Zirconia Thickness
Zirconia Thickness
Abstract
Background Effects of the aging process on the flexural strength of Y-TZP and different Y-PSZ ceramics of different
thicknesses were investigated.
Methods 300 disc-shaped samples (12 mm diameter, 0.8 and 1.5 mm thicknesses) were made from 5 different
zirconia materials 3Y-TZP LA, 4Y-PSZ, 5Y-PSZ, 3 + 5Y-PSZ and 4 + 5Y-PSZ. Experimental groups were artificially
aged in an autoclave at 134 °C, 2 bar pressure for 1 and 5 h; control groups were not subjected to any treatment.
Microstructural analysis was conducted using Scanning Electron Microscopy, and X-Ray Diffraction analysis
determined the crystalline phase content. The impact of aging on flexural strength was investigated with the use of
the biaxial flexural strength test. Data were analyzed using three-way ANOVA tests with a significance level of p < 0.05,
applying Bonferroni correction for multiple comparisons.
Results Statistically significant differences in flexural strength were observed among the materials and the material
thicknesses (p < 0.05), while there were no significant differences among the aging times (p > 0.05). The highest
mean flexural strength values were recorded in the case of the 3 Y-TZP-1.5 mm–5 h group (744.1 ± 61.2 MPa), which
was attributed to phase-transformation toughening. The lowest values were observed in the case of the 5 Y-PSZ-
1.5 mm–5 h (338.3 ± 34.8 MPa) group.
Conclusions Both material type and thickness significantly affect the flexural strength of zirconia ceramics, whereas
aging time does not; thus, material selection and thickness are crucial considerations for clinicians.
Keywords Degradation, Strength, Thickness, Yttria-stabilized tetragonal zirconia, Zirconia ceramics
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Silmeoglu Yagli et al. BMC Oral Health (2024) 24:967 Page 2 of 9
induces compressive stresses at crack tips and halts crack decreasing material thickness [14]. Although research
propagation [1, 2, 7]. Subsequent developments involving has predominantly focused on the translucency and frac-
raising the yttria content to 5 mol% [2, 6], produced the ture strength of new generation zirconia [5, 15], there is a
third generation yttria-partially stabilized zirconia ‘5Y- paucity in vitro studies examining their mechanical prop-
PSZ’ while raising the yttria content to 4 mol% [2], cre- erties compared with traditional zirconia, and even fewer
ated the fourth generation ‘4Y-PSZ’ [2]. This creates an investigating how stabilizer content affects phase trans-
additional cubic phase [2, 6] which is incapable of under- formation and mechanical properties.
going phase transformation [4]. The third and fourth gen- The purpose of this study was to investigate the effects
eration zirconia exhibit less or no phase change [3, 4, 6] of aging duration (1 h and 5 h) on the flexural strength
and the flexural strength of PSZ variants varies from 700 of different generations of zirconia ceramics of varying
to 800 MPa and 600 to 900 MPa, respectively [8]. thicknesses (0.8 and 1.5 mm). Our hypothesis for the
The aesthetic properties of monolithic Y-TZP restora- study is: There is no statistically significant difference in
tions have been extensively studied. The absence of an the flexural strength values of different zirconia materi-
amorphous glass phase in zirconia reduces its translu- als, regardless of material thickness or aging time.
cency and enhances its opacity [9]. To address this, mul-
tilayered materials with color- and translucency gradients Methods
have been developed, mimicking the natural appearance The minimum sample size was calculated using data
of teeth in monolithic restorations [10]. In these systems, from previous research (the TP group with the low-
opacity is higher in the gingival region, while translu- est η2 value was selected in the study’s results section)
cency increases towards the incisal region, achieving [16] in the G*Power v.3.1.9.2 program (Heinrich Heine,
a natural tooth-like appearance. Advanced monolithic University of Dusseldorf, Dusseldorf, Germany). To
color and strength-gradient zirconia combine the ben- calculate the flexural strength differences between
efits of various zirconia generations, featuring a basal the study groups, an alpha error of 0.05 and a power
layer with improved mechanical properties (3Y-TZP or of 0.95 were established, resulting in a minimum esti-
4Y-PSZ) and a more translucent incisal layer (5Y-PSZ) mated sample size of 7 for each group. To enhance the
[11]. statistical power of the study and account for poten-
However, monolithic zirconia restorations are suscep- tial sample loss, 10 samples per group were included.
tible to low-temperature degradation (LTD) in moist Consequently, the study comprised a total of 300
environments, where exposure to water induces a slow specimens.
transition from the tetragonal to the monoclinic phase The disc-shaped specimens (final dimensions: 12 mm
[12, 13]. The layered manufacturing process of zirconia in diameter, 0.8 and 1.5 mm thickness) were designed
blanks may also negatively impact mechanical proper- to be positioned in the center of the zirconia ceramics,
ties [10]. It has been indicated that the impact of low- with the long axis of the discs parallel to the short axis
temperature degradation is more pronounced with of the zirconia ceramic discs (Fig. 1). Pre-sintered zir-
conia ceramic discs with a diameter of 98.5 mm and a
thickness of 18 to 20 mm, selected in accordance with
the specimen sizes, were placed in the milling unit. A
total of 300 specimens were fabricated from five dif-
ferent zirconia ceramics: 3Y-TZP LA (DD Bio ZX2
Color, Dental Direct, Germany), 4Y-PSZ (DD Cube
One ML, Dental Direct, Germany), 5Y-PSZ (DD Cube
X2 ML, Dental Direct, Germany) and color/strength-
gradient zirconia materials 3 + 5Y-PSZ (IPS e. max Zir-
CAD Prime, Ivoclar Vivadent, Schaan, Liechtenstein),
4 + 5Y-PSZ (IPS e. max ZirCAD MT Multi, Ivoclar
Vivadent, Schaan, Liechtenstein) by CAD/CAM (Den-
tal Wings Software, DWOS, Turkuaz Dental, Izmir,
Türkiye). Specimens were designed and milled in larger
proportions to compensate for 20–25% shrinkage after
sintering. After milling, the support points were cut to
separate the specimens. Before sintering, the support
point of the specimens were smoothened under run-
ning water using #600, #1000 and #1200 grit silicon
Fig. 1 The design of the zirconia ceramic discs carbide (SiC) papers (English Abrasives & Chemicals
Silmeoglu Yagli et al. BMC Oral Health (2024) 24:967 Page 3 of 9
materials. The Fm values shows similarity to the Xm val- Biaxial flexural strength
ues. The Fm values of 3Y and (3 + 5)Y groups differs with The mean biaxial flexural strength data are shown in
increasing aging time. A representative XRD pattern of Fig. 4. Based on three-way ANOVA results, there was a
the specimens of 3Y group were given in Fig. 3(a-b), (a) significant difference among the ceramics in terms of
represents the XRD graph of the 3Y-0.8 mm specimens, the mean flexural strength values (F = 187.907, p = 0.000,
while (b) represents 3Y-1.5 mm specimen. According to η2 = 0.736). Based on the Eta Square (η2) value, the impact
the result of the XRD analysis, monoclinic and tetragonal of materials on flexural strength is great (η2 > 0.14).
peak intensities differ in terms of aging time. In the 3Y There was a significant difference in the mean flex-
and (3 + 5)Y groups the monoclinic phase increased with ural strength values in terms of material thicknesses
the increase of the aging time. (F = 17.358, p = 0.000, η2 = 0.060) and, according to the Eta
Silmeoglu Yagli et al. BMC Oral Health (2024) 24:967 Page 5 of 9
Square (η2) value, thickness has a moderate effect on the moderate effect on the flexural strength, the interac-
flexural strength of the materials. tion of thickness*aging (F = 0.176, p > 0.05, η2 = 0.001)
No statistically significant difference was found in and material*thickness*aging time (F = 0.551, p > 0.05,
terms of the aging (F = 0.916, p > 0.05, η2 = 0.007). While η2 = 0.016) had no effect on flexural strength.
the interaction of the independent variables in terms of The post hoc Bonferroni test indicated that the dif-
material*thickness (F = 5.376, p = 0.000, η2 = 0.074) and ference among the groups was statistically significant
material*aging (F = 2.381, p = 0.017, η2 = 0.066) have a (p < 0.05) except between the 4Y and (3 + 5)Y groups
Silmeoglu Yagli et al. BMC Oral Health (2024) 24:967 Page 6 of 9
(p ˃ 0.05) Table 2. Statistically, the highest mean flexural their flexural strength. The results showed no significant
strength values were observed in the 3Y group, followed interaction between material type, thickness and aging
by the 4Y, (3 + 5)Y, (4 + 5)Y, and 5Y groups respectively, time. However, there are significant differences in the
while no significant difference was found between the flexural strength values based on material type and thick-
4Y and (3 + 5)Y groups. The mean flexural strength value ness, while aging times did not have a significant effect.
of the materials with 1.5 mm thickness was statistically This results in partial acceptance of the null hypothesis.
higher than with regard to 0.8 mm thickness (p = 0.000). Previous studies have used various specimen shapes
Three-way ANOVA followed by post hoc Bon- in in vitro settings, such as disc-shaped [5, 7, 12, 20–22],
ferroni tests were conducted, and according to the rectangular, [20] and bar-shaped specimens [16, 23].
results, the material*thickness interactions of (3 + 5) Disc-shaped specimens in particular have been pro-
Y and (4 + 5)Y materials had statistically signifi- duced with different diameters (12 mm [12], 14 mm [21],
cant effects (p = 0.002, p = 0.000) in terms of flexural 15 mm [5, 7, 20]) and thicknesses (0.5 mm [5], 1 mm
strength values (p < 0.05). In both materials, the flex- [20], 1.2 mm [7, 12] 1.3 mm [21]). The use of mono-
ural strength increased as the thickness increased. The lithic Y-TZP restorations in crowns necessitates a tooth
material*thickness interactions of 3Y, 4Y and 5Y groups reduction of 0.5 to 1.5 mm or more to accommodate the
did not have a statistically significant effect on flexural ceramic layer thickness [23]. One study [24] reported
strength (p > 0.05). Only in the case of the 3Y group did that the optimal concealing thickness varies depend-
the material*aging interaction give statistically significant ing on the substructure material and that a minimum
results in terms of flexural strength (p = 0.012). There was thickness of 0.8 mm is required for zirconia copings on
a statistically significant difference between the control nickel-chromium alloy abutments. In another study [25],
and 5-hour aging time groups in terms of 3Y material disc-shaped specimens of 0.8 and 1.5 mm thickness were
(p = 0.016). The flexural strength value of the 3Y-control fabricated to assess the impact of yttria content on Y-TZP
was less than of the 3Y-5 h aging group. translucency and masking ability, with results showing
that all zirconia specimens effectively masked titanium at
Discussion a minimum thickness of 1.5 mm. In the present study, as
In this study, zirconia materials 3Y-TZP LA (DD Bio ZX2 noted above disc-shaped 12 mm in diameter specimens
Color), 4Y-PSZ (DD Cube One ML), 5Y-PSZ (DD Cube were fabricated with a thickness of 0.8 and 1.5 mm.
X2 ML) and color/strength-gradient zirconia materials Autoclave treatment is frequently used as an acceler-
3 + 5Y-PSZ (IPS e. max ZirCAD Prime), 4 + 5Y-PSZ (IPS ated aging test for zirconia ceramics [26]. However, the
e. max ZirCAD MT Multi) were examined to compare correlation between autoclaving duration and the aging
time measured in vivo remains a controversial issue [27].
Table 2 Pairwise comparison of the materials It has been reported that 1 h of aging in an autoclave at
Materials Mean Standard p 134 °C and 2 bar pressure corresponds to 3–4 years of
difference error
aging in the oral environment [28]. This aging procedure
DD Bio 4Y 65.069 13.147 0.000*
ZX2Color
has been applied in various studies with different aging
5Y 312.121 13.147 0.000*
(3Y) durations [13, 16, 21, 22]. In the present study, the auto-
(3 + 5)Y 81.183 13.147 0.000*
clave aging times were equivalent to approximately 3–20
(4 + 5)Y 222.068 13.147 0.000*
years in a clinical intraoral environment reflecting the
DD Cube 3Y -65.069 13.147 0.000*
One ML 5Y 247.052 13.147 0.000*
estimated lifetime of zirconia service.
(4Y) (3 + 5)Y 16.114 13.147 1.000
Transformation toughening is a process in which
(4 + 5)Y 156.999 13.147 0.000* stress induces the transformation of tetragonal crystals
DD Cube 3Y -312.121 13.147 0.000* to monoclinic crystals in stabilized zirconia. This trans-
X2ML 4Y -247.052 13.147 0.000* formation is associated with a significant volume expan-
(5Y) (3 + 5)Y -230.938 13.147 0.000* sion of 3–5%, which generates compressive stresses that
(4 + 5)Y -90.053 13.147 0.000* prevent crack opening and increase resistance to crack
IPS e.max 3Y -81.183 13.147 0.000* propagation [29].
ZirCAD 4Y -16.114 13.147 1.000 A study investigated the flexural strength of disc-
Prime 5Y 230.938 13.147 0.000* shaped specimens of four different zirconia materials
(3 + 5)Y (3Y-TZP, 4Y-TZP, 5Y-TZP, and 6Y-TZP) after autoclave
(4 + 5)Y 140.885 13.147 0.000*
IPS e.max 3Y -222.068 13.147 0.000* aging [20]. The results indicated that 3Y-TZP zirco-
ZirCAD MT 4Y -156.999 13.147 0.000* nia exhibited higher flexural strength compared to
Multi 5Y 90.053 13.147 0.000* other cubic-containing zirconia materials. It has been
(4 + 5)Y
(3 + 5)Y -140.885 13.147 0.000* stated that higher yttria content stabilizes zirconia with
*P < 0.05 more cubic crystals, eliminating the transformation
Silmeoglu Yagli et al. BMC Oral Health (2024) 24:967 Page 7 of 9
toughening mechanism [30]. This result can be attrib- discrepancy between the present study and the previ-
uted to the more stable phase of cubic zirconia, which ous study [14] regarding the decrease in flexural strength
reduces stress-induced transformation toughening [31]. over time, could be attributed to the shorter aging time,
In alignment with the findings of the previous study in the present study.
[20], the average flexural strength in the 5Y groups The interaction between material type and thickness
examined in the present study was below 500 MPa. has a statistically significant effect on flexural strength
Consequently, it is recommended that full-contour in the (3 + 5)Y and (4 + 5)Y groups, with flexural strength
crowns and three-unit fixed prostheses that do not increasing with thickness in these groups. However, this
involve molar restorations be used. However, the (3 + 5) interaction is not observed in other groups. Although the
Y group exhibited a greater amount of tetragonal struc- flexural strength of the 5Y-0.8 group was higher than the
ture due to transformation toughening phenomenon. 5Y-1.5 group, this difference was not statistically signifi-
As a result, the flexural strength for (3 + 5)Y group was cant. In another study [34] it was concluded that increas-
greater than 500 MPa but did not exceed 800 MPa. ing the 5Y-TZP zirconia crown thickness resulted in a
Therefore, it is suitable for fabricating prostheses moderate but statistically insignificant increase in frac-
involving molar restorations with a span of no more ture force. These findings are in line with the present
than four units, and multi-unit bridges with a maximum study’s results. According to the manufacturer’s instruc-
of two pontics. Conversely, in the present study, the 3Y tions, the required minimum thickness for (3 + 5)Y and
groups demonstrated the highest strength. Thus, 3Y is (4 + 5)Y materials is 0.8 mm in the anterior region and
recommended for the fabrication of prostheses involv- 1.0 mm in the posterior region. The results of our study
ing partially or fully covered substructure for crowns support these guidelines. In the posterior region, where
and bridges of any span [32]. However, in [20] there was greater forces are applied, material thickness becomes
a partial discrepancy between the results, as the flexural crucial. For areas subjected to high forces (such as pos-
strength of 3Y-TZP decreased with aging. In contrast, terior crowns, long span bridges, and patients with brux-
the present study observed that the 3Y control group ism), it is recommended to increase the thickness of
had lower flexural strength values compared to the 3Y these materials.
group aged for 5 h, a result which may be attributed to Over the years, studies [20–22] assessing the amount
the transformation toughening mechanism [29]. of transformation and the biaxial flexural strength have
Various in vitro studies have demonstrated that the presented conflicting results. This discrepancies are
mechanical properties of 5Y-PSZ ceramics are inferior to attributed to the varying parameters used in aging. Some
those of 3Y-TZP and 4Y-PSZ ceramics [30, 33, 34]. One studies did not observe any significant impact on the
study [6] reported that zirconia with 5.5% and greater phase transformation after up to 5 h aging in an autoclave
than 6% mol Y2O3 content were resistant to hydrother- [36–38], resulting in nearly 25.4% monoclinic phase at
mal aging for up to 54 h. The results of the present study the surface [37].
support these findings [6]. One study [39] reported that the volume fraction
In another study [35], it was found that an increase in change of the monoclinic phase depends on the brands
the thickness of monolithic zirconia leads to an increase of translucent zirconia after hydrothermal treatment.
in its flexural strength. Yet, another study [14] reported Another study [40] proposed that using the equation (19)
that both thickness and the flexural strength of the mate- may lead to inaccurate estimations of monoclinic phase
rial increased simultaneously, while prolonged aging fraction (Fm) in zirconia material containing a signifi-
time resulted in decreased flexural strength. Our find- cant amount of cubic phase. It was suggested that X-ray
ings showed a statistically significant difference in the diffraction (XRD) analyses can enhance the accuracy
flexural strength between the two specimen thicknesses, of phase composition determinations. However, since
with the mean flexural strength of the 1.5 mm specimens XRD analysis was performed on a single specimen
being significantly higher. These results align with those from each subgroup in the present study, it is not pos-
reported in the aforementioned studies [14, 35]. However, sible to make a statistical evaluation in terms of flexural
unlike one of the previous studies [14], no significant dif- strength results. The highest Xm values were obtained
ference was observed between aging times in terms of in the 3Y-0.8-5 (0.20%), 3Y-1.5-5 (0.17%), (3 + 5)Y-0.8-5
flexural strength values. The interaction between mate- (0.18%), (3Y + 5)-1.5-5 (0.13%) groups. These discrepan-
rial type and aging has statistically significant effect only cies in Xm values may be related to tetragonal-to-mono-
in the case of the 3Y groups. Specifically, the 3Y control clinic phase transformation in materials with 3 mol%
group exhibited lower flexural strength values compared yttria content. Additionally, the 3Y and (3 + 5)Y groups
to the 3Y-5 group, which may be attributed to the trans- exhibited higher flexural strength values compared to
formation toughening mechanism. Also the results of the other groups. When the Xm values are interpreted
another study [21] support the present study’s result. The alongside the flexural strength results, it can be inferred
Silmeoglu Yagli et al. BMC Oral Health (2024) 24:967 Page 8 of 9
Acknowledgements
that transformation toughening likely occurred in these This article is extracted from Oyku Silmeoglu Yagli’s PhD dissertation entitled
groups, whereas it was not observed in others. “Evaluation of Different Aging Times on Flexural Strength of Zirconia Ceramics”,
According to the SEM analysis conducted in the pres- supervised by Asist. Prof. Dr. Esra Talay Cevlik and Assoc. Prof. Dr. Duygu Kurklu
Arpacay. Authors extend their sincere gratitude to Dr. Dt. Baykal Yılmaz for
ent study, the control groups exhibited shallower and, his invaluable support. As this study is conducted in vitro, the acquisition of a
more uniform surfaces, whereas the test groups with Clinical Trial Number was not required.
extended aging showed greater surface degradation. The
Author contributions
susceptibility to low-temperature degradation of zirco- Authors planned the study. OS performed the material and methods and
nia ceramics used in the oral cavity may vary, and this collected the data. DKA and ETC analyzed and interpreted the data and
factor should be considered in the application of mono- ETC was a major contributor in writing the manuscript. All authors read and
approved the final manuscript.
lithic zirconia materials. The clinical use of translucent
zirconia is important, as indicated by the literature, as Funding
materials with high cubic phase and yttria content are This study is self-funded. The authors do not have any financial interest in the
companies whose materials are included in this article.
more stable.
A limitation of the present study was the use of disc- Data availability
shaped specimens, which do not mimic the geometry of All data generated or analyzed during this study are included in this published
article.
crown-bridge restorations. However, designing and pro-
ducing these specimens from the middle of monolithic
Declarations
color and strength-gradient materials provides an advan-
tage in that it mimics the color and strength-gradient Ethics approval and consent to participate
properties of crown-bridge restorations. XRD analysis Ethics approval was obtained from the Non-Interventional Clinical Research
Evaluation Commission of the Faculty of Dentistry, Aydın Adnan Menderes
was used to examine the phase transformation in this University (protocol no: 2021/13; date: 07.04.2021).
study. For a more comprehensive understanding of the
phase transformation mechanism and in order to evalu- Consent for publication
Not applicable.
ate the cubic phase content of highly translucent zirconia
materials, it is recommended that detailed phase analysis Competing interests
Raman spectroscopy or Rietveld analysis and refinement The authors declare no competing interests.
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