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CARB in Fan Applications

The document discusses various bearing designs, particularly focusing on spherical roller bearings and CARB toroidal roller bearings, highlighting their capabilities in handling shaft misalignment, deflection, and axial movement. It compares the performance and load distribution of different bearing types, emphasizing the advantages of the CARB system in terms of load capacity and installation efficiency. Additionally, it outlines the benefits of the new bearing system in reducing maintenance costs and increasing machine availability.

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0% found this document useful (0 votes)
9 views32 pages

CARB in Fan Applications

The document discusses various bearing designs, particularly focusing on spherical roller bearings and CARB toroidal roller bearings, highlighting their capabilities in handling shaft misalignment, deflection, and axial movement. It compares the performance and load distribution of different bearing types, emphasizing the advantages of the CARB system in terms of load capacity and installation efficiency. Additionally, it outlines the benefits of the new bearing system in reducing maintenance costs and increasing machine availability.

Uploaded by

busra.inann90
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROBLEM APPLICATIONS

SOME APPLICATIONS CALL FOR :

POSSIBILITY TO TAKE SHAFT MIS - ALIGNMENT,


AND :
POSSIBILITY TO TAKE SHAFT DEFLECTION,
AND :
POSSIBILITY TO ALLOW CONSIDERABLE AXIAL MOVEMENT

2024-01-06 ©SKF Slide 2 [Code]


SKF [Organisation]
A NEW INVENTION TO SOLVE DIFFICULT PROBLEMS

2024-01-06 ©SKF Slide 3 [Code]


SKF [Organisation]
DESIGN OF SPHERICAL ROLLER BEARINGS

Allows important shaft mis -


alignment and deflection.
Axial displacement inside the
bearing is limited :
Centre of pivot corresponds
with shaft center. Axial clearance
in the bearing depends on the
radial clearance. (related to RSRB)

R SRB Additional axial displacement


depends on the freedom of
the outer ring.

2024-01-06 ©SKF Slide 4 [Code]


SKF [Organisation]
DESIGN OF CYLINDRICAL ROLLER BEARINGS

Allows important shaft dis -


placement in axial direction.

Shaft misalignment cannot be


allowed. (very limited)

2024-01-06 ©SKF Slide 5 [Code]


SKF [Organisation]
" BEARING " HISTORY

1907 1919 1939 1995

1900 1950 2000

2024-01-06 ©SKF Slide 6 [Code]


SKF [Organisation]
CARB® toroidal roller bearings

2024-01-06 ©SKF Slide 7 [Code]


SKF [Organisation]
" CARBTM " : FEATURES OF THREE TYPES COMBINED

2024-01-06 ©SKF Slide 8 [Code]


SKF [Organisation]
Basic Designs:
CARB and Spherical Roller Bearings

2024-01-06 ©SKF Slide 9 [Code]


SKF [Organisation]
" CARBTM " VERSUS SPHERICAL ROLLER BEARING

ONE ROW OF LONG ROLLERS TWO ROWS OF ROLLERS

CARRYING CAPACITY OF " CARBTM " AT LEAST THE SAME AS


THE SPHERICAL ROLLER BEARING, IF NOT HIGHER.
FOR FULL COMPLEMENT " CARBTM ", CARRYING CAPACITY UP TO
30 % HIGHER (2 x LONGER LIFE) .
2024-01-06 ©SKF Slide 10 [Code]
SKF [Organisation]
Axial Displacement Inside CARB
Radial clearance, % of bearing width

displacement, % of bearing width

2024-01-06 ©SKF Slide 11 [Code]


SKF [Organisation]
Comparative Axial Clearances

Radial clearance, % of bearing width

CARB

Cylindrical
roller bearing

Spherical
roller bearing

Axial displacement, % of bearing width

2024-01-06 ©SKF Slide 12 [Code]


SKF [Organisation]
" WORKING " AREA FOR DIFFERENT BEARING TYPES
Misalignment
(degrees) 1,6

1,2

0,8

0,4

Axial displacement
(% of bearing width)

0 4 8 12 16 20
2024-01-06 ©SKF Slide 13 [Code]
SKF [Organisation]
" CARBTM " IN FANS

2024-01-06 ©SKF Slide 14 [Code]


SKF [Organisation]
TRADITIONAL ARRANGEMENT

NON-LOCATED LOCATED
BEARING BEARING

THRUST

BELT
Fr1 WEIGHT Fr2
TENSION

RADIAL LOAD
2024-01-06 ©SKF Slide 15 [Code]
SKF [Organisation]
Induced Axial Load in a “Free”
Spherical Roller Bearing

2024-01-06 ©SKF Slide 16 [Code]


SKF [Organisation]
Load Distribution due to Induced Axial Loads

2024-01-06 ©SKF Slide 17 [Code]


SKF [Organisation]
Spherical roller bearings :
calculated life in function of axial (thrust) load
1.2

1
calculated life

Bearing :
0.8 24026 CC/C4W33
C/Pr ~ 2.3
0.6
radial load constant
0.4
axial load increasing
0.2 with Fa = 10 % Fr

0 L10h is reduced > 50 %


0
5
10
15
20
25
30
35
40
45
50
55

axial thrust load in % Fr

2024-01-06 ©SKF Slide 18 [Code]


SKF [Organisation]
Old system : Uneven housing support leads
to cross-located bearings

Shaft
Expansion

2024-01-06 ©SKF Slide 19 [Code]


SKF [Organisation]
"SNL" HOUSING WITH J7/K7 BORE TOLERANCE

TIGHTER FIT : REDUCED RADIAL CREEP


STIFFER HOUSING DESIGN : LESS DISTORTION

2024-01-06 ©SKF Slide 20 [Code]


SKF [Organisation]
NEW BEARING SYSTEM
Fixed bearing : Spherical Roller Bearing (SRB)
Loose bearing : Compact Aligning Roller Bearing (CARBTM )

2024-01-06 ©SKF Slide 21 [Code]


SKF [Organisation]
Application: CARB in Fan

2024-01-06 ©SKF Slide 22 [Code]


SKF [Organisation]
Load Distribution in a
CARB Bearing Arrangement

2024-01-06 ©SKF Slide 23 [Code]


SKF [Organisation]
Comparison of the two arrangements

Fa =  x Fr Fa = 0
Fr
Fr

Fa

2024-01-06 ©SKF Slide 24 [Code]


SKF [Organisation]
Bearing systems comparison (one example)

2024-01-06 ©SKF Slide 25 [Code]


SKF [Organisation]
" CARBTM "(conical bore) : SKF MOUNTING TOOLS

ZERO START FINAL


POSITION POSITION POSITION

2024-01-06 ©SKF Slide 26 [Code]


SKF [Organisation]
Oil Power: Drive-up Method

TMCD 10R TMCD 5P

Hydraulic pump, nut, pressure gauge and dial indicator TMJG 100D

2024-01-06 ©SKF Slide 27 [Code]


SKF [Organisation]
Oil Power: Drive-up Tables

a b

One sliding
surface

c d

Two sliding
surfaces

2024-01-06 ©SKF Slide 28 [Code]


SKF [Organisation]
Oil Power: Drive-up Tables (Examples)

Bearing Starting position Hydraulic Final position


pressure
designation Radial clearance Axial drive-up Ss
reduction from from starting
starting position position

– MPa mm mm
1 2
1 2

C 2210 K 0,7 1,2 0,023 0,34 0,41

C 2211 K 0,6 1,0 0,025 0,35 0,42

C 2212 K 1,1 1,9 0,027 0,39 0,46


C 2217 K 1,1 1,9 0,038 0,50 0,57

C 2218 K 1,4 2,3 0,041 0,55 0,62

C 2219 K 1,0 1,7 0,043 0,54 0,62


C 2228 K 2,4 4,0 0,063 0,79 0,86

C 2230 K 1,8 3,1 0,068 0,82 0,89

C 2232 K 2,6 4,5 0,072 0,90 0,97

C 2234 K 2,6 4,4 0,076 0,94 1,00

C 2236 K 2,5 4,2 0,081 0,99 1,10

2024-01-06 ©SKF Slide 29 [Code]


SKF [Organisation]
Oil Power: Drive-up Software

2024-01-06 ©SKF Slide 30 [Code]


SKF [Organisation]
CONCLUSION
withstands long term
misalignment solution

no unplanned
crack
production stops
resistant

reduced maintenance
axially free cost

fast and easy increased machine


to install availability

2024-01-06 ©SKF Slide 31 [Code]


SKF [Organisation]

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