ø1.8mm or larger (equivalent to
AWG#13)
-06- Other: <1> To prevent electric shocks, be sure that the power source is shut off when
connecting the power supply.
<2> Be sure to securely connect the main unit's ground wire.

11.6 Noise level

78dB (A) or lower
11.7 Ambient environment
-01- Temperature 15 to 35°C (functional guarantee) 11
20 to 28°C (precision guarantee)
-02- Humidity 20 to 80%, no condensation (permissible range)

Main Specs.
50 to 60% (Optimal range)
* A condition of 40% or higher should be maintained to prevent electrostatic
charges.
* When using an industrial humidifier, always use pure (deionized) water.
-03- Transient voltage category
Category III
-04- Degree of contamination Degree 2
-05- Atmosphere <1> Free from dust, etc.
<2> Free from organic solvent vapor, sulfurous acid gas, chlorine gas, and
flammable gas.
-06- Elevation Do not use at altitudes exceeding 1,000m above sea level.
* To prevent the insulation performance from being adversely affected by the
atmospheric pressure and cosmic rays.
-07- Installation site floor requirements
<1> The floor's load strength must be capable of supporting a weight of
approximately 850kg/cm 2 or more.
* Regarding the floor's load strength, please consult with a qualified
professional who is familiar with the installation site. At that time, be sure
to provide the professional consultant with information regarding the
equipment weight, floor footprint, and adjustable feet positions, etc.
<2> The floor must be level, and strong enough to prevent vibration during
equipment operation. A concrete floor, or a floor with a strength equivalent
to concrete, is required. Unacceptable floors include wood floors, typical
office floors, and grating floors (gutter cover gratings, etc.).
* For non-concrete floors, consult with a professional who is familiar with
the installation site in order to determine the best way to reinforce the
load-bearing positions where the equipment's adjustable legs (feet) will be
located.
<3> When using feeder batch change carriages at both the front and rear, the
floor's levelness must within 10mm, including the area directly beneath
this equipment.
-08- Ambient noise <1> Free from loud noises.
<2> The equipment's operation sounds and warning buzzers, etc., must be
audible over the ambient noise.
-09- Ambient lighting Strong sunlight, etc., must not be shining on the vision system (optical image
processing system).
-10- Immunity / electromagnetic noise resistance, or electromagnetic susceptibility
Refer to section 10.7 "CE Marking".
-11- Emission / electromagnetic noise generation, or electromagnetic interference
Refer to section 10.7 "CE Marking".
12. Basic Performance
12.1 Mounting capability
20kCPH (0.18sec/CHIP) * Under optimal Yamaha conditions
The mounting capability when using the customer's boards and components can be estimated (calculated)
by using the following tools (consult with Yamaha for details):
12
-1- Simple tact simulation program
-2- Yamaha SMT line support software Y.FacT / P-Tool

Basic Performance
12.2 Mounting accuracy
When using Yamaha's standard evaluation test board, glass QFP16 / ceramic chip components, and two-faced
adhesive tape

Absolute accuracy (μ+3 ) for CHIP: ±0.05mm / Chip

Absolute accuracy (μ+3 ) for QFP: ±0.05mm / QFP
Repeated accuracy (3 ) for CHIP: ±0.03mm / Chip
Repeated accuracy (3 ) for QFP: ±0.03mm / QFP

12.3 Compatible components

Components for which normal mounting can be expected when all conditions are good
The mounting capability of this equipment is significantly affected by operating conditions such as the
components and boards, etc., which are being used. Determining whether or not a given component can be
mounted requires a test operation with an actual sample of the component in question. Some guidelines for
compatible components are given in the table below.
(Factors which determine whether or not a component can be used include the following: an electrode lead's
bend, lift, optical surface conditions. An electrode's deformation, height variations, background color, and
glossiness conditions. The component's weight, the pickup nozzle's contact face condition, and amount of
board warp, etc.)

Component Types Representative Component Sizes Remarks

Square chip components
Cylindrical chip components
Mini-mold transistors
0.4 x 0.2mm to 8 x 8mm
Power transistors
Aluminum electrolytic
capacitors, etc.
Min. lead pitch: 0.4mm or larger
5 x 4.5mm to 20 x 20mm
(0.22mm pitch for a reference lead width of 0.18mm)
Lead electrode components Min. lead pitch: 0.5mm or larger
20 x 20mm to 32 x 32mm
(SOP, SOJ, QFP, etc.) (0.28mm pitch for a reference lead width of 0.22mm)
Min. lead pitch: 0.65mm or larger
32 x 32mm to 45 x 45mm
(0.35mm pitch for a reference lead width of 0.30mm)
Reference: Min. ball diameter is ø0.18 or larger
Ball electrode components *** to 20 x 20mm
Reference: Min. lead pitch is 0.3mm or larger
(BGA, etc.)
Reference: Min. ball diameter is ø0.22 or larger
* Separate consultation is 20 x 20mm to 32 x 32mm
Reference: Min. lead pitch is 0.37mm or larger
required for CPS microball
Reference: Min. ball diameter is ø0.30 or larger
electrodes. 32 x 32mm to 45 x 45mm
Reference: Min. lead pitch is 0.5mm or larger
Odd-form components such
*** to 45 x 100mm Separate consultation required for each component.
as connectors, etc.
12.4 Component height & mounting restrictions
(at mounting and loading processes)

12
Max. buffing stroke of 1.5mm
Head shaft
Range II: Height of 7.5mm

(Max. permissible component height)

Range I: Height of 3mm

Basic Performance
Nozzle
type 301A
type 302A
type 303A
type 310A
type 311A
type 312A

15mm or less
type 313A
type 314A

Board face
Virtual component (L) Virtual component (T)
Diameter of 4mm
Mounting component Range I (Zone where interference may occur)
Diameter of 8mm
Range II (Zone where interference may occur)
-01- Max. permissible component height:
* Height: 15mm or less
-02- Mounting restrictions
Factors such as the component size and height, and the nozzle shape, may make normal mounting
impossible. Refer to the illustration above.
• In the above figure, virtual component <L> can be mounted because it is outside "Range I", but
interference will occur if it is positioned inside that range.
• In the above figure, virtual component <T> can be mounted because it is outside "Range II", but
interference will occur if it is positioned inside that range.
The "P-Tool" programming tool is available as support software to assist users with mounting
restrictions such as the above interference risks, etc. Users are encouraged to specify this
programming tool. 㱺 For details, see section 3. "Ordered Items / -4- Support System".
-03- Permissible height on board before board loading:
Height: 15mm or less
In the same manner as described at item -02- "Mounting restrictions" above, it may not be possible
to mount other components within a given area around components which have been mounted
before the board is loaded to the machine.
12.5 Component mounting pitch
W-direction Component pitch
L-direction

12

Basic Performance
Mounting components Component mounting pitch
("mm" size) For standard 30X group nozzles For narrow-pitch 31X group nozzles
0603 square chips W-direction:
311A nozzles
(L0.6 x W0.3mm) 0.15mm or more
301A nozzles 0.35mm or more
1005 square chips W-direction:
312A nozzles
(L1.0x W0.5mm) 0.15mm or more

* The above values apply under Yamaha standard conditions (when using Yamaha's standard evaluation test
board, standard components, and two-faced adhesive tape).
* The above values may not be obtainable for some tape reel pocket shapes and dimensions, and for some
component shapes and dimensions.
* A mounting pitch smaller than those shown above requires a special specification nozzle (separate
consultation required).
12.6 Compatible board dimensions
L50 x W50mm (min.) ~ as shown below (max.) [varies according to the specifications]
* "L" denotes the conveyance direction, and "W" denotes the direction which is at right angles to the
conveyance direction.
* The width is 360mm or less with ATS15 / manual tray (MT) installed.
-1- Standard conveyor (without extension: machine's outer dimension is L1,254mm)
12
Machine Layout Max. Board Size

Basic Performance
Conveyor IN Conveyor IN
For Single FID* For Double FID
port RIGHT port LEFT

L330 L510

#001 #011
#005 #015
W460

W460
#006 #016

#002 #012 L330 L510

(With MT) (With MT)
#003 #013
W360

W360
(With ATS15) (With ATS15)
#004 #014

-2- Extension conveyor (with extension: machine's outer dimension is L1,464mm)

Machine Layout Max. Board Size

Conveyor IN Conveyor IN
For Single FID* For Double FID
port RIGHT port LEFT

L420 L510

#001 #011
#005 #015
W460

W460

#006 #016

#002 #012 L420 L510

(With MT) (With MT)
#003 #013
W360
W360

(With ATS15) (With ATS15)

#004 #014

* Up to 3 boards can be present on the conveyor. (Standby is possible)

12.7 Compatible board's "mounting not possible" range
As shown in the illustration below, mounting is not possible at specified parts of the board because this
could cause interference with the conveyor rail, and, in particular, the board holding hooks. Moreover, the
30mm straight area represented by "Cx" is also required for stopper operation. The "Cx" area shifts to the
C1, C2, C3, or C4 areas, depending on the conveyance direction machine configuration.

L 3 mm
12
• Patterns

Basic Performance
C3 "Mounting not possible" range C4 C1: Right → Left conveyance & front reference
C2: Left → Right conveyance & front reference
W
C3: Right → Left conveyance & rear reference
C4: Left → Right conveyance & rear reference
C1 C2
* Conveyor rear reference is custom-order

3 mm

3mm 4mm

PCB suppressing PCB suppressing

Mounting not possible board thickness+ Component height 4.5mm or less

12.8 Compatible board thickness

0.4 to 3.0mm

12.9 Compatible board weight

0.65kg / sheet or less
* Consultation required for board weights exceeding 0.65kg.

12.10 Recommended board material

Glass fiber reinforced epoxy resin
* Separate consultation required for other materials.

12.11 Compatible board's permissible warp

0.5mm

1.0mm

Upward warp: 0.5mm or less

Downward warp: 1.0mm or less
* Warps which exceed the above values (particularly the upward warp) will dramatically reduce the
mounting accuracy. Moreover, an excessive warp could cause interference with the head, nozzle, or
camera. To avoid this, check the board's warp carefully.
12.12 Board slits & holes
The conveyor is equipped with sensors (light transmission type) to check the position of boards being
conveyed. Therefore, this position detection may not be possible for boards which have slits and holes.
Separate consultation is required for such boards.

12.13 Compatible board's component restrictions 12

Max. 15mm

Basic Performance
5mm 5mm

Max. 30mm
The height of the board's top-face components must not exceed 15mm.
* There must be no components within 3mm of the board's conveyance direction edges.
㱺 See the illustration shown in section 12.4 "Component Heights & Mounting Restrictions (At Mounting
& Loading)".
The height of the board's bottom-face components must not exceed 30mm.
* There must be no components within 5mm of the board's conveyance direction edges.
㱺 Shaded area in the above illustration.

12.14 Board's conveyance speed

50 to 450mm/sec (variable by setting)
* The conveyance speed may change if the board's weight is increased or decreased, etc.

12.15 Board's conveyance height

900mm ± 10mm (Measured from floor to conveyor belt's top surface)

12.16 Input data

-01- Number of mounting points:
10,000 points (this value may be lower, depending on the number of boards, the
number of blocks, and the number of fiducials.)
-02- Component types: 255 types per board
-03- Board data: 100MB / unit
-04- Number of fiducials: 128 sets per board (for 2-point fiducials)
-05- Input format: By the main unit's accessory input unit

12.17 Minimum positioning setting resolution

X-axis / Y-axis / Z-axis: 0.001mm
R-axis: 0.001°
12.18 External interface
LAN *1 port (See section 7.8 "Network", and 7.9 "Anti-virus measures".)

12.19 Internal memory

Internal 1GB Flash Card *1 card 12
* For saving the OS / mounter application software / board data / component data / vision data / machine
information / production history information, etc.

Basic Performance
12.20 External memory
USB Flash Memory, 1GB or more *1 device (Provided as standard item: For data backup)
13. General Specifications
13.1 Safety design
This equipment conforms to the CE marking requirements (EU Machinery Directive 2006/42/EC and EMC
Directive 2004/108/EC). However, special-order specifications will not be CE marking compliant. For
details, see section 10.7 "CE Marking".

13.2 Emergency stop system & error detection system

To ensure safety, this equipment has the following emergency stop and error detection systems. 13
No. System Areas & Items Registered Name Installed Status Remarks

General Specifications
Front operation console's
01 SB31 Push-lock, turn-reset button
Emergency Stop
Rear operation console's
02 SB32 Push-lock, turn-reset button
Emergency Stop
03 Front safety cover SQ101 Mechanical switch with key

04 Rear safety cover SQ102 Mechanical switch with key

ATS15 operation panel's
05 TF-EMG Push-lock, turn-reset button
Emergency Stop (TF)
06 Control box servo 1 group SRV01 X/AZ/AH axes error detection

07 Control box servo 2 group SRV02 Y1/Y2/PU1/W1 axes error detection

08 Control box remote servo 1 SRVB-I/F Heads Z5 to 1 / R1 axes error detection

09 Y gantry SQ005 Y-axis over-travel detection

10 X beam SQ302 X-axis over-travel detection

* [Installed status] mark meanings ==> : Present; : Absent; : Optional

* [Registered names] are the names which appear on the control wiring schematic (Y-DO website) used for
maintenance support.
* Other hardware related error detection items include temperature error, fan stop, and power error
detection, etc. For details, refer to the Operation Manuals.

13.3 Temporary stop (interlock) system & error detection system

Temporary stop and error detection systems (see below) are provided to protect the machine and for
continued operation.

No. System Areas & Items Registered Name Installed Status Remarks

01 Front left feeder group SQ041 Feeder set confirmation

02 Front right feeder group SQ043 Feeder set confirmation

05 Air pressure SP11 Air pressure drop

* [Installed status] mark meanings ==> : Present; : Absent; : Optional

* [Registered names] are the names which appear on the control wiring schematic (Y-DO website) used for
maintenance support.
* Other software error detection items include XY axes soft limit setting errors and board conveyance
errors, etc. For details, refer to the Operation Manuals.
13.4 Machine status indicators
The equipment status is indicated by the indicator lamps shown in the table below. The lamp color pattern
can be selected to conform to regional specifications or to the customer's equipment specifications.
Color selection details are given in section [1. Machine Configuration], [B00941] "Lamp Color Pattern".

Lamp Color
No. Machine Status Lamp Location
Europe Std. Yamaha Std.
01 Emergency stop status, safety cover open, CPU-NG, etc. Top row White Red

02 Pickup error, conveyance error, out-of-parts, etc. Center row Blue Yellow

03 AUTO operation in progress Bottom row Green Green 13

General Specifications
13.5 Basic machine operation
This equipment's basic operations are performed by using the operation panel buttons shown in the table
below. The buttons' ID color pattern can be selected to conform to regional specifications or to the
customer's equipment specifications.
Color selection details are given in section [1. Machine Configuration], [B00941] "Lamp Color Pattern".

ID Color
No. Basic Operation Descriptions Button Names
Europe Std. Yamaha Std.
01 Front operation console, or, rear "Active" side designation ACTIVE White White

02 Clearing an Emergency Stop status & servo ON READY White White

03 Data reset or mounting sequence reset (to beginning) RESET White White

04 AUTO operation start START Green Green

05 AUTO operation stop STOP White Red

06 Clearing an Error Lock status ERROR CLEAR Blue Yellow

13.6 Operation screen & operation manual language

The language used on this equipments operation screens and in the operation manuals can be selected from
the following: English, Chinese, Korean, Japanese. Language selection details are given in section [1.
Machine Configuration], [B00921] "Display Language", and in section [3. Ordered Items / -1-
Accessories], [B00961] "Operation Manual Language".
* For details regarding installation in EU countries, refer to section 10.7 "CE Marking".
13.7 Servo controlled axes configuration
Total number of axes: 11 to 13 AC servo motor controlled axes. The number varies according to
the equipment configuration being used

Controlled Axis Installed

No. Areas & Items Motor Name Remarks
Name Status
01 X beam X M01

02 Y gantry, right side Y1 M02

03 Y gantry, left side Y2 M03

04 Push-up PU1 M04 Built-in electromagnetic brake 13

05 Conveyor width W1 M05 Built-in electromagnetic brake

06 Head 5 UP/DOWN Z5 M10 linear motor

General Specifications
07 Head 3 UP/DOWN Z3 M12 linear motor

08 Head 4 UP/DOWN Z4 M13 linear motor

09 Head 1 UP/DOWN Z1 M14 linear motor

10 Head 2 UP/DOWN Z2 M15 linear motor

11 Heads 1/2/3/4/5 rotation R1 M16

12 ATS15 UP/DOWN AZ ATS-M01 Built-in electromagnetic brake

13 ATS15 hook AH ATS-M02

Total number of axes 11/13

* [Installed status] mark meanings ==> : Present; ×: Absent; : Optional

* [Motor names] are the names which appear on the control wiring schematic (Y-DO website) used for
maintenance support.

13.8 Conveyor motor configuration

Total number of motors: Driven by 1 variable-speed brushless DC motor

No. Areas & Items Motor Name Installed Status Remarks

01 Conveyor M19

Total number of axes 1

* [Installed status] mark meanings ==> : Present; ×: Absent; : Optional

* [Motor names] are the names which appear on the control wiring schematic (Y-DO website) used for
maintenance support.

13.9 Other motors configuration

Cooling fan motors are used in various locations, including at the control box, motors, cameras, etc.
13.10 Vision system (image recognition)
The vision system shown in the table below is used to recognize parts and board marks. The system layout
varies according to the board size, part size, and electrode specifications, etc.
Select at section 1. "Machine Configuration", [B00341] Fiducial Camera / [B00321] Multi-Camera
* An actual component mounting operation can be affected by other factors in addition to the system's
image recognition capability. Determining whether or not a given component can be mounted requires a
test operation with an actual sample of the component in question.
13.10.1 Fiducial camera

Items
Fiducial camera
Remarks
13
System
*Installation at both left and right sides is required for long boards.

General Specifications
Head, one side (conveyor OUT port side)
Installation
Head, opposite side (option)
Field of view 5 5mm
Application Fiducial mark detection, bad mark detection, teaching
Round mark 0.5 to 2mm (Yamaha recommended), square 0.5 to 2mm, diamond-shaped 0.5
to 2mm.
Mark shape The mark surface must not be scratched or soiled.
The contrast between the mark and the background board must be adequate (clear contrast).
Reflective bodies are permitted at either the mark side or the background side.
Mark surface Copper foil, metal plating, solder leveler
Glass fiber reinforced epoxy resin boards are ideal.
Background material * Confirmation is required before attempting to use ceramic and polyimide boards (flexible
types).
The detection area dimensions must be within the field-of-view range, and they are specified
Detection area
by entering their numeric values. (This minimizes wasted vision processing time.)
Within an area of 0.2mm from the outer edge of the mark, there must be no resist, silk printing,
thru-holes, or patterns, etc., with the same optical characteristics as the mark.
Scan range
The scan-subject's shape must be the only such shape in the detection area.
* Specify the detection area so that it contains no similar shapes.
Mark arrangement Diagonal 2-point or 4-point marks on the board are preferable.

13.10.2 Multi-camera (Front-side is standard / rear-side is optional)

Items Remarks
Multi-camera (Front-side is standard / rear-side is optional)
System * Using the optional side-lighting enables ball electrode presence/absence checks as well as
OK/NG judgments.
In front of the conveyor (Standard)
Installation
Behind the conveyor (optional)
Field of view 50mm
Application Component recognition
45 x 100mm
Max. recognizable size
* Separate consultation required for odd-form components such as long connectors, etc.
Min. recognizable size 0402 square chip component ("mm" size)
Permissible component
15mm or less
height
Recognizable lead pitch 0.3mm or more
Min. ball electrode size for
0.1mm or more
present/absent judgment
Min. ball electrode size for
0.15mm or more
OK/NG judgment
13.10.3 Smart recognition (Option)
Item Remarks
System Smart recognition (Option)
This function is intended to provide a recognition algorism with high versatility
and robustness. A component shape model is created from the component
Application image that has been captured. The positioning of the component is performed
using this component shape model. This allows the recognition of component
that is impossible or difficult to define with existing algorisms.
Recognition accuracy (3σ) ±0.03mm, ±1 degree
Components other than ball components

Applicable components
Components with a lead width of 0.3mm or more
13
* The recognition time may become longer if the component size is large or

General Specifications
depending on how to create component data.
Applicable component size 1.0 x 0.5mm to 32 x 32mm

When using this function, there are restrictions described below.

Restrictions on PC
Dedicated hardware environment is required.
Restrictions on operation
Only one smart recognition component in the same pickup group can be recognized.
When mounting smart recognition components continuously, the one-by-one operation is performed.
13.11 Feeder bank configuration
This system's feeder bank configuration can be selected from those shown in the table below.
Select at section 1. "Machine Configuration", [B00501] Feeder Bank.
Number of
Configuration Layout 8mm Width Layout Illustration Details
Tape Feeders
Rear

#001
#011 1 24 25 48
Front:left: 24-reel fixed plate
Front right: 24-reel fixed plate
13

General Specifications
Front

Rear

Front:left: 24-reel fixed plate

#002 Front right: 24-reel fixed plate
N47 #012 * Width is 360mm or less when the
1 24 25 48
manual tray (MT) is installed.

Max. 47
Front
* Lane No.1 is
outside the
Rear
head's range
of motion.
Front:left: 24-reel fixed plate
#003 Front right: 24-reel fixed plate
#013 24 48
* Width is 360mm or less when the
1 25
ATS15 is installed.

Front

Rear

Front:left: 24-reel fixed plate

#004 Front right: 24-reel fixed plate
F47
#014 * Width is 360mm or less when the
1 24 25 48 ATS15 is installed.

Front
 Number of
Configuration Layout 8mm Width Layout Illustration Details
Tape Feeders
Rear

Front:left: 24-reel fixed plate

160 101 Front right: 24-reel fixed plate
#00
N106 Rear: 60-reel fixed plate
#01 1 24 25 48
* A rear multi-camera installation is
a special order item.

Max. 106
Front 13
Rear
Front left: 24-reel batch change

General Specifications
carriage system
160 101 Front right: 24-reel batch change
#00
F106 carriage system
#01
1 24 25 48 Rear: 60-reel fixed plate
* A rear multi-camera installation is
a special order item.
Front
13.12 Feeder lane configuration
For details regarding the overall feeder lane layout, see the tables and illustrations in section 13.11 "Feeder
Bank Configuration".The SS feeder type should be selected from those shown below, in accordance with the
tape reel width. The number of occupied feeder lanes (12mm pitch specs.) is determined according to the
selected feeder type, and the number of useable lanes also varies accordingly.
For details, see section 14. "Reference & Details", [B03011] to [B03091] SS Feeders.

Number of
Installable Lane Range No.
SS Feeder Type
Occupied
Feeder Lanes
Details 13
FRONT REAR
(12mm pitch)
Feeder width

General Specifications
Feeder width

Feeder width

Feeder width
Cannot be installed
Feeder width

Feeder width

Feeder width

Feeder width

* The number of feeder lane occupations shows a numeric value that expresses how many lanes including
set positions are occupied on the right.No feeder can be installed on the occupied lane.
* The range of lanes where feeders can be installed will be smaller if the actual pickup position is specified
by teaching.

Number of
Installable Lane Range No.
Occupied
SS Feeder Type Details
Feeder Lanes
FRONT REAR
(12mm pitch)
Feeder width

Feeder width

Feeder width

Feeder width

Feeder width

Feeder width

Feeder width

Feeder width

* The number of feeder lane occupations shows a numeric value that expresses how many lanes including
set positions are occupied on the right.No feeder can be installed on the occupied lane.
* The range of lanes where feeders can be installed will be smaller if the actual pickup position is specified
by teaching.
13.13 Signal specifications
13.13.1 Inter-device signal specifications
(Between this machine and the next-process machine)
* Next Interface
Select the appropriate signal specifications from the table below in accordance with the operating conditions
such as the machine combinations and signal cables, etc.
To be matched with the selection made in section 13.13.2 "Inter-device signal specifications" (between this
machine and previous-process machine: Previous Interface).
When linking this machine to an other-brand machine, the customer is responsible for obtaining the required
information regarding that machine's functions, etc.
13
Selection

General Specifications
Advanced (extension) Advanced (extension) SHEMA signal
GATE signal specs.
Next Interface GATE signal specs. GATE 2 signal specs. specs.
This machine's connector Yamaha machines up to Yamaha machines Yamaha machines
AMP: 206043-1 SHEMA signal
and including the YV beginning from the X beginning from the YS
(14-pin receptacle) conformance
generation & other-brand generation (early X/Xg/ generation
machine
machines YG/YS models) *1 From November, 2009
Pin
Category Signal Name Signal Name Signal Name Signal Name
No.
Gate In Next-process Busy In Next-process Busy In
1 DC +24V
(com) machine board (com) machine board (com)
unloading loading Same as left
PNP input (ON Gate In request signal Busy In in-progress Busy In
2
judgment at +24V) (input) input (input) signal input (input)

Relay When the BA Out This-machine BA Out

3 contact relay Not used
(output) board (output)
output contact
unloading Same as left
Relay output is
ON: Power Not used BA Out enabled signal BA Out
4 contact
ON / Closed (output) output (output)
output
Incorrect Key-plug Prescribed mating only Prescribed mating only Prescribed mating only
5
connection filled (blocked) (blocked) (blocked)
prevention
function Prescribed mating only Prescribed mating only Prescribed mating only
6
application (reception enabled) (reception enabled) (reception enabled)

7 DC 0V Not used Not used Not used

SHEMA
8 Vacant Vacant Vacant Vacant specs.
Relay When the UR Out This-machine UR Out
9 contact relay Not used
(output) AUTO (output)
output contact
operation in Same as left
Relay output is
ON: Power Not used UR Out progress signal UR Out
10 contact
ON / Closed (output) output (output)
output
LR In Next-process LR In
11 DC +24V Not used
(com) machine AUTO (com)
operation in Same as left
PNP input (ON LR In progress signal LR In
12 Not used
judgment at +24V) (input) input (input)

LE In Inter-machine
13 DC +24V Not used *2 Not used *2
(com) board transfer
standby signal
PNP input (ON LE In input from next-
14 Not used *2 Not used *2 process
judgment at +24V) (input)
machine.

*1 The "Advanced GATE 2" specifications are supported by YS generation machines which were shipped
beginning from November, 2009. Linking earlier YS generation machines to the line requires
modifications to those machines (excluding YS24).
*2 This can be used as a "count reset" signal input. (Waiting for unloader's magazine rack change)
[Gate In] When power is turned ON, this is interpreted as a next-process machine unloading request, and
board unloading occurs if this machine's operation is completed. The next-process machine is a
relay contact output (dry contact: no-voltage circuit).
[Busy In] This input signal informs this machine that board unloading is in progress at the next-process
machine. The next-process machine is a relay contact output (dry contact: no-voltage circuit).
[BA Out] This output signal informs the next-process machine that a "board unloading enabled" status
exists at this machine.
[UR Out] This output signal informs the next-process machine that AUTO operation is in progress at this
machine.
[LR In] This input signal informs this machine that AUTO operation is in progress at the next-process

[LE In]
machine. The next-process machine is a relay contact output (dry contact: no-voltage circuit).
This input signal is used in systems with Advanced (extension) GATE 2 signal specifications,
13
when the "inter-machine board transfer standby" function is enabled.
This input signal informs this machine that a board transfer standby status exists between this

General Specifications
machine and the next-process machine. The next-process machine is a relay contact output (dry
contact: no-voltage circuit).
The inter-device cable has a yellow marking near the cable connector.

Illustration: Inter-device signal specifications (between this machine and the next-process machine)
* Next Interface

This machine Next-Process machine

I/O BOARD
DC +24V 1
PNP input Relay output
2
3
Relay output Input
4
5
6
7
GND
8
9
Relay output Input
10
DC +24V 11
PNP Input Relay output
12
DC +24V 13
PNP Input Relay output
14

This machine side Next-Process machine side

Next Interface Previous Interface

Next Interface connector

AMP : 206043-1
(Receptacle 14 pins)

3 1
7 4
11 8
14 12
13.13.2 Inter-device signal specifications
(Between this machine the previous-process machine)
* Previous Interface
Select the appropriate signal specifications from the table below in accordance with the operating conditions
such as the machine combinations and signal cables, etc.
To be matched with the selection made in section 13.13.1 "Inter-device signal specifications" (between this
machine and next-process machine: Next Interface).
* When linking this machine to an other-brand machine, the customer is responsible for obtaining the
required information regarding that machine's functions, etc.

Selection 13
Advanced (extension) Advanced (extension) SHEMA signal
GATE signal specs.
Next Interface GATE signal specs. GATE 2 signal specs. specs.

General Specifications
This machine's connector Yamaha machines up to Yamaha machines Yamaha machines
AMP: 206043-1 SHEMA signal
and including the YV beginning from the X beginning from the YS
(14-pin receptacle) conformance
generation & other-brand generation (early X/Xg/ generation
machine
machines YG/YS models) *1 From November, 2009
Pin
Category Signal Name Signal Name Signal Name Signal Name
No.
Relay When the Gate Previous- Busy Busy
1 contact Out Out This machine Out
relay process
output contact (output) machine board (output) "board loading (output)
in progress" Same as left
Relay output is Gate unloading Busy status signal Busy
2 contact ON: Power Out request signal Out Out
output
output ON / Closed (output) output (output) (output)
BA In Previous- BA In
3 DC +24V Not used
(com) process machine (com)
"board unloading Same as left
PNP input (ON BA In enabled" status BA In
4 Not used
judgment at +24V) (com) signal input (input)

Incorrect Prescribed mating only Prescribed mating only Prescribed mating only
5
connection (reception enabled) (reception enabled) (reception enabled)
prevention
function Key-plug Prescribed mating only Prescribed mating only Prescribed mating only
6
application filled (blocked) (blocked) (blocked)

7 Vacant Vacant Vacant Vacant

8 Vacant Vacant Vacant Vacant SHEMA

UR In Previous- UR In specs.
9 DC +24V Not used
(com) process (com)
machine "AUTO
operation in Same as left
PNP input (ON UR In progress" UR In
10 Not used
judgment at +24V) (com) status signal (com)
input
Relay When the LR Out This-machine LR Out
11 contact relay Not used
(output) AUTO (output)
output contact
operation in Same as left
Relay output is
ON: Power Not used LR Out progress signal LR Out
12 contact
ON / Closed (output) output (output)
output
Relay When the LE Out Inter-machine
13 contact relay Not used Not used
(output) board transfer
output contact standby signal
Relay output is output to
ON: Power Not used LE Out previous-process
14 contact Not used
ON / Closed (output) machine
output

*1 The "Advanced GATE 2" specifications are supported by YS/YG generation machines which were
shipped beginning from November, 2009. Linking earlier YS/YG generation machines to the line requires
modifications to those machines (excluding YS24).
[Gate Out] This is the "board unloading request" output signal which this machine sends as a "power ON"
notification to the previous-process machine after this machine's preparations are completed.
[Busy Out] This output signal informs the previous-process machine that a "board loading in progress" status
exists at this machine.
[BA In] This input signal informs this machine that a "board unloading enabled" status exists at the
previous-process machine. The previous-process machine is a relay contact output (dry contact:
no-voltage circuit).
[UR In] This input signal informs this machine that AUTO operation is in progress at the previous-
process machine. The previous-process machine is a relay contact output (dry contact: no-voltage
circuit).
[LR Out] This output signal informs the previous-process machine that AUTO operation is in progress at
this machine.
13
[LE Out] This output signal is used in systems with Advanced (extension) GATE 2 signal specifications,
when the "inter-machine board transfer standby" function is enabled.

General Specifications
This output signal informs the previous-process machine that a board transfer standby status
exists between this machine and the previous-process machine.
The inter-device cable has a yellow marking near the cable connector.

Illustration: Inter-device signal specifications (between this machine the previous-process machine)
* PREVIOUS INTERFACE

Previous-process machine This machine

I/O BOARD

1
Input Relay output
2
3 DC +24V
Relay output PNP Input
4
5
6
7
8
9 DC +24V
Relay output PNP Input
10
11
Input Relay output
12
13
Input Relay output
14

Previous-process machine side This machine side

Next Interface Previous Interface

Previous Interfaace connector

AMP : 206043-1
(Receptacle 14 pins)

3 1
7 4
11 8
14 12
13.14 ATS15 automatic change type tray supply unit (Model: KKL-000)
ATS15 can be installed at YS12F and YG12F systems.
YS12 & YG12 (& YS12P) mounted a scan camera is not supported by ATS15.

L569 x W360x H888mm (Excluding protruding parts and the main unit linkage
Outline dimensions
section)
Weight Approx. 120kg

Power supply / air supply source Supplied from this machine.

YS12F/YG12F head No.1 (Right end as viewed from YS12F/YG12F front) to
Component pickup head
* See the illustration on the following
No.5 (left end).
* However, during ATS15 operation, a 40mm wide area near the pallet's right
13
page. side is outside head No.5's motion range, and head No.5 can therefore not be
used. Head Nos.1 to 4 are within the motion range, and can be used.

General Specifications
Component supply format Tray loaded components
L350 × W220mm or smaller components can be secured to the pallet by a
magnet plate.
Compatible tray sizes
* However, the permissible pickup range for all heads (as viewed from YS12F/
YG12F front) is L325 × W205mm in both the right and forward directions.
Permissible <Tray + components> With a 12.5mm pallet pitch 8.5mm or less
height
* See the illustration on the following 20mm or less
With a 25mm pallet pitch
page. * 15mm or less, however, for components

Pallet capacity: Max. 15 pallets

Number of component types
* Does not support magazine rack changes.
Weight can be transported (940g or less) = Stock palette(About 440g) + Tray,
electronic component(500g or less)
Weight can be transported
Note For a custom palette, please take into account the weight of the pallet
itself.
150

360
504 65 120
208

320
680

* Either the standard or IT-option type (with barcode) pallets can be used.
Relationship between the tray size / pallet area, and the component pickup head
Head Layout

Non-applicable area
Pallet Rear

All heads (Head 1 to 5)

applicable area 13

General Specifications
Pallet Origin

Pallet Front Head 1 to 4 applicable area

Head 5 Non-applicable area

Permissible <tray + component> height (with a 12.5mm pallet pitch)

㱺 8.5mm or less
8.5 or Less
Pallet Pitch (Step in Rack)

5
12.5 12.5 12.5

Component

Tray

Permissible <tray + component> height (with a 25mm pallet pitch)

㱺 20mm or less
* Due to the YS12F specifications, the permissible component height is 15mm or less.
15 or Less

20 or Less
5
Pallet Pitch (Step in Rack)
25
25

Component

Tray
14. Reference & Details
This section provides additional details regarding the items which appear in sections "[1. Machine
Configuration] and [3. Ordered Items / XXXXXXX]".
Details are given under "the [B0XXXX] reference Nos."

Ref.
Check Item Details
No.
B00401 B00421 B00321 B00501 B00461 B00551

Board Conveyor Conveyor Multi Conveyor Tray

Feeder bank Type
width IN port reference camera extension supply unit

F
B00001 Layout YS12F
Front
only Normal Absent
460mm Right (R) Front
(1F/F)
Both
24-reel fixed *2
Front side only
(N) (N)
MT (M) #0XX#XX
14
only (F)
360mm Left (L) front & (N47) Extension ATS15
rear (E) (A)

Reference & Details

(2/B)

Conveyor type 㱺 Normal (N) & Extension (E)

#00X#XX #01X#XX

YS12F-460-R-F-1F-N47-N-N-#001#FN YS12F-460-L-F-1F-N47-N-N-#011#FN

YS12F-460-R-F-1F-N47-E-N-#001#FE YS12F-460-L-F-1F-N47-E-N-#011#FE

YS12F-360-R-F-1F-N47-N-M-#002#FN YS12F-360-L-F-1F-N47-N-M-#012#FN

YS12F-360-R-F-2-N47-N-M-#002#BN YS12F-360-L-F-2-N47-N-M-#012#BN

YS12F-360-R-F-1F-N47-E-M-#002#FE YS12F-360-L-F-1F-N47-E-M-#012#FE

YS12F-360-R-F-2-N47-E-M-#002#BE YS12F-360-L-F-2-N47-E-M-#012#BE

YS12F-360-R-F-1F-N47-N-A-#003#FN YS12F-360-L-F-1F-N47-N-A-#013#FN

YS12F-360-R-F-2-N47-N-A-#003#BN YS12F-360-L-F-2-N47-N-A-#013#BN

YS12F-360-R-F-1F-N47-E-A-#003#FE YS12F-360-L-F-1F-N47-E-A-#013#FE

YS12F-360-R-F-2-N47-E-A-#003#BE YS12F-360-L-F-2-N47-E-A-#013#BE
Check Ref. No. Item Details

Head type 㾎 5-reel multi head * 1unit

Left FID Camera

Front-view Right FID Camera

14
B00021

Reference & Details

24 24 24 24
H5 H4 H3 H2 H1

Head address number

* The number of FID cameras and their mounting positions vary according to the specifications.
* The nozzle mounting condition shown in the figure is just one mounting example.
Check Ref. No. Item Details
Narrow-pitch nozzles (31X) Standard nozzles (30X)
Subject Subject
Type Outer shape Type Outer shape
("mm" size) ("mm" size)
0603 0603, 1005
311A 301A
dedicated * Default setting

31

30
1A

1A
1005, 1608
312A 302A
* Default setting

31

30
1608

2A

2A
2012 2012
309A
313A 3216 3216
*Changed

30
31

9A
3A
3225
SOP SOP
Small Small
catalytic catalytic
314A
31
capacitor 303A capacitor
14
30 A

31
30 A
4
3A

4
3A
* H1/H3/H4 * H1/H3/H4
Regular

Regular
mounting mounting
only. only.

Reference & Details

QFP QFP
Nozzle F8
20 (32x32mm or F8
20 (32x32mm or
B00041 F5.7 10 F5.7 10
categories (o-ring center)
less) (o-ring center)
less)
315A 304A
* H2/H5 * H2/H5
315A
304A

315A
304A
mounting mounting
only. only.
Large Large
13.5 21
components 13.5 21
components
8.9 8.9
(o-ring center) 10 (32x32mm to (o-ring center) 10 (32x32mm to
318A 1.2 307A 1.2
45x100mm) 45x100mm)
318A
307A

318A
307A
*H2mounting *H2mounting
only. only.
Cylindrical Cylindrical
317A V-cut  components 306A V-cut  components
31

31
30 A

30 A
Extra

Extra
7

7
6A

6A
*With V-cut *With V-cut
0402 0402
310A 310A
dedicated dedicated
31

31
0A

0A

* Select either the "narrow-pitch nozzles" or "standard nozzles" category.

* Narrow-pitch nozzles are referred to as "31X" nozzles, and standard nozzles are referred to as
"30X" nozzles.

If a nozzle station has not been selected, the default nozzles are as follows:
Nozzles are mounted on Heads 1 to 5.

If narrow-pitch nozzles (31X) have been selected, the default nozzles are as follows:
B00061
312A nozzles…5 nozzles.

If standard nozzles (30X) have been selected, the default nozzles are as follows:
301A nozzles…5 nozzles.
Check Ref. No. Item Details
If narrow-pitch nozzles (31X) have been selected:
(1) Default nozzles (total of 21 nozzles)
311A nozzles: 5 nozzles 314A nozzles: 3 nozzles
312A nozzles: 5 nozzles 315A nozzles: 2 nozzles
313A nozzles: 5 nozzles 318A nozzles: 1 nozzle

(2) Pockets for additional nozzles (total of 11 pockets)

For LARGE sized nozzles (ø15mm hole): 1 pocket
For MEDIUM sized nozzles (ø13.5mm hole): 2 pockets
For SMALL sized nozzles (ø8mm hole): 8 pockets

Nozzle Station Layout

No.14 No.13 No.12 No.11 No.10 No.9 No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1 No.31 No.29
5- 5- 4- 4- 3- 3- 2- 2- 1- 1- (2-
312 313 312 313 312 313 312 313 312 313 Spare Spare Spare Spare Spare
318)
5- 5- 4- 4- 3- 3-
311 315 311 314 311 314 311 315
2- 2-

No.28 No.27 No.26 No.25 No.24 No.23 No.22 No.21

1-
314 311
1- Spare Spare Spare Spare

No.20 No.19 No.18 No.17 No.16 No.15

Spare

No.30
Spare

No.32
14
FRONT

Reference & Details

* 318A nozzles
13.5 21
8.9 "KHY-M7780-A0X, Nozzle 307A/318A Assy"
(o-ring center) 10
1.2 * "Head 2 only" operation is possible by using mating
Nozzle
the V-shaped convex-concave areas.
318A
307A

station

B00101
Auto If standard nozzles (30X) have been selected:
Nozzle (1) Default nozzles (total of 16 nozzles)
Change 301A nozzles: 5 nozzles 304A nozzles: 2 nozzles
Station 302A nozzles: 5 nozzles 307A nozzles: 1 nozzles
303A nozzles: 3 nozzles

(2) Pockets for additional nozzles (total of 16 pockets)

For LARGE sized nozzles (ø15mm hole) : 1 pocket
For MEDIUM sized nozzles (ø13.5mm hole) : 2 pockets
For SMALL sized nozzles (ø8mm hole) : 13 pockets

Nozzle Station Layout

No.14 No.13 No.12 No.11 No.10 No.9 No.8 No.7 No.6 No.5 No.4 No.3 No.2 No.1 No.31 No.29
5- 5- 4- 4- 3- 3- 2-
2- 302 1- 1-
302 (2-
301 302
309
302
301 309 301 302
309 301 309 301 309
Spare Spare Spare Spare Spare
307)
5- 4- 3- 2- 1- Spare Spare
Spare 304 Spare 303 Spare 303 Spare 304 303 Spare Spare Spare Spare Spare
No.28 No.27 No.26 No.25 No.24 No.23 No.22 No.21 No.20 No.19 No.18 No.17 No.16 No.15 No.30 No.32

FRONT

* 307A nozzles
13.5 21
8.9 "KHY-M7780-A0X, Nozzle 307A/318A Assy"
(o-ring center) 10
1.2 * "Head 2 only" operation is possible by using mating
the V-shaped convex-concave areas.
318A
307A

Large nozzle KHY-M7780-A0X, Nozzle 307A/318A Assy (see the illustration above for the outer shape and
for 32x32 to dimensions)
B00131
45x45mm * A retrofit kit (dedicated nozzle holder, etc.) is required for machines which were shipped
components prior to May, 2010. Contact your YAMAHA representative for details.
 Compatible
Components Component No.
Nozzle Component Name
Type Outer shape Size Size Q'ty
category (Metric) (Inches) (Contact tip
dimension)
[mm] [inch]
KHY-M7710-A3X,
0603 0201
311A Nozzle 311A Assy
dedicated dedicated

31
1A
(0.31mm x 0.72mm)
KHY-M7720-A2X,
1005 0402
312A Nozzle 312A Assy
1608 0603

31
2A
(1.2mm x 0.45mm)
2012 0805 KHY-M7730-A1X,
313A 3216 1206 Nozzle 313A Assy

31
3A
3225 1210 (1.95mm x 1.25mm)
SOP KHY-M7740-A0X,
14
Regular

Compact aluminum Nozzle 303A/314A Assy

314A
electrolytic capacitor (circumference dia:

31
30 A
4
3A
Tantalum capacitor 4.0mm)
Narrow-pitch

Reference & Details

20 Large SOP KHY-M7750-A0X,
B00141 31X group
F8
F5.7 10
(o-ring center)
Large aluminum Nozzle 304A/315A Assy
spare nozzles 315A
315A
electrolytic capacitor (circumference dia:
304A

QFP/PLCC 8.0mm)
13.5 21
KHY-M7780-A0X,
8.9 Large components
(o-ring center) 10 Nozzle 307A/318A Assy
318A 1.2 (32x32mm to
(circumference dia:
45x100mm)
318A
307A

13.5mm)
Cylindrical
KHY-M7770-A0X,
component
317A V-cut  Nozzle 306A/317A Assy
(MELF, etc.)
31
30 A
7
6A

(width 2mm x dia 3mm)

Extra

* With V-cut
KHY-M77A0-A0X,
0402 01005
310A Nozzle 310A Assy
dedicated dedicated
31
0A

(0.35mm x 0.25mm)
 KHN-M7710-A3X,
0603 0201
301A Nozzle 301A Assy
1005 0402

30
1A
(0.65mm x 0.65mm)
KHN-M7720-A2X,
302A Nozzle 302A Assy

30
2A
1608 0603 (1.7mm x 0.9mm)
2012 0805 KHN-M7790-A1X,
309A 3216 1206 Nozzle 309A Assy
*Changed (circumference dia:

30
9A
1.2mm)
SOP KHY-M7740-A0X,
Regular Compact aluminum Nozzle 303A/314A Assy
303A
electrolytic capacitor (circumference dia:

31
30 A
4
3A
Tantalum capacitor 4.0mm)
Standard
Large SOP
B00161 30X group KHY-M7750-A0X,
spare nozzles
304A
F8
F5.7
(o-ring center)
10
20
Large aluminum
electrolytic capacitor
Nozzle 304A/315A Assy 14
(circumference dia:

315A
304A
QFP/PLCC
8.0mm)
(32x32mm or less)

Reference & Details

13.5 21
KHY-M7780-A0X,
8.9 Large components
(o-ring center) 10 Nozzle 307A/318A Assy
307A 1.2 (32x32mm to
(circumference dia:
45x100mm)
318A
307A

13.5mm)
Cylindrical
KHY-M7770-A0X,
component
306A V-cut  Nozzle 306A/317A Assy
(MELF, etc.)
31
30 A
7
6A

(width 2mm x dia 3mm)

Extra

* With V-cut
KHY-M77A0-A0X,
0402 01005
310A Nozzle 310A Assy
dedicated dedicated
31
0A

(0.35mm x 0.25mm)
Check Ref. No. Item Details

Blow station
Present / Absent /
B00181 * Automatic cleaning unit for
option standard
nozzle tip and suction path
KKE-M9900-00X, Blow ST. Assy

Scan camera Absent / installation not

B00301 㾎
* This is a YS12/YS12P/YG12/YS24 dedicated camera. possible.

Both front & rear / option 㱺

[2/B]
* Max. board width is 410mm
Multi-camera
* Compatible with component
with basic system only, or
360mm with ATS15 installed.
14
sizes up to 45x45mm. Rear only / special 㱺 [1R/R]
* Dedicated nozzle set is * Max. board width is 410mm
B00321

Reference & Details

required for 32×32mm and with basic system only.
larger components.
Front only / standard 㱺 [1F/F]
* Component height: 15mm or
* Max. board width is 460mm
less.
with basic system only.
Absent / setting not possible
㱺 [N]
Side-lighting (front)
* Additional multi-camera
Present / Absent /
B00331 installed at front.
option standard
* For ball electrode OK/NG
judgments.
Side-lighting (rear)
* Additional multi-camera
Present / Absent /
B00336 installed at rear.
option standard
* For ball electrode OK/NG
judgments.

Both left & right / option 㱺 [W] One side only (PCB unloading
B00341 Fiducial camera * Compatible with long board side) / standard 㱺 [S]
lengths up to L510mm. * Board lengths up to L420mm

B00401 Conveyor IN port Left side / option Right side / standard

B00421 Conveyor reference Rear side / special order Front side / standard
Extension absent / standard 㱺
Extension present / option 㱺 [E]
[N] (normal)
(extended)
* Max. board length is 330mm
Conveyor extension * Max. board length is 420mm
for standby in single
* Support for L420mm board for standby in single machine.
B00461 machine.
standby at IN and OUT * Standby for longer boards is
* Standby for longer boards is
ports is possible. possible with the "board
possible with the "board
standby between machines"
standby between machines"
function.
function.
B00501 Feeder bank Front 24-reel fixed plate *2 banks 㱺 [N47]
Check Ref. No. Item Details

KHY-M3R16-00X, Partition
Additional tape reel
partition plate
* For [B00521] additional 24-reel batch
B00531 * Common use; batch
change carriage.
change carriage &
* For [B00541] additional 60-reel holder.
reel holder
* For [B00546] additional 14-reel holder.

KHY-M3S00-00X, Reel holder 60 Assy

12mm pitch 60-reel

B00541
holder
* For SS feeder
* For 24-reel & 60-reel fixed plate
14

Reference & Details

ATS15
(15-step pallet auto change tray supply
unit) / option / [ A ]
* Max. board width: 360mm
(KKL-000, ATS15)

B00551 Tray supply unit

Conveyor rail
magnet

magnet magnet
425
524

MT (manual tray) / option / [ M ]

* Max. board width: 360mm
(KKD-M9750-00X, Manual Tray Assy)
357
( MT height )

Conveyor rail
245

Base

Absent / standard / [ N ]
* Max. board width is 460mm with front multi-camera only, or 410mm with
front & rear types.
KW4-M1750-21X, Pallet M Assy / Normal type, with magnet securing
B00581
fixture
Additional pallets
With magnetic securing fixture in systems with KW4-M1750-C0X,
(for ATS15)
B00586 Pallet M Assy / IT-option.
* Barcode label affixing (BCR compatible)
Check Ref. No. Item Details

QFP collection conveyor KJJ-M94A0-00X, Dump Station

Assy
B00591 * Counter specs.
* Number of executions can be
specified.
KJJ-M94A0-11X, Dump Station
Assy
B00596 KJJ-M94A0-XXX * Counter specs.
Dump Station Assy
* "FULL" detection / number of
executions can be specified.

Temporary holding Both front & rear sides / option

station

B00621
KHJ-MD100-00X,
Set Up Station on
Rear side only / option
14
Machine
Front side only / option

Reference & Details

* SS feeder tape reel
setup workbench Absent / standard

Present / option
B00641 Built-in tape cutter 㱺 For [N47] (Front 24-reel fixed Absent / standard
*2)
Present / option
Feeder set confirmation
B00661 㱺 For [N47] (Front 24-reel fixed Absent / standard
sensor
*2)
KHJ-MD700-00X,
Power unit for Carriage (incl. CE power
Carriage external setup
cable)
B00701 power unit
* DC power unit enables external SS
<for CE region>
feeder setup on a batch change carriage
which has been taken offline.
KHJ-MD700-10X,
Power unit for Carriage (incl. PSE power
Carriage external setup -10X
cable)
B00721 power unit
-00X * DC power unit enables external SS
<for Japan>
feeder setup on a batch change carriage
which has been taken offline.
KHJ-MD200-00X,
FDR Power ST. Assy (incl. CE power
External setup power
cable)
B00741 supply station
* SS interface unit allows external SS
<for CE region>
feeder setups to be performed on a
desk top.
KHJ-MD200-10X,
FDR Power ST. Assy (incl. PSE power
External setup power
cable)
B00761 supply station
* SS interface unit allows external SS
<for Japan>
feeder setups to be performed on a
desk top.
Check Ref. No. Item Details

SS feeder temporary KHJ-MK000-0XX, FDR stand type 144

B00781 holding rack * SS feeder storage rack equipped with
(144 feeders) casters. Holds 144 8mm type feeders.

Present / both front & rear / special

order
* New design

B00801
Ionizer
* Electrostatic
Present / front only / option
KHY-M8300-A0X,
14
removal unit
Ionizer Assy (F only)

Reference & Details

Absent / excluded / standard

Present / option
Communication Port
Top CB
Load2 (Floor-standing battery unit)
KJX-M6567-00X, UPS Assy
494

Load1
Extended Battery Repo Port

* Replacement battery 㱺
Module Connector

Input 1200jL
Rear View

KGA-M6566-00X/10X
UPS
Top View Right Side View

(uninterruptible 432
Front Panel

B00821 power supply)

87

data protection
Front View

system
To install the UPS is required Extension Absent / standard
Conveyor options.
When you export, the body shall be packed
separately, UPS will need to apply as a
hazardous material.
Require maintenance every two years, the
battery should be replaced in five years.
Present / option
(4 blocks + name label)
Outside-diameter 170mm
SMEMA Height Approx. 55mm KGK-M1600-00X,
conveyance Weight Approx. 9.5 kg SMEMA I/F Assy
B00831 height
“KHA-M1601-00X, SMEMA BLOCK”
* 940 to 965mm
from floor Absent / standard
Check Ref. No. Item Details

Front only & without rear safety cover / special

Operation panel
* LCD monitor
B00901 Operation at both front & rear sides / option
keyboard, mouse,
operation panel
Front only & with rear safety cover / standard
* Rear feeder bank operation is not possible with the
rear safety cover attached.

Present / option
* Standard LCD 㱺
B00911 Touch panel function replace with LCD Absent / standard
equipped with touch
panel function
14

Reference & Details

English Chinese
B00921 Display language
Korean Japanese

Top height: 2,300mm Top height: 2,200mm

Display indicator lamp height Top height: 2,100mm Top height: 2,000mm
B00931
KHY-M4899-XXX, Light 1 Assy
Top height: 1,850mm /
Top height: 1,900mm
standard
White / blue / green Red / yellow / green
Indicator lamp color pattern
B00941 <For Europe / CE <For Japan / Yamaha
(indicator lamp + operation panel)
region> standard>
Present / option
* <Europe / CE region>
Component
㱺 Blue
replenishment
KHG-M4896-01X, Error Light
indicator lamp
B00951 Assy Absent / standard
* With operation
* <Japan / Yamaha standard>
consoles installed
㱺 Yellow
at both front & rear
KGS-M4896-01X, Error Light
Assy
Operation manual language English Chinese
B00961 (handling manual + operation manual +
maintenance manual) Korean Japanese

Present / special-order
B01201 Outer cover color * Requires a color sample and Absent / standard
ample time for delivery.

Muzzle plate Extension conveyor safety part / option

KJJ-M13K0-00X, Plate Muzzle Assy
* Restricts the
B01301 opening surface Standard conveyor safety part / option
area of the KJJ-M13K0-10X, Plate Muzzle Assy
conveyor IN/OUT
ports. Absent / standard

KJJ-M3K00-00X, One Stop Cover Assy

One stop cover
* Safety cover part for filling the opening when the batch
B01321 * Carriage bay filler
change carriage is removed (CE compliance).
panel
* Applies in systems with "carriage bay" specs.
Check Ref. No. Item Details

Present / standard
Absent / used for special
B01341 CE compliance label 㾎 KHY-M6417-00X , Seal
orders
CE

416V 400V

Power supply voltage 380V 240V

B01401
* 3-phase AC 220V 208V

200V / Japan standard

Present / IT option installed / wireless Handy Reader specs. (without barcode
reader)
<Function 1> Setup verify (mounter internal setup)
<Function 2> Remaining quantity counter
IT option
Basic package (for
* In a "without barcode reader (BCR)" configuration, the [B01521: wireless
Handy Reader] is required in order to perform the "setup verify (internal
14
V30 generation) setup)" function.
Present / IT option installed / * 2 barcode readers (BCR) specs.

Reference & Details

B01421 * A server utility
<Function 1> Setup verify (mounter internal setup)
program [B06171 /
<Function 2> Remaining quantity counter
IT System] is
<Installed 3> RS232C communication card
required in order to
<Installed 4> 2 barcode readers (RS232C)*
use this function.

* Barcode readers (BCR) are installed at both the front and rear of the
machine (total of 2 BCR units).
Absent / standard
Present / IT option extension function
B01441 Lot trace output * [B06211: T-Tool / Y.FacT] is required in order Absent
to perform this function.
Automatic setup
Present / IT option extension function * For 1st unit.
change
* Note that the prices
B01461 are different for the Present / IT option extension function * For 2nd and subsequent units.
1st unit and
subsequent-
Absent
connection units.
KHY-M4980-70X, Soft Wireless Handy Reader
Assy
Wireless
* Required quantity is the same as the number of
authentication code
B01501 wireless Handy Readers (hardware) being used.
* For wireless Handy
* For overseas users, assign the code to the
Reader
wireless Handy Reader upon delivery to the
worksite.
KHY-M55D4-XXX,
Wireless Handy
Hard Wireless Handy Reader Selection
Reader (Japan
B01521 * Because this model does not conform to
standard compliant)
overseas radio regulations, it cannot be
* Hardware only
exported.

KGA-M55F4-00X,
Wireless access point Access Point Assy
B01541 (Japan standard * Because this model does not conform to
compliant) overseas radio regulations, it cannot be
exported.

B01701 5m KGA-M55G0-00X, LAN cable 5m

Provided LAN cable
B01711 10m KGA-M55G0-10X, LAN cable 10m
* For network communication
B01741 30m KGA-M55G0-40X, LAN cable 30m
Check Ref. No. Item Details

Fixed plate KJJ-M3600-10X,

(12mm pitch 60/24-reel) & Dust box
B02011
For systems with built-in
tape cutter specs. (L730*W575*H250mm)
Empty tape
box

(Unloading
KHY-M3600-A0X,
guide duct)
Fixed plate Dust box Assy
(12mm pitch 60/24-reel) & (guide tunnel duct)
For systems without built-in
B02021
tape cutter specs. (L720*W560*H476mm) + alfa

* Unloading guide duct KHY-M3600-21X, Dust box

14
KHY-M3600-50X, Dust box 2

Reference & Details

Check Ref. No. Item Details
Previous-process machine 㱺
ADVANCED GATE 2 ADVANCED GATE 2
X/Xg/YG/YS (Current) NEXT PREVIOUS
KV7-M66V1-02X,

==>

==>
Next-process machine 㱺 X/ P1 P2
Harness advanced
B02101 Xg/YG/YS (Current) 5m
gate 2
Length: 5m
L=5000
* Supports the "Inter-machine board transfer standby" function when
machines are linked.
Previous-process machine 㱺
ADVANCED GATE 2 ADVANCED GATE 2
X/Xg/YG/YS (Current) NEXT PREVIOUS
KV7-M66V1-12X,

==>

==>
Next-process machine 㱺 X/ P1 P2
Harness advanced
B02111 Xg/YG/YS (Current) 10m
gate 2
Length: 10m
L=10000
* Supports the "Inter-machine board transfer standby" function when
machines are linked.
Previous-process machine 㱺
YV and earlier (old) PREVIOUS GATE IN KV7-M66V3-01X,
14

==>

==>
B02121 Next-process machine 㱺 X/ P1 P2 Harness advanced
Xg/YG/YS (Current) 5m gate

Reference & Details

Length: 5m
Previous-process machine 㱺
YV and earlier (old) PREVIOUS GATE IN KV7-M66V3-11X,
==>

==>
B02131 Next-process machine 㱺 X/ P1 P2 Harness advanced
Xg/YG/YS (Current) 10m gate
Length: 10m
Previous-process machine 㱺
X/Xg/YG/YS (Current)
NEXT GATE OUT KV7-M66V2-01X,
Downstream:Next-process
==>

==>
B02141 P1 P2 Harness advanced
machine 㱺 YV and earlier 5m
Inter- gate
(old)
machine
Length: 5m
signal line
Previous-process machine 㱺
X/Xg/YG/YS (Current)
NEXT GATE OUT KV7-M66V2-11X,
Downstream: Next-process
==>

==>

B02151 P1 P2 Harness advanced

machine 㱺 YV and earlier 10m gate
(old)
Length: 10m
Between previous-process &
ADVANCED GATE 2 ADVANCED GATE 2
next-process YG100 NEXT PREVIOUS
KGS-M66V1-01X,
==>

==>

machines 㱺 YG100/YG88, P1 P2
Harness advanced
B02161 YS100/YS88 etc. 0.3m
gate 2
Length: 0.3m
L=300
* Supports the "Inter-machine board transfer standby" function when
machines are linked.
• For other-brand machine connections
Previous-process machine 㱺 X/Xg/YG/YS (Current)
Next-process machine 㱺 Other-brand mounter
* This harness is used for connecting to other-brand machines
(mounters) where the board request signal output is not a dry
contact (relay contact output) type.
* Includes a photo-coupler electrical isolation circuit. KV7-M66V7-00X,
B02171 * The connection work is the customer's responsibility. Harness option gate-
Default CN1 - 1
+2 4 V
in CE
* Isolation Circuit NPN NPN
GND
PNP for remodel-change
R2 (non-mounted)

by Photo-coupler CN1 - 2
PNP
1. 2K 1W
+2 4 V +2 4 V

+5 V +2 4 V CN2
GND SI GNAL
GND

KV8 - M4 4 4 6 - 0 0 X
12V/ 24V CN1- 1( 2PI N) GATE I N BOARD ASSY
SI GNAL
NEXT

CN2
GND CN1

4.5m 0.3m
Check Ref. No. Item Details

Narrow-pitch 31X group nozzles

KHY-M8900-10X, Spare Parts Kit 2
"KHY-M7710-A3X, Nozzle 311A Assy" * 2
B02201
"KHY-M7720-A2X, Nozzle 312A Assy" * 2
"KHY-M7730-A1X, Nozzle 313A Assy" * 2
"KHY-M7740-A0X, Nozzle 303A/314A Assy" * 1
Spare parts kit
* Linked to the
[B00041: nozzle
type]. Or, parts
must be ordered. Standard 30X group nozzles
KHY-M8900-00X, Spare Parts Kit 1
B02211 "KHN-M7710-A3X, Nozzle 301A Assy" * 2
"KHN-M7720-A2X, Nozzle 302A Assy" * 2
"KHY-M7740-A0X, Nozzle 303A/314A Assy" * 1 14

Reference & Details

Air supply cleaner
B02301 (Product name: K98-M3900-00X, Sun drain
Sun drain)

Replacement filter
Rolled paper type filter element
B02311 (For air supply K98-M3905-00X, Filter Spare
* Image being prepared.
cleaner)

KHN-M3810-00X, Tool standard

"K48-M3811-00X, Tool box" *1
"K48-M3821-10X, Hexagon wrench set" *1
"K48-M3831-00X, Driver 1 (D-2)" *1
B02401 Standard tools
"K48-M3832-00X, Driver 2" *1
"KV7-M3831-00X, Driver" *1
"KG2-M3861-00X, Vernier calipers" *1
"K48-M3841-00X, Spanner 1 (TS-01)" *1

250
Grease gun
B02431 KHW-M3852-A0X, Grease Gun Set
(injector)
Check Ref. No. Item Details
SS feeder, 8mm width KHJ-MC100-0XX, SS feeder Assy 8mm

Feed pitch setting 2mm / 4mm

Width 14.4mm or less; 382 or
Compatible reel specs.
less
Pickup area shape Width 4.3mm, depth 3mm
420 5

B03011
## Weight : Approx. 0.7kg

Pickup height

225
67.5
Base level

Installation space
for splicing sensor

11.5 KHJ-MC100-000-AS3110

SS Feeder Assy 8mm KHJ-MC100-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 8-S , KHJ-MC100-10X ].
14
SS feeder, 12/16mm width KHJ-MC200-0XX, SS feeder Assy 12/16mm

Reference & Details

* Change the provided top cover for 12mm width / 16mm width compatibility.
12mm width 16mm width
Feed pitch setting 4mm / 8mm / 12mm 4mm / 8mm / 12mm / 16mm
Width 18.4mm or less; 382 or Width 22.4mm or less; 382 or
Compatible reel specs.
less less
Pickup area shape Width 8.3mm, depth 15mm Width 11.9mm, depth 15mm
The bundled exchange cover for 16mm width tape reel ==>

B03021 420 5

Inventory zone
for 12mm spacer
## Weight : Approx. 1.2kg

Pickup height

225
67.5

Base level

Installation space
Switch lever for splicing sensor
for 12mm or 16mm 23.5 KHJ-MC200-000-AS1110

SS Feeder Assy 12/16mm KHJ-MC200-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 12/16-S , KHJ-MC200-10X ].

SS feeder, 24mm width KHJ-MC400-0XX, SS feeder Assy 24mm

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 24mm

Width 30.4mm or less; 382 or
Compatible reel specs.
less
Pickup area shape Width 19.9mm, depth 15mm

420 5

B03041
## Weight : Approx. 1.35kg

Pickup height
225
67.5

Base level

Installation space
for splicing sensor
31.5 KHJ-MC400-000-AS1110

SS Feeder Assy 24mm KHJ-MC400-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 24-S , KHJ-MC400-10X ].
Check Ref. No. Item Details
SS feeder, 32mm width KHJ-MC500-0XX, SS feeder Assy 32mm

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 24mm / 32mm / 36mm / 40mm
Compatible reel specs. Width 38.4mm or less; 382 or less
Pickup area shape Width 23.5mm, depth 17mm

420 5

B03051
## Weight : Approx. 1.5kg

Pickup height

225
67.5
Base level

Installation space
for splicing sensor
39.5 KHJ-MC500-000-AS1110

SS Feeder Assy 32mm KHJ-MC500-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 32-S , KHJ-MC500-10X ].
14
SS feeder, 44mm width KHJ-MC600-0XX, SS feeder Assy 44mm

Reference & Details

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 24mm / 32mm / 36mm / 40mm
Compatible reel specs. Width 50.4mm or less; 382 or less
Pickup area shape Width 33.8mm, depth 17mm

420 5

B03061
## Weight : Approx. 1.8kg

Pickup height

225
67.5

Base level

Installation space
for splicing sensor

51.5 KHJ-MC600-000-AS1110

SS Feeder Assy 44mm KHJ-MC600-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 44-S , KHJ-MC600-10X ].

SS feeder, 56mm width KHJ-MC700-0XX, SS feeder Assy 56mm

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 24mm / 32mm / 36mm / 40mm
Compatible reel specs. Width 62.4mm or less; 382 or less
Pickup area shape Width 45.8mm, depth 17mm

420 5

## Weight : Approx. 2.0kg

Pickup height
225
67.5

Base level

Installation space
for splicing sensor

63.5 KHJ-MC700-000-AS1110

SS Feeder Assy 56mm KHJ-MC700-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 56-S , KHJ-MC700-10X ].
Check Ref. No. Item Details
SS feeder, 72mm width KHJ-MC800-0XX, SS feeder Assy 72mm

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 24mm / 32mm / 36mm / 40mm
Compatible reel specs. Width 89.0mm or less; 382 or less
Pickup area shape Width 61.8mm, depth 17mm

420 5

B03081 ## Weight : Approx. 2.4kg

Pickup height

225
67.5
Base level

Installation space

79.5
for splicing sensor
KHJ-MC800-000-AS1110
14
SS Feeder Assy 72mm KHJ-MC800-00X

Reference & Details

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 72-S , KHJ-MC800-10X ].

SS feeder, 88mm width KHJ-MC900-0XX, SS feeder Assy 88mm

Feed pitch setting 4mm / 8mm / 12mm / 16mm / 24mm / 32mm / 36mm / 40mm
Compatible reel specs. Width 105.0mm or less; 382 or less
Pickup area shape Width 77.8mm, depth 17mm

420 5

B03091 ## Weight : Approx. 2.8kg

Pickup height

225
67.5

Base level

Installation space
for splicing sensor
95.5 KHJ-MC900-000-AS1110

SS Feeder Assy 88mm KHJ-MC900-00X

## The one that an optional “splicing sensor” was installed becomes [ SS Feeder Assy 88-S , KHJ-MC900-10X ].
Check Ref. No. Item Details

B03211 SS feeder, 8mm width, with splicing sensor KHJ-MC100-1XX, SS feeder Assy 8-S
KHJ-MC200-1XX, SS feeder Assy
B03221 SS feeder, 12/16mm width, with splicing sensor
12/16-S
B03241 SS feeder, 24mm width, with splicing sensor KHJ-MC400-1XX, SS feeder Assy 24-S

B03251 SS feeder, 32mm width, with splicing sensor KHJ-MC500-1XX, SS feeder Assy 32-S

B03261 SS feeder, 44mm width, with splicing sensor KHJ-MC600-1XX, SS feeder Assy 44-S

B03271 SS feeder, 56mm width, with splicing sensor KHJ-MC700-1XX, SS feeder Assy 56-S

B03281 SS feeder, 72mm width, with splicing sensor KHJ-MC800-1XX, SS feeder Assy 72-S

B03291 SS feeder, 88mm width, with splicing sensor KHJ-MC900-1XX, SS feeder Assy 88-S

B03401 Additional splicing sensor for 8mm width KHJ-MC1A5-10X, Splice sensor 8mm

B03411 Additional splicing sensor for 12mm and larger widths KHJ-MC2A5-10X, Splice sensor Large

KHJ-M34D0-A0X, Intelligent dummy feeder Assy

14

Reference & Details

Dummy feeder
(Fills vacant feeder lanes)

* Safety part for opening left

226
B03511

67.5
when a feeder is removed
(CE compliant).
* Includes a "lane occupied"
confirmation signal board.

420 11.5

KHJ-MCH00-00X, SS Multi stick feeder

SS multi-stick feeder

* Vibration progression supply

format
* Sample components and
stick tubes are required to
verify operation.

Size range of parts which can be supplied: □5mm to □30mm.

* Parts with sizes outside this range cannot be supplied.
* Parts with a size of □7mm or less, and a thickness of 3mm or less, require the KHJ-MCHEB-00
B03601
Vacuum Parts Assy for vacuum pickup.
* For vacuum pickup parts, up to 6 sticks can be used at each SS multi-stick feeder unit, but if this
number exceeds the number of air supply joints at the feeder bank, a negative pressure generating
positive pressure (ejector's rated air pressure 0.5Mpa) must be supplied from some source other
than the mounter.

Permissible stick dimensions with standard specs.: Length range: 300mm to 550mm; thickness range:
3.5mm to 18mm.
* The "tall stick" compatible KHJ-MCHEA-00 Block, Support Assy must be installed to accommodate
sticks with thickness of 14mm or more.
* Sticks with lengths of 550mm or more can be accommodated by adding the "long stick" compatible
KHJ-MCHE0-00 Extension Parts Assy.
* Separate consultation with your YAMAHA representative is required regarding stick lengths of less
than 300mm.
The user must provide YAMAHA with a sample stick, and YAMAHA will then determine whether or not
it can be accommodated.
Check Ref. No. Item Details

Long stick compatible parts

KHJ-MCHE0-00X,
B03671 * Multi-stick option
Extension Parts Assy
* Stick auxiliary securing
attachment

Tall stick compatible parts

* Multi-stick option
* Compatible with H14mm or
more sticks KHJ-MCHEA-00X,
B03681
* Dummy weight (for vibration
control adjustment) for when
Block Support Assy 14
the standard base plate is
removed.

Reference & Details

Vacuum pickup compatible
parts
KHJ-MCHEB-00X,
B03691 * Multi-stick option
Vacuum Parts Assy
* To prevent raised conditions
at short SOPs, etc.

Track (stick feeder adapter)

* Stick tube insertion securing fixture IC dimension Stick dimension
* Individual separate-order design part.
* Samples of actual items (IC & Stick) are
required for design and order filling.
* Consultation is required.
* The A to H values in the following table are
reference values.

IC Name IC Dimensions [mm] (Reference Values).

IC Mark Number of
Stick Tube Dimensions [mm] (Reference Values)
Pins
A= B= C= D= E=
B03711
F= G= H=

A= B= C= D= E=
B03721
F= G= H=

A= B= C= D= E=
B03731
F= G= H=

A= B= C= D= E=
B03741
F= G= H=

A= B= C= D= E=
B03751
F= G= H=

A= B= C= D= E=
B03761
F= G= H=
Check Ref. No. Item Details

KJ3-MY043-00X,
B04031 Scissors, 2mm
Tape cut jig 2mm

KJ3-MY044-00X,
Scissors, 4mm Tape cut jig 4mm A
B04041
A * Cuts center of ratchet hole.
* For the majority of tape reels.

KJ3-MY045-00X
Tape cut jig, 4mm B
* Midway cutting (between
previous and next ratchet
Tape splicing Scissors, 4mm holes)
B04051
jig B * For minority type 12mm width 14
and larger tape reels where
the pocket and ratchet holes

Reference & Details

have the same-phase
arrangement.

KJ3-MY046-00X
Tape Metal tape connector
B04061
connector * For connecting metal splicing
plates.

KJ3-MY020-10X
8

Connection
B04101 Tape connector
guide
28

* Dedicated Yamaha-design jig

KJ3-MY020-100-AS0113

8mm width, blue KJ3-MY031-00X,

B04211
1000 pieces per roll Joint tape 8mm
12mm width, blue KJ3-MY032-00X,
B04221
1000 pieces per roll Joint tape 12mm
16mm width, blue KJ3-MY033-00X,
B04231
500 pieces per roll Joint tape 16mm
24mm width, blue KJ3-MY034-00X,
B04241 Splicing tape
500 pieces per roll Joint tape 24mm
32mm width, blue KJ3-MY035-00X,
B04251
500 pieces per roll Joint tape 32mm
44mm width, blue KJ3-MY036-00X,
B04261
500 pieces per roll Joint tape 44mm
56mm width, blue KJ3-MY037-00X,
B04271
500 pieces per roll Joint tape 56mm

KJ3-MY038-00X,
Brass reinforcement pieces
B04281 Metal joint tape
2000 pieces per roll
* Metal splicing plates.
 8mm width, black KHJ-MD601-00X,
B04311
1000 pieces per roll Joint tape 8mm-S

Splicing tape
12mm width, black KHJ-MD602-00X,
B04321
1000 pieces per roll Joint tape 12mm-S
* New type
* No feed holes
16mm width, black KHJ-MD603-00X,
B04331 * [B04101] connection guide
1000 pieces per roll Joint tape 16mm-S
not required
* Splicing sensor metal
splicing plates.
24mm width, black KHJ-MD604-00X,
B04341
500 pieces per roll Joint tape 24mm-S

Check Ref. No. Item

SS pickup position
Details
14
adjusting station KHJ-MD800-00X,
<For CE region> * The customer must SS Tune-up Station
B04501

Reference & Details

* For SS feeder pickup provide a separate, (including CE power
position & parameter dedicated personal cable)
checks and adjustments. computer as a
SS pickup position controller.
adjusting station * This task requires KHJ-MD800-10X,
-10X
<For Japan> the consumable SS Tune-up Station
B04521
* For SS feeder pickup parts shown below. -00X (including PSE
position & parameter power cable)
checks and adjustments.
Check Ref. No. Item Details
500
P4×124= 496 2 KHJ-MD301-00X,
B04611 8mm width

8
P2×246= 492 t=0.1mm 4 Master tape 8mm
450
P4×111= 444 3 KHJ-MD302-00X,
B04621 12mm width

12
P4×110= 440 t=0.15mm 5 Master tape 12mm
450
P4×111= 444 3
KHJ-MD303-000,
B04631 16mm width

16
P4×110= 440 t=0.15mm 5
Master tape 16mm

450
P4×111= 444 3
KHJ-MD304-00X,
B04641 24mm width

24
t=0.15mm
Master tape 24mm
P4×110= 440 5

450
P4×111= 444 3
KHJ-MD305-000,
B04651 32mm width

32
Master tape 32mm
P4×110= 440

450
P4×111= 444
t=0.15mm 5

3
14
KHJ-MD306-000,
B04661 44mm width

44
Master tape 44mm

Reference & Details

P4×110= 440 t=0.15mm 5

450
Adjusting P4×111= 444 3

master tape KHJ-MD307-000,

B04671 56mm width

56
(SUS type) Master tape 56mm
P4×110= 440 t=0.15mm 5

450
P4×111= 444 3

KHJ-MD308-000,
B04681 72mm width
72 Master tape 72mm

P4×110= 440 t=0.15mm 5

450
P4×111= 444 3

KHJ-MD309-000,
B04691 88mm width
88

Master tape 88mm

P4×110= 440 t=0.15mm 5

500
P4×124=496 2

104mm
B04701
104

width

P4×123=492 t=0.15mm 2

B04711 t=0.01mm KHJ-MC107-00X, Shim front block 1 (t=0.01)

9 t
B04721 Width t=0.05mm KHJ-MC108-00X, Shim front block 2 (t=0.05)
17.13

B04731 direction t=0.1mm KHJ-MC10G-00X, Shim front block 3 (t=0.1)

B04741 shim t=0.03mm KHJ-MC10U-00X, Shim front block 4 (t=0.03)
21.5
B04751 t=0.02mm KHJ-MC10V-00X, Shim front block 5 (t=0.02)
KHJ-MC109-00X,
18.5 t
B04761 t=0.01mm Shim plate under 1
Height
(t=0.01)
direction
KHJ-MC10A-00X,
9.5

shim
B04771 t=0.05mm Shim plate under 2
(t=0.05)
 Yamaha SMT line support software
Y.FacT

* Requires a separate personal

computer, hub, LAN wiring, etc.For
details, please contact your distributor.

Check Ref. No. Item Details

P-Tool / programming tool (with license protection key) [Configuration elements]
㱺 Board data creation package & production startup (1) Main unit functions 㱺 Board editor /
preparation (CAD/CAM support) board explorer / data base editor / feeder
* Function package of the Y.FacT support software. viewer
* "Yvi-OS" is required for editing the checking device (2) USB protection key (also referred to as a
"hard key" or "dongle")
data.
(3) ASCII conversion function 㱺 CAD-BOM
format (2 files)
14
B06111
Compatible BOM: Bill of Materials (parts

Reference & Details

K88-M4920-B0X, Software Y.FacT P-Tool Assy list)
" K88-M4921-70X, FacT Tools instal l" *1 (4) Line data distribution function (multiple
" K88-M4923-21X, Box for FD Assy " *1 machine optimization)
" K88-M4926-40X, Registerd Hard-key P-Tool " *1 (5) Common setup optimizing function
(6) Visual editor 㱺 simple desktop test
mounting / automatic measurement of
component dimensions
[Function] Shortens initial data creation time
and improves quality. Component image
Manual teaching / P-Tool option pasting (shape drawing) verify / angle
B06131
(Visual editor function extension) correction / coordinate correction
(* Pioneer Option Tools function import
selection)

* For details, see [B06711] to [B06831].

Pioneer Option Tools * This production startup support CAM
/ full spec. visual editor / P-Tool external support system system is installed and operated in the
same personal computer as the P-Tool.

M-Tool / monitoring tool (with license protection key) [Configuration elements]

(1) Main unit functions 㱺 Board editor /
㱺 Line management package & line remote monitoring
board explorer / data base editor / feeder
(general-purpose LAN support)
viewer / Single machine optimizing
* Function package of the Y.FacT support software.
(2) USB protection key (also referred to as a
"hard key" or "dongle")
B06151
(3) Line control function
K88-M4920-C0X, Software Y.FacT M-Tool Assy (4) ata communication (transmission/
" K88-M4921-70X, FacT Tools install " *1 reception)
" K88-M4926-50X, Registered Hard-key M-Tool " *1 (5) "Remaining component quantity"
centralized management monitor (linked
to IT option).
Check Ref. No. Item Details
IT-System / server utility program (with license
protection key) * For building a LAN system in a machine
where S-Tool or IT option is installed.
* Prerequisite item for S-Tool / IT option.
* One of these programs is required for each
* For installing in the server personal computer.
data management block (floor units, line
units, etc.).
[Configuration elements]
B06171
(1) Server system building software
K88-M4920-V0X, Software IT-System Assy
(2) USB protect key (also referred to as a
" K88-M4921-90X, IT-System Installation Assy " *1
hard key or dongle)
" K88-M4923-21X, Box for FD Assy " *1
(3) Communication utility for each client
" K88-M4926-B0X, Registered Hard-key System " *1
personal computer other than the S-Tool
personal computer

S-Tool / external navigation

(with license protection key) [Configuration elements] 14
(1) Basic functions 㱺 Board editor / board
㱺 Setup task package & mounting components
explorer / database editor / feeder viewer
preparation support

Reference & Details

/ single machine optimizing
* Support software Y.FacT function package
(2) External navigation function software
* This function requires the IT-System / server utility
(3) USB protection key (also referred to as a
B06191 program.
hard key or dongle)
K88-M4920-L0X , Software Y.FacT S-Tool Assy (4) Wired USB to personal computer
" K88-M4921-70X, FacT Tools install " *1 connection
" KGA-M55C2-00X, Bar-Code-Reader USB" *1 Barcode reader *1 unit
" K88-M4923-21X, Box for FD Assy" *1
" K88-M4928-00X, Tool FDR Pos Assy (Labels) " *1 (5) Barcode ID label *1 set
" K88-M4926-C0X, Registered Hard-key S-Tool " *1
Function
S-Tool Option / Material time limit management By preventing the use of life-expired printer
with license protection key materials, this function contributes to a
higher production quality. This function
* This function requires S-Tool/Set-up navigation. manages the life of materials (solder and
* This function requires the wireless Handy Reader tray components, etc.,) with consideration
B00146 function. to factors such as their storage conditions,
and notifies the operator when a material
K88-M4920-S00, SOFT YFACT STLIM ASY
life has expired or expiration date
approaches.This function also enhances
"K88-M4926-F00, REGISTERD HK S-TLIM"
quality control by maintaining information
"K88-M4921-700, FACT TOOLS INSTALL"
regarding dates when components were
"K88-M4923-210, BOX FOR FD ASSY."
received and released from the warehouse.
T-Tool / production record management tool (with [Configuration elements]
license protection key) (1) Product lot trace software
(2) USB protection key(also referred to as a
㱺 Production lot & product ID record management
hard key or dongle)

B06211 K88-M4920-R0X , Software Y.FacT T-Tool

Assy
" K88-M4921-A0X, T-Tools install " *1
* Support software Y.FacT function package
" K88-M4923-21X, Box for FD Assy " *1
" K88-M4926-D0X, Registerd Hard-key
T-Tool " *1
Check Ref. No. Item Details

Version upgrade P-Tool K88-M4920-F0X , Software Y.FacT Version-Up

B06311 * CD-R with the same contents as [B06311], [B06351], B06391].
(No license protection key)
* Only functions for which the customer possesses a license key are
Version upgrade M-Tool activated.
B06351
(No license protection key) * Installation CD-R only K88-M4921-70X, FacT Tools install
K88-M4920-P0X , Software IT-System Version-Up
Version upgrade IT-System
B06371 K88-M4921-90X, IT-System
(No license protection key) * Installation CD-R only
Installation Assy
Version upgrade S-Tool K88-M4920-F0X , Software Y.FacT Version-Up
B06391
(No license protection key) * Installation CD-R only K88-M4921-70X, FacT Tools install
Version upgrade T-Tool K88-M4920-U0X , Software T-Tool Version-Up
B06411
(No license protection key) * Installation CD-R only K88-M4921-A0X, T-Tools install
KHN-M4940-L0X,
B06711

Pioneer Option Tools / P-Tool

Single function: Gerber image tool

Single function: Scanner accuracy

POT Gerber Assy
KHN-M4940-M0X,
14
B06721
external support system correction kit POT Scanner Assy

Reference & Details

(Pioneer FA brand) Single function: Automatic teaching & KHN-M4940-N0X,
B06731
polarity check POT Auto-Tch Assy
KHN-M4940-P0X,
B06741 Single function: PLUS kit
POT Plus-Kit Assy
Gerber set
(1) Gerber image tool
KHN-M4940-R0X,
B06811 (2) Automatic teaching & polarity
POT Gerber-Set Assy
check
(3) PLUS kit
* Installed and operated in the same Accuracy correction set
personal computer where P-Tool is (1) Scanner accuracy correction
installed. Production startup support kit KHN M4940 S0X,
B06821
CAM system. (2) Automatic teaching & polarity POT Scanner-Set Assy
check
[Basic functions] (3) PLUS kit
Component & mark & block image Full set
automatic teaching / Desktop test (1) Gerber image tool
mounting / automatic measurement (2) Scanner accuracy correction
KHN-M4940-T0X,
B06831 of component dimensions / automatic kit
POT Full-Set Assy
polarity check, etc. (3) Automatic teaching & polarity
check
(4) PLUS kit