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Wind Energy Handbook
Wind Energy Handbook
         Third Edition
             Tony Burton
  Wind Energy Consultant, London, UK
            Nick Jenkins
        Cardiff University, UK
           Ervin Bossanyi
         DNV GL, Bristol, UK
            David Sharpe
  Wind Energy Consultant, Essex, UK
          Michael Graham
     Imperial College, London, UK
This third edition first published 2021
© 2021 John Wiley & Sons Ltd.
Edition History
John Wiley & Sons Ltd. (1e 2001; 2e 2011)
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
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permissions.
The right of Tony Burton, Nick Jenkins, Ervin Bossanyi, David Sharpe and Michael Graham to be identified as the
authors of this work has been asserted in accordance with law.
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John Wiley & Sons, Inc., 111 River Street, Hoboken, NJ 07030, USA
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Library of Congress Cataloging-in-Publication Data
Names: Burton, Tony, 1947- author. | Jenkins, Nick, 1954- author. | Bossanyi, Ervin, author. | Sharpe,
        David, author. | Graham, Michael, author.
Title: Wind energy handbook / Tony Burton, Nick Jenkins, Ervin Bossanyi, David Sharpe,
        Michael Graham.
Description: Third edition. | Hoboken, NJ : Wiley, 2021. | Includes
        bibliographical references and index.
Identifiers: LCCN 2020036473 (print) | LCCN 2020036474 (ebook) | ISBN
        9781119451099 (cloth) | ISBN 9781119451150 (adobe pdf) | ISBN
        9781119451167 (epub)
Subjects: LCSH: Wind power–Handbooks, manuals, etc.
Classification: LCC TJ820 .B869 2021 (print) | LCC TJ820 (ebook) | DDC
        621.31/2136–dc23
LC record available at https://lccn.loc.gov/2020036473
LC ebook record available at https://lccn.loc.gov/2020036474
Cover Design: Wiley
Cover Image: Designed by Dr. Georgios Deskos
Set in 10/12pt TimesNewRoman by SPi Global, Chennai, India
10 9 8 7 6 5 4 3 2 1
Contents
   About the Authors                                     xxi
   Preface to Second Edition                            xxiii
   Preface to Third Edition                              xxv
   Acknowledgements for the First Edition               xxix
   Acknowledgements for the Second Edition              xxxi
   Acknowledgements for the Third Edition              xxxiii
   List of Symbols                                     xxxv
   Figures C1 and C2 – coordinate systems                xlv
1 Introduction                                             1
  1.1    Historical development of wind energy             1
  1.2    Modern wind turbines                              6
  1.3    Scope of the book                                 8
         References                                        9
         Websites                                         10
         Further reading                                  10
2 The wind resource                                       11
  2.1    The nature of the wind                           11
  2.2    Geographical variation in the wind resource      13
  2.3    Long-term wind speed variations                  14
  2.4    Annual and seasonal variations                   14
  2.5    Synoptic and diurnal variations                  16
  2.6    Turbulence                                       16
         2.6.1   The nature of turbulence                 16
         2.6.2   The boundary layer                       18
         2.6.3   Turbulence intensity                     20
         2.6.4   Turbulence spectra                       22
         2.6.5   Length scales and other parameters       24
vi    CONTENTS
            2.6.6   Asymptotic limits                                     26
            2.6.7   Cross-spectra and coherence functions                 27
            2.6.8   The Mann model of turbulence                          29
     2.7    Gust wind speeds                                              30
     2.8    Extreme wind speeds                                           31
            2.8.1   Extreme winds in standards                            33
     2.9    Wind speed prediction and forecasting                         35
            2.9.1   Statistical methods                                   35
            2.9.2   Meteorological methods                                36
            2.9.3   Current methods                                       36
     2.10   Turbulence in complex terrain                                 37
            References                                                    37
 3 Aerodynamics of horizontal axis wind turbines                          39
   3.1   Introduction                                                     40
   3.2   The actuator disc concept                                        41
         3.2.1   Simple momentum theory                                   42
         3.2.2   Power coefficient                                        43
         3.2.3   The Betz limit                                           43
         3.2.4   The thrust coefficient                                   44
   3.3   Rotor disc theory                                                45
         3.3.1   Wake rotation                                            45
         3.3.2   Angular momentum theory                                  46
         3.3.3   Maximum power                                            49
   3.4   Vortex cylinder model of the actuator disc                       49
         3.4.1   Introduction                                             49
         3.4.2   Vortex cylinder theory                                   51
         3.4.3   Relationship between bound circulation and the induced
                 velocity                                                 51
         3.4.4   Root vortex                                              52
         3.4.5   Torque and power                                         53
         3.4.6   Axial flow field                                         54
         3.4.7   Tangential flow field                                    54
         3.4.8   Axial thrust                                             56
         3.4.9   Radial flow and the general flow field                   57
         3.4.10 Further development of the actuator model                 58
         3.4.11 Conclusions                                               59
   3.5   Rotor blade theory (blade-element/momentum theory)               59
         3.5.1   Introduction                                             59
         3.5.2   Blade element theory                                     59
         3.5.3   The BEM theory                                           61
         3.5.4   Determination of rotor torque and power                  63
   3.6   Actuator line theory, including radial variation                 65
   3.7   Breakdown of the momentum theory                                 66
         3.7.1   Free-stream/wake mixing                                  66
         3.7.2   Modification of rotor thrust caused by wake breakdown    66
         3.7.3   Empirical determination of thrust coefficient            67
                                                               CONTENTS        vii
3.8    Blade geometry                                                          68
       3.8.1     Introduction                                                  68
       3.8.2     Optimal design for variable-speed operation                   68
       3.8.3     A simple blade design                                         72
       3.8.4     Effects of drag on optimal blade design                       74
       3.8.5     Optimal blade design for constant-speed operation             77
3.9    The effects of a discrete number of blades                              77
       3.9.1     Introduction                                                  77
       3.9.2     Tip-losses                                                    77
       3.9.3     Prandtl’s approximation for the tip-loss factor               82
       3.9.4     Blade root losses                                             85
       3.9.5     Effect of tip-loss on optimum blade design and power          86
       3.9.6     Incorporation of tip-loss for non-optimal operation           90
       3.9.7     Radial effects and an alternative explanation for tip-loss    91
3.10   Stall delay                                                             92
3.11   Calculated results for an actual turbine                                95
3.12   The performance curves                                                  98
       3.12.1 Introduction                                                     98
       3.12.2 The CP – 𝜆 performance curve                                     99
       3.12.3 The effect of solidity on performance                           100
       3.12.4 The CQ – 𝜆 curve                                                101
       3.12.5 The CT – 𝜆 curve                                                101
3.13   Constant rotational speed operation                                    102
       3.13.1 Introduction                                                    102
       3.13.2 The KP −1/𝜆 curve                                               102
       3.13.3 Stall regulation                                                103
       3.13.4 Effect of rotational speed change                               104
       3.13.5 Effect of blade pitch angle change                              104
3.14   Pitch regulation                                                       106
       3.14.1 Introduction                                                    106
       3.14.2 Pitching to stall                                               106
       3.14.3 Pitching to feather                                             106
3.15   Comparison of measured with theoretical performance                    107
3.16   Estimation of energy capture                                           109
3.17   Wind turbine aerofoil design                                           113
       3.17.1 Introduction                                                    113
       3.17.2 The NREL aerofoils                                              115
       3.17.3 The Risø aerofoils                                              116
       3.17.4 The Delft aerofoils                                             120
       3.17.5 General principles for outboard and inboard blade sections      120
3.18   Add-ons (including blade modifications independent of the main
       structure)                                                             121
       3.18.1 Devices to control separation and stalling                      122
       3.18.2 Devices to increase CLmax and lift/drag ratio                   123
       3.18.3 Circulation control (jet flaps)                                 124
viii     CONTENTS
       3.19  Aerodynamic noise                                                   126
             3.19.1 Noise sources                                                126
             3.19.2 Inflow turbulence-induced blade noise                        127
             3.19.3 Self-induced blade noise                                     127
             3.19.4 Interaction between turbulent boundary layers on the blade
                      and the trailing edge                                      128
             3.19.5 Other blade noise sources                                    128
             3.19.6 Summary                                                      129
             References                                                          130
             Websites                                                            132
             Further reading                                                     132
       Appendix A.3 Lift and drag of aerofoils                                   133
       A3.1 Drag                                                                 134
       A3.2 The boundary layer                                                   135
       A3.3 Boundary layer separation                                            136
       A3.4 Laminar and turbulent boundary layers and transition                 138
       A3.5 Definition of lift and its relationship to circulation               141
       A3.6 The stalled aerofoil                                                 145
       A3.7 The lift coefficient                                                 145
       A3.8 Aerofoil drag characteristics                                        147
             A3.8.1 Symmetric aerofoils                                          147
             A3.8.2 Cambered aerofoils                                           149
  4 Further aerodynamic topics for wind turbines                                 153
    4.1    Introduction                                                          153
    4.2    The aerodynamics of turbines in steady yaw                            153
           4.2.1    Momentum theory for a turbine rotor in steady yaw            154
           4.2.2    Glauert’s momentum theory for the yawed rotor                156
           4.2.3    Vortex cylinder model of the yawed actuator disc             160
           4.2.4    Flow expansion                                               163
           4.2.5    Related theories                                             169
           4.2.6    Wake rotation for a turbine rotor in steady yaw              170
           4.2.7    The blade element theory for a turbine rotor in steady yaw   171
           4.2.8    The blade-element-momentum theory for a rotor in steady
                    yaw                                                          172
           4.2.9    Calculated values of induced velocity                        175
           4.2.10 Blade forces for a rotor in steady yaw                         177
           4.2.11 Yawing and tilting moments in steady yaw                       177
    4.3    Circular wing theory applied to a rotor in yaw                        180
           4.3.1    Introduction                                                 180
           4.3.2    The general pressure distribution theory of Kinner           181
           4.3.3    The axisymmetric loading distributions                       182
           4.3.4    The anti-symmetric loading distribution                      184
           4.3.5    The Pitt and Peters model                                    187
           4.3.6    The general acceleration potential method                    188
           4.3.7    Comparison of methods                                        188
                                                                   CONTENTS        ix
   4.4    Unsteady flow                                                           189
          4.4.1   Introduction                                                    189
          4.4.2   The acceleration potential method to analyse unsteady flow      190
          4.4.3   Unsteady yawing and tilting moments                             191
   4.5    Unsteady aerofoil aerodynamics                                          194
          4.5.1   Introduction                                                    194
          4.5.2   Aerodynamic forces caused by aerofoil acceleration              195
          4.5.3   The effect of the shed vortex wake on an aerofoil in unsteady
                  flow                                                            196
   4.6    Dynamic stall                                                           201
          4.6.1   Introduction                                                    201
          4.6.2   Dynamic stall models                                            201
   4.7    Computational fluid dynamics                                            207
          4.7.1   Introduction                                                    207
          4.7.2   Inviscid computational methods                                  208
          4.7.3   RANS and URANS CFD methods                                      211
          4.7.4   LES and DES methods                                             213
          4.7.5   Numerical techniques for CFD                                    214
          4.7.6   Discrete methods of approximating the terms in the
                  Navier–Stokes equations over the flow field                     218
          4.7.7   Grid construction                                               219
          4.7.8   Full flow field simulation including ABL and wind turbines      220
          References                                                              222
          Further reading                                                         225
5 Design loads for HAWTs                                                          227
  5.1    National and international standards                                     227
         5.1.1    Historical development                                          227
         5.1.2    IEC 61400-1                                                     228
  5.2    Basis for design loads                                                   228
         5.2.1    Sources of loading                                              228
         5.2.2    Ultimate loads                                                  229
         5.2.3    Fatigue loads                                                   229
         5.2.4    Partial safety factors                                          229
         5.2.5    Functions of the control and safety systems                     231
  5.3    Turbulence and wakes                                                     231
  5.4    Extreme loads                                                            233
         5.4.1    Operational load cases                                          233
         5.4.2    Non-operational load cases                                      237
         5.4.3    Blade/tower clearance                                           238
         5.4.4    Constrained stochastic simulation of wind gusts                 238
  5.5    Fatigue loading                                                          240
         5.5.1    Synthesis of fatigue load spectrum                              240
  5.6    Stationary blade loading                                                 240
         5.6.1    Lift and drag coefficients                                      240
         5.6.2    Critical configuration for different machine types              241
         5.6.3    Dynamic response                                                241
x   CONTENTS
    5.7    Blade loads during operation                                         248
           5.7.1    Deterministic and stochastic load components                248
           5.7.2    Deterministic aerodynamic loads                             249
           5.7.3    Gravity loads                                               258
           5.7.4    Deterministic inertia loads                                 259
           5.7.5    Stochastic aerodynamic loads: analysis in the frequency
                    domain                                                      260
           5.7.6    Stochastic aerodynamic loads: analysis in the time domain   270
           5.7.7    Extreme loads                                               274
    5.8    Blade dynamic response                                               277
           5.8.1    Modal analysis                                              277
           5.8.2    Mode shapes and frequencies                                 280
           5.8.3    Centrifugal stiffening                                      281
           5.8.4    Aerodynamic and structural damping                          283
           5.8.5    Response to deterministic loads: step-by-step dynamic
                    analysis                                                    284
           5.8.6    Response to stochastic loads                                289
           5.8.7    Response to simulated loads                                 292
           5.8.8    Teeter motion                                               292
           5.8.9    Tower coupling                                              297
           5.8.10 Aeroelastic stability                                         302
    5.9    Blade fatigue stresses                                               302
           5.9.1    Methodology for blade fatigue design                        302
           5.9.2    Combination of deterministic and stochastic components      305
           5.9.3    Fatigue prediction in the frequency domain                  305
           5.9.4    Wind simulation                                             307
           5.9.5    Fatigue cycle counting                                      308
    5.10   Hub and low-speed shaft loading                                      309
           5.10.1 Introduction                                                  309
           5.10.2 Deterministic aerodynamic loads                               310
           5.10.3 Stochastic aerodynamic loads                                  311
           5.10.4 Gravity loading                                               312
    5.11   Nacelle loading                                                      312
           5.11.1 Loadings from rotor                                           312
           5.11.2 Nacelle wind loads                                            315
    5.12   Tower loading                                                        315
           5.12.1 Extreme loads                                                 315
           5.12.2 Dynamic response to extreme loads                             316
           5.12.3 Operational loads due to steady wind (deterministic
                    component)                                                  318
           5.12.4 Operational loads due to turbulence (stochastic component)    319
           5.12.5 Dynamic response to operational loads                         322
           5.12.6 Fatigue loads and stresses                                    323
    5.13   Wind turbine dynamic analysis codes                                  325
    5.14   Extrapolation of extreme loads from simulations                      331
           5.14.1 Derivation of empirical cumulative distribution function of
                    global extremes                                             331
                                                               CONTENTS      xi
         5.14.2  Fitting an extreme value distribution to the empirical
                 distribution                                               332
         5.14.3 Comparison of extreme value distributions                   337
         5.14.4 Combination of probability distributions                    338
         5.14.5 Extrapolation                                               339
         5.14.6 Fitting probability distribution after aggregation          339
         5.14.7 Local extremes method                                       340
         5.14.8 Convergence requirements                                    341
         References                                                         342
   Appendix A.5 Dynamic response of stationary blade in turbulent wind      345
   A5.1 Introduction                                                        345
   A5.2 Frequency response function                                         345
         A5.2.1 Equation of motion                                          345
         A5.2.2 Frequency response function                                 346
   A5.3 Resonant displacement response ignoring wind variations along the
         blade                                                              347
         A5.3.1 Linearisation of wind loading                               347
         A5.3.2 First mode displacement response                            347
         A5.3.3 Background and resonant response                            348
   A5.4 Effect of across wind turbulence distribution on resonant
         displacement response                                              349
         A5.4.1 Formula for normalised co-spectrum                          351
   A5.5 Resonant root bending moment                                        352
   A5.6 Root bending moment background response                             354
   A5.7 Peak response                                                       355
   A5.8 Bending moments at intermediate blade positions                     358
         A5.8.1 Background response                                         358
         A5.8.2 Resonant response                                           358
         References                                                         359
6 Conceptual design of horizontal axis wind turbines                        361
  6.1   Introduction                                                        361
  6.2   Rotor diameter                                                      361
        6.2.1    Cost modelling                                             362
        6.2.2    Simplified cost model for machine size optimisation: an
                 illustration                                               362
        6.2.3    The NREL cost model                                        365
        6.2.4    The INNWIND.EU cost model                                  367
        6.2.5    Machine size growth                                        367
        6.2.6    Gravity limitations                                        369
        6.2.7    Variable diameter rotors                                   369
  6.3   Machine rating                                                      370
        6.3.1    Simplified cost model for optimising machine rating in
                 relation to diameter                                       370
        6.3.2    Relationship between optimum rated wind speed and annual
                 mean                                                       373
        6.3.3    Specific power of production machines                      373
xii    CONTENTS
      6.4    Rotational speed                                                      375
             6.4.1    Ideal relationship between rotational speed and solidity     375
             6.4.2    Influence of rotational speed on blade weight                376
             6.4.3    High-speed rotors                                            376
             6.4.4    Low induction rotors                                         377
             6.4.5    Noise constraint on rotational speed                         378
             6.4.6    Visual considerations                                        379
      6.5    Number of blades                                                      379
             6.5.1    Overview                                                     379
             6.5.2    Ideal relationship between number of blades, rotational
                      speed, and solidity                                          379
             6.5.3    Effect of number of blades on optimum CP in the presence
                      of tip-loss and drag                                         380
             6.5.4    Some performance and cost comparisons                        381
             6.5.5    Effect of number of blades on loads                          385
             6.5.6    Noise constraint on rotational speed                         386
             6.5.7    Visual appearance                                            387
             6.5.8    Single bladed turbines                                       387
      6.6    Teetering                                                             388
             6.6.1    Load relief benefits                                         388
             6.6.2    Limitation of large excursions                               389
             6.6.3    Pitch-teeter coupling                                        390
             6.6.4    Teeter stability on stall-regulated machines                 391
      6.7    Power control                                                         391
             6.7.1    Passive stall control                                        391
             6.7.2    Active pitch control                                         391
             6.7.3    Passive pitch control                                        396
             6.7.4    Active stall control                                         397
             6.7.5    Yaw control                                                  397
      6.8    Braking systems                                                       398
             6.8.1    Independent braking systems: requirements of standards       398
             6.8.2    Aerodynamic brake options                                    399
             6.8.3    Mechanical brake options                                     400
             6.8.4    Parking versus idling                                        400
      6.9    Fixed-speed, two-speed, variable-slip, and variable-speed operation   400
             6.9.1    Fixed-speed operation                                        401
             6.9.2    Two-speed operation                                          401
             6.9.3    Variable-slip operation (see also Section 8.3.8)             403
             6.9.4    Variable-speed operation                                     403
             6.9.5    Generator system architectures                               406
             6.9.6    Low-speed direct drive generators                            406
             6.9.7    Hybrid gearboxes, medium-speed generators                    410
             6.9.8    Evolution of generator systems                               410
      6.10   Other drive trains and generators                                     411
             6.10.1 Directly connected, fixed-speed generators                     411
             6.10.2 Innovations to allow the use of directly connected
                      generators                                                   414
                                                             CONTENTS        xiii
          6.10.3 Generator and drive train innovations                       415
   6.11   Drive train mounting arrangement options                           419
          6.11.1 Low-speed shaft mounting                                    419
          6.11.2 High-speed shaft and generator mounting                     421
   6.12   Drive train compliance                                             425
   6.13   Rotor position with respect to tower                               426
          6.13.1 Upwind configuration                                        426
          6.13.2 Downwind configuration                                      426
   6.14   Tower stiffness                                                    427
          6.14.1 Stochastic thrust loading at blade passing frequency        427
          6.14.2 Tower top moment fluctuations due to blade pitch errors     428
          6.14.3 Tower top moment fluctuations due to rotor mass imbalance   429
          6.14.4 Tower stiffness categories                                  430
   6.15   Multiple rotor structures                                          430
          6.15.1 Space frame support structure                               430
          6.15.2 Tubular cantilever arm support structure                    432
          6.15.3 Vestas four-rotor array                                     432
          6.15.4 Cost comparison based on fundamental scaling rules          433
          6.15.5 Cost comparison based on NREL scaling indices               433
          6.15.6 Discussion                                                  434
   6.16   Augmented flow                                                     435
   6.17   Personnel safety and access issues                                 435
          References                                                         437
7 Component design                                                           441
  7.1  Blades                                                                441
       7.1.1    Introduction                                                 441
       7.1.2    Aerodynamic design                                           442
       7.1.3    Practical modifications to optimum aerodynamic design        443
       7.1.4    Structural design criteria                                   444
       7.1.5    Form of blade structure                                      444
       7.1.6    Blade materials and properties                               447
       7.1.7    Static properties of glass/polyester and glass/epoxy
                composites                                                   451
       7.1.8    Fatigue properties of glass/polyester and glass/epoxy
                composites                                                   457
       7.1.9    Carbon fibre composites                                      468
       7.1.10 Properties of wood laminates                                   471
       7.1.11 Material safety factors                                        473
       7.1.12 Manufacture of composite blades                                473
       7.1.13 Blade loading overview                                         478
       7.1.14 Simplified fatigue design example                              486
       7.1.15 Blade resonance                                                495
       7.1.16 Design against buckling                                        500
       7.1.17 Blade root fixings                                             506
       7.1.18 Blade testing                                                  508
       7.1.19 Leading edge erosion                                           509
       7.1.20 Bend-twist coupling                                            511
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