Oil Pump
Overhaul
NOTE:
a Usenew O-ringswhen reassembling.
. Apply oil to O-ringsbeforeinstallation.
. U s el i q u i dg a s k e tP, a r tN o . 0 8 7 1 8 - 0 0 0 o
1r08718-0003.
. The rotorsmust be installedto the samedirection.
. After reassembly, checkthat the rotorsmove without binding.
PUMPHOUSING 6x1.0mm
Inspection,Page8-10 7 N.m (0.7kgf m, 5 lbt'ft)
Applyliquidgasket OUTERROTOR
to mating surfaceof page8_10
Inspection,
the cylinderblock
when installing.
INNERROTOR
page8_10
lnspection,
DOWELPIN
PUMPCOVER
O-RING
Feplace.
6x1.0mm OIL SEAL
11 N.m (1.1 kgt m. 8 lbt.ft) Replace. Valvemust slidefteely
page8-11
Installation, in hous,ngbore.
Replaceit scored.
SPRING
g
@ .Hwlsren
E -
-/SEALING BOLT
39 N.- l{o kgf.m,
29 tbtftl
8-9
Oil Pump
RemovaUlnspection/lnstallation
'L
D r a i nt h e e n g i n eo i l . 1 0 . Removethe screwsfrom the pump hausing,then
separatethe housingand cover.
2. Turn the crankshaftand align the white groove on
the crankshaftpulley with the pointeron the lower 1 1 . Checkthe inner-to'outerrotor radial clearanceon
cover. the pump rotor.lf the inner-to-outer rotor clearance
e x c e e d st h e s e r v i c el i m i t . r e p l a c et h e i n n e r a n d
3. Removethe cylinderheadcoverand uppercover. ourerrorors.
4. R e m o v et h e p o w e r s t e e r i n gp u m p b e l t ,a i r c o n d i , Inner Rotor-to-OuterRotor RadialCl€arsnce
tioner beltand the aiternatorbelt. Standard(New):0.02- 0.14mm
{0.001- 0.006inl
Removethe crankshaftpulleyand removethe lower ServiceLimit: 0.20 mm {0.008in)
cover.
OUTER
ROTOR
6. Removethe timing belt.
7. Removethe drive pulley.
8. Removethe oil pan and oil screen.
O.RING
DOWELPIN Replace.
INNERROTOR
1t Cneclithe housing-to-rotoraxial clearanceon the
pump rotor, lf the housing-to-rotoraxial clearance
exceedsthe serviceIimit, replacethe set of inner
and outer rotorsand/orthe pump housing.
Housing-to-RotorAxial Clearance
Standard(New):0.03- 0.08mm
(0.001- 0.003inl
ServiceLimit: 0.15mm {0.006in)
OIL SCREEN
9. Remove the oil pump.
ROTORS
8-10
13. Checkthe housing-to-outer ' 1 7 .R e a s s e m b lteh e
rotorradialclearance. o i l p u m p ,a p p l y i n gt h r e a dl o c kt o
It the housing-to-outer
rotor radialclearanceexceeds the pump housingscrews.
the servjcelimit, replacethe set of inner and outer
rotorsand/orthe pump housing 1 8 . Checkthat the oil pump turnstreely.
Hoqsing.to.OutorBotor RadialClearance: 1 9 . Apply a light coatof oil to the seallip.
Standard{New):0.10- 0.18mm
(0.004- 0.007in) 20. Installthe two dowel pins and new O-ringon the oil
ServiceLimit: 0.20 mm (0.008in) pump.
HOUSING
2 1 . Apply liquidgasketto the cylinderblockmatingsur-
faceof the oil pump.
NOTE:
. Use liquidgasket,PartNo. 08718- 0001or 08718
- 0003
. Checkthat the matingsurfacesare cleanand dry
beforeapplyingliquidgasket.
. Apply liquidgasketevenly,in a narrowbeadcen
teredon the matingsurface.
. To preventoil leakage,apply liquidgasketto the
innerthreadsof the bolt holes.
. Do not installthe pans if five minutes or more
h a v e e l a p s e ds i n c e a p p l y i n g l i q u i d g a s k e t .
Insteadreapplyliquid gasketafter removingthe
old residue.
. After assembly,wait at least 30 minutes before
1 4 . Inspectboth rotorsand the pump housingfor scor- fillingthe enginewith oil.
ing or otherdamage.Replacepartsif necessary.
1 5 . Removethe old oil sealfrom the oil pump.
to. Usingthe specialtool, gentlytap in the new oil seal Apply liquidgasket
alongthe brokenline.
until the driverbottomsagainstthe pump.
NOTE:The oil seal alone can be replacedwithout
removingthe oil pump. DRtvER
- 0010000
0?7i19
ATTACHMENT.
52x55mm
07746- 0010i100
(cont'd)
8-11
O il Pu mp
RemovaUlnspection/lnstallation
(cont'd)
22. Installthe oil pump on the cylinderblock.
Apply greaseto the lip of the oil pump seal.
Then,installtheoil pump onto the crankshaft.
Whenthe pump is in place,cleanany excessgrease
off the crankshaftand checkthat the oil seal lip is
not distorted.
6x1.0mm
11 N.m 11.1kgf m,
I rbt.ftt
6 x'l.Omm 11N.m(1.1kgf.m,
11N'm(1.1kgtm, 8lbfftl
8 tbt.ftl
23. l n s t a ltlh e o i l s c r e e n .
24. I n s t a l l t h eo i l p a n( s e ep a g e7 , 2 2 ) .
NOTE:Cleanthe oil pan gasketmatingsurfaces.
8-12
