Institute of Technology & Engg.

Malegaon (BK)
Theory session Plan (TSP) Academic Year (2009-10)
Name of Faculty: - Dhaigude.P.B Name of Subject: - Materials & Manufacturing Processes (9028)
Institute code No. : - 0038 Name of Department: - Automobile Engg. (AE3C)
Semester: - Third Probable Hrs available: - 64

Sr. Topic No of Sub Topic to be covered L.R./Media to Date of Date of Remark

No. Lectures be used commencement completion
1.1 Introduction -
01 Engineerin 16 1.1.1 Classification of Reference 13/07/09 05/08/09
g Materials engineering materials.
Books, Self
1.1.2 Mechanical
properties of metals - Notes, OHP/
Strength, Elasticity, LCD Projector,
Plasticity, Ductility,
Charts, etc.
Malleability, Toughness,
Hardness,
Brittleness, Resilience,
Creep, Fatigue.
1.2 Ferrous metal and
their alloys:
1.2.1 Cast iron: types,
composition and
applications.
1.2.2 Plain carbon steel:
types, composition and
applications.
1.2.3 Effects of alloying
elements like- Nickel,
chromium,
silicon, molybdenum &
tungsten on the
properties of
Steel.
1.2.4 Alloy steels like
stainless steel, Tool
steels, their
composition and
applications.
1.3 Designation of cast
iron and steel.
Designation as per IS
System
1.4 Non-ferrous metals
and their alloys:
1.4.1 Aluminium and its
alloys: duralumin, ’Y’
alloy, their
composition and
applications.
1.4.2 Copper and its
alloys: brass, bronze,
gun metal, Babbitt
 Metal their composition
and applications.
1.5 Polymeric materials :
Thermoplastics ,
thermosetting
Plastics, Fibre, rubber
their properties and
applications.
1.6 Composite materials

02 Heat 10 2.1 Introduction: Reference 17/09/09 02/10/09

treatment purpose, advantages,
Books, Self
Fe-C phase
transformation Notes, OHP/
diagram. LCD Projector,
2.2 Common heat
Charts, etc
treatment processes:
Annealing, normalizing,
hardening, tempering .
2.3 Surface hardening
processes: case
carburizing, nit riding,
Cyaniding. Induction and
flame hardening.
2.4 Applications of heat
treatment processes for
components like
Gears, camshaft,
Crankshaft.
3.1 Types of Foundries,
03 Foundry 12 Advantages and Reference 06/08/09 28/08/09
disadvantages of
Books, Self
foundry process.
3.2 Pattern Making Notes, OHP/
3.2.1 Pattern materials LCD Projector,
and their selection.
Charts, etc
3.2.2 Types of pattern
and their selection.
3.2.3 Pattern
Allowances.
3.2.4 Pattern colour
coding.
3.3 Moulding:
3.3.1 Hand Moulding
tools and flasks.
3.3.2 Moulding sand:
Composition, Types and
properties.
3.3.3 Classification of
moulding processes.
3.3.4 Core, core print
and core boxes.
3.4 Casting:
3.4.1 Gating and risering
of sand castings.
3.4.2 Types & working:
 Die casting and
centrifugal casting.
3.4.3 Defects in casting :
causes and remedies
Fundament
04 als of 08 4.1 Mechanism of chip Reference 05/10/09 15/10/09
machining formation.
Books, Self
4.2 Types of chips.
4.3 Types of cutting Notes, OHP/
tools: single and multi LCD Projector,
point.
Charts, etc
4.4 Cutting tool
materials: Selection,
Properties and types.
4.5 Single point cutting
Tool nomenclature and
tool signature.
4.6 Cutting fluids:
Properties, types.

Basic
05 Machine 12 A. Lathe: Reference 01/09/09 16/09/09
tools 5.1 Classification of
Books, Self
lathes.
5.2 Lathe specification. Notes, OHP/
5.3 Accessories and LCD Projector,
attachments used on
Charts, etc
lathe.
5.4 Operations
performed on lathe –
Turning, Taper turning
by
swiveling compound
rest, Facing, Knurling
and Threading.
B. Drilling:
5.5 Classification of
drilling machines.
5.6 Operations
performed on drilling
machines – drilling,
reaming.

Name & signature of Faculty Name & signature of HOD

Dhaigude.P.B. Shaha.S.R
 Institute of Technology & Engg. Malegaon (BK)
Theory session Plan (TSP) Academic Year (2009-10)
Name of Faculty: - Dhaigude.P.B Name of Subject: - Development of Life Skills-II
Institute code No. : - 0038 Name of Department: - Automobile Engg. (AE3C)
Semester: - Third Probable Hrs available: - 16
Sr. Topic No of Sub Topic to be covered L.R./Media to Date of Date of Remark
No. Lectures be used commencement completion
Reference
01 01 Society, Books, Self 09/07/09 09/07/09
Social
social structure,
skills develops sympathy and Notes, OHP/
empathy. LCD Projector,
Charts, etc.
Reference
02 01 Concept, Books, Self 16/07/09 16/07/09
Swot
How to make use of
Analysis SWOT. Notes, OHP/
LCD Projector,
Charts, etc
Reference
03 02 Sources of conflict, Books, Self 23/07/09 30/07/09
Inter
Resolution of conflict,
personal Ways to enhance Notes, OHP/
interpersonal relations. LCD Projector,
Relation
Charts, etc
I) Steps in problem
04 Problem 02 solving, Reference 06/08/09 13/08/09
1) Identify and clarify the
Solving Books, Self
problem,
2) Information gathering Notes, OHP/
related to problem, LCD Projector,
3) Evaluate the
Charts, etc
evidence,
4) Consider alternative
solutions and their
implications,
5) Choose and
implement the best
alternative,
6) Review
II) Problem solving
technique.(any one
 technique may be
considered)
Trial and error,
2) Brain storming,
3) Lateral thinking
Body language -
05 Presentatio 03 Dress like the audience Reference 20/08/09 03/09/09
Posture, Gestures, Eye
n Skills Books, Self
contact and facial
expression.
Presentation Skill - Notes, OHP/
Stage fright,
LCD Projector,
Voice and language -
Volume, Pitch, Inflection, Charts, etc
Speed, Pause
Pronunciation,
Articulation, Language,
Practice of speech.
Use of aids - OHP,LCD
projector, white board
Introduction to group
06 Group discussion, Reference
discussion Ways to carry out group
03 Books, Self 10/09/09 24/09/09
and discussion,
Interview Parameters - Contact, Notes, OHP/
technique body language, LCD Projector,
analytical and logical
Charts, etc.
thinking,
decision making
Interview technique
Necessity,
Tips for handling
common questions.
Understand And Work
07 Working in 02 Within The Dynamics Of Reference 01/10/09 08/10/09
Teams A Groups.
Books, Self
Tips To Work Effectively
In Teams, Notes, OHP/
Establish Good Rapport, LCD Projector,
Interest With Others And
Charts, etc.
Work Effectively
With Them To Meet
Common Objectives,
Tips To Provide And
Accept Feedback In A
Constructive And
Considerate Way,
Leadership in teams,
Handling frustrations in
group.
Reference
08 Task 02 Introduction, Books, Self 15/10/09 22/10/09
Managemen Task Identification,
t Notes, OHP/
Task
 Planning ,Organizing And LCD Projector,
Execution, Charts, etc.
Closing The Task

Name & signature of Faculty Name & signature of HOD

Dhaigude.P.B. Shaha.S.R

Sr. Title Of The Book Author Name Publisher &

No Address
01 Organizational Behavior Steven L McShane Tata McGraw Hill
and
Mary Ann Glinow
02 Organizational Behavior Stephen P. Robbins Pretice Hall of India,
Pvt Ltd
03 Presentation Skills Michael Hatton ISTE New Delhi
( Canada – India
Project)
04 Time management Chakravarty, Ajanta Rupa and Company
05 Working in Teams Harding ham .A Orient Longman
06 Creativity and problem solving Lowe and Phil Kogan Page (I) P Ltd

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