Operation Service Manual

SC0817-AWD & SC1017-AWD

Series 2
Important Owners, Users and operators:
Read, understand and obey these safety rules We appreciate your choice of our machine for
and operating instructions before operating this your application. Our number one priority is
machine. user safety, which is best achieved by our joint
Only trained and authorized personnel shall be efforts. We feel that you make a major
permitted to operate this machine. This manual contribution to safety if you, as the equipment
should be considered a permanent part of your users and operators:
machine and should remain with the machine 1. Comply with employer, job site and
at all times. If you have any questions, please governmental rules.
call DINGLI Machinery.
2. Read, understand and follow the
instructions in this and other manuals
supplied with this machine.
Contents 3. Use good safe work practices in a
Page commonsense way.

4. 0nly have trained / certified operators,

Safety Rules 1
directed by informed and knowledgeable
Control panel 9 supervision, running the machine.

Pre-operation Inspection 13 If there is anything in this manual that is not

clear or which you believe should be added,
Maintenance 15 please contact us.
Function Tests 18

Workplace Inspection 22

Operating Instructions 24
Contact us:
Transport and Lifting Instructions 29

Decals 32 Dingli Australia

Specifications 34
Unit 4/18-20 prospect place, Berrinba,
Schematic 36 QLD 4117 Australia

Tel:+617 3804 3334

Fax:+617 3804 3332

i
 Safety Rules

Decal Legend
Danger
DINGLI product decals use symbols, color
Failure to obey the instructions and coding and signal words to identify the
safety rules in this manual will result following:

in death or serious injury.

Safety alert symbol—used to alert
personnel to potential personal injury hazards.
Do Not Operate Unless: Obey all safety messages that follow this
symbol to avoid possible injury or death.
You learn and practice the principles of safe
machine operation contained in this operator's Red—used to indicate the
manual. presence of an imminently hazardous situation
√ 1 Avoid hazardous situations. which, if not avoided, will result in death or
serious injury.
Know and understand the safety rules
before going on to the next section.
Orange—used to indicate the
2 Always perform a pre-operation presence of a potentially hazardous situation
inspection. which, if not avoided, could result in death or
3 Always perform function tests prior to use. serious injury.

4 Inspect the workplace.

Yellow with safety alert symbol-
5 Only use the machine as it was intended. used to indicate the presence of a potentially
√ You read, understand and obey the hazardous situation which, if not avoided, may
manufacturer's instructions and safety rules— cause minor or moderate injury.
safety and operator's manuals and machine
decals. Yellow without safety alert
√ You read, understand and obey employer's symbol—used to indicate the presence of a
potentially hazardous situation which, if not
safety rules and worksite regulations.
avoided, may result in property damage.
√ You read, understand and obey all
applicable governmental regulations.

√ You are properly trained to safely operate

the machine.

1
 Safety Rules

Electrocution Hazards Tip-over Hazards

This machine is not electrically insulated and Occupants, equipment and materials must not
will not provide protection from contact with or exceed the maximum platform capacity.
proximity to electrical current.
Maximum capacity – SC0817-AWD
Maintain safe distances from electrical power
Maximum occupants 4
lines and apparatus in accordance with
applicable governmental regulations and the Models with one extension deck
following chart.
Platform retracted 567kg
Minimum Safe
Voltage Only platform 431 kg
Approach Distance
Phase to Phase
Meters Only extension deck 136 kg
0 to 300V Avoid Contact
Only Only platform
300V to 50KV 3.05 Extension
deck 431kg
50KV to 200KV 4.60 136kg
200KV to 350KV 6.10 Maximum capacity – SC1017-AWD
350KV to 500KV 7.62
Maximum occupants 4
500KV to 750KV 10.67
Models with one extension deck
750KV to 1000KV 13.72
Platform retracted 454 kg
Allow for platform movement, electrical line
Only platform 224 kg
sway or sag and beware of strong or gusty
winds. Only extension deck 136 kg

Keep away from the machine if it contacts Only Only platform

energized power lines. Personnel on the ground Extension
deck 224kg
or in the platform must not touch or operate the
136kg
machine until energized power lines are shut
off.

Do not operate the machine during lightning or

storms.

Do not use the machine as a ground for

welding.

2
 Safety Rules
Do not raise the platform unless the machine is Do not use the platform controls to free a
on a firm, level surface. platform that is caught, snagged or otherwise
prevented from normal motion by an adjacent
Do not drive over 1.1 km/h with the platform
structure. All personnel must be removed from
raised.
the platform before attempting to free the
platform using the ground controls.

Use extreme care and slow speeds while

driving the machine in the stowed position
across uneven terrain, debris, unstable or
slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven

terrain, unstable surfaces or other hazardous
Do not depend on the tilt alarm as a level
conditions with the platform raised.
indicator.
Do not use the machine as a crane.
The tilt alarm sounds on the chassis and in the
platform when the machine is on a slope. Do not place or attach fixed or overhanging
loads to any part of this machine.
If the tilt alarm sounds:
Do not push the machine or other objects with
Lower the platform. Move the machine to a firm,
the platform.
level surface. If the tilt alarm sounds when the
platform is raised, use extreme caution to lower Do not contact adjacent structures with the
the platform. Platform

Do not raise the platform when wind speeds Do not alter or disable the limit switches.
may exceed 12.5 m/s. If wind speeds exceed
Do not push off or pull toward any object
12.5 m/s when the platform is raised, lower the
outside of the platform.
platform and do not continue to operate the
machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the
platform or the load. Increasing the area
exposed to the wind will decrease machine
stability.

Maximum allowable manual force 400 N

Do not tie the platform to adjacent structures.

Do not place loads outside the platform

perimeter.

Do not alter or disable machine components

that in any way affect safety and stability.

Do not modify or alter an aerial work platform

without prior written permission from the
3
 Safety Rules
manufacturer. Mounting attachments for holding
tools or other materials onto the platform, Fall Hazards
toeboards or guard rail system can increase the
The guard rail system provides fall protection. If
weight in the platform and the surface area of
occupant(s) of the platform are required to wear
the platform or the load.
personal fall protection equipment (PFPE) due
Do not replace items critical to machine stability to job site or employer rules, PFPE equipment
with items of different weight or specification. and its use shall be in accordance with the
PFPE manufacturer’s instructions and
applicable governmental requirements.

Do not sit, stand or climb on the platform guard

rails. Maintain a firm footing on the platform
floor at all times.

Do not place ladders or scaffolds in the platform

or against any part of this machine.

Do not transport tools and materials unless they

are evenly distributed and can be safely
handled by person(s) in the platform.
Do not climb down from the platform when
Do not use the machine on a moving or mobile raised.
surface or vehicle.
Keep the platform floor clear of debris.
Be sure all tires are in good condition, air-filled
tires are properly inflated and lug nuts are Close the entry gate before operating.
properly tightened.
Do not operate the machine unless the guard
Do not drive the machine on a slope that rails are properly installed and the entry is
exceeds the slope and side slope rating of the secured for operation.
machine.

Slope rating applies to machines in the stowed

position.

SC0817-AWD

Maximum slope rating, stowed position 35%

SC1017-AWD

Maximum slope rating, stowed position 30%

Note: Slope rating is subject to ground

conditions and adequate traction.

4
 Safety Rules

Collision Hazards

Be aware of limited sight distance and blind Limit travel speed according to the condition of
spots when driving or operating. the ground surface, congestion, slope, location
of personnel, and any other factors which may
Be aware of extended platform position(s) when
cause collision.
moving the machine.

Operators must comply with employer, job site

and governmental rules regarding use of
personal protective equipment.

Check the work area for overhead obstructions

or other possible hazards.

Be aware of crushing hazards when grasping

the platform guard rail.

Observe and use color-coded direction arrows

on the platform controls and platform decal
plate for drive and steer functions.

Do not operate a machine in the path of any

crane or moving overhead machinery unless
the controls of the crane have been locked out
and/or precautions have been taken to prevent
any potential collision.

No stunt driving or horseplay while operating a

machine.

Do not lower the platform unless the area below

is clear of personnel and obstructions.

5
 Safety Rules
Component Damage Hazards responsibilities manuals are complete, legible
and in the storage container located in the
Do not use any battery or charger greater than platform.
12V to jump-start the engine.
Crushing Hazards
Do not use the machine as a ground for
welding. Keep hands and limbs out of scissors.

Explosion and Fire Hazards Use common sense and planning when
operating the machine with the controller from
Do not start the engine if you smell or detect the ground. Maintain safe distances between
liquid petroleum gas (LPG), gasoline, diesel fuel the operator, the machine and fixed objects.
or other explosive substances.
Maintain a firm grasp on the platform rail when
Do not refuel the machine with the engine removing the rail pins. Do not allow the platform
running. guard rails to fall.

Bodily Injury Hazard

Always operate the machine in a well-ventilated
area to avoid carbon monoxide poisoning.

Do not operate the machine with a hydraulic oil

Refuel the machine and charge the battery only
or air leak. An air leak or hydraulic leak can
in an open, well-ventilated area away from penetrate and/or burn skin.
sparks, flames and lighted tobacco.
Improper contact with components under any
Do not operate the machine in hazardous cover will cause serious injury. Only trained
locations or locations where potentially
maintenance personnel should access
flammable or explosive gases or particles may
compartments. Access by the operator is only
be present. advised when performing a pre-operation
Do not spray ether into engines equipped with inspection. All compartments must remain
glow plugs. closed and secured during operation.

Damaged Machine Hazards Outrigger Safety

Do not use a damaged or malfunctioning Do not lower the outriggers unless the machine
machine. is on a firm surface. Avoid drop-offs, holes,
unstable or slippery surfaces and other possible
Conduct a thorough pre-operation inspection of hazardous conditions.
the machine and test all functions before each
work shift. Immediately tag and remove from When the auto level function is not being used
service a damaged or malfunctioning machine. and the outriggers are being lowered
individually, the steer-end outriggers must be
Be sure all maintenance has been performed as lowered first.
specified in this manual and the appropriate
DINGLI service manual. Do not raise the platform unless the machine is
level. Do not set the machine up on a surface
Be sure all decals are in place and legible. where it cannot be leveled using only the
Be sure the operator’s, safety and outriggers.

6
 Safety Rules
Do not raise the platform unless all four Battery Safety
outriggers are properly lowered, the footpads
are in firm contact with the ground and the Burn Hazards
machine is level.
Batteries contain acid. Always wear protective
Do not adjust the outriggers while the platform clothing and eye wear when working with
is raised. batteries.
Do not drive while the outriggers are lowered.

Avoid spilling or contacting battery acid.

Neutralize battery acid spills with baking soda
and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away

from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

7
 Safety Rules

13 Fuel tank (behind cover)

1 Platform entry gate 14 Non-steer tire
2 Platform extension guard rails 15 Tilt alarm (under cover)
3 Manual storage container 16 Entry ladder
4 Lanyard anchorage point 17 Ground controls with LCD readout screen
5 Platform extension lock handle 18 Ground controls side cover
6 Platform controls 19 Hydraulic oil level indicator (under cover)
7 Platform extension 20 Brake release pump knob and brake
9 Outrigger housing (if equipped) release knob (hidden from view in this
10 Outrigger footpad (if equipped) picture)
11 Steer tire12 Engine side cover 22 Safety arm (hidden from view)
23 GFCI outlet

8
 Control Panel

Ground Control Panel

1 LCD indicator light 8 Platform up / down switch

2 Idle select switch 9

3 Engine start switch 10

4 Hour meter 11 Lift function enable switch

5 Key switch for platform / off / ground control

12 Outrigger auxiliary retract switch
selection

6 Engine glow plug switch 13 Red Emergency Stop button

7 Reset 14

9
 Control Panel

Platform Controls

1 Drive function enable button 9 Outrigger auto level button

2 Lift function enable button 10 Engine glow plug button
3 Red Emergency Stop button 11 Power indicator light
4 Engine high speed idle select button 12 Engine start switch
5 Engine lower speed Idle select button 13 Thumb rocker switch for steer function
6 Horn button 14 Proportional control handle
7 Light 15 Function enable switch
8 Outrigger control button

10
 Control Panel
Fault State
In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5
seconds on, 0.5 off).

Table List of fault codes

Display Fault Number Description

Internal ECU Fault 01 Main ECU System Fault
Platform ECU Fault 02 ECU/Platform Communication Fault
Chassis Start Sw Fault 20 Chassis Start Switch ON at power-up
Chassis Choke Sw Fault 21 Chassis Choke Switch ON at power-up
Chassis Up Sw Fault 22 Chassis Up Switch ON at power-up
Chassis Lift Sw Fault 23 Chassis Lift Switch ON at power-up
Chassis Down Sw Fault 24 Chassis Down Switch ON at power-up
Platform Left Turn Switch ON at
Left Turn Switch Fault 25
power-up
Platform Right Turn Switch ON at
Right Turn Switch Fault 26
power-up
Platform Drive Enable Switch ON at
Drive Enable Sw Flt 27
power-up
Platform Joystick not in neutral ON at
Off Neutral Drive Joystick 28
power-up
Platform Choke Sw Fault 31 Platform Choke Switch ON at power-up
Platform Start Sw Fault 32 Platform Start Switch ON at power-up
Platform Left Front Outrigger Enable
Left Front Outrig Sw Flt 33
Switch ON at powerup
Platform Right Front Outrigger
Right Front Outrig Sw Flt 34
Enable Switch ON at power-up
Platform Left Rear Outrigger
Left Rear Outrig Sw Flt 35
Enable Switch ON at powerup
Platform Right Rear Outrigger
Right Rear Outrig Sw Flt 36
Enable Switch ON at powerup
Platform Outrigger Auto Level Enable
Auto Level Switch Fault 37
Switch ON at power-up
Left Front Outrigger Limit Switches are
LR OR Limit Switch Fault 38
both ON
Right Front Outrigger Limit Switches
RF OR Limit Switch Fault 39
are both ON
Left Rear Outrigger Limit Switches are
LR OR Limit Switch Fault 40 both ON

Right Rear Outrigger Limit Switches

RR OR Limit Switch Fault 41
are both ON

11
 Control Panel
Drive Coil 1 Fault 49 Power FET, channel DRIVE 1 fails
Drive Coil 2 Fault 50 Power FET, channel DRIVE 2 fails
Drive Coil 3 Fault 51 Power FET, channel DRIVE 3 fails

power FET, channel PROPORTIONAL

Func Prop Coil Fault 52
1 fails

Up Coil Fault 54 Power FET, channel DOWN fails

Down Coil Fault 55 Power FET, channel RT fails
Right Turn Coil Fault 56 Power FET, channel LT fails
Left Turn Coil Fault 57 Power FET, channel LT fails
Brake Coil Fault 58 Power FET, channel LT fails

Power FET, channel FORWARD LEFT

Forward 1 Coil Fault 60
fails

Power FET, channel REVERSE LEFT

Reverse 1 Coil Fault 61
fails

Low Oil Pressure 66 Oil Pressure Fault

High Coolant Temperature 67 Water Temperature Fault
Low ECU Voltage 68 Low Battery Voltage
Low Engine RPM 69 Low RPM Fault
High Engine RPM 70 High RPM Fault

Power FET, channel LEFT FRONT

Left Front Otrg Coil Flt 81
OUTRIGGER fails

Power FET, channel LEFT REAR

Left Rear Otrg Coil Flt 82
OUTRIGGER fails

Power FET, channel RIGHT FRONT

Right Front Otrg Coil Flt 83
OUTRIGGER fails

Power FET, channel RIGHT REAR

Right Rear Otrg Coil Flt 84
OUTRIGGER fails

Power FET, channel EXTEND

Outrigger Ext Coil Flt 85
OUTRIGGER fails

Power FET, channel RETRACT

Outrigger Ret Coil Flt 86
OUTRIGGER fails

Machine Type Fault 95 Wrong Machine Type Selected

Platform Overload OL Platform Overload Fault

12
 Pre-operation Inspection

Do Not Operate Unless: Fundamentals

√ You learn and practice the principles of It is the responsibility of the operator to perform
safe machine operation contained in this a pre-operation inspection and routine
operator's manual. maintenance.

1 Avoid hazardous situations. The pre-operation inspection is a visual

inspection performed by the operator prior to
2 Always perform a pre-operation each work shift. The inspection is designed to
inspection. discover if anything is apparently wrong with a
machine before the operator performs the
Know and understand the pre-operation
function tests.
inspection before going on to the next
section. The pre-operation inspection also serves to
determine if routine maintenance procedures
3 Always perform function tests prior to use.
are required. Only routine maintenance items
4 Inspect the workplace. specified in this manual may be performed by
the operator.
5 Only use the machine as it was intended.
Refer to the list on the next page and check
each of the items.

If damage or any unauthorized variation from

factory delivered condition is discovered, the
machine must be tagged and removed from
service.

Repairs to the machine may only be made by a

qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on
to the function tests.

Scheduled maintenance inspections shall be

performed by qualified service technicians,
according to the manufacturer's specifications
and the requirements listed in the
responsibilities manual.

13
 Pre-operation Inspection
Pre-operation Inspection □ Platform entry gate

□ Be sure that the operator’s, safety and □ Beacon and alarms (if equipped)
responsibilities manuals are complete, legible
□ Safety arm
and in the storage container located in the
platform. □ Platform extension(s)

□ Be sure that all decals are legible and in □ Scissor pins and retaining fasteners
place. See Decals section.
□ Platform control joystick
□ Check for engine oil leaks and proper oil
level. Add oil if needed. See Maintenance □ Generator (if equipped)
section. □ Outrigger housings and footpads (if
□ Check for hydraulic oil leaks and proper oil equipped)
level. Add oil if needed. See Maintenance Check entire machine for:
section.
□ Cracks in welds or structural components
□ Check for engine coolant leaks and proper
level of coolant. Add coolant if needed. See □ Dents or damage to machine
Maintenance section.
□ Be sure that all structural and other critical
□ Check for battery fluid leaks and proper fluid components are present and all associated
level. Add distilled water if needed. See fasteners and pins are in place and properly
Maintenance section. tightened

Check the following components or areas for □ Side rails are installed and rail pins and
damage, improperly installed or missing parts bolts are fastened
and unauthorized modifications:

□ Electrical components, wiring and

electrical cables

□Hydraulic hoses, fittings, cylinders and

manifolds

□ Fuel and hydraulic tanks

□ Drive motors

□ Wear pads

□ Tires and wheels

□ Engine and related components

□ Limit switches, alarms and horn

□ Nuts, bolts and other fasteners

□ Platform overload components

14
 Maintenance

Check the Batteries

Observe and Obey:
□ Only routine maintenance items specified in
this manual shall be performed by the operator. Proper battery condition is essential to good
engine performance and operational safety.
□ Scheduled maintenance inspections shall be Improper fluid levels or damaged cables and
completed by qualified service technicians, connections can result in engine component
according to the manufacturer's specifications damage and hazardous conditions.
and the requirements specified in the
responsibilities manual.
Electrocution hazard
Maintenance Symbols Legend
Contact with hot or live circuits may result in
death or serious injury. Remove all rings,
The following symbols have watches and other jewelry.
been used in this manual to help communicate
the intent of the instructions. When one or more
Bodily injury hazard
of the symbols appear at the beginning of a
maintenance procedure, it conveys the Batteries contain acid. Avoid spilling or
meaning below. contacting battery acid. Neutralize battery acid
spills with baking soda and water.

Indicates that tools will be required to 1 Put on protective clothing and eye wear.
perform this procedure. 2 Be sure that the battery cable
connections are tight and free of
Indicates that new parts will be required corrosion.
to perform this procedure. 3 Be sure that the battery hold-down bars
are secure.

Indicates that a cold engine is required 4 Remove the battery vent caps.
before performing this procedure.
5 Check the battery acid level. If needed,
replenish with distilled water to the bottom
of the battery fill tube. Do not overfill.

6 Install the vent caps.

15
 Maintenance
Check the Engine Oil Level Check the Hydraulic Oil Level

Maintaining the proper engine oil level is

Maintaining the hydraulic oil at the proper level
essential to good engine performance and is essential to machine operation. Improper
service life.
hydraulic oil levels can damage hydraulic
Operating the machine with an improper oil components. Daily checks allow the inspector to
level can damage engine components. identify changes in oil level that might indicate
the presence of hydraulic system problems.

Check the oil level with the

engine off. Perform this procedure with the
platform in the stowed position and the engine
1 Release the latches on the engine tray and off.
fully slide the engine tray out.
1 Visually inspect the sight gauge located on
2 Check the oil level dipstick. Add oil as the side of the hydraulic oil tank.
needed.
☉Result: The hydraulic oil level should be
Perkins 404C-22
within the top 5 cm of the sight gauge.
Oil Type 5W-30
2 Add oil if necessary. Do not overfill.
Oil Type - cold conditions 0W-20
Hydraulic oil specifications

-18℃～-5℃ 10W

-18℃～99℃ 10W-20,10W-30

16
 Maintenance
Check the Engine Coolant Level Scheduled Maintenance
Maintenance performed quarterly, annually and
every two years must be completed by a person
Maintaining the engine coolant at the proper trained and qualified to perform maintenance on
level is essential to engine service life. Improper this machine according to the procedures found
coolant level will affect the engine's cooling in the service manual for this machine.
capability and damage engine components. Machines that have been out of service for
Daily checks will allow the inspector to identify more than three months must receive the
changes in coolant level that might indicate quarterly inspection before they are put back
cooling system problems. into service.
Check the fluid level in the radiator. Add fluid as
needed.

Bodily injury hazard

Fluids in the radiator are under pressure and

extremely hot. Use caution when removing cap
and adding fluids.

17
 Function Tests

Fundamentals
Do Not Operate Unless: The function tests are designed to discover any
malfunctions before the machine is put into
√ You learn and practice the principles of safe service.
machine operation contained in this operator's
The operator must follow the step-by-step
manual.
instructions to test all machine functions.
1 Avoid hazardous situations.
A malfunctioning machine must never be used.
2 Always perform a pre-operation inspection. If malfunctions are discovered, the machine
must be tagged and removed from service.
3 Always perform function tests prior to
Repairs to the machine may only be made by a
use.
qualified service technician, according to the
Know and understand the function tests manufacturer's specifications.
before going on to the next section.
After repairs are completed, the operator must
4 Inspect the workplace. perform a pre-operation inspection and function
tests again before putting the machine into
5 Only use the machine as it was intended.
service.

18
 Function Tests
1 Select a test area that is firm, level and free 10 Push and hold the lift function enable button.
of obstruction. Push and hold the platform down button.

At the Ground Controls ☉Result: The platform should lower to end. The
descent alarm should sound while the
2 Pull out the platform and ground red platform is lowering.
Emergency Stop buttons to the on position.
At the Platform Controls
3 Turn the key switch to ground control.

☉ Result: The LCD indicator will light one by

Test Emergency Stop
one. 11 Push in the platform red Emergency Stop
button to the off position.
4 Start the engine. See Operating Instructions
section. ☉ Result: No functions should operate.

Test Emergency Stop 12 Pull the red Emergency Stop button out to
the on position.
5 Push in the ground red Emergency Stop
button to the off position. ☉ Result: The LED indicator light should come
☉ Result: The engine should turn off and no on.
functions should operate. Test the Horn
6 Pull out the red Emergency Stop button to 13 Push the horn button.
the on position and restart the engine.
☉ Result: The horn should sound.
Test Up/Down Functions and Function
Enable
The audible warnings on this machine come
from the same central alarm. The horn is a
constant tone. The descent alarm sounds at 60
beeps per minute. The alarm that goes off when
the machine is not level sounds.

7 Do not move the lift function enable switch

up. Move up and hold the platform switch.

☉ Result: No function should operate.

8 Push and hold the lift function enable button.

Push and hold the platform up button.

☉ Result: The platform should raised .

9 Push and hold the lift function enable button.

Push and hold the platform down button.

☉ Result: The platform should lower then stop

at the height is 2 m . The descent alarm
should sound while the platform is lowering.

19
 Function Tests
Test Up/Down Functions and Function Test Drive and Braking
Enable
23 Press and hold the function enable switch
14 Start the engine. on the control handle.

15 Activate the up/down rocker switch in the 24 Slowly move the control handle in the
direction indicated by the up arrow. direction indicated by the up arrow on the
control panel until the machine begins to
☉ Result: The platform should not raised. move, then return the handle to the center
16 Push and hold the lift function enable position.
button. ☉ Result: The machine should move in the
17 Activate the up/down rocker switch in the direction that the up arrow points on the
direction indicated by the up arrow. control panel, then come to an abrupt stop.

☉ Result: The platform should raise. 25 Press and hold the function enable switch
on the control handle.
18 Push and hold the lift function enable
button. 26 Slowly move the control handle in the
direction indicated by the down arrow on the
19 Activate the up/down rocker switch in the control panel until the machine begins to
direction indicated by the down arrow. move, then return the handle to the center
position.
☉ Result: The platform should lower. The
descent alarm should sound while the ☉ Result: The machine should move in the
platform is lowering. direction that the down arrow points on the
control panel, then come to an abrupt stop.
Test the Steering
Note: The brakes must be able to hold the
Note: When performing the steer and drive
machine on any slope it is able to climb.
function tests, stand in the platform facing the
steer end of the machine.

20 Press and hold the function enable switch Test Limited Drive Speed
on the control handle.
27 Push and hold the lift function enable button.
21 Depress the thumb rocker switch on top of Raise the platform approximately 2 m from
the control handle in the direction identified the ground.
by the left triangle on the control panel.
28 Press and hold the function enable switch
☉ Result: The steer wheels should turn in the on the control handle.
direction that the left triangle points on the
29 Slowly move the control handle to the full
control panel.
drive position.
22 Depress the thumb rocker switch in the
☉ Result: The maximum achievable drive
direction identified by the right triangle on
the control panel. speed with the platform raised should not
exceed 22 cm/s. If the drive speed with the
☉ Result: The steer wheels should turn in the platform raised exceeds 22 cm/s,
direction that the right triangle points on the immediately tag and remove the machine
control panel. from service.

20
 Function Tests
Test the Tilt Sensor Operation
Note: Perform this test from the ground with the
platform controller. Do not stand in the platform.

30 Fully lower the platform.

31 Drive both wheels on one side onto an 10

cm block.

32 Raise the platform at least 1.8 m.

☉ Result: The platform should stop and the tilt

alarm will sound. The indicator light on the
lift function enable button will be red.

33 Turn the lift function enable switch to drive

function.

34 Move the drive control handle in the

direction indicated by the up arrow, then
move the drive control handle in the
direction indicated by the down arrow.

☉ Result: The drive function should not work in

either direction.

35 Turn the lift function enable switch to lift

function.

36 Lower the platform and drive the machine

off the block.

Test Auxiliary Lowering

37 Push and hold the lift function enable button
and raise the platform approximately 60 cm.

38 Push in the red Emergency Stop button to

shut off the engine.

39 Pull out the red Emergency Stop button to

the on position.

40 Push and hold the lift function enable button.

Activate the up/down rocker switch in the
direction indicated by the down arrow.

☉ Result: The platform should lower.

21
 Workplace Inspection

Do Not Operate Unless: Fundamentals

The workplace inspection helps the operator
√ You learn and practice the principles of safe
determine if the workplace is suitable for safe
machine operation contained in this operator's
machine operation. It should be performed by
manual.
the operator prior to moving the machine to the
1 Avoid hazardous situations. workplace.

2 Always perform a pre-operation inspection. It is the operator's responsibility to read and

remember the workplace hazards, then watch
3 Always perform function tests prior to use.
for and avoid them while moving, setting up and
4 Inspect the workplace. operating the machine.

Know and understand the workplace

inspection before going on to the next
section.

5 Only use the machine as it was intended.

22
 Workplace Inspection

Workplace Inspection
Be aware of and avoid the following hazardous
situations:

- Drop-offs or holes

- Bumps, floor obstructions or debris

- Sloped surfaces

- Unstable or slippery surfaces

- Overhead obstructions and high voltage

conductors

- Hazardous locations

- Inadequate surface support to withstand all

load forces imposed by the machine

- Wind and weather conditions

- The presence of unauthorized personnel

- Other possible unsafe conditions

23
 Operating Instructions

Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine
operation.
Do Not Operate Unless:
It is the operator's responsibility to follow all the
√ You learn and practice the principles of safety rules and instructions in the operator's,
safe machine operation contained in this safety and responsibilities manuals.
operator's manual.
Using the machine for anything other than lifting
1 Avoid hazardous situations. personnel, along with their tools and materials,
to an aerial work site is unsafe and dangerous.
2 Always perform a pre-operation inspection.
Only trained and authorized personnel should
3 Always perform function tests prior to use.
be permitted to operate a machine. If more than
4 Inspect the workplace. one operator is expected to use a machine at
different times in the same work shift, they must
5 Only use the machine as it was intended.
all be qualified operators and are all expected to
follow all safety rules and instructions in the
operator's, safety and responsibilities manuals.
That means every new operator should perform
a pre-operation inspection, function tests, and a
workplace inspection before using the machine.

24
 Operating Instructions

Emergency Stop Operation from Ground

Push in the red Emergency Stop button to the 1 Turn the key switch to ground control.
off position at the ground controls or the
2 Pull out both ground and platform red
platform controls to stop all machine functions
Emergency Stop buttons to the on position.
and turn the engine off.
3 Start the engine.
Repair any function that operates when either
red Emergency Stop button is pushed in. To Position Platform

Starting the Engine 1 Move up and hold the lift function

enable switch.
1 At the ground controls, turn the key switch
to the desired position. 2 Move up or down the platform up/down
switch to activate the up function or the
2 Be sure both ground and platform control down function.
red Emergency Stop buttons are pulled out
to the on position. Drive and steer functions are not available from
the ground controls.
3 Move up and hold the glow plug switch for 3
to 5 seconds. Engine Idle Select
4 Move the engine start switch up. Select the engine idle (rpm) by moving the idle
select switch. There are three settings for
If the engine fails to start after 15 seconds of
engine idle.
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to - Indicator light off: low idle
start again.
- Indicator light blinking: high idle activated by
In cold conditions, -6°C and below, warm the any function enable button
engine for 5 minutes before operating to
- Indicator light on: high idle
prevent hydraulic system damage.

In extreme cold conditions, -18°C and below, Operation from Platform

machines should be equipped with optional cold
1 Turn the key switch to platform control.
start kits. Attempting to start the engine when
temperatures are below -18°C may require the 2 Pull out the ground and platform red
use of a booster battery. Emergency Stop buttons to the on position.

3 Start the engine.

To Position Platform
1 Turn the lift function enable
switch to lift function.

2 Push and hold the lift function enable

button.

3 Activate the up/down rocker switch in the

25
 Operating Instructions
desired direction.

To Steer Driving on a slope

1 Turn the lift function enable Determine the slope and side slope ratings for
switch to drive function. the machine and determine the slope grade.
2 Press and hold the function enable switch SC1017-AWD
on the controller.
Maximum slope rating, stowed position 30% ,
3 Turn the steer wheels with the thumb rocker Maximum side slope rating, stowed position
switch located on the top of the control 30%
handle.
Note: Slope rating is subject to ground
To Drive conditions and adequate traction.

1 Press and hold the function enable switch To determine the slope grade
on the control handle.
Measure the slope with a digital inclinometer
2 Increase speed: Slowly move the control OR use the following procedure.
handle off center.
You will need:
Decrease speed: Slowly move the control
handle toward center. Carpenter’s level straight piece of wood, at
least 1 m long tape measure
Stop: Return the control handle to center or
release the function enable switch. Lay the piece of wood on the slope.

Use the direction arrows on the platform At the downhill end, lay the level on the top
controls and on the platform to identify the edge of the piece of wood and lift the end until
direction the machine will travel. the piece of wood is level.

Machine travel speed is restricted when the While holding the piece of wood level, measure
platform is raised. the distance from the bottom of the piece of
wood to the ground.
Drive Select Switch
Divide the tape measure distance (rise) by the
Machine on incline symbol: length of the piece of wood (run) and multiply by
100.
Low range operation for inclines
Example:
Indicator Light On Red
Run = 3.6 m
If the indicator light is on red,
push in and pull out the red Rise = 0.3 m
Emergency Stop button to reset the system.
0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%
If the light stays red, tag and remove the
machine from service.

26
 Operating Instructions

To Extend and Retract Platform Outrigger Operation (if equipped)

1 Lift the platform extension lock handle to the 1 Position the machine below the desired
horizontal position. work area.

2 Push the platform extension lock handle to Note: The engine must be running for the
extend the platform to the desired position. outriggers to operate.

Do not stand on the platform extension 2 Push and hold the auto level button.
while trying to extend it.
3 Move the outrigger extend / retract switch in
3 Lower the platform extension lock handle. the down direction. The outriggers will
extend and level the machine. A beep will
Auxiliary Lowering sound when the machine is level.

At the Ground Controls The indicator light on the lift function enable
button will turn red when one but not all
In the event of a power failure, use the backup
outriggers are down. All drive and lift functions
auxiliary lowering function.
are disabled.
At the Platform Controls The light turns green on the lift function enable
Move the auxiliary lower switch down. Turn the button and on the individual outrigger buttons
lift function enable button to lift function enable when all the outriggers are in firm contact with
and activate the up/down rocker switch in the the ground.
down direction. The drive function is disabled while the
outriggers are down.

To control individual outriggers

Operation from Ground with
1 Push and hold one or more outrigger
Controller
buttons.
Maintain safe distances between operator,
2 Activate the outrigger up/down rocker
machine and fixed objects.
switch inthe desired direction to level the
Be aware of the direction the machine will travel machine..
when using the controller.

27
 Operating Instructions

Fall Protection
Personal fall protection equipment (PFPE) is
not required when operating this machine. If
PFPE is required by job site or employer rules,
the following shall apply:

All PFPE must comply with applicable

governmental regulations and must be
inspected and used in accordance with the
manufacturer’s instructions.

After Each Use

1 Select a safe parking location—firm level
surface, clear of obstructions and traffic.

2 Lower the platform.

3 Turn the key switch to the off position and

remove the key to secure from unauthorized
use.

4 Chock the wheels.

28
 Transport and Lifting Instructions

Observe and Obey:

√ Common sense and planning must be Free-wheel Configuration for
applied to control the movement of the machine Winching
when lifting it with a crane or forklift.
1 Chock the wheels to prevent the machine
√ The transport vehicle must be parked on a from rolling.
level surface.
2 Be sure the winch line is properly secured to
√ The transport vehicle must be secured to the drive chassis tie points and the path is
prevent rolling while the machine is being clear of all obstructions.
loaded.
3 Push in the brake release knob to open the
√ Be sure the vehicle capacity, loading brake valve.
surfaces and chains or straps are sufficient to
4 Pump the brake release pump knob.
withstand the machine weight. See the serial
label for the machine weight. After the machine is loaded:

√ The machine must be on a level surface or 1 Chock the wheels to prevent the machine
secured before releasing the brakes. from rolling.

√ Do not drive the machine on a slope that 2 Press and hold the function enable switch
exceeds the slope or side slope rating. See on the control handle. Move the control
Driving on a Slope in the Operating Instructions handle off center to reset the brakes.
section.

√ If the slope of the transport vehicle bed

exceeds the maximum slope rating, the
machine must be loaded and unloaded using a
winch as described.

29
 Transport and Lifting Instructions

Securing to Truck or Trailer for Use chains or straps of ample load capacity.

Transit Turn the key switch to the off position and

remove the key before transporting.
Always chock the machine wheels in
preparation for transport. Inspect the entire machine for loose or
unsecured items.
Retract and secure the extension deck(s).
If the railings have been folded down, secure
Use the tie-down points on the chassis for them with straps before transporting.
anchoring down to the transport surface.

Use a minimum of four chains or straps.

30
 Transport and Lifting Instructions

Center of gravity X Axis Y Axis

Observe and Obey:
SC0817-AWD 0.852m 0.696m
√ Only qualified riggers should rig and lift the
machine.
SC1017-AWD 0.834m 0.73m
√ Be sure the crane capacity, loading
surfaces and straps or lines are sufficient to
withstand the machine weight. See the serial
plate for the machine weight.

Lifting Instructions
Fully lower the platform. Be sure the extension
decks, controls and covers are secure. Remove
all loose items on the machine.

Determine the center of gravity of your machine

using the table and the picture on this page.

Attach the rigging only to the designated lifting

points on the machine. There are two lifting
points on each end of the machine.

Adjust the rigging to prevent damage to the

machine and to keep the machine level.

31
 Decals
SC1017-AWD
Green - used to indicate operation or maintenance information.

32
 Decals
Decal Inspection
Use the pictures on the next page to verify that all decals are legible and in place.

Below is a numerical list with quantities and descriptions.

No. Description QTY. Part No. Description QTY.

1 Model Name Decal 2 17 Decal for scissor pole 2

2 Danger-Tip-over Hazard 2 18 Warning-Crushing Hazard 2

3 SGS 2 19 Danger-Crushing / Hazard 2

Notice- Maximum Side Force

Label-Diesel
4 90lbs/400N 2 20 1

5 Danger-Tip-over Hazard 2 21 Tie Hole decal 4

6 Danger-Crushing Hazard 2 22 Notice-Manual box 1

7 Series Name Decal 2

Cosmetic-4×4
8 SELF-PROPELLED ROUGH 2
TERRAIN SCISSOR LIFTS

9 Label- Inspection 1

10 IPAF 2

11 Warning-Injection Hazard 4

12 Decal for pull 1

13 Logo 1

14 Warning-Crushing Hazard 4

Capacity 454kg city 567kg 1

15

16 Important-Brake 1

33
 Specifications
Model SC0817-AWD

Height, working maximum 10 m Platform dimensions

Height, platform maximum 8m Platform length x width 2.51 x 1.55 m

Height, stowed maximum 2.32m Platform extension length 1.45 m

Rails up
Drive speeds
Height, stowed maximum 1.72 m
Rails lowered Stowed, maximum 6.1 km/h

Width, standard tires 1.73 m Platform raised, 0.8 km/h

maximum 12.2 m/54.6 sec
Length, platform retracted 2.67 m
Airborne noise emissions 80 dB
Length, platform retracted 3.4 m Maximum sound level at normal operating
Models with outriggers workstations (A-weighted)
Length, platform extended 4.2m Floor loading information

Maximum load capacity 567 kg Tire load, maximum 1261 kg

Maximum wind speed 12.5 m/s Outrigger load, maximum (if 1261 kg
equipped)
Wheelbase 1.85 m
Tire contact pressure 423 kPa
Turning radius (outside) 3.68 m

Turning radius (inside) 1.52 m

Occupied floor pressure 8.95 kPa
Ground clearance 20 cm

Weight 3580kg

(Includes outriggers)

Gradeability 35% Note: Floor loading information is approximate and does

not incorporate different option configurations.
Controls Proportional
It should be used only with adequate safety factors.
AC outlet in platform Standard Continuous improvement of our products is a DINGLI
policy. Product specifications are subject to change
Maximum hydraulic pressure 241.3 bar
without notice or obligation.
(functions)

Tire size - standard tires 26”

34
 Specifications
Model SC1017-AWD

Height, working maximum 12 m Platform dimensions

Height, platform maximum 10 m Platform length x width 2.51 x 1.55 m

Height, stowed maximum 2.45m Platform extension length 1.45 m

Rails up
Drive speeds
Height, stowed maximum 1.83 m
Rails lowered Stowed, maximum 6.1 km/h

Width, standard tires 2.3 m Platform raised, 0.8 km/h

maximum 12.2 m/54.6 sec
Length, platform retracted 2.67 m
Airborne noise emissions 80 dB
Length, platform retracted 3.4 m Maximum sound level at normal operating
Models with outriggers workstations (A-weighted)
Length, platform extended 4.2m Floor loading information

Maximum load capacity 454 kg Tire load, maximum 1485 kg

Maximum wind speed 12.5 m/s Outrigger load, maximum (if 1485 kg
equipped)
Wheelbase 1.85 m
Tire contact pressure 516 kPa
Turning radius (outside) 3.68 m

Turning radius (inside) 1.52 m Occupied floor pressure 9.34 kPa

Ground clearance 20 cm

Weight 3,880kg

(Includes outrigers)
Note: Floor loading information is approximate and does
not incorporate different option configurations.
Gradeability 30%
It should be used only with adequate safety factors.
Controls Proportional
Continuous improvement of our products is a DINGLI
AC outlet in platform Standard policy. Product specifications are subject to change
without notice or obligation.
Maximum hydraulic pressure 241.3 bar
(functions)

Tire size - standard tires 26”

35
 2
2
Pressure Transducer

PT1 PT2

1
1 1
1
P44
M14*1.5 M14*1.5
P40 P42 P41

2 2 SV12
RV08-22A-0-N-35/M180
SV10
RV2
SV38-20J-0-N-20DL
SV38-20J-0-N-20DL 2
1
1 2
2 ORF1
1
2 ORF2 CV08-20-0-N-4
ORF1
CV5
ORF1 CV08-20-0-N-4
1
CV2 1
1
1

Steering
M18*1.5 M18*1.5
P43 P45
1 2
Hydraulic Schematic

M18 X 1.5
S2 M18x1.5
P19 L
P17 S1
M14 X 1.5 Out In M22 X 1.5
M14 X 1.5

SVD03-47C-N-12DG w/ 4190021 Bolts 2 2

b P T a
SVD2 SV10-28-0-N-12DS
Orifice Plug Orifice Plug
SV2
SV10-23-0-N-12DS
1 1 M22 X 1.5
ORF8 ORF7 M1
A B SV8 2 1
1
Front Left Motor

SV1
2 4 SV10-47A-0-N-12DS
2
CR10-28
CR1 2 1
M2 M22 X 1.5
S1 3 1 S2
2 1

CBCH-LJN
CV1
CBV1
P15 P16 CV08-20-0-N-4 M3 M22 X 1.5
FD52-45-0-N-44
FD3
1 2
FRRV12-41FA-0-N-M9.5/M110 PV72-30A-0-N-12DS 1 Rear Right Motor
FRRV1 3 PV1
SVD03-47B-N-12DG w/ 4190021 Bolts
4 2
ORF3
SVD1
4 2 1
6112010
3 1
b M4 2
LS1 1
1 M22 X 1.5
LS08-30-0-N
3 2
2 1 3
SV12-34-0-N-12ES
2 3 2 2
SV4
1 4 P A 2
3 3
1 T B

3 1

36
a
2 1
CYL10 SV11
CYL9 SV12-40R-0-N-12ES
SV10-29-0-N-12DS
RV1 SV3
2 RV08-22A-0-N-35/M190
CBV2
3 2 2 1 2 1 2 3
1 1 CBCH-LJN M5
1 1 M22 X 1.5
Front Right Motor
2 1 1

1
M6
M22 X 1.5
RV10-22C-0-N-35/M240
2
RV4
2 2
PG1 2 1

M7
M14 X 1.5 M22 X 1.5

1 Rear Left Motor

2 M8
CV10-20-0-N-5 1
M22 X 1.5 2
CV3

CV4 CV08-20-0-N-60
1
3
1 2
CYL7 1.5mm
CYL8
ORF10
P48 P46
1 2
1 2
B
3 2 1 2 1 2 3 M14 X 1.5
1 1
P - M27 X 2
1 1
P47
AUX- M16 X 1.5 T 2 1
M33 x 2

2 2
2
Filter
2
FLT1
60L/min
Pump

1
Schematic
 Schematic
Electrical Schematic

37
 Schematic

38
 Schematic

39
 Schematic
Inspection and Repair Log

Date Comments

40