Instruction Manual (Strip Feeder) - 26pgs
Instruction Manual (Strip Feeder) - 26pgs
MANUAL
MACHINE NAME:
STRIP FEEDER
CUSTOMER: RT108/PETROMAX
www.rokteknik.com | [email protected]
Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
1/26
PREFACE ............................................................................................................................ 3
1. SAFETY RULES AND WARNINGS ............................................................................... 4
1.1 GENERAL SAFETY RULES ............................................................................................ 4
1.2 GENERAL OPERATOR SAFETY PRECAUTIONS ................................................................ 5
1.3 GENERAL INSTALLATION .............................................................................................. 5
1.4 GENERAL RULES TO BE TAKEN INTO CONSIDERATION DURING OPERATION ..................... 5
1.5 W ARNINGS ABOUT THE SOFTWARE ............................................................................... 6
2. . GENERAL DEFINITION OF THE MACHINE ............................................................... 7
2.1 GENERAL DESCRIPTION ............................................................................................... 7
2.2 TECHNICAL SPECIFICATIONS ........................................................................................ 8
3. SETTINGS TO BE DONE BEFORE COMMISSIONING ................................................ 9
3.1 LINE LAY-OUT............................................................................................................. 9
PLANNING & PREPERATION BEFORE OPERATION .................................................................. 10
3.1.1 Uncoiler Adjustments ........................................................................................ 10
3.1.2 Straightener Adjustments.................................................................................. 11
3.1.3 Initial Installation and Starting-up ...................................................................... 13
3.1.4 Use of Machines, Important Points And Warning! ............................................ 14
4. OPERATING INSTRUCTIONS..................................................................................... 14
4.1 NECESSARY CONDITIONS FOR START-UP PROCESS ..................................................... 14
4.1.1 Electrical conditions .......................................................................................... 14
4.2 OPERATOR PANEL OVERVIEW .................................................................................... 15
4.2.1 Operator Panel ................................................................................................. 15
4.3 ENERGIZING THE MACHINE......................................................................................... 16
4.4 STARTING THE MACHINE ............................................................................................ 16
4.4.1 Starting in Manual Mode ................................................................................... 23
4.4.2 Starting in Auto Mode ....................................................................................... 23
5. MAINTENANCE ........................................................................................................... 25
5.1 ROUTINE MAINTENANCE ............................................................................................ 25
5.1.1 Strip Feeder ...................................................................................................... 25
5.2 BASIC FAILURE CAUSES AND CONSEQUENCES ............................................................ 25
5.2.1 If Decoiler Machine does not work; ................................................................... 25
5.3 IF MOTOR FAN IS ROTATING BUT THE MAIN SHAFT IS NOT ROTATING; ............................... 26
5.3.1 If sound comes from feeder motor but drum is not rotating;.............................. 26
5.3.2 If decoiler is running continuously; .................................................................... 26
5.3.3 If servo feeder is feeding incorrectly; ................................................................ 26
www.rokteknik.com | [email protected]
Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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PREFACE
This operating manual is a document prepared for the use by operators, service and
maintenance personnel to assist in understanding the functions of Decoiler&Straightener
Feeder Machine; giving the necessary information; and solving the problems during the
operation of the machine.
It is very important for the operators, service and maintenance personnel to read the
operating manual in order to understand the operation and maintenance works of the
machine.
www.rokteknik.com | [email protected]
Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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1. SAFETY RULES AND WARNINGS
1.1 General Safety Rules
Pay attention to the general safety rules shown below:
Operate the machine only in accordance with the information given in this
manual.
Keep the operating manual near the machine in an easily accessible place.
Read the operating manual again when needed.
Pay attention to comply with the safety rules.
Use only the spare parts that are approved by Rok Teknik.
Manufacturer cannot be held responsible for the losses that may arise due to reasons
explained below:
Notes, cautions, warnings, hazard and warning texts are used throughout the manual in the
following formats in order to emphasize important and critical information.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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HAZARD: A hazard note is used to emphasize the machine operating manners,
implementations, etc. that may cause fatal injuries if they are not complied with
strictly and carefully.
WARNING: Operators, maintenance and service team must thoroughly read and
understand the safety instructions given below before the process of machine
installation, operation and maintenance. Inefficiencies in performing this instruction
may cause the team to get hurt.
Conditions required for the safety of the operator who will operate the machine:
WARNING: Only the personnel, who are trained in safety and all machine
functions, must be permitted to use the machine. Learn thoroughly the exact
location of EMERGENCY STOP buttons that are used in case of danger. Get
information about the controls.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Check the machines in the manufacturing cell everyday regularly. If there are
inappropriate operating conditions like damage, abrasion, leakage or wear, inform the
maintenance and service personnel. Worn parts must be replaced with only the approved
spare parts. Inform the related maintenance and service personnel of any unusual sound,
smoke, heat and damaged parts, etc.
The functions of the protective devices on the machine must be checked in regular
intervals to make sure these devices operate correctly.
Do not replace or tamper with any safety equipment that is mounted on the machine.
Partially or completely entering into the machine or climbing on top of the machine
during operation, may cause unwanted injuries or casualties.
HAZARD: Do not put your hands between the moving parts of the machine while
the machines are operating.
When connecting any parts (mold, etc.) on the machine, disconnect all electricity
power connections.
If you are leaving the operation area, shut down the manufacturing cell. Do not leave
the manufacturing cell running.
Clean the manufacturing cell in regular periods. Necessarily shut down the main
switch before beginning the cleaning process of the manufacturing cell (switch to OFF
position).
Protective parts (closing wires, closing sheets, etc.) and safety components on the
machines in the manufacturing cell, which were removed for requirements like maintenance
or repair, must be put into their places again before starting up the line again.
Make sure that the main switch is in OFF position before opening any electrical or
mechanical protection cover, plate or door.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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2. GENERAL DEFINITION OF THE MACHINE
2.1 General Description
1 - Oscillation rollers
4
2 - First working direction
5 - Control panel
6 - Straightener settings
7 - Back guidance
centering system
1 2
3 6
3
5
7
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Guider : It helps to centralize the
sheet between mold and feeder can
be moved right and left.
STRIP FEEDER
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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3. SETTINGS TO BE DONE BEFORE COMMISSIONING
3.1 Line Lay-Out
Using overhead crane or hoist on the proper location. The center of the machines
must be point at the Press center.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Planning & Preparation Before Operation
2. Mandrel Adjustment:
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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3.1.2 Straightener Adjustments
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
11/26
3. Material Straightening Principle:
Upper
Inlet Straightening
Roller
There are two hand wheels on the
machine. Turn them slowly to make roller
gap close to material thickness.
Material
Lower Straightening
Roller
Straightening Roller
WARNING: If straighten value is adjusted too big, there will be marks on coil or
edges of coil will appear wavy.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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3.1.3 Initial Installation and Starting-up
1. Upper roller arm should be located on the top (upmost) position; lower roller arm
should be located on the bottom (lowermost) position. It is necessary to prevent a probable
collision of sheet metal roll with the hold down and hold up arms.
2. The drum should be taken to minimum diameter level. It is necessary to supply sheet
metal roll installation to the drum easily.
3. The sheet metal roll should be installed to the loading car with a crane or forklift.
4. Before withdrawing of loading car, the drum should be opened to tighten the sheet
metal roll and also supporting feet should be assembled.
5. Upper roller and lower roller arms should be taken to press position. This process is
necessary to prevent spring back forces, occurring while decoiling of sheet metal roll when
the fastener steel stripes on the roll are removed.
6. The fastener steel stripes on the sheet metal roll are removed.
7. Forward movement is given to the drum by control panel to decoil the sheet metal
roll.
8. Band supporter arm and feed roller should be taken to exact open position. This
process is necessary to load the sheet to the end of the straightener.
9. When the machine is on manual mode, the sheet metal is pushed forward into the
clamping rollers.
10. The upper rollers in the straightener servo-system are moved up and side guide
rollers are opened for an easy first passing of the sheet metal up to blanking tooling. It is
applied to facilitate feeding sheet metal to die.
11. Uncoiler unit and straightener servo-feeder are moved forward together when the
machine is on manual mode.
14. Straightener servo-feeder rollers are taken to down position. It is applied to feed the
sheet metal, which is calibrated for the dies before, in the same position.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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3.1.4 Use of Machines, Important Points And Warning!
Do not forget to reduce the diameter of the uncoiler drum before loading the coil.
The feeder must be parallel to the dies otherwise the iron sheet could be blocked
in the dies. Be very precise.
The straightening and the feeding rolls must be perfectly clean, nothing must
interfere the straightening otherwise the rolls could stripe your sheet coil.
If the pressure on the straightener rolls is too high you will bend the coil in the other
curve, if the pressure is too low you will not straighten correctly the coil.
The straightener rolls must be parallel and this is insured by us. The rolls can also
be used separately.
Every time the dies are changed, the settings will be changed and must be
checked.
The feeder can easily feed the sheet in the dies, if the dies do not press the sheet,
be sure that the dies are correctly mounted.
Check if there is magnetic elements near the machine. It may cause interferences.
4. OPERATING INSTRUCTIONS
4.1 Necessary Conditions for Start-up Process
HAZARD: Always set the switch of the main panel to “0” position before working
with electrical panel or motor connections. Otherwise, you may be exposed to the
risk of electric shock!
HAZARD: The machine can only be operated by authorized personnel within the
directives in the operating manual. Otherwise, serious damage or injuries may
occur!
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Make sure that the motor connections, which are stated in the operating manual and
electrical project, have been performed correctly and completely.
Make sure that the other interconnections, which are stated in the operating manual
and electrical project, have been performed correctly and completely.
WARNING: Always check the directions of motor rotation in the first start-up!
Emergency
Stop
Manual /
Auto Stragihtener Start
Mode Rollers Button
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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4.2.1.1 Emergency Stop Button
It is used to stop the machine in an emergency.
General information regarding the machine start screen and touch screen functions is given
in the figure below.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
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Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Product Measurement : Need to
enter the mold feeding length to this
part. it has to be enter in mm not cm.
You can enter the measurement
tenth, hundredth, thousandth
sensitivity.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Measure Of Continue Process To
Press: If you want to run the press
continuously this gap has to be
entered bigger value than current
mold feeding length, If you want to
run the press one by one this gap
has to be entered lower value than
mold feeding length.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Press Open Press Clutch: If press
closed driver doesn't send command
to press to run the press. If press
open, you do not give and command
driver send command to press to run
continuously. If operator want to
operate the press manually keep
press closed.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Manual Process: For operating the
press manually through press foot
pedal.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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Programme Page: Operator can
save 250 different product and size
and can be named differently.
Sample: 1 2 3 Lines
50- 1 -press Cont. Mode 1 green
100- 2- press Cont. Mode 1-2 green
1000-1- press Cont. Mode 1 green
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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This page is where the selection of
the relevant inputs controlling the
pistons to work in the optional mold
is made
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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There are two operating modes of the machine:
1. Manual mode
2. Auto mode
In order to make the machine to perform a movement, you must select one of these two
modes.
Machine mode selecting with mode selecting switch “Manual” or “Auto” . See following
sections.
All the machine functionalty will be realized with control buttons on the operator panel.
Activate the Auto mode by mode selection switch.. When the Auto mode is activated, on the
operator secreen write “Auto mode”. See following figure.
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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In Auto mode machine waiting feed command from press. When the coming feed
signal from press the metal sheet moving automaticaly with pre-setted product dimmention
and auto speed.
WARNING: The values on the Auto mode screen must only be changed by an
authorized person or the operator. Rok Teknik is not responsible for the losses
that may occur in the contrary case.
WARNING: Process features must be taken into account in the entered settings
values. Rok Teknik is not responsible for the losses that may occur in the contrary
case.
WARNING: Before beginning the process, ensure that there is no one in the
machine. Rok Teknik is not responsible for the losses that may occur in the
contrary case.
www.rokteknik.com | [email protected]
Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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5. MAINTENANCE
5.1 Routine Maintenance
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Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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5.3 If motor fan is rotating but the main shaft is not rotating;
Check the gear box.
Check the pulley system.
Check for stripping of wedge and pulley condition.
Please contact our company.
5.3.1 If sound comes from feeder motor but drum is not rotating;
Check each phase of power connection.
Check power transmission cables.
Please contact our company.
www.rokteknik.com | [email protected]
Address: Yeni Bursa Yolu Basyigit Cad. No: 226/2 Basiskele Vezirciftligi 41140 KOCAELI - TURKIYE
Telephone: +90 262 349 52 45 | Fax: +90 262 349 36 23
Tax Office: Tepecik | Tax ID Number (TIN): 735 075 5036 | MERSIS Number: 0735075503600012
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