MT m175 Giotto Tomo en
MT m175 Giotto Tomo en
SAFETY
1.2 SAFETY SYSTEMS
1.2.1 EMERGENCY STOP
3 emergency stop buttons are installed on the equipment described in this manual. If pressed,
they immediately stop all equipment functions.
Never use the emergency stop button as a normal stop device to immediately stop all
functions of the equipment, but only in cases of an actual emergency and if malfunctions
occur.
INFORMATION
After pressing one of these three emergency stop buttons, the following message
appears on the touchscreen panel:
INFORMATION
The emergency stop button does not cut power to the workstation 1. The workstation
is also protected by an uninterruptible power supply UPS 2. The UPS takes power
from the equipment’s circuit; thus turning on “0” position the main switch, the UPS
switches to the batteries and the operator is informed of this operation by an acoustic
signal.
In the case of a power interruption, only the AWS acquisition workstation is powered
by the UPS for a few minutes (depending on the state of the battery). When the battery of
the uninterruptible power supply reaches 20%, the workstation automatically turns off,
following the operating system’s safety sequence.
• Release the pressed emergency stop button by turning it (slightly). The acoustic signal will be
silenced and the alarm message on the touch screen panel will disappear ( see Section
12 - “Breakdowns and diagnosis”).
• To resume operations, press the engage circuits push-button 1 sited on the acquisition
workstation control table switching it to the “OFF” position (LED off). What a few seconds and
then press the engage circuits push- button 1 again, switching it to the “ON” position (LED on).
• If the cause of the stop has been eliminated, the device will then be operational again.
1-1
1.
SAFETY
1-2
2. GENERAL
INFORMATION
1) Overall system
2) Detector support
3) Power supply unit
4) Mobile arm
5) Collimator
6) Compression paddle
7) Detector
8) Magnification device (optional)
9) Foot switch (three units)
2-3
2. GENERAL
INFORMATION
1) Protective wall
2) Electric cabinet
3) Touchscreen panel
4) TFT monitor
5) Workstation with CD-R/DVD-R unit
6) Uninterruptible power supply (UPS)
7) Keyboard
8) Mouse
2-4
5.
INSTALLATIO
jC24 -
jC50 - AWS
Ethernet
card
x14 - Serial
jC23 -
display gantry
Ethernet
card
jC3 - Digital
detector
jC2 - Low voltage
supply
power supply
jC21 -
Machine
Ethernet x9-x10 -
Pedals
jC19 - CAN
Bus
x321 - Serial
serv. biopsy
jC6 -
Real
time bus
x5 - Speed
rotating
jC62
anode
-
signals
x3 - Motor
x2 -
driver
Rotating
anode
5-5
6. PRELIMINARY OPERATING
CHECKS
6-6
6. PRELIMINARY OPERATING
CHECKS
• Since the equipment was completely tested before shipment, the operations to be performed are
limited and the risk of damaging the equipment is very low.
• The connection cables between the control console and the stand are all different from one
another in order to avoid connection errors. All the boards have circuit breakers if the polarity of
the power supply is inverted.
Therefore, after the power supply check, the equipment can be switched ON.
INFORMATION
For security reasons, the password occasionally changes.
(Consult the I.M.S. S.r.l. website http://www.imsitaly.com).
6-7
6. PRELIMINARY OPERATING
CHECKS
• Turn ON the power circuits, green button located under the main switch. The main contactor of
the power circuitry must close and the equipment must perform the following self-diagnostic
operations within a few seconds:
• If all the tests are successful, the message AUTO will appear on the touch screen display
and the machine will be ready for use.
• Manually check the up/down movement of the column, the rotation both manual and
programmed and the tomo movement by performing the relative test (Consult the PARAM TOMO
programme guide for further details).
• If present, check the operation of the MAMMOBED and BIOPSY.
• Checking the correct collimation of the x-ray field. ( see the “Collimator “ paragraph in
Section 13 - “Interventions on the unit”).
6-8
6. PRELIMINARY OPERATING
CHECKS
6-9
6. PRELIMINARY OPERATING
CHECKS
In normal operating mode with “Raffaello” application software the system is not ready
for X-ray emission (red or orange):
Wait at least 5 minutes.
Check the communication with the detector using the GMD SERVICE
program. Verify that the PLATE_SYNC signal is pulsing correctly 3.5 sec /
1 sec.
Verify the power supply voltage for the detector,
board S801. Check the status LEDs on board S878.
6-
10
6. PRELIMINARY OPERATING
7.1.1.1 Starting the system when off CHECKS
If the equipment was switched off using the master switch, the entire system needs to be restarted.
CAUTION!
Limited image quality caused by incorrect use.
The equipment’s detector needs to warm up for about 15 minutes
before images can be generated.
2
10.1.
o +12 VDC Filament
H3 H2 H12
H7
All these voltages enter the board but only + 24VDC logic and + 24VDC powerH9 are used to run it. All the other voltages are sorted through relays that
have the function of cutting power for safety purposes.
The connectors are serigraphed for identification or they use the following logic scheme.
S865/M2
COMPONENTS
H13
H16 H11
H10
H17 H35
H41
H2 H22 H14
H40
H20
H21 3 H26
H19 H42
H24 H25 H27
H32 H39
H28
H31 H30
H33
H34 H2
H36 9
H37 H42
H38 H2071
H49 H15
H43 S2
H45
H18
H46 H2072
H48
S1 H56
H62 H51
H59
H60 H57
H47 H58 H69 H50
H63 H61
H67
H66
H64 H52
H68
10. ELECTRONIC
bOARDS
PUSH-bUTTONS
bUZZER
LED
H1 GREEN LED, presence of +24V power supply for digital inputs/outputs on connectors x11
and x12.
H2 GREEN LED, presence of +24V power supply for auxiliary x-ray button input on connector
x34.
H3 GREEN LED, presence of +24V power supply for digital inputs/outputs on connector x5.
GREEN LED, presence of +24V power supply for digital inputs: main x-ray button input
H4
on connector jC28, digital inputs on connectors x9 and x10, room door contact input on
x18.
H5 GREEN LED, presence of +5V insulated power supply for AWS serial circuits on connector
x14.
H7 YELLOW LED, activation x-ray command digital output high voltage Inverter.
H9 YELLOW LED, activation x-ray button pressed real time signal, on connectors jC6 and jC7.
H10 GREEN LED, confirmation of relay closure on fault chain.
YELLOW LED, driver for closing of internal power isolation relays, contactor closing
H11
command on connector x7.
RED LED, confirmation of power supply from the operator emergency chain, on
H12
connectors jC6 and LC7.
H13 RED LED, confirmation of power supply from the fault board chain, on connectors jC6 and
LC7.
H14 YELLOW LED, driver for closing of internal relay for lighting of room x-ray lamp, on
connector x18.
H15 GREEN LED, activation of output H0 on the auxiliary processor.
H16 RED LED, FAULT condition by auxiliary processor.
H17 YELLOW LED, activation of emergency BOOT function.
H18 GREEN LED, auxiliary processor enabling of the three phase inverter and Mammobed
movements.
H19 YELLOW LED, Ethernet port activity on connector jC26.
H20 GREEN LED, Ethernet port full duplex connection on connector jC26.
H22 GREEN LED, controlled by the main processor’s firmware.
H23 GREEN LED, controlled by the main processor’s firmware.
H24 GREEN LED, Ethernet port 100Mbps connection on connector jC26.
H25 GREEN LED, controlled by the main processor’s firmware.
H26 GREEN LED, controlled by the main processor’s firmware.
H27 GREEN LED, controlled by the main processor’s firmware.
10-
5
H28 GREEN LED, controlled by the main processor’s firmware.
10. ELECTRONIC bOARDS
10. ELECTRONIC
bOARDS
➜ LED
➜ LED
H66 GREEN LED, presence of +24Vout power supply for internal board circuits.
H67 GREEN LED, presence of +24V_PWR power supply on connector x20.
H68 GREEN LED, presence of +24V_LOG logic power supply on connector x20.
H69 GREEN LED, presence of +12V_FIL filament insulated power supply on connector x33.
H2071 RED LED, auxiliary processor reset activation by Watchdog circuit or by jumper x2538.
H2072 GREEN LED, vitality signal for Watchdog circuit of the auxiliary processor.
YELLOW LED, activation command output for closing of relay/contactor inverter power
H2073
supply, on connector x232.
10-
7
8
10-
3
10.1. CONNECTO
X13 X14 X34 JC28 X7 X28
RS
JC17 X232 X32 X27
JC18
X11
JC19
X10
JC26
X5
JC21
X17
JC22
JC27
X22
X24
X37
X23
X25
X20
X1
10-
9
10
10-
2
10.2. COMPONENTS S866/M2
S866/M3
H9
H17 H2
H4
H13 H3
H49 H19
H5
S2
H14 H8
H12
H44
H6
H45 H21
H24 H30 H10
H25 H15
H22 H7
H46 H28 H36
H29 H23
H47
H11
S1
H26
PUSH-bUTTONS
LED
10-
11
10. ELECTRONIC
bOARDS
H30 GREEN LED, presence of +3.3Vdc logic power supply for main processor.
GREEN LED, presence of Vcc2 (+5.0Vdc) insulated power supply for opto-isolated serial
H36
interface RS232 circuits on connector x150.
10-
12
10. ELECTRONIC
bOARDS
➜ LED
10-
13
10. ELECTRONIC
bOARDS
3
10.2. CONNECTO
RS
X143 X135 X154 X136 X140
X139
JC10
X130
X141 X134
X149
X131
X148 X146
X132 JC5
X150
X147 JC43
X151
JC24
INFORMATION
Due to electronic noise in the detector, both the power supply A12 and the board
S801 are floating with respect to the protective earth.
• This board is supplied with a diagnostic port connected to S866 that can be accessed
through the PARAM program.
• The S866 also enables the output stages of the S801. Based on the equipment’s particular error
conditions, each voltage can be enabled or disabled.
10-
14
10. ELECTRONIC
bOARDS
10-
15
16
10-
2
10.4. COMPONENTS
H5
H6 H4
H3
H11
H2
H9 H17
H23 H24 H7
H10 H18 H16
H22 H25 H8
H31 S1 H19
H37 H33
H34
H39
H40
H43
PUSH-bUTTONS
LED
10-
17
10. ELECTRONIC
bOARDS
➜ LED
10-
18
3
10.4. CONNECTO
RS
JC14 JC2
JC6
JC8 X52
X41
X58
X40 JC57
X59
JC31 JC32
X53
X61 JC24
X62
X51
X46 JC45
JC38
JC37 X45 X44 JC33
19
10-
10. ELECTRONIC
bOARDS
10-
20
10. ELECTRONIC bOARDS
10.5. COMPONENTS S878/M1
2 S878M2
S1
H17
H11
H8
H10
H9
H7
H6
H18
H5
H13
H14
H15
H4
H16
H12
H1
10-
21
10. ELECTRONIC
bOARDS
PUSH-bUTTONS
LED
10-
22
10. ELECTRONIC bOARDS
10.5. CONNECTO
3 RS
JC50
JC49
X510
X505
X174
X503
X173
X171
X172
JC48
10-
23
10. ELECTRONIC
bOARDS
10-
24
2
10.6. COMPONENTS
S868/M2
H42 H43 H2 H1 H40 H7 H8
H5 H3
H18
H23 H21 H17 H32 H37 H22
H24 H30
H14 H44
H20
H29 S2 S1 H28
H26 H45
H47
H19
H16
H12
PUSH-bUTTONS
LED
GREEN LED, presence of +15Vdc logic power supply for grid position hall sensor circuits
H1
on connector jC16.
GREEN LED, presence of +15Vdc logic power supply for compression force hall sensor
H2
circuits on connector jC15.
H3 GREEN LED, (no function in the active configuration of the Ethernet port switch on connector
jC23).
H5 YELLOW LED, Ethernet port activity on connector jC23.
H7 GREEN LED, Ethernet port full duplex connection on connector jC23.
H8 GREEN LED, Ethernet port 100Mbps connection on connector jC23.
H12 GREEN LED, presence of +24Vcc logic power supply upstream of the circuits for hot
insertion.
H14 GREEN LED, presence of +5Vdc logic power supply for internal board circuits.
GREEN LED, presence of +5Vb insulated logic power supply, relative to GND2 earth, for
H16 serial interface RS232 Detector on connector jC9 and for differential interface RS422 I/O
signals Detector on connector jC9.
H17 YELLOW LED, activation driver Peltier Detector on connector x71.
H18 GREEN LED, presence of +3.3Vdc power supply for internal board functions.
H19 GREEN LED, presence of +1V5 logic power supply for main processor.
H20 YELLOW LED, activation of emergency BOOT function.
H21 GREEN LED, presence of +24VI, from +24V_LOG logic power supply on connector jC4.
H22 GREEN LED, presence of +1V8 logic power supply for Ethernet network circuits.
H23 GREEN LED, presence of +24Vout, from +24V_PWR power supply on connector jC4.
H24 GREEN LED, presence of +VDG, from +35V_PWR power supply on connector jC4.
H26 GREEN LED, presence of +5Vout power supply for drive circuits.
H28 RED LED, main processor reset.
H29 GREEN LED, presence of +12V power supply for drive circuits.
H30 RED LED, activation of Detector Overheating signal circuit.
H32 GREEN LED, controlled by the main processor’s firmware.
H33 GREEN LED, driver ON for relay on the fault chain.
H37 YELLOW LED, driver ON for fans in Detector container.
H40 YELLOW LED, driver ON for guard fans below Detector.
H42 RED LED, auxiliary processor reset activation by Watchdog circuit or by jumper x2540.
H43 GREEN LED, vitality signal for Watchdog circuit of the auxiliary processor.
H44 YELLOW LED, driver high signal Detector synchronization (/PLATE_SYNC).
H45 YELLOW LED, driver high signal disable movement (/DISABLE_MOVEMENT).
GREEN LED, presence of +5V_SM logic power supply, for external compressor stepper
H46
motor controller logic circuits, on connector x240.
10-
26
GREEN LED, presence of +5V_MPP power supply, for external compressor stepper
H47
motor controller signal command circuits, on connector x240.
10. ELECTRONIC
bOARDS
3
10.6. CONNECTO
RS
X71
X77
JC23
10.7.2 CONNECTORS
X98
X90
X91
X99 X93
X94 JC52
JC13
X96
X92
X100
X95
10-
28
10. ELECTRONIC bOARDS
H
5
H
4
10-29
10. ELECTRONIC
bOARDS
10-
30
10. ELECTRONIC
bOARDS
PUSH-bUTTONS
None present.
LED
10.8.3 CONNECTORS
X11
X11
X11
1
JC55
JC39
X11
X11
4
6
JC35
JC10
JC8
JC9
X11
3
X118
JC5
X117
X119
JC14
JC4
10-
30
11.
MAINTENANCE
CAUTION!
If you note any faults or malfunctions, stop using the equipment immediately and
contact the Authorized Technical Service.
INFORMATION
The table below gives a summary of the main scheduled and preventive
maintenance interventions. The main specific interventions are described in detail
on the following pages.
11-
31
11.
MAINTENANCE
11-
32
11.
MAINTENANCE
11-
33
12. bREAKDOWNS AND
DIAGNOSIS
12.1 LIST OF ALARMS
List of machine status messages and instructions to restore operation:
? CAUSE • This triggers if the S868 card is replaced without updating the software.
✗ REMEDY • Update the software (see card replacement procedure AUx_CARD 001).
12-
34
12. bREAKDOWNS AND
DIAGNOSIS
12-
35
12. bREAKDOWNS AND
DIAGNOSIS
12-
36
12. bREAKDOWNS AND
DIAGNOSIS
12-
37
12. bREAKDOWNS AND
DIAGNOSIS
4. Check the signal BOOT_EMERG. If just one of the inputs is red, check the
wiring of the Real Time bus
12-
38
12. bREAKDOWNS AND
DIAGNOSIS
12-
39
12. bREAKDOWNS AND
DIAGNOSIS
5. Identify the card with one red and one green signal.
6. This card is responsible for the FAULT.
12-
40
12. bREAKDOWNS AND
DIAGNOSIS
5. Identify the card with one red and one green signal.
12-
41
12. bREAKDOWNS AND
DIAGNOSIS
12-
42
12. bREAKDOWNS AND
DIAGNOSIS
5. Identify the card with one red and one green signal.
6. This card is responsible for the EMERGENCY.
12-
43
12. bREAKDOWNS AND
DIAGNOSIS
8 ALARM 141: REAL TIME SOFTWARE VERSION OF THE S865 CARD INCOMPATIBLE
?CAUSE • This triggers if the S865 card software has not been correctly updated.
✗ REMEDY • Update the software using ParamTomo (see Card replacement procedure
AUx_CARD 001)
8 ALARM 142: REAL TIME SOFTWARE VERSION OF THE S866 CARD INCOMPATIBLE
?CAUSE • This triggers if the S866 card software has not been correctly updated.
✗ REMEDY • Update the software using ParamTomo ( see S866 Card replacement
procedure (REP_S866 101))
8 ALARM 144: REAL TIME SOFTWARE VERSION OF THE S868 CARD INCOMPATIBLE
?CAUSE • This triggers if the S868 card software has not been correctly updated.
✗ REMEDY • Update the software using ParamTomo ( see S868 Card replacement
procedure (REP_S868 101))
12-
44
12. bREAKDOWNS AND
DIAGNOSIS
12-
45
12. bREAKDOWNS AND
DIAGNOSIS
12-
46
12. bREAKDOWNS AND
DIAGNOSIS
4. Check the input of the auxiliary processor B.1. If this is red, the
+320VDC power supply is absent. In this case, check the wiring of the
high voltage inverter and of the PSM39 inverter card. If it is green, go on
to 5.
12-
47
12. bREAKDOWNS AND
DIAGNOSIS
7. Check that VREF MIN is 0 and VREF MAx is 1022 or 1023. If these
values are different, contact the technical assistance service and
have the S865 card replaced if necessary.
12-
48
12. bREAKDOWNS AND
DIAGNOSIS
3. Select or drag the GiottoTomo backup file in the file navigation window
to restore the configuration parameters.
4. Press “Open”
5. Select “File->Connection”
12-
49
12. bREAKDOWNS AND
DIAGNOSIS
12-
50
12. bREAKDOWNS AND
DIAGNOSIS
4. Check the anodic current setpoint values in the preparation pwm table. If
there is a value higher than 200 mA, this is an error.
12-
51
12. bREAKDOWNS AND
DIAGNOSIS
12-
52
12. bREAKDOWNS AND
DIAGNOSIS
• This triggers if, during an exposure in the tomosynthesis mode, the tube fails
? CAUSE to reach or exceeds the right position for emitting x-rays.
✗ REMEDY • Check the maximum tube speed and adjust as required:
1. Open ParamTomo.
2. Select “File->Connection”
3. Select “File->Configuration ->Machine Data->Tomosynthesis”
12-
53
12. bREAKDOWNS AND
DIAGNOSIS
12-
54
12. bREAKDOWNS AND
DIAGNOSIS
3. In the file navigation window, select or drag the GiottoTomo backup file.
4. Press “Open”
5. Select “File->Connection”
12-
55
12. bREAKDOWNS AND
DIAGNOSIS
12-
56
12. bREAKDOWNS AND
DIAGNOSIS
4. Check the pwm values in the preparation pwm table and decrease
them.
5. Perform an exposure.
6. If the problem persists, reduce the pwm even further.
? CAUSE • This triggers if the analogue channel of the filament current reads an incorrect
value.
✗ REMEDY • Check if the analogue channels of the S866 card work correctly:
1. Open ParamTomo
2. Select “File->Connection”
3. Select “Diagnostics->Analogue Channels->S866”
12-
57
12. bREAKDOWNS AND
DIAGNOSIS
4. Read and check the reference voltage values. If the values do not
match the reference voltage, check the power supply wiring and
connections of the S866 card.
12-
58
12. bREAKDOWNS AND
DIAGNOSIS
4.4. Checktabella
Nella the pwmdeivalues
pwm diin preparazione,
the preparationcontrollare
pwm tablei and decrease
valori di pwm e
them. a ridurli.
provare
5. Effettuare un’esposizione.
5.
6. SePerform an exposure.
il problema persiste, provare a ridurre ulteriormente i pwm.
6. If the problem persists, reduce the pwm even further.
?? CAUSA
CAUSE • Si verifica
• This triggers seifil the
canale analogico
analogue dellaofcorrente
channel filamento
the filament legge
current un an
reads valore
incorrect
sbagliato.
• value.
✗ RIMEDIO Controllare se i canali analogici della scheda S866 funzionano nel
✗ REMEDY modo giusto:
• Check if the analogue channels of the S866 card work correctly:
1. Aprire ParamTomo
Open ParamTomo
2. Selezionare “File->Connessione”
Select “File->Connection”
3. Selezionare “Diagnostica->Canali
Select “Diagnostics->Analogue Analogici->S866”
Channels->S866”
12-
59
12. bREAKDOWNS AND
DIAGNOSIS
Read and
4. Leggere check the
e verificare reference
i valori voltage di
delle tensioni values. If the Se
riferimento. values do non
i valori not
match the reference
corrispondono voltage, di
alla tensione check the power
riferimento, supply
allora wiring and
controllare il
connections
cablaggio ofconnessioni
e le the S866 card.dell’alimentazione della scheda S866.
5. SeIf ilthe
5. problempersiste,
problema persists,contattare
contact the technical
il Servizio di assistance
Assistenza service
Tecnica and
per
have the S866 card replaced if necessary.
un’eventuale sostituzione della scheda S866.
12-
60
12. bREAKDOWNS AND
DIAGNOSIS
12-
61
12. bREAKDOWNS AND
DIAGNOSIS
• Check the power wiring and connections of the gantry rotation drive motor.
12-
62
12. bREAKDOWNS AND
DIAGNOSIS
4. Compress to the maximum compression force and make sure the digital
value of the sensor approaches (with a difference of 500) the value
configured in the table. If the sensor value is more than 500 away from
the value indicated in the table, recalibrate the compression force
sensor according to the load cell calibration procedure.
5. If the problem persists, check the load cell wiring and connections.
12-
63
12. bREAKDOWNS AND
DIAGNOSIS
• This triggers if, during the Self Test, the compressor is unable to perform the
? CAUSE test within 25 seconds.
✗ REMEDY • Make sure there are no objects that prevent the compressor from moving.
• Makes sure no compression force has been detected. In this case the
speed of the compressor decreases.
• Check the compressor motor wiring and connections.
• Check the Ever M5AV10 drive. When the unit is switched on, a green LED
flashes on the drive. If the LED is off, check the Ever M5AV10 drive wiring and
connections.
• This triggers if the Ever M5AV10 drive fails to communicate with the S868
? CAUSE card during a movement command.
✗ REMEDY
• Check the M5AV10 card wiring and connections and the S868 card serial
connection.
• This triggers if the potentiometer fails to detect movement during a
? CAUSE movement command.
✗ REMEDY • If the compressor does not move after a movement command, check the
compressor motor wiring and connections.
• If the compressor moves after a movement command, check the
compressor potentiometer wiring and connections. If the problem persists,
contact the technical
assistance service and have the potentiometer replaced if necessary.
• This triggers if, after a movement, there is an excessive difference
? CAUSE between the steps performed by the compressor motor and the suitable
scaled value of the potentiometer.
✗ REMEDY • Check the M5AV10 card wiring and connections.
• Check the compressor potentiometer wiring and connections.
• This triggers if, after a movement, there is an excessive difference between
? CAUSE the steps performed by the compressor motor and the steps detected by
the Ever M5AV10 drive.
✗ REMEDY • Check the M5AV10 card wiring and connections.
12-
64
12. bREAKDOWNS AND
DIAGNOSIS
12-
65
12. bREAKDOWNS AND
DIAGNOSIS
4. Check the pwm values in the preparation pwm table and decrease
them.
5. Perform an exposure.
12-
66
12. bREAKDOWNS AND
DIAGNOSIS
12-
67
12. bREAKDOWNS AND
DIAGNOSIS
4. Check the pwm values in the preparation pwm table and decrease
them.
5. Perform an exposure.
12-
68
12. bREAKDOWNS AND
DIAGNOSIS
12-
69
12. bREAKDOWNS AND
DIAGNOSIS
5. Press “Stop”
12-
70
13. INTERVENTIONS ON THE
EQUIPMENT
• Calibration and auxiliary operations: x-ray tube calibration procedure. see “x-ray tube
calibration procedures” (AUx_xTUB 101).
13-
71
13. INTERVENTIONS ON THE
EQUIPMENT
• Possible Faults:
o x-ray tube thermal safety switch:
Inside the x-ray tube is a thermal switch that opens when the temperature exceeds the
maximum value allowed by the manufacturer of the tube. This thermal switch is connected in
series to the rotating anode motor. When the thermal safety switch is open the safety circuit
detects the lack of current and stops the emission of x-rays. The opening of the thermal
safety switch can be caused by a component fault. In this situation, the x-ray tube needs to
be replaced since the thermal safety switch is inside the tube immersed in oil. The
overheating of the tube may also be caused by an intensive use of the equipment, in this
case wait at least 2-3 hours, since the cooling time of the tube is very long.
o Rotating anode jammed:
The rotating anode may jam due to mechanical wear. In this case the power in the
stator continues to flow and therefore the driver circuit doesn’t detect any deviations and
the emission of x-rays is not stopped. Emitting x-rays with a jammed rotor can cause the
metal in the rotating anode to vaporize, causing a lack of insulation between anode and
cathode. This causes an anode power spike, which shuts down the inverter because of
overloading and/or detection of the spike by the filament circuit and relative alarm. The
intervention by either the inverter or the filament’s driver circuit on board S866 is random, as
both circuits are very fast.
o Reduction in x-ray tube efficiency:
The x-ray tube’s dose/mAs efficiency varies significantly because of cratering on the anode’s
surface. This reduction can be up to 30-40% in a fairly short period of time; this phenomenon
is normal. Furthermore, there may also be a reduction in the tube’s efficiency after a
metallization of the Beryllium window due to the ageing of the tube. In this case the HVL also
changes slightly, which requires that the x-ray tube be replaced. Refer to local regulations
regarding HVL acceptance limits and dose/rate values.
o Filament fault:
The filament is controlled by board S866. The filament circuit has safety devices that
prevent damage to the filament itself. Furthermore the control circuit uses an algorithm to
regulate the anodic current that modulates the filament current in order to obtain constant
anode current. The filament current can therefore increase considerably until the filament
breaks because it becomes thinner with age.
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• Possible Faults:
o Board S801 does not correctly power the detector: there may be a lack of image
acquisition, or communication errors between the AWS and the detector.
o The board doesn’t turn on.
o Lack of one or more voltages.
o The LEDs for the output stages are on, but the LEDs for the input stages are also on.
o Electronic noise from the detector (irregular horizontal bands).
o Board overheating.
13.3 COLLIMATOR
• Replacement: collimator replacement procedure. see “Collimator replacement
procedure” (REP_ COLLI 101).
• Possible Faults:
o Collimator filter change disk:
Broken or poorly adjusted clutch, therefore the motor doesn’t transmit the torque to the
filter change disk.
The motor is broken.
The driver on board S866 is broken.
Limit switch doesn’t work.
o Centring lamp:
Lamp burned
out.
Lamp driver on board S866.
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• Replacement (stereo belt): stereo movement belt replacement procedure. See “Stereo belt
replacement procedure” (REP_BSTE 001).
• Possible Faults:
o The motor doesn’t work:
The STEREO motor is controlled by board S866 and uses +30VDC voltage for the motors.
The power supply voltage is the same that powers the rotation motor, therefore just verify
whether this motor works.
The command buttons come from board S866 both from board S865 and from the board
S867 and both are transported over the Ethernet network and therefore are completely
separate (just check the three series of buttons).
If the compression force is greater than 4 kg all movements are inhibited.
o x-rays inhibited:
If the X-ray tube unit is not in one of the centre/right/left positions (if the
reading from the potentiometer is outside the maximum allowed limits) the X-
rays are inhibited. Check that the potentiometer reading is stable. The maximum
allowed limits can also be increased through the PARAM program. It is recommended that
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you contact I.M.S. S.r.l. Technical Service before doing this.
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• Replacement (stereo belt): gantry rotation belt replacement procedure. see “Gantry
belt replacement procedure” (REP_CIRG 101).
• Possible Faults::
o The rotation motor does not move.
o The rotation movement is irregular and noisy.
o The gantry’s anticollision system doesn’t work.
o The rotation speed is irregular.
o The gantry has too much play when stopped.
o The potentiometer reading is unstable.
• Possible Faults:
o The compressor does not move.
o Compression impossible.
• Possible Faults:
o Error in reading the compression value.
o Incorrect compression values
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• board S881 sorts the unit’s signals. The malfunctioning of this component
could cause multiple malfunctions.
• board S882 sorts the unit’s signals; the malfunctioning of this component
could cause multiple malfunctions.
13.10 POTTER
• Replacement: Potter replacement procedure. see “Potter/Bucky replacement procedure”
(REP_POBU 101).
• Possible Faults:
o The grid does not move.
o The grid doesn’t move correctly, increase in the noise in the acquired images.
13.11 DETECTOR
• Replacement: detector replacement procedure. see “Detector replacement
procedure” (REP_DTCT 101).
• Possible Faults:
o The detector does not acquire images.
o Communication error between the AWS and the detector.
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13.12 DETECTOR HIGH VOLTAGE POWER SUPPLY UNIT + E.L. POWER SUPPLY
UNIT
The high voltage power supply unit (A4) is used to supply voltage of + 2000 Vdc to the digital
detector. The E.L. power supply unit (A9) is used to supply the Electro Luminescent lamp on
the detector.
Both are connected through the connector of the high voltage power supply unit. They are driven
directly by the digital detector.
• Replacement: board and power supply unit A4-A9 replacement procedure. See “Board and
power supply unit A4-A9 replacement procedure” (REP_A4A9 001).
• Calibration and auxiliary operations: board and power supply unit A4-A9 auxiliary
procedures. See “Board and power supply unit A4-A9 auxiliary procedures” (AUx_A4A9
001).
Replacing these components can affect digital image quality and the persistence of the
previous image (ghost). see the paragraph “Detector Diagnosis” in Section 9 “Components
diagnosis” for the following tests:
o Electronic noise check.
o Detector efficiency check.
o Digital image quality check.
o It is however recommended that the detector be calibrated.
o Ghost check.
• Possible Faults:
o Mean pixel value in the digital image is close to 0.
o Noise in the digital image (horizontal bands).
o Ghost from the previous image.
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• Calibration and auxiliary operations: the replacement of the high voltage cable
doesn’t require any settings of the equipment to be changed. Only the emission of x-rays
needs to be checked at all kV and mAs values and for all focus types.
• Possible Faults:
o Cable discharge:
In this case, there is an anode power spike that is intercepted by both the high voltage
inverter and the filament control circuit, which causes the immediate interruption of the
exposure. If the inverter alarm is tripped, one of the following LEDs will light on the inverter
board: LD8 KV>110%, LD9 KV min, LD7 mA max; the power must be cut to reset the
alarm.
CAUTION!
When a cable discharges H.V. it can’t be detected by a normal ohm meter because
the testing voltage is too low.
o Interrupted cable:
This type of fault cannot be safely detected with a normal ohm meter because the testing
voltage is too low. The cable may be good with the ohm meter but applying H.V. it may be
open.
CAUTION!
Don’t bend or twist the H.V. cable, as it could become damaged.
When locking the connectors together, be careful not to break the plastic body.
13.14 HV GENERATOR
• Replacement: High voltage generator replacement procedure. See “HV generator
replacement procedure” (REP_GEHV 001).
• Possible Faults:
o The acquisition of a new image is stopped with a malfunction being reported by the
lighting of one of the red LEDs on the inverter board.
o It is a generation of incorrect kV with the viewing of overexposure or underexposure errors.
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13.15 INVERTER
• Possible Faults:
o The acquisition of a new image is stopped with a malfunction being reported by the
lighting of one of the red LEDs on the inverter board.
o It is a generation of incorrect kV with the viewing of overexposure or underexposure errors.
o kV generation errors during the initial exposure phases with possible filament current alarms.
o Communication errors with board S865.
13.16 CONTROL CONSOLE POWER SUPPLY UNITS (A8 – A11 – A10 – A12)
• Replacement: control console power supply unit replacement procedure. See “Control
console power supply unit replacement procedure” (REP_PCAB 001).
• Possible Faults:
o A8 (power supply +30V):
Grid movement malfunction with possible error message on the
monitor. Gantry rotation movement malfunction.
13.17 UPS
• Replacement: UPS replacement procedure. See “UPS replacement procedure” (REP_UPSS 001).
• Possible Faults:
o The UPS does not turn on.
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o The UPS does not keep the system running during a power failure.
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WARNING
Try reinstalling the operating system before replacing the computer.
• Possible Faults:
o The computer does not turn on.
o There are problems in the computer’s internal boards.
• Possible Faults:
o The DVD – CD burner does not turn on.
o The DVD – CD burner does not write data.
o The data recorded on the disc are illegible.
13.20 MONITOR
• Replacement: monitor replacement procedure. See “Monitor replacement procedure” (REP_DISP
001).
• Possible Faults:
o The monitor doesn’t turn on.
o There are parts of the monitor that do not work.
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WARNING
If the board has some broken parts but the Ethernet communication works, the
backup can still be performed.
WARNING
If the board doesn’t communicate with other boards, the data backup cannot be done,
therefore the data for board S866 must be manually updated.
• Replacement: board S865 replacement procedure. See “S865 replacement procedure” (REP_S865
001).
• Possible Faults:
o The board doesn’t switch on.
o No ETHERNET connection.
o The LCD display doesn’t switch on.
o The console keyboard doesn’t work.
o The console power button doesn’t work.
o No unit voltages.
o The Mammobed doesn’t work.
o The unit’s vertical column doesn’t work.
o The rotating anode motor doesn’t work.
o The footswitches don’t work.
o The Mammobed doesn’t work.
o No external network connection.
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WARNING
If the board has some broken parts but the Ethernet communication works, the
backup can still be performed.
WARNING
If the board doesn’t communicate with other boards, the data backup cannot be done,
therefore the data for board S866 must be manually updated.
• Calibration and auxiliary operations: update the software, the PIC and restore the data.
see “S865
- S866 - S867 cards configuration procedure” (AUx_CARD 101).
• Possible Faults:
o No filament power.
o No power to the anode.
o Stereo motor doesn’t work.
o The collimator doesn’t work.
o Communication error.
o Emergency chain error.
o Unstable mAs calculation.
o DETECTOR power supply unit board S801 not enabled.
o No serial communication with DETECTOR power supply unit board S801.
o No DIGITAL DETECTOR serial communication.
o Size change button doesn’t work.
o The fans do not work.
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• Calibration and auxiliary operations: update the software and the PIC. see “S865 -
S866 - S867 cards configuration procedure” (AUx_CARD 101).
• Possible Faults:
o The displays and push-button panels don’t work.
o The rotation motor doesn’t move.
o The isocenter compensation doesn’t work.
o The inclination electromagnets do not hold.
o Communication error.
o Emergency chain error.
o The fan doesn’t work.
o Unstable inclination potentiometer reading.
o Rotation potentiometer reading.
o Vertical column thermal protection error.
o Vertical column limit stop reading error.
o The STEREO field illumination lamps don’t work.
o Board S878 doesn’t switch on.
o The rotation motor power limitation circuit doesn’t work.
• Calibration and auxiliary operations: update the software and the PIC. See “Board
auxiliary procedures” (AUx_CARD 001).
• Possible Faults:
o The push-button panels don’t work.
o The compressor motor doesn’t move.
o The compressor motor does not recognize the limit stop.
o The manual control of the compressor through the optical encoder doesn’t work.
o Communication error.
o Emergency chain error.
o The fan doesn’t work.
o Unstable or no compressor height reading.
o Unstable compression force reading.
o No connection with the digital detector.
o No communication with the biopsy.
o The Potter doesn’t work.
o Unrecognized compressor format.
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15. WIRING
DIAGRAMS
• Possible Faults:
o The LED for coaxial cables connection is always red.
o The Ethernet connection LED does not turn on.
o Checksum error.
o Connection errors.