T-80/T-90 Series Truck Door Switch (wired)
Installation Instructions
NOTE: These instructions are intended as reference guide only to assist with a typical hard wired
door switch installation. Your installation may be different depending on the cargo box, the amount
and types of doors and the customers particular requirements. After the door switches are installed
they need to be activated through the HMI. See “Door Switch Setup Procedures” on page 4.
Door Switch Components
The door switch consists of a magnet, a switch, non-magnetic mounting hardware and a interface harness to
connect to the host unit. If alternate hardware is used it must also be non-magnetic or the door switch will not
operate properly.
• The magnet is always mounted on the door.
• The switch (with harness) is always mounted to a stationary location.
• Two short interface harnesses are available:
41-7281 allows a single door switch in a single zone to activate a unit shutdown.
41-7282 allows two door switches (maximum two doors) in the same zone to each activate a unit
shutdown.
Installer is to supply and fabricate the harness connecting the interface harness to the door switch per the
table shown on page 3. The harness should be 18 AWG or better, 3 wires, color coded RED, BLACK and
WHITE.
TK 56172-1-IM (Rev. 1, 02/19) ©TUDQH7HFKQRORJLHV
Mounting Locations
The door switch can be mounted on the inside or outside of either swing out or roll-up doors and can be
mounted in various positions to accommodate particular applications.
IMPORTANT INSTALLATION NOTES:
• The door switch must be installed away from traffic (i.e. forklifts) or protected from it.
• The door switch and magnet must be installed parallel to each other, not perpendicular. Long cross hair
aligns to long cross hair.
• It is important that a maximum gap of 19 mm (0.75 in.) is maintained between the door switch and the
magnet. Shims may be required and must be a non-magnetic material (aluminum, wood, plastic, etc.) or
the door switch will not operate properly.
(Detail A) Ceiling - Right Angle Mounting
1. Mount the magnet flush with the top edge of the door and secure with supplied hardware.
2. Close the door and mount the switch to the door sill parallel with the magnet, being sure the “cross hairs”
are aligned and that the maximum gap of 19 mm (0.75 in.) is maintained.
(Detail B) Floor - Top x Top Mounting
1. Mount the magnet flush with the bottom edge of the door and secure with supplied hardware.
2. Close the door and mount the switch to the floor parallel with the magnet, being sure the “cross hairs” are
aligned and that the maximum gap of 19 mm (0.75 in.) is maintained.
(Detail C) Outside Door - Side x Side Mounting
1. Mount the magnet flush with the top edge of the door and secure with supplied hardware.
2. Close the door and mount the switch to the door sill parallel with the magnet, being sure the “cross hairs”
are aligned and that the maximum gap of 19 mm (0.75 in.) is maintained.
Right Angle Mounting
Top x Top Mounting
Side x Side Mounting
2
Single Door Switch Activation / Single Zone
1. Attach the interface harness (41-7281) to the door switch connector located at the rear of the unit.
2. Route a 3 wire harness (installer supplied) from the interface harness to a single door switch.
3. Connect matching wires (RED/RED, WHITE/WHITE, BLACK/BLACK) to each door switch using
splice connectors.
a. Crimp splice connectors securely and apply heat with a heat gun.
IMPORTANT: All harnesses should be installed, routed and properly secured to protect from damage.
Multiple Door Switch Activation / Single Zone
1. Attach the interface harness (41-7282) to the door switch connector located at the rear of the unit and follow
steps #2 and #3 above.
3
Door Switch Setup Procedures
Accessing the Guarded Access Menu
1. From the Standard Display press the MENU key. The controller will display the Operator Menu.
2. From the first Operator Menu display (either Alarms or Language) press and hold both the EXIT key and the
key with no label above it for 5 seconds.
3. After 5 seconds the controller will display the Maintenance Menu. Press the NEXT key until the Time and
Date Menu appears.
4. From the Time and Date Menu press and hold both the EXIT key and the key with no label above it for
5 seconds.
5. After 5 seconds the controller will display a Security Code challenge. If no Security Code has been set the
display will show “1”.
6. Press the YES key to enter the Guarded Access Menu.
a. If a Security Code has been set the operator is prompted to enter the correct code and press the YES key
to enter the Guarded Access Menu.
b. If the correct Security Code is not entered, access to the Guarded Access Menu will be denied.
7. Enter Programmable Features Menu, then scroll to DOOR ACTION (or DOOR OPEN FORCES) display.
Door Open is Enabled
This feature allows the Door Open Feature to be enabled or disabled. If Door Open is set ENABLED the door
switch will operate as selected with the Door Action feature below. If the Door Open is set DISABLED the door
switch has no function. The default setting is DISABLED.
Door Action
This feature allows the door switch function to be set to operate in one of the following schemes.
1. Running in Null - Place the zone in Running Null when the zone door is opened for 2 seconds and allow the
zone to run when zone door is closed for 5 seconds. If the unit is operating as a single zone or zone Running
Null is not allowed the unit will be forced to Null (unit off).
2. Null - Force the zone into Null (zone off) when the zone door is opened for 2 seconds and allow the zone to
run 5 seconds after zone door is closed. If the unit is operating as a single zone or zone Null is not allowed,
the unit will be forced to Null (unit off). Door switch Null is not allowed if all other zones are in Null.
3. Timed Off - The unit will shut down for the time interval selected by Select Time Off. After this time period
elapses the unit will restart even if the door is still open.
Select Time Off - This feature only appears if Timed Off operation is selected. Select Time Off sets a time
limit for door open event. If the time is exceeded, unit operation resumes even if the door is still open. The
time range is from 1 to 4 hours in 10 minute increments. The default setting is 1 hour.
4. Log Only - Log door opening and closing only. No other unit action. There is a 4 second delay to log door
open and door closed.
5. Unit Off - Force the unit into Null (unit off) when any door is opened for 2 seconds and allow the unit to run
when all doors are closed for 5 seconds.
The default setting is Running in Null.
NOTE: Refer to TK-51652-1-OD for complete information about the microprocessor.
